VOLTAMP TRANSFORMERS LIMITED

QUALITY ASSURANCE PLAN

CLIENT M/s. Hindustan Zinc Ltd. Vendor Ref JN-22571
CONTRACTOR M/s. Arvee Electricals & Engineers Pvt. Ltd. Doc No: 22571/QAP
132KV TRANSMISSION LINE & MRSS PACKAGE AT ZAWAR MINES, RAJASTHAN. Revision 0
PROJECT
M/s. Hindustan Zinc Ltd. Date 26.11.15
PO NO. ARV-046 / 15-16, Dated. 09.11.2015. Quanity 2 Nos
HZL DOC. NO HZL/ARV/ZM/E-036 Rating 25/30 MVA, 132/11.5 KV

INSPECTION SCOPE OF INSPECTION

QUANTUM REFERENCE ACCEPTANCE FORMAT OF
SL. NO. ACTIVITY & CHARACTERISTICS SUB
COMPONENT
OF CHECK DOCUMENTS STANDARDS RECORDS Voltamp Client
VENDOR
1 INCOMING RAW MATL. & IN-PROCESS
a) Windings
1. Copper:
- Physical Properties Sample IS: 13730 IS: 13730 Supplier's TC/ P R
R
- Dimensions (Bare & Insulated) (Part 27) (Part 27) Log Book P R
2. Paper Insulations
Supplier's TC/
- No. of Layers of Paper Sample VTL DATA VTL DATA P R R
Log Book
b) Core(Laminations)
1. Visual check on plates
- Thickness Random P R
Supplier's
- Surface Finish Random IS 3024 IS 3024 P R R
TC/Log book
2. Waviness Random P R
c) Porcelain Bushing/ Condensor Bushing
- Dimension/Rating/Make 100% P R
- Visual Inspection 100% IS 8603, IS 8603, Supplier's P R
R
IS 2099,IS 3347 IS 2099,IS 3347 TC/ Log Book
100% P R
- Tan-delta Test (For condensor type bushing)
d) OLTC
- Type/Rating/Make 100% Apprd Drg Apprd Drg P R
Supplier's
- Operations 100% -- -- P R R
TC/Log book
- Dimensions 100% Supplier's STD Supplier's STD P R
e) MOG
- Type/Make 100% SC /Apprd SC /Apprd P R
Suppliers TC R
- Switch Continuity Test 100% Drg. Drg. P R
f) Radiator
- Visual & Dimensional checks 100% VTL Drg VTL Drg P R
Supplier's
- Paint shade, Finish 100% VTL Drg VTL Drg P R R
TC/Log book
- Air Pressure test (2 Kg/cm²) 100% CBIP CBIP P R

PAGE 1 of 4
 VOLTAMP TRANSFORMERS LIMITED
QUALITY ASSURANCE PLAN
CLIENT M/s. Hindustan Zinc Ltd. Vendor Ref JN-22571
CONTRACTOR M/s. Arvee Electricals & Engineers Pvt. Ltd. Doc No: 22571/QAP
132KV TRANSMISSION LINE & MRSS PACKAGE AT ZAWAR MINES, RAJASTHAN. Revision 0
PROJECT
M/s. Hindustan Zinc Ltd. Date 26.11.15
PO NO. ARV-046 / 15-16, Dated. 09.11.2015. Quanity 2 Nos
HZL DOC. NO HZL/ARV/ZM/E-036 Rating 25/30 MVA, 132/11.5 KV

INSPECTION SCOPE OF INSPECTION

QUANTUM REFERENCE ACCEPTANCE FORMAT OF
SL. NO. ACTIVITY & CHARACTERISTICS SUB
COMPONENT
OF CHECK DOCUMENTS STANDARDS RECORDS Voltamp Client
VENDOR
g) OTI / WTI
- Type/Make/Model 100% Apprd Drg Apprd Drg Supplier's TC P R
- Continuity tests on Contacts 100% -- -- Supplier's TC P R R
- Calibration 100% Supplier's STD Supplier's STD Supplier's TC P R
h) Buchholz Relay
- Type/Make/Model 100% Apprd Drg Apprd Drg Supplier's TC P R
R
- Continuity tests on Contacts 100% -- -- Supplier's TC P R
i) Current transformer
- Visual and dimensional checks 100% VTL Drg VTL Drg Logbook P R
- Rating as per Specifications 100% Apprd Drg Apprd Drg Supplier's TC P R R
- Terminal Marking 100% Apprd Drg Apprd Drg VTL Format P R
j) PRV
- Type, Make, Model 100% Apprd Drg Apprd Drg P R
Supplier's TC R
- Operation (Pressure & flag indication) 100% -- -- P R
k) Breather & Silica Gel
- Type, Make, Model (Visual) 100% VTL DATA VTL DATA Supplier's TC P R R
l) Transformer Oil
- Appearance Sample IS 335 IS 335 Supplier's P R
R
- BDV of Oil Sample IS 335 IS 335 TC/Log book P R
m) Gasket Sample -- -- Supplier TC P R R
n) Tank
1. Material-Chemical & Physical Properties Sample IS 2062 IS 2062 Supplier's MTC P W R
2. Weld checks & Check of Consumables 100% IS 2062 IS 2062 Logbook P W R
3. Dimensions of Tank 100% VTL Drg VTL Drg Test Record P W R
4. Fabricated tank before Shot Blasting 100% VTL Drg VTL Drg Test Record P W R
5. Pressure and Vaccum Test on Tank 100% CBIP CBIP Q C Report P R R
6. Paint Thickness of tank 100% VTL Drg VTL Drg Log Sheet -- P R

PAGE 2 of 4
 VOLTAMP TRANSFORMERS LIMITED
QUALITY ASSURANCE PLAN
CLIENT M/s. Hindustan Zinc Ltd. Vendor Ref JN-22571
CONTRACTOR M/s. Arvee Electricals & Engineers Pvt. Ltd. Doc No: 22571/QAP
132KV TRANSMISSION LINE & MRSS PACKAGE AT ZAWAR MINES, RAJASTHAN. Revision 0
PROJECT
M/s. Hindustan Zinc Ltd. Date 26.11.15
PO NO. ARV-046 / 15-16, Dated. 09.11.2015. Quanity 2 Nos
HZL DOC. NO HZL/ARV/ZM/E-036 Rating 25/30 MVA, 132/11.5 KV

INSPECTION SCOPE OF INSPECTION

QUANTUM REFERENCE ACCEPTANCE FORMAT OF
SL. NO. ACTIVITY & CHARACTERISTICS SUB
COMPONENT
OF CHECK DOCUMENTS STANDARDS RECORDS Voltamp Client
VENDOR
2 ASSEMBLY STAGES & TESTS.
a) Active Part
1. Workmanship of core & winding 100% VTL Drg VTL Drg Log Sheet --
P R
assembly / Grounding
2. Core & Coil Assembly 100% VTL Drg VTL Drg Log Sheet -- P R
3. Ovening of Active Part 100% VTL Std VTL Std Log Sheet -- P R
4. Tanking of Active part 100% VTL Std VTL Std Log Sheet -- P R
3 FINAL INSPECTION / TESTING
a) Routine tests

- Voltage Ratio test at all tap & check of polarity 100% IS: 2026 IS: 2026 Test Report -- P W

- Winding Resistance 100% IS: 2026 IS: 2026 Test Report -- P W

- Magnetic Balance test 100% -- -- Test Report -- P W
- Measurement of Noload loss 100% IS: 2026 IS: 2026 Test Report -- P W
- Measurement of Noload current at 100% rated
100% IS: 2026 IS: 2026 Test Report -- P W
voltage.
- Measurement of load loss at principal tap &
100% IS: 2026 IS: 2026 Test Report -- P W
Impedance at all Tap
- Induced Over Voltage Test 100% IS: 2026 IS: 2026 Test Report -- P W
- Separate Source Voltage Test 100% IS: 2026 IS: 2026 Test Report -- P W
- Insulation Resistance 100% IS: 2026 IS: 2026 Test Report -- P W
- Vector Group 100% IS: 2026 IS: 2026 Test Report -- P W
- BDV of Oil 100% IS: 335 IS: 335 Test Report -- P W
- Oil leakage test 100% CBIP CBIP QC Report -- P W
- Check of operation of tap changing mechanism
100% -- -- QC Report -- P W
at the time of power supply failure.
b) Type & Special Test $
- Heat Run Test (Temp. Rise Test) with DGA test
One Unit Test Report -- P W
on oil before & after HRT. IS: 2026 IS: 2026
- Impulse test on all 3 limbs of HV & LV with
One Unit IS: 2026 IS: 2026 Test Report -- P W
chopped wave.
- Partial discharage test (ACLD) One Unit IS: 2026 IS: 2026 Test Report -- P W
- Measurement of zero phase seq. imp. One Unit IS: 2026 IS: 2026 Test Report -- P W
- Capacitance & Tan delta test on bushing One Unit IS: 2026 IS: 2026 Test Report -- P W

PAGE 3 of 4
 VOLTAMP TRANSFORMERS LIMITED
QUALITY ASSURANCE PLAN
CLIENT M/s. Hindustan Zinc Ltd. Vendor Ref JN-22571
CONTRACTOR M/s. Arvee Electricals & Engineers Pvt. Ltd. Doc No: 22571/QAP
132KV TRANSMISSION LINE & MRSS PACKAGE AT ZAWAR MINES, RAJASTHAN. Revision 0
PROJECT
M/s. Hindustan Zinc Ltd. Date 26.11.15
PO NO. ARV-046 / 15-16, Dated. 09.11.2015. Quanity 2 Nos
HZL DOC. NO HZL/ARV/ZM/E-036 Rating 25/30 MVA, 132/11.5 KV

INSPECTION SCOPE OF INSPECTION

QUANTUM REFERENCE ACCEPTANCE FORMAT OF
SL. NO. ACTIVITY & CHARACTERISTICS SUB
COMPONENT
OF CHECK DOCUMENTS STANDARDS RECORDS Voltamp Client
VENDOR
4 CHECKS ON ACCESSORIES
a) Marshalling Box cum cooler control & RTCC *
1. BOM verification 100% App. Drgs. App. Drgs. Test Report -- P W
2. Paint Thickness 100% App. Drgs. App. Drgs. Test Report -- P W
3. Operation / Contnuity of Wiring with 100% App. Drgs. App. Drgs. Test Report -- P W
OTI, WTI operation & other accessories
4. Functional test on OLTC & RTCC. 100% App. Drgs. App. Drgs. Test Report -- P W
5. 2 KV test on Ccbox. 100% App. Drgs. App. Drgs. Test Report
6. Cooling fan operation through Auto & Manual
100% App. Drgs. App. Drgs. Test Report -- P W
mode
b) Operation of Instruments 100% App. Drgs. App. Drgs. Test Report -- P W
(MOG/BR/PRV/OSR)
5 FINAL VERIFICATION ON COMPLETE TRANSFORMERS
a) Completeness of Transformer with all 100% App.GA Drgs. App.GA Drgs. Test Report -- P W
accessories and spares
b) Dimensions of Transformer 100% App. Drgs. App. Drgs. Test Report -- P W
c) Elect Clearance 100% App. Drgs. App. Drgs. Test Report -- P W
* Manufacturer TC / Bought out Test certificates shall be submitted for Review.
P - Perform
W - Witness
Prepared By : Approved By R - Review of Documents/Test Certificates
CBIP - Central Board of irrigation and power
SC Drawing - Supplier Certified Drawings
$ - Charges for One unit are included.

VOLTAMP TRANSFORMERS LIMITED CLIENT

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