4000T

HEADS ABOVE THE COMPETITION

Installation instructions

www.logmax.com
[en] 1.3 User Manual in Original
962707
Stationsvägen 12 - 77013 Grangärde - Sweden Tel. +46 240 59 11 00 [email protected]
x
Table of contents

Foreword 7
About these installation instructions 7
Warranty card 9
Installation 10
Start-up checks 11
Delivery service 13
Installation instructions 15
Installation instructions 16
Cleaning the carrier’s and the installation kit’s hydraulic 16
hoses
Connecting the head to the carrier 16
Instructions for start-up checks 17
Carrier’s working speed 18
Check the main pressure from the carrier. 18
Carrier with one working pressure level 18
carrier with two working pressure levels 19
Check the speed of the feed roller motors 19
Check the speed of the saw motor 20
Pressure when feeding 21
Checking main pressure 21
Checking return pressure 21
Checking drainage pressure 22
Pressure when activating saw motor 22
Checking return pressure 22
Checking drainage pressure 23
Installation settings 25
Recommended dimensions for connection hoses 25
Control system classification 25
Main pressure settings 26
Feed roller motor speed 27
Pressure when feeding and activating the saw motor 27
Saw motor speed 28
Settings for saw units with 0.404” saw chain 28
Settings for saw units with 3/4” saw chain 28
Overview - Available saw units per head 29
Recommended tightening torques for feed rollers 30

5
6
 Foreword

Foreword
About these installation instructions
These installation instructions will provide information about how to perform
installation and start-up checks.

The installation instructions are intended solely for technicians possessing

the requisite knowledge when installing the head.

When installing a new head, the enclosed warranty card must be removed
from the installation instructions, completed and returned to Log Max AB by
mail or e-mail.

7
Foreword

8
 Warranty card

Warranty card

4000T
2112713

HEADS ABOVE THE COMPETITION

Note!
In order for the warranty to apply, all pages in the warranty card
must be properly completed and returned to Log Max AB within
10 days following installation.

Serial number:
Serial no.

Owner:
Owner:
Address:
Street:
City:
City:
Postal code:
Area/Zip-code:
State/Region:
State:
Country:
Country:
Telephone number:
Phone no:
E-mail:
E-mail:
Other:
Other:

9
Warranty card

Carrier:
Carrier:
Lifting capacity [kNm]:
Crane Capacity [kNm]:
Hydraulic oil:
Hydraulic oil:
Flow capacity [l/min]:
Flow capacity [l/min]:
Engine power [kW]:
Engine power [kW]:
Hydraulic power [kW]:
Hydraulic power [kW]:
Operating hours (h):
Engine hours [h]:
Remarks:
Remarks:

Installation

Danger!
Read the manual carefully before installation and commencing
the start-up checks.

Installation performed by:

Date:
Date:
Signature:
Signature:
Name in block capitals
Clarification of signature

10
 Warranty card

Start-up checks

1. Carrier’s working speed

Carrier working speed
Working speed [rpm]:
Working speed [rpm]:

2. Pressure settings, carrier

Carrier pressure settings
Measurement point Pressure [bar]
Test point Pressure [bar]
High pressure: PM1
High pressure:
Low pressure*: PM1
Low pressure*:
Standby pressure: PM1
Standby pressure:

* Only on carriers with two working pressure levels.

3. Speed settings, head

Head speed settings
Model/Size Left Right
Model/Size Left Right
Feed roller motors [rpm]:
Feed roller motors [rpm]:
Saw motor [rpm]:
Saw motor [rpm]:

4. Pressure when feeding

Pressure while feeding
Measurement point Pressure [bar]
Test point Pressure [bar]
Main pressure: PM1
Main pressure:
Return pressure: T2
Return pressure:
Drainage pressure: DR6
Drain pressure:

11
Warranty card

5. Pressure when activating saw motor

Pressure while activating the saw motor
Measurement point Pressure [bar]
Test point Pressure [bar]
Return pressure: T2
Return pressure:
Drainage pressure: DR6
Drain pressure:

Start-up checks performed by:

Date:
Date:
Signature:
Signature:
Name in block capitals
Clarification of signature

12
 Warranty card

Delivery service
Delivery service must be conducted after 1 h.

All the steps below must be carried out according to the applicable manual.

Signature
Signature
1. Tightening feed rollers:
Tightening of feed rollers:
2. Pressure check:
Pressure check:
3. Tightening guards:
Tightening of protective
covers:
Remarks:
Remarks:

Delivery service performed by:

Date:
Date:
Signature:
Signature:
Name in block capitals
Clarification of signature

13
Warranty card

14
 Installation instructions

Installation instructions

Danger!
Read the manual carefully before installation and commencing
the start-up checks.

Danger!
Crushing risk! Never walk beneath or close to suspended loads.
Ensure that all lifting equipment used is in good condition,
adapted for the purpose and dimensioned for the weight of the
head.

Danger!
Dismantle the saw chain before starting installation and start-up
checks.

Danger!
Inspecting and adjusting pressure settings requires a person
to remain within the reach of the head when the head is
pressurised.

For this reason, this work may only be carried out by people who
are very familiar with the function and design of the head.

The person in the carrier’s cab must be very familiar with the
operation of both the carrier and the head.

Warning!
When connecting and disconnecting the pressure gauge, the
head’s hydraulic system must be depressurised.

Warning!
The head’s hydraulic system is fitted with accumulators.
Pressure may remain in the system for some time after the
pressure supply has been interrupted.

15
Installation instructions

Important!
Installation, start-up checks and delivery service on heads may only be
carried out by technicians possessing the requisite knowledge.

Installation instructions
Before starting installation. Check that the head is undamaged on delivery.

Affix the supplied safety stickers regarding the 90 metre risk zone, clearly
visible on the carrier’s crane.

Cleaning the carrier’s and the installation kit’s hydraulic hoses

Before installing the head, the hydraulic hoses on the carrier and the
installation kit must be cleaned as follows:

1. Connect the pressure and return hoses with suitable adapters.

2. Connect the carrier’s drainage hose to the head.
3. If the rotator is operated from a valve on the carrier and new hydraulic
hoses are fitted, these are also connected with suitable adapters.
4. Start the carrier, activate the hydraulic pump (for example by activating
the head close function) and let it run for around 3 minutes at working
speed.
5. If point 3 applies: also run the rotator function for around 3 minutes.
6. Turn off the carrier.

Connecting the head to the carrier

Danger!
When connecting the head to the carrier, the carrier must
be turned off, the start key removed and the main power
disconnected.

16
 Installation instructions

Warning!
The hydraulic hoses used when installing the head on the carrier
must be dimensioned for the hydraulic pressure to which they
will be subjected.

Hydraulic hoses that are designed to withstand pressures of

more than 150 bar must not be installed with reusable hydraulic
couplings. Hydraulic couplings that require special processing,
such as crimping, are not considered to be reusable hydraulic
couplings.

1. Install the head on the carrier’s crane arm.

Important!
Use the correct class of screws and nuts when installing the rotator. Pay
attention to the rotator manufacturer’s instructions.

For recommended dimensions of connection hoses, see "Installation

settings"

2. Connect the pressure, return and any stump treatment and rotator
hoses to the head using suitable adapters.
3. Connect the carrier’s electrical wiring to the head module.

Important!
The control system to which the head is connected must satisfy at least
PLd according to EN ISO 13849-1:2016.

See wiring diagram and the control system’s manual for further
information.

Instructions for start-up checks

The start-up checks are performed to verify that all settings are correct and
that the installation has been performed correctly.

They indicate where on the warranty card the relevant information must be
completed.

The following checks must be conducted with the carrier’s engine running
at working speed, and with a hydraulic oil temperature of at least 40ºC.

17
Installation instructions

Note!
Adjustment of settings in the start-up checks is performed on
the carrier, in the carrier’s control system or in the head’s control
system. See the relevant manual for further information.

Carrier’s working speed

Check the carrier’s working speed and note this on the warranty card by
point 1, Working speed.

Check the main pressure from the carrier.

Important!
The hydraulic pressure from the carrier must not exceed the maximum
permitted hydraulic pressure for the head, see “Installation settings”.

Park the head in a tilted down position with the crane fully extended in the
carrier’s most stable direction.

Carrier with one working pressure level

1. Disconnect the main power to the carrier and remove the key.
2. Open the protective cover on the head and disconnect the electric
cable for the tilt up function.
3. Connect a pressure gauge with a suitable measurement range to the
head’s measurement point for main pressure.
4. The person reading off the pressure gauge must be located outside the
reach of the carrier and the head.
5. Start the carrier and operate it at working speed.
6. Lift the head.
7. Activate the head close function.
8. Set the correct hydraulic pressure from the carrier according to the
table in “Installation settings”. Note the hydraulic pressure on the
warranty card at point 2, “High pressure”.
9. Operate the carrier at idle.
10. Set the correct standby pressure from the carrier according to the table
in “Installation settings”. Note the hydraulic pressure on the warranty
card at point 2, “Standby pressure”.
11. Lower the head.
12. Turn off the carrier.
13. Disconnect the pressure gauge.

18
 Installation instructions

carrier with two working pressure levels

1. Disconnect the main power to the carrier and remove the key.
2. Open the protective cover on the head and disconnect the electric
cable for the tilt up function.
3. Disconnect the electric cable from the feed function.
4. Connect a pressure gauge with a suitable measurement range to the
head’s measurement point for main pressure.
5. The person reading off the pressure gauge must be located outside the
reach of the carrier and the head.
6. Start the carrier and operate it at working speed.
7. Lift the head.
8. Activate the feed forwards function.
9. Set the correct hydraulic pressure from the carrier according to the
table in “Installation settings”. Note the hydraulic pressure on the
warranty card at point 2, “High pressure”.
10. Activate the head close function.
11. Set the correct hydraulic pressure from the carrier according to the
table in “Installation settings”. Note the set hydraulic pressure on the
warranty card at point 2, “Low pressure”.
12. Operate the carrier at idle.
13. Set the correct standby pressure from the carrier according to the table
in “Installation settings”. Note the hydraulic pressure on the warranty
card at point 2, “Standby pressure”.
14. Lower the head.
15. Turn off the carrier.
16. Disconnect the main power to the carrier and remove the key.
17. Disconnect the pressure gauge.
18. Connect the electric cable to the feed forwards function.

Check the speed of the feed roller motors

Danger!
Check the speed with a non-contact tachometer capable of
carrying out measurement at the authorised distance.

Important!
The speed of the feed roller motors must not exceed the maximum
speed, as shown in the table in “Installation settings”.

19
Installation instructions

Important!
In the control systems where it is possible to set the brake ramp, it must
be at least 150 ms long.

1. Disconnect the main power to the carrier and remove the key.
2. Disconnect the electric cable from the feed roller close function.
3. The person reading off the tachometer must be located outside the
reach of the carrier and the head.
4. Start the carrier and operate it at working speed.
5. Lift the head.
6. Activate the feed forwards function.
7. Check and adjust the speed of the feed roller motors, as shown in the
table in “Installation settings”.
8. Note the speed of each feed roller motor on the warranty card at point
3, “Feed roller motors”.
9. Lower the head.
10. Turn off the carrier.

Check the speed of the saw motor

Danger!
Dismantle the saw chain before starting installation and start-up
checks.

Warning!
Check the speed with a non-contact tachometer capable of
carrying out measurement at the authorised distance.

Important!
Risk of saw motor failure. Never operate the saw motor unloaded for
longer than a total of 3 seconds per full minute.

Note!
The speed of the True-Cut saw motor is preset in the factory and
does not need to be checked.

1. The person reading off the tachometer must be located outside the
reach of the carrier and the head.
2. Start the carrier and operate it at working speed.

20
 Installation instructions

3. Lift the head.

4. Activate the saw motor and measure the speed.
5. Check and adjust the speed of the saw motor, as shown in the table in
“Installation settings”.
6. Note the set saw motor speed on the warranty card at point 3, “Saw
motor”.
7. Lower the head.
8. Turn off the carrier.
9. Disconnect the main power to the carrier and remove the key.
10. Connect the electric cable to the feed roller close function.

Pressure when feeding

Checking main pressure

1. Connect a pressure gauge with a suitable measurement range to the
head’s measurement point for main pressure.
2. The person reading off the pressure gauge must be located outside the
reach of the carrier and the head.
3. Start the carrier and operate it at working speed.
4. Lift the head.
5. Activate the feed forwards function.
6. Note the hydraulic pressure on the warranty card at point 4, “Main
pressure”.
7. Lower the head.
8. Turn off the carrier.
9. Disconnect the pressure gauge.

Checking return pressure

Important!
If the return pressure exceeds the maximum permitted return pressure
according to “Installation settings”, the maximum hydraulic pressure for
the feed roller arms and delimbing knives functions must be reduced by
the difference between the measured return pressure and the maximum
permitted return pressure.

1. Connect a pressure gauge with a suitable measurement range to the

head’s measurement point for return pressure.
2. The person reading off the pressure gauge must be located outside the
reach of the carrier and the head.
3. Start the carrier and operate it at working speed.

21
Installation instructions

4. Lift the head.

5. Activate the feed forwards function.
6. Note the hydraulic pressure on the warranty card at point 4, “Return
pressure”.
7. Lower the head.
8. Turn off the carrier.
9. Disconnect the pressure gauge.

Checking drainage pressure

1. Connect a pressure gauge with a suitable measurement range to the
head’s measurement point for drainage pressure.
2. The person reading off the pressure gauge must be located outside the
reach of the carrier and the head.
3. Start the carrier and operate it at working speed.
4. Lift the head.
5. Activate the feed forwards function.
6. Note the hydraulic pressure on the warranty card at point 4, “Drainage
pressure”.
7. Lower the head.
8. Turn off the carrier.
9. Disconnect the pressure gauge.

Pressure when activating saw motor

Danger!
Dismantle the saw chain before starting installation and start-up
checks.

Important!
Risk of saw motor failure. Never operate the saw motor unloaded for
longer than a total of 3 seconds per full minute.

Checking return pressure

1. Connect a pressure gauge with a suitable measurement range to the
head’s measurement point for return pressure.
2. The person reading off the pressure gauge must be located outside the
reach of the carrier and the head.
3. Start the carrier and operate it at working speed.
4. Lift the head.

22
 Installation instructions

5. Activate the saw motor.

6. Note the hydraulic pressure on the warranty card at point 5, “Return
pressure”.
7. Lower the head.
8. Turn off the carrier.
9. Disconnect the pressure gauge.

Checking drainage pressure

1. Connect a pressure gauge with a suitable measurement range to the
head’s measurement point for drainage pressure.
2. The person reading off the pressure gauge must be located outside the
reach of the carrier and the head.
3. Start the carrier and operate it at working speed.
4. Lift the head.
5. Activate the saw motor.
6. Note the hydraulic pressure on the warranty card at point 5, “Drainage
pressure”.
7. Lower the head.
8. Turn off the carrier.
9. Disconnect the pressure gauge.
10. Disconnect the main power to the carrier and remove the key.
11. Connect the electric cable to the tilt up function.

23
Installation instructions

24
 Installation settings

Installation settings
Recommended dimensions for connection hoses

Head P T DR
928A 3/4" BSP-12 3/4" BSP-12 1/2" BSP-08
3/4" JIC-12 3/4" JIC-12 1/2" JIC-10
3000T 3/4" ORFS-12 3/4" ORFS-12 1/2" ORFS-10
4000T 1" ORFS-16 1" ORFS-16 1/2" ORFS-12
5000D 1" BSP-16 1" BSP-16 1/2" BSP-08
1" JIC-16 1" JIC-16 1/2" JIC-10
5000V PT 1" ORFS-16 1" ORFS-16 1/2" ORFS-12
6000V 1" ORFS-16 1" ORFS-16 1/2" ORFS-12
6000Twin 1" BSP-16 1" BSP-16 1/2" BSP-08
1" JIC-16 1" JIC-16 1/2" JIC-10
7000C 1" BSP-16 1" BSP-16 1/2" BSP-08
1" JIC-16 1" JIC-16 1/2" JIC-10
7000Twin 1" BSP-16 1" BSP-16 1/2" BSP-08
1" JIC-16 1" JIC-16 1/2" JIC-10
7000XT 1" BSP-16 1" BSP-16 1/2" BSP-08
1" JIC-20 1" JIC-20 1/2" JIC-10
7000XT Fixed Head 1" JIC-16 1" JIC-16 1/2" JIC-10
7000XT-2020 1" ORFS-16 1" ORFS-16 1/2" ORFS-12
10000XT 1 1/4" JIC-20 1 1/4" JIC-20 3/4" JIC-12
12000XT 1 1/4" JIC-20 1 1/4" JIC-20 3/4" JIC-12
E6 1" BSP-16 1" BSP-16 1/2" BSP-08
1" JIC-16 1" JIC-16 1/2" JIC-10

Control system classification

Class 1 Class 2 Class 3

Log Mate 500 Log Mate 402 Interface - John Deere
Log Mate 510 CabsWin Interface - Ponsse
Dasa 4 Interface - Rottne D5
Forester, Eco Log Motomit
Forester, Rottne
Interface - Maxi (VU)

25
Installation settings

Note!
All other, unlisted control systems must be treated as Class 3
control systems.

Main pressure settings

Max. high pressure Min. standby Min. low

[bar] pressure pressure*
[bar] [bar]
Head Class 1 Class 2 Class 3
928A 210 210 210 35 175
3000T 250 250 250 35 175
4000T 280 280 250 35 175
5000D 280 280 250 35 175
5000V PT
6000V 280 280 260 35 190
6000Twin
7000C 300 300 300 35 190
7000Twin
7000XT 320 320 320 35 190
7000XT Fixed Head
10000XT 320 320 320 35 160
12000XT 320 320 320 35 185
E6 300 300 300 35 170

* Only on carriers with two working pressure levels.

26
 Installation settings

Feed roller motor speed

Max. speed
[rpm]
Head Motor Class 1 Class 2 Class 3
928A 364cc, MSE02 260 260 210
3000T 364cc, MSE02 265 265 210
398cc, MSE02 240 240 190
4000T 398cc, MSE02 290 275 220
5000D 560cc, MS05 230 220 175
5000V PT 625cc, MSE05 225 210 170
6000V 857cc, MS08 180 170 135
6000Twin 934cc, MS08 172 145 115
7000C V12-60 170 170 135
7000Twin 1147cc, MS11 135 135 110
7000XT V12-60 170 170 135
1259cc, MS11 135 135 110
7000XT Fixed Head V12-60 170 170 135
10000XT 1404cc, MSE11 150 130 105
12000XT 1650cc, MSE18 90 90 70
E6 627cc, MS08 215 215 170

Pressure when feeding and activating the saw motor

Max. permitted
Head Main pressure Return pressure Drainage pressure
[bar] [bar] [bar]
928A - 2
3000T - 20 2
4000T - 20 2
5000D - 20 2
5000V PT
6000V - 20 2
6000Twin
7000C - 15 2
7000Twin
7000XT - 15 2
7000XT Fixed Head
10000XT - 15 2
12000XT - 15 2
E6 - 20 2

27
Installation settings

Saw motor speed

Settings for saw units with 0.404” saw chain

Saw unit Saw motor Saw chain Saw chain speed Max. saw motor
sprocket [m/s] speed
[rpm]
928 10 cc z=9 34 11000
10 cc z=10 38 11000
98/98XL 19cc z=12 40 9800
SuperCut 100 19cc z=12 40 9800
30cc z=18 40 6500
218 19cc z=12 40 9800
TC (True-Cut) z=13 40 9000
318 19cc z=12 40 9800
30cc z=18 40 6500
TC (True-Cut) z=13 40 9000
418/518 30cc z=15 40 8000

Settings for saw units with 3/4” saw chain

Saw unit Saw motor Saw chain Saw chain speed Max. saw motor
sprocket [m/s] speed
[rpm]
411 XL 60cc z=9 30 5000
611 60cc z=9 30 5000

28
 Installation settings

Overview - Available saw units per head

Saw unit
Head 928 98B 98XL SuperCut SuperCut 418/518 411XL
100 100
19cc 30cc
928A X
5000D X X X X
6000Twin X X X X
7000C X X X X
7000Twin X X X X
7000XT X X X
7000XT X X X
Fixed Head
10000XT X X X
12000XT X X X
E6 X X

Saw unit
Head 218 318 611
19cc True-Cut 19cc 30cc True-Cut 60cc
3000T X X X X
4000T X X X X X
5000V PT X X X X X
6000V X X X X X
7000XT X
7000XT Top X
saw

29
Installation settings

Recommended tightening torques for feed rollers

Head Motor model Tightening torque

[Nm]
928A MSE 180
3000T MSE 180
4000T MSE 180
5000D MS(E) 180
5000V PT
6000V MS 380
6000Twin
7000C V12 200
7000Twin
7000XT
7000XT Fixed Head
7000C MS 550
7000Twin
7000XT
10000XT MSE 550
12000XT MSE 550
E6 MS 380

30
 User Manual
Installation

in Original

en
instructions 4000T

User Manual
Installation

in Original

en
instructions 4000T

User Manual
Installation

in Original

en
instructions 4000T

User Manual
Installation

in Original

en
instructions 4000T

User Manual
Installation

in Original

en
instructions 4000T

User Manual
Installation

in Original

en
instructions 4000T

User Manual
Installation

in Original

en
instructions 4000T