Precision wet abrasive cut-off machine BRILLANT 220

CONTROL
All axes can be controlled with a
joystick. The built-in electronic control
with its simple and clearly defined
touch screen display enables easy
programming, storage and loading.
During the automatic cutting process
all parameters such as feed speed,
cutting force etc. can be monitored
and modified.

BRILL ANT 220

The BRILLANT 220 is a compact, user-friendly precision wet With its modular construction and different options and

abrasive cut-off machine. It can be fitted with up to three clamping tools the Brillant 220 can be easily equipped for

automatic axes (X, Y, Z) and several cutting modes for maximum specific applications.

flexibility and ideal use of space.

BAUWEISE
Openings on both sides of the solid aluminium construction
allow sectioning of long or continuous parts up to Ø 70 mm.
The cutting chamber which is illuminated by enegy-saving
LED is easily accessable through a sliding front door and the
side door with safety interlock.
The cut-off wheel is water cooled by versatile jointed hoses on
both sides.

AXES
The Brillant 220 is standardly equipped with automatic verti-
cal cut-off (Y-axis, 80 mm) and definable regulated travel for
large cut-off wheels. The horizontal movement (X-axis,
210 mm) is available in automatic or manual mode.
In combination with optional cross-feed (Z-axis, 80 mm) it
allows maximum flexibility for precise, soft touch cutting.

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Precision wet abrasive cut-off machine BRILLANT 220

CUTTING MODES FEED CONTROL

Step and diagonal cut optimize the operating angle for The feed adjusts automatically to
gently cutting. different thickness and hardness of
The step cut divides the sample in layers and is especially materials. The feed speed is variable.
suited for large parts and bulky materials.
The diagonal cut is recommended for asymmetrical
specimens; this is done by combining vertical and horizontal
cut modes.
PULSED CUTTING
In pulsed cutting mode the feed speed
is interrupted and continued in opposi-
te direction periodically.
This helps the wheel stay sharp and
allows coolant to flush the point of
contact, clearing debris and keeping
the material cool.
The characteristic, pulsed cutting in
definable intervals can be switched on
to every cutting mode.

LASER
With line laser you can display the
scheduled cut on the sample.
This helps to define the exact cutting
position.

PRECISION CROSS FEED

The automatic cross feed with serial cutting function produces
precise parallel cuts of 1 µm (0.001 mm) in equal or varied
sizes.
The preselected cut-off wheel thickness is automatically
included in the process.
The integrated Z-axis can also be used as a precision cross
feed for pot wheels (thin cuts).

CLAMPING TOOLS SHARPENING DEVICE

The Brillant 220 is equipped with the Diamond cut-off wheels and pot
innovative ATM-easy-clamping system. wheels can be dressed easily with
This makes changing and adjusting the sharpening device. It is manually
of clamping tools very easy and operated by a lever from outside and
supersedes fixing by T-slots. during the operation sequence.
All clamping tools, e.g. Fast Lock Vice
50, 60, 80, X-Clamp, Vacuum Vice and
Rotavice can be fitted with the Easy-
clamping system.

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BASIC MODULE
B R I L L A N T 22 0

Order No.: M1890000

» automatic Y-axis
» openings on the left and right for continuous long parts
» sliding door
» table made of stainless steel
» electronic control with clear LCD
» electronic travel measuring
» cutting force dependent feed-control
» automatic pulsed cutting
» step cut, diagonal cut
» program storage
» direct positioning via joystick (all automatic axes)
» current safety standard with door interlock (safety protection)
» optimal cutting chamber with LED illumination
» solid aluminium construction, powder coated
» e-Lab-ready

EQUIPMENT
P OW E R S U PPLY

Equipment 1 Equipment 2

230 V/50 Hz (1Ph/N/PE) 110 V/60 Hz (1Ph/N/PE)

Order No.: A1890000 Order No.: A1890001

A R B O U R S I ZE

Equipment 1 Equipment 2
Fixed shaft fitting Quick-change system
» on request
Arbour size Ø 12.7 mm
Order No.: A1890002

TA B L E D R I V E

Equipment 1 Equipment 2
X-axis manual (handle) X-Axis automatic
Order No.: A1890004 Order No.: A1890005

Serial cuts with Z-axis Travel X-axis 210 mm Travel X-axis 210 mm
Precision 0.1 mm Precision 0.1 mm

C ROS S FE E D Z-A X IS

Equipment 1 Equipment 2 Equipment 3

without Z-axis Z-axis manual (handle) Z-axis automatic
Order No.: A1890008 Order No.: A1890009 Order No.: A1890010

Travel Z-axis 80 mm Travel Z-axis 80 mm

Precision 0.1 mm Precision 0.001 mm

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Precision wet abrasive cut-off machine BRILLANT 220

OPTION
ROTAT I O N TO O L

or request
» tool with vertical rotary feed, parallel to wheel
» angle input via software control

L ASER ALIGNMENT AID

Order No.: A1890011

» laser line to visualize the cutting line
» laser class 2 EN/IEC 60825-1

ACCESSORIES
R EC I RC U L AT I O N CO O L I N G S YS T E M

» no voltage selection required » controlled by cut-off machine

Mobile with insertion mechanism

für System Lab cabinets
» 2-chamber-pvc-compartment 45 Ltr.
» inlet sieve and filter bag

Order No.: A1800160 Order No.: A5800494

Tank 15 ltr. Tank 45 ltr.

Pump 8 ltr./min, 24 V Pump 8 ltr./min, 24 V
366x540(640)
WxHxD 400x220x300 mm WxHxD
x610 mm
Hight incl. pump approx. 350 mm

C E N T R I FU GA L S E PA R ATO R SA M PL E CO L L EC TO R

» to remove coolant mist Order No: Z1800002

» increases quality of illumination » stainless steel, incl. fixing screws
» exhauster power 180 or 215 m3/h, depends on power supply

400 V/50 Hz (3Ph/PE)

Order No.: Z1820009

480 V/60 Hz (3Ph/PE)

Order No.: Z1820012
S H A R PE N I N G D E V I C E
220 V/60 Hz (3Ph/PE)
Order No: Z1820011 Order No.: A1890012
» for dressing diamond and pot wheel

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Precision wet abrasive cut-off machine BRILLANT 220

SPECIFICATIONS

Max. cutting capacity Ø 75 mm (depends on cut-off wheel) 300 – 5000 rpm

Variable speed
Cut-off wheel 75 - 203 mm/8“ in steps of 100 rpm
Arbour size Ø 12.7 mm Motor cut-off wheel 0.75 kW, S1-mode
VERTI C A L / H O RIZO N TA L M OVE M EN T (X-/Y-A XIS) Connected load 2.3 kVA
Table WxD 300 x 210 mm (8 mm T-slot) 1 230 V/50 Hz (1Ph/N/PE)
Power supply
2 110 V/60 Hz (1Ph/N/PE)
Feed 0.005 bis 3 mm/sec

Precision 0.1 mm WxHxD 710 x 570 x 485 mm

Vertical movement Cutting chamber
80 mm 405 x 500 mm
(Y-axis) WxD
Horizontal movement Weight approx. 82 kg
210 mm
(X-axis)
CROS S FEED (Z-A XIS)
Table WxD 280 x 210 mm (8 mm T-slot)
Feed 80 mm
Precision 0.001 mm (1 µm)

Y 80 mm (0.1 mm)
8"
3/

125 Z 80 m
20

m (0.0
01 mm
Ø

)
mm

)
.1
(0
75

mm
0
21
X

X-axis travel 210

405

135 270
8“
3/
20
485

650 490
105 65
710 40 570

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