9 CPC (Q) D15-35T8 Operation Manual 20180611 - 20190718 - 104107
9 CPC (Q) D15-35T8 Operation Manual 20180611 - 20190718 - 104107
9 CPC (Q) D15-35T8 Operation Manual 20180611 - 20190718 - 104107
CPC(Q)D15/18/20/25/30/35T8
Even if you have known well about the trucks, please do read this manual thoroughly, as it
contains some special information of this series. And it is written on the basis of standard
forklift truck. If you have any problem or suggestion, please contact with our agents.
1. Safety instructions
Safety is your responsibility. Before operating truck, you have to read and understand the
Safety Instructions.
(1) Get Permission
Only trained and authorized operator shall be permitted to operate the truck.
(2) Know Your Truck
It is necessary to understand the “Load Capacity Chart” and “Specification Plate”.
1). Specification Plate
Rated Capacity
The rated capacity is based on 3000mm lifting height. It will be reduced when lifting
height is higher than 3000mm or load center is more than 500mm, please carefully
check Load Capacity Chart before loading the goods. It will also be reduced when
the truck has attachment.
Self Weight
Check the Self Weight before lifting or moving the truck using other equipment.
Serial Number
The Serial Number is marked in the Frame and Specification Plate. When you want
to inquire about your truck, please always tell the Serial Number.
2). Load Capacity Chart
Load Capacity Chart of FD30T
You have to understand the weight of lifting goods according to the chart. The capacity
can be changed with different lifting height and load center.
(3) Avoid Fire Hazard
Do not drive the truck near flammable materials, suck as dry lawn and waste paper.
Park the truck at least 300mm away from wood, veneer, paper and something like that.
Don’t use an open flame when checking level, or for leakage, of fuel, electrolyte or
cooling water.
Never smoke while inspecting the battery, handling fuel or working on the fuel system.
Otherwise, explosion may happen.
Never fill the fuel tank with the engine running.
Mast tilt range F/R deg 6∕12 6∕12 6∕12 6∕12 6∕12 6∕12
Fork overhang
mm 420 420 420 420 476 476
(Wheel center to fork face)
dimension Mast lowered height mm 1995 1995 1995 1995 1995 1995
Max Drawbar Pull (Full load) N 17500 17500 17500 17500 17500 17500
N.m/rp 136∕160
Rated Torque/r.p.m 136∕1600 142∕1800 136∕1600 142∕1800 165/1700
Engine m 0
No.of cylinder 4 4 4 4 4 4
Electronic
Transmissions Type Electronical Electronical Electronical Electronical Electronical
al
For
Operating pressure Mpa 17.5 17.5 17.5 17.5 17.5 17.5
attachments
2.2
CPCD20T CPCD20T CPCD25T CPCD25T CPCD25T CPCD25T
Model Unit
8-C490 8-K21 8-S4S 8-NE92 8-C490 8-K21
Mast tilt range F/R deg 6∕12 6∕12 6∕12 6∕12 6∕12 6∕12
Fork overhang
mm 476 476 476 476 476 476
(Wheel center to fork face)
Max Drawbar Pull (Full load) N 17500 17500 17500 17500 17500 17500
No.of cylinder 4 4 4 4 4 4
2.3
CPCD30T CPCD30T CPCD30T CPCD30T CPCD35T CPCD35T
Model Unit
8-S4S 8-C490 8-K25 8-NE98 8-S4S 8-NE98
Mast tilt range F/R deg 6∕12 6∕12 6∕12 6∕12 6∕12 6∕12
Fork overhang
mm 481 481 481 481 481 481
(Wheel center to fork face)
Max Drawbar Pull (Full load) N 21000 21000 21000 21000 21000 21000
N.m/rp 176.5/160
Rated Torque/r.p.m 172∕1600 148∕1600 189∕1800 172∕1600 189∕1800
Engine m 0
No.of cylinder 4 4 4 4 4 4
Operating pressure For attachments Mpa 17.5 17.5 17.5 17.5 17.5 17.5
3. Main parts
[OFF]……it is position in which the engine stops. In this position, the key may insert and draw
out.
[ON]……it is position in which the engine is working. From [OFF] position turn the key to [ON]
position.
For diesel type, before starting the engine first let air in and warm up, till the warm-up
indicator goes out.
[START]……it is position in which the engine starts up. Clockwise rotate the key from [ON]
position to start the engine. And then release the key and it will go back to [ON] position.
For torque converter vehicle type, only if control lever is in neutral gear position, the engine
can start.
Caution
When the engine is not at work, do not place the key to [ON] position to prevent the battery
from discharging excessively.
When the engine runs, do not change the switch to [START] position, which will damage the
starting motor.
Do not let the starting motor continuously work for over 30 seconds, turn the switch back to
[OFF] position and at least 30 seconds later try to start again.
(2) Concentrated light switch and turning signal switch
These two switches are used to control the light and turning signal.
Light control switch
No matter which position the key switch is in, can this switch open or shut down light. This
switch has two positions, in different position, the lamp shines as picture shows.
Caution
When the engine stops, do not light the lamp for long time. That will result in discharging the
battery too much and the engine can not be started again.
Turning signal switch
How to make the turning lamp flash:
Left …………………..push forward
Right …………………pull backward
After direction has been changed, the turning signal lever will return to the original position.
Control lever
Press the horn button at the center of the steering wheel to make the horn ring.
No matter whether the key switch is turned on or not, press it and the horn will ring.
Lift lever
It is used to raise and lower the forks.
Raise …………………pull backward
Lower …………………push forward
Lifting speed can be adjusted by controlling the lever and accelerator pedal while lowering
speed can be adjusted only by controlling the lever.
Tilt lever
Pull this lever at full tilt to brake the truck. To release the parking brake, press the release
button. When operating on this lever, step on the brake pedal.
Warning
Make sure not to grip any parts but the handle in order to avoid clamp the finger. For
example, when starting at slope and releasing the parking brake, grip the upper
protuberant part of the handle. And when parking at slope, the wheel should be
blocked by the triangle wedge brick.
Tilting turning lever
1. When this lever is lowered, the steering wheel’s position can be adjusted backward and
forward.
2. Place the lever at a proper position and fix the steering wheel at this position.
3. After adjustment, move the steering wheel to check if it has been fixed.
Caution
First adjust the steering wheel’s position before starting the truck. Make sure not to make
adjustment while moving. From right to left, they are accelerator pedal, brake pedal and
inching pedal.
If the engine cover can not be opened by the means described as above, you can open it in
this way:
1. Lower the turning lever and make the turning pole tilt forward. (Please see the figure
below)
2. Put a flat to clearance between the engine cover and baseboard. Push the pothook to open
the lock.
3. Insert you hand and bring up the cover.
(3) Fork shelf
Lift all the lock of fork shelf and release them, to make the fork shelf can be moved right and
left. Adjust the fork shelf to the position which is most suitable for load.
Make the gravity of load just be the gravity of whole truck.
After adjustment, turning the lock to make the fork shelf locked.
Warning
Make sure that the fork shelf is locked before loading goods.
(4) Traction lever
It is located behind the load and is used to pull the truck when the wheels get into a groove,
and also when you want to load the truck onto another vehicle.
Caution
Traction lever can not be used to pull other trucks or vehicles.
(5) How to raise the truck
As the figure shows, raise the truck by pulling the hole in the front and the counter weight.
4. Check before use
Make sure to check before operation and make periodic
maintenance, in order to prevent sudden trouble, improve the
efficiency and ensure its safe working state.
(1) Check the whole truck
If the truck is upstanding:
Check if the truck leans to one side or another. If it is, then
check if the tyres have broken and the walkie system has
something wrong.
Check if there is oil or water leakage where the truck has passed.
Check if spare parts are loose or damaged.
(2) Check the tyres
Measure the inflation pressure by tyre press meter and adjust it to
a proper level.
Standard tyre pressure
15T/18T: Front─700Kpa Rear─700Kpa
20T/25T: Front─700Kpa Rear─700Kpa
30T: Front─800Kpa Rear─700Kpa
2. After that, check if there is air leaking.
Check if the tyre is damaged, and the wheel is bended.
(3) Check the nut of hub
Check the tightness degree of nut. Screw down the nut and avoid
asymmetric torque.
Tight torque: 15T/18T: Front─150-200N·m
Rear─150-200N·m
20T/25T: Front─250-300N·m
Rear─150-200N·m
30T/35T: Front─450-600N·m
Rear─150-200N·m
(4) Check the lights
Check if the filament and light glass are all in good condition and,
keep the lights clean.
4). To check the free extent of the pedal, press the pedal by your hand till feeling the
resistance.
(11) Inching and brake pedal (for torque converter type truck)
1. Press the Inching and brake pedal by your hand till feeling the resistance in order to check
the free extent.
2. Step down the Inching and brake pedal and check if there is something wrong.
(12) Check of meters
Start the engine and make sure the meters are all right.
Warning
The exhaust is harmful. So when using the truck indoors, make
the ventilation in good condition.
Description Capacity
1 Head Lamp 15A
2 Horn 10A
3 Instrument 10A
4 Panel Power 10A
5 Control Light 10A
6 Spare Fuse 10A
(3) Replacement of Bulbs
When replacing any burnt bulb, refer to the table below.
Lamp Type Capacity
Head lamp 12V/18W
Front
Turning lamp 12V/21W
Rear lamp 12V/3W
Instrument
Warning lamp 12V/3W
6. Lifting Mechanism
6.1. Inspection of Fork
• Visually inspect the fork and replace it if cracked or damaged. (To identify minute cracks,
use the dye penetrant method.)
• If the fork is worn by 3 mm or more compared to a new one, replace it. (The grounding face
at the fork base is prone to wear.)
6.2. Inspection /Adjustment of Carriage Height
(1). Set the mast upright and fully lower the carriage.
CAUTION:
• Before inspecting and adjusting the carriage height, remove
the fork or park the vehicle in a place where the fork will not
be grounded.
(2). Measure the distance from the ground level to the
carriage bottom end to see if it fulfills the following criterion.
[Standard (mm): 76]
(3). If not as specified, loosen the lock nut and adjust with the
lift chain adjusting nut.
6.3. Inspection / Adjustment of Lift Chain Tension
CAUTION:
• Before this maintenance work, always ensure that the carriage height is appropriate.
(1). Set the mast upright and raise the fork by 20 to 30 mm from the ground level.
(2). For the 2W mast, pull the lift chain at the middle point and check the deflection. For the
2F and 3F masts, press the lift chain at the middle point and check the deflection.
[Standard (mm): 25 – 30]
(3). If the deflection is outside the specified range, loosen the lock nut and adjust the chain
tension with the lift chain adjusting nut.
CAUTION:
• Ensure that equivalent tension is applied to the left side and right side of the lift chain.
• After adjustment, always check the carriage operation for smoothness.
Replace the LPG cylinder when fuel in it is used up as following: shut off the outpouring
valve,disconnect the female body from the LPG cylinder,cover a dust cap on the valve tie-in
(H2-63), and get the LPG cylinder away from the truck to a LPG filling station to refill the
LPG. Fill LPG as following: Lay the LPG cylinder flat, and set the charging limit valve
upward(the level indication is exactly 60°to the horizontal line), then screw off the dust cap
on the charging valve,plug the filling connector, open the limit charging valve to charge LPG
till 80% rated volume of the container is full (the charging device is automatically closed
when 80% rated volume of the container is full),take out the filling connector,screw down
the dust cap and the charging limit valve。Secondly,install the LPG cylinder to the truck by
a certain angle (the level indication is exactly 60°to the horizontal line),connect the female
body,open the outpouring valve,check and eliminate it if there is any leak before starting
(1). Switch to the GAS position,the fuel for the engine is LPG。
(2). Switch to the PET position,the fuel for the engine is petrol。
(1). By petrol
Shut off LPG,switch on the petrol switch for several seconds,after petrol is flowing into the
floater room of the carburetor,turn the ignition key to start the motor-----the engine is started
by petrol。
(2). By LPG
a. Starting up when there is no petrol in the carburetor:If there is no petrol in the carburetor
before starting-up,you could start up the engine directly by LPG,that is,to shut off the petrol
switch,but switch on the LPG switch for several seconds,turn the ignition key to start the
motor-----the engine is started by LPG。
b. Starting up when there is petrol in the carburetor:It is some difficult to start up when there
is petrol in the carburetor,you should switch the select switch to the neutral position,start up
the engine by petrol。After petrol in the carburetor is used up and the engine is halted,switch
on the LPG switch,turn the ignition key to start the motor-----the engine is started.
10.4 Change fuel during the engine runs
a. Change from LPG to petrol:
Switch the select switch from GAS position to PET position directly, then the engine use the
petrol as fuel instead of LPG.
b. Change from petrol to LPG
Switch the select switch from the petrol position to the neutral position, when the petrol in the
Carburetor nearly finished, and the engine speed decline, then select the switch to the LPG
position swiftly, and the engine use the LPG as fuel.
10.5 If there is LPG leak during operation,shut off the LPG switch and the outpouring valve at
once,check every part and all connection to see if there is leak or loose,and get rid of it in
time。Fuel by petrol before malfunction is removed。
10.6 Choose 90# petrol or LPG special for vehicle as fuel for the truck 。 Otherwise it may
affect the ignition veracity and decline the motive performance。
10.7 If there is 10 minutes halt,you should shut off the LPG switch and the outpouring valve.
10.8 It is suitable to keep water in the radiator in the range 700C~850C during operation.
11. Periodical maintenance
Periodical replacement schedule
Replacement term 6Weeks 3 6 12Month
(by the total hours or months of operation, make the 200 600 1200 2400H
prior standard)
Engine oil ● ● ●
Oil filter ● ● ●
Cooling water (LLC once every two years) ●
Air cleaner ● ● ●
Fuel cleaner ● ● ●
Oil of torque converter ● ●
Torque converter filter ● ●
Oil of Speed difference gear ● ●
Hydraulic oil ● ●
Hydraulic oil filter ● ●
Brake fluid ●
Dynamic turning hose 2years
chains 2years
Note: in heavy operation condition, check the truck every 170 hours or every month.