QP 74301 Rev 08 Incoming Inspection Procedure
QP 74301 Rev 08 Incoming Inspection Procedure
QP 74301 Rev 08 Incoming Inspection Procedure
Revision History
Rev No DCN # Changes Effective Date Approved
01 Initial Release 08/06/04
02 0008 Modification of procedure 10/080/4 MY
03 0042 Revision Changed 10/19/04 MY
04 0715 Added IQC in section 3&6. Change Owner 07/28/09 YZ
05 0794 Added SQE responsible, Modified flow chart 12/30/09 JC
06 0806 Added Supplier PCN/ECN process 01/15/10 YC
07 0986 Added the requirements, added ship to stock, 05/23/11 A. Qin
added the waiver request, re-wording.
08 1153 Yearly Review, Added PRD-CM-003 in, 05/07/13 A. Qin
Change process owner
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Document Title
1.0 Purpose
This procedure defines the process flow to verify the quality and performance of the
purchased materials and services.
2.0 Scope
This procedure applies to all materials and services purchased from suppliers or
contractor manufacturer that have affect on the final product quality.
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Document Title
PO Purchase Order
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Document Title
Conduct inspection
Meet the spec.? IQC
No
against inspection
standards.
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Document Title
The inspection standards shall be prepared and documented before the incoming
inspections.
For the special material such as optical parts, Engineering or Manufacturing Departments
will provide the technical supports on the contents of the standards.
Inspectors shall collect the inspection standards before performing the inspections.
If there is concern on the cosmetics between Optoplex and suppliers, a limit sample or
photos to demo the pass and reject shall be prepared as the inspection aid.
The gage used for the inspection for thread of screw shall be replaced on weekly basis to
avoid the worn out concerns.
For those parts that need the technical supports or special measuring equipment/skills
request, the incoming inspection tasks will be delegated to Engineering or Manufacturing
Departments.
In such condition, the IQC Inspection Tag Form shall be used to trace/monitor the status
of the inspections. The tag shall be attached with the incoming products and forwarded to
delegated departments.
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Once the inspection was completed, the tag form shall be filled out and collected
(together with the inspected material or products) by QA department.
The contents of the Incoming Inspection Report include the following information:
The inspector shall make a final decision on the inspection results and get approved from
supervisor or engineer. The final judgment (Pass or Reject, etc.) on the inspection result
and their respective quantities shall be clearly defined.
The outgoing inspection reports that provided from supplier shall be the reference
documents during the incoming inspections.
After completed the inspection, the incoming material or products shall have the quality
status identified on them.
A QC (Passed/OK) stamp on the package or green color label shall be used to identify the
passed status. For those material or product that are failed to meet the specification, a
rejected label or mark will be used.
The material or products that had completed the inspections shall keep the appropriate
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Document Title
packaging to prevent the damages (Scratches or surface, aging, etc.) during the storage
or transportation. The products with ESD concerns should follow the ESD requirements in
packaging.
The material or products that are passed after inspection shall be forwarded to
warehouse by using the Material Transaction From and Material Transfer Log.
For those material or products that had been used for destructive tests (such as in Damp
Heat Test, Solderability Test, etc.) in Optoplex, the quantity will be absorbed by the
department who conducted the test.
Those that are failed during inspection shall be forwarded to MRB by using the
Non-conforming Material Request Form.
If there is a high defect rate found during the incoming inspections and that will have the
impact to the production schedules, IQC shall notify Planner and Purchasing
Departments ASAP.
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Document Title
A Ship-to-Stock Request form shall be prepared by IQC and get approved for it. The
forms shall be collected and kept in IQC.
For the material/products that had qualified for the waive of IQC will be skipped for the
IQC process. Only the desk review shall be conducted such as review on the
documents (e.g. Packing List, OQC Report from supplier, C of C, expiration dates, etc.)
during the IQC stages. The IQC Reports shall be kept and maintained too.
An OK stamp or green color mark shall be used to demonstrate the quality status.
If anyone of the following minimum requirements had been met, the incoming
material/products will be qualified for the waive of inspections.
1. Consecutively three (within regular size) lots have passed the incoming
inspections and the supplier provides necessary OQC Report or C of C (If any)
on the supplied products.
2. The supplier with famous quality goodwill on the industry, provide the quality
assurance on their products or the products are beyond the Optoplex inspection
technical capacity. Such as Epoxy, Acetone, Motor, etc.
Even during the waive for the inspection, IQC has authority to conduct inspections on
the Incoming material/products when necessary.
When an incoming lot had found claims during the process or field complains, the
waive status shall be terminated by the IQC immediately, no approval process
needed.
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Document Title
For the re-entry of the waive of inspection, the Ship-to-Stock Form shall be used
again.
If the supplier has the concerns on the rejected parts for minor symptoms such as
minor dimensions, minor cosmetics and non-function impact to products, a request for
waive can submit to QA of Optoplex form supplier.
The production, IQC and QA departments will make a review on the request.
No repeat (consecutive lots) waive request from supplier for the some symptoms is
allowed. The supplier performance shall count the records on the parts that had been
waived.
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