0354
0354
0354
REVIEW
Abstract: Liquid detergent has an increasing demand in North America, Western Europe, and Southeast
Asia countries owing to its convenience to use and efficiency to clean. Alpha methyl ester sulfonates (α-
MES), an anionic surfactant derived from palm oil based methyl ester, was reported to have lower
manufacturing cost, good detergency with less dosage, excellent biodegradability, higher tolerance to hard
water, and lower eco-toxicity as compared to linear alkylbenzene sulfonates (LABS). LABS was known as
the workhorse of the detergent industry in the 20th century. Although palm-based α-MES was successfully
used as the sole surfactant in powder detergent, there are still some unsettled technical issues related to
phase stability and viscosity when using this anionic surfactant in heavy-duty laundry liquid detergent
formulations. This paper will review not only the market overview of detergents, the application and
performance of green surfactants in laundry detergents but also will highlight the technical issues related to
the application of palm-based α-MES in laundry liquid detergent and some of the possible methods to
overcome the formulation adversities.
Key words: green surfactants, heavy-duty laundry liquid detergents, palm-based alpha methyl ester sulfonates
*
Correspondence to: Parthiban Siwayanan, School of Energy and Chemical Engineering, Xiamen University Malaysia, Jalan
Sunsuria, Bandar Sunsuria, 43900 Sepang, Selangor, MALAYSIA
E-mail: [email protected]
Accepted April 7, 2021 (received for review March 2, 2021)
Journal of Oleo Science ISSN 1345-8957 print / ISSN 1347-3352 online
http://www.jstage.jst.go.jp/browse/jos/ http://mc.manusriptcentral.com/jjocs
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S. Y. Low, J. Y. Tan, Z. H. Ban et al.
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J. Oleo Sci.
S. Y. Low, J. Y. Tan, Z. H. Ban et al.
Fig. 5 Chemical structure of MEE29). plantarii33−35). Rhamnolipids are widely used in various in-
dustries such as detergents and cleaners, bioremediation
and enhanced oil recovery, pharmaceuticals and therapeu-
tics, cosmetics, and agriculture industry35). For instance,
TeeGene BioTech, AGAE Technologies LLC, and Jeneil
Biosurfactant Co. LLC have included rhamnolipids in their
formulation in producing variety of products35).
3.5 Oleo-based methyl ester sulfonates (MES) 4 M ES and Its Performance in Liquid Detergent
Oleo-based alpha methyl ester sulfonates(α-MES)are Formulation
anionic surfactant mainly derived from palm oil based The performance of surfactants in liquid detergent for-
methyl ester30). The manufacturing process of α-MES is mulation can be determined by looking at the following
relatively simple and requires lower manufacturing cost as properties which include solubility, viscosity, phase stabili-
compared to LABS, the workhorse of detergent industry ty, tolerance in hard water, detergency, wettability, foaming
which are derived from petrochemicals30). Due to the inex- ability, biodegradability, and eco-toxicity. Emphasis will be
pensive feedstock of α-MES, the cost of a α-MES plant given on the performance of α-MES as compared to LABS,
would be only around one fifth of that required to produce the workhorse of detergent industry.
LABS on an equal capacity basis30). α-MES have several ad-
vantages as compared to LABS which include greater de- 4.1 Solubility
tergency with less dosage, greater biodegradability, higher The solubility of surfactants depends on their individual
tolerance to hard water, lower toxicity to environment, Krafft point. Krafft point is the temperature where the sol-
better skin compatibility, and good return on investment ubility of an ionic surfactant is equal to its critical micelle
owing to the low manufacturing cost30−32). Figure 6 shows concentration(CMC) 37)
. At temperature below Krafft point,
the chemical structure of α-MES. surfactants will form precipitates instead of micelle, which
result in less effective performance of surfactants in clean-
3.6 Sophorolipids ing37). The Krafft points of α-MES surfactants are in the
Sophorolipids are one of the nonionic glycolipid surfac- range of 10.1℃ to 24.8℃ depending on their carbon chain
tants, produced by non-pathogenic yeast such as Candida length while it is 65℃ for their di-salt37, 38). Therefore, with
bogoriensis, Candida bombicola, and Candida higher Krafft point and presence of large amount of di-salt,
apicola33). Sophorolipids can be widely applied in various significant amount of precipitates will form and reduce the
industries such as cosmetics, food, cleaning, and petroleum solubility of surfactant, result in poorer quality of α-MES37).
industry34). For instance, Ecover Belgium, MG Intobio Co. In Table 3, the Krafft points of some surfactants were
Ltd, and Synthezyme LLC have included sophorolipids as listed. It can be observed that although the Krafft point of
surfactant in some of their formulation in hard surface α-MES is higher than LABS, their Krafft point is still lower
cleaners, laundry detergents, and soaps35). Saraya Co. Ltd, as compared to FAS. Hence, α-MES surfactants are less
a Japanese company, has also commercialized sophoron, soluble than LABS but are more soluble than FAS.
which is a dish washing detergent formulated with sopho-
rolipids as surfactant33). Sophorolipids are found to possess 4.2 Viscosity
antimicrobial, antifungal, and anticancer properties as Viscosity, defined as the resistance against deformation
well36). for a fluid, varies between different fluid41). Viscosity is
used to measure the thickness of a fluid to make sure it is
3.7 Rhamnolipids not too thick to pour nor too thin to appear watery42). Vis-
Rhamnolipids are another nonionic glycolipid surfac- cosity can be measured using rheometer. Detergent within
tants, produced by bacteria such as Pseudomonas aerugi- a certain range of viscosity has more pourable flow without
nosa, Pseudomonas chlororaphis, and Pseudomonas the need to modify the detergent formulation42). It was re-
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J. Oleo Sci.
Performance of Green Surfactants in the Formulation of Heavy-Duty Laundry Liquid Detergents (HDLD)
Table 4 Cloud point of some surfactants. Table 5 Types of soil and fabric used to measure the
detergency of α-MES and LABS18).
Surfactant Cloud Point (℃) Reference
LABS −3 – 11 Cohen et al.45) Swatches Soil Fabric
α-MES 20 – 26 Cohen et al. 45) JB-01 Mineral oil, carbon black Cotton
MEE 53 – 62 Kolane et al.29) JB-02 Egg yolk Cotton
FAE 78.5 Kolane et al. 29) JB-03 Sebum, pigment Cotton
W20D Sebum, pigment Polyester/Cotton
ported that viscosity build-up issue is very common when W20PF Vegetable oil, pigment Polyester/Cotton
it comes to incorporation of α-MES surfactant in formula-
tion of liquid detergent. mulation are those with low CMC and cloud points. The
cloud point of a detergent is the temperature at which a
4.3 Phase stability detergent solution passes from an isotropic micellar system
Liquid detergent has to be fluid, homogeneous and into a two-phase system. The cloud points of some surfac-
phase-stable across storage conditions. Phase stability is an tants including α-MES are shown in Table 4.
essential criterion in liquid detergent formulation and
therefore phase separation that will result in shorter shelf 4.4 Tolerance in hard water
life must be prevented. In addition, it will also result in Tolerance of surfactants in hard water is evaluated by
poor quality of liquid detergent and negative impact in their ability to tolerate the water hardness ions, which are
consumers’acceptance43). Phase stability test can be eval- calcium and magnesium ions, commonly present in hard
uated by placing 300 mL of liquid detergent in a 500 mL water. The water hardness ions might cause precipitation
plastic jar with sealed cap for at least 48 hours at 5℃, 25℃, of surfactants and hence affect their performance46). Sur-
and 40℃ respectively under atmospheric pressure44). If the factants that have higher tolerance and are less sensitive to
liquid detergent did not split into layers or split into layers these water hardness ions generally have better detergency
with major layer consists of at least 95% of the composi- than the other. Michael Shea 30)stated that α-MES have
tion by weight, then it is considered as phase stable44). It higher detergency and higher tolerance in hard water as
was reported that phase stability is one of the commonly compared to LABS. Figure 7 shows the detergency of
associated issues with the formulation of α-MES in liquid α-MES and LABS on different types of soil in different
detergent. Generally, hydrotropes are often added to the water hardness in terms of cumulative soil removal index.
liquid detergent composition to prevent phase separation. The types of soil were listed in Table 5 together with the
Surfactants that preferred for use in liquid detergent for- fabric used. It can be easily observed that the detergency
Fig. 7 Detergency of α-MES and LABS on different types of soil in different water hardness18).
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J. Oleo Sci.
S. Y. Low, J. Y. Tan, Z. H. Ban et al.
of α-MES is always better than LABS regardless of the Table 6 Time taken for LABS and α-MES to completely
types of soil and the water hardness. Hence, it was proven immerse into unsoiled cotton swatch at different
that α-MES have higher tolerance in hard water than water hardness45).
LABS.
Surfactant Water Hardness (ppm) Time Taken (s)
Table 7 Foam height of α-MES and LABS at t=0 min and 5 min49).
Surfactant Foam Height (mm) (t = 0 min) Foam Height (mm) (t = 5 min)
LABS 190 135
α-MES 170 115
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J. Oleo Sci.
Performance of Green Surfactants in the Formulation of Heavy-Duty Laundry Liquid Detergents (HDLD)
Table 9 L C 50 of LABS and α-MES on of powder detergent has been successfully developed by a
Tilapia nilotica55). number of researchers. Besides that, palm oil based α-MES
has also been used in the formulation of liquid products
Surfactants LC50 (mg/L), 96 h
such as household cleaning product, personal care,
LAS (C10-C13) 11.4 laundry, and industrial cleaning product.
MES (C14/C16/C18) 22.6/12.6/56.6 In year 2007, a patent was published by World Intellec-
tual Property Organization on the process for manufactur-
searches shown that α-MES have better biodegradability ing liquid detergent containing α-MES56). The first step is
than LABS as the time required to achieve the 60% pass to form a liquid detergent partial composition in the first
level is much shorter than LABS48). The biodegradability of vessel which has a pH of 5 to 956). The second step is to
some surfactants is listed in Table 8 for comparison adjust the pH to make sure it is in the range of 7 to 956).
purpose. Then, about 0.5% to 15% of α-MES is added with mixing
to form liquid detergent at temperature of about 20℃ to
4.9 Eco-toxicity 60℃56). The detailed ingredients used in the liquid deter-
Eco-toxicity, also can be referred as aquatic toxicity, is a gent formulation can be found in the patent.
measurement of toxicity of detergent solution when dis- In year 2010, a US patent regarding laundry detergent
charged into aquatic environment41, 43). Eco-toxicity of de- containing α-MES was published57). Successful formulation
tergent solution can be determined using Fish Acute Toxic- of liquid laundry detergent with great cleaning perfor-
ity Test, which is also under OECD Guidelines48). The test mance and stability was developed using α-MES with
was conducted in two stages, the first stage is the range- higher level of di-salt, and the color of α-MES can be
finding test and the second stage is the definitive test48). In reduced by carrying out a more rigorous bleaching step57).
the first stage, the fish were exposed to varying concentra- The liquid laundry detergent shall consists of about 6% to
tion of detergent in logarithmic series for a period of 24 35% of surfactant, where the ratio of C16 α-MES to total
h48). The concentration where there is no mortality and surfactant is preferably less than 0.258). The detailed for-
where there is 100% mortality was recorded and was uti- mulation can be found in the patent.
lized in the second stage where the fish were exposed to In year 2014, R & D Department from Lion Eco Chemi-
varying concentration of detergent in geometric series and cals Sdn Bhd presented MES Technical Presentation for
the mortalities were recorded respectively at period of 24, Liquid Detergent. It shows that MIZULAN, which is one of
48, 72, and 96 h48). The concentration of detergent that the α-MES surfactants, has superior detergency as com-
killed 50% of the fish, labelled as LC50, was determined and pared to LABS and FAS58). The detergency of α-MES on
the eco-toxicity was rated based on a rating scheme from sebum is excellent compared to AES and LABS under dif-
the U.S. Fish and Wildlife Services48). Table 9 shows the ferent concentration of surfactant, different water hard-
LC 50 of LABS and α-MES on Tilapia nilotica. It was ness, and different temperature 59). α-MES have good
proven that α-MES have lower eco-toxicity as the LC50 for enzyme compatibility, anti-soil deposition property, and
α-MES is higher than LAS, which means it requires higher biodegradability58).
concentration of α-MES to kill 50% of the fish. In year 2017, Maurad et al.43)had successfully formulated
five palm-based liquid detergents(PBLDs)with clear ap-
pearance, single phase, and pourable viscosities using C16/18
α-MES as surfactant. There are a few important points to
pplication of Palm Oil Based α-MES in Formulation
5 A take note, where the heat sensitive ingredients including
of Liquid Detergent optical brightener, enzyme, preservative, and fragrance
The application of palm oil based α-MES in formulation should be added in the cooling stage, and the pH of the de-
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J. Oleo Sci.
S. Y. Low, J. Y. Tan, Z. H. Ban et al.
Regarding the phase stability issue due to higher pH, viscosity modifiers are introduced to the formulation as
Maurad et al.43)and Tai et al.49)had reported that hydrolysis well. Hence, there is huge potential for α-MES to replace
occurred at pH above 10 and it is stable at pH range of 4 to LABS in near future.
9. On the other hand, some ingredients that were sensitive
to the order of addition into the formulation will also con-
tribute to the phase stability issue of formulation. Hence,
Maurad et al.43)suggested to add ingredients that were sen- Acknowledgment
sitive to heat in the cooling stage and to control the pH of This work was funded by Xiamen University Malaysia
the formulation below 10. Research Fund(Grant no. XMUMRF/2019-C3/IENG/0012).
6.2 Viscosity
Viscosity build-up issue was reported in some studies
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