SI 480E - Jy9997rk
SI 480E - Jy9997rk
SI 480E
Instruction Manual
2014. 06. 25
CONTENTS
1. Before Installation ------------------------- 3 Page
2. Introduction ------------------------- 4 Page
3. Specification ------------------------- 5 Page
3-1. Specification ------------------------- 5 Page
3-2. Front Panel ------------------------- 6 Page
3-3. Rear Panel ------------------------- 8 Page
4. Installation ------------------------- 9 Page
4-1. Dimension & Cutting Size ------------------------- 9 Page
4-2. Installation Components ------------------------- 9 Page
4-3. Load Cell Installation ------------------------- 10 Page
5. Set up ------------------------- 11 Page
5-1. Set Up mode ------------------------- 11 Page
5-2. TEST Weight Calibration Mode ------------------------- 14 Page
5-3. Simulating Calibration Mode ------------------------- 18 Page
5-4. F-FUNCTION Setting ------------------------- 22 Page
5-5. Test Mode ------------------------- 34 Page
6. Interface ------------------------- 37 Page
6-1. Serial Interface ------------------------- 37 Page
6-2. Serial Print ------------------------- 49 Page
7. Error & Treatment ------------------------- 50 Page
7-1. Load Cell Error & Treatment ------------------------- 50 Page
7-2. Calibration Error & Treatment ------------------------- 51 Page
7-3. Indicator Error & Treatment ------------------------- 52 Page
Warrantee Certificate ------------------------- 53 Page
-2-
1. BEFORE INSTALLATION
Copy Rights
1. All Right and Authority for this Manual is belonged to SEWHA CNM CO., LTD.
2. Any kinds of copy or distribution without permission of SEWHA CNM CO., LTD. will be
prohibited.
3. This manual may be changed as the version is upgraded, without previous notice.
Inquiries
If you have any kinds of inquiries for this model, please contact your local agent or Head Office.
Website : http://www.sewhacnm.co.kr
Email : [email protected]
-3-
2. INTRODUCTION
2-1. Introduction
Thank you for your choice of this SI480E Industrial Digital Weighing Indicator.
Please review and learn this instruction Manual and enjoy your process efficiency
2-2. Cautions
1. Don’t drop on the ground and avoid serious external damage on item.
3. Don’t install place where high voltage or heavy electric noise condition.
4. When you connect with other devices, please turn off the power of item.
6. For the improvement of function or performance, we can change item specification without
2-3. Features
1. SI 480E model is the standard 1/8 DIN SIZE and compact enough, so it is easy to install.
3. Front panel is covered with Polycarbonate film, strong against dust and water.
-4-
3. SPECIFICATION
3-1 Specification
Content Specification
External Resolution 1/20,000
10PPM/℃ 10PPM/℃
Drift
10PPM/℃ 10PPM/℃
-5-
3-2. Front Panel
3-2-1 Front Panel (Display / Key Pad)
RxD When the Indicator receives Serial communication data, Lamp is ON.
-6-
1. To set the “HOLD” Function
(1st input : “HOLD”, 2nd input : “HOLD Reset” )
2.Calibration Mode , F-Function setting : Move to right
3. Under “SETUP” Mode, Enter into the “Calibration” Mode.
4. Go into test mode 1
5.Under HOLD setting first digit as “H”
1. Normal Mode : Print out
2.Calibration Mode , F-Function setting :Increase set value
3. Go into test mode 2
4. Set up Mode : Enter Test Mode.
5. If F-102 set 0, 4, 5, 6 able to weight data to save
1.Normal Mode : Press this key 4times, within 2secs, enter to “SET-UP” mode.
2.Hidden Mode : on pressing this key by 4 second enter to “Hidden” mode.
2.Calibration Mode : Enter
3.F-Function setting : Save the value go to next step
●Setup Mode :It is a mode can SET UP the calibration, Function of SI480E .(refer to CH5. SET
UP)
-7-
3-3 Rear Panel
Please check the Comm. and other specification in the label, attached on the cover
plate first, and make connection according to that information.
-8-
4. INSTALLATION
4-1. External Dimension & Cutting Size
External Dimension (unit: mm)
91
118
51480e 48
44
96 116
2
Cutting Size (unit : mm)
45
93
Connector (3EA)
SI480E Pin terminal(15EA) User Manual
3P, 5P, 7P
-9-
4-3 Load cell Installation
Load Cell Wire Connection (In case of SEWHACNM’s Load cell)
It depends on the manufacturer of load cell, please check the specification.
Under set up the Load cell, if EXC+ and EXC- have a short circuit,
It may cause damage in the indicator.(specially analogue board)
If you connect other wires to Load cell terminal wrongly, it may cause
damage in the analogue board.
Before connecting the load cell cable you have to power off and be sure to
connect the cable to the terminal correctly.
Do not weld near the load cells , Indicators or other devices.
- 10 -
5. SET-UP
5-1. Set up
This is the Menu which can set the all of the functions.
There may be some display differences between real and on the manual.
5-1-1. Start “SET UP” Mode (Password is not used)
51480e 5et-Up
5-1-2. Start “SET UP” Mode (Password Use – Refer Hidden Option HF07)
51480e p-Uj
5et-Up 0.000
If Password is right, “SETUP” Mode starts. If Password is wrong, it is back to weighing display.
If you set password by “HF07”, “TEST” mode, you cannot start “SETUP” Mode
without password. Please don’t forget the pass word.
- 11 -
To Go Each Mode
Weight
Calibration Calibration key 4 times Pass word
Simulation
Calibration key 4 times Pass word
F-FUNCTION Mode
key 4 times
Analog Value
key 4 times
Test Mode1
Display
key 4 times
Key test
key 4 times
Serial I/F
key 4 times
Test Mode2
Standard
Serial I/F key 4 times
- 12 -
■ Adjusting “ZERO” Balance (Calibration)
Adjust weight balance between “Real weight” on the load cell) and “Displayed
weight of Indicator”. When you replace LOAD CELL or Indicator, you have to
Calibration process once again.
(When you start calibration mode, TARE, HOLD & PRINT will be reset.)
Calibration Key
- 13 -
5-2 Test Weight Calibration Mode (Using test weight)
press key
On the screen “SET.CAL” press key On the screen “CALIBR“, press key
Go into CALIBRATION MODE
Capa 1000
When “CAPA” is showed, input max capacity with keys & Press key to save the data &
move to next step.
If you want that set Max capacity is 1,000kg, then just input “1000”.
- 14 -
5-2-3. “Decimal Point” and “Digit / Division” Value
diui 0.1
And set Division value with key, finally press key to save the data.
Max Decimal point will be 0.001, and digit can be selectable among
1, 2, 5, 10, 20, 50.
Digit and Decimal point must be fulfill the below condition.
- 15 -
5-2-4. Measure the “DEAD” Weight of Weighing Scale.
dead
When “DEAD” is displayed, press key, then indicator will calculate Dead weight of scale
part automatically.
※ To guarantee the preciseness, DEAD weight calculation (CAL00~CAL09) will be operated twice
when resolution (Division value /Max capacity value) is less than 1/10,000.
At this step, if there is some force or vibration on weighing scale, and unstable
conditions will be continued, “Err-A” will be display, and “DEAD value” will not
be calculated. Please remove all the force or vibration and process it again.
5paN 1000.0
- 16 -
Up
Up
When “UP” is displayed, load your test weight on the scale (weigh bridge) and press key.
Ex) Load Cell CAPA : 20kg, division 0.001
※ To guarantee the preciseness, SPAN calculation (CAL00~CAL09) will be operated twice when
resolution (Division value /Max capacity value) is less than 1/10,000.
0.33392 end
- 17 -
5-3. Simulation Calibration Mode(without Test weight)
With this “Simulation Calibration Mode” you can make simple calibration without any “TEST weight”
This calibration mode uses “Load cells’ max capacity” and “Max Output Rate(mV)”, so the weight
press key
On the screen “SET.CAL” press key On the screen “CALIBR“, press key
Go into CALIBRATION MODE
- 18 -
5-3-2. Setting “Capacity of Load Cell”
Capa
15
After “CAPA” is displayed, Check the max Capacity of your load cell.
(Refer the label on the load cell, or test report.)
In case of multiple pieces of load cells are installed, make sum of each load cell’s capacity
and make setting with max capacity.
Ex) If there are 4pcs of load cells, and each load cell’s Max capacity is 1,000kg.
Then, total Max Capacity will be 4,000kg (1,000 x 4) and you have to input 4,000.
5-3-3. Setting “Digit / Division” value
diui 0.1
- 19 -
5-3-4. Measure the “DEAD Weight” of Weighing Scale.
dead
※ To guarantee the preciseness, DEAD weight calculation (CAL00~CAL09) will be operated twice
when resolution (Division value /Max capacity value) is less than 1/10,000.
rnU
After “mV” is displayed, Check the Rated output value of Load cell.
(Refer to the load cell label, or Test Report). And Press key to save and move to next step.
- 20 -
If input wrong value, there will display “Err-01”,
please go back to Setting “Capacity of Load Cell”.
After recheck the label of load cell and retry the
process.
When “mV” is displayed, input Load cell Rated Output (mV), referring the load cell label. And
In case of multiple pieces of load cells are connected, the rated output will be
same as single load cell(Because plural load cells are connected with parallel connection,
the sum of rated output voltage is same as single load cell’s rated output)
※Due to some variation between “State output rate” and “Real Output rate” of load
cell, there might be some weight difference after finishing calibration. If you want to
make more precise weighing process, please measure real output rate of load cell and
input the measured value. Then the weight measurement will be more precise than
before.
- 21 -
5-4. F-FUNCTION Setting
Set-up means set the F-function and make optimal operation of SI 480E controller.
5etUp
101-00
↑ ↑ ↑ ↑ ↑
ESC LEFT RIGHT INCREASE SAVE
- 22 -
5-4-1 F-FUNCTION list(Summary)
- 23 -
00: Active within 2% of Max Capacity
01: Active within 5% of Max Capacity
02: Active within 10% of Max Capacity
209 Zero key Operation Range 02 03: Active within 20% of Max Capacity
04: Active within 50% of Max Capacity
05: Active within 100% of Max Capacity
06: No limit
00: Active within 10% of Max Capacity
01: Active within 20% of Max Capacity
210 Tare key Operation Range 02
02: Active within 50% of Max Capacity
03: Active within 100% of Max Capacity
00: Disuse
211 Auto Zero function under Tare state 00
01: Use
00: Disuse
212 Tare Delay Time 00
01 ~ 10: Use (Unit: 1 sec)
00: Disuse
213 Auto tare set when weighing starts 00
01: Use
00: Manual
214 Tare Removal Timing 00 01: Auto at empty range
02: Auto at steady condition
00: Disuse
215 Auto Tare Removal Time 00
00 ~ 09: Use (Unit : 1 sec)
00: Sample Hold
216 Hold Mode 00 01: Peak Hold
02: Average Hold
00: Disuse,
217 Hold Delay Time 00
01~10: Use (Unit: 1 sec.)
00: Disuse
218 Hold Removal at the near zero 00
01: Use
00: Disuse
219 Auto Hold Removal Time 00
01 ~ 10: Use (Unit:1 sec)
220 Average Hold Time 10 01 ~ 99 (Unit: 0.1 sec)
00: Use
221 Minus (-) Mark Display 00
01: Disuse
Under UNPASS/OVERLOAD state, 00: Display,
222 00
Weight display 01: No display
- 24 -
00: Disuse
01: Zero
02: Tare
03: Tare removal
04: Tare/Tare removal
233 External Input 1 Setting 01
05: Hold
06: Hold removal
07: Hold/Hold removal
08: Print
09: Subtotal Print
00: Disuse
01: Zero
02: Tare
03: Tare removal
234 External Input 2 Setting 04 04: Tare/Tare removal
05: Hold
06: Hold removal
08: Print
09: Subtotal Print
00: Near Zero
251 Zero state lamp output standard 00
01: Zero
00: Data bit 8, Stop bit 1, Parity bit None
01: Data bit 8, Stop bit 1, Parity bit Odd
301 Parity / Stop bit 00 02: Data bit 8, Stop bit 1, Parity bit Even
03: Data bit 7, Stop bit 1, Parity bit Odd
04: Data bit 7, Stop bit 1, Parity bit Even
00: 2,400bps
01: 4,800bps
02: 9,600bps
03: 14,400bps
04: 19,200bps
05: 28,800bps
302 Serial Communication Speed 02
06: 38,400bps
07: 57,600bps
08: 76,800bps
09: 1115,200bps
- 25 -
00: Simplex / Stream Mode
01: Duplex / Command Mode
303 Data transmission mode 00
02: Print Mode
03: Modbus(RTU)
00: Disuse
304 “Check-Sum” under command mode 00
01: Use
00: Format 1
01: Format 2
305 Data Format under Stream Mode 00
02: Format 3
03: Format 4
00: Continuously
01: Single time on every steady state
306 Date transference under stream mode 00
02: Single time(finish weighing process)
03: When input “PRINT” key
00: Standard
307 Modbus Transmit Data MSB/LSB location 00
01: Change
00: Continuous Print
352 Print Format Setting 00
01: Single Print
- 26 -
5-4-2 F-FUNCTION list(Detail) (“●” Factory default)
Within the “Auto Zero” range, weighing part is steady, indicator will
202 00 00 ~ 99 display current weight as “Zero” If the weighing part is not “Steady”,
indicator will display current weight. (Unit:0.25 gradation)
- 27 -
Steady Range
During the set time period, estimate weighing part’s
203 08 01 ~ 99
“STEADY” condition and display. (Unit: 0.25 gradation)
“STEADY” condition check time
During the set time period, estimate weighing part’s
“STEADY” condition and display. If you set small value, indicator will
204 10 01 ~ 99
take “STEADY” fast, if you set value, indicator will take “STEADY” slow.
(Unit: 0.1 sec)
Digital Filter
205 20 01 ~ 99 01:Weak vibration ~ 99:Strong vibration
Zero key operation
● 00 Always active
206
01 Active under steady condition only
Tare Key operation
● 00 Always active
207
01 Active under steady condition only
Zero key Operation Range
00 Active within 2% of Max Capacity
01 Active within 5% of Max Capacity
● 02 Active within 10% of Max Capacity
209 03 Active within 20% of Max Capacity
04 Active within 50% of Max Capacity
05 Active within 100% of Max Capacity
06 No limit
※ CAUTION: If setting over than 10%, The display weight could be over than Load cell
input signal or Max Capacity and it may display “CELL-Err” or incorrect weight value. And It
can be the cause of load cell damage.
- 28 -
Tare Delay Time
00: Disuse
212 00 00 ~ 10
01 ~ 10: Use(Unit: 1 sec)
Auto tare set when weighing starts
● 00 Disuse
213
01 Use
Tare Removal Timing
● 00 Manual
214 01 Auto at empty range
02 Auto at steady condition
Auto Tare Removal Time
Set time to tare removal
215 00 00 ~ 09 00: Disuse
01 ~ 09: Use (Unit : 1 sec)
Hold mode
● 00 Sample Hold: Hold current weight until “Hold Reset”
216 01 Peak Hold: Measure Max weight value and hold on display.
02 Average Hold: Hold average value
Hold delay time
00: Disuse
217 00 00 ~ 10
01 ~ 10: Use(Unit: 1 sec)
Hold Removal at the near zero
● 00 Disuse
218
01 Use
Auto Hold Removal Time
00: Disuse
219 00 00 ~ 10
01 ~ 10: Use(Unit: 1 sec)
Average Hold Time
220 10 01 ~ 99 Unit: 0.1 sec
Minus (-) Mark Display
● 00 Display
221
01 No display
Under UNPASS/OVERLOAD state, Weight display
● 00 Display
222
01 No display
- 29 -
External Input 1 Setting
00 Disuse 05 Hold
● 01 Zero 06 Hold/Hold removal
233 02 Tare 07 Hold/Hold removal
03 Tare removal 08 Print
04 Tare/Tare removal 09 Subtotal print
External Input 2 Setting
00 Disuse 05 Hold
01 Zero 06 Hold/Hold removal
234 02 Tare 07 Hold/Hold removal
03 Tare removal 08 Print
● 04 Tare/Tare removal 09 Subtotal print
Zero state lamp output standard
● 00 Near Zero
251
01 Zero
Parity / Stop bit
● 00 DATA Bit (8 Bit) STOP Bit (1 Bit) Parity Bit (Non)
01 DATA Bit (8 Bit) STOP Bit (1 Bit) Parity Bit (Odd)
301 02 DATA Bit (8 Bit) STOP Bit (1 Bit) Parity Bit (Even)
03 DATA Bit (7 Bit) STOP Bit (1 Bit) Parity Bit (Odd)
04 DATA Bit (7 Bit) STOP Bit (1 Bit) Parity Bit (Even)
- 30 -
Serial Communication Speed selection
00 2,400bps
01 4,800bps
● 02 9,600bps
03 14,400bps
04 19,200bps
302
05 28,800bps
06 38,400bps
07 57,600bps
08 76,800bps
09 115,200bps
DATA transference Method selection
● 00 Simplex Mode / Stream Mode
01 Duplex Mode / Command Mode
303
02 Print Mode
03 MODBUS(RTU)
Command mode “Check Sum” detection selection (F303-01)
● 00 Disuse
304
01 Use
Stream mode DATA Transference Format selection (Refer chapter 6-1-4)
● 00 Format 1 (19byte)
01 Format 2 (22byte)
305
02 Format 3 (17byte)
03 Format 4 (22byte)
Stream mode Data transference
● 00 Continuously
01 Single time on every steady state
306 02 At the first steady point
03 Single time(when finish weighing process)
04 When input “PRINT” key
Modbus Transmit Data MSB/LSB location
● 00 Standard
307
01 Change
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Print Format
● 00 Continuous Print
352
01 Single Print
Print Output Delay Time
354 00 00 ~ 09 Unit: 1 sec
Paper Withdraw Rate setting(After Continuous/Single Print)
355 00 00 ~ 09 Unit: 1 line add
Paper Withdraw Rate setting(After SUB/GRAND Total Print)
356 00 00 ~ 09 Unit: 1 line add
Grand total data delete
● 00 Disuse
358
01 Use
- 32 -
5-4-3. Hidden Option
How to enter Hidden function setting mode : Press Key during 4sec and input your
1:TARE Key
3:PRINT Key
(Password combination within 1~3)
- 33 -
5-5. Test Mode
Before starting the TEST mode, please remove operating devices.
5etUp
TEST MODE 1
Analog
Display Key
ESC / BACK Deviation
Check Mode Check Mode
Check Mode
TEST MODE 2
If there is no change although pressing keys or loading some force on/in weighing
part, it may something wrong with load cell, cable, connector or A/D board
- 34 -
5-5-1. Analog Deviation Check Mode
- 35 -
5-5-5. Standard Serial Interface Test Mode.
C0rn1
Connect with PC or other devices through serial interface and check the transference and receipt.
At the normal operation, display will be blinked.
※ TESTING PROTOCOL.
Format: STX Id No. TEST ETX
You cannot test Standard and Extended Serial Interface at the same time.
- 36 -
6. INTERFACE
6-1-1. Serial Interface (RS – 485: Standard installed, Selectable)
51480e
51480e
51480e
51480e
51480e
51480e
51480e
GND(T+)
Header1 Header2
OL : OVER LOAD NT : NET-WEIGHT(Tare is not set)
ST : STEADY GS : when setting TARE
US : UNSTEADY
- 38 -
2.Format 2: ID Number + Data Transference (Refer F305-01 / 22 byte)
Header1 Header2
OL : OVER LOAD NT : NET-WEIGHT(Tare is not set)
ST : STEADY GS : when setting TARE
US : UNSTEADY
Header1 Header2
O : OVER G : Gross weight
S : STEADY N : Net weight
U : UNSTABLE
LAMP DISPLAY
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
1 0 1 1 1 1 1 1
Gross
1 STEADY 1 Hold Print TARE ZERO
Weight
Header1 Header2
OL : OVER LOAD NT : GROSS weight
ST : STEADY GS : Net weight
US : UNSTEADY
- 39 -
6-1-5. Command Mode
Under “Command Mode”, Indicator will recognize the receipt of Order based on 02h(STX)
and 03h(ETX) signal, and transfers 06h(ACK), 15h(NAK).
Error Code (Function 304 - 01 or 311 - 01)
0 (30h) Normality 3 (33h) Number data Error
1 (31h) Check-Sum Error Excess of write data’s allowable
4 (34h)
2 (32h) Data length Error range
- 40 -
6-1-8. Read Command Detail
Current Weight
ASCII : STX ID(2byte) RCWT ETX HEX : 02 30 31 52 43 57 54 03
STX ID RCWT State1(1byte) State2(1byte) P decimal point(1byte) +/-
(1byte) Current weight(7byte) Weight unit(2byte) ETX
Response
State1 : O(Over Load) , S(Steady), U(Unsteady)
State2 : N(Net weight), G(Gross weight)
Ex) Steady(S), TARE not used(N), 0.000kg
- 41 -
Grand Total data
ASCII : STX ID(2byte) RGRD ETX HEX : 02 30 31 52 47 52 44 03
STX ID RGRD P decimal point(1byte) the no. of weighing (6byte)
Response
Accumulated weight(10byte) unit(2byte) ETX
Ex) the no. of weighing : 10 , Accumulated Weight : 10.000kg
Tare data
ASCII : STX ID(2byte) RTAR ETX HEX : 02 30 31 52 54 41 52 03
Response STX ID RTAR P decimal point(1byte) +/-(1byte) TARE value(7byte) ETX
Ex) TARE : 2.000kg
- 42 -
6-1-9. Write Command Detail
- 43 -
Time Setting
ASCII : STX ID(2byte) WTIM time(6byte) ETX
예)12:00:00
- 44 -
6-1-10. Modbus Memory Map
- RO : Read Only
- RW : Read Write
- Each P/N’s set point can’t over max capacity of Indicator.
ex)35.00kg = 3,500 (0xDAC)
- When you input date and time, it should be 6digit.
ex) 1st January 2014 = 140101 (0x22345)
15(H) : 50(M) : 17(S) = 155017 (0x25D89)
- Refer the memory register for regarding Lamp, Error, Digital Input, Standard Key,
Special Key
- Modbus Function Codes
'03' (0x03) : Read Holding Registers
'04' (0x04) : Read Input Registers
'06' (0x06) : Write Single Registers
'16' (0x10) : Write Multiple Registers
- CRC Check Method is CRC-16.
- 45 -
6-1-11. Modbus memory register
(1) Digital input register (Address : 17, Length : 2)
0 1 2 3
INPUT1 INPUT2 INPUT3 INPUT4
47
SI 480E DIN SIZE WEIGHING CONTROLER
Weight Value is
Load cell Output wire
increased to under Make wire correction
(SIG+, SIG-) is switched
Zero
“”
Power was “ON” when some weight Remove weight
is on the load cell. on the Load cell
48
SI 480E DIN SIZE WEIGHING CONTROLER
Standard weight value is less than 10% of Re-input Standard weight value with Number keys,
Max Capacity more than 10% of Max Capacity
Under “F-function” model, set value is “N.A” Check the correct value and re-input
49
SI 480E DIN SIZE WEIGHING CONTROLER
※ “” on the screen relay output, Analog output, ZERO and PRINT key not activate
50
SI 480E DIN SIZE WEIGHING CONTROLER
WARRANTEE CETIFICATION
WARRANTEE CLAUSE
1. The Warrantee period, we can guarantee, is one(1) year from your purchasing
date
2. Warrantee Exception Clause
- Warrantee period is expired.
- Any kinds of Mal-function or defection caused by Modification or Repair without
SEWHACNM permission.
- Any kinds of Mal-function, Defection, or External damage, caused by operator
- Any kinds of Mal-function, Defection, caused by using spare part from Non-
Authorized Distributor or Agent.
- Any kinds of Mal-function, Defection, caused by not following Warnings or
Cautions mentioned on this manual.
- Any kinds of Mal-function, Defection caused by “Force Majeur”, like Fire, Flood.
- Without presentation of this “Warrantee Certification”.
3. Other
- Any kinds of “Warrantee Certification” without authorized Stamp is out of validity
51