BANASKANTHA DISTRICT COOPERATIVE MILK PRODUCERS’ UNION LTD.

Issue No 01 Review Date : 1 August 2021

BD.FP.6.2 FOOD SAFETY OBJECTIVES

Section Sr. No. Food Safety Objective Target (Measurement Base Time Period
Unit)
LMP II & 1 Market complain maintained as per six sigma Nil Last Year Continuous
III 2 To maintain house-keeping and Hygienic condition of plant Score Minimum 80 % Last Two year Continuous
with audit score min 80 %. Avg.-75 %
UHT 1 To maintain house-keeping and Hygienic condition of plant with 0-100 75 Continual
audit score min 75%.
2 Market complain maintained as per six sigma Nil Last year Continual
Paneer , 1 To comply the GCMMF, statutory and regulatory requirement during Continual Continual Continual
Dahi & manufacturing and packaging of Paneer/Dahi/A2 Milk
A2 Milk
2 To provide ISO training min. 4 hrs to all employee (100% on yearly 4Hrs/person NA Continual
basis)
3 To maintain house-keeping and Hygienic condition of plant with 70 marks NA Continual
audit score min 70%.
4 To control and maintain the PRP’s and OPRP and ensure the food Continual Continual Continual
safety during manufacturing and packing operation.
5 Market complain maintained as per six sigma No of complaints/no of 1/10,00,000 Continual
products
LMP I 1 Market complain maintained as per six sigma Nil Last year continuous
2 House keeping score 80 % min score 80 % min Last year continuous

PREPARED BY TEAM LEADER APPROVED BY FSTL

Page 1 of 7
 BANASKANTHA DISTRICT COOPERATIVE MILK PRODUCERS’ UNION LTD.

Issue No 01 Review Date : 1 August 2021

BD.FP.6.2 FOOD SAFETY OBJECTIVES

60 TPD 1 % Production Rejection & recycle Powder 1 % or below Last year continuous
Powder 2 Breakdown of Critical Equipments in Hr. Below 9 hours / month Last year continuous
Plant 3 Average weight with Std. Dev. of all Variants 1.0 Last year continuous
4 % of Moisture in Powder 2.7 to 3.0 Last year continuous
5 Market complain maintained as per six sigma Nil Last year continuous
6 House keeping score 70 % min score 70 % min Last year continuous
Butter 1 House keeping score score 75 % min 0 to 100 1year(2019
end)
2 Salt profile in Butter Maintain More than 2.5 2.3 % to 2.7% 1year(2019
% Avg. for year 2020. end)
3 Moisture profile in Butter Increasing 0.1% Avg. 15.30% to 1year(2019
from the previous year. 15.90% end)
4 Weight profile on packing (six sigma) for both 100gm Auto line. Improve by 5% than 0 to6 1 Year(2019
previous year. end)
5 Rejection Of product Decrease Quantity By 5% 0 to 100 Year(2019
than previous year. end)
Ice 1 Maintain 85 marks Avg. 85 1.5year(2021
Cream House keeping score 85 % min end)
2 external / internal customer complaint maintained as per six sigma Nil Last Year Continuous
Cheese 1 % Rework generation in total cheese Production 0.5 0.41 continuous

2 NO. OF KAIZEN 100% 45% continuous

3 H.K.AUDIT SCORE minimum 80% 80% minimum 92 continuous

PREPARED BY TEAM LEADER APPROVED BY FSTL

Page 2 of 7
 BANASKANTHA DISTRICT COOPERATIVE MILK PRODUCERS’ UNION LTD.

Issue No 01 Review Date : 1 August 2021

BD.FP.6.2 FOOD SAFETY OBJECTIVES

4 external / internal customer complaint maintained as per six sigma Nil continuous
5 SQC of cheddar & Mozzarella Cheese 1.Cheddar-39 % 1. 38.9 % continuous
2. Mozzarella-50 % 2. 48.9 %
Ghee 1 Weight of All Variants of the Ghee Products 1 AL 905.06 gm all small Last Year Continuous
variants measure in gm
2 external / internal customer complaint maintained as per six sigma Nil Last Year Continuous
3 H.K.AUDIT SCORE minimum 70 % 0 to 100 73 % 1 Year
4 Reprocessing Quantity with % 0.0000047% 0.00 Continuous
QA 1 Market recall due to Quality problems Nil Continuous
2 minimum 85 % Average of By March
H.K.AUDIT SCORE last five audits 2021
3 external / internal customer complaint As per six sigma Continuous
4 Min 75% societies Indication for Continuous
subclinical
Somatic cell count in raw milk less than 3lakhs/ml mastistis
5 Min 75% Societies A grade Continuous
society
SPC count in raw milk less than 10lakhs/ml requirement
6 <10% routes FSSAI Continuous
Temperature less than 6 degree centigrade requirement
Utility 1 Min. 75 % (75 Marks) 0-100 For next one
H.K.AUDIT SCORE minimum 70 % year

PREPARED BY TEAM LEADER APPROVED BY FSTL

Page 3 of 7
 BANASKANTHA DISTRICT COOPERATIVE MILK PRODUCERS’ UNION LTD.

Issue No 01 Review Date : 1 August 2021

BD.FP.6.2 FOOD SAFETY OBJECTIVES

2 Nil No complaints Continuous

external / internal customer complaint maintained as per six sigma past one year.
3 No. of time Utilities not available to the Plants Nil Continuous
4 Breakdown Hrs of the Critical Machines Zero Continuous
DH 1 Testing of TB/JD carrier bulls at DSPU. Continuous Last Year Continuous
2 Drug residues records maintenance based on inputs from the QA
Continuous Last Year Continuous
MP 1 90 incidence / Year Base 2012-2013 Reduction of 5%
incidence
2 50 Bulk Cooler per year Increase 50 DCS per year
3 28 DCS ISO certified Increase of 5 % per year
4 a) Can 4.30 hrs , b) In BMCU-2.0 hrs Reduction of 5%
incidence
Sales 1 Customer Satisfaction level above 80% 100% customer 70 % March 2020
satisfaction
2 No. of times food chain Failure Nil Nil Continuous
3 Amul Parlour H.K.SCORE minimum 70 % 70 % Not Available Continuous
4 Food Safety Awareness programme for dealer , Distributor 8 Hrs/ year 4 Hrs/Year March 2020
&Transporter
Whey 1 % Production Rejection Zero % Last 6 Month Continuous
Powder 0.0016 %
Plant 2 Breakdown of Critical Equipments in Hr. Zero Hour last month Continuous
less than 10
hours

PREPARED BY TEAM LEADER APPROVED BY FSTL

Page 4 of 7
 BANASKANTHA DISTRICT COOPERATIVE MILK PRODUCERS’ UNION LTD.

Issue No 01 Review Date : 1 August 2021

BD.FP.6.2 FOOD SAFETY OBJECTIVES

3 Average weight with Std. Dev. of all Variants Standard Deviation Zero Manually Continual
Weight Each
Bags with
regular
calibration.
4 % of Moisture in Powder 2.0 % Last one year Continuous
reading
5 Quantity of recycle Powder Zero Kg Last one year Continuous
data
6 Market complain maintained as per six sigma Zero ( nos ) No complaints Continuous
past one year.

7 House keeping score 85 % min Last three continuous

Audit results
100 TPD 1 <0.5% Last year 0.47 continuous
Powder % Production Rejection %
Plant 2 Breakdown of Critical Equipments in Hr. 0 Last year continuous
3 Average weight with Std. Dev. of all Variants
500gm /0.5 Last year continuous
500.09 gm/
P-500GM 0.6
P-1000gm /1.5 Last year continuous
P-1000GM 1000.10g/

PREPARED BY TEAM LEADER APPROVED BY FSTL

Page 5 of 7
 BANASKANTHA DISTRICT COOPERATIVE MILK PRODUCERS’ UNION LTD.

Issue No 01 Review Date : 1 August 2021

BD.FP.6.2 FOOD SAFETY OBJECTIVES

1.57
25 kg /10gm/0.20 Last year- continuous
Bag-25KG 25.002kg/0.10
10 kg / 10gm/0.50 Last year- continuous
Jar-10Kg 10.02 kg/0.20
4 2.8 Last year- continuous
% of Moisture in Powder 2.69%
5 <0.5% Last year- continuous
Quantity of recycle Powder 0.40%
6 Market complain maintained as per six sigma 0 Last year -1 continuous
7 House keeping score 70 % min MIN 75% Last year -82% continuous
20 & 30 1 % Production Rejection Below 2% Below 1%
TPD 2 Breakdown of Critical Equipmtns in Hr. Zero (0) Last year continuous
Powder 3 Average weight with Std. Dev. of all Variants
Plant Av. Wt. P27 gm: 27.0165 gm, SD: 0.2325 27.01 Last year continuous
P13.5 gm: 13.58, SD: 0.227 13.56 Last year continuous
P200 gm: 200.3, SD : 0.242 200.3 Last year continuous
P100 gm: 100.05, SD : 0.205 100.15 Last year continuous
R200 gm: 200.23, SD : 0.238 200.3 Last year continuous
R500 gm: 500.35, SD : 1.6 500.6 Last year continuous
5 % of Moisture in Powder 3 Max 3.2% continuous
6 Quantity of recycle Powder 1% Below 2% continuous
7 To reduce Market complain by 5% on yearly basis. 0 Last year continuous

PREPARED BY TEAM LEADER APPROVED BY FSTL

Page 6 of 7
 BANASKANTHA DISTRICT COOPERATIVE MILK PRODUCERS’ UNION LTD.

Issue No 01 Review Date : 1 August 2021

BD.FP.6.2 FOOD SAFETY OBJECTIVES

8 House keeping score 70 % min Above 70 70 % continuous

FSMS 1 Aimed to achieve Food Safety related market complains to zero Zero Continuous
2 Compliance on microbial norms set for production environment 100% Continuous
monitoring.
3 Market recalls of dispatched milk and milk products. Zero Continuous

PREPARED BY TEAM LEADER APPROVED BY FSTL

Page 7 of 7