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    PD001 04

    Uploaded by

    Christian Linares Abreu
    The document provides installation instructions for roof rack cross bars on 2004 Toyota RAV4 vehicles. The cross bars are installed onto the roof rack rails by sliding the cross bar ends into the grooves of the right and left rails. The arrow on each cross bar must face forward for proper installation. The knobs on each cross bar must then be securely tightened so the bars are parallel and do not rattle. Rear roof rack leg covers are also installed following the provided steps.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    PD001 04

    Uploaded by

    Christian Linares Abreu
    24 views2 pages
    The document provides installation instructions for roof rack cross bars on 2004 Toyota RAV4 vehicles. The cross bars are installed onto the roof rack rails by sliding the cross bar ends into the grooves of the right and left rails. The arrow on each cross bar must face forward for proper installation. The knobs on each cross bar must then be securely tightened so the bars are parallel and do not rattle. Rear roof rack leg covers are also installed following the provided steps.

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    Original Title

    PD001-04

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    The document provides installation instructions for roof rack cross bars on 2004 Toyota RAV4 vehicles. The cross bars are installed onto the roof rack rails by sliding the cross bar ends into the grooves of the right and left rails. The arrow on each cross bar must face forward for proper installation. The knobs on each cross bar must then be securely tightened so the bars are parallel and do not rattle. Rear roof rack leg covers are also installed following the provided steps.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views2 pages

    PD001 04

    Uploaded by

    Christian Linares Abreu
    The document provides installation instructions for roof rack cross bars on 2004 Toyota RAV4 vehicles. The cross bars are installed onto the roof rack rails by sliding the cross bar ends into the grooves of the right and left rails. The arrow on each cross bar must face forward for proper installation. The knobs on each cross bar must then be securely tightened so the bars are parallel and do not rattle. Rear roof rack leg covers are also installed following the provided steps.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    PRE--DELIVERY SERVICE

    PD001-04
    Title:
    ROOF RACK CROSS BAR
    Technical Service INSTALLATION DURING PDS
    BULLETIN Models:

    April 9, 2004 ’04 RAV4

    Introduction To prevent paint damage during transportation, the 2004 model year RAV4 roof rack
    cross bars are kept inside the vehicle so that the Rapgardt protective film can remain
    in place on the roof panel. Please install the roof rack cross bars to the roof rack rails
    according to the following procedure during Pre--Delivery Service (PDS).

    NOTE:
    The shape of the cross bar tightening knobs have been changed to improve the ease
    of tightening. A “FRONT” stamp has been added to the cross bar in front of the
    direction arrow mark to clarify the proper installation direction.

    Applicable S 2004 model year RAV4 vehicles built AFTER the Production Change Effective VINs
    Vehicles shown below.

    Production MODEL PLANT PRODUCTION CHANGE EFFECTIVE VIN


    Change
    Information JTE#D20V#40021341
    Tahara
    RAV4 JTE#D20V#40027781
    Nagakusa JTE#D20V#46012275

    Warranty OP CODE DESCRIPTION TIME OFP T1 T2


    Information
    N/A Not Applicable to Warranty – – – –

    Installation 1. Loosen the adjustment knobs on each


    Procedure cross bar joint.

    NOTE:
    Do not remove adjustment knobs
    completely.

    Toyota Supports ASE Certification Page 1 of 2


    ROOF RACK CROSS BAR INSTALLATION DURING PDS -- PD001-04 April 9, 2004

    Installation 2. Slide the cross bar ends into the


    Front
    Procedure grooves of the right and left roof rack
    (Continued) rails with the arrow on each cross bar
    facing forward.

    NOTE:
    There is a possibility that the cross
    bars will create wind noise if they are
    installed backwards. Arrow Mark

    3. Position cross bar ends so that the


    front and rear bars are parallel to A’

    each other, then securely tighten B’

    the knobs on each cross bar


    (A = A’, B = B’).
    A
    NOTE:
    B
    If the knobs are not tightened securely,
    the knobs may come loose and rattle,
    or possibly fall off the vehicle.

    4. Install the right and left rear roof rack


    leg covers as shown. (A)

    A. Insert the tab at the front of the


    cover into the roof rack rail.
    B. Place the cover on the leg and
    align the rear part of the cover. (D)
    Do not press down. (B)

    C. Press the cover claws facing the Rear


    (C)
    Outside
    outside of the vehicle into place.
    D. Press the cover claws facing the
    inside of the vehicle into place.

    NOTE:
    Do NOT press the claws facing the
    outside of the vehicle at the same time
    as pressing the claws facing the
    inside. The leg cover may be damaged.

    E. Check that the cover is


    installed securely.

    Page 2 of 2

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