5 Druck PV411 User Manual BOMA HIDRAULICA
5 Druck PV411 User Manual BOMA HIDRAULICA
5 Druck PV411 User Manual BOMA HIDRAULICA
Pneumatic/Hydraulic Hand-pump
User Manual
Pressure
Do not apply pressure greater than the safe working pressure
stated in the specification.
Technical advice
For technical advice contact the manufacturer or subsidiary.
+-
This product meets the essential requirements of the relevant
EEC directives.
Note
Abbreviations are the same in the singular and plural.
°C degrees Celsius
BSP British standard pipe thread
cm centimetre
°F degrees Fahrenheit
inHg inches of mercury
lbs pounds
ISO International Standards Organisation
kg kilogram
m metre
mbar millibar
mm millimetre
mmH2O millimetres of water
NPT National pipe thread
PRV pressure relief valve
psi pounds per square inch
PTFE polytetraflouroethylene
SAE Society of Automotive Engineers
UUT Unit under test
Symbols
The following symbols mark this equipment:
Title page
Introduction ............................................................................................... 1
Pneumatic pump .................................................................................... 1
Hydraulic pump ...................................................................................... 1
Specification ........................................................................................... 3
Operation ............................................................................................... 4
Pressure/vacuum configuration ............................................................. 4
Connecting the pump ....................................................................... 5
Selector valve ................................................................................... 5
Scissor-action handles limit adjuster ................................................ 6
Pneumatic Operation ........................................................................................ 7
Volume adjuster ................................................................................ 7
Generating pneumatic pressure and vacuum ................................... 8
Pressure ............................................................................................ 8
Vacuum ............................................................................................. 8
Hydraulic Operation ........................................................................................ 10
Fluid reservoir ....................................................................................... 10
Fitting ......................................................................................... 12
Filling ......................................................................................... 12
Priming the system .............................................................................. 13
Vacuum priming ......................................................................... 13
Pre-filling .................................................................................... 14
Setting pressure relief valve ................................................................ 14
Generating hydraulic pressure ............................................................. 15
Multimedia ........................................................................................... 16
Flushing ..................................................................................... 16
Fault finding .......................................................................................... 17
Approved service agents ..................................................................... 18
Annex A
Returned Goods Procedure ................................................................. 19
ILLUSTRATIONS
Figure title page
1 General view ............................................................................... 2
2 Fitting the reservoir ................................................................... 11
Introduction
The PV 411 hand-pump generates either pneumatic pressure and
vacuum or hydraulic pressure. The scissor-action handles provide
pneumatic pressure and vacuum generation and, in the hydraulic
mode, provides hydraulic pressure generation for system priming.
Operation
WARNINGS
1 BEFORE APPLYING PRESSURE, MAKE SURE ALL CONNECTIONS
ARE CORRECT AND EQUIPMENT IS INTERNALLY CLEAN AND
FREE FROM DAMAGE.
Note
Wherever possible, use o-ring seals in the connection ports
this is the recommended method of sealing.
Direct
The ports can be fitted with any suitable length 1/4 BSP male
connector, sealing either with an o-ring at the bottom of the port or
a bonded seal at the top. Fit a suitable blanking plug to an unused
port.
Swivel Adaptors
The single, 1/4 BSP, swivel adaptor connects with a range of fixed
adaptors. Using the knurled grip-feature, hand-tighten (clockwise)
the swivel adaptor, until it is fully inserted.
Note
Do not use excessive force when rotating the pump head.
Selector Valve
Pressure
Turn the selector valve fully clockwise (in) position.
Vacuum
Turn the selector valve fully anti-clockwise (out) position.
C AUTION:
A VOID DAMAGING THE INSTRUMENT UNDER TEST BY USING THE
VOLUME ADJUSTER TO RELEASE HYDRAULIC PRESSURE.
Volume Adjuster
The volume adjuster can be used in different modes:
Low pressure
With the selector valve set to vent (open), turn the volume adjuster
fully anti-clockwise (out).
Turn the selector valve to the fully clockwise (in) position to select
pressure.
Turn the volume adjuster clockwise to generate pressure.
High pressure
Turn the volume adjuster to the mid-position. In this position fine
adjustments of the generated pressure can be made. Using the
scissor-action handles, generate the approximate pressure; then
turn the volume adjuster clockwise (in) to increase the pressure or
turn the volume adjuster anti-clockwise (out) to decrease the
pressure.
Vacuum
Turn the selector valve fully anti-clockwise (out) position.
Turn the volume adjuster to the mid-position. In this position fine
adjustments of the generated vacuum can be made.
Using the scissor-action handles, generate the approximate
vacuum; then turn the volume adjuster clockwise (in) to decrease
the vacuum or turn the volume adjuster anti-clockwise (out) to
increase the vacuum.
For low vacuum use the volume adjuster only.
Pressure
1 Turn the selector valve fully clockwise (in) position.
Vacuum
1 Turn the selector valve fully anti-clockwise (out) position.
Note
Wherever possible, use o-ring seals in the connection ports,
this is the recommended method of sealing.
The reservoir, connects to the inlet port on the top of the pump and
supplies fluid to the pump system for pressure generation.
In vacuum mode, used in priming, the fluid flow is reversed, fluid is
drawn from the two outlet ports and through to the inlet port and
the reservoir.
Note:
Demineralised water is used to test the pump at
manufacture. On shipment, there will be traces of
demineralised water in the system.
Filling
Unscrew the reservoir cover lock nut and remove the reservoir
cover.
Refit the reservoir cover and re-tighten the reservoir cover lock nut.
Notes:
1 If air remains in the system, full pressure cannot be
achieved as the air in the fluid compresses. Air must be
removed from the system fluid.
Note:
This method should not be used with vacuum-sensitive
equipment.
Turn the selector valve fully in, (this action releases the vacuum and
rapidly fills the system with fluid from the reservoir).
Note
Pressurizing a fluid generates heat. A fluid heated or cooled
in an enclosed volume causes a pressure change. Allow
enough time thermally stabilize.
Invert the pump and, using the vacuum selection, operate the
scissor-action handles to draw residual fluid out through the inlet
port.
WARNING:
W HEN OUTLET PORTS ARE OPEN AND WITH THE SELECTOR
VALVE SET TO PRESSURE , OPERATING THE SCISSOR-ACTION
HANDLES RAPIDLY EXPELS FLUID.
Pneumatic venting, after fluid use, can generate a fluid mist spray
out of the inlet port.
Flushing
If necessary, use soapy water to remove any oil residue.
Fault Finding
France Japan
Druck SA., Druck Japan KK,
19 Rue Maurice Pellerin, Medie Corp Building 8,
92600 Asnières, 2-4-14 Kichijyoji-Honcho,
France. Musashino,
Tel: (1) 43 34 24 75 Tokyo 180,
Fax: (1) 43 34 86 08 Japan.
Tel: (81) 422 20 7123
Fax: (81) 422 20 7155
Germany
Druck Messtechnik GmbH,
UK
Auf dem Hohenstein 7, Druck Limited,
61231 Bad Nauheim, Fir tree Lane
Germany. Groby,
Tel: (6032) 93300 Leicester LE6 0FH
Fax: (6032) 933080 England.
Tel: (0116) 231 7100
Holland Fax: (0116) 231 7103
Druck Nederland b.v., USA
Postbus 232,
Zuideinde 37, Druck Incorporated,
2991 Lj Barendrecht, 4 Dunham Drive,
The Nederlands. New Fairfield,
Tel: (01806) 11555 Connecticut 06812,
Fax: (01806) 18131 U.S.A.
Tel: (203) 746 0400
Italy Fax: (203) 746 2494
Druck Italia Srl.,
Via Capecelatro 11,
20148 Milano,
Italy.
Tel: (02) 48707166
Fax: (02) 48705568
Annex A
Returned goods procedure
Should the unit become unserviceable and require repair it can be
returned to the Druck Service Department.
Safety Precautions
You must also tell us if the product has been in contact with
anything hazardous or toxic and the relevant COSH references and
precautions to be taken when handling.
Important notice
PRESSURE MEASUREMENT
PV 4 11
PNEUMATIC/HVDRAULIC HAND-PUMP
USERMANUAL
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Final approval
Druck Limited, Fir Tree Lane, Groby, Leicester LE6 OFH, England. Tel: (0116) 231 7100 Fax: (0116) 231 7103