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    MTS For Rusting Repair On Steel Shades

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    mahmoud ghanem
    This document provides a method statement for rust repair on steel shades. It outlines the scope of work, which includes general descriptions, equipment, materials, site preparation, work methodology, responsibilities, and workforce. The work methodology section describes the process for bolt and base plate grouting, nut and washer removal, pre-coating preparation, and painting application. It specifies cleaning, surface preparation, coating layers, and dry film thickness testing. Organization and supervision responsibilities are assigned to ensure work is completed according to the method statement, specifications and drawings.

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    MTS For Rusting Repair On Steel Shades

    Uploaded by

    mahmoud ghanem
    97 views7 pages
    This document provides a method statement for rust repair on steel shades. It outlines the scope of work, which includes general descriptions, equipment, materials, site preparation, work methodology, responsibilities, and workforce. The work methodology section describes the process for bolt and base plate grouting, nut and washer removal, pre-coating preparation, and painting application. It specifies cleaning, surface preparation, coating layers, and dry film thickness testing. Organization and supervision responsibilities are assigned to ensure work is completed according to the method statement, specifications and drawings.

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    MTS for Rusting Repair on Steel Shades

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    This document provides a method statement for rust repair on steel shades. It outlines the scope of work, which includes general descriptions, equipment, materials, site preparation, work methodology, responsibilities, and workforce. The work methodology section describes the process for bolt and base plate grouting, nut and washer removal, pre-coating preparation, and painting application. It specifies cleaning, surface preparation, coating layers, and dry film thickness testing. Organization and supervision responsibilities are assigned to ensure work is completed according to the method statement, specifications and drawings.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    97 views7 pages

    MTS For Rusting Repair On Steel Shades

    Uploaded by

    mahmoud ghanem
    This document provides a method statement for rust repair on steel shades. It outlines the scope of work, which includes general descriptions, equipment, materials, site preparation, work methodology, responsibilities, and workforce. The work methodology section describes the process for bolt and base plate grouting, nut and washer removal, pre-coating preparation, and painting application. It specifies cleaning, surface preparation, coating layers, and dry film thickness testing. Organization and supervision responsibilities are assigned to ensure work is completed according to the method statement, specifications and drawings.

    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    of 7

    PROJECT NAME

    DEVELOPMENT OF EXTERNAL LANDSCAPING


    WORKS IN ZONE CORP

    Method Statement for Rusting Repair


    on Steel Shades

    Prepared & Submitted by:

    EDEN GARDENS L.L.C


    P.O. BOX. 25838
    ABU DHABI, UAE.
    TEL: 02 6322888, FAX: 02 6322877
    TABLE OF CONTENTS

    1. METHOD STATEMENT FOR Rusting Repair on Steel Shades

    2. SCOPE OF WORK

    2.1- General description


    2.2- Plant and equipment
    2.3- Materials
    2.4- Site planning & preparation
    2.5- Work methodology
    2.6- Organization, Responsibilities & Supervision
    2.7- Work Force

    3. ENVIRONMENTAL, SAFETY & HEALTH


    3.1- Risk assessment
    3.2- Specific Emergency Procedures

    4. QUALITY ASSURANCE
    4.1- Quality Requirements Table
    5. APPENDICES

    6. MEP METHOD STATEMENT


    1. Method Statement for Rusting repair on steel shades

    2. SCOPE OF WORK
    - This method statement defines the activities and the sequences which are to be carried out
    for the removal of rust on anchor bolt, plates and any steel shades structures in
    accordance with the requirements specified in the relevant manufacturer’s instructions
    and project requirements.
    - This method statement applies for all the rusts in steel shades executed in AD Port
    Landscaping works
    2.1 General Description
    - This procedure is provided to ensure that fundamental checks and good working practices
    in all structure’s works are followed in conformance with the contract requirements.
    - Before commencement any activity the Engineer must be notified.
    - Ensure that material, sample have been submitted as per the specification and approved by
    the Engineer.
    2.2 Plant and Equipment
    - Leveling instrument.
    - Compressor
    - Painting Gun
    - Hand cleaning brushes
    - Paint rollers and with/Handles
    - Mechanical paint mixer
    - DFT gauge

    2.3 Materials
    - Anchor Bolt
    - Zinc Bright Spray
    - Grease Tape
    - Grouting material
    - Chipping Machine
    - Emery paper / Sandpaper
    - Wire brush, shovel, chisel, hand tools

    2.3a PERFECT METAL SURFACE - ZINC SPRAY:


    - This The products Zinc Spray Perfect and Zinc Spray Light Perfect contain zinc, and
    therefore offer optimum, active cathodic protection against corrosion. If the surface is
    damaged, the zinc coating sacrifices itself (sacrifi cial anode) and therefore protects the
    metal against rust.
    2.3b Penguard Primer:
    - This is a two component, polyamide cured, high molecular weight epoxy coating. Designed
    as a primer for new construction. Can be used as primer as a part of a complete system in
    atmospheric and immersed environments. Suitable for properlyprepared carbon steel,
    stainless steel, aluminum, concrete, galvanized steel, shop primed steel and thermally
    sprayed zinc substrates
    2.3c Penguard Primer:
    This is a two component polyamide cured epoxy coating. It has a glossy finish with fair
    gloss retention. To be used as topcoat in atmospheric environments.

    2.4 Site planning & Preparation


    - All works shall be controlled as per the Safety procedures. Safety equipment will be worn
    at all times. Site Engr /Supervisor will check and ensure all safety precautions are taken
    prior to commencement of work.
    - Necessary material to be used will be checked and declared to approving personnel prior
    to start.
    - Survey point level if necessary, will be verified according to AD ports requirements.
    - Ensure that Material submittal, sample and Method Statement approved by the Engineer.
    - Ensure that there is no water present, debris & other foreign materials to that before
    rectification
    - Ensuring approved PTW covers proposed activity at site.
    - In case of any damage to asset will be communicated to Facility Management team at
    project location

    2.5 Work Methodology

    Bolts and Base Plate Grouting


    - Exposed the top of concrete steel shade foundations by removing the pavers on
    hardscape and manual excavation on softscape areas.
    - Clean any debris and soil around the foundation
    - Rusted and dust anchor bolts shall be clean with wire brush
    - Spray the bolt with Zinc Bright Wurth
    - Inspection will be requested to client right after spraying
    - Bolt will be covered with grease tape.
    - Foundation area will be roughened using chipped off.
    - Formworks will be installed for grout placement
    - Grouting to be done at least 5mm to the plates

    Nuts and Washers removal


    - In every plate, each nuts and washers will be gradually removed to avoid falling of steel
    shade posts.
    - Nuts and washers including upper bolts will be cleaned wire brush and sprayed Zinc Bright
    Wurth

    Pre-Coating Preparation
    - Clean the pre-coated area as marked by painting supervisor/QC Engineer. After cleaning
    the surfaces shall be kept free from oil, grease, dirt etc. until the touchup/coating has
    been applied
    - The Painting supervisor shall check and ensure that all the pre painting activities &
    mentioned touchup area is very clean and ready to paint
    Painting Application on Steel Structures

    - Every possible precaution shall he taken to ensure that the damaged surface(s) shall be
    thoroughly clean, dry, and free from condensation, moisture, dust, oil grease, rust, dirt
    and other contaminants before the application of the touch-up/repair processes.
    - Blast cleaning and coating shall not be conducted when the surfaces are less than 3 °C
    above dew point or when the relative humidity of the air is greater than 85%.
    - Any coating found to be incorrectly applied shall be removed and recoated to the
    approved paint submittal requirement.
    - Surface preparation, whenever possible, shall be carried out by dry blast-cleaning. Where
    dry blast cleaning is not feasible due to limited access, risk of damage to equipment, light
    gauge steel, proximity to electrical or instrumentation components, hand or power tool
    cleaning shall be applied. This shall be followed by solvent cleaning prior to coating.
    - Where the damaged surface being repaired lies adjacent to a previously coated surface,
    the cleaning shall extend to the surrounding coating by a minimum of 40 mmon all sides
    or as per the section size and the edges shall be "chamfered" to ensure continuity of the
    patch coating.
    - Appropriate protection, shields or screens shall be used to cover the remainder of
    the previously coated surface to prevent any possibility of damage to or
    contamination of the coating before starting any repair work.
    - Any coating found inadvertently applied to areas where it is not required e.g.
    machined or polished surfaces, surface of stainless steel or non-ferrous alloys,
    nameplates, manufacturers identification tags, instruments and instrument
    glasses, sight glasses, control valve stem, high friction grip bolt assemblies, etc.
    shall be hand wiped clean with thinner or cleaner while the coating is still wet or
    rubbed down with fine sand paper if it is dry and restored to their original
    surface condition.
    - 1 layers of Zinc Spray & 1 layer of primer & one layer of top coat will applied as
    perpaint technical data/specification of project or client requirement & DFT
    will show/ mention on site.
    - DFT for one coat of Zinc Spray(30-40micron) and for primer (70-80micron)
    and forTop Coat (65-75 micron).
    - The use of machine for touch-up/repair on localized damaged surfaces where
    propercoating application is not feasible may be used upon company approval.
    Reinstating around Steel Shades
    - All hardscape and softscape around steel shades to be reinstated to acceptable
    quality standard in accordance to drawing and project requirements.
    - Steel Structures will be installed in correct verticality and levels to be adjusted in
    required areas in line with the quality and approved shop drawings.

    2.6 Organization, Responsibility & Supervision


    - Project Manager is responsible for the implementation of Method Statement & Risk,
    Assessment and ensure that the key personnel are well aware of the Method Statement
    and resources like Manpower, Material, and Equipment are available to carry out the
    works as planned.
    - QAQC Engineer is responsible for the effective monitoring, implementation &
    documentation of QA/QC Procedures and ensure that all the approvals are available for
    the safe movements of works
    - Safety Officer is responsible monitoring for the effective implementation of safety
    procedures and shall ensure that conduct tool box meeting before the execution of works.
    - Surveyor shall ensure that setting out carried out with theodolite, Total station and
    dumpy level and that all the survey related works carried out as per the approved
    drawings& Required Line Levels.
    - Painting Supervisor is The Painting supervisor shall check and ensure that all the pre
    painting activities & mentioned touchup area is very clean and ready to paint. Taking
    clearance from concerned QC Engineer to make sure that the equipment and touch up
    mentioned area is safe and ready
    - Foreman is responsible to carry out the work as per the Method Statement, Specification
    and Approved Drawings and available at site full time for the execution of works.

    2.7 Work Force

    - Project Manager, Site Supervisor, Foreman, Surveyor, painting crew, painting supervisor

    Skilled worker and helper will be available depend upon the site requirements.

    3. ENVIRONMENTAL, SAFETY AND HEALTH

    3.1 Risk Assessment


    - All works shall be controlled as per the Safety procedures. Safety equipment will be worn
    at all times. Site Engr /Supervisor will check and ensure all safety precautions are taken
    prior to commencement of work.
    - The working area must be clearly marked with sufficient hazard boards, alarming tap and
    cones if needed.
    - Safety procedures shall be considered before, through and after completion of the work
    to avoid any possibility of danger to the humans or to the connection.
    - Conduct a pre-start training in regards to the safe system of work procedures as per the
    method statement and Risk assessment
    - All the PPE’S shall be worn at all times
    - Assign trained peoples such as painter, whole watcher, skilled worker

    3.2 Emergency Procedures

    - Prior to the commencement of work, arrangement shall be made for medical facilities and
    medical personnel to be available for prompt attention to the injured person.
    - The contractor’s vehicle assigned to the job site shall be used for transporting injured
    person to the first-aid station and to be arranged hospital downtown depending on these
    verities of the injury.
    4. QUALITY ASSURANCE
    4.1 Quality Requirements Table
    Type Submitted Y/N Doc Reference
    ITP Y 2900-207-V8-1200-00001 and 2900-
    207-1210-00001
    IFC N/A N/A

    SPECIFICATIONS N/A N/A

    MATERIALS SUBMITTAL Y
    DRAWINGS Y 2900-207-VL-6999-00001,2900-207-
    VL-6999-00005
    SUBMITTAL N

    5. APPENDICES & REFERENCES


    - Please see data sheets for Zinc Brigth Wurth
    - Technical Data Sheet of Penguard Primer
    - Technical Data Sheet of Penguard Top Coat

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