TRC6SQ4A Sonixs 1650x600 Manual 2021 Rev A With Papst Motors

Operating and Service Manual
TRC6-SQ4A
1650x550
2021 Rev A
675 Jaycee Drive • Valmont Industrial Park • Hazle Township, PA 18202

Telephone (800) 456-3420 • (570) 459-3426 • Fax (570) 455-2442
TABLE OF CONTENTS TRC6SQ4A Sonixs
Chapter 1 - Introduction and Safety Procedure

EAM Mosca Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Identification Plate Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Application Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine and Operating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Safety Regulations for Specific Operational Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Precautions Against Particular Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Safe Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
Chapter 2 - Operator Set-up and Preventative Maintenance

Strap Spool Installing and Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Strap Threading Instructions for Optional Dual Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Strap Threading Instruction for Automatic Coil Changer (Left Hand Dispenser) . . . . . . . . . . . 2-4
Strap Threading Instruction for Automatic Coil Changer (Right Hand Dispenser) . . . . . . . . . . 2-5
Strap Cutting Device Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Chapter 3 - Operator and Technical Information

Operating and Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Control Panel Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fault Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 12
Chapter 4 - Troubleshooting
Troubleshooting List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Chapter 5 - Shipping Procedure

Shipping Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Chapter 6 - Parts Identification

Sealer Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
4330-130000-00 (5mm Strap) 4330-140000-00 (6mm Strap)
4330-150000-00 (8mm Strap) 4330-160000-00 (9mm Strap)
4330-170000-00 (10mm Strap) 4330-180000-00 (12mm Strap)
Sealer Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
4330-130100-00 10/29/2020
Gripper Assembly with Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
4130-070300-00 07/19/2012
Sonotrode Assembly with Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
4130-070350-00 02/18/2019
Left Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
4130-010330-00 03/12/2018
Right Gripper with Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
4130-070360-00 03/26/2015
Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
4130-070362-00 08/25/2016
Sealer Mounting Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
4130-010400-00 03/16/2018
Slide Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
4130-010200-00 04/05/2012
TRC6SQ4A Sonixs TOC-1

Slide Plate Lever Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 21
4130-010600-00 04/10/2012
Slide Plate Return Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 23
4130-010610-00 09/14/2011
Cam Follower Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25
4130-010620-00 04/11/2012
Strap Guide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 27
4130-010700-00 (5mm Strap) 4130-020700-00 (6mm Strap)
4130-030700-00 (8mm Strap) 4130-040700-00 (9mm Strap)
4130-050700-00 (10mm Strap) 4130-060700-00 (12mm Strap)
Feed Pull-Back Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 31
4330-140800-00 (5 & 6mm Strap)
Feed Pull-Back Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 33
4330-160800-00 (8 & 9mm Strap)
4330-180800-00 (10 & 12mm Strap)
Feed/Pull Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 35
4130-020900-00 (5-6mm Strap)
4130-040900-00 (8-9mm Strap)
Feed/Pull Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 38
4130-060900-00 (10-12mm Strap)
Pressure Roller Detail Assembly (5-6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 41
4130-020910-00 03/13/2018
Pressure Roller Detail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 43
4130-040910-00 (8-9mm Strap)
4130-060910-00 (10-12mm Strap)
Strap Tension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 45
4330-141000-00 (5 & 6mm Strap)
4330-161000-00 (8 & 9mm Strap)
4330-181000-00 (10 & 12mm Strap)
Tension Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 47
4130-021100-00 (5-6mm Strap)
4130-041100-00 (8-9mm Strap)
4130-061100-00 (10-12mm Strap)
Tension Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 49
4130-021110-00 (5-6mm Strap)
4130-041110-00 (8-9mm Strap)
4130-061110-00 (10-12mm Strap)
Strap Drive Pressure Arm Assembly (5-6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 51
4130-021200-00 11/26/2015
Strap Drive Pressure Assembly (8-9mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 53
4130-041200-00 11/26/2015
Strap Drive Pressure Assembly (10-12mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55
4130-061200-00 11/26/2015
Machine Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 57
1022-040100-00 03/13/2018
Guard Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 59
1020-610100-00 03/01/2014
Lower Machine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 61
1022-440100-00 03/13/2018
Standard Caster Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 63
1020-050100-00 07/22/2015

TR-6-C Caster Outrigger Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 65

50-01866-A00 05/09/2016
Caster Frame Double Extension Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 67
50-02615 04/28/2021
Caster Frame Triple Extension Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 69
50-02616 04/28/2021
Automatic Lateral Positioning Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 71
50-02692 04/28/2021
Machine Mounted Automatic Lateral Positioning Components Assembly . . . . . . . . . . . . . . . . . . . . 6 - 73
50-02382 07/16/2019
Automatic Lateral Positioning Castor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 75
50-02164 04/21/2017
Lateral Bundle Position Sensing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 77
50-02233 03/02/2017
Motor Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 79
50-02384 08/21/2017
Motor Pivot Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 81
50-02385 08/21/2017
Connector Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 83
50-02386 08/21/2017
Home Position Photo Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 85
50-02387 08/21/2017
Floor Mounted Automatic Lateral Positioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 87
50-02693 04/28/2021
Positioning Rack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 89
50-02694 04/28/2021
Caster Trough with 870mm Center Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 91
50-02806 04/28/2021
Dispenser Components Assembly Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 93
4130-500000-00 04/10/2012
Dispenser Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 95
4130-500200-00 05/01/2017
Dispenser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 97
4130-500300-00 05/01/2017
Dispenser Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 99
4403-070200-00 09/16/2013
Dual Dispenser Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 101
50-01893-A00 02/2/2016
Dual Dispenser Assembly with Automatic Coil Changer (Optional) . . . . . . . . . . . . . . . . . . . . . . . . 6 - 103
1020-070500-00 12/01/2014
Automatic Coil Changer Components Assembly - 5mm Strap (Optional) . . . . . . . . . . . . . . . . . . . . 6 - 105
1050-090100-00 03/26/2015
Strap Path Selector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 107
1050-090110-00 (5mm Strap)
1050-090210-00 (6mm Strap)
1050-090310-00 (8-9mm Strap)

Strap Patch Selector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 113
1050-090410-00 (10-12mm Strap)
Accumulator Fill Components Assembly (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 115
4130-300000-00 (5mm Strap)
4130-310000-00 (6mm Strap)
4130-330000-00 (8 & 9mm Strap)
4130-350000-00 (10 & 12mm Strap)
Accumulator Fill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 119
4130-300100-00 (5mm Strap)
4130-300100-00 (6mm Strap)
4130-330100-00 (8-9mm Strap)
4130-350100-00 (10 & 12mm Strap)
Idler Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 127
4130-300140-00 06/14/2016
Accumulator Fill Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 129
1020-390100-00 03/13/2018
Accumulator Assembly (5mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 131
1022-100100-00 09/07/2016
Accumulator Assembly (6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 135
1022-100200-00 08/24/2014
Accumulator Assembly (8 & 9mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 137
1022-100400-00 08/24/2014
Accumulator Assembly (10-12mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 139
1022-100600-00 03/26/2014
Accumulator Strap Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 141
1022-10110-00 (5mm Strap)
1022-100210-00 (6mm Strap)
1022-100410-00 (8 & 9mm Strap)
1022-100610-00 (10 & 12mm Strap)
Accumulator Flange Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 149
1652-070230-00 04/01/2005
Strap Track - Outer Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 151
1022-130100-00 03/14/2018
Strap Track - Inner Frame Assembly (5-9mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 153
1022-1320000-00 03/01/2013
Strap Track - Inner Frame Assembly (10-12mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 155
1022-132400-00 03/04/2015
Strap Track Bearing Block Assembly - Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 157
4131-132020-00 11/01/2012
Strap Track Bearing Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 159
4131-132010-00 11/01/2012
Strap Track - Opener Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 161
1022-130200-00 05/11/2015

Control Bar Assembly - Bottom Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 163

1022-130220-00 03/01/2013
Control Bar Assembly - Bottom Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 165
1022-130230-00 03/13/2014
Opener Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 167
4135-130240-00 06/29/2012
Opener Bar Assembly - Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 169
4137-130250-00 04/01/2012
Opener Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 171
4136-130260-00 04/01/2012
Strap Track - Frame Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 173
1022-130300-00 05/01/2015
Upper Machine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 175
1022-260100-00 03/13/2018
Compactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 177
1022-770300-00 10/16/2015
Compactor Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 179
1022-770310-00 04/07/2015
Compactor Clamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 181
1022-770212-00 04/01/2015
Rear Compactor Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 183
1022-770270-00 03/14/2018
Front Compactor Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 185
1022-770260-00 03/14/2018
Compactor Timing Belt Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 187
1022-770230-00 03/14/2018
Timing Belt Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 189
1022-770130-00 02/01/2014
Timing Belt Double Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 191
1022-770140-00 02/01/2014
Bearing Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 193
4403-170130-00 01/12/2015
Compactor Timing Belt Assembly - Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 195
1022-770220-00 10/14/2020
TRCSQ4 Automatic Standard Flow Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 197
50-02720 03/19/2019
TRC-6 SQ4 Side Conditioner Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 199
50-02189 08/31/2021
Left Side Conditioner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 201
50-02196 10/26/2016
Right Side Conditioner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 203
50-02197 10/26/2016
Wire Trough Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 205
50-02198 10/26/2016
Photo Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 207
50-02199 05/31/2019
Side Conditioner Proximity Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 209
50-02329 04/17/2017

Motor Bracket Assembly with Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 211
50-02364 02/27/2017
Right Hand Backstop Rack Guide Block Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 213
50-01557-A00 04/09/2015
Automatic Upper Guarding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 215
50-02191 09/21/2018
Automatic Standard Flow Backstop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 217
50-02716 09/2/20/2021
Automatic Backstop Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 221
50-02192 05/10/2016
Home Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 223
50-02193 05/11/2016
Left Hand Backstop Guide Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 225
50-02724 03/20/2019
Center Backstop Guide Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 227
50-02207 05/12/2016
Right Hand Backstop Guide Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 229
50-02206 04/05/2019
Backstop Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 231
50-02271 09/13/2016
Laser Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 233
50-02280 11/10/2016
Backstop Proximity Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 235
50-02328 04/18/2017
Standard Flow Left Side Backstop Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 237
50-02580 03/20/2019
Standard Flow Right Side Backstop Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 239
50-02581 03/20/2019
Standard Flow Electrical Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 241
50-02584 03/20/2019
Standard Flow Non-Operator Side Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 243
50-02585 03/20/2019
Left Backstop Squaring Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 245
50-02712 03/20/2019
Right Backstop Squaring Arm Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 247
50-02713 03/30/2019
Left Backstop Arm Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 249
50-02714 03/20/2019
Right Backstop Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 251
50-02715 03/20/2019
Infeed Conveyor Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 253
1052-210200-00 03/31/2020
Infeed Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 255
1052-210210-00 03/31/2020
Center Conveyor Assembly - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 257
1052-210220-00 03/31/2020
Center Conveyor Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 259
1052-210230-00 03/31/2020

Exit Conveyor Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 261

1052-220200-00 03/15/2018
Exit Conveyor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 263
1052-220210-00 03/31/2020
Table Support Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 265
1052-210212-00 07/01/2015
Table Support Assembly - Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 267
1052-210211-00 03/14/2018
Drive Roller Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 269
1052-220211-00 04/01/2020
Drive Roller Assembly - Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 271
1052-220212-00 04/01/2020
Infeed Conveyor Drive Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 273
1050-430100-00 11/19/2014
Infeed Conveyor Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 275
1050-430110-00 09/01/2014
Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 277
1052-430113-00 12/01/2013
Tension Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 279
1052-430114-00 12/01/2013
Exit Conveyor Drive Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 281
1050-430200-00 11/19/2014
Exit Conveyor Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 283
1050-430210-00 09/01/2014
SQ4 Small Bundle Transport Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 285
50-02202 09/10/2021
Pneumatic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 287
1020-290200-00 12/08/2015
Air Gun Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 289
0660-430200-00 11/01/2012
Air Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 291
1652-150220-00 06/07/2005
Pneumatic Shut Off Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 293
0660-290700-00 01/01/2013
Strap Cutting Device Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 295
0660-140220-00 12/01/2008
Electrical Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 297
4403-470200-00 03/16/2018
Electrical Enclosure - Infeed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 299
1050-471000-00 03/01/2014
Component Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 301
4405-480110-00 07/03/2014
Power Supply Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 303
1150-480100-00 11/02/2015
Electrical Enclosure Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 305
1050-490200-00 05/05/2015
Interlock Assembly - Upstream. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 307
4403-490510-00 05/14/2014

Interlock Mounting Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 309
4403-491000-00 with Upstream and Downstream Interlocks
4403-491600-00 with Upstream and Downstream Interlocks and E-Stop Interlock
Transformer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 311
1020-500100-00 08/01/2015
Forklift Pocket Kit (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 313
50-02349 04/28/2021
3 Tier Light Tower R/A/G Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 315
50-02354 04/28/2021
3 Tier Light Tower R/A/W Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 317
50-02355 04/28/2021
Photo Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 319
1050-280100-00 07/01/2017
Conveyor Sleep Photo (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 321
50-02099 01/16/2019
Interlock Assembly - Downstream . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 323
4403-490810-00 Base Machines Only
4403-490820-00 Pro Machines Only
Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 325
1020-460100-00 06/03/2014
2 Tier Banner Light Tower R/A without Low Strap Photo (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 327
50-02353 01/29/2019
Auto Blow-out Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 329
50-02003 11/09/2010
TRC-6 1650 Small Bundle Transport Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 331
50-02368 10/21/2021
Cable and Sensor Sets for Standard TR-6-C Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 333
08/28/2014


INTRODUCTION & SAFETY PROCEDURES
Chapter 1
TRC6-SQ4 1-1
EAM Mosca Contact Information
Headquarters
EAM Mosca Corporation Phone: (800) 456-3420
Valmount Industrial Park Phone: (570) 459-3426
675 Jaycee Drive Fax: (570) 455-2442
Hazleton Township, PA 18202
U.S.A.
EAM-Mosca (Canada) Ltd. Phone: (800) 663-6392

170 William Smith Drive Phone: (905) 665-8225
Whitby, Ontario L1N9N3
Canada
EAM-Mosca de Mexico Tel: (81) 83333-7080

S.de R.L. de C.V. Fax: (81) 83333-8541
Col. Mitras Sur
Monterrey, N.L. Mexico C.P. 6402
Technical Support
Technical Service: (800) 456-3420 or (570) 459-3426
Training: (800) 456-3420 or (570) 459-3426
Fax: (570) 455-2442
email: [email protected]
Visit us at http://www.eammosca.com
TRC6-SQ4 1-2
Identification Plate Description
FIGURE 1. Machine Name Plate
Included in this manual are assembly drawings with complete parts lists. When requesting service please
refer to the identification plate that is found on or near the electrical component box.
1. Contact EAM Mosca technical service department.
2. Give the Model Number, Serial Number and Year.
3. Give correct part number, found in the parts list, along with a complete description.
TRC6-SQ4 1-3
Application Principles
• A fully automatic strapping machine.
• Best suited for all types of packages as in; printed material, cartons, etc.
Machine Description
• Standard 6 Modular sealer construction allows tool-less removal of parts for quick cleaning and
maintenance.
• Fully automatic strapping machine for polypropylene strapping.
• Tension loss minimal by placing sealer closer to conveyor table.
• Strap Tension adjustable in 1% increments from 10-60 lbs.
• Bundles convey on conveyor table.
• Strap width: 5mm - 12mm
• Low wear, low friction, positive four point cam operated strap track system.
• Hinged roller conveyors remove for servicing.
• Quick strap spool exchange.
• Automatic strap loop eject when bundle not in place.
TRC6-SQ4 1-4
Machine and Operating Elements
Photo: 1080-079-001
9
2
10
11
12
5
4
Machine and Operating Elements

1. Machine Base 7. Electrical Enclosure
2. Strap Track 8. Side Conditioner
3. Dispenser Cover 9. Backstop
4. Automatic Lateral Positioning Assembly 10. Control Panel
5. Roller Casters with Brake 11. Main Switch
6. Roller Caster 12. Emergency Stop
TRC6-SQ4 1-5
General Safety Instructions
Key Rules
• Before start-up, read the operating and safety instructions.
• Always keep the operation instructions within easy reach at the side of the machine/system.
• Observe the maintenance schedules specified or described in the operating instructions.
• The machine is built in accordance with state of the art technology and the accepted rules of industrial
safety. Yet, danger to life and limb of the operator or third person, as well as damage to the machine
and other resources, may still occur.
• Operate this machine/system only while it is in perfect condition and in accordance with the
specifications contained in this manual.
• Be aware of hazards and safety issues and adhere to these operating instructions.
Immediately Correct Any Malfunctions That Could Prove Detrimental To Safety, Or Have
! Someone Else Correct It.
Organizational Measures
• In addition to the operating instruction, observe and teach generally applicable legal and other binding
regulations for the prevention of accidents and for the protection of the environment.
• All operating personnel must wear protective hair covering to contain long hair; no loose clothing or
jewelry, including rings, may be worn. Injury may result from getting caught or pulled by the
machinery.
• Whenever necessary, or as required by regulation, use personal protective gear.
• Observe all safety and warning labels on the machine.
• Maintain all safety and warning labels on the machine in legible condition.
• Do not let personnel with general training operate the machine/system, except under the constant
supervision of and experienced operator.
• Any work on electrical components of the machine/system may be performed only by a qualified
electrician or by trained personnel under the direction and supervision of a qualified electrician and in
accordance with applicable electric codes.
TRC6-SQ4 1-6
Safety Regulations for Specific Operational Phases
• Refrain from any work practice that may be unsafe.
• Make sure that the machine/system is operated in safe and good working order.
Do Not Operate The Machine Unless All Protective And Safety Devices Such As Removable
! Machine Guards, Emergency Shut Off Switches And Vacuum Systems Are In Place And In
Working Order.
• At least once during each shift, you should check the machine for any external damages and defects.
Any changes (including changes in performance) must promptly be reported to the competent
department/person. If necessary, immediately stop and secure the machine.
• Before you put the machine/system in operation, make sure that no one is put at risk by the machine
during start-up.
• Inform operating personnel before you begin to perform any special or maintenance work.
Designate a supervisor.
• If necessary, clear and secure a space around the area where maintenance is being performed.
• Always tighten any screw connections which were loosened during maintenance or repairs,
reassembly and inspection of the safety devices must ensue immediately after completion of such
maintenance and repair work.
• Should safety devices have to be dismantled during set-up, maintenance or repair, reassembly and
inspection of the safety devices must ensue immediately after completion of such maintenance and
repair work.
• Provide for the safe and environmentally friendly disposal of operating and auxiliary materials, as
well as spare parts.
• Before moving a machine, always check that all accessories are securely stored.
• Discontinue any work practice that could destabilize the machine.
• Keep off conveyors.
TRC6-SQ4 1-7
Precautions Against Particular Hazards
Electric Energy
• Use only original fuses with the specified amperage! If a breakdown of the electrical power supply
should occur, the machine must be shut down immediately.
• Work on any electrical system or equipment, may be performed only by a qualified electrician or by
trained personnel under the direction and supervision of a qualified electrician and in accordance
with electrical codes.
• If so specified, machine and system components that are to be inspected, maintained or repaired must
be switched to zero voltage. Any such disconnected components must first be examined for voltage
leaks, then grounded and shorted, while adjoining voltage carrying components must be insulated.
• The electrical equipment of the system/machine must be inspected/tested regularly. Defects, such
as loose connections or damaged cables must be eliminated.
• Should it become necessary to perform work on live components, a second person must be added to
work at the emergency shut-off switch or the master switch. Close off the work area with red and white
chain, and put up a warning sign.
! Use only insulated tools!
• When working on high voltage units, disconnect from voltage, ground power supply cable and short
components, such as capacitors with a grounding rod.
• Carefully remount and refasten any components that were disconnected during transport before
returning the machine to service.
• Even minor changes in location require that the machine or the system be disconnected from each
external energy source.
• Before the machine is returned to operation, it must be properly reconnected to its power source.
FIGURE 2. Main Switch Detail
Q1
Switch Shown in
the “Off” position.
Lockout Feature
Attach padlock or
taglock at this point.
TRC6-SQ4 1-8
Safety Instructions
The Following List Of Safety Instructions Must Be Read Before Operating The Strapping
! Machine Or The Strapping System.
Miscellaneous Instructions
• Please observe the accident prevention regulations as well as the safety and protection
recommendations of the trade or professional associations.
• The machine may only be used in accordance with regulations.
• If safety changes should occur in the machine/system or its performance, the machine/system must
be stopped immediately and the competent person/department must be informed of the problem.
Operation
• Machines may only be operated by trained personnel.
• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.
• The hazard zone is off limits.
• Keep off conveyors.
• Keep all safety and hazard warnings on the machine/system in legible condition.
• Do not reach into a machine that is running.
• Never step into or under lifting devices.
• After closing time, always shut the machine down by turning the main switch off.
Safety Devices
• Emergency-off switches must never be by-passed or deactivated.
• Do not undertake any alterations, additions or modifications to the machine/system that could affect
safety without authorization from the supplier. This also applies to the installation and the adjustment
of safety devices and safety valves and to any machining of load-bearing parts.
• Do not operate the machine/system unless all protective devices and security features, such as
removable protection devices and emergency-off devices are in place and functional.
• If safety devices should have to be dismantled during set-up, maintenance, or repairs, reassembly
and inspection of the safety devices must ensue immediately after completion of such maintenance
and repair work.
TRC6-SQ4 1-9
Safety Instructions (Cont’d)
The Following List Of Safety Instructions Must Be Read Before Operating The Strapping
! Machine Or The Strapping System.
Repair
• Before any tune-up or repair work can be performed, the machine must be disconnected from the
mains and secured against unauthorized reconnection.
• Tools and single components should not be place on or in the machine.
• When replacing any parts of the system, components and larger units must be carefully attached to
hoisting equipment in a way that precludes any hazards.
• Use only suitable and mechanically sound hoisting equipment as well as lifting devices with sufficient
load bearing capacity.
• Never stand or work under suspended loads.
• Components must meet the manufacturer’s technical specifications. This is guaranteed when using
genuine replacement parts from the manufacturer.
Electrical Equipment
• Work on any electrical installations of the machine/system may only be performed by a qualified
electrician or by trained personnel under the direction and supervision of a qualified electrician and in
accordance with electrical codes.
• Machine/system components undergoing maintenance or repairs must be disconnected from their

power source and closed off.
• The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as

loose connections, damaged cables and defective devices must immediately be eliminated.
• If work needs to be done on live components, a second person must be added to work the
emergency-off switch or the master switch.
• Close off the work area with a red and white safety chain and put up a warning sign.
TRC6-SQ4 1-10
Safe Operating Principles
Description of Safety Arrangements

• When moving the machine on level ground release both caster brakes to position the machine.
When machine is in position make sure to lock both caster brakes.
• With power on, the machine and main switch Q1 on, the machine will be operational after
approximately 1 minute of heat-up time.
• The machine operation is stopped by any of the following:
Activating the Emergency Stop S19 or S19.1
Lifting the table 3-5mm releases safety interlock S18.
Opening the front door releases safety interlock S17.
Opening the dispenser drawer releases safety interlock S1.
Low air pressure detected by S14 air pressure switch.
• Compactor will return to its up position when:
The machine cycle is interrupted
A safety switch is activated
Power loss to the machine
• The press valve Y7 and Y7.1, and backstop valve Y8 are deactivated when:
The conveyor is lifted.
Opening the guard door and tripping S25, S26, S27 or S28.
An emergency stop is activated while the machine is cycling.
TRC6-SQ4 1-11
TRC6-SQ4 1-12
OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Chapter 2
TRC6-SQ4 2-1
Strap Spool Installing and Threading
! Caution: Install The Strap Spool So That It Unwinds In The Direction Of The Arrows
1. Turn machine to the ON position.

2. Turn knob (A) counterclockwise and remove dispenser cover (B).
3. Place the strap spool on the dispenser and make sure it unwinds in the direction of arrows.
4. Replace the dispenser cover (B) and tighten knob (A).
5. Remove all tape and straps from the strap spool.
6. Press the Brake Release Button (C) to allow the spool to spin freely, unwinding approximately
19.5[50cm] of strap.
7. Thread strap through guide (D) over roller (E), and into the strap guide opening until you feel
resistance.
8. Push down lever (H) and feed more strap between rollers.
9. Release lever (H).
10. Push the “Automatic On” push button.
11. Strap will be threaded automatically into the accumulator and is now ready for operation.
Photo: 1080-079-001
Photo: 1080-079-012 - Edit
C H
B
A
TRC6-SQ4 2-2
Strap Threading Instructions for Optional Dual Dispenser
! Caution: Install The Strap Spool So That It Unwinds In The Direction Of The Arrows
1. Turn machine to the ON Position.

2. Turn knob (A) counterclockwise and remove dispenser cover (B)
3. Place the strap spool on the dispenser and make sure it unwinds in the direction of the arrows.
19.5in[50cm] of strap.
7. Use the following guide to thread the strap end depending on if it’s the Left or Right Hand Dispenser.
Next thread strap through Guide (D) over Roller (E) and into the strap guide opening until you feel
resistance.
Dual Dispenser Strap Threading
2 2
3
3
A
1 1
Left Hand Dispenser Right Hand Dispenser
8. Push down Lever (H) and feed more strap between rollers.
9. Release Lever (H).
Photo: 1080-079-001
C H

TRC6-SQ4 2-3
Strap Threading Instruction for Automatic Coil Changer
(Left Hand Dispenser)
7. For Left Hand Dispenser thread strap under Guide (D) over Roller (E) and into the first strap guide
opening until you feel resistance.
B
E
8. Push down on Lever (H) and feed more strap between rollers.
9. Release Lever (H).
Photo: 1080-089-006
10. Push the “Automatic On” push button on the control panel.
TRC6-SQ4 2-4
Strap Threading Instruction for Automatic Coil Changer
(Right Hand Dispenser)
7. For Right Hand Dispenser thread strap under Guide (F) over Roller (G) and into the first strap guide
opening until you feel resistance.
8. Push down on Lever (J) and feed more strap between rollers.
9. Release Lever (J).
Photo: 1080-089-006

TRC6-SQ4 2-5
Strap Cutting Device Instructions
Photo: 1080-079-011
1. Grasp a section of strap with both hands.

2. Place strap into strap cutting device (A).
3. While holding strap firmly with left hand on left side of cutter, pull strap upward with right hand.
4. Discard waste strap and thread the machine according to: Strap Threading Instructions on
page 2-2.
TRC6-SQ4 2-6
Daily Cleaning
! Caution: Wear Eye Protection When Blowing Out Machine.
1. Turn off power to machine and lock-out/tag-out according to company policy.

2. Lift handle (A) upwards, on either side of infeed conveyor (B), to release table. Lift table up
to expose the gripper area.
Note: Make Sure To Support Conveyor Table Until In A Resting Position. (Approximately 270º)
Note: Conveyor Table Can Be Removed Completely For Easier Access.
Photo: 1080-079-002
A
H
3. Lift the opener lever (D), the track will open and the strap track area/gripper area will be exposed.
4. Using an air hose blow out the entire strap track (Blow In the direction of the strap flow) and gripper
area.
Note: Blow with Air Hose in Direction of Arrows Only.
Photo: 1080-079-003-Sonixs Photo: 1080-079-013
D D
TRC6-SQ4 2-7
Daily Cleaning (Cont’d)
5. Remove Strap Guide (E) by pulling lever (F) towards you. Pull Lever (G) upward and Feed/Pull
Back Pressure Roller Assembly (H) will fall to side. Loosen Tension Lever Arm (J) and let it drop
down. Blow air hose in direction of the arrows.
Photo: 1080-079-005
G
E
J
Photo: 1080-079-005A
6. Remove all paper and strap pieces from inside the machine and conveyor.
7. Blow out accumulator fill assembly in direction of arrows.
Photo: 1080-079-006
TRC6-SQ4 2-8
Daily Cleaning (Cont’d)
8. Remove the machine front cover (K) by loosening the sheet metal screws and using the hand holes
lift off cover. This will permit access to the accumulator.
Photo: 1080-079-007
Machine Screws
Hand Holes
K
9. Remove accumulator cover (L) by lifting up on latch (M). Then remove small cover (N) and then
lift up on Accumulator Cover (L). This will give you access to the accumulator.
Photo: 1080-079-008
10. Remove strap from accumulator and blow out the inside of the accumulator.
Photo: 1080-079-010
TRC6-SQ4 2-9
Preventive Maintenance
1. Clean the exhaust fan periodically.
2. Keep the inside of the machine clean and in order to see possible damage to cables or sensors.
3. Clean out the inner strap track area periodically and lubricate the linkages with light oil.
4. Make sure to clean regularly as per instruction.
5. Work on the electrical control system must only be done by qualified personnel.
Maintenance Overview
• With careful maintenance the strapping machine is kept in optimum operating condition.
• Keep the strap drive and sealer clean and free of paper, dust and strap pieces.
• Clean out the following with a brush or blow out with an air hose daily;
The Accumulator and Accumulator Fill Drive
The Strap Guides (Upper , Lower and Bridge Area)
The Heater
The Gripper Area
Maintenance Instructions
1. Check connectors on electrical components.
2. Ensure that the main power supply is guaranteed.
3. Check that there is a secure contact between the control connectors.
4. The exhaust fan must be cleared periodically.
5. Check that the relays are securely seated.
6. Check that inductive proximity switches are secure and clean if required.
7. Keep the inside of the machine clean and look for possible damage to cables or switches.
8. Occasionally blow out the interior control rods with compressed air and lubricated lightly with oil.
! Work On The Electrical Control System Must Only Be Done By Qualified Personnel.
TRC6-SQ4 2-10
OPERATOR AND TECHNICAL INFORMATION
Chapter 3
TRC-6-SQ4 3-1
Operating and Functional Description
Coil Starting
1. Before connecting machine to a 3-phase system, makes sure the machine is set to proper voltage.
Transformer (T1) primary can be connected for 220V, 260V, 400V, 440V, 500V and 530V (+/-20V)
i.e. 480V=> 500V-20V.
Example: If the machine is connected to a 480V. outlet, (T1) should be set with 1 line to 500V. and the
other line to -20V.
2. Connect the machine and turn the main switch (Q1) on. Power On Indicator (H1) will flash until
pressed.
Note: If The Machine Is In By-pass Mode, The Conveyor Will Start Immediately, When Power On or
Automatic On Push Button Is Pressed.
3. Check for strap, if none install the strap spool and thread the strap as indicated in the threading
diagram. See Strap Spool Installing and Threading on page 2-2
4. Push Automatic On push button: The accumulator fill motor and strap drive start. Strap is fed
automatically up into the strap drive and through the sealing unit into the track. The strap drive
motor turns off. The accumulator fill motor continues to run until sensor B8 activates indicating
that the accumulator is full of strap.
5. Strap feed motor starts and feeds strap around the track until sensor (B1) activates, indicating
strap is in the sealing unit. Strap drive motor stops and automatic on indicator activates.
Note: If Machine Is In Automatic Mode, The Conveyor Will Start Immediately, When Automatic On
Push Button Is Pressed.
6. After approximately one minute, the heater will reach weld temperature, and the machine will be
ready for strapping.
7. If automatic mode is not already selected, use selector switch to choose automatic mode. The
conveyor will start and is now ready for automatic operation.
Pullback
8. When the strap cycle is started (by photo-eye, footswitch etc.), the sealer motor turns the sealer cam
shaft to pullback position. While the sealer is rotating to pullback:
a. The right gripper moves up to hold the end of the strap.
b. The track opens to release the strap.
9. The sealer stops in pullback position after cam flag 2 activates, then passes the B13.1 sensor.
10. The pullback motor starts pulling the strap down around the bundle. Pullback continues until an
internal timer times out.
a. The tension motor also starts so that it is up to speed when pullback is completed.
Tension
11. When pullback is complete, the sealer turns to tension position. While the sealer is rotating:
The tension arm is cammed up to cause the tension rollers to nip the strap.
13. Tension is pulled until:
a. A tension complete signal is given by the controller sensing the tension motor beginning
to stall
b. An internal timer times out.
TRC6-SQ4 3-2
Operating and Functional Description (Cont’d)
Strap Melt (Optional)
14. When tension is complete, the sealer turns to “strap melt” position. While the sealer is rotating:
The left gripper moves up to hold the strap in place.
The tension arm moves down to disengage the tension motor.
The tension motor stops.
The heater moves in between the opposing strap surfaces.
The knife gripper moves up to cut the strap and hold the strap against the heater to melt the strap
surface.
15. The sealer stops in strap melt position after cam flag 4 activates, then passes the B13.1 sensor.
16. The sealer stays in “strap melt” position until an internal timer times out.
Weld Cool
17. When “strap melt” is complete, the sealer turns to weld cooling position:
The knife gripper moves down.
The heater moves out
The knife gripper moves back up to hold the ends of the strap together.
19. While the sealer shaft is stationary in weld cooling position the melted strap surfaces are pressed
together for a preset time.
20. The sealer stays in weld cooling position until an internal timer times out.
Return to Home Position

21. When the weld cooling is complete, the sealer turns to home position. While the sealer is rotating:
All three grippers move down.
The upper slide plate pulls back, allowing the strap to snap free of the sealer and up against
the bundle.
The track and slide plate close, activating the B11 sensor.
22. The sealer stops in home position after cam flag 1 activates, then passes the B13.1 sensor.
23. When the B11 and B13 sensors are both activated, the strap drive feeds strap around the track until
the B1 sensor signals feed completion.
TRC-6-SQ4 3-3
Control Panel Detail
Control Panel - Strapping Screen
The strapping screen allows you to select
strap placement on a bundle in Automatic
Mode. This screen also shows what current
strapping picture the machine is in.
Note: Basic machines will always have Bypa

ss mode and Strapping 1 - 3.
Note: When learn mode button is pressed

the side conditioners and backstop open
fully.
Control Panel - Learn Mode
Learn Mode is used to determine the width

and length of the bundle while in automatic
mode.
Learn Mode can be set one of two ways:

First way is to enter the bundle dimensions
manually by pressing the bundle dimension
buttons on the screen. Second is to wait for
the next bundle to enter the machine, the
side conditioners will close and the bundle
width and length will automatically be loaded
into the bundle picture dimension data.
Control Panel - Learn Mode for small bundles
Learn mode with small bundle feature. This

is only available on machines equipped with
the optional small bundle assembly.
Note: When in small bundle learn mode the

side conditioners and backstop will come in
to detect the width and length of the bundle.
TRC6-SQ4 3-4
Control Panel Detail (Cont’d)
Control Panel - Strapping Picture Edit Screen
In User Level 2 or higher, the edit buttons
become available, which allow you to edit
the strapping picture. When the edit button
is pressed, the following screen will appear,
allowing you to add strap placements (by
pressing the “Add” Button), and enter the
bundle dimensions.
When you press the “Add” button you will be
able to select strap placement types as
needed.
Control Panel - Strap Placement Screen
A “Stop Position” is a location on the bundle

(with respect to the strap line) where the
conveyor will stop in order for the machine to
perform some action. This is usually to place a
strap, but it can also be defined as a squaring
only position.
To define a stop position, you select the type of

position you want to define. These are broken
into two sections, consisting of B15.1 positions
that are all defined from the B15.1 backstop
sensor, and also the standard positions which
are all calculated from the B15 sensor. If you
wish to use the B15.1 backstop sensor, you
must define the “First Strap” position as the first position. Once defined, you can then define either a “Second”
position or a “Multi” position program.
If you instead wish to use the B15 sensor and the software’s internal calculations, you can define “Front Edge”,
“Rear Edge”, and “Center” positions independently from one another. Multiple “Front” and “Rear” edge positions
can be defined together, but only one “Center” position can be defined. Alternatively, if your machine has the
Advanced Strapping Positions available, you can define a “Multi” position program. A “Multi” position program is
exclusive from the other position types, and so selecting it will delete other straps.
Once you have defined all the positions you wish for the current strapping picture, you must press the green
check mark to enter your changes.
TRC-6-SQ4 3-5
Control Panel - Strapping Edit Add Front Edge Screen
If the first position is defined as B15.1, then all
other positions in the current strapping picture
will be based off of this sensor and the other
types of positions will not be selectable. In the
example, a B15.1 first strap position has
already been defined, which will place a strap
at a location based on the position of the backs
tops. As shown in the example, we are now
defining a second position which will place a
strap (since “no strap” is not selected) at 8.0
inches from the first strap. This strap will be
placed with 58% tension instead of the global
tension value. If the global tension is desired,
simply uncheck the “Tension” button in order
to use the global setting. If you instead did not
want to place a strap at the position, then you could select the “No Strap” box and instead of a strap, the side
pushers would merely square the bundle at this position and a strap would not be placed.
Control Panel - Strapping Edit Add Front Edge Screen 2
(Example Shown: Leading edge strap 50mm

from the front edge which uses the global
tension value, and a trailing edge strap 50mm
from the trailing edge that will be placed with
zero tension.)
Any strap position can be deleted by pressing

the garbage can icon.
Note: Pressing the “Dimension” button will

allow you to manually enter the bundle
dimensions.
Control Panel - Dimension Screen
Note: Entering Dimensions is optional.

Although Width dimension may need to be
entered when machine has side conditioners.
(If not using Auto Setup)
To enter bundle dimensions, select the

measurement desired, and enter the
dimension. A Green highlight means the
software will then use the dimension entered.
(In the example shown: The Width dimension is
active and set for 800mm, the Length and
Height are not active.)
The most important dimension is Width for any
machine that has side pushers or backstops.
Length is important for very long bundles
(greater than double the distance from B15 to strap line), when a center strap is desired. A height normally is
not used unless the machine has an electric press.
TRC6-SQ4 3-6
Control Panel - Tension Screen
The tension screen allows you to set the

manual tension, which is a global tension
setting that all straps will use unless the
particular strap position has its own tension
defined separately.
Control Panel - Machine Screen

The machine tab is where the Press,
Backstop and Side Pusher are turned on
or off, and settings can be adjusted.
A green box = device is turned on

A blue box = device is turned off
A red box = device cannot be turned
on because it has been
disabled.
Note: Only operators with User Level 2

access can get into the “Edit” section of each
device. Device settings will be retained after
the machine is shut down.
Control Panel - Press Option Screen
Press Options:
- Enable/Disable - the green check mark
and red “X” will enable or disable the
press. Disabling the device will prevent
User Level 1 operator from turning back
on.
- Press down delay timer.
- Press down delay with Side pusher.

Note: This option is only visible
in user Level 2. Must be in Level 3 to
edit.
TRC-6-SQ4 3-7
Control Panel - Press Option Screen 2
Press early release.

(Level 3 Required to Edit)
If a value is assigned the press will start

coming down before the bundle comes in.
If set to zero option is disabled.
Control Panel - Backstop Option Screen
Backstop Options Include:
- Enable/Disable Backstop
- Delta Open - Distance from bundle edge
backstop will open. Note: This distance
is per side. (Level 3 to edit)
- Backstop/Side Pusher Force.
(Level 3 to edit)
Control Panel - Side Pusher Option Screen
Side Pusher Options Include:
- Enable/Disable
- Distance Side Pushers move out to
release bundle. Note: This distance is
per side. (Level 3 to edit)
- Side Pusher/Backstop Force.
(Level 3 to edit)
TRC6-SQ4 3-8
Control Panel - Transport Screen
Use this tab to set Conveyor Speed.
- Standard Conveyor Speed

- High speed exit speed differential
- The speed the conveyors will go during
learn mode.
Press the Edit Button to enter Transport

Screen 2.
Note: This affects Conveyor in Automatic

mode Only.
Control Panel - Transport Screen 2
Conveyor Options: (User Level 3)
- Conveyor Stop After Time - if set to

zero it is disabled.
- Ramp Up Time
(User Level 3 required to edit)
- Ramp Down Time
(User Level 3 required to edit)
Control Panel - Statistic Screen
The Statistic Screen is for informational

purposes about this machine. On the basic
tab it displays the most relevant information,
and you can also reset the resettable
strapping counter and straps per minute
calculation.
TRC-6-SQ4 3-9
Control Panel - Recipe Screen (Optional)
Note: Screen will not be present unless option is available on the machine.
The recipe screen allows you to save the
current recipe from the recipe strapping
picture on the Strapping Screen. Recipe
also includes global tension, all machine
tab settings (press, backstop and side
conditioners) and transport settings.
When the Save button is pressed the current

recipe will be saved and a line will appear as
shown. (A load icon will appear along with a
Grey box with ??? as default for you to enter
a name.) To load a recipe back into the
current recipe, you simply press the “Load”
button next to the recipe you wish to load.
Note: Loading a recipe will overwrite the current machine settings (tension, device, transport).
Control Panel - Alarm Screen
The Alarm tab is where current warnings

(Yellow) and faults (Red) are displayed.
Warnings are for information purposes only,
and faults will prevent the machine from
running.
If the “History” button is pressed it will allow

you to scroll through the last 100 faults and
warnings.
Control Panel - Parameter Screen
The Parameter Screen is where you can

change various parameters on the machine,
such as timers and other values.
Note: Individual parameters are either

visible or editable depending on the current
user level the machine is in.
TRC6-SQ4 3-10
Control Panel - Program Screen (Optional)
The Program Screen is for length dependent
strapping and it requires the machine to also
have recipes licensed. If the manual button
is selected, the machine will then use the
current strapping picture or recipe from the
strapping screen. If you select length the
strapping screen and recipe screen will
become unavailable. You can define which
strapping program will be used for different
length bundles by pressing the “Edit” button
next to the “Length” button.
Control Panel - Program Length Edit Screen (Optional)

Using this interface, you define either two or

three different lengths that will get a different
strapping program applied to them -- to
select between two lengths or three, press
the “+” or “-” buttons.
In the example shown use the “test1

program for bundles less than 180mm long,
“test2” for bundles between 180mm and
300mm long, and “test3” for bundles greater
than 300mm long.
Note: The Maximum length bundle that can

be input equals the distance from the B15
sensor to the strap line.
Control Panel - Data Tab

(Level 3 Only)
A USB drive can be placed in USB port
located on the back of the control panel.
Push the Save button. This will save all
Recipes to the USB drive and can then be
put into other machines, by loading the USB
drive into that machine and pressing the
Load Button.
When the Load button is pressed it will take

the machine back to all factory resets.
Note: This can only be done with machines

of the same type (Example: TR-C-6-SQ3,
TR-6-Pro, etc.) and with the same Recipe
License, either 3 or 32.
TRC-6-SQ4 3-11
Fault Code List
Fault Code Description
F01 Safety Circuit Open
F02 B7 Strap End
F03 Machine does not have Strap
F04 B7 Strap Detected, wait for Strap Threading
F05 Strap End Advance Warning
F06 Automatic Coil Changer Failure
F07 Automatic Coil Changer Active
F08 Air Pressure Fault
F10 B11 Strap Track Not Closed
F11 B1 Sensor Stuck
F12 Strap Feed Fault
F13 Track Open
F14 B8 Sensor Stuck Fault
F15 Reverse Eject Failure
F16 Bundle to Long (TR-I-6 Machine Only)
F17 Slide Plate Not Closed (TR-I-6 Machine Only)
F20 Sealer Drive Error Signals Encoder
F21 Sealer Drive Turning Wrong Direction Error
F22 Sealer Watchdog Fault
F23 Home Position Fault
F24 Pull Back Position Fault
F25 Tension Position Fault
F26 Welding Position Fault
F27 Slide Plate Open Position Fault
F30 Tension Watchdog Fault
F31 Accumulator Fill Watchdog Fault
F32 Strap Drive Watchdog Fault
F33 Swing Drive Watchdog Fault
F40 Heater or Sonotrode Failure (Depending on which style machine)
F41 Heater Control Fault
F42 Heater Controller in Standby Mode
F43 Heater Tongue is Warming Up
F44 Sonixs Firmware Error
F50 Service Display Connected
F51 Service Mode Active
F52 Maintenance Cycle Reached
TRC6-SQ4 3-12
Fault Code Description
F60 Manual Cycle Was Pressed During Power On
F61 Watchdog OEM-Interface
F62 Factory Setting Not Saved
TRC-6-SQ4 3-13
TRC6-SQ4 3-14
TROUBLESHOOTING
Chapter 4
TRC6 SQ4 4-1

TROUBLESHOOTING
Troubleshooting List
Strap Threading Fails

Symptom Remedy
• Check operation of the sensor B7 signal flag.
Sensor B7 stuck, threading gate will not raise. Clear away any dirt and debris with compressed air.
• Remove Accumulator Drive and check for blockage.
Accumulator not filling Sensor B8 lever stuck • Check operation of the B8 signal flag to pivot freely.
down, signals that the accumulator is full. Clear away any dirt and debris with compressed air.
• Check position of the counter-weight located on the

end of the lever arm.
• Verify the Accumulator reservoir cover is seated

and latched properly.
• Clear Accumulator Drive of dirt and debris with

compressed air. Check for any packaging tape that
Strap will not feed through the Accumulator Drive may not have been removed from the strap spool
rollers. when installed.
• Check to make sure the Accumulator Drive is seated

and latched properly.
Strap threads to the upper Strap Drive and stops. • Check for a build-up of dirt and debris in the upper
strap-way area; clear away with compressed air.
• Check setting of the Strap Drive pressure spring. If

too much pressure, the rollers cannot pinch the
Pressure strap when fed from the accumulator.
Spring
Setting • Verify the pressure roller assembly is seated and
latched properly.
Strap Drive
Pressure Roller
TRC6-SQ4 4-2
TROUBLESHOOTING
Troubleshooting List (Cont’d)
Strap Feed Issues

Symptom Remedy
No Strap is fed into the Strap Track area. • Be sure the slide plate and strap track assemblies
are fully closed in the home position. The target on
sensor B11 should be covered halfway by the
activator flag.
B
1
• Be sure sensor B1 is not activated prior to strap
feed. B1 should not be activated when strap is not
present.
M
5
• Check if the Strap Drive motor (M5) tries to turn.
B
11 • Verify there is adequate amount of strap in the
Accumulator reservoir.
• Be sure the upper strap way is clear of dirt and

debris.
• Check for adequate pressure on the Strap Drive

pressure roller.
Pressure
Spring • Verify all quick release “tool-less” guides in the
Setting Strap Drive are seated and latched properly.
• Verify the Sealer Drive is stopping in the correct

Strap Drive home position. The timing marks should align at
Pressure Roller
the end of each strap cycle.
TRC6 SQ4 4-3

TROUBLESHOOTING
Strap Feed Issues

Remedy
Strap IS fed into the Strap Track area. • Be sure sensor B1 is not activated too early. B1
should only activate when strap is fully fed around
the Strap Track.
• Verify there is adequate amount of strap in the
B
1
Accumulator reservoir.

debris.

pressure roller.
• Verify all quick release “tool-less” guides in the

Strap Drive are seated and latched properly.
• Check for a build-up of dirt and debris in the Strap

Track. Turn knob on Sealer motor (M4) to open the
track, inspect with mirror and flashlight. Clear away
Pressure dirt and debris with compressed air.
Spring
Setting • Verify the Sealer drive is stopping in the correct
home position. The timing marks should align at the
end of each strap cycle. If timing marks do not
Strap Drive align, it is possible the Sealer drive is out of time.
Pressure Roller
The Right Gripper bar is up preventing strap to
enter the Slide Plate.
TRC6-SQ4 4-4
TROUBLESHOOTING
Strap Pull Back Issues

Symptom Remedy
Strap does not pull down, pulls down slowly or • Verify there is not too much strap in the Accumulator
pulls out of the Sealer Unit. reservoir. Strap being pulled back does no have
enough room to accumulate. Adjust counter-weight
on the Accumulator fill lever for adequate strap.
• Be sure sensor B1 is not activated too early. B1

should only activate when strap is fully fed around
the Strap Track.

debris.

pressure roller.
• Verify all quick release “tool-less” guides in the

Strap Drive are seated and latched properly.
Pressure • Check if the Strap Track is fully opening. Turn knob

Spring on Sealer motor (M4) to open the track and inspect
Setting opening distance. Verify the Strap Track opener
lever is tight against the opener shaft.
Strap Drive • Verify the gap between the entry and exit table tops
Pressure Roller is adequate for the size strap being used. Adjust
for proper gap as needed.
4
M
1
B
TRC6 SQ4 4-5

TROUBLESHOOTING
Strap Weld Issues (Sonixs Seal)

Symptom Remedy
Lack of weld pressure, top Slide Plate is loose. • Check to make sure the top Slide Plate hardware
is tight.
Sonotrode loose within the housing. • Verify the Sonotrode clamp hardware is tight.
Poor strap alignment. • Verify the gap between the entry and exit table tops
is for the size strap being used. Adjust for proper
gap as needed. Too large of a gap will affect strap
weld alignment.
Insufficient weld time. • Contact EAM-Mosca Service (800-456-3420) for

additional assistance before altering these timer
values.
Insufficient weld cool time. • Check settings of Weld Cool timers using the
operator interface. Contact EAM Mosca Service
(800-456-3420) for assistance.
Sonotrode restricted. • Check that the Sonotrode is free and clear of all
surrounding surfaces.
Too much tension on the strap. • Check the strap tension potentiometer setting on the
operator control panel; adjust strap tension as
needed for product.
TRC6-SQ4 4-6
TROUBLESHOOTING
Strap Weld Issues (Heat Seal)

Symptom Remedy
Lack of weld pressure, top Slide Plate is loose. • Check to make sure the top Slide Plate hardware
is tight.
• Verify the Slide Plate return spring is connected
and/or not broken or over stretched.
Poor Heater Alignment. • Verify Heater alignment.
Poor strap alignment. • Verify the gap between the entry and exit table tops
is adequate for the size strap being used. Adjust for
proper gap as needed. Too large of a gap will affect
strap weld alignment.
Heater temperature set too low or too high. • For manual operated machines, contact
EAM-Mosca Service (800-456-3420).
• For automatic machines, checkWeld Temperature
setting through operator interface. Too much heat
causes strap welds to slip apart, too little heat does
not melt the strap properly.
Insufficient weld cool time. • Check settings of Weld Cool timers using the
operator interface. Contact EAM Mosca Service
(800-456-3420) for assistance.
Exhaust fan not installed correctly. • Verify the air flow of the exhaust fan. Air should be
blowing away from the heater.
Too much tension on the strap. • Check the strap tension potentiometer setting on the
operator control panel; adjust strap tension as
needed for product.
TRC6 SQ4 4-7

TROUBLESHOOTING
Strap Tension Issues

Symptom Remedy
Poor or No strap tension on product. • Machine in “Soft Tension” Mode. Verify the machine
is not in the Soft Tension mode. Press the Soft
Tension push button to deactivate this function
(push button not illuminated).
• Low tension value stored in “Tension Memory”

function. If using Tension Memory function, check
tension setting that is currently stored in memory.
Reset to a new value.
• Tension potentiometer is set too low. Strap tension

potentiometer on the operator console set too low.
• Strap Tension lever is disengaged. Verify the

Tension lever assembly is properly seated and
latched.
• Strap Tension spring settings incorrect. Verify

tension spring settings to be 27mm (spring length +
head of bolt).
• Tension motor not turning. Check Tension Motor

(M3) connections and cables. Verify the associated
fuse per the electrical schematic is not blown.
TRC6-SQ4 4-8
TROUBLESHOOTING
Power ON/Machine Start -up Issues

Symptom Remedy
Power ON indicator not illuminated. • Verify the machine is plugged in to the proper rated power
supply.
• Verify the Main Switch is turned to the ON position.
• Check fuses. Replace using only original fuses with the
specified Amperage.
Power ON indicator flashing RED. • Machine faulted, check failure code on MSC-1 board as
noted below.
• Weld unit faulted.
• Strap dispenser empty.
Power ON indicator on Solid RED. • Check the safety and Emergency stop switches.
Machine in the strap thread/fault position. • Check if the machine is out of strap.
• Check to see if machine is faulted due to a strap jam. Clear
away strap jam and reset the machine.
Problem with the weld unit (Heat or Sonixs) • Verify connections at the Heater assembly E2 for (Heat
Seal), or verify connections at the Generator unit N2 for
(Sonixs Seal)
• (Heat Seal) - check status of lights at the heater assembly.
Replace unit if solid red light appears
• (Sonixs Seal) - Check for fault indicator light at the
Generator N2.
Conveyor will not start. • Check if safety switch or Emergency Stop switch activated.
• Fuse F7 blown.
• Conveyor drive belt loose or worn.
Failure code displayed on MSCB-1 board in • Troubleshoot per code displayed
electrical cabinet.
F01 Safety circuit interrupted
F02 Strap empty
F05 Low Strap (optional)
F10 Strap Track not closed before strap feed
F11 Sensor B1 Stuck
F12 Strap feed failure
F13 Strap track open
F14 Sensor B8 stuck
F22 Sealer motor (M4) fault
F24 Strap drive motor (M5) fault
F30 Tension Motor (M3) fault
F31 Accumulator motor (M2) fault
F32 Strap thread fault
F40 Weld unit failure (Sonixs & Heat Seal)
TRC6 SQ4 4-9

TROUBLESHOOTING
TRC6-SQ4 4-10
SHIPPING PROCEDURE
Chapter 5
TRC-SQ4 5-1
SHIPPING PROCEDURE
Shipping Protection
Photo: 1080-079-014
D
A
• The strapping machine is shipped on a pallet (A).

• The casters to the pallet using PPE strap (C). Cut strap and remove casters.
• With metal straps (D), the machine is fastened to the pallet to prevent sliding.
• In order to protect it during transport, the strapping machine is shrink-wrapped in plastic film such that
it is protected against spray water.
Note: To remove the machine from the pallet, cut metal straps (D).
Caution: Care Should Be Taken When Cutting Or Disposing Of Metal Strapping. Wear Proper
! Clothing Including Gloves And Safety Glasses. Dispose Of Loose Strapping Immediately.
TRC6-SQ4 5-2
Parts Identification
Chapter 6
Sealer Component Assembly
4330-130000-00 (5mm Strap) 4330-140000-00 (6mm Strap)
4330-150000-00 (8mm Strap) 4330-160000-00 (9mm Strap)
4330-170000-00 (10mm Strap) 4330-180000-00 (12mm Strap)
6-1
Sealer Component Assembly (5mm Strap)
4330-130000-00 3/8/2019
Item Part Number Description Qty Notes
1 4330-130100-00 Sealer Drive Assembly 1 Papst Motors
2 4130-010200-00 Slide Plate Assembly 1
3 4130-070300-00 Gripper Assembly 1
4 4130-010400-00 Sealer Mounting Plate Assembly 1
6 4130-010600-00 Slide Plate Lever Assembly 1
7 4130-010700-00 Strap Guide Assembly 1 5mm Strap
8 4330-140800-00 Feed/Pull Back Motor Assembly 1 5-6mm Strap
9 4130-020900-00 Feed/Pull Back Pressure Roller Assembly 1 5-6mm Strap
10 4330-141000-00 Strap Tension Assembly 1 5-6mm Strap
11 4130-021100-00 Tension Lever Assembly 1 5-6mm Strap
12 4130-021200-00 Strap Drive Pressure Roller Assembly 1 5-6mm Strap

4330-140000-00 3/8/2019

4330-150000-00 3/8/2019
6-2
4330-160000-00 3/8/2019

4330-170000-00 3/12/2019

4330-180000-00 3/12/2019
6-3
Notes:
6-4
Sealer Drive Assembly
4330-130100-00 10/29/2020
6-5
Sealer Drive Assembly
4330-130100-00 3/8/2021
11 4130-010100-02 Mounting Plate 2
12 4130-070400-01 Sealer Cam Shaft Assembly 1
23 4130-010100-10 Spacer 1
24 4130-011400-02 Cam - Sealer Position 1
26 4130-011400-03 Drive Housing 1
28 0202-040000-29 Retaining Washer 2
40 NT 1 Hex Head Screw 2
45 NT 390 Flat Head Screw 1
48 ME 9219 Sealer Motor 1
50 NT 6 Socket Cap Screw 4
51 NT 171 Low Head Socket Cap Screw 3
52 NT 2245 Rib Washer 9
54 NT 340 Key 1
55 NT 1960 Bearing 1
58 NT 32 Washer 2
59 NT 12 Washer 1
60 NT 74 Lock Washer 1
62 NT 4080 Star Washer 1
63 NT 19 Washer 2
66 ME 8797_00250 Ground Wire 1
6-6
Gripper Assembly with Gen III Knife Assembly
4130-070300-00 07/19/2012
6-7
Gripper Assembly with Stainless Guide Shafts
4130-070300-00 6/20/2017
1 4130-070350-00 Sonotrode Assembly 1
2 4130-070360-00 Right Gripper Assembly 1
3 4130-010330-00 Left Gripper Assembly 1
11 4130-010300-01 Gripper Housing 1
12 4120-010300-02 Guide Shaft 2
13 4130-010300-03 Left Guide Plate 1
14 4130-010300-05 Bolt 1
15 4130-010300-07 Right Guide Plate 1
16 4130-070310-04 Spacer Plate 1
20 2670-013100-05 Spring Bolt 2
31 NT 1650 Dowel Pin 2
32 NT 973 Set Screw 2
37 NT 535 Nylock Nut 1
38 NT 1392 Tension Spring 1
39 NT 4080 Rosette Washer 2
45 NT 19 Washer 4
48 NT 72 Washer 1
52 ME 659 Cable Clamp 1
6-8
Sonotrode Assembly with Gen III Knife Assembly
4130-070350-00 02/18/2019
6-9
Sonotrode Assembly with Gen III Knife Assembly
4130-070350-00 5/30/2019
1 4101-010320-00 Sonotrode (Green Label) 1
2 4130-010311-00 Mounting Bracket 1
3 4130-010312-00 Mounting Block 1
14 4130-010310-04 Pivot Block 1
15 4130-010310-05 Bolt 2
16 4130-010310-06 Shaft Plate 1
17 4130-010310-07 Shaft 1
19 4130-070350-01 Sonotrode Housing 1
20 4130-070310-03 Sonotrode Guide Plate 1
22 0614-102000-20 Hex Head Screw 1
23 4130-070371-00 Sonotrode (Orange Label) 1 used with PP Strap Only
31 NT 592 Wide Washer 1
37 NT 419 Cam Roller 1
38 NT 520 External Retaining Washer 2
43 NT 3216 Compression Spring 1
6-10
Left Gripper Assembly
4130-010330-00 03/12/2018
6-11
Left Gripper Assembly
4130-010330-00 3/12/2018
1 4130-010322-00 Gripper Housing 1
12 4130-010330-02 Left Clamp Bar 1
13 4130-010330-03 Strap Finger 1
21 4130-010310-06 Pivot Plate 1
22 4130-010310-05 Bolt 2
23 4130-010310-04 Pivot Block 1
25 2650-082000-16 Eye Bolt 1
34 NT 1358 Hex Clinch Nut 1
38 NT 520 External Retaining Ring 2
6-12
Right Gripper with Gen III Knife Assembly
4130-070360-00 03/26/2015
6-13
Right Gripper Assembly with Gen III Knife Assembly
4130-070360-00 3/13/2018
1 4130-070362-00 Knife Assembly 1
2 4130-010322-00 Knife Housing 1
21 4130-010310-06 Pivot Plate 1
22 4130-010310-05 Bolt 2
23 4130-010310-04 Pivot Block 1
25 2650-082000-16 Eye Bolt 1
34 NT 1358 Clinch Nut 1
42 NT 19 Washer 2
44 NT 14 Hex Nut 1
6-14
Gen III Knife Assembly
4130-070362-00 08/25/2016
6-15
Gen III Knife Assembly
4130-070362-00 10/10/2016
11 4130-070362-03 Knife 1
12 4130-070362-02 Right Gripper 1
13 4130-070321-03 Adjustment Screw 1
14 4120-010321-04 Spacer 1
15 4130-070363-00 Knife Support Arm 1
32 06-01087 Distorted Thread Nut 1
6-16
Sealer Mounting Plate Assembly
4130-010400-00 03/16/2018
6-17
Sealer Mounting Plate Assembly
4130-010400-00 3/16/2018
10 4130-010400-01 Sealer Housing 1
11 4130-010400-02 Shaft 1
12 4130-010400-05 Bumper 1
13 4130-010400-11 End Cap 1
14 4130-010400-09 Right Stripper Plate 1
15 4130-010400-10 Left Stripper Plate 1
16 4130-010400-15 Photo Control Bracket 1
17 4130-010400-08 Sensor Flag 1
18 2670-081000-18 Compression Spring 1
19 4130-010400-16 Spacer Plate 1
20 4101-080600-50 Bolt 1
26 NT 1051 Button Head Screw 4
30 NT 4080 Star Washer 1
36 NT 19 Washer 4
37 NT 14 Hex Nut 2
46 NT 718 Precision Shim Ring 1
52 NT 325 Thin Hex Jam Nut 1
55 NT 32 Washer 2
6-18
Slide Plate Assembly
4130-010200-00 04/05/2012
6-19
Slide Plate Assembly
4130-010200-00 3/13/2018
1 4130-010210-00 Lower Slide Plate 1
2 4130-010220-00 Sensor Flag 1
11 4130-010200-01 Strap Guide 1
12 4130-010200-02 Top Slide Plate 1
15 4130-010200-05 Pivot Bolt 1
16 4130-010200-06 Spacer 1
17 4130-010200-07 Sensor Flag 1
32 NT 10 Bearing 1
33 NT 3144 Shim Ring 1
6-20
Slide Plate Lever Assembly
4130-010600-00 04/10/2012
6-21
Slide Plate Lever Assembly
4130-010600-00 3/13/2018
1 4130-010610-00 Slide Plate Lever 1
2 4130-010620-00 Cam Follower Lever 1
10 4130-010600-01 Pin 1
11 4130-010600-02 Mounting Plate 1
12 4130-010600-04 Bolt 1
13 4130-010600-03 Linkage Plate 1
23 NT 19 Washer 1
6-22
Slide Plate Return Lever Assembly
4130-010610-00 09/14/2011
6-23
Slide Plate Return Lever Assembly
4130-010610-00 3/13/2018
1 4130-010611-00 Return Lever 1
10 0101-013000-10 Spring Pin 1
6-24
Cam Follower Lever Assembly
4130-010620-00 04/11/2012
6-25
Cam Follower Lever Assembly
4130-010620-00 8/27/2012
1 4130-010621-00 Cam Follower Lever 1
10 4130-010620-01 Spring Arm 1
12 4130-010620-02 Bolt 1
20 NT 905 Bushing 2
22 NT 10 Bearing 1
23 NT 19 Washer 1
28 NT 822 Extra Thick Washer 1
29 NT 2144 Bushing 1
6-26
Strap Guide Assembly
4130-010700-00 (5mm Strap) 4130-020700-00 (6mm Strap)
4130-030700-00 (8mm Strap) 4130-040700-00 (9mm Strap)
4130-050700-00 (10mm Strap) 4130-060700-00 (12mm Strap)
6-27
Strap Guide Assembly (5mm Strap)
4130-010700-00 9/11/2017
11 4130-010700-01 Strap Guide 1 5 & 6mm Strap
12 4130-010700-02 Strap Guide Cover 1 5mm Strap
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-020700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-28
4130-030700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-040700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-29
4130-050700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-060700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-30
Feed Pull-Back Motor Assembly
4330-140800-00 (5 & 6mm Strap)
6-31
Feed/Pull Back Motor Assembly (5-6mm Strap)
4330-140800-00 3/12/2019
11 4130-010800-01 Spacer 1
21 4130-020800-01 Feed Wheel 1 5-6mm Strap
38 ME 9058 Motor 24 V/DC brushless 1
39 NT 80 Key 1
6-32
Feed Pull-Back Motor Assembly
4330-160800-00 (8 & 9mm Strap)
4330-180800-00 (10 & 12mm Strap)
6-33
4330-160800-00 3/12/2019
11 4130-010800-01 Spacer 1
32 NT 124 Bearing 1
38 ME 9058 Motor 24 V/DC Brushless 1
39 NT 80 Key 1

4330-180800-00 3/12/2019
11 4130-010800-01 Spacer 1
32 NT 124 Bearing 1
38 ME 9058 Motor 24 V/DC Brushless 1
39 NT 80 Key 1
6-34
Feed/Pull Back Pressure Roller Assembly
4130-020900-00 (5-6mm Strap)
4130-040900-00 (8-9mm Strap)
6-35
Feed/Pull Back Pressure Roller Assembly (5-6mm Strap)
4130-020900-00 3/13/2018
1 4130-020910-00 Pressure Roller 1 5-6mm Strap
2 4130-020920-00 Pressure Arm 1
3 4130-020930-00 Lever 1
11 4130-010900-01 Strap Guide Cover 1 5-6mm Strap
13 4130-010900-03 Spring Plate 1
14 4130-020900-01 Strap Guide 1 5-6mm Strap
15 4130-010900-05 Bushing 1
16 4130-020900-03 Bolt 1 5-6mm Strap
25 NT 1765 Lock Screw 1
29 NT 162 Cheese Head Screw 1
31 NT 1603 Cylinder Pin 1
35 NT 72 Washer 1
6-36
4130-040900-00 12/6/2012
2 4130-020920-00 Pressure Arm 1
12 4130-010900-02 Lever 1
13 4130-010900-03 Spring Plate 1
15 4130-010900-05 Bushing 1
16 4130-040900-03 Bolt 1 8-9mm Strap
21 NT 905 Flange Bushing 2
25 NT 1765 locking screw 1
31 NT 1603 Cylinder Pin 1
35 NT 72 Washer 1
6-37
Feed/Pull Back Pressure Roller Assembly
4130-060900-00 (10-12mm Strap)
6-38
4130-060900-00 12/6/2012
2 4130-020920-00 Pressure Arm 1
12 4130-010900-02 Lever 1
13 4130-010900-03 Spring Plate 1
15 4130-010900-05 Bushing 1
16 4130-060900-03 Bolt 1 10-12mm Strap
35 NT 72 Washer 1
6-39
Notes:
6-40
Pressure Roller Detail Assembly (5-6mm Strap)
4130-020910-00 03/13/2018
6-41
4130-020910-00 3/13/2018
11 4130-300110-01 Cam Follower 1
21 NT 10 Grooved Ball Bearing 1
24 NT 2719 Retaining Washer 1
6-42
Pressure Roller Detail Assembly
4130-040910-00 (8-9mm Strap)
4130-060910-00 (10-12mm Strap)
6-43
4130-040910-00 1/16/2013
11 4130-040910-03 Cam Follower 1
12 4130-040910-01 Pressure Roller 1

4130-060910-00 1/16/2013
11 4130-060910-01 Cam Follower 1
6-44
Strap Tension Assembly
4330-141000-00 (5 & 6mm Strap)
4330-161000-00 (8 & 9mm Strap)
4330-181000-00 (10 & 12mm Strap)
6-45
Strap Tension Assembly (5-6mm Strap)
4330-141000-00 3/12/2019
10 4130-021000-01 Tension Roller 1 5 &6mm Strap
11 4130-081000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
22 2419-050000-20 Spacer 1
41 ME 9469 Tension Motor 24 V/DC brushless 1
Strap Tension Assembly (8 &9mm Strap)

4330-161000-00 3/12/2019
10 4130-041010-00 Tension Roller 1 8 & 9mm Strap
11 4130-081000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
22 2419-050000-20 Spacer 1
Strap Tension Assembly (10 &12mm Strap)

4330-181000-00 3/12/2019
10 4130-061010-00 Tension Roller 1 10 & 12mm Strap
11 4130-081000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
22 2419-050000-20 Spacer 1
6-46
Tension Lever Assembly
4130-021100-00 (5-6mm Strap)
4130-041100-00 (8-9mm Strap)
4130-061100-00 (10-12mm Strap)
6-47
Tension Lever Assembly (5-6mm Strap)
4130-021100-00 3/13/2018
1 4130-021110-00 Tension Roller Assembly 1 5-6mm Strap
2 4130-011120-00 Tension Lever Assembly 1
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1
33 NT 88 Thin Hex Nut 1

4130-041100-00 3/13/2018
1 4130-041110-00 Tension Roller Assembly 1 8-9mm Strap
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1

4130-061100-00 3/13/2018
1 4130-061110-00 Tension Roller Assembly 1
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1
6-48
Tension Roller Assembly
4130-021110-00 (5-6mm Strap)
4130-041110-00 (8-9mm Strap)
4130-061110-00 (10-12mm Strap)
6-49
Tension Roller Assembly (5-6mm Strap)
4130-021110-00 1/27/2022
10 4130-021110-00 Tension Lever Roller 1 5-6mm Strap
11 4130-011110-01 Tension Lever Mounting Bracket 1
12 4130-011110-02 Shaft 1
21 NT 10 Ball Bearing 2

4130-041110-00 1/27/2022
12 4130-011110-02 Shaft 1

4130-061110-00 1/27/2022
12 4130-011110-02 Shaft 1
6-50
Strap Drive Pressure Arm Assembly (5-6mm Strap)
4130-021200-00 11/26/2015
6-51
Strap Drive Pressure Assembly (5-6mm Strap)
4130-021200-00 1/17/2018
11 2902-080300-05 Shoulder Bolt 1
12 2902-080300-12 Eye Bolt 1 5-9mm Strap
20 NT 407 Spiral Pin 1
21 NT 676 Compression Spring 1 5-9mm Strap
22 NT 14 Hex Nut 2
6-52
4130-041200-00 11/26/2015
6-53
4130-041200-00 1/17/2018
11 2902-080300-05 Shoulder Bolt 1
12 2902-080300-12 Eye Bolt 1 5-9mm Strap
22 NT 14 Hex Nut 2
6-54
4130-061200-00 11/26/2015
6-55
4130-061200-00 1/17/2018
11 2902-080300-05 Shoulder Bolt 1
12 4130-061200-01 Eye Bolt 1 10-12mm Strap
22 NT 14 Hex Nut 2
6-56
Machine Frame Assembly
1022-040100-00 03/13/2018
6-57
Machine Frame Assembly
1022-040100-00 3/13/2018
1 1022-040110-00 Machine Frame 1
12 1022-040100-12 Angle Bracket 1
14 1022-040100-14 Machine Guard 1
15 1022-040100-18 Angle Bracket 1
18 1022-440100-05 Cover Plate 4
20 1620-023000-11 Nut Plate 2
32 NT 737 Flange Hex Head Cap Screw 2
35 NT 12 Washer 4
40 NT 19 Washer 2
50 ME 3962 Strain Relief 1
6-58
Guard Frame Assembly
1020-610100-00 03/01/2014
6-59
Guard Frame Assembly
1020-610100-00 8/28/2014
1 1020-610100-01 Guard Frame 1
22 NT 19 Washer 4
6-60
Lower Machine Cover Assembly
1022-440100-00 03/13/2018
6-61
Lower Machine Cover Assembly
1022-440100-00 3/13/2018
1 1022-440210-00 Table Top Cover - Right Front 1
2 1022-440220-00 Table Top Cover - Left Front 1
3 1022-440130-00 Table Top Cover - Left Exit 1
4 1022-440140-00 Table Top Cover - Right Exit 1
11 1022-440100-01 Cover Panel 3
12 1022-440100-02 Cover Panel 1
13 1022-440100-03 Cover Panel 1
30 NT 737 Flange Hex Head Screw 10
34 NT 19 Washer 2
6-62
Standard Caster Frame Assembly
1020-050100-00 07/22/2015
6-63
Standard Caster Frame Assembly
1020-050100-00 6/20/2018
10 1020-050100-10 Washer 4
18 1022-040110-11 Support Plate 2
20 NT 4578 Caster without Brake 2
21 NT 4579 Caster with Brake 2
22 NT 273 Adjusting Collar 4
26 NT 19 Washer 12
6-64
TR-6-C Caster Outrigger Assembly (Optional)
50-01866-A00 05/09/2016
6-65
TR-C-6 Caster Outrigger Assembly (Optional)
50-01866 5/9/2016
1 50-01867-A00 Right Hand Caster Outrigger 2
2 50-01868-A00 Left Hand Caster Outrigger 2
6-66
Caster Frame Double Extension Assembly (Optional)
Conveyor Height: 47.1in [1196mm] - 54in [1371mm]
50-02615 04/28/2021
6-67
Caster Frame Double Extension Assembly (Optional)
Conveyor Height: 47.1in [1196mm] - 54in [1371mm]
50-02615 4/28/2021
1 50-02264-AXX Caster Frame Extension 1
2 50-01953-AXX Additional Riser Assembly 1
3 50-01867-AXX Righthand Caster Outrigger Assembly 2
4 50-01868-A00 Lefthand Caster Outrigger Assembly 2
6-68
Caster Frame Triple Extension Assembly (Optional)
Conveyor Height Range: 54.1in [1374mm] - 61.5in [1562mm]
50-02616 04/28/2021
6-69
Caster Frame Triple Extension (Optional)
Conveyor Height Range: 54.1in [1374mm] - 61.5in [1562mm]
50-02616 4/28/2021
1 50-02264-AXX Caster Frame Extension 1
2 50-01953-AXX Additional Riser Assembly 2
3 50-01867-A00 Righthand Caster Outrigger Assembly 2
4 50-01868-A00 Lefthand Caster Outrigger Assembly 2
6-70
Automatic Lateral Positioning Assembly
50-02692 04/28/2021
6-71
Automatic Lateral Positioning Assembly
50-02692 4/28/2021
1 50-02382 Machine Mounted Automatic Lateral Positioning Components 1
2 50-02693 Floor Mounted Automatic Lateral Positioning Components 1
6-72
Machine Mounted Automatic Lateral Positioning Components Assembly
(Optional)
50-02382 07/16/2019
6-73
Machine Mounted Automatic Lateral Positioning Components Assembly
50-02382 7/16/2019
1 06-00994 Phillips Head Screw 1
2 1026-0303 Straight Connector 1
3 25-01848 Fuse Terminal 1
4 25-01849 Fuse Terminal Marker 1
5 25-01865 Mixed Module 1
6 25-01879 Light Tower Module Blue LED 1
7 25-01881 Light Tower Module Audible 1
8 25-01882 Light Tower Base Terminal 1
9 36-04797-A01 Housing Side Cover 2
10 36-05208-B01 Regulator Bracket 1
11 50-02164 Automatic Lateral Positioning Castor Assembly, SQ3/SQ4 2
12 50-02233 Bundle Sensing Assembly 1
13 50-02384 Motor Carrier Assembly 1
14 50-02386 Connector Housing Assembly 1
15 50-02387 Home Position Photosensor Assembly 1
16 51-01164-A01 Main Housing Weldment 1
17 51-01165-A01 Non Operator End Cover Weldment 1
18 51-01166-A01 Operator End Cover Weldment 1
19 ME 3216 Cable Gland 1
20 ME 5208 Straight Connector 1
21 ME 551 Fuse 10A 250V 1
22 ME 554 Cable 18
23 ME 8183 BUS Module w/o Node ID 1
24 ME 8188 Terminal Block 1
25 NP 176 G Elbow Connector 2
26 NP 24C Tubing 1
27 NP 267 Muffler 2
28 NP 344A Tubing 1
29 NP 379G Elbow Connector 2
30 NP 531 Straight Reducer 2
31 NP 901 Solenoid Valve 1
32 NP 94 Filter Regulator 1
35 NT 14 Hex Nut 1
36 NT 19 Washer 8
39 NT 4578 Castor w/o Brake 2
44 NT 72 Washer 5
6-74
Automatic Lateral Positioning Castor Assembly
50-02164 04/21/2017
6-75
Automatic Lateral Positioning Castor Assembly
50-02164 4/21/2017
1 06-01080 Hex Head Screw 2
2 36-04811-A01 Castor Bracket Mounting Angle 1
3 36-04812 Center Bolt Castor Spacer 2
4 51-01099-A01 Castor Bracket Weldment 1
6 NT 2154 Hex Jam Nut 2
6-76
Lateral Bundle Position Sensing Assembly
50-02233 03/02/2017
6-77
Lateral Bundle Position Sensing Assembly
50-02233 10/26/2017
1 25-01871 Photo Distance Sensor 2
2 25-01925 4 Channel I/O Link Module 1
3 36-05424-B01 Bundle Sizing Upper Sensor Bracket 2
4 36-05425-A01 Bundle Sizing Lower Sensor Bracket 2
5 ME 1444 Grommet 2
6 ME 1634G Cable 2
7 ME 8183 BUS Module without Node ID without Power Isolation 1
8 ME 8188 Terminal Block 1
10 NT 12 Washer 20
12 NT 19 Washer 4
6-78
Motor Carrier Assembly
50-02384 08/21/2017
6-79
Motor Carrier Assembly
50-02384 8/21/2017
1 36-04528 Motor Pivot Shaft 1
2 36-05201-A01 Motor Base Bracket 1
3 50-02385 Motor Pivot Bracket Assembly 1
4 ME 5873 Grommet 1
6 NT 55 16mm External Retaining Ring 1
7 NT 621 Thrust Washer 2
6-80
Motor Pivot Bracket Assembly
50-02385 08/21/2017
6-81
Motor Pivot Bracket Assembly
50-02385 8/21/2017
1 06-01081 Socket Head Screw 4
2 11-00145 Double Seal Bearing 1
3 22-00089-PRG02 BG45x30SI Motor with 20.25:1 Reduction Gearbox 1
4 26-00368 Air Cylinder 25mm bore x 15mm Stroke 1
5 26-00369 Flow Control 2
6 36-04821 Air Cylinder Spacer 4
7 36-04823 Holding Screw Modified 1
8 36-05203 Spur Gear 1
9 36-05204 Motor Mounting Flange 1
10 36-05205 Spur Gear Retainer 1
11 51-01167-B01 Motor Pivot Bracket Weldment 1
12 ME 8160 Motor Cable 1
13 NT 1098 30mm External Retaining Ring 1
14 NT 325 Hex Jam Nut 1
15 NT 397 DU Bushing 2
17 NT 76 Socket Head Screw 4
18 NT 760 Socket Head Screw 1
6-82
Connector Housing Assembly
50-02386 08/21/2017
6-83
Connector Housing Assembly
50-02386 10/30/2017
1 1026-0303 Straight Connector 1
2 25-01945 Connector Hood 1
3 26-00367 G 1/8" Bulkhead Connector 1
4 ME 219B Connector Housing - 10 Pin 1
5 ME 220 Connector Insert - 10 Pin Male 1
6 ME 221 Connector Insert - 10 Pin Female 1
8 NP 379G Elbow Connector 1
11 NT 72 Washer 4
6-84
Home Position Photo Sensor Assembly
50-02387 08/21/2017
6-85
Home Position Photo Sensor Assembly
50-02387 8/21/2017
1 25-01918 20mm Photo Thru Beam Fork Sensor 1
2 36-05207-A01 Photo Sensor Bracket 1
3 ME 1686 90 Degree Proximity Cable 1
6 NT 445. Nylock Nut 4
6-86
Floor Mounted Automatic Lateral Positioning Components
50-02693 04/28/2021
6-87
Floor Mounted Automatic Lateral Positioning Components
50-02693 4/28/2021
1 36-05890-B02 Floor Pan 1
2 50-02694 Positioning Rack Assembly 1
3 50-02806 Caster Trough with 870nn Center Spacer 1
6-88
Positioning Rack Assembly
50-02694 04/28/2021
6-89
Positioning Rack Assembly
50-02694 4/28/2021
1 06-01129 1/4" x 1.25" Hex Bolt for Concrete 3
2 36-05212 Rack Spacer 1
3 36-05213 Gear Rack 1
4 36-05214-A02 Home Position Target Bracket 1
5 36-05215-A01 Bearing Guide Bar 1
6 36-05750-A02 Rack Mounting Angle 1
7 NT 15 Washer 6
6-90
Caster Trough with 870mm Center Spacer
50-02806 04/28/2021
6-91
Caster Trough with 870mm Center Spacer
50-02806 4/28/2021
1 06-01047 5/16" dia x3.5" Usable Length Pin 2
2 06-01129 1/4" x 1.25" Hex Bolt for Concrete 24
3 06-01130 Drill Bit for .25in Dia Concrete Screw 1
4 1036-3072 Stop Block 2
5 51-01255-A02 Outer Floor Trough 4
6 51-01256-A02 Center Floor Trough Spacer 870mm 2
6-92
Dispenser Components Assembly Standard
4130-500000-00 04/10/2012
6-93
Dispenser Components Assembly
4130-500000-00 3/13/2018
2 4130-500200-00 Dispenser Cover 1
3 4130-500300-00 Dispenser Assembly 1
6-94
Dispenser Cover Assembly
4130-500200-00 05/01/2017
6-95
Dispenser Cover Assembly
4130-500200-00 3/13/2018
10 1601-030200-10 Dispenser Cover 1
12 1601-030200-12 Foam Pad 8
14 1601-030200-14 Shaft 1
22 1601-031000-13 Bell Housing 1
30 NT 1390 Knob 1
36 NT 612 Yellow Arrow Labels 1
40 NT 993 Washer 2
6-96
Dispenser Assembly
4130-500300-00 05/01/2017
6-97
Dispenser Assembly
4130-500300-00 3/13/2018
11 1601-030200-11 Dispenser Back Plate 1
12 1601-030200-12 Foam Pad 8
21 1601-031000-22 Leaf Spring 4
32 NT 12 Washer 4
36 NT 612 Yellow Arrow Label 1
37 NT 2060 Phillips Head Machine Screw 8
6-98
6-99
4403-070200-00
Use Red Loctite®

at final assembly
09/16/2013
Dispenser Brake Assembly
Use Red Loctite®

at final assembly
Dispenser Brake Assembly
4403-070200-00 8/6/2014
1 4131-070210-00 Bayonnet 1
2 4131-070200-10 Brake Rotor 1
3 4131-070200-11 Spacer Plate 1
42 NT 655 Adjusting Spacer 1
43 NT 1705 Key 1
70 ME 8070 Dispenser Brake with Cable 1
6-100
Dual Dispenser Assembly (Optional)
50-01893-A00 02/2/2016
6-101
Dual Dispenser Assembly (Optional)
50-01893-A00 5/13/2021
1 06-00994 PHTF Screw 12
2 36-04137-A01 Dual Dispenser Mount Bracket 2
3 36-04138-A01 Dispenser Cover 2
4 36-04140-A01 Brush and Sensor Bracket 1
5 69-02013 Installation Instruction 1
6 1620-083000-11 Brush 2
7 4130-300140-00 Idler Roller Support 3
8 4130-500000-00 Dispenser Assembly 2
9 4130-500100-00 Dispeenser Brake Assembly 2
10 ME 559 Cable 11
11 ME 1444 Grommet 2
13 NT 12 Washer 4
14 NT 19 Washer 16
16 NT 72 Washer 4
25 NT 612 Arrow Sticker 8
6-102
Dual Dispenser Assembly with Automatic Coil Changer (Optional)
1020-070500-00 12/01/2014
6-103
Dual Dispenser Assembly with Automatic Coil Changer (Optional)
1020-070500-00 5/21/2019
1 1020-070510-00 Back Plate 1
2 1020-070520-00 Cover 1
5 2682-060150-00 Idler Roller Assembly 2
6 3621-030600-00 Brush Assembly 2
11 1020-070500-22 Cover Plate 2
20 NT 1115 locking screw 4
23 NT 15 Washer 4
24 NT 1402 Slotted Oval Head Screw 12
50 ME 1791 Dispenser Brake Release Button 1
51 ME 7661_03500 Cable 1
6-104
Automatic Coil Changer Components Assembly - 5mm Strap (Optional)
1050-090100-00 03/26/2015
6-105
Automatic Coil Changer Components Assembly (Optional)
1050-090100-00 9/28/2015
1 4403-090110-00 Accumulator Fill Assembly 1
2 1050-090110-00 Strap Path Selector Assembly 1
5 1050-090100-01 Support Bracket 1
13 NT 14 Hex Nut 1
6-106
Strap Path Selector Assembly
1050-090110-00 (5mm Strap)
6-107
Strap Path Selector Assembly (5mm Strap)
1050-090110-00 3/20/2017
1 4403-090121-00 Strap Drive Assembly 1
2 1050-090111-00 Accumulator Cover Plate 1
11 1050-090110-01 Accumulator Back Plate 1
12 1050-090110-02 Strap Guide - Top 1
13 1050-090110-03 Strap Guide - Bottom 1
14 4403-090120-04 Fixed Selector Guide 1
15 4403-090120-05 Path Selector 1
16 4403-090120-06 Path Selector Plate 1
17 4403-090120-07 Guide Block 1
19 4403-090120-11 Path Selector Guide 1
20 4402-100100-06 Washer 2
31 NT 10 Bearing 2
34 NT 3214 Dowel Pin Hardened 1
6-108
1050-090210-00 (6mm Strap)
6-109
Strap Path Selector Assembly (6mm Strap)
1050-090210-00 3/20/2017
12 1050-090110-02 Strap Guide - Top 1
15 4403-090120-05 Path Selector 1
17 4403-090120-07 Guide Block 1
20 4402-100100-06 Washer 2
21 1050-090210-01 Strap Guide - Bottom 1 6mm Strap
22 1050-090210-02 Strap Guide - Top 1 6mm Strap
31 NT 10 Bearing 2
6-110
1050-090310-00 (8-9mm Strap)
6-111
Strap Path Selector Assembly (8-9mm Strap)
1050-090310-00 3/20/2017
12 1050-090110-02 Strap Guide - Top 1
15 4403-090120-05 Path Selector 1 8-9mm Strap
17 4403-090120-07 Guide Block 1
20 4402-100100-06 Washer 2
21 4403-090320-04 Fixed Selector Guide 1 8-9mm Strap
22 1050-090310-02 Strap Guide - Top 1 8-9mm Strap
23 1050-090310-01 Strap Guide - Bottom 1 8-9mm Strap
24 4403-090320-05 Path Selector Guide 1 8-9mm Strap
31 NT 10 Bearing 2
6-112
Strap Patch Selector Assembly
1050-090410-00 (10-12mm Strap)
6-113
Strap Path Selector Assembly (10-12mm Strap)
1050-090410-00 7/14/2021
12 1050-090110-02 Strap Guide - Top 2
15 4403-090420-03 Path Selector 1 10-12mm
17 4403-090120-07 Guide Block 1
19 4403-090120-11 Path Selector Guide 2 10-12mm
20 4402-100100-06 Washer 2
21 1050-090210-01 Strap Guide - Bottom 1 10-12mm
22 1050-090210-02 Strap Guide - Top 1 10-12mm
23 1050-090410-01 Strap Guide - Bottom 1 10-12mm
31 NT 10 Bearing 2
6-114
Accumulator Fill Components Assembly (Standard)
4130-300000-00 (5mm Strap)
4130-310000-00 (6mm Strap)
4130-330000-00 (8 & 9mm Strap)
4130-350000-00 (10 & 12mm Strap)
6-115
Accumulator Fill Components Assembly (5mm Strap)
4130-300000-00 11/12/2018
1 4130-300100-00 Accumulator Fill Assembly 1 5mm Strap
11 4130-300000-01 Back Plate Assembly 1
12 4130-310000-01 Clutch 1 5 & 6mm Strap
13 4130-300000-03 Strap Guide 1 5mm Strap
14 4130-300000-04 Proximity Sensor Bracket 1
31 NT 80 Key 2
35 NT 19 Washer 2
46 NT 32 Washer 2
51 ME 7751 Motor 1
Accumulator Fill Components Assembly (6mm Strap)

4130-310000-00 5/17/2018
1 4130-310100-00 Accumulator Fill Assembly 1 6mm Strap
12 4130-310000-01 Clutch 1 5 & 6mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
6-116
Accumulator Fill Components Assembly (8 & 9 Strap)
4130-330000-00 5/17/2018
1 4130-330100-00 Accumulator Fill Assembly 1 8 & 9mm Strap
12 4130-330000-02 Clutch 1 8 & 9mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
Accumulator Fill Components Assembly (10 & 12mm Strap)

4130-350000-00 5/17/2018
1 4130-350100-00 Accumulator Fill Assembly 1 10 & 12mm Strap
12 4130-350000-02 Clutch 1 10 & 12mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
6-117
Notes:
6-118
Accumulator Fill Assembly
4130-300100-00 (5mm Strap)
6-119
Accumulator Fill Assembly (5mm Strap)
4130-300100-00 2/24/2021
1 4130-020910-00 Feed Roller 1 5-6mm Strap
3 4130-300130-00 Pressure Release Arm 1
11 4130-300100-01 Mounting Plate - Right 1
13 4130-300100-03 Mounting Plate - Left 1
15 4130-300100-08 B7 Sensor Flag 1 5mm Strap
16 4130-300100-06 Quick Release Lever 1
17 4130-010900-05 Shoulder 2
18 4130-300100-07 Bolt 1 5mm Strap
19 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
34 NT 973 Split Pin 1
47 NT 12 Washer 2
50 ME 7834 Bushing 1
6-120
4130-300100-00 (6mm Strap)
6-121
Accumulator Fill Assembly (6mm Strap)
4130-310100-00 2/24/2021
1 4130-020910-00 Feed Roller 1 5-6mm Strap
15 4130-300100-05 B7 Sensor Flag 1 6-12mm Strap
17 4130-010900-05 Shoulder Bolt 2
18 4130-310100-02 Bolt 1 6mm Strap
19 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
34 NT 973 Split Pin 1
47 NT 12 Washer 2
6-122
4130-330100-00 (8-9mm Strap)
6-123
Accumulator Fill Assembly (8-9mm Strap)
4130-330100-00 2/24/2021
1 4130-330110-00 Pressure Roller 1 8 & 9mm Strap
15 4130-300100-05 B7 Sensor Flag 1
17 4130-010900-05 Shoulder Bolt 2
18 4130-330100-02 Bolt 1 8 & 9mm Strap
19 4130-330100-03 Spacer 1 8 & 12mm Strap
20 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
36 NT 181 Roll Pin 2
47 NT 12 Washer 2
48 NT 48 Hex Nut 2
6-124
4130-350100-00 (10 & 12mm Strap)
6-125
Accumulator Fill Assembly (10-12mm Strap)
4130-350100-00 2/24/2021
15 4130-300100-05 B7 Sensor Flag 1
17 4130-010900-05 Shoulder Bolt 2
18 4130-350100-02 Bolt 1 10-12mm Strap
19 4130-330100-03 Spacer 2 8-12mm Strap
20 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
47 NT 12 Washer 2
48 NT 48 Hex Nut 2
6-126
Idler Roller Assembly
4130-300140-00 06/14/2016
6-127
4130-300140-00
Item Part Number Description: Qty Notes:
11 4130-300140-01 Idler Roller Bracket 1
12 4130-300140-02 Shaft 1
13 0401-020000-37 Idler Roller 1
14 4130-300140-03 Stirrup 1
23 NT 46 Bearing 2
6-128
Accumulator Fill Cover Assembly
1020-390100-00 03/13/2018
6-129
Accumulator Fill Cover Assembly
1020-390100-00 3/13/2018
2 1020-390120-00 Accumulator Plate 1
11 1020-390100-11 Table Support 1
20 0401-081000-23 Shoulder Bolt 2
31 NT 1149 Hex Head Flanged Lock Screw 2
32 NT 2976 Dispsenser Brake Relese Label 1
40 ME 1444 Grommet 2
41 ME 1791 Push Button 1
6-130
Accumulator Assembly (5mm Strap)
1022-100100-00 09/07/2016
6-131
1022-100100-00 11/4/2020
1 1022-100110-00 Strap Guide Assembly 1
11 1022-100100-18 Back Plane 1
12 1022-100100-11 Strap Guide Cover 1
14 4403-100100-09 Deflector Plate 1
15 1022-100100-05 Threading Gate 1
16 4130-600000-06 Accumulator Cover Lock 5
17 4403-100100-08 Latch 1
18 1022-100100-19 Accumulator Cover 1
19 1022-100100-03 Sensor Flag 1
20 1022-100100-07 Strap Guide - Top 1
23 4402-100100-06 Spacer Bolt 1
31 1022-100100-17 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bolt 1
36 1652-070230-00 Flange Assembly 1
38 2601-070000-26 Bumper 1
53 NT 19 Washer 2
55 NT 2170 VA Flat Head Screw 4
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
74 NT 1203 Du Thrust Washer 1
6-132
1022-100100-00 11/4/2020
81 NT 14 Hex Nut 3
86 NT 19 Washer 2
87 NT 14 Hex Nut 5
101 ME 7750 Motor 1
6-133
Notes:
6-134
1022-100200-00 08/24/2014
6-135
1022-100200-00 2/13/2015
11 1022-100100-01 Back Plate 1
15 1022-100100-05 Threading Gate 1
16 4130-600000-15 Accumulator Cover Lock 4 6m Strap
17 4403-100100-08 Latch 1
19 1022-100100-03 Sensor Flag 1
20 1022-100100-07 Strap Guide - Top 1
23 4402-100100-06 Oversized Washer 1
24 4403-100200-24 Deflector Plate 1 6m Strap
25 1022-100200-01 Strap Guide - Top 1 6m Strap
26 1022-100200-02 Strap Guide - Bottom 1 6m Strap
31 1022-100100-17 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bolt 1
38 2601-070000-26 Bum per 1
53 NT 19 Washer 2
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
70 NT 661 Com pression Spring 1
71 NT 3 Snap Ring 1
81 NT 14 Hex Nut 3
101 ME 7750 Motor with Cable 1
6-136
Accumulator Assembly (8 & 9mm Strap)
1022-100400-00 08/24/2014
6-137
Accumulator Assembly (8 & 9mm Strap)
1022-100400-00 2/13/2015
1 1022-100410-00 Strap Guide Assembly 1 8 & 9mm Strap
11 1022-100100-01 Back Plate 1
15 1022-100100-05 Threading Gate 1
16 4130-600000-19 Accumulator Cover Lock 4 8 & 9mm Strap
17 4403-100100-08 Latch 1
19 1022-100100-03 Sensor Flag 1
20 1022-100100-07 Strap Guide - Top 1
24 4403-100400-09 Deflector Plate 1 8 & 9mm Strap
25 1022-100400-07 Strap Guide - Top 1 8 & 9mm Strap
26 1022-100400-06 Strap Guide - Bottom 1 8 & 9mm Strap
31 1022-100100-17 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bolt 1
38 2601-070000-26 Bum per 1
53 NT 19 Washer 2
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
81 NT 14 Hex Nut 3
6-138
Accumulator Assembly (10-12mm Strap)
1022-100600-00 03/26/2014
6-139
Accumulator Assembly (10-12mm Strap)
1022-100600-00 2/13/2015
1 1022-100610-00 Strap Guide Assembly 1 10-12mm Strap
11 1022-100100-01 Back Plate 1
15 1022-100100-05 Threading Gate 1
16 4130-600000-17 Accumulator Cover Lock 4 10-12mm Strap
17 4403-100100-08 Latch 1
19 1022-100100-03 Sensor Flag 1
20 1022-100100-07 Strap Guide - Top 2
24 4403-100200-24 Deflector Plate 1 10-12mm Strap
26 1022-100200-02 Strap Guide - Bottom 1 10-12mm Strap
31 1022-100100-17 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bolt 1
38 2601-070000-26 Bum per 1
53 NT 19 Washer 2
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
81 NT 14 Hex Nut 3
6-140
Accumulator Strap Guide Assembly
1022-10110-00 (5mm Strap)
6-141
1022-100110-00 5/10/2016
11 1022-100100-04 Mounting Plate 1
12 1022-100100-08 Strap Guide - Top 1
18 4403-100100-08 Latch 2
31 NT 14 Hex Nut 4
6-142
1022-100210-00 (6mm Strap)
6-143
1022-100210-00 5/10/2016
11 1022-100100-04 Mounting Plate 1
12 1022-100100-08 Strap Guide - Top 1
15 1022-100200-03 Strap Guide - Top 1
18 4403-100100-08 Latch 2
31 NT 14 Hex Nut 4
6-144
1022-100410-00 (8 & 9mm Strap)
6-145
Strap Guide Assembly (8 & 9mm Strap)
1022-100410-00 5/10/2016
11 1022-100100-04 Mounting Plate 1
12 1022-100100-08 Strap Guide - Top 1
15 1022-100400-08 Strap Guide - Top 1
18 4403-100100-08 Latch 2
31 NT 14 Hex Nut 4
6-146
1022-100610-00 (10 & 12mm Strap)
6-147
Strap Guide Assembly (10 & 12mm Strap)
1022-100610-00 5/10/2016
11 1022-100100-04 Mounting Plate 1
12 1022-100100-08 Strap Guide - Top 2
15 1022-100200-03 Strap Guide - Top 1
18 4403-100100-08 Latch 2
31 NT 14 Hex Nut 4
6-148
Accumulator Flange Bushing Assembly
1652-070230-00 04/01/2005
6-149
Accumulator Flange Bushing Assembly
1652-070230-00 1/7/2015
1 1652-070100-45 Bearing Block 1
2 NT 45 Internal Retaining Ring 1
3 NT 46 Bearing 2
6-150
Strap Track - Outer Frame Assembly
1022-130100-00 03/14/2018
6-151
Strap Track - Outer Frame Assembly
1022-130100-00 8/4/2014
1 4130-800110-00 Ejector Pin Assembly 4
11 1022-130100-01 Outer Frame 1
20 4131-040100-11 Bushing 1
39 NT 12 Washer 14
6-152
Strap Track - Inner Frame Assembly (5-9mm Strap)
1022-1320000-00 03/01/2013
6-153
Strap Track - Inner Frame Assembly
1022-132000-00 3/14/2018
1 4131-132020-00 Bearing Block 1
6 4131-132010-00 Bearing Block 6
11 1022-132010-00 Inner Frame 1
13 4130-800200-03 Strap Guide - Bottom Left 1 5-9mm Strap
14 4130-800200-13 Heater Guard 1
16 1022-132000-01 Strap Track 1 5-9mm Strap
21 4130-800200-11 Strap Guide - Center 1 5-9mm Strap
24 4135-132000-06 Metal Corner Strap Track 1 5-9mm Strap
25 1022-132000-02 Metal Straight Piece Strap Track 1 5-9mm Strap
26 0401-010000-03 Nut Plate 1
49 4101-080600-50 Pin 6
50 1006-0197 Flat Head Screw 4 Stainless Steel
54 NT 32 Washer 2
59 NT 12 Washer 5
61 NT 2935 Plastic Bushing 1
6-154
1022-132400-00 03/04/2015
6-155
1022-132400-00 6/12/2015
1 4131-132020-00 Bearing Block 1
6 4131-132010-00 Bearing Block 6
11 1022-132010-00 Inner Frame 1
13 4130-850200-03 Strap Guide - Bottom Left 1 10-12mm Strap
14 4130-800200-13 Heater Guard 1
16 1022-132400-01 Strap Track 1 10-12mm Strap
21 4130-850200-08 Strap Guide - Center 1 10-12mm Strap
24 4135-132400-06 Metal Corner Strap Track 1 10-12mm Strap
25 1022-132400-02 Metal Straight Piece Strap Track 1 10-12mm Strap
26 0401-010000-03 Nut Plate 1
49 4101-080600-50 Bolt 6
54 NT 32 Washer 2
59 NT 12 Washer 5
61 NT 2935 Plastic Bushing 1
6-156
Strap Track Bearing Block Assembly - Center
4131-132020-00 11/01/2012
6-157
Strap Track Bearing Block Assembly - Center
4131-132020-00 5/19/2014
1 4130-800200-05 Bearing Block 1
2 NT 4414 Bushing 1
3 NT 637 Retaining Ring 2
6-158
Strap Track Bearing Block Assembly
4131-132010-00 11/01/2012
6-159
Strap Track Bearing Block Assembly
4131-132010-00 9/14/2021
1 0401-081000-32 Bearing Block 1
2 NT 4414 Bearing 1
6-160
Strap Track - Opener Assembly
1022-130200-00 05/11/2015
6-161
Strap Track - Opener Assembly
1022-130200-00 8/4/2014
2 1022-130220-00 Control Bar Assembly - Bottom Left 1
3 1022-130230-00 Control Bar Assembly - Bottom Right 1
4 4135-130240-00 Actuating Lever Assembly 1
5 4137-130250-00 Control Bar Assembly - Top 1
6 4136-130260-00 Track Opener Bar 2
25 4135-130200-07 Bolt 4
27 1620-058000-13 Spring Pin 2
28 2902-080300-12 Eye Screw 1
33 NT 14 Hex Nut 1
6-162
Control Bar Assembly - Bottom Left
1022-130220-00 03/01/2013
6-163
Control Bar Assembly - Bottom Left
1022-130220-00 2/9/2022
2 1022-130222-00 Control Shaft 1
12 4135-130270-02 Eccentric Bolt 1
13 4135-130270-03 Bearing 1
14 0660-680300-12 Bearing 1
34 NT 157 Snap Ring 2
6-164
Control Bar Assembly - Bottom Right
1022-130230-00 03/13/2014
6-165
Control Bar Assembly - Bottom Right
1022-130230-00 8/6/2014
1 1022-130231-00 Control Bar 1
4 4135-130253-00 Bearing Block 1
14 0660-680300-12 Bearing 1
15 4135-130270-02 Eccentric Bolt 1
16 4135-130270-03 Bearing 1
34 NT 323 Snap Ring 2
6-166
Opener Lever Assembly
4135-130240-00 06/29/2012
6-167
Opener Lever Assembly
4135-130240-00 3/14/2018
14 4130-800300-04 Pivot Arm 2
15 4135-130200-12 Opener Lever 1
16 4135-130200-09 Linkage Arm 1
17 4135-130200-07 Bolt 1
18 4135-130200-11 Guard Plate 1
19 4135-130200-10 Shaft 1
21 0401-082000-13 Flange Bushing 1
22 0101-013000-10 Spring Pin 1
31 NT 424 Bearing 1
33 NT 15 Washer 2
40 NT 699 Bushing 2
6-168
Opener Bar Assembly - Top
4137-130250-00 04/01/2012
6-169
Opener Bar Assembly - Top
4137-130250-00 3/14/2018
1 4137-130251-00 Top Opener Bar Assembly 1
10 0660-680300-12 Bearing 3
6-170
Opener Bar Assembly
4136-130260-00 04/01/2012
6-171
Opener Bar Assembly
4136-130260-00 3/6/2013
1 4136-130200-04 Opener Bar 1
10 NT 699 Bushing 2
6-172
Strap Track - Frame Cover Assembly
1022-130300-00 05/01/2015
6-173
Strap Track - Frame Cover Assembly
1022-130300-00 1/22/2016
1 4137-130310-00 Strap Track Frame Cover 1
10 1022-260200-10 Side Cover 2
11 1022-260200-11 Angle Bracket 3
20 4137-130300-01 Brush 1
21 1630-083000-11 Brush 2
31 NT 2596 Self Tapping Screw 13
33 NT 2597 Brush Clip 13
34 NT 3490 Manufacturer Name Plate "MOSCA" 1
40 ME 952 Plastic Hole Cover 2
6-174
Upper Machine Cover Assembly
1022-260100-00 03/13/2018
6-175
Upper Machine Cover Assembly
1022-260100-00 3/13/2018
7 1022-260170-00 Exit Cover 1
8 1022-260180-00 Infeed Cover 1
10 1022-260100-30 Frame Cover - Left 1
11 1022-260100-31 Frame Cover - Right 1
12 1022-260100-22 Brush Mounting Bracket 1
14 1022-260100-34 Infeed Track Cover 2
15 1022-260100-35 Safety Cover - Front 2
16 1022-260100-36 Safety Cover - Rear 2
17 1022-260100-37 Ruler 1
18 1051-260100-10 Safety Cover - Front 1
19 1051-260100-11 Cover 1
23 1022-260100-13 Cover 2
25 1630-083000-11 Brush 2
35 1006-0048 Socket Cap Screw 4
36 NT 72 Washer 4
6-176
Compactor Assembly
1022-770300-00 10/16/2015
6-177
Compactor Assembly
1022-770300-00 8/8/2018
1 1022-770310-00 Compactor Drive Assembly 1
2 1022-770220-00 Compactor Timing Belt Assembly - Right 1
3 1022-770230-00 Compactor Timing Belt Assembly - Left 1
4 1022-770270-00 Compactor Bar Assembly - Rear 1
5 1022-770260-00 Compactor Bar Assembly - Front 1
8 1022-260140-00 Frame Support - Left 1
9 1022-260160-00 Frame Support - Right 1
17 NT 15 Washer 14
19 NT 16 Hex Nut 8
22 NT 4443 Belt 12
23 NT 19 Washer 12
25 NT 591 Sprial Pin 2
30 NT 4443 Belt 1 Length = 4070mm
6-178
Compactor Drive Assembly
1022-770310-00 04/07/2015
6-179
Compactor Drive Assembly
1022-770310-00 3/14/2018
5 1022-260150-00 Top Support 1
6 1022-770212-00 Package Stop Assembly 1
10 1022-770100-20 Shaft 2
11 1022-770100-21 Mounting Plate 1
12 1022-770100-22 Clamp Plate - Top 1
13 1022-770100-23 Guide Plate 1
14 1022-770100-24 Clamp Plate 2
17 1022-770200-13 Access Panel 1
26 1022-770310-10 Cover Plate 1
31 NT 88 Thin Jam Nut 1
34 NT 19 Washer 4
42 NT 12 Washer 14
46 NT 14 Hex Nut 2
49 NT 1672 High Collar Lock Washer 6
65 NP 597 Air Cylinder 1
66 NP 143 Air Cylinder Coupling 1
67 NP 2 Flow Control 2
69 NP 24 C Air Tubing 1
72 NP 196 Angle Connector 2
75 ME 1121 Wire Tie Mounts 1
6-180
Compactor Clamp Assembly
1022-770212-00 04/01/2015
6-181
Compactor Clamp Assembly
1022-770212-00 1/11/2016
10 1022-770100-30 Clamp Plate - Front 1
11 1022-770100-31 Clamp Plate - Rear 1
12 1022-770100-32 Spacer 1
13 0101-010000-17 Bumper 1
21 NT 4701 Handle 1
6-182
Rear Compactor Bar Assembly
1022-770270-00 03/14/2018
6-183
Rear Compactor Bar Assembly
1022-770270-00 3/14/2018
10 1022-770270-12 Compactor Bar 1
12 1023-770100-11 Compactor Mounting Bracket - Right 1
13 1023-770100-10 Compactor Mounting Bracket - Left 1
23 NT 4657_01650 Front Press Pad 1
25 NT 2867_01602 Brush with "U" Channel 1
6-184
Front Compactor Bar Assembly
1022-770260-00 03/14/2018
6-185
Front Compactor Bar Assembly
1022-770260-00 3/14/2018
10 1022-770270-12 Front Compactor Bar 1
11 1022-770260-11 Guide Plate 1
12 1023-770100-11 Compactor Mounting Bar - Left 1
13 1023-770100-10 Compactor Mounting Bar - Right 1
23 NT 4657_01650 Front Compactor Pad 1
6-186
Compactor Timing Belt Assembly - Left
1022-770230-00 03/14/2018
6-187
Compactor Timing Belt Assembly - Left
1022-770230-00 3/14/2018
2 1022-770110-00 Timing Belt Support 1
3 1022-770130-00 Timing Belt Pulley 1
4 1022-770140-00 Timing Belt Double Pulley 1
8 4403-170130-00 Press Bearing Housing 1
14 1022-770100-14 Compactor Rod 1
18 1022-770100-18 Pressure Plate 1
19 1022-770100-19 Pressure Plate 1
23 4135-130200-07 Bolt 2
27 NT 89 Washer 1
31 NT 19 Washer 2
35 NT 12 Washer 8
37 NT 4443_01350 Belt 1 Length = 1350 mm
39 NT 33 Hex Nut 2
6-188
Timing Belt Pulley Assembly
1022-770130-00 02/01/2014
6-189
Timing Belt Pulley Assembly
1022-770130-00 1/14/2015
1 1022-770130-10 Shaft 1
2 2935-100660-11 Pulley 1
6-190
Timing Belt Double Pulley
1022-770140-00 02/01/2014
6-191
Double Pulley Assembly
1022-770140-00 8/28/2014
10 1022-770140-10 Shaft 1
11 1022-770140-11 Coupling 1
12 1022-770140-12 Pulley 2
20 NT 1899 Key 1
6-192
Bearing Housing Assembly
4403-170130-00 01/12/2015
6-193
Bearing Housing Assembly
4403-170130-00 7/12/2016
10 4403-170130-10 Bearing Housing 1
11 4403-170130-11 Support Plate 2
12 2901-120000-17 Spacer Ring 1
20 NT 1878 Linear Bearing 2
6-194
Compactor Timing Belt Assembly - Right
1022-770220-00 10/14/2020
6-195
Compactor Timing Belt Assembly - Right
1022-770220-00 10/14/2020
2 1022-770120-00 Timing Belt Support 1
8 4403-170130-00 Bearing Housing Assembly 1
14 1022-770100-14 Compactor Rod 1
18 1022-770100-18 Pressure Plate 1
19 1022-770100-19 Pressure Plate 1
23 4135-130200-07 Bolt 2
27 NT 89 Washer 1
31 NT 19 Washer 3
35 NT 12 Washer 4
37 NT 4443_01350 Timing Belt 1 L = 1350mm
39 NT 33 Hex Nut 2
6-196
TRCSQ4 Automatic Standard Flow Assembly
50-02720 03/19/2019
6-197
TRC6SQ4 Automatic Standard Flow Assembly
50-02720 3/19/2019
1 36-04060-AXX Left Hand Arch Cover 1
2 36-04061-AXX Right Hand Arch Cover 1
3 36-04486-AXX Backstop and Dispenser Cover 1
4 36-04846 Cross Bar Support Block 1
5 50-02189 Side Conditioner Assembly 1
6 50-02191-AXX Automatic Upper Guarding Assembly 1
7 50-02645 Electrical Enclosure 1
8 50-02716-AXX Automatic Standard Flow Backstop Assembly 1
9 51-01110-A01 Center Support Weldment 1
10 NP 189A Muffler 1
11 NT 15 Washer 7
6-198
TRC-6 SQ4 Side Conditioner Assembly
50-02189 08/31/2021
6-199
TRC-6 SQ4 Side Conditioner Assembly
50-02189 8/31/2021
1 06-01096 Grommet 1
2 1006-0191 Low Head Socket Cap Screw 2
3 1006-0819 Rubber Bumper 2
5 1016-0114 Timing Belt 1
6 1025-0108 Cable Clamp 1
7 1025-0495 Wire Tie 7
8 1025-1741 Nylon Wire Clamp 1
9 36-01925 Side Conditioner Center Spacer 1
10 36-01934 Nut Plate 2
11 36-03430 Support Plate 3
12 36-03464 Motor and Pulley Mounting Block 1
13 36-04024 Linear Shaft 2
14 36-04049 Side Conditioner Outer Bumper Spacer 1
15 36-04847 Motor Mounting Block 1
16 36-04993-A01 Wire Routing Bracket 2
17 36-04994-A01 Wire Rounting Bracket Clamp Plate 2
18 50-01557-A00 T-10 Idler Pulley 1
19 50-02196 Left Side Conditioner Assembly 1
20 50-02197 Right Side Conditioner Assembly 1
21 50-02198 Wire Trough Assembly 1
22 50-02199 Photo Sensor Assembly 1
23 50-02329 Side Conditioner Proximity Sensor Assembly 1
24 50-03218 Motor Bracket Assembly with Encoder 1
25 NT 12 Washer 2
28 NT 19 Washer 6
6-200
Left Side Conditioner Assembly
50-02196 10/26/2016
6-201
Left Side Conditioner Assembly
50-02196 10/26/2016
2 1011-0069 Linear Bearing 1
3 1027-0032 Shaft Seal 2
4 36-01327 Linear Bearing Seal Cap 2
5 36-01417 Side Conditioner Plate Support Angle 2
6 36-02875 Timing Belt Clamp Plate 1
7 36-03467 Side Conditioner Support Block 1
8 36-04048-A01 Timing Belt Clamp Plate 1
9 36-04869-B00 Left Side Conditioner Plate 1
10 NT 12 Washer 10
6-202
Right Side Conditioner Assembly
50-02197 10/26/2016
6-203
Right Side Conditioner Assembly
50-02197 10/26/2016
3 1027-0032 Shaft Seal 2
4 36-01327 Linear Bearing Seal Cap 2
5 36-01417 Side Conditioner Plate Support Angle 2
6 36-02875 Timing Belt Clamp Plate 1
8 36-03467 Side Conditioner Support Block 1
9 36-04870-B00 Right Side Conditioner Plate 1
10 NT 12 Washer 10
6-204
Wire Trough Assembly
50-02198 10/26/2016
6-205
Wire Trough Assembly
50-02198 10/26/2016
1 36-04068-A01 Wire Trough Mounting Bracket 3
2 36-04871-A01 Wire Trough Bracket 1
7 NT 72 Washer 6
6-206
Photo Sensor Assembly
50-02199 05/31/2019
6-207
Photo Sensor Assembly
50-02199 5/31/2019
1 25-01871 Photo Distance Sensor 1
2 36-05031-A01 Photo Sensor Bracket 1
3 ME 1643G Cable 1 5 meters
4 NT 12 Washer 2
6-208
Side Conditioner Proximity Sensor Assembly
50-02329 04/17/2017
6-209
Side Conditioner Proximity Sensor Assembly
50-02329 4/17/2017
1 0401-010000-03 Nut Plate 1
3 36-05142-A01 Side Conditioner Sensor Bracket 1
4 ME 1841 Proximity Sensor 1
5 NT 12 Washer 2
6 NT 32 Washer 2
6-210
Motor Bracket Assembly with Encoder
50-02364 02/27/2017
6-211
Motor Bracket Assembly with Encoder
50-02364 10/28/2019
1 1006-0851 Flat Head Screw 3
3 1023-0904 Encoder, 60 PPR Quadature Incremental 1
4 22-00089 BG45x30I Motor with 20.25:1 Reduction Gear Box 1
5 36-02833 Modified Module 0.7 90 Tooth Spur Gear 1
6 36-02834 Modified Module 0.7 72 Tooth Spur Gear 1
7 36-02835-A01 Backstop Motor and Encoder Bracket 1
8 36-02866 Encoder Spacer 1
9 50-01713 Drive Pulley 1
10 ME 8160 Motor Cable 1
14 NT 681 Shim 1
15 NT 718 Shim 1
6-212
Right Hand Backstop Rack Guide Block Assembly
50-01557-A00 04/09/2015
6-213
Right Hand Backstop Rack Guide Block Assembly
50-01557-A00 4/9/2015
1 36-01230-A01 Timing Pulley Support Angle 1
2 36-02870 T-10 Motor Pulley Upper Flange 2
3 36-02872 T-10 Idler Pulley 1
4 36-03483 Belt Tensioning Angle 1
5 1006-0033 Nylock Nut 1
8 2682-120300-13 Bearing Shaft 1
10 NT 14 Hex Nut 2
6-214
Automatic Upper Guarding Assembly
50-02191 09/21/2018
6-215
Automatic Upper Guarding Assembly
50-02191 9/21/2018
1 1003-0023 Rivet 4
3 1006-0733 "U" Nut 16
4 36-04055-AXX Left Hand Backstop Guard 2
5 36-04065-AXX Angle Cover Guard 1
6 36-04876-AXX Right Hand Backstop Guard 2
7 36-04877-AXX Right Side Guard 1
8 36-04878-AXX Left Side Guard 1
9 39-04698 EAM Mosca Label with web site 2
10 39-04699/39-04700 SQ4 Label - White: 39-04699 / Black: 39-04700 1
6-216
Automatic Standard Flow Backstop Assembly
50-02716 09/2/20/2021
6-217
6-218
50-02716 9/2/2021
2 1006-0328 Button Head Screw 10
3 1016-0114 Timing Belt 19
4 1025-0210 Energy Chain 1
5 1025-0495 Wire Tie 9
6 2401-070000-13 15 Teeth Gear 3
7 36-04022 Center Rack Spacer 1
8 36-04042-AXX Main Enclosure Cover 1
9 36-04043-BXX Main Enclosure Outfeed Side Cover 1
10 36-04044-BXX Main Enclosure Infeed Side Cover 1
11 36-04251-AXX Wire Cover 1
12 36-04848 Backstop Positioning Shaft 1
13 36-04849 Backstop Linear Shaft 2
14 36-04850 Outside Backstop Rack 2
15 36-04851 Inside Backstop Rack 1
16 36-04852-A01 Cross Bar Support Bar 2
17 36-04853-A01 Cable Guide Bracket 1
18 36-04993-A01 Wire Routing Bracket 1
19 36-05554 Polycarbonate Guard 2
20 50-02192 Automatic Backstop Actuator Assembly 1
21 50-02193 Home Position Sensor Assembly 1
22 50-02206 Right Hand Backstop Guide Block Assembly 1
23 50-02207 Center Backstop Guide Block Assembly 1
24 50-02271 Backstop Spring Assembly 2
25 50-02280 Laser Sensor Assembly 1
26 50-02328 Backstop Proximity Sensor Assembly 1
27 50-02580-AXX Standard Flow Left Side Backstop Frame Assembly 1
28 50-02581-AXX Standard Flow Right Side Backstop Frame Assembly 1
29 50-02584-AXX Standard Flow Electrical Components Assembly 1
30 50-02585-AXX Standard Flow Non-Operator Side Assembly 1
31 50-02712 Left Backstop Sqaring Arm Assembly 1
32 50-02713 Right Hand Sqaring Arm Assembly 1
33 50-02714 Left Backstop Arm Assembly 1
34 50-02715 Right Backstop Arm Assembly 1
35 50-02724 Left Hand Backstop Guide Block Assembly 1
36 50-03218 Motor Encoder Bracket, Standard Flow 1
37 NT 12 Washer 4
38 NT 15 Washer 16
39 NT 19 Washer 4
40 NT 2108 Socket Cap Button Screw 8
41 NT 22 Socket Cap Button Screw 2
42 NT 334 Key 3
6-219
50-02716 9/2/2021
50 NT 668 Thrust Washer 4
51 NT 737 Flange Head Screw 2
6-220
Automatic Backstop Actuator Assembly
50-02192 05/10/2016
6-221
Automatic Backstop Actuator Assembly
50-02192 11/10/2016
1 06-01082 Socket Head Shoulder Screw 2
2 1006-0033 Nylock Nut 2
3 1006-0252 Wide Washer 4
4 22-00088 Linear Actuator 1
5 25-01848 Fuse Terminal 1
6 25-01849 Fuse Terminal Marker 1
7 36-04879-A01 Actuator Mount Block 2
8 ME 5223 24V Brush Motor Controller with Housing 1
9 ME 550 Fuse 1
10 ME 7301 10 Pin Plug 1
11 ME 7302 9 Pin Plug for Motor Control 1
14 NT 89 Washer 2
6-222
Home Position Sensor Assembly
50-02193 05/11/2016
6-223
Home Position Sensor Assembly
50-02193 11/10/2016
1 1006-0047 Spiral Pin 1
2 36-04880-A01 Home Position Sensor Bracket 1
3 36-04881-A01 Home Position Flag Bracket 1
4 ME 2074 Proximity Sensor 1
5 NT 12 Washer 4
7 NT 32 Washer 2
6-224
Left Hand Backstop Guide Block Assembly
50-02724 03/20/2019
6-225
Left Hand Backstop Guide Block Assembly
50-02724 3/20/2019
2 1006-0901 Cone Point Screw 2
5 1025-1741 0.50 Inch Wire Clamp 2
7 36-03463 Center Backstop Bumper Spacer 1
8 36-04855 Left Rack Support Block 1
9 36-04857-A01 Pointer Bracket 1
10 36-05840-A01 Operator Side Backstop Pinion and Belt Guard 1
12 NT 12 Washer 4
13 NT 19 Washer 3
6-226
Center Backstop Guide Block Assembly
50-02207 05/12/2016
6-227
Center Backstop Guide Block Assembly
50-02207 10/31/2016
2 1006-0901 Cone Point Screw 2
5 36-04858 Center Rack Support Block 1
6 36-04859 Center Bushing Support Plate 1
8 NT 12 Washer 1
10 NT 19 Washer 1
6-228
Right Hand Backstop Guide Block Assembly
50-02206 04/05/2019
6-229
Right Hand Backstop Guide Block Assembly
50-02206 4/5/2019
2 36-03429 Right Rack Support Block 1
4 36-05841-A01 Non-Operator Side Backstop Pinion and Belt Guard 1
5 50-01557-A00 T-10 Idler Pulley 1
7 NT 12 Washer 3
6-230
Backstop Spring Assembly
50-02271 09/13/2016
6-231
Backstop Spring Assembly
50-02271 11/1/2016
2 17-00019 Mechanical Strut 1
3 18-00010 Ball Joint Rod End 2
6-232
Laser Sensor Assembly
50-02280 11/10/2016
6-233
Laser Sensor Assembly
50-02280 11/10/2016
1 25-01910-PRG02 Photo Sensor 1
2 36-05029-A01 Laser Sensor L-Bracket 1
3 36-05030-A01 Laser Sensor Mount Bracket 1
4 ME 1643G Cable 1
5 NT 12 Washer 2
8 NT 72 Washer 2
6-234
Backstop Proximity Sensor Assembly
50-02328 04/18/2017
6-235
Backstop Proximity Sensor Assembly
50-02328 4/18/2017
1 0401-010000-03 Nut Plate 1
3 36-05141-A01 Backstop Proximity Sensor Assembly 1
4 ME 2074 Prximity Sensor 1
5 NT 12 Washer 2
6 NT 32 Washer 2
6-236
Standard Flow Left Side Backstop Frame Assembly
50-02580 03/20/2019
6-237
Standard Flow Left Side Backstop Frame Assembly
50-02580 3/20/2019
1 1006-0714 Rivet Nut 10
2 1008-0113 2" x2" Square Hole Plug 1
3 25-02001 Holde Plug 3/4" x .05" 1
4 51-01197-AXX Standard Flow Left Side Backstop Frame Weldment 1
6-238
Standard Flow Right Side Backstop Frame Assembly
50-02581 03/20/2019
6-239
Standard Flow Right Side Backstop Frame Assembly
50-02581 3/20/2019
1 1006-0714 Rivet Nut 10
2 1008-0113 2" x2" Square Hole Plug 1
3 25-02001 Holde Plug 3/4" x .05" 1
4 51-01198-AXX Standard Flow Right Side Backstop Frame Weldment 1
6-240
Standard Flow Electrical Components Assembly
50-02584 03/20/2019
6-241
Standard Flow Electrical Components Assembly
50-02584 3/20/2019
3 1017-0011 Adhesive Backed Foam 2
4 1025-0376 Cable Tie Mount 2
5 25-01807 Hole Plug 1
6 36-04037-AXX Press to Enclosure Wiring Cover 1
7 36-04038-A01 Enclosure Wire Bracket 1
8 36-04039-A01 Enclosure Wire Clamp Bracket 1
9 36-05555-AXX Operator Side Cover 1
10 50-01798-AXX Electrical Enclosure Door 1
11 50-02274-AXX Electrical Enclosure 1
15 NT 19 Washer 14
16 NT 32 Washer 2
20 NT 589 Black Plastic Handle 2
6-242
Standard Flow Non-Operator Side Assembly
50-02585 03/20/2019
6-243
Standard Flow Non-Operator Side Assembly
50-02585 3/20/2019
2 1025-0023 Legend Plate E-Stop 1
3 1039-0081 Upstream Interlock Label 1
4 1039-0082 Downstream Equipment Interlock Label 1
5 25-01807 Hole Plug 1
6 25-01869 Connector Insert 1
7 25-01870 Connector Insert 1
8 36-04045-AXX Wire Guide Bracket 1
9 36-05556-AXX Non-Operator Side Cover 1
10 39-00305 Enable/Interrupt Interlock Label 1
11 ME 2913 Contact Block NC Single 1
12 ME 3056 Emergency Stop Push Button Operator 1
14 ME 4371 Mounting Collar 1
15 ME 535 Connector Housing - 5 Pin 3
16 ME 536 Connector Hood - 5 Pin 3
17 ME 538 Connector Insert - 5 Pin 2
18 ME 539 Connector Insert - 5 Pin 2
19 ME 562 Cable 4
20 ME 830 Grommet 3
22 NT 19 Washer 6
25 NT 589 Black Plastic Handle 2
6-244
Left Backstop Squaring Arm Assembly
50-02712 03/20/2019
6-245
Left Backstop Squaring Arm Assembly
50-02712 3/20/2019
7 1027-0032 Shaft Seal 2
8 36-02875 T10 Timing Belt Clamp Plate 1
10 36-03438 Bearing Spacer 2
11 36-04866 Left Side Conditioner Bracket 1
12 36-04990 Spring Mount 1
13 36-05637 Backstop Squaring Arm 1
18 NT 19 Washer 4
6-246
Right Backstop Squaring Arm Assembly
50-02713 03/30/2019
6-247
Right Backstop Squaring Arm Assembly
50-02713 3/20/2019
7 1027-0032 Shaft Seal 2
8 36-02875 T10 Timing Belt Clamp Plate 1
10 36-03438 Bearing Spacer 2
11 36-04867 Right Side Conditioner Bracket 1
13 36-05637 Backstop Squaring Arm 1
18 NT 19 Washer 4
6-248
Left Backstop Arm Assembly
50-02714 03/20/2019
6-249
Left Backstop Arm Assembly
50-02714 3/20/2019
5 36-04863 Backstop Clamp Block 1
7 36-05638 Backstop Arm 1
9 36-05640-A01 Backstop Bumper Plate 1
10 50-01313 Backstop Bar 1
6-250
Right Backstop Arm Assembly
50-02715 03/20/2019
6-251
Right Backstop Arm Assembly
50-02715 3/20/2019
5 36-04863 Backstop Clamp Block 1
7 36-05638 Backstop Arm 1
9 36-05640-A01 Backstop Bumper Plate 1
10 50-01313 Backstop Bar 1
6-252
Infeed Conveyor Components Assembly
1052-210200-00 03/31/2020
6-253
Infeed Conveyor Components Assembly
1052-210200-00 3/31/2020
1 1052-210210-00 Infeed Conveyor Assembly 1
2 1052-210220-00 Center Conveyor Assembly - Right 1
3 1052-210230-00 Center Conveyor Assembly - Left 1
5 1052-210212-00 Table Support - Left 1
6 1052-210211-00 Table Support - Right 1
10 1052-210200-10 Table Plate - Center 1
11 1052-210200-11 Table Plate - Left 1
12 1052-210200-12 Table Plate - Right 1
13 1052-210200-13 Pinch Point Guard 1
25 NT 100 Flange Hex Head Cap Screw 4
6-254
Infeed Conveyor Assembly
1052-210210-00 03/31/2020
6-255
Infeed Conveyor Assembly
1052-210210-00 3/31/2020
5 0660-100111-00 Conveyor Roller Assembly 5
11 1052-210210-11 Conveyor Plate - Right 1
12 1052-210210-12 Linkage Plate 1
13 1052-210210-13 Latch Cam - Right 1
15 1052-210210-15 Shaft 1
16 1052-210210-16 Conveyor Plate - Left 1
18 1052-210210-18 Handle 2
20 1052-210210-20 Actuator Bracket 1
21 1052-210210-21 Pivot Bracket 1
22 1052-210210-22 Latch Cam - Left 1
32 0660-100700-12 Conveyor Roller Shaft 4
58 NT 12 Washer 4
66 NT 2682 Key 2
90 ME 6923 Safety Switch Actuator 1
6-256
Center Conveyor Assembly - Right
1052-210220-00 03/31/2020
6-257
Center Conveyor Assembly - Right
1052-210220-00 3/31/2020
1 1052-210221-00 Conveyor Mounting Bracket 1
2 1052-210222-00 Conveyor Roller 1
6 3109-160421-00 Roller 3
7 1052-210224-00 Drive Roller 1
10 1052-210220-10 Shaft 3
25 3105-100300-16 Roller Mounting Bracket 3
26 3105-100300-17 Plate 1
42 NT 19 Washer 5
50 NT 2753 Socket Head Shoulder Bolt 3
52 NT 196 Bushing 3
55 NT 19 Washer 3
6-258
Center Conveyor Assembly - Left
1052-210230-00 03/31/2020
6-259
Center Conveyor Assembly - Left
1052-210230-00 3/31/2020
1 1052-210231-00 Conveyor Mounting Bracket 1
6 3109-160421-00 Roller 3
7 4182-210234-00 Drive Roller 1
10 1052-210220-10 Shaft 3
25 3105-100300-16 Roller Mounting Bracket 3
26 3105-100300-17 Plate 1
42 NT 19 Washer 5
50 NT 2753 Shoulder Bolt 3
52 NT 196 Bushing 3
6-260
Exit Conveyor Components Assembly
1052-220200-00 03/15/2018
6-261
Exit Conveyor Components Assembly
1052-220200-00 3/15/2018
1 1052-220210-00 Rear Conveyor Assembly 1
2 1052-210212-00 Table Mounting Bracket - Left 1
3 1052-210211-00 Table Mounting Bracket - Right 1
13 1052-210200-13 Pinch Point Guard 1
6-262
Exit Conveyor Assembly
1052-220210-00 03/31/2020
6-263
Exit Conveyor Assembly
1052-220210-00 4/1/2020
7 1052-220211-00 Drive Roller Assembly - Right Side 1
8 1052-220212-00 Drive Roller Assembly - Left Side 1
10 1052-220200-10 Table Plate 1
11 1052-220210-11 Conveyor Plate - Right 1
12 1052-210210-12 Linkage Plate 1
13 1052-210210-13 Latch Cam - Right 1
15 1052-210210-15 Shaft 1
16 1052-220210-16 Conveyor Plate - Left 1
18 1052-210210-18 Handle 2
20 1052-210210-20 Actuator Bracket 1
21 1052-210210-21 Pivot Bracket 1
22 1052-210210-22 Latch Cam - Left 1
32 0660-100700-12 Conveyor Roller Shaft 5
36 3109-330110-10 Bolt 2
52 NT 19 Washer 4
58 NT 12 Washer 4
66 NT 2682 Fitting Key 2
90 ME 6923 Safety Switch Actuator 1
6-264
Table Support Assembly - Left
1052-210212-00 07/01/2015
6-265
Table Support Assembly - Left
1052-210212-00 3/14/2018
1 0660-100105-00 Bumper 1
10 1052-210210-19 Table Top Support 1
11 1052-210210-17 Table Stop 1
12 0101-010000-08 Sleeve Bearing 1
13 0660-100700-15 Bolt 1
32 NT 19 Washer 2
35 NT 16 Hex Nut 1
38 NT 12 Washer 2
40 NT 15 Washer 1
6-266
Table Support Assembly - Right
1052-210211-00 03/14/2018
6-267
Table Support Assembly - Right
1052-210211-00 3/14/2018
1 0660-100105-00 Bumper 1
10 1052-210210-10 Table Top Support 1
11 1052-210210-17 Table Stop 1
12 0101-010000-08 Sleeve Bearing 1
13 0660-100700-15 Bolt 1
32 NT 19 Washer 2
35 NT 811 Hex Nut 1
38 NT 12 Washer 2
40 NT 15 Washer 1
6-268
Drive Roller Assembly - Left
1052-220211-00 04/01/2020
6-269
Drive Roller Assembly - Left
1052-220211-00 4/1/2020
1 3109-160421-00 Roller 1
10 1052-220211-01 Roller Bracket 1
11 1052-220211-02 Mounting Plate 1
12 1052-220211-03 Sleeve 1
14 1052-220211-05 Spacer Plate 1
22 NT 15 Washer 1
23 NT 550 Bushing 1
24 NT 75 Washer 1
30 NT 1108 Spring 1
6-270
Drive Roller Assembly - Right
1052-220212-00 04/01/2020
6-271
Drive Roller Assembly - Right
1052-220212-00 4/1/2020
1 3109-160421-00 Roller 1
10 1052-220211-01 Roller Bracket 1
11 1052-220211-02 Mounting Plate 1
12 1052-220211-03 Sleeve 1
14 1052-220211-05 Spacer Plate 1
22 NT 15 Washer 1
23 NT 550 Bushing 1
24 NT 75 Washer 1
30 NT 1108 Spring 1
6-272
Infeed Conveyor Drive Mounting Assembly
1050-430100-00 11/19/2014
6-273
Infeed Conveyor Drive Mounting Assembly
1050-430100-00 12/3/2015
1 1050-430110-00 Infeed Conveyor Drive Assembly 1
21 1052-430110-11 Spacer 4
32 NT 445 Lock Nut 4
34 NT 19 Washer 14
37 NT 14 Hex Nut 2
39 NT 2328 Plastic Washer 4
6-274
Infeed Conveyor Drive Assembly
1050-430110-00 09/01/2014
6-275
Infeed Conveyor Drive Assembly
1050-430110-00 3/15/2018
4 1052-430114-00 Tension Roller 2
13 1052-430110-13 Drive Roller 1
14 1052-430110-14 Shaft 3
32 NT 13 Hex Nut 4
40 NT 4596 Conveyor Drive Belt 1
43 NT 12 Washer 1
44 NT 14 Hex Nut 2
45 NT 19 Washer 2
65 ME 8883 Conveyor Drive Motor 1
66 ME 8797_00250 Ring Terminal 1
6-276
1052-430113-00 12/01/2013
6-277
1052-430113-00 3/15/2018
1 1052-430113-12 Idler Roller 1
2 1052-430113-10 Shaft 1
3 NT 156 Bearing 2
6-278
1052-430114-00 12/01/2013
6-279
1052-430114-00 3/15/2018
1 1052-430113-12 Tension Roller 1
2 1052-430114-10 Shaft 1
3 NT 156 Bearing 2
6-280
Exit Conveyor Drive Mounting Assembly
1050-430200-00 11/19/2014
6-281
Exit Conveyor Drive Mounting Assembly
1050-430200-00 12/3/2015
1 1050-430210-00 Exit Conveyor Drive Assembly 1
10 1052-430100-10 Motor Mounting Bracket 1
21 1052-430110-11 Spacer 4
34 NT 19 Washer 14
37 NT 14 Hex Nut 2
39 NT 2328 Plastic Washer 4
6-282
Exit Conveyor Drive Assembly
1050-430210-00 09/01/2014
6-283
Exit Conveyor Drive Assembly
1050-430210-00 3/15/2018
4 1052-430114-00 Tension Roller Assembly 2
10 1050-430210-10 End Plate - Right 1
13 1052-430110-13 Drive Roller 1
14 1052-430110-14 Shaft 3
15 1052-430110-15 End Plate - Left 1
32 NT 13 Hex Nut 4
40 NT 4596 Conveyor Drive Belt 1
43 NT 12 Washer 1
44 NT 14 Hex Nut 2
45 NT 19 Washer 2
65 ME 8883 Conveyor Drive Motor 1
6-284
SQ4 Small Bundle Transport Assembly (Optional)
50-02202 09/10/2021
6-285
SQ4 Small Bundle Transport Assembly (Optional)
50-02202 10/21/2021
2 16-00211 Conveyor Belt 1
3 16-00212 Tracking Sleeve 4
4 16-00232 O-Ring Belt 4
5 36-04919 Modified Conveyor Nose Plate 1
6 36-04921 Modified Bridge Plate 1
7 36-05111-B01 Small Bundle Press Bar - Long Side 1
8 36-05112-B01 Small Bundle Press Bar - Short Side 1
9 4134-130300-01 Brush 1
10 50-02215 O-Ring Roller Tube Assembly 2
11 50-02233 Bundle Sensing Assembly 1
12 50-02398 Conveyor Roller Block Assembly 1
15 69-02049 Small Bundle Transport Conversion Instruction 1
18 NT 1839 Key 2
19 NT 202 Cone Point Set Screw 2
24 NT 72 Washer 4
6-286
Pneumatic Assembly
1020-290200-00 12/08/2015
6-287
Pneumatic Assembly
1020-290200-00 5/9/2016
1 1020-290100-10 Pneumatic Mounting Plate 1
18 NT 737 Flange Hex Cap Screw 4
30 NP 547 1/4 G Filter Regulator 1
31 NP 279 Distributor G 1/4" 1
33 NP 379 G Connector Elbow 3
35 NP 901 5/2 valve G 1/8" 1
36 NP 507 "Y" Connector 1
37 NP 274 G "Y" Double Connector 1
38 NP 176 G Connector Elbow 1
40 NP 267 Muffler 1/8" 2
41 NP 154 Coupling G 1/8 Male x G 1/8 Male 1
42 NP 151 Coupling 1
44 NP 219 Blanking Plug 1
45 NP 24 C_01200 Pneumactic Air Hose 1
46 NP 847 Air Pressure Switch 1
50 ME 7655_02500 Cable with 4 Prong Connector 1
6-288
Air Gun Assembly
0660-430200-00 11/01/2012
6-289
Air Gun Assembly
0660-430200-00 3/22/2017
10 NP 1088 Air Gun 1
11 NP 963 Spiral Hose 1
12 NP 30 Seal Ring 3
13 NP 33 Coupling 1
14 NP 120 Hose Connector 1
6-290
Air Hose Assembly
1652-150220-00 06/07/2005
6-291
Air Hose Assembly
1652-150220-00 8/23/2005
67 NP 21 Quick Disconnect 1
68 NP 733 Hose Clamp 2
69 NP 46 Air Hose 1 5000 mm
70 1026-0115 Air Hose Connector 1
6-292
Pneumatic Shut Off Valve Assembly
0660-290700-00 01/01/2013
6-293
Pneumatic Shut Off Valve Assembly
0660-290700-00 8/7/2014
1 0660-290700-01 Double Nipple 1
10 NP 176 G Angle Connector 1
11 NP 33 Coupling 1
13 NP 271 Reducer Bushing 1
15 NP 905 3/2 gate valve G 3/8" 1
16 NP 120 Hose Connector 1
17 NP 136 Screw Connector 1
18 NP 266 "T" Connector 1
19 NP 121 Quick Disconnect 1
6-294
Strap Cutting Device Assembly
0660-140220-00 12/01/2008
6-295
Strap Cutting Device Assembly
0660-140220-00 8/26/2009
1 0660-140220-10 Knife Support Bracket 1
2 0440-020120-01 Knife Cover 1
3 0201-010000-21 Nut Plate 1
5 WZ 2823 Knife 1
10 NT 32 Washer 2
14 NT 19 Washer 1
6-296
Electrical Enclosure Assembly
4403-470200-00 03/16/2018
6-297
Electrical Enclosure Assembly
4403-470200-00 3/16/2018
1 4403-470210-00 Electrical Enclosure 1
2 4403-470200-10 Nut Plate 4
10 4131-470100-15 Cover Plate 1
11 4131-470100-16 Cover Plate 1
21 NT 2966 Edge Guard 1
22 NT 2967 Edge Guard 1
26 NT 14 Hex Nut 12
27 NT 3372 Slotted Head Screw with Hex Socket 8
30 NT 19 Washer 14
32 NT 4080 Serrated Washer 4
34 NT 3100 Ground Label 2
36 NT 578 Electrical Warning Label 1
52 ME 3316 Cable Connector 2
54 ME 3267 Plastic Nut 2
56 ME 4073 Nut 2
57 ME 8265 Cable Entry 2
60 ME 3320 Cable Bushing 2
6-298
Electrical Enclosure - Infeed
1050-471000-00 03/01/2014
6-299
Electrical Enclosure - Infeed
1050-471000-00 3/16/2018
1 1050-471010-00 Electrical Enclosure 1
22 NT 19 Washer 12
23 NT 14 Hex Nut 12
25 NT 4080 Serrated Washer 2
29 NT 578 Electrical Warning Label 1
31 NT 72 Washer 1
49 ME 4799 Conduit Connector M40 2
50 ME 5576 Metal Nut M40 2
51 ME 3320 Cable Connector M20 2
53 ME 1414_00270 Flexible Conduit 1
54 ME 1436 Ferrule 1
60 ME 6177 Wire Tie Mount 1
6-300
Component Plate Assembly
4405-480110-00 07/03/2014
6-301
Component Plate Assembly
4405-480110-00 8/27/2014
2 4405-480111-00 Component Plate 1
6 4405-480112-00 Terminal Block 1
10 2902-118800-95 Cable Channel 1
11 2902-119000-60 Cable Channel 1
12 2902-119000-70 Cable Channel 1
13 2902-119000-31 Cable Channel 1
14 2902-119100-35 Cable Channel 1
15 2902-119100-60 Cable Channel 1
16 2902-119000-33 Cable Channel 1
17 2902-119100-39 Cable Channel 1
6-302
Power Supply Assembly
1150-480100-00 11/02/2015
6-303
Power Supply Assembly
1150-480100-00 12/3/2015
10 1050-471000-10 Back Plane 1
20 NT 4523 Terminal Marker 1
25 NT 2345 Rivet 4
28 NT 14 Hex Nut 2
29 NT 19 Washer 2
30 ME 4753 Terminal End Block 2
31 ME 8301 Terminal Twin Push In 4
32 ME 8300 Terminal Twin Push In 2
33 ME 4403 Terminal Cover 1
34 ME 5443 Power Supply 24V DC 1
35 ME 8475 Circuit Breaker 1
36 ME 7901_00350 Cable 2
37 ME 8205 Ultrasonic Generator 1
38 ME 8419 EMC Sheild Ground Clamp 1
39 ME 2249_00080 Din Rail 1
40 ME 2249_00195 Din Rail 1
42 ME 7677_00300 Cable 1
6-304
Electrical Enclosure Cover Assembly
1050-490200-00 05/05/2015
6-305
Electrical Enclosure Cover Assembly
1050-490200-00 10/11/2016
3 1050-490210-00 Cover Plate 1
45 NT 14 Hex Nut 2
46 NT 19 Washer 4
48 NT 4080 contact disc 1
49 NT 537 Slotted Cheese Head Screw 2
50 NT 3868 Foot Pedal Label 1
80 ME 5791 Foot Pedal Connector 1
81 ME 7599_00600 Cable 1
6-306
Interlock Assembly - Upstream
4403-490510-00 05/14/2014
6-307
Interlock Assembly - Upstream
4403-490510-00 3/16/2018
12 NT 32 Washer 2
20 ME 8421_01300 Interlock 1
6-308
Interlock Mounting Plate Assembly
4403-491000-00 with Upstream and Downstream Interlocks
4403-491600-00 with Upstream and Downstream Interlocks and E-Stop Interlock
6-309
Interlock Mounting Plate Assembly (with Upstream and Downstream Interlocks)
4403-491000-00 6/20/2016
1 4403-490400-21 Interlock Mounting Plate 1
10 NT 1686 Thrust Head Screw 4
Interlock Mounting Plate Assembly (with Upstream and Downstream Interlocks and E-stop Interlock)
4403-491600-00 6/20/2016
1 4403-490400-34 Interlock Mounting Plate 1
10 NT 1686 Thrust Head Screw 4
6-310
Transformer Assembly
1020-500100-00 08/01/2015
6-311
Transformer Assembly
1020-500100-00 1/14/2016
10 NT 14 Hex Nut 4
11 NT 592 Washer 4
20 ME 8244 Transformer 1200 VA 1
21 ME 7943 Safety Module for Tran 1
22 ME 7675_00500 Cable 1
23 ME 7901_00100 Cable 2
24 ME 8655_00500 Cable 1
6-312
Forklift Pocket Kit (Optional)
50-02349 04/28/2021
6-313
Forklift Pocket Kit (Optional)
50-02349 4/28/2021
1 36-05166-AXX Forklift Pocket Plate 2
2 36-05167-AXX Forklift Pocket 2
3 68-01336 Forklift Pocket Frame Modification 1
4 NT 15 Washer 16
6-314
3 Tier Light Tower R/A/G Assembly (Optional)
50-02354 04/28/2021
6-315
3 Tier Light Tower R/A/G Assembly
50-02354 4/28/2021
1 25-01876 Light Tower Module Green LED 1
2 25-01877 Light Tower Module Amber LED 1
3 25-01878 Light Tower Module Red LED 1
5 ME 3216 Cable Gland - Plastic 1
6 ME 559 Cable 20
7 ME 7648 Connector Plug - 2 Pin 3
8 ME 7703 Female Crimp on Pin 4
6-316
3 Tier Light Tower R/A/W Assembly (Optional)
50-02355 04/28/2021
6-317
3 Tier Light Tower R/A/W Assembly
50-02355 4/28/2021
1 25-01880 Light Tower Module White LED 1
5 ME 3216 Cable Gland - Plastic 1
6 ME 559 Cable 20
7 ME 7648 Connector Plug - 2 Pin 3
8 ME 7703 Female Crimp on Pin 4
6-318
Photo Control Assembly
1050-280100-00 07/01/2017
6-319
B15 Photo Control Assembly
1050-280100-00 3/19/2019
12 1051-260100-12 Angle Bracket 1
25 NT 32 Washer 2
30 ME 5207 Photo Control 1
31 ME 1151_00030 Reflective Tape 1
6-320
Conveyor Sleep Photo (Optional)
50-02099 01/16/2019
6-321
Conveyor Sleep Photo MP-6 and TR-6
50-02099 1/16/2019
3 1025-0495 Wire Tie 8
4 25-01905 Photo Control 1
5 36-04744 B40 Sensor Bracket - Left 1
6 36-04745 B40 Sensor Bracket - Right 1
7 50-02110 Photo Control Cable 1
8 69-02039 Conveyor Sleep Photo Addition Instructions 1
9 ME 5873 Grommet 1
10 ME 7649 Connector Plug 1
11 ME 7703 Female Crimp Pin 3
12 NT 12 VA Washer 3
13 NT 1569 VA Hex Head Screw 2
14 NT 32 VA Washer 2
15 NT 500 VA Nylock Nut 2
16 NT 535 VA Nylock Nut 2
6-322
Interlock Assembly - Downstream
4403-490810-00 Base Machines Only
4403-490820-00 Pro Machines Only
6-323
Interlock Assembly (Base Machines Only)
4403-490810-00 2/16/2017
12 NT 32 Washer 2
20 ME 8422 Interlock 1 Base Machines
Interlock Assembly (Pro Machines Only)

4403-490820-00 2/16/2017
12 NT 32 Washer 2
20 ME 8423_013002 Interlock 1 Pro Machines
6-324
Control Panel Assembly
1020-460100-00 06/03/2014
6-325
Control Panel Assembly
1020-460100-00 11/6/2018
2 0443-460120-00 Control Panel Housing 1
5 4181-460310-00 Control Panel 1
10 0443-460100-10 Bushing 1
25 0443-460100-13 O-Ring 1
26 NT 14 Hex Nut 4
28 NT 19 Washer 4
51 ME 4987 Spacer 1
52 ME 8687 Hole Plug 1
53 ME 4000 Ferrule 1
54 ME 7595 Ground Wire 1
57 ME 3274 Metal Nut 1
6-326
2 Tier Banner Light Tower R/A without Low Strap Photo (Optional)
50-02353 01/29/2019
6-327
2 Tier Banner Light Tower R/A without Low Strap Photo (Optional)
50-02353 1/29/2019
5 ME 7648 Connector Pin 2
6 ME 7703 Female Crimp Pin 3
7 ME 559 Cable 300 V 20
6-328
Auto Blow-out Assembly (Optional)
50-02003 11/09/2010
6-329
Auto Blow-out Assembly
50-02003 11/9/2017
1 1036-1995 Clean Air Hose 2
2 1036-2004 Air Hose 1
3 1036-2005 Air Hose 1
4 26-00357 Y-Connector 1
5 36-04542 Auto Blow-out Angle Support 1
6 36-04543 Auto Blow-out Support Bracket 1
7 68-01279 TRC6 Auto Blow-Out Modification 1
8 68-01280 TR6 Auto Blow-out Modification 1
9 ME 4120 Logo PLC 1
10 ME 5208 Straight Connector M8 Female 4 Pin 1
11 NP 24C Tubing 15
12 NP 379G Connector Tubing Ell 1
13 NP 381 Plug with Seal Ring 3
14 NP 531 Straight Reducer 2
15 NP 901 Solenoid Valve 1
19 NT 72 Washer 6
6-330
TRC-6 1650 Small Bundle Transport Assembly (Optional)
50-02368 10/21/2021
6-331
TRC-6 Small Bundle Transport Assembly (1650)
50-02368 10/21/2021
1 16-00211 Conveyor Belt 1
2 16-00212 Tracking Sleeve 4
3 16-00232 O-Ring Belt 4
4 36-04919 Modified Conveyor Nose Plate TRC-6 1650 1
5 36-04921 Modified Bridge Plate 1
6 50-02215 O-Ring Roller Tube Assembly 2
7 50-02398 Conveyor Roller Block Assembly 1
8 69-02049 Small Bundle Transport Conversion Instructions 1
11 NT 1839 Long Key 2
12 NT 202 Cone Point Set Screw 2
6-332
Cable and Sensor Sets for Standard TR-6-C Machines
08/28/2014
Cable and Sensor Sets

9/10/2015
B7 ME 7779_02200 B7 - Strap End Sensor 1
B8 ME 7650_02000 B8 - Accumulator Fill Sensor 1
B11 ME 7650_02000 B11 - Track Closed Sensor 1
S17 ME 8086_03500 S17 - Proximity Sensor for Safety Circuit 1
S18 ME 8086_02800 S18 - Proximity Sensor for Safety Cirucit 1
S19 ME 8087_04500 S19 Emergency Stop 1
S19.1 ME 8087_04500 S19.1 Emergency Stop 1
M1.1 ME 8298_03400 M1.1 Infeed Conveyor Motor Cable 1
M1.2 ME 8298_03400 M1.2 Exit Conveyor Motor Cable 1
M3 ME 7773_01900 M3 Sealer Motor Cable 1
Y4 ME 7657_03000 Y4 Dispenser Brake Cable 1
Y4 ME 7657_03000 Y4 Dispenser Brake 2nd Cable 1
M10 ME 7658_02400 M10 Accumulator Motor Cable 1
S15 ME 7661_03500 S15 Dispenser Brake Release Cable 1
E1 ME 7670_01800 E1 Heater Cable 1
M8 ME 7671_01800 M8 Fan Cable 1
S7 ME 8094_01100 S7 Foot Pedal Cable 1
B50/B60 ME 7653_01800 B50/B60 Photo Cable 1
Q1 ME 8089_03900 Q1 Power Supply Cable 1
T1/T2 ME 7677_00350 T1/T2 Transformer Cable 1
T1/T2 ME 8088_01700 T1/T2 DC Power Supply Cable 1
Y7 ME 7654_02100 Y7 Pneumatic 1
6-333
Notes:
6-334

TRC6SQ4A Sonixs 1650x600 Manual 2021 Rev A With Papst Motors

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TRC6SQ4A Sonixs 1650x600 Manual 2021 Rev A With Papst Motors

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Operating and Service Manual

675 Jaycee Drive • Valmont Industrial Park • Hazle Township, PA 18202

Chapter 1 - Introduction and Safety Procedure

Chapter 2 - Operator Set-up and Preventative Maintenance

Chapter 3 - Operator and Technical Information

Chapter 5 - Shipping Procedure

Chapter 6 - Parts Identification

TRC6SQ4A Sonixs TOC-1

TRC6SQ4A Sonixs TOC-2

TR-6-C Caster Outrigger Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 65

TRC6SQ4A Sonixs TOC-3

TRC6SQ4A Sonixs TOC-4

Control Bar Assembly - Bottom Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 163

TRC6SQ4A Sonixs TOC-5

TRC6SQ4A Sonixs TOC-6

Exit Conveyor Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 261

TRC6SQ4A Sonixs TOC-7

TRC6SQ4A Sonixs TOC-8

TRC6SQ4A Sonixs TOC-9

EAM-Mosca (Canada) Ltd. Phone: (800) 663-6392

EAM-Mosca de Mexico Tel: (81) 83333-7080

• Fully automatic strapping machine for polypropylene strapping.

• Tension loss minimal by placing sealer closer to conveyor table.

• Strap Tension adjustable in 1% increments from 10-60 lbs.

• Bundles convey on conveyor table.

• Strap width: 5mm - 12mm

• Hinged roller conveyors remove for servicing.

• Quick strap spool exchange.

• Automatic strap loop eject when bundle not in place.

Machine and Operating Elements

• Observe the maintenance schedules specified or described in the operating instructions.

! Someone Else Correct It.

• Whenever necessary, or as required by regulation, use personal protective gear.

• Observe all safety and warning labels on the machine.

• Discontinue any work practice that could destabilize the machine.

• Keep off conveyors.

! Use only insulated tools!

FIGURE 2. Main Switch Detail

! Machine Or The Strapping System.

• The machine may only be used in accordance with regulations.

• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.

• The hazard zone is off limits.

• Keep off conveyors.

• Do not reach into a machine that is running.

• Never step into or under lifting devices.

• Tools and single components should not be place on or in the machine.

• Never stand or work under suspended loads.

• Machine/system components undergoing maintenance or repairs must be disconnected from their

• The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as

Description of Safety Arrangements

1. Turn machine to the ON position.

Photo: 1080-079-012 - Edit

1. Turn machine to the ON Position.

Left Hand Dispenser Right Hand Dispenser

10. Push the “Automatic On” push button.

10. Push the “Automatic On” push button.

1. Grasp a section of strap with both hands.

! Caution: Wear Eye Protection When Blowing Out Machine.

1. Turn off power to machine and lock-out/tag-out according to company policy.