E-STOP relay, safety gate monitor

Up to Category 4, EN 954-1
PNOZ 16S

Unit features ` E-STOP pushbuttons

` Safety gates
` Positive-guided relay outputs: ` Safety mats
– 2 safety contacts (N/O), instanta- ` Safe edges
neous The safety relay is not suitable for non-
` 2 semiconductor outputs contact barriers because
` Connection options for: ` a dynamic start is not possible
– E-STOP pushbutton ` the unit can be started during the
– Safety gate limit switch delay-on de-energisation time.
– Reset button
– Safe edges Safety features
– Safety mats
` LED indicator for: The relay meets the following safety
Safety relay for monitoring emergency – Switch status channel 1/2 requirements:
stop pushbuttons, safety gates, safety – Supply voltage ` The circuit is redundant with built-in
mats and safe edges – Detection of shorts across con- self-monitoring.
tacts on safety mat "EXT. ` The safety function remains effec-
Approvals FAULT" tive in the case of a component fail-
` Semiconductor outputs signal: ure.
– Switch status channel 1/2 ` The correct opening and closing of
PNOZ 16S – Supply voltage is presentDetec- the safety function relays is tested
tion of shorts across contacts on automatically in each on-off cycle.
safety mat "EXT. FAULT" ` The tranformer is short circuit-
‹
proof. An electronic fuse is used on
Unit description a DC supply.

‹ The safety relay meets the require-

ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
‹ applications with

Block diagram

B1 B2 S11 S12 S21 S22 S31 S32 S33 S34 13 23

=
Reset/
Input Input Input Start
K1

Power
K2
Feed-
back
~ 0 V 24 V

A1 A2 Y1 Y2 Y30 Y31 Y32 Y35 14 24

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-357-2008-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relay, safety gate monitor

Up to Category 4, EN 954-1
PNOZ 16S

Function description – short circuits and shorts be- ready for operation again once the
tween contacts in the input cir- recovery time has elapsed.
` Single-channel operation: no re- cuit. ` Automatic start: Unit is active once
dundancy in the input circuit, earth ` When the safety mat is actuated, a the input circuit has been closed.
faults in the reset circuit are detect- short is formed between the inputs ` Manual reset: Unit is active once
ed. and internal fault detection is ener- the input circuit is closed and then
` Dual-channel operation with detec- gised. The safety contacts open the reset circuit is closed.
tion of shorts across contacts: re- and the LED EXT.FAULT is lit. If the ` Increase in the number of available
dundant input circuit, detects safety mat is cleared and supply contacts by connecting contact ex-
– earth faults in the reset and input voltage is maintained, the unit is pansion modules or external con-
circuit, tactors/relays.

Timing diagram

1 2
a b

POWER

Reset/Start

Input

Output safe
FAULT

Semi FAULT

Semi CH
t1 t2 t1 t2 t1 t2 t3 t1 t2 t1 t2 t1 t2

Key
` Power: Supply voltage ` Out semi CH: Semiconductor out- ` a: Input circuit closes before reset
` Reset/start: Reset circuit S33-S34 put switch status Y32 circuit
` Input: Input circuits S11-S12, S21- ` FAULT: Short between contacts in ` b: Reset circuit closes before input
S22, S31-S32 the input circuit due to actuation of circuit
` Output safe: Safety contacts 13-14, safety mat ` t1: Switch-on delay
23-24 ` c: Automatic reset ` t2: Delay-on de-energisation
` Out semi FAULT: Semiconductor ` d: Manual reset ` t3: Recovery time after short across
output supply voltage Y35 contacts

Wiring

Please note: Rl /km = cable resistance/km

` Information given in the “Technical ` Use copper wire that can withstand
details” must be followed. 60/75 °C.
` Outputs 13-14, 23-24 are safety ` Sufficient fuse protection must be
contacts. provided on all output contacts with
` To prevent contact welding, a fuse capacitive and inductive loads.
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-

ance (see technical details)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-357-2008-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-2
E-STOP relay, safety gate monitor

Up to Category 4, EN 954-1
PNOZ 16S

Preparing for operation

` Supply voltage

Supply voltage AC DC

A1 L1 B1 L+
A2 N

B2 PE B2 L-

` Input circuit

Input circuit Single-channel Dual-channel

E-STOP S1
without detection of shorts across con- S12
tacts S21 S11
S22 S32
S31

E-STOP S1
with detection of shorts across contacts S22
S11 S32
S12 S31
S21

Safety gate
without detection of shorts across con-
tacts S1
S12
S21 S11
S22 S32
S31

Safety gate
with detection of shorts across contacts

S22
S1
S11 S21 S2
S12 S32
S31

Safety mat, safe edge

S22
with detection of shorts across contacts
S11 S21
S12 S32
S31

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-357-2008-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relay, safety gate monitor

Up to Category 4, EN 954-1
PNOZ 16S

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)

Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S33 S33

S34 S34

Manual reset S3 S3
S33 S33

S34 S34

` Feedback loop

Feedback loop
Contacts from external contactors
Y1
K5 K6
Y2
13 (23) L1
K5 N
14 (24)
K6

` Semiconductor output

Y31 24 V DC
Y32 SPS Input
Y35 SPS Input
Y30 0V

` Key

S1/S2 E-STOP/safety gate switch

S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-357-2008-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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E-STOP relay, safety gate monitor

Up to Category 4, EN 954-1
PNOZ 16S

Terminal configuration

S11 S12 S31 S32 S21 S22

A1 B1 Y1 Y2 13 23
PNOZ 16S
POWER 13 23

CH. 1
CH. 2
EXT.FAULT
14 24

S33 S34 14 24 B2 A2
19946

Y30 Y31 Y32 Y35

Installation Dimensions

` The safety relay should be installed

in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
121 (4.76")

on a vertical DIN rail (35 mm) by us-

ing a fixing element (e.g. retaining
bracket or an end angle).

75 (2.95") 45
87 (3.42") (1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-357-2008-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relay, safety gate monitor

Up to Category 4, EN 954-1
PNOZ 16S

Notice Service life graph

This data sheet is only intended for use

Corrente di esercizio nominale (A)

during configuration. For installation

Corriente nominal de servicio (A)

10
and operation, please refer to the op- AC15: 230 V

Nominale bedrijfsstroom (A)

erating instructions supplied with the

Nominal operating current (A)

DC1: 24 V
unit.
Nennbetriebstrom (A) DC13: 24 V
AC1: 230 V
Courant coupé (A) 1

0.1
GB

NL
D

E
F

10 100 1000 10000

I

D Schaltspielzahl x 103 E Número de ciclos x 103

GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœuvres x 103 NL Aantal schakelingen x 103

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 24 V, 42 V, 48 V, 110 V, 115 V, 120 V, 230 V, 240 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 3.5 VA
Power consumption at UB DC 2.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA
Reset circuit DC: 24.0 V 25.0 mA
Feedback loop DC: 24.0 V 25.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 2
Category of output contacts in accordance with EN 954-1,
EN ISO 13849-1
Safety contacts (S) instantaneous: 4
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 6.0 A
Contact material AgSnO2 + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-357-2008-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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E-STOP relay, safety gate monitor

Up to Category 4, EN 954-1
PNOZ 16S

Electrical data
Semiconductor outputs (short circuit proof) 24.0 V DC,20 mA
External supply voltage 24.0 V DC
Voltage tolerance -15% / +10%
Safety mat resistance 80 Ohm
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 40 Ohm
single-channel at UB AC 40 Ohm
dual-channel with detect. of shorts across contacts at UB DC 80 Ohm
dual-channel with detect. of shorts across contacts at UB AC 80 Ohm
Times
Switch-on delay
with automatic reset typ. 230 ms
with automatic reset max. 350 ms
with automatic reset after power on typ. 310 ms
with automatic reset after power on max. 450 ms
with manual reset typ. 230 ms
with manual reset max. 350 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 50 ms
with power failure max. 80 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.0 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.20 - 4.00 mm² , 24 - 10 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.20 - 2.50 mm² , 24 - 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 - 2.50 mm² , 24 - 14 AWG
Torque setting with screw terminals 0.60 Nm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-357-2008-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relay, safety gate monitor

Up to Category 4, EN 954-1
PNOZ 16S

Mechanical data
Dimensions
Height 87.0 mm
Width 45.0 mm
Depth 121.0 mm
Weight 350 g

The standards current on 2008-06 apply.

Conventional thermal current

Number of contacts Ith (A) at UB DC Ith (A) at UB AC

1 8.00 A 8.00 A
2 6.00 A 6.00 A

Order reference

Type Features Terminals Order no.

PNOZ 16S 24 VAC/DC Screw terminals 774 070
PNOZ 16S 42 VAC 24 VDC Screw terminals 774 071
PNOZ 16S 48 VAC 24 VDC Screw terminals 774 072
PNOZ 16S 110 VAC 24 VDC Screw terminals 774 073
PNOZ 16S 115 VAC 24 VDC Screw terminals 774 074
PNOZ 16S 120 VAC 24 VDC Screw terminals 774 075
PNOZ 16S 230 VAC 24 VDC Screw terminals 774 076
PNOZ 16S 240 VAC 24 VDC Screw terminals 774 077

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-357-2008-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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