Bell Grader 770G Parts Manual

PARTS MANUAL
770G GRADER
DOCUMENT PART NUMBER 870160
FIRST ISSUE: DECEMBER 09 (SIB 2010 / TP4000)
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
870160 - 770G GRADER - DEC 09 1 Rev A

IMPORTANT
Due to BELL EQUIPMENT’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (issue date of manual). Any changes after this date will only be
included in the next update of this manual.
The illustrations in this manual are pictorial and not necessarily true representations of components.
Photographs and graphics may show optional equipment.
870160 - 770G GRADER - DEC 09 2 Rev A

LOCATION OF OPERATION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product at
any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the
event of any specification, warning, or representation contained in this manual being inadequate, inaccurate,
or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of
general safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on you BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-
For the latest Bell operations listing please visit: www.bellequipment.com.
The following address list was correct as at 24 March 2009.
GROUP OPERATIONS LISTING

RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
13-19 Carbonode Cell . . . . . . . . . . . Tel: 035 907 9111 . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . Fax: 035 797 4323 . . . . . . . . . . EMPANGENI
RICHARDS BAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: Derek Smythe (Mobile: 082 822 2624)
E-mail: [email protected]
EUROPEAN REGION:
FRANCE
Bell France SARL
Z.A. Route d’ Argenton-Sur-Creuse. . . . Tel: +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . Fax: + 33 55589 2324
FRANCE
Contact: Claude Boulet (Director)
870160 - 770G GRADER - DEC 09 3 Rev A

GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . Tel: +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . Fax: +49 6631 911 3103
GERMANY
Contact: Ulrich Kramme (Managing Director)
German Assembly Plant (Eisenach)

Industriestrasse 8 . . . . . . . . . . . . . Tel +49 369 207 3101
99819 Großenlupnitz/OT Hörselberg . . . Fax: +49 369 207 3150
GERMANY
Contact: Andre Krings (Managing Director) (Mobile: +49 176 220 024 416)
ITALY
SCAI S.p.A
via Don Fulvio Scialbe, 21. . . . . . . . . Tel: +39 075 808 3453
Ospedalicchio . . . . . . . . . . . . . . . Fax: +39 075 808 3424
06080 Bastia Umbra (PG)
ITALY
Contact: Micel-Angelo Van druenen
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178. . . . . . . . . . . . . Tel: +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . Fax: +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: [email protected] or [email protected]
SPAIN
Polig. Industrial Alcala Park . . . . . . . . Tel: +34 918 796 019
Nave 2.2 . . . . . . . . . . . . . . . . . . Fax: +34 918 796 049
C/Iplacea Nº 10
28 803 Alcala de Henares - Madrid
SPAIN
Contact: Jesus Vivero Fortes (Mobile: +34-64 99 33 089)
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . Tel: +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . Tel: +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . Fax:+44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Neville Paynter
E-mail: [email protected], [email protected]
870160 - 770G GRADER - DEC 09 4 Rev A

SOUTH AFRICAN REGION:
CAPE TOWN
28 Aviation Road . . . . . . . . . . . . . Tel: 021 380 9000 . . . . . . . . . . P.O. Box 162
Phase 4, Airport City . . . . . . . . . . . Fax: 021 380 9057 . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: John Collins (General Manager) (Mobile: 082 495 9338)
EAST LONDON
811 East Coast Resort Road . . . . . . . Tel: 043 732 1490 . . . . . . . . . . P.O. Box 15742
Meisies Halt . . . . . . . . . . . . . . . . Fax: 043 732 1435 . . . . . . . . . . Beacon Bay
Gonubie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EAST LONDON
EAST LONDON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5205
5200
Contact: Kassie van de Heever (Mobile: 082 827 8050)
GEORGE
Pioneer Road . . . . . . . . . . . . . . . Tel: 044 878 0930/1 . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . Fax: 044 878 0932 . . . . . . . . . . GEORGE
GEORGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Gordon Smidt (Mobile: 082 335 9015)
PORT ELIZABETH
349 Kempston Road . . . . . . . . . . . Tel: 041 451 3202/4/6 . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . Fax: 041 451 3208 . . . . . . . . . . North End
PORT ELIZABETH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Gert Nelson (Mobile: 082 657 1190)
SPRINGBOK
2 Tanteliet Road. . . . . . . . . . . . . . Tel: 027 712 1124/30 . . . . . . . . . P.O. Box 618
Industrial Area . . . . . . . . . . . . . . . Fax: 027 718 1314 . . . . . . . . . . SPRINGBOK
SPRINGBOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Mobile: 083 414 8946)
WINDHOEK (NAMIBIA)
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . Tel: 264 61 226 021/2/3 . . . . . . . Private Bag12018
Ausspann Platz . . . . . . . . . . . . . . Fax: 264 61 228 330 . . . . . . . . . Ausspann Platz
WINDHOEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Johan van Wyk (Mobile: 081 250 2949)
870160 - 770G GRADER - DEC 09 5 Rev A

CENTRAL REGION:
BLOEMFONTEIN
109 Fritz Stockenstrom Street . . . . . . Tel: 051 432 7855 . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . Fax: 051 432 3740 . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Peter Wille (Mobile: 082 854 2265)
JOHANNESBURG (GAUTENG)
Bell Jet Park . . . . . . . . . . . . . . . . Tel: 011 928 9700 . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . Fax: 011 928 9730 . . . . . . . . . . EAST RAND
JET PARK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: Sean Heckler (Sales & Operations Manager) (Mobile: 083 266 4548)
KIMBERLEY
12 Hendrick Van Eck Street. . . . . . . . Tel: 053 8410710/11/12/13. . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . Fax: 053 841 1940 . . . . . . . . . . KIMBERLEY
KIMBERLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: Aubrey Potgieter (General Manager) (Mobile: 083 629 1931)
KURUMAN (NORTHERN CAPE)

Mariette Crescent . . . . . . . . . . . . . Tel: 053 712 0698 . . . . . . . . . . P.O. Box 1396
Industrial Area . . . . . . . . . . . . . . Fax: 053 712 0697 . . . . . . . . . . KURUMAN
KURUMAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
8460
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082 558 6911)
MATSAPHA (SWAZILAND)
Bell Equipment Co (Swaziland) Pty Ltd
Plot 686 . . . . . . . . . . . . . . . . . . Tel : +268-51-87496/7 . . . . . . . . P.O. Box 1754
Tambankulu Street . . . . . . . . . . . . Fax : +268-51-87498 . . . . . . . . . Matsapha
Matsapha . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (Mobile: 00 268-602 3795)
MIDDELBURG (MPUMALANGA)
9 Tswelopele Street . . . . . . . . . . . . Tel : 013 246 8900 . . . . . . . . . . P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . Fax :013 246 1229 . . . . . . . . . . MIDDELBURG
MIDDELBURG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Hennie de Castro (Mobile: 079 515 4625)
870160 - 770G GRADER - DEC 09 6 Rev A

NELSPRUIT (MPUMALANGA)
3 Christie Crescent . . . . . . . . . . . . Tel: 013 755 2110/6 . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . Fax: 013 755 2117 . . . . . . . . . . NELSPRUIT
NELSPRUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (Mobile: 082 452 9392)
RUSTENBURG (NORTH WEST PROVINCE)

16 Vanadium Street . . . . . . . . . . . . Tel: 014 538 1003/4 . . . . . . . . . P.O. Box 3701
Border Industrial. . . . . . . . . . . . . . Fax: 014 538 1005 . . . . . . . . . . RUSTENBURG
RUSTENBURG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (Mobile: 082 773 5422)
TZANEEN (LIMPOPO)
8 Impala Street . . . . . . . . . . . . . . Tel: 015 307 1129 . . . . . . . . . . P.O. Box 2102
Industrial Sites. . . . . . . . . . . . . . . Fax: 015 307 3095 . . . . . . . . . . TZANEEN
TZANEEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Danie Visser (Mobile: 082 553 8764)
WOLMARANSSTAD (NORTH WEST PROVINCE)

80 Kruger Street. . . . . . . . . . . . . . Tel: 018 596 2319 . . . . . . . . . . c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . Fax: 018 596 2855 . . . . . . . . . . WOLMARANSSTAD
2630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2630
Contact: Bernard Niemand (Branch Manager) (Mobile: 082 572 7881)
E-Mail: [email protected]
COASTAL REGION:
DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . Tel: 031 569 1100 . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . Fax: 031 569 1108 . . . . . . . . . . DURBAN
DURBAN NORTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
EMPANGENI
No.1 Irvine Bell Drive . . . . . . . . . . . Tel: 035 907 2500 . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . Fax: 035 792 6516 . . . . . . . . . . EMPANGENI RAIL
EMPANGENI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (Mobile: 082 784 1477)
870160 - 770G GRADER - DEC 09 7 Rev A

PIETERMARITZBURG
7 Van Eck Place. . . . . . . . . . . . . . Tel: 033 386 9319 . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . Fax: 033 386 1837 . . . . . . . . . . SCOTTSVILLE
3201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Les Lothain (Regional Manager) (Mobile: 082 774 9937)
PIET RETIEF (MPUMALUNGA)

136A Kotze Street . . . . . . . . . . . . . Tel: 017-826 1523 . . . . . . . . . . P.O. Box 2597
PIET RETIEF . . . . . . . . . . . . . . . Fax: 017-826 1580 . . . . . . . . . . PIET RETIEF
2380 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Butcha Balate (Mobile: 082 774 0495)
UMHLALI
Lot 81 . . . . . . . . . . . . . . . . . . . Tel: 032 947 0696/1637 . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . Fax: 032 947 2141 . . . . . . . . . . UMHLALI
Industrial Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Keith Hall (Customer Support Rep.) (Mobile: 082 774 0493)
VRYHEID
Bloekom Street . . . . . . . . . . . . . . Tel: 034 981 5541 . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . Fax: 034 980 9752 . . . . . . . . . . VRYHEID
3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Sales Rep) (Mobile: 082 627 6459)
NORTHERN REGION:
MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 238 . . . . . . . Tel: +258 21722022/031/831. . . . . Caixa Postal 70
Matola . . . . . . . . . . . . . . . . . . Fax: +258 21 720 467 . . . . . . . . Matola
MOZAMBIQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Willie Fourie (Mobile: +258-21-(0)82 301 894)
ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park. . . . . . . . . . Tel: +260 2 731 557/8 . . . . . . . . P.O. Box 20367
Kalulushi . . . . . . . . . . . . . . . . . Fax: +260 2 731 555 . . . . . . . . . Kitwe
ZAMBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun Mc Cann (Sales Manager) (Mobile: +260-97 770 677)
870160 - 770G GRADER - DEC 09 8 Rev A

ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . Tel: +2634661061/090/125/181/418 . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . Fax: +263 4 621 026 . . . . . . . . . Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
Bell Equipment Gweru

33 J Tongogara Avenue. . . . . . . . . . Tel: +263 54 223 85 / 91 . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . Fax: +263 54 223 85 (askfor fax) . . Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Jannie Van Wyk (Mobile: +263 91 310 722)
Bell Equipment Triangle

Stand 44 . . . . . . . . . . . . . . . . . . Tel: +263 33 6552 . . . . . . . . . . P.O. Box 27
Triangle . . . . . . . . . . . . . . . . . . Fax: +263 33 6552 (ask for fax) . . . Triangle
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Louis Stopforth (Mobile: +263 11 724 828)
DEALER
Keep a record of your dealer information here:
870160 - 770G GRADER - DEC 09 9 Rev A

USERS COMMENTS
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was
correct up to the time of printing (Issue date of manual). Any changes after this date will be distributed with
associated bulletins. Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.
USERS COMMENT FORM

Should you, as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know. Please complete a facsimile of this form and hand it in to your
nearest BELL Product Support Representative or post it directly to your nearest BELL Branch. Addresses
are given at the beginning of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.
870160 - 770G GRADER - DEC 09 10 Rev A

CONTENT OVERVIEW
GENERAL INFORMATION
GROUP 0100 - WHEELS TYRES AND TRACKS
GROUP 0200 - AXLES, DIFFS & SUSPENSION
GROUP 0300 - TRANSMISSION
GROUP 0400 - ENGINE
GROUP 0500 - ENGINE AUXILIARY SYSTEM
GROUP 0900 - STEERING SYSTEM
GROUP 1000 - SERVICE BRAKES
GROUP 1300 - MISCELLANEOUS VEHICLE
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE
GROUP 1800 - OPERATOR’S STATION
GROUP 1900 - SHEET METAL AND STYLING
GROUP 2000 - SAFETY CONVENIENCE AND MISCELLANEOUS
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM
GROUP 3400 - GRADING DEVICE
GROUP 4200 - GROUND CONDITIONING TOOL
870160 - 770G GRADER - DEC 09 11 Rev A

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870160 - 770G GRADER - DEC 09 12 Rev A

Table of Contents
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LIST OF ABBREVIATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ORDERING OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
BULLETINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
SERVICE KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
GROUP 0100
WHEELS & TYRES & TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
WHEELS (17 IN. X 25 IN.) - 0111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
GROUP 0200
AXLES AND SUSPENSION SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
TANDEM HOUSING - 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
TANDEM DRIVE AND PLANETARY - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
FINAL DRIVE AND TANDEM PIVOT - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
SERVICE BRAKES - 0201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
AXLE AND DRIVE CHAIN - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
DIFFERENTIAL FITTINGS - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SPIRAL BEVEL ASSEMBLY - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
INPUT YOKE - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
AXLE HOUSING AND SHAFT - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
INPUT HOUSING WITH PARK BRAKE COVER - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
BRAKE ASSEMBLY WITHOUT FINAL DRIVE - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
DIFFERENTIAL LOCK W. VALVE LOW PRESSURE - 210 . . . . . . . . . . . . . . . . . . . . . . . . . 72
DIFFERENTIAL LOCK W. VALVE LOW PRESSURE, CONT - 210 . . . . . . . . . . . . . . . . . . . . . 74
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Table of Contents
MULTIPLE DISC BRAKE DIFF CASE - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
VALVE ASSEMBLY - 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
DRIVESHAFT - 0225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
FRONT AXLE AND MOUNTING PIN - 0240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
WHEEL LEAN BAR - 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
FRONT AXLE TIE ROD - 240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
FRONT WHEEL HUB (RIGHT) - 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
FRONT WHEEL HUB (RIGHT), CONTINUED - 240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
WHEEL HUB (FRONT LEFT) - 240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
WHEEL HUB (FRONT LEFT), CONTINUED - 240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
DIFF LOCK PUMP, HYDRAULIC FITTINGS AND MOUNTINGS - 261 . . . . . . . . . . . . . . . . . . . 96
DIFF LOCK HYDRAULIC HOSES - 263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
DIFF LOCK FILTER - 263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
GROUP 0300
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
TRANSMISSION GEAR SELECTOR (STANDARD CONTROLS) - 315 . . . . . . . . . . . . . . . . . . 104
TRANSMISSION CONTROL UNIT - 315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
TORSIONAL ISOLATOR - 0325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
TRANSMISSION - 0341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
TRANSMISSION MOUNTING PARTS AND DIPSTICK - 342 . . . . . . . . . . . . . . . . . . . . . . . 112
INPUT GROUP - 350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
FIRST STAGE SHAFT ASSEMBLY - 350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
TRANSMISSION SECOND STAGE ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . 118
THIRD STAGE SHIFT ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
FOURTH STAGE SHAFT ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
FITH STAGE SHAFT ASSEMBLY - 0350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
SIXTH STAGE SHAFT ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
TRANSMISSION OUTPUT GROUP - 0350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
WET BRAKE GROUP - 0380 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
MAIN CASE GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
MAIN CASE GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
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VALVE CONTROL GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
VALVE ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
YOKE GROUP 7C - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
TRANSMISSION CHARGE PUMP GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
TRANSMISSION HOSE FITTING - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
TRANSMISSION HOSES - 0363 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
FLYWHEEL HOUSING DRAIN - 0363 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
TRANSMISSION DIAGNOSTIC FITTINGS - 0363 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
TRANSMISSION FILTER - 0364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
GROUP 0400
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
ROCKER ARM COVER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
CRANKSHAFT PULLEY - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
FLYWHEEL HOUSING - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
FLYWHEEL - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
FUEL INJECTION PUMP - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
FUEL INJECTION PUMP, CONTINUED - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
AIR INTAKE - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
OIL PAN - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
WATER PUMP - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
THERMOSTAT COVER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
THERMOSTAT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
FAN DRIVE - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
ENGINE HEATER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
NO ENGINE HEATER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
EXHAUST MANIFOLD - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
VENTALATING SYSTEM - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
STARTING MOTOR - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
STARTER MOTOR - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
FUEL FILTER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
FUEL FILTER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
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FUEL FILTER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
FUEL FILTER, CONTINUED - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
T/STAT HOUSING / BYPASS TBE TO WATER PUMP - 0400A . . . . . . . . . . . . . . . . . . . . . . 198
ENGINE OIL DIPSTICK - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
CYLINDER BLOCK - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
CYLINDER BLOCK - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
CRANK SHAFT BEARINGS - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
CONNECTING RODS AND PISTONS - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
ROCKER ARM/SHAFT/TAPPED/PUSH ROD - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . 210
OIL PUMP - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
CYLINDER HEAD WITH VALVES - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
AUXILIARY DRIVE - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
WATER PUMP INLET - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
OIL COOLER - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
OIL COOLER, CONTINUED - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
NO ALTERNATOR MOUNTING - 0400A . . . . . . . . . . . . . . . . (2 new pages added on 03/02/2011)
EXHAUST ELBOW - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
TURBOCHARGER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
TIMING GEAR COVER - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
AIR COMPRESSOR MOUNTING - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
ENGINE WIRING HARNESS - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
ENGINE WIRING HARNESS - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
EXHAUST GAS RECIRCULATION (EGR) - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
LIFT STRAPS - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
LIFT STRAPS - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
PRIMARY FUEL FILTER SEAL KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
REPLACEMENT - WATER PUMP - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
MAIN BEARING - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
CONNECTING ROD BEARINGS - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
THRUST BEARING - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
SUCTION CONTROL VALVE - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
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FUEL FILTER ELEMENT SERVICE KIT - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
ENGINE SHORT BLOCK - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
COMPLETE BLOCK ASSEMBLY - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
ENGINE SHORT BLOCK - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
PISTON-LINER KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
SEAL KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
SERVICE KIT CYLINDER HEAD BOLT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
CYLINDER LINING PACKING - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
CAMSHAFT KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
CYLINDER HEAD KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
FUEL FILTER ELEMENT SERVICE KIT - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
AIR COMPRESSOR KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
PISTON RING PACK - 0400A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
EXHAUST MANIFOLD REMOVAL - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
EGR VALVE GASKET KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
SERVICE KIT - EGR - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
CYLINDER HEAD REMOVAL - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
ENGINE GASKET KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
ENGINE OVERHAUL KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
ENGINE OVERHAUL KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
STARTER MOTOR KIT - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
ENGINE GASKET KIT FOR LONG BLOCK - 0400A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
GROUP 0500
ENGINE AUXILIARY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
DIFFERENTIAL COOLER HOSES - 0510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
HYDRAULIC OIL COOLER HOSES - 0510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
TRANSMISSION COOLER HOSES - 0510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
COOLING SYSTEM (6090HDW01 / 6090HDW04) - 0510 . . . . . . . . . . . . . . . . . . . . . . . . . 306
COOLING SYSTEM, (6090HDW01 / 6090HDW04) CONTINUED-0510 . . . . . . . . . . . . . . . . . . 308
COOLING SYSTEMS HOSES AND FITTINGS (6090HDW01-6090HDW04) - 0510 . . . . . . . . . . . 310
COOLING SYSTEMS HOSES AND FITTINGS (6090HDW01-6090HDW04) , CONTINUED - 0510 . . . 312
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FAN, FAN DOOR AND FAN GUARD - 0512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
FAN DRIVE PUMP - 0512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
FAN DRIVE MOTOR - 0512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
FAN DRIVE HYDRAULIC HOSES - 0512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
FAN DRIVE HYDRAULIC HOSES, CONTINUED - 0512. . . . . . . . . . . . . . . . . . . . . . . . . . 322
REVERSE FAN DRIVE SOLENOID VALVE - 0512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
ENGINE SPEED CONTROL PEDAL AND SWITCHES (STD) - 0515 . . . . . . . . . . . . . . . . . . . 326
ENGINE SPEED DECELERATOR PEDAL - 0515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
AIR CLEANER (6090HDW01 / 6090HDW04) - 0521 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
ROTARY EJECTOR PRE-CLEANER (6090HDW01-6090HDW04)-5021 . . . . . . . . . . . . . . . . . 332
MUFFLER (6090HDW01-6090HDW04) - 0531 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
ENGINE MOUNTING BRACKETS MUFFLER (6090HDW01-6090HDW04) - 0540 . . . . . . . . . . . . 336
FUEL HOSES AND FITTINGS (6090HDW01-6090HDW04) - 0563 . . . . . . . . . . . . . . . . . . . . 338
FUEL TANK - 0564 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
FAST FILL FUEL SYSTEM - 0564 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
ENGINE CONTROL UNIT (6090HDW01) - 0675 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
INCHING PEDAL - 0715 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
GROUP 0900
STEERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
SECONDARY STEERING (FIELD KIT) - 0930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
SECONDARY STEERING - 0930. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
STEERING SYSTEM (STANDARD) - 0962. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
MAIN MANIFOLD VALVE - 0962 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
FRONT STEERING PLUMBING (STANDARD CONTROLS) - 0963. . . . . . . . . . . . . . . . . . . . 358
REAR STEERING PLUMBING (STANDARD CONTROLS) - 0963 . . . . . . . . . . . . . . . . . . . . 360
STEERING HOSES (STANDARD CONTROLS) - 0963 . . . . . . . . . . . . . . . . . . . . . . . . . . 362
WHEEL LEAN CYLINDER HOSES (STANDARD CONTROLS) - 0963 . . . . . . . . . . . . . . . . . . 364
STEERING CYLINDER PINS - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
FRONT STEERING CYLINDER - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
ARTICULATION CYLINDER PINS - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
ARTICULATION CYLINDER - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
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WHEEL LEAN CYLINDER PINS - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
WHEEL LEAN CYLINDER - 0965. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
GROUP 1000
SERVICE BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
SERVICE BRAKE PEDAL AND VALVE - 1062. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
SERVICE BRAKE ACCUMULATOR AND HOSES - 1063 . . . . . . . . . . . . . . . . . . . . . . . . . 382
SERVICE BRAKE ACCUMULATOR - 1064 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
PARK BRAKE HYDRAULIC HOSES - 1100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
GROUP 1300
MISCELLANEOUS VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
TRADEMARKS AND LABELS - 1322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
CAB DECALS AND LABELS - 1322 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
ENGINE OIL DRAIN LINE (6090HDW01 / 6090HDW04) - 1369 . . . . . . . . . . . . . . . . . . . . . . 394
CENTRAL LUBRICATION LINES AND FITTINGS - 1370 . . . . . . . . . . . . . . . . . . . . . . . . . 396
REAR HITCH - 1511 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
GROUP 1600
VEHICLE ELECTRICAL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
BATTERIES AND BATTERY CABLE (1000 CCA) (6090HDW01-6090HDW04) - 1671 . . . . . . . . . . 402
BATTERIES AND BATTERY CABLE (1400 CCA) (6090HDW01-6090HDW04) - 1671 . . . . . . . . . . 404
ALTERNATOR (100 AMP) (6090HDW01 / 6090HDW04) - 1672. . . . . . . . . . . . . . . . . . . . . . 406
ALTERNATOR (130 AMP) (6090HDW01 / 6090HDW04) - 1672. . . . . . . . . . . . . . . . . . . . . . 408
15 AMP POWER CONVERTER (24V TO 12V) - 1672 . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
25 AMP POWER CONVERTER (24V TO 12V) - 1672 . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
FRONT DRIVING AND SIGNAL LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
TAIL LIGHTS - 1673. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
REAR, MID-FRAME AND UNDER FRAME CAB WORK LIGHTS - 1673 . . . . . . . . . . . . . . . . . 418
FRONT AND REAR CAB LIGHTS - 1673. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
CAB SIDE WORK LIGHTS - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
ENGINE COMPARTMENT WORK LIGHTS - 1673. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
SNOW LIGHT BRACKETS - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
BEACON LIGHT BRACKETS - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
INTERIOR LIGHT - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
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MAIN WIRING - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
ENGINE WIRING HARNESS (6090HDW01) - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
TRANSMISSION WIRING HARNESS - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
CAB INTERIOR WIRING HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
CAB ROOF WIRING HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
CAB TILT CONSOL WIRING HARNESS (STD CONTROLS) - 1674 . . . . . . . . . . . . . . . . . . . 442
BLADE IMPACT VALVE WIRING HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
FRONT PLATFORM HARNESS - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
FRONT PLATFORM HARNESS, CONTINUED - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . 448
REAR PLATFORM HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
MIDSTRUCTURE HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
WHEEL LEAN SENSOR HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
FRONT LIGHT HARNESS - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456
ENGINE WIRING HARNESS (6090HDW01) - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
ENGINE WIRING HARNESS (6090HDW01) , CONTINUED- 1674 . . . . . . . . . . . . . . . . . . . . 460
ENGINE WIRING HARNESS (6090HDW01) , CONTINUED- 1674 . . . . . . . . . . . . . . . . . . . . 462
ENGINE FRAME HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
TRANSMISSION WIRING HARNESS - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
CAB INTERIOR WIRING HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
CAB INTERIOR WIRING HARNESS, CONTINUED - 1674 . . . . . . . . . . . . . . . . . . . . . . . . 470
FUSE PANEL - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479a - 479d
FLEX LOAD CONTROLLER POWER CABLE - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
RADIO WIRING TO INSIDE CAB - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482
SEALED SWITCH MODULE (STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . 484
SEALED SWITCH MODULE (STANDARD CONTROLS) - 1674. . . . . . . . . . . . . . . . . . . . . . 486
FLEX LOAD CONTROLLER (WITH AUTOSHIFT) - 1675 . . . . . . . . . . . . . . . . . . . . . . . . . 488
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Table of Contents
CAB DISPLAY MINITOR (STANDARD CONTROLS) - 1675. . . . . . . . . . . . . . . . . . . . . . . . 490
CAB DISPLAY MONITOR ALTERNATE MOUNTING BRACKET - 1675 . . . . . . . . . . . . . . . . . 492
FRONT CONSOLE SWITCHES (STANDARD CONTROLS) - 1676 . . . . . . . . . . . . . . . . . . . . 494
REAR STEERING SENSOR (STANDARD CONTROLS) - 1676. . . . . . . . . . . . . . . . . . . . . . 496
DRAFT FRAME SENSORS - 1676 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
GROUP 1700
FRAME, CHASSIS OR
SUPPORTING STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
MAIN FRAME - 1741 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
ENGINE FRAME - 1741. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
FUEL TANK BOTTOM GUARD - 1746 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
GRILL HOUSING - 1747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
PUSH BLOCK - 1749 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
REAR COUNTER WEIGHT - 1749 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512
GROUP 1800
OPERATOR'S STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
LOW PROFILE CAB WITH DOORS AND OPENING WINDOWS - 1811 . . . . . . . . . . . . . . . . . 516
LOW PROFILE CAB WITH DOORS, AND OPENING WINDOWS (GRADE PRO) - 1811 . . . . . . . . 518
CAB ISOLATORS - 1811 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
CAB TRIM PANELS AND HEADLINER (LOW PROFILE) (STANDARD CONTROLS) - 1812 . . . . . . 522
CAB TRIM PANELS AND HEADLINER (LOW PROFILE) (STANDARD CONTROLS) CONTINUED -
1812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
CAB FLOORMAT (STANDARD CONTROLS) - 1812 . . . . . . . . . . . . . . . . . . . . . . . . . . . 526
CAB REAR INTERIOR PANELS - 1812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528
CAB ROOF - 1813 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
CAB DOORS (LOW PROFILE CAB) - 1813 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532
CAB DOORS (LOW PROFILE CAB) CONTINUED - 1813 . . . . . . . . . . . . . . . . . . . . . . . . . 534
OPENING WINDOWS (LOW PROFILE CAB) - 1813 . . . . . . . . . . . . . . . . . . . . . . . . . . . 536
FRONT WINDSHIELD WIPER (LOW PROFILE CAB) - 1814 . . . . . . . . . . . . . . . . . . . . . . . 538
REAR WINDSHIELD WIPER (LOW PROFILE CAB) - 1814 . . . . . . . . . . . . . . . . . . . . . . . . 540
LOWER FRONT WINDSHIELD WIPER - 1814. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
LOWER WIPER DISABLE SENSOR - 1814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
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CAB STATIONARY FRONT CONSOLE - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
CAB SIDE CONSOL (STANDARD CONTROLS) - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . . 548
FRONT CONSOLE (STANDARD CONTROLS) - 1816. . . . . . . . . . . . . . . . . . . . . . . . . . . 550
FRONT CONSOLE (STANDARD CONTROLS) CONTINUED - 1816 . . . . . . . . . . . . . . . . . . . 552
STANDARD CONTROL LINKAGES - 1816. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
ONE HAND BLADE LIFT CONTROL LEVER KIT - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . 556
AIR SEAT SUSPENSION COMPONENTS (STANDARD) - 1821 . . . . . . . . . . . . . . . . . . . . . 558
AIR SEAT SUSPENSION COMPONENTS (STANDARD)CONT - 1821 . . . . . . . . . . . . . . . . . . 560
CAB STEPS - 1822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564
CAB HEATER HOSES (6090HDW01 / 6090HDW04) (WITHOUT COOLANT HEATER) - 1831 . . . . . 566
HEATER AND AIR CONTITIONING DUCTING - 1831 . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
HEATER AND AIR CONTITIONING DUCTING, CONTINUED - 1831 . . . . . . . . . . . . . . . . . . . 570
HEATER AND AIR CONDITIONER FILTER, FILTER HOUSING, AND COVER - 1831 . . . . . . . . . . 572
HVAC POWERED RECLINER - 1831 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
HEATING AND AIR CONDITIONING LINES AND CONTROLS - 1831 . . . . . . . . . . . . . . . . . . 576
HEATING AND AIR CONDITIONING LINES AND CONTROLS, CONTINUED - 1831 . . . . . . . . . . 578
HVAC MODULE COMPONENTS - 1832 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
AIR CONDITIONING HOSES (6090HDW01 / 6090HDW04) - 1832 . . . . . . . . . . . . . . . . . . . . 582
AIR CONDITIONING COMPRESSOR, PULLEY AND SERVICE KITS - 1832. . . . . . . . . . . . . . . 584
GROUP 1900
SHEET METAL AND STYLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
HOOD AND HOOD SUPPORTS (6090HDW01 / 6090HDW04) - 1911 . . . . . . . . . . . . . . . . . . 588
SERVICE DOORS - 1912 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
MISC COVERS AND SHIELDS - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
MAIN FRAME FRONT SIDE COVERS - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
CONTROL VALVES (STANDARD) - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
TRANSMISSION VALVE GUARDS - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
GROUP 2000
SAFETY, CONVENIENCE AND
MISCELLANEOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
INTERIOR REAR VIEW MIRROR - 2002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
EXTERIOR MIRROR - 2002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604
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HORN - 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 606
REVERSE ALARM - 2004. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608
FRONT WINDOW SUN VISOR - 2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
REAR WINDOW SUN VISOR - 2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
GROUP 2100
VEHICLE MAIN HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615
MAIN HYDRAULIC PUMP - 2161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616
MAIN HYDRAULIC PUMP, CONTINUED - 2161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
MAIN CONTROL VALVE MOUNTING BRACKETS - 2162. . . . . . . . . . . . . . . . . . . . . . . . . 620
RIGHT 4 FUNCTION CONTROL VALVE - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622
LEFT 5 FUNCTION CONTROL VALVE - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624
RIGHT BLADE LIFT VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
LEFT BLADE LIFT VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
REAR STEERING VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630
WHEEL LEAN VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
CIRCLE SIDE SHIFT VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634
BLADE SIDE SHIFT VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 636
CIRCLE ROTATE VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
BLADE TILT VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
RIGHT MAIN HYDRAULIC CONTROL VALVE INLET AND OUTLET SECTIONS - 2162. . . . . . . . . 642
LEFT MAIN HYDRAULIC CONTROL VALVE INLET AND OUTLET SECTIONS - 2162 . . . . . . . . . 644
SCARIFIER VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 646
RIPPER VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648
RIGHT AUXI;IARY VALVE SECTION WITH FLOAT - 2162 . . . . . . . . . . . . . . . . . . . . . . . . 650
LEFT 5 FUNCTION CONTROL VALVE KIT - 2162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 652
MAIN HYDRAULIC MANIFOLD VALVE (WITH SECONDARY STEERING) - 2162 . . . . . . . . . . . . 654
MAIN HYDRAULIC MANIFOLD VALVE (WITHOUT SECONDARY STEERING) - 2162 . . . . . . . . . 656
OIL COOLER BYPASS VALVE - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 658
MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS) - 2163 . . . . . . . . . . . . . . . . . . . . 660
MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS) CONTINUED - 2163 . . . . . . . . . . . . 662
HYDRAULIC LOAD SENSE HOSES (STANDARD CONTROLS)-2163 . . . . . . . . . . . . . . . . . . 664
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Table of Contents
MAIN HYDRAULIC FILTER - 2164 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 666
HYDRAULIC RESERVOIR - 2164 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 668
GROUP 3400
GRADING DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671
14` X 27" X 1" MOLDBOARD (5/8" X 8" CUTTING EDGES) - 3401 . . . . . . . . . . . . . . . . . . . . 672
MOLDBOARD OVERLAYS (8" CUTTING EDGE) (5/8" HARDWARE) - 3401 . . . . . . . . . . . . . . . 674
MOLDBOARD OVERLAYS (8" CUTTING EDGE) (5/8" HARDWARE) - 3401 . . . . . . . . . . . . . . . 675
RIGHT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) - 3401 . . . . . . . . . . . . . . . . 676
LEFT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) - 3401 . . . . . . . . . . . . . . . . . 678
INTEGRATED GRADE CONTROL MAST MOUNTS (HARDWARE) - 3400 . . . . . . . . . . . . . . . 680
DRAFT FRAME - 3400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 682
SADDLE FRAME - 3442 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684
BLADE TILT FRAME - 3443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 686
CIRCLE FRAME - 3443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688
EXTENDED LIFE CIRCLE INSERTS - 3443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 690
STANDARD BLADE INSERTS - 3443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 692
CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH) - 3450. . . . . . . . . . . . . . . . . . . . . . . . . 694
CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH), CONTINUED - 3450 . . . . . . . . . . . . . . . . . 696
ROTARY MANIFOLD (STANDARD CONTROLS) - 3460 . . . . . . . . . . . . . . . . . . . . . . . . . 698
BLADE IMPACT SYSTEM (STANDARD CONTROLS)(FIELD KIT) - 3460 . . . . . . . . . . . . . . . . 700
BLADE IMPACT VALVE - 3460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
BLADE IMPACT SWITCH (STANDARD CONTROLS) - 3460 . . . . . . . . . . . . . . . . . . . . . . . 704
BLADE LIFT CYLINDER HYDRAULIC HOSES (STANDARD CONTROLS) - 3460 . . . . . . . . . . . . 706
BLADE TILT AND SIDE SHIFT HYDRAULIC HOSES (STANDARD CONTROLS) - 3460 . . . . . . . . 708
CIRCLE ROTATE MOTOR HOSES (STANDARD CONTROLS) - 3463 . . . . . . . . . . . . . . . . . . 710
CIRCLE SIDE SHIFT CYLINDER HOSES (STANDARD CONTROLS) - 3463 . . . . . . . . . . . . . . 712
BLADE IMPACT SYSTEM HOSES (STANDARD CONTROLS) - 3463 . . . . . . . . . . . . . . . . . . 714
BLADE IMPACT SYSTEM ACCUMULATOR - 3463 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
SADDLE LOCK PIN HOSES - 3463 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
BLADE LIFT CYLINDER - 3465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720
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Table of Contents
BLADE SLIDE CYLINDER - 3465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722
BLADE TILT CYLINDER - 3465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724
CIRCLE SIDE SHIFT CYLINDER - 3465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726
SADDLE LOCK PIN - 3465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728
CIRCLE ROTATE MOTOR - 3467 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 730
GROUP 4200
GROUND CONDITIONING TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733
REAR RIPPER, SCARIFIER - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734
REAR RIPPER / SCARIFIER (FIELD KIT) - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736
REAR SCARIFIER SHANKS - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
MID MOUNTED DOZER BLADE - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
MID MOUNTED DOZER BLADE - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
RIPPER PLUMBING - 4263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742
RIPPER PLUMBING (FIELD KIT) - 4263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744
CYLINDER - 4265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 746
REAR RIPPER / SCARIFIER CYLINDER - 4265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748
870160 - 770G GRADER - DEC 09 25 Rev A

870160 - 770G GRADER - DEC 09 26 Rev A

GENERAL INFORMATION
870160 - 770G GRADER - DEC 09 27 Rev A

870160 - 770G GRADER - DEC 09 28 Rev A

LIST OF ABBREVIATION
A Ampere IN³ Cubic Inch

AC Alternating Current INCD Including
AH Ampere Hours INCL Includes
AMP Ampere ID Internal/Inside Diameter
APPL This Application Only KG Kilogram
approx Approximately KM/H Kilometer Per Hour
AR As Required KPA Kilopascal
ASSY Assembly kW Kilowatt
AUX Auxiliary LGTH Length
BRKS Brackets LHS Left hand Side
CA Convenience Assembly LT Long Track
CCW Counter Clockwise LUBE Lubrication
CTD Control Traction Differential LED Light Emitting Diode
CTL Cut to Length LB Pound
CW Clockwise MTG Mounting
CYL Cylinder MFWD Mechanical Front Wheel Drive
DB Decibels M Meter
DBH Diameter at Breast Height MA Milliampere
DC Direct Current M³ Cubic Meter
DEG OR ° Degree MIN Minimum
DIA Diameter MM Millimeter
DIFF Differential MM³ Cubic Millimeter
EGS Electronic Gear Shifting MPA Megapascal
EXT Extension N Newton
ENG Engine NA Not Applicable
FMC Front Mount Cab NLA No Longer Available
FTIB Foot Pound NSEP Not Supplied Separately
FWD Forward NSI Non Stock Item
FRT Front OS Oversize
FNR Forward, Neutral, Reverse OD Outside Diameter
GAL/MIN Gallon Per Minute ORD Also Order
GR Grade P/N Part Number
HFWD Hydraulic Front Wheel Drive PRESS Pressure
HZ Hertz PTO Power Take Off
HT High Tensile Q/A Quick Attach
HP Horse Power QTY Quantity
HEX Hexagonal REV Revision
HYD Hydraulic RHS Right Hand Side
HSG Housing RSG Recommended Service Guide
870160 - 770G GRADER - DEC 09 29 Rev A

ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model, B-PIN and VIN number of your BELL product.
2. The part number.
3. The section, page and item where the part appears in the parts manual.
4. The quantity required.
5. Your order number.
6. The delivery address.
7. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
870160 - 770G GRADER - DEC 09 30 Rev A

BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts
Bulletins into this manual as follows:
I. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the 87xxxxx
number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED SIGNATURE
NAME
870160 - 770G GRADER - DEC 09 31 Rev A

BULLETINS
INSERT BY
BULLETIN NO. DATE RECEIVED SIGNATURE
NAME
870160 - 770G GRADER - DEC 09 32 Rev A

SERIAL NUMBER PLATES
SERIAL NUMBER LOCATION
EACH 770G MOTOR GRADER MAY HAVE FIVE SERIAL NUMBER PLATES: ONE FOR THE PRODUCT
IDENTIFICATION NUMBER, ONE FOR THE ENGINE, ONE FOR THE TRANSMISSION, ONE FOR THE
HYDRAULIC PUMP AND ONE FOR THE DIFFERENTIAL.
THE PRODUCT IDENTIFICATION NUMBER PLATE IS LOCATED BELOW THE OPERATOR’S

PLATFORM ON THE LEFT-HAND SIDE OF THE MAIN FRAME. THIS IS THE SERIAL NUMBER USED IN
THIS CATALOG UNLESS OTHERWISE NOTED IN THE SERIAL NUMBER COLUMN.
THE ENGINE SERIAL NUMBER PLATE IS LOCATED ON THE LEFT-HAND SIDE OF THE CYLINDER
BLOCK ABOVE THE STARTING MOTOR.
THE TRANSMISSION SERIAL NUMBER PLATE IS LOCATED ON THE LOWER LEFT OF THE
TRANSMISSION HOUSING.
THE HYDRAULIC PUMP SERIAL NUMBER PLATE IS LOCATED ON THE BOTTOM OF THE PUMP.
THE DIFFERENTIAL SERIAL NUMBER PLATE IS LOCATED ON THE COVER, RIGHT LOWER, BELOW
THE DRIVE SHAFT INPUT.
NOTE: IN THE TRANSMISSION SECTION, TRANSMISSION SERIAL NUMBER INFORMATION IS

PROVIDED AS FOLLOWS: (1) WHEN ASTERISKS (******) ARE LISTED IN PLACE OF A SERIAL
NUMBER, A SERIAL NUMBER CHANGE WAS MADE AND "IT" CAN BE FOUND IN THE REMARKS
COLUMN IN THE PUBLICATION. (2) WHEN X’S (XXXXXX) ARE LISTED IN PLACE OF A SERIAL
NUMBER, A SERIAL NUMBER CHANGE WAS NOT AVAILABLE AT TIME OF PUBLICATION. LEFT SIDE
AND RIGHT SIDE, FRONT AND REAR OF THE MOTOR GRADER ARE VIEWED BY FACING IN THE
DIRECTION OF MOTOR GRADER FORWARD TRAVEL. WHENEVER SERIAL NUMBERS ARE
REQUIRED ON ALL WARRANTY CLAIMS OR CORRESPONDENCE PERTAINING TO THIS PRODUCT,
IT IS EXTREMELY IMPORTANT THAT ALL CHARACTERS BE FURNISHED. THIS POINT CANNOT BE
OVEREMPHASIZED.
870160 - 770G GRADER - DEC 09 33 Rev A

PRODUCT IDENTIFICATION NUMBER
1. DESIGNATES GRADER MANUFACTURER DW - JOHN DEERE DAVENPORT WORKS

2. DESIGNATES GRADER MODEL 770G
3. DESIGNATES GRADER CONFIGURATION X
4. DESIGNATES GRADER SERIAL NUMBER 123456
5. DESIGNATES UNIT TYPE MOTOR GRADER
870160 - 770G GRADER - DEC 09 34 Rev A

ENGINE SERIAL NUMBER PLATE
FIRST LINE (ENGINE SERIAL NUMBER) DEFINES

RG - JOHN DEERE WATERLOO ENGINE WORKS MANUFACTURER
6 NUMBER OF CYLINDERS
090 (9.0 LITERS) TOTAL DISPLACEMENT
H - TURBO CHARGED DIESEL WITH AIR-TO-AIR INTERCOOLER TYPE OF ASPIRATION
XXXXXX (SIX DIGITS) ENGINE SERIAL NUMBER
SECOND LINE (ENGINE MODEL NUMBER) DEFINES

6090HDW01 770G TIER 3 MOTOR GRADER
6090HDW04 770G STAGE II MOTOR GRADER
6 NUMBER OF CYLINDERS
090 (9.0 LITERS) TOTAL DISPLACEMENT
H - TURBO CHARGED DIESEL WITH AIR-TO-AIR INTERCOOLER TYPE OF ASPIRATION
DW - JOHN DEERE DAVENPORT WORKS USER FACTORY
XX (TWO DIGITS) SPECIFIC APPLICATION
870160 - 770G GRADER - DEC 09 35 Rev A

SERIAL NUMBER LISTING INFORMATION
SERIAL NUMBER INFORMATION IS LISTED TO SHOW ON WHICH MACHINES EACH PART CAN BE
USED; FOR EXAMPLE:
- THE PART CAN BE USED ON ALL MACHINES.

000000- THE PART CAN BE USED ON ALL MACHINES BEGINNING WITH THE SERIAL NUMBER
LISTED.
-000000 THE PART CAN BE USED ON ALL MACHINES UP TO AND INCLUDING THE SERIAL NUMBER
LISTED.
000000-000000 THE PART CAN BE USED ON ALL MACHINES BETWEEN AND INCLUDING THE SERIAL
NUMBERS LISTED.
WHEN XXXXXX’S ARE LISTED IN PLACE OF A SERIAL NUMBER, A SERIAL NUMBER CHANGE WAS
MADE BUT THE EXACT SERIAL NUMBER WAS NOT AVAILABLE WHEN THE CATALOG WAS
PRODUCED.
DIRECTION ARROW
ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE UNIT. "RIGHT-HAND"
AND "LEFTHAND" SIDES ARE DETERMINED BY FACING IN THE DIRECTION OF MACHINE FORWARD
TRAVEL.
BOX-ENCLOSED ILLUSTRATIONS
A KEY NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCLOSING ALL PARTS
SOLD AS A SERVICE ASSEMBLY.
COMPLETE GOODS LISTINGS
COMPLETE GOODS ARE LISTED IN BOLD FACE TYPE. ORDER SEPARATELY. DO NOT INCLUDE ON
REPLACEMENT PARTS ORDER.
SI UNITS OF MEASURE
METRIC DIMENSIONS ARE GIVEN, WHERE APPLICABLE, THROUGHOUT THIS PARTS CATALOG.
REMARKS AND ABBREVIATIONS
REMARKS AND ABBREVIATIONS MAY APPEAR THROUGHOUT THE PARTS CATALOG. REFER TO
THE FOLLOWING CHARTS FOR TRANSLATIONS TO LANGUAGES OTHER THAN ENGLISH.
870160 - 770G GRADER - DEC 09 36 Rev A

MACHINE SPECIFICATIONS
A—Height-to-Top of Cab D—Tandem Axle Spacing G—Overall Length

I—Overall Length with
B—Height-to-Top of Exhaust E—Blade base H—Overall Length with
Scarifier and Ripper
C—Height-to-Top of Blade Lift F—Wheelbase Scarifier
Cylinders
NOTE: Specifications and design subject to change without notice. Wherever applicable, specifications are
in accordance with SAE standards. Except where otherwise noted, these specifications are based on a
machine with 14-24, 12-PR G2 tires, 3.66 m x 610 mm
x 22 mm (12 ft x 24 in x .88 in) moldboard with 152 mm x 16 mm (6 in x 5/8 in) cutting edges, and standard
equipment. Weights include lubricants, coolants, full fuel tank and 79 kg (175 lb) operator.
Item Measurement Specification
A—Height-to-Top of Standard Cab Distance 3.18 m

10 ft 5.0 in.
A—Height-to-Top of Full-Height Cab Distance 3.40 m

11 ft 2 in.
B—Height-to-Top of Exhaust Distance 3.13 m

10 ft 3 in.
C—Height-to-Top of Blade Lift Distance 3.05 m

Cylinders 10 ft 0 in.
870160 - 770G GRADER - DEC 09 37 Rev A

D—Tandem Axle Spacing Distance 1.54 m

5 ft 1 in.
E—Blade base Length 2.57 m

8 ft 5 in.
F—Wheelbase Length 6.16 m

20 ft 3 in.
G—Machine Overall Length 8.88 m

29 ft 2 in.
H—Machine with Scarifier Overall Length 9.69 m

31 ft 9 in.
I—Machine with Scarifier and Ripper Overall Length 10.59 m

34 ft 9 in.
NOTE: Too much weight may wear power train parts faster than normal and could affect the warranty. Check
your warranty.
770G and 770GP SAE Operating Weights with Standard Equipment
Front Weight 4314 kg

9510 lb
Rear Weight 11 440 kg

25 220 lb
Total Weight 15 753 kg

34 730 lb
870160 - 770G GRADER - DEC 09 38 Rev A

770G and 770GP Typical Operating Weights with Front Push Block and Ripper
Front1 Weight 5605 kg

12 358 lb
Rear1 Weight 13 175 kg

29 047 lb
Total1 Weight 18 781 kg

41 405 lb
Maximum Operating Weight Weight 21 772 kg

48 000 lb
NOTE: Too much weight may wear power train parts faster than normal and could affect the
warranty. Check your warranty.
772G and 772GP SAE Operating Weights with Standard Equipment
Front Weight 4890 kg

10 780 lb
Rear Weight 11 857 kg

26 140 lb
Total Weight 16 747 kg

36 920 lb
Maximum front axle weight and maximum rear axle weight are not permissible on the same machine as
maximum total machine weight will be exceeded. Check with tire manufacturer for recommended maximums
for tire specifications.
870160 - 770G GRADER - DEC 09 39 Rev A

772G and 772GP Typical Operating Weights with Front Push Block and Ripper
Front1 Weight 6177 kg

13 618 lb
Rear1 Weight 13 427 kg

29 602 lb
Total1 Weight 19 604 kg

43 220 lb
Maximum Operating Weight Weight 21 772 kg

48 000 lb
Item Measurement Specification 770G and 770GP—9.0L Tier 3/Stage IIIA Engine and 9.0L Stage II
Engine
Gear 1 Net Engine Power 123 kW

165 hp

167 hp

184 hp

198 hp

210 hp

220 hp

225 hp

230 hp
Maximum front axle weight and maximum rear axle weight are not permissible on the same machine as
maximum total machine weight will be exceeded. Check with tire manufacturer for recommended
maximums for tire specifications
870160 - 770G GRADER - DEC 09 40 Rev A

772G and 772GP—9.0L Tier 3/Stage IIIA Engine and 9.0L Stage II Engine
Gear 1 (6WD On) Net Engine Power 145 kW

194 hp

198 hp
Gears 3—4 (6WD On) Net Engine Power 164 kW

220 hp

234 hp

240 hp

245 hp

235 hp
770G, 770GP, 772G, and 772GP Forward Travel Speeds with No Tire Slip @ 2180 rpm with 14.0-R24
Tires:
Shift Lever Position 1 Speed 3.9 km/h

2.4 mph

3.4 mph

4.8 mph

6.8 mph

10.1 mph

14.3 mph

19.9 mph

28.1 mph
870160 - 770G GRADER - DEC 09 41 Rev A

Drain and Refill Capacities
Fuel Tank Capacity 416.4 L

110 gal
Cooling System Capacity 49.2 L

13 gal
Engine Oil, including filter Capacity 26.9 L

7.1 gal
Transmission, including filter Capacity 22.7 L

6.0 gal
Axle Housing Capacity 36.0 L

9.5 gal
Hydraulic Reservoir Capacity 53 L

14 gal
Tandem Housings Capacity (each) 75.7 L

20.0 gal
Circle Gearbox Capacity 5.7 L

1.5 gal
6WD Hubs—772G and 772GP Capacity (each) 7.0 L

7.5 qt
870160 - 770G GRADER - DEC 09 42 Rev A

SERVICE KITS
REQUIRED PARTS FOR 770G

PART DESCRIPTION PART NO 100HR 250HR 500HR 1000HR 2000HR 4000HR
SERVICE KIT NO 361834 361835 361836 361837
FILTER, HYDR.DIFF-LOCK AT335492 X X X X
FILTER, TRANSMISSION AT335492 X X X X
FILTER, ENGINE OIL RE521420 X X X X
FILTER, AIR OUTER AT175223 X
KIT, FUEL FILTER,

PRIMARY AND RE525523 X
SECONDARY
ELEMENT, UDF TR5 FUEL

227553 X
FILTER
FILTER AT101565 X
FILTER, MAIN HYDRAULIC AT367840 X
ELEMENT, AIR SECONDRY 218381 X
SEAL R526607 X
870160 - 770G GRADER - DEC 09 43 Rev A

870160 - 770G GRADER - DEC 09 44 Rev A

GROUP 0100
WHEELS & TYRES & TRACKS
870160 - 770G GRADER - DEC 09 45 Rev A

GROUP 0100 - WHEELS & TYRES & TRACKS
WHEELS (17 IN. X 25 IN.) - 0111
870160 - 770G GRADER - DEC 09 46 Rev A

WHEELS (17 IN. X 25 IN.) - 0111
ITEM PART NUMBER QTY DESCRIPTION REMARKS

1 19H2158 14 CAP SCREW
2 AT182580 1 RIM (FOR 550/65R25 TYRE)
3 T27193 1 WHEEL RING
4 T27194 1 WHEEL RING
5 T59933 1 O-RING
6 T151797 14 WASHER
7 AT25226 1 TYRE VALVE SYSTEM
870160 - 770G GRADER - DEC 09 47 Rev A

870160 - 770G GRADER - DEC 09 48 Rev A

GROUP 0200
AXLES AND SUSPENSION SYSTEMS
870160 - 770G GRADER - DEC 09 49 Rev A

GROUP 0200 - AXLES AND SUSPENSION SYSTEMS
TANDEM HOUSING - 201
870160 - 770G GRADER - DEC 09 50 Rev A

TANDEM HOUSING - 201

1 19M7788 8 SCREW
2 AT345242 1 HOUSING
3 H150941 34 CAP SCREW
4 T158338 1 COVER
5 T158340 1 GASKET
6 T158509 3 COVER
7 T158511 4 GASKET
8 T233898 2 GASKET
9 T233899 2 PLATE
10 T251312 1 COVER
11 T78662 2 DRAIN PLUG
12 U17409 2 O-RING
13 T56112 2 ELBOW FITTING
14 U14273 2 BREATHER
15 T246935 4 PLATFORM
870160 - 770G GRADER - DEC 09 51 Rev A

TANDEM DRIVE AND PLANETARY - 0201
870160 - 770G GRADER - DEC 09 52 Rev A

TANDEM DRIVE AND PLANETARY - 0201

1 R77664 3 SHAFT
2 R112079 6 THRUST WASHER
3 R108997 3 PINION
4 R63575 144 NEEDLE ROLLER
5 R71929 3 WASHER
6 R72430 1 SNAP RING
7 R131113 1 PLANET PINION CARRIER
8 R94546 1 SPACER
9 R81162 1 BOLT
10 R94545 1 LOCK PLATE
11 F3171R 3 O-RING
12 R131114 1 PINION SHAFT
13 R165474 1 GEAR
14 R54380 2 DOWEL PIN
16 R52389 1 SHIM
870160 - 770G GRADER - DEC 09 53 Rev A

FINAL DRIVE AND TANDEM PIVOT - 0201
870160 - 770G GRADER - DEC 09 54 Rev A

FINAL DRIVE AND TANDEM PIVOT - 0201

1 T157952 3 SNAP RING
2 T157945 1 DRIVE SPROCKET
3 JD8989 2 BEARING CONE
4 JD8272 2 BEARING CUP
5 19M7417 16 CAP SCREW
6 T241241 8 ROD
7 T157944 1 RETAINER
8 T158335 AR SHIM
9 T158334 AR SHIM
10 T215516 6 THRUST WASHER
11 T157943 1 PIVOT
12 T71306 1 ORIFICE
13 JD7781 1 LUBRICATION FITTING
14 R135543 22 WASHER
15 19M7488 22 CAP SCREW
16 T215515 2 WEAR RING
17 T157942 1 DRIVE SHAFT
18 14M7398 8 NUT
19 T206434 2 O-RING
20 T229191 1 HOUSING
21 19M8190 12 CAP SCREW
22 R135543 12 WASHER
23 U17409 1 O-RING
24 T78662 1 DRAIN PLUG
25 AR75527 1 SEAL
26 T41677 1 O-RING
28 24M7294 4 WASHER
30 24M7242 3 WASHER
870160 - 770G GRADER - DEC 09 55 Rev A

SERVICE BRAKES - 0201
870160 - 770G GRADER - DEC 09 56 Rev A

SERVICE BRAKES - 0201

1 R131225 1 PLATE
3 40M7042 2 SNAP RING
5 RE65008 5 BRAKE DISK
6 R150895 6 PLATE
870160 - 770G GRADER - DEC 09 57 Rev A

AXLE AND DRIVE CHAIN - 0201
870160 - 770G GRADER - DEC 09 58 Rev A

AXLE AND DRIVE CHAIN - 0201

1 11M7085 1 COTTER PIN
2 CE19711 1 NUT
3 T158599 1 SPACER
4 T158248 1 CHAIN SPROCKET
5 R48437 1 SHIM
10 AT362293 1 SEAL
11 CE19992 1 HALF AXLE (ALSO ORDER CE19711)
14 AT334299 4 LINK
15 AT44583 AR CHAIN LINK
16 AT334298 1 ROLLER CHAIN
17 T159985 1 PLATE (USE ON FRONT AXLE ONLY)
18 T159984 1 OIL CUP (USE ON REAR AXLE ONLY)
20 T158339 1 O-RING
21 R135543 16 WASHER
22 19M7489 16 CAP SCREW
23 KV26460 4 MAGNET
870160 - 770G GRADER - DEC 09 59 Rev A

DIFFERENTIAL FITTINGS - 0201
870160 - 770G GRADER - DEC 09 60 Rev A

DIFFERENTIAL FITTINGS - 0201

1 AH125760 1 HYD. QUICK-CONNECT COUPLER
2 R132115 1 ELBOW FITTING
3 R26448 1 O-RING
4 R77175 1 COVER
870160 - 770G GRADER - DEC 09 61 Rev A

SPIRAL BEVEL ASSEMBLY - 0210
870160 - 770G GRADER - DEC 09 62 Rev A

SPIRAL BEVEL ASSEMBLY - 0210

1 YZ120662 1 RING GEAR AND PINION
870160 - 770G GRADER - DEC 09 63 Rev A

INPUT YOKE - 0210
870160 - 770G GRADER - DEC 09 64 Rev A

INPUT YOKE - 0210

1 R100500 1 SEAL
2 R107600 1 UNIVERSAL JOINT YOKE
870160 - 770G GRADER - DEC 09 65 Rev A

AXLE HOUSING AND SHAFT - 0210
870160 - 770G GRADER - DEC 09 66 Rev A

AXLE HOUSING AND SHAFT - 0210

870160 - 770G GRADER - DEC 09 67 Rev A

INPUT HOUSING WITH PARK BRAKE COVER - 0210
870160 - 770G GRADER - DEC 09 68 Rev A

INPUT HOUSING WITH PARK BRAKE COVER - 0210

1 A4540R 1 O-RING
4 RE33887 1 SEAL
5 RE58664 2 FITTING
6 R126117 1 COVER
7 R135543 15 WASHER
8 R26448 2 O-RING
9 R27218 2 FITTING PLUG
10 R35365 2 SHIM
11 R35366 2 SHIM
12 R35367 1 SHIM
13 YZ120167 1 WASHER
14 R48776 1 NUT
15 R51196 1 SHIM
16 R51197 1 SHIM
17 R51198 1 SHIM
18 R51199 1 SHIM
19 R56308 1 WASHER
21 19M7409 15 CAP SCREW
870160 - 770G GRADER - DEC 09 69 Rev A

BRAKE ASSEMBLY WITHOUT FINAL DRIVE - 0210
870160 - 770G GRADER - DEC 09 70 Rev A

BRAKE ASSEMBLY WITHOUT FINAL DRIVE - 0210

1 YZ120455 2 PLUG
2 R106789 2 PIPE BUSHING
3 R129458 2 PISTON
4 R131477 2 SEAL
5 R131478 2 SEAL
6 R21612 2 BLEED VALVE
7 R26448 2 O-RING
8 R28782 2 O-RING
9 R51031 2 FITTING
870160 - 770G GRADER - DEC 09 71 Rev A

DIFFERENTIAL LOCK W. VALVE LOW PRESSURE - 210
870160 - 770G GRADER - DEC 09 72 Rev A

DIFFERENTIAL LOCK W. VALVE LOW PRESSURE - 210

1 34H171 1 SPRING PIN
YZ120690 1 HOUSING
3 R60038 2 PACKING
5 YZ121133 1 BEVEL GEAR
6 YZ121134 1 BEVEL GEAR
7 R70111 2 PINION SHAFT
8 YZ120471 4 RING
12 YZ120913 1 HOUSING
13 400R 2 BALL
14 R95116 1 PISTON
15 19H3718 18 CAP SCREW
16 R85226 18 WASHER
17 R34857 1 CLUTCH PLATE
18 R34858 5 CLUTCH PLATE
21 YZ120398 3 COMPRESSION SPRING
23 24H1111 8 WASHER
24 R34513 2 RING
27 R116214 12 SCREW
28 R46323 2 SHIM
29 R46324 4 SHIM
30 R46325 4 SHIM
31 YZ120507 1 BEARING HOUSING W/O BEARING
32 R132574 1 STRUCTURAL TUBING
33 R112210 1 ADAPTER FITTING
34 U17409 1 O-RING
35 15H563 1 PIPE PLUG
36 R120194 12 CAP SCREW
37 14M7295 2 NUT
38 R130036 1 DEFLECTOR
39 T106596 2 SCREW
40 H871R 2 BALL
870160 - 770G GRADER - DEC 09 73 Rev A

DIFFERENTIAL LOCK W. VALVE LOW PRESSURE, CONT - 210
870160 - 770G GRADER - DEC 09 74 Rev A

DIFFERENTIAL LOCK W. VALVE LOW PRESSURE, CONT- 210

41 34M7224 1 SPRING PIN
42 YZ120442 1 VALVE
43 RE58664 1 FITTING
44 F37010010 1 O-RING
45 F37020153 1 O-RING
46 F37010020 1 O-RING
49 R26448 1 O-RING
50 R39112 1 FITTING
51 R26375 1 O-RING
53 R29936 1 O-RING
54 YZ120826 1 OIL LINE
55 24M7028 4 WASHER
56 R26287 O-RING
870160 - 770G GRADER - DEC 09 75 Rev A

MULTIPLE DISC BRAKE DIFF CASE - 0210
870160 - 770G GRADER - DEC 09 76 Rev A

MULTIPLE DISC BRAKE DIFF CASE - 0210

1 RE58664 4 FITTING
2 YZ120522 1 CASE
4 R375R 2 O-RING
870160 - 770G GRADER - DEC 09 77 Rev A

VALVE ASSEMBLY - 0210
870160 - 770G GRADER - DEC 09 78 Rev A


1 19M7887 2 SCREW
2 F85108 1 FITTING PLUG
3 F85112 1 DRAIN PLUG
4 YZ250263 1 PRESSURE RELIEF VALVE
870160 - 770G GRADER - DEC 09 79 Rev A

DRIVESHAFT - 0225
870160 - 770G GRADER - DEC 09 80 Rev A

DRIVESHAFT - 0225

2 AT199661 1 UNIVERSAL DRIVESHAFT
3 AT199084 2 CROSS AND BEARING ASSEMBLY
4 T191021 1 YOKE
870160 - 770G GRADER - DEC 09 81 Rev A

FRONT AXLE AND MOUNTING PIN - 0240
870160 - 770G GRADER - DEC 09 82 Rev A

FRONT AXLE AND MOUNTING PIN - 0240

2 AT194405 2 HYDRAULIC HOSE
3 AT367506 1 PIN
4 AT345539 1 AXLE
6 AT101224 2 BUSHING
7 T205219 2 BUSHING
9 E12379 2 NUT
12 T176064 1 BUSHING
13 T252675 4 ADAPTER FITTING
14 T253341 2 WASHER
15 T253342 3 WASHER
870160 - 770G GRADER - DEC 09 83 Rev A

WHEEL LEAN BAR - 240
870160 - 770G GRADER - DEC 09 84 Rev A

WHEEL LEAN BAR - 240

1 T187561 2 PIN
3 AT195880 1 LINK LEAN BAR
4 T187566 2 BUSHING
870160 - 770G GRADER - DEC 09 85 Rev A

FRONT AXLE TIE ROD - 240
870160 - 770G GRADER - DEC 09 86 Rev A

FRONT AXLE TIE ROD - 240

2 24M7359 2 WASHER
3 AT345656 1 TIE ROD ASSEMBLY
4 AT336461 1 TURNBUCKLE
5 AT191299 1 CLAMP (RH)
6 AT191739 1 CLAMP TIE (LH)
7 AT349128 1 ROD END (RH)
8 14H875 2 NUT
9 AT349129 1 TIE ROD END (LH)
870160 - 770G GRADER - DEC 09 87 Rev A

FRONT WHEEL HUB (RIGHT) - 240
870160 - 770G GRADER - DEC 09 88 Rev A

FRONT WHEEL HUB (RIGHT) - 240

2 AT198517 1 PIN FASTENER
5 AT169864 1 TIE ROD END
6 14H875 1 NUT
7 AT345337 1 WHEEL (CA)
8 19M7775 2 SCREW
9 19M7791 8 BOLT
10 AT188662 2 TAPERED ROLLER BEARING
11 AT333590 1 YOKE (CA)
13 T41953 2 BUSHING
14 AT333680 1 SENSOR (WHEEL LEAN)
16 12M7065 3 LOCK WASHER
17 14H927 1 NUT
19 AT345525 1 FRONT AXLE
24 R59074 1 OIL CUP
25 RE31702 1 SEAL
870160 - 770G GRADER - DEC 09 89 Rev A

FRONT WHEEL HUB (RIGHT), CONTINUED - 240
870160 - 770G GRADER - DEC 09 90 Rev A

FRONT WHEEL HUB (RIGHT), CONTINUED - 240

26 T234170 1 HUB
27 T234171 1 CAP
28 T234321 1 WASHER
29 T234549 1 GASKET
30 CE17368 1 SHAFT KEY
31 CE19646 1 NEEDLE ROLLER
32 CE19663 1 SEAL
33 CE19678 2 CAP SCREW
34 JD7783 1 LUBRICATION FITTING (SUB FOR JD7771, THIS APPLICATION)

36 T183817 1 KINGPIN
37 T183818 AR SHIM
38 T183819 AR SHIM
39 T183820 AR SHIM
41 T224469 1 PIN
42 T224470 1 ROD
43 T224471 1 WASHER
46 T188856 2 SCREW
47 T188857 4 SCREW
870160 - 770G GRADER - DEC 09 91 Rev A

WHEEL HUB (FRONT LEFT) - 240
870160 - 770G GRADER - DEC 09 92 Rev A

WHEEL HUB (FRONT LEFT) - 240

5 AT169864 1 TIE ROD END
6 14H875 1 NUT
7 AT345338 1 WHEEL (CA)
8 19M7791 8 BOLT
9 19M7792 1 SCREW
10 AT188662 2 TAPERED ROLLER BEARING
13 14H927 1 NUT
15 AT345527 1 AXLE
20 R59074 1 OIL CUP
21 RE31702 1 SEAL
22 T234170 1 HUB
23 T234171 1 CAP
870160 - 770G GRADER - DEC 09 93 Rev A

WHEEL HUB (FRONT LEFT), CONTINUED - 240
870160 - 770G GRADER - DEC 09 94 Rev A

WHEEL HUB (FRONT LEFT), CONTINUED - 240

24 T234321 1 WASHER
25 T234549 1 HUB
26 AT348629 1 YOKE KIT (CA)
28 T41953 2 BUSHING
29 CE17368 1 SHAFT KEY
30 JD7783 1 LUBRICATION FITTING (SUB FOR JD7771, THIS APPLICATION)

34 T183818 AR SHIM
35 T183819 AR SHIM
36 T183820 AR SHIM
38 T184460 1 PLATE
41 T188856 2 SCREW
42 T188857 4 SCREW
870160 - 770G GRADER - DEC 09 95 Rev A

DIFF LOCK PUMP, HYDRAULIC FITTINGS AND MOUNTINGS - 261
870160 - 770G GRADER - DEC 09 96 Rev A

DIFF LOCK PUMP, HYDRAULIC FITTINGS AND MOUNTINGS - 261

1 19M7576 2 SCREW
2 24M7239 2 WASHER
3 AT191095 1 PUMP
4 T160541 1 O-RING
5 YZ103042 1 SLEEVE
870160 - 770G GRADER - DEC 09 97 Rev A

DIFF LOCK HYDRAULIC HOSES - 263
870160 - 770G GRADER - DEC 09 98 Rev A

DIFF LOCK HYDRAULIC HOSES - 263

1 19M7835 1 SCREW
3 24M7239 1 WASHER
4 24M7241 2 WASHER
5 38H1005 1 ELBOW FITTING
6 R26375 3 O-RING
7 T77857 9 O-RING
8 38H1031 1 TEE FITTING
10 T77858 2 O-RING
11 U12547 4 O-RING
12 38H1161 1 ADAPTER FITTING
15 R26906 1 O-RING
19 AT101565 1 AIR FILTER
20 AT305833 1 OIL LINE
MAKE FROM TY22503,CTL 2.8FTAT325699,
23 ........ 1 BULK HOSE
NLA
HYDRAULIC HOSE
24 AT337794 1
-FABRICATE
25 AT351895 1 HOSE SUPPORT
26 AT357294 1 STRAP
27 E69975 1 CLAMP
28 T78716 1 NUT
870160 - 770G GRADER - DEC 09 99 Rev A

DIFF LOCK FILTER - 263
870160 - 770G GRADER - DEC 09 100 Rev A

DIFF LOCK FILTER - 263

1 19M7784 4 SCREW
2 AT306111 1 FITTING
3 R26448 1 O-RING
4 AT335492 1 HYDRAULIC FILTER
5 AT341088 1 FILTER HEAD
P46051 1 O-RING (NOT ILLUSTRATED)
6 AT307045 1 PRESSURE SWITCH
870160 - 770G GRADER - DEC 09 101 Rev A

870160 - 770G GRADER - DEC 09 102 Rev A

GROUP 0300
TRANSMISSION
870160 - 770G GRADER - DEC 09 103 Rev A

TRANSMISSION GEAR SELECTOR (STANDARD CONTROLS) - 315
870160 - 770G GRADER - DEC 09 104 Rev A

TRANSMISSION GEAR SELECTOR (STANDARD CONTROLS) - 315

1 14M7296 2 FLANGE NUT
2 19M7784 4 SCREW
3 19M7866 3 SCREW
4 19M7868 2 SCREW
5 21M7310 4 SCREW
6 24M7298 2 WASHER
7 AT305433 1 BRACKET
8 AT360391 1 SHIFTER
9 19M7775 9 SCREW
10 19M7796 3 SCREW
11 21M7399 6 SCREW
12 24M7238 2 WASHER
14 AT174935 1 MODULE
15 AT353911 1 SWITCH (SUB FOR AT184684)
16 AT360390 1 CRADLE
17 AT360392 1 FRAME
18 AT360393 1 PLATE
19 AT360394 1 GEARSHIFT LEVER
21 T163333 1 CAP SCREW
22 T16464 1 LOCK NUT
24 T250917 1 SHAFT
27 24H1821 4 WASHER
28 T140922 1 COMPRESSION SPRING
29 T162876 1 KNOB
30 T164264 1 LOCKING COLLAR
31 T196079 2 NUT
32 T231568 1 PLATE
870160 - 770G GRADER - DEC 09 105 Rev A

TRANSMISSION CONTROL UNIT - 315
870160 - 770G GRADER - DEC 09 106 Rev A

TRANSMISSION CONTROL UNIT - 315

1 19M7768 1 SCREW
2 19M7897 2 SCREW
3 19M8484 4 SCREW
4 YZ105856 1 TRANSMISSION CONTROLLER
7 T184135 1 BUMPER
8 T196079 2 NUT
870160 - 770G GRADER - DEC 09 107 Rev A

TORSIONAL ISOLATOR - 0325
870160 - 770G GRADER - DEC 09 108 Rev A

TORSIONAL ISOLATOR - 0325

2 AT328374 1 ABSORBER
3 T185424 12 WASHER
870160 - 770G GRADER - DEC 09 109 Rev A

TRANSMISSION - 0341
870160 - 770G GRADER - DEC 09 110 Rev A

TRANSMISSION - 0341

1 19M7775 2 SCREW
2 YZ106512 1 SENSOR
3 YZ19238 1 TRANSMISSION (CA) (COMPONENTS ON SEPARATE PAGES)
PG200717 1 TRANSMISSION REMAN REMAN
870160 - 770G GRADER - DEC 09 111 Rev A

TRANSMISSION MOUNTING PARTS AND DIPSTICK - 342
870160 - 770G GRADER - DEC 09 112 Rev A

TRANSMISSION MOUNTING PARTS AND DIPSTICK - 342

1 19M7881 2 SCREW
5 24M7238 2 WASHER
6 24M7239 1 WASHER
7 AA31281 1 CLAMP
8 AH77714 1 CLIP
9 TY22464 2 CLAMP
10 ........ 1 BULK HOSE (MAKE FROM T168383)
11 P50631 1 O-RING
12 YZ104048 1 STRUCTURAL TUBING
13 YZ105042 1 DIPSTICK
870160 - 770G GRADER - DEC 09 113 Rev A

INPUT GROUP - 350
870160 - 770G GRADER - DEC 09 114 Rev A

INPUT GROUP - 350

1 YZ104151 1 HUB
2 F37030229 1 O-RING
870160 - 770G GRADER - DEC 09 115 Rev A

FIRST STAGE SHAFT ASSEMBLY - 350
870160 - 770G GRADER - DEC 09 116 Rev A

FIRST STAGE SHAFT ASSEMBLY - 350

1 YZ106677 1 SHAFT
2 YZ103188 1 BEARING CONE
4 YZ250161 1 SEAL
870160 - 770G GRADER - DEC 09 117 Rev A

TRANSMISSION SECOND STAGE ASSEMBLY - 0350
870160 - 770G GRADER - DEC 09 118 Rev A

TRANSMISSION SECOND STAGE ASSEMBLY - 0350

1 YZ105508 1 SHAFT
2 YZ150119 2 SEAL
3 F37020144 2 O-RING
4 YZ105689 2 PISTON
5 4,008,521 2 WASHER
6 4,003,725 12 DISK SPRING
7 4,009,711 2 RETAINER
8 F81743 2 SNAP RING
9 YZ106211 20 PLATE
10 YZ105493 18 CLUTCH PLATE
11 YZ105454 2 SLEEVE
12 YZ105465 2 SNAP RING
13 YZ106565 1 GEAR
14 YZ103113 1 GEAR
15 YZ105415 2 BALL BEARING
19 YZ250161 3 SEAL
20 F37030244G 2 O-RING
870160 - 770G GRADER - DEC 09 119 Rev A

THIRD STAGE SHIFT ASSEMBLY - 0350
870160 - 770G GRADER - DEC 09 120 Rev A

THIRD STAGE SHIFT ASSEMBLY - 0350

1 YZ105509 1 SHAFT
2 YZ150119 2 SEAL
3 F37020144 2 O-RING
4 YZ105689 2 PISTON
5 4008521 2 WASHER
6 4003725 12 DISK SPRING
7 4009711 2 RETAINER
9 YZ106211 20 PLATE
11 YZ105454 2 SLEEVE
13 YZ106565 1 GEAR
14 YZ103112 1 GEAR
19 YZ250161 3 SEAL
20 F37030244G 2 O-RING
870160 - 770G GRADER - DEC 09 121 Rev A

FOURTH STAGE SHAFT ASSEMBLY - 0350
870160 - 770G GRADER - DEC 09 122 Rev A

FOURTH STAGE SHAFT ASSEMBLY - 0350

1 YZ106664 1 SHAFT
2 YZ150119 2 SEAL
3 F37020144 2 O-RING
4 YZ105689 2 PISTON
5 4008521 2 WASHER
9 YZ106212 20 PLATE
11 YZ150217 2 RETAINER
13 YZ106734 1 GEAR
14 YZ103100 1 GEAR
15 YZ106492 1 SPHERICAL ROLLER BEARING
19 YZ250161 3 SEAL
870160 - 770G GRADER - DEC 09 123 Rev A

FITH STAGE SHAFT ASSEMBLY - 0350
870160 - 770G GRADER - DEC 09 124 Rev A

FITH STAGE SHAFT ASSEMBLY - 0350

1 YZ105463 1 SHAFT
2 YZ150119 2 SEAL
3 F37020144 2 O-RING
4 YZ105689 2 PISTON
5 4008521 2 WASHER
9 YZ106212 20 PLATE
11 YZ150217 2 RETAINER
13 YZ103102 1 GEAR
14 YZ106562 1 GEAR
19 YZ250161 3 SEAL
870160 - 770G GRADER - DEC 09 125 Rev A

SIXTH STAGE SHAFT ASSEMBLY - 0350
870160 - 770G GRADER - DEC 09 126 Rev A

SIXTH STAGE SHAFT ASSEMBLY - 0350

1 YZ106679 1 PINION SHAFT
870160 - 770G GRADER - DEC 09 127 Rev A

TRANSMISSION OUTPUT GROUP - 0350
870160 - 770G GRADER - DEC 09 128 Rev A

TRANSMISSION OUTPUT GROUP - 0350

1 YZ106447 1 SHAFT
870160 - 770G GRADER - DEC 09 129 Rev A

WET BRAKE GROUP - 0380
870160 - 770G GRADER - DEC 09 130 Rev A

WET BRAKE GROUP - 0380

1 YZ104052 1 COVER
3 YZ106498 1 PISTON
4 YZ103115 1 DISK
5 F37030275 1 O-RING
6 YZ101349 1 SEAL
7 YZ101350 1 SEAL
11 YZ105386 1 SPLINED COUPLING
12 19M8061 10 CAP SCREW
13 R66405 1 PLUG
15 4005234 1 SPACER
870160 - 770G GRADER - DEC 09 131 Rev A

MAIN CASE GROUP - 0350
870160 - 770G GRADER - DEC 09 132 Rev A


6 YZ102234 1 TUBE
7 YZ104125 1 SCREEN
8 P50631 1 O-RING
11 RE519144 2 SENSOR
12 F2310039 1 PLUG
13 F310063 2 SCREW
15 F37030239 1 O-RING
16 YZ104736 1 SHIM KIT
R26375 1 O-RING
19 YZ104280 1 BEARING CUP
20 R66405 1 PLUG
21 F37030222 1 O-RING
23 F23303 1 PLUG
24 YZ501988 1 SOLENOID VALVE
YZ501919 1 KIT
25 YZ501855 1 VALVE
YZ501921 1 KIT
26 YZ106505 1 OIL TUBE
R26448 1 O-RING
T77613 1 O-RING
29 F2310022 1 PLUG
30 F23048 1 PLUG
870160 - 770G GRADER - DEC 09 133 Rev A

870160 - 770G GRADER - DEC 09 134 Rev A


5 YZ102234 1 TUBE
6 YZ104125 1 SCREEN
7 P50631 1 O-RING
11 F2310039 1 PLUG
12 F310063 2 SCREW
14 F37030239 1 O-RING
15 YZ104736 1 SHIM KIT
R26375 1 O-RING
18 YZ104280 1 BEARING CUP
19 R66405 1 PLUG
20 F37030222 1 O-RING
22 F23303 1 PLUG
23 YZ501988 1 SOLENOID VALVE
YZ501919 1 KIT
24 YZ501855 1 VALVE
YZ501921 1 KIT
R26448 1 O-RING
T77613 1 O-RING
28 F2310022 1 PLUG
29 YZ105724 1 COVER
30 F37030250 1 O-RING
870160 - 770G GRADER - DEC 09 135 Rev A

VALVE CONTROL GROUP - 0350
870160 - 770G GRADER - DEC 09 136 Rev A

VALVE CONTROL GROUP - 0350

1 YZ104179 1 GASKET
2 YZ104180 1 GASKET
3 YZ104959 1 PLATE
870160 - 770G GRADER - DEC 09 137 Rev A

870160 - 770G GRADER - DEC 09 138 Rev A


2 YZ250249 1 REGULATOR
YZ502366 1 SEAL
3 YZ106316 1 PRESSURE RELIEF VALVE
4 YZ501931SA 8 VALVE KIT
5 U44115 1 FITTING PLUG
F37060906 2 O-RING
7 RE38310 1 SENSOR
8 R26286 1 O-RING
9 R66407 1 PLUG
10 R66408 2 PLUG
11 R28782 1 O-RING
12 YZ106424 1 PLUG
870160 - 770G GRADER - DEC 09 139 Rev A

YOKE GROUP 7C - 0350
870160 - 770G GRADER - DEC 09 140 Rev A

YOKE GROUP 7C - 0350

1 YZ106979 1 YOKE
2 YZ106948 1 SEAL
3 YZ101905 1 CAP
4 YZ105896 1 ASSEMBLY LINE PARTS
870160 - 770G GRADER - DEC 09 141 Rev A

TRANSMISSION CHARGE PUMP GROUP - 0350
870160 - 770G GRADER - DEC 09 142 Rev A

TRANSMISSION CHARGE PUMP GROUP - 0350

1 YZ106839 1 OIL PUMP (SUB YZ106838)
2 F37030250 1 O-RING
3 R66407 1 PLUG
4 YZ106581 3 SCREW
5 F23048 1 PLUG
870160 - 770G GRADER - DEC 09 143 Rev A

TRANSMISSION HOSE FITTING - 0350
870160 - 770G GRADER - DEC 09 144 Rev A

TRANSMISSION HOSE FITTING - 0350

1 YZ105581 1 HYDRAULIC HOSE
2 YZ105343 1 ELBOW FITTING
R28782 1 O-RING
T77814 1 O-RING
4 YZ105419 1 CLAMP
870160 - 770G GRADER - DEC 09 145 Rev A

TRANSMISSION HOSES - 0363
870160 - 770G GRADER - DEC 09 146 Rev A

TRANSMISSION HOSES - 0363

2 T77858 6 O-RING
3 U12547 3 O-RING
5 R29936 3 O-RING
10 AT317690 1 HYDRAULIC HOSE -FABRICATE
870160 - 770G GRADER - DEC 09 147 Rev A

FLYWHEEL HOUSING DRAIN - 0363
870160 - 770G GRADER - DEC 09 148 Rev A

FLYWHEEL HOUSING DRAIN - 0363

1 TY22464 2 CLAMP
2 ........ 1 BULK HOSE (MAKE FROM T168383) (CTL)
3 R26375 1 O-RING
4 T38282 1 HOSE FITTING
5 R112291 1 FITTING
870160 - 770G GRADER - DEC 09 149 Rev A

TRANSMISSION DIAGNOSTIC FITTINGS - 0363
870160 - 770G GRADER - DEC 09 150 Rev A

TRANSMISSION DIAGNOSTIC FITTINGS - 0363

2 R28782 10 O-RING
3 T77814 10 O-RING
4 R77175 10 COVER
5 RE60700 10 DIAGNOSTIC COUPLING
870160 - 770G GRADER - DEC 09 151 Rev A

TRANSMISSION FILTER - 0364
870160 - 770G GRADER - DEC 09 152 Rev A

TRANSMISSION FILTER - 0364

1 19M7784 4 SCREW
3 R26448 1 O-RING
4 AT305048 1 FILTER HEAD (INCLUDES AT307045 AND P46051)
(INCLUDES P46051) (TRANSMISSION
AT307045 1 PRESSURE SWITCH
FILTERRESTRICTION SWITCH)
P46051 1 O-RING
6 AT335492 1 HYDRAULIC FILTER
870160 - 770G GRADER - DEC 09 153 Rev A

870160 - 770G GRADER - DEC 09 154 Rev A

GROUP 0400
ENGINE
870160 - 770G GRADER - DEC 09 155 Rev A

GROUP 0400 - ENGINE
ROCKER ARM COVER - 0400A
870160 - 770G GRADER - DEC 09 156 Rev A

GROUP 0400 - ENGINE
ROCKER ARM COVER - 0400A

1 RE536705 1 COVER (SUB FOR RE529972)
RE529972 1 COVER
2 R523317 1 BREATHER
3 19M7796 1 SCREW
4 19M7775 2 SCREW
5 R526607 1 SEAL (USE WITH RE536705)
R527884 1 GASKET (SUB FOR R518263)
6 19M8291 15 SCREW
7 T122075 1 O-RING
8 RE529871 1 ELBOW FITTING (SUB FOR RE527976)
870160 - 770G GRADER - DEC 09 157 Rev A

GROUP 0400 - ENGINE
CRANKSHAFT PULLEY - 0400A
870160 - 770G GRADER - DEC 09 158 Rev A

GROUP 0400 - ENGINE
CRANKSHAFT PULLEY - 0400A

2 R26333 1 WASHER
3 R523306 1 KEY
4 RE522932 1 TORSIONAL DAMPER
5 RE57604 1 TORSIONAL DAMPER
870160 - 770G GRADER - DEC 09 159 Rev A

GROUP 0400 - ENGINE
FLYWHEEL HOUSING - 0400A
870160 - 770G GRADER - DEC 09 160 Rev A

GROUP 0400 - ENGINE
FLYWHEEL HOUSING - 0400A

1 R520219 1 HOUSING
2 R39112 1 FITTING
3 R47150 1 O-RING
4 R518995 1 GASKET
6 RE530121 1 SEAL
7 R518551 1 HOUSING
8 R522768 1 GASKET
9 19M8446 6 SCREW
10 R522160 8 SCREW
11 H79910 2 DOWEL PIN
12 19M8306 2 SCREW
13 19M7805 4 SCREW
14 AR61533 1 PLUG
15 R27149 1 O-RING
16 AR61589 1 PLUG
17 A4365R 1 O-RING
18 RE57836 1 PIPE PLUG
19 24M7353 6 WASHER
870160 - 770G GRADER - DEC 09 161 Rev A

GROUP 0400 - ENGINE
FLYWHEEL - 0400A
870160 - 770G GRADER - DEC 09 162 Rev A

GROUP 0400 - ENGINE
FLYWHEEL - 0400A

1 AR68167 1 FLYWHEEL (SUB FOR RE505428)
2 R28811 1 RING GEAR
3 19M7791 6 BOLT
870160 - 770G GRADER - DEC 09 163 Rev A

GROUP 0400 - ENGINE
FUEL INJECTION PUMP - 0400A
870160 - 770G GRADER - DEC 09 164 Rev A

GROUP 0400 - ENGINE
FUEL INJECTION PUMP - 0400A

1 RE534156 1 FUEL INJECTION PUMP
2 51M7039 1 O-RING
3 RE524399 1 ADAPTER FITTING
4 T77613 1 O-RING
5 RE516336 1 FUEL TEMPERATURE SENSOR
6 R524234 1 O-RING
7 R518254 1 GEAR
8 R91360 1 NUT
9 RE532171 1 CONTROL VALVE (INCLUDES RE531207)
10 RE524528 1 KIT
11 24M7095 1 WASHER
12 19M8274 1 SCREW
13 R521040 1 O-RING
14 19M7868 1 SCREW
16 51M7095 1 O-RING
18 R63548 1 O-RING
19 RE520030 1 FUEL LINE
20 19M7815 4 SCREW
21 RE521599 1 RAIL
22 RE524529 1 PRESSURE RELIEF VALVE
870160 - 770G GRADER - DEC 09 165 Rev A

GROUP 0400 - ENGINE
FUEL INJECTION PUMP, CONTINUED - 0400A
870160 - 770G GRADER - DEC 09 166 Rev A

GROUP 0400 - ENGINE
FUEL INJECTION PUMP, CONTINUED - 0400A

23 RE515636 6 RESTRICTOR
26 R51936 2 SEALING WASHER
27 RE520032 1 LINE
30 R518871 6 TUBE NUT
32 R63548 6 O-RING
33 R131051 6 WASHER
(INCLUDES RE531195, RE529151,
34 R505452 6 O-RING R505452,R63548, R131051 AND
RE527756)
35 RE528408 6 INJECTION NOZZLE
36 R522417 6 CLAMP
37 RE528096 6 SCREW WITH WASHER
39 RE525519 3 CLAMP
41 RE524730 3 CAP SCREW
45 R520441 1 ELEC. CONNECTOR ACCESSORY
46 RE535070 1 WIRING HARNESS
47 R526154 1 SEALING RING
870160 - 770G GRADER - DEC 09 167 Rev A

GROUP 0400 - ENGINE
AIR INTAKE - 0400
870160 - 770G GRADER - DEC 09 168 Rev A

GROUP 0400 - ENGINE
AIR INTAKE - 0400

—XXXXX (MARKED R518132) (USE WITH
1 RE520442 1 INTAKE MANIFOLD
R527884) (SUBRE536258)
XXXXX—(MARKED R527004) (USE WITH

RE536258 1 INTAKE MANIFOLD R526607 OR R527884OR R518263) (SUB FOR
RE520442)

4 R520424 7 SEALING WASHER
5 19M7873 7 SCREW
6 RE522723 1 MANIFOLD AIR PRESS. SENSOR
7 RE522823 1 TEMPERATURE SENSOR
8 R527684 7 SCREW
9 R518260 1 GASKET
870160 - 770G GRADER - DEC 09 169 Rev A

GROUP 0400 - ENGINE
OIL PAN - 0400A
870160 - 770G GRADER - DEC 09 170 Rev A

GROUP 0400 - ENGINE
OIL PAN - 0400A

2 19M8306 20 SCREW
3 19M7805 8 SCREW
4 R47151 2 O-RING
5 R27474 2 DRAIN PLUG
6 19M7958 2 SCREW
7 RE525915 1 OIL PAN
8 RE509097 1 DRAIN VALVE
10 RE63439 1 GASKET
11 R519285 1 COVER
12 19M7785 3 SCREW
13 R523503 1 GASKET
14 R100569 1 GASKET
15 RE520585 1 OIL PUMP INTAKE
870160 - 770G GRADER - DEC 09 171 Rev A

GROUP 0400 - ENGINE
WATER PUMP - 0400A
870160 - 770G GRADER - DEC 09 172 Rev A

GROUP 0400 - ENGINE
WATER PUMP - 0400A

1 RE530194 1 WATER PUMP (SUB FOR RE523828)
SE501228 1 WATER PUMP REMAN
3 RE509463 1 KIT
870160 - 770G GRADER - DEC 09 173 Rev A

GROUP 0400 - ENGINE
THERMOSTAT COVER - 0400A
870160 - 770G GRADER - DEC 09 174 Rev A

GROUP 0400 - ENGINE
THERMOSTAT COVER - 0400A

1 R522011 1 HOUSING
2 19M8320 3 SCREW
870160 - 770G GRADER - DEC 09 175 Rev A

GROUP 0400 - ENGINE
THERMOSTAT - 0400A
870160 - 770G GRADER - DEC 09 176 Rev A

GROUP 0400 - ENGINE
THERMOSTAT - 0400A

1 RE528652 2 THERMOSTAT (INCLUDES R521548)
870160 - 770G GRADER - DEC 09 177 Rev A

GROUP 0400 - ENGINE
FAN DRIVE - 0400A
870160 - 770G GRADER - DEC 09 178 Rev A

GROUP 0400 - ENGINE
FAN DRIVE - 0400A

1 R131001 1 SHAFT
2 AT211041 1 IDLER
3 R502079 1 SLEEVE
4 19M8292 1 SCREW
870160 - 770G GRADER - DEC 09 179 Rev A

GROUP 0400 - ENGINE
ENGINE HEATER - 0400A
870160 - 770G GRADER - DEC 09 180 Rev A

GROUP 0400 - ENGINE
ENGINE HEATER - 0400A

1 T217789 1 LABEL
4 51M7043 1 O-RING
5 R123616 1 PLUG
6 U13639 1 O-RING
870160 - 770G GRADER - DEC 09 181 Rev A

GROUP 0400 - ENGINE
NO ENGINE HEATER - 0400A
870160 - 770G GRADER - DEC 09 182 Rev A

GROUP 0400 - ENGINE
NO ENGINE HEATER - 0400A

2 U13639 1 O-RING
870160 - 770G GRADER - DEC 09 183 Rev A

GROUP 0400 - ENGINE
EXHAUST MANIFOLD - 0400A
870160 - 770G GRADER - DEC 09 184 Rev A

GROUP 0400 - ENGINE
EXHAUST MANIFOLD - 0400A

1 R518851 1 EXHAUST MANIFOLD
2 R520410 1 CAP SCREW
3 R135482 1 RING
4 R518852 1 EXHAUST MANIFOLD
5 R521323 11 SCREW
6 R522574 6 SLEEVE
7 R519361 6 GASKET
8 R520632 11 SPACER
870160 - 770G GRADER - DEC 09 185 Rev A

GROUP 0400 - ENGINE
VENTALATING SYSTEM - 0400A
870160 - 770G GRADER - DEC 09 186 Rev A

GROUP 0400 - ENGINE
VENTALATING SYSTEM - 0400A

1 R522948 1 HOSE (1100 MM LENGTH) (SUB FOR R522347)
2 RE528750 1 CLAMP
870160 - 770G GRADER - DEC 09 187 Rev A

GROUP 0400 - ENGINE
STARTING MOTOR - 0400A
870160 - 770G GRADER - DEC 09 188 Rev A

GROUP 0400 - ENGINE
STARTING MOTOR - 0400A

1 R53108 1 GASKET
(MARKED RE504245) (INCLUDES
2 RE506103 1 STARTER MOTOR KIT
T146102 ANDR53108)
3 R135510 1 O-RING
4 R135509 1 SEAL
5 RE70682 1 CLUTCH
6 RE70756 1 STARTER MOTOR KIT (INCLUDES T146102)
7 RE70678 1 SWITCH
9 R516315 1 STUD
10 RE505399 1 WIRING LEAD
11 RE12362 1 ELECTRICAL CONNECTOR ASSY
12 T146102 1 LABEL
13 19M7835 2 SCREW
14 42M7036 1 STUD
870160 - 770G GRADER - DEC 09 189 Rev A

GROUP 0400 - ENGINE
STARTER MOTOR - 0400A
870160 - 770G GRADER - DEC 09 190 Rev A

GROUP 0400 - ENGINE
STARTER MOTOR - 0400A

1 42M7036 1 STUD
3 RE539695 1 STARTER MOTOR KIT (MARKED RE537519)
4 R53108 1 GASKET
5 19M7835 2 SCREW
6 T146195 1 SAFETY SIGN
870160 - 770G GRADER - DEC 09 191 Rev A

GROUP 0400 - ENGINE
FUEL FILTER - 0400A
870160 - 770G GRADER - DEC 09 192 Rev A

GROUP 0400 - ENGINE
FUEL FILTER - 0400A

1 38H1415 3 FITTING
2 T77613 2 O-RING
5 51M7041 1 O-RING
7 T77613 2 O-RING
10 RE528865 1 FILTER
11 RE528864 1 BLEED VALVE
12 51M7095 1 O-RING
13 51M7095 1 O-RING
14 R63548 1 O-RING
15 R63548 2 O-RING
17 51M7095 1 O-RING
19 51M7096 2 O-RING
20 R501388 1 PACKING
22 T122803 1 FITTING PLUG
24 RE46684 1 FITTING PLUG
(2 AND 10 MICRON) (SUB FOR
25 RE525523 1 FILTER ELEMENT RE520906)(INCLUDES RE520906 AND R522921
AND RE523236AND R501388 AND RE523787)
27 RE523783 1 FUEL PUMP 24V
28 R63548 2 O-RING
30 51M7096 2 O-RING
32 RE523785 1 BOWL
33 RE503590 1 MOISTURE SENSOR
34 19M7813 2 SCREW
36 42M7089 2 STUD
37 R520102 1 BRACKET
38 19M7804 2 SCREW
870160 - 770G GRADER - DEC 09 193 Rev A

GROUP 0400 - ENGINE
FUEL FILTER - 0400A
870160 - 770G GRADER - DEC 09 194 Rev A

GROUP 0400 - ENGINE
FUEL FILTER - 0400A

1 38H1415 2 FITTING
2 61M5067 1 TEE FITTING (ORDER 38H5067)
3 51M7041 1 O-RING
5 T77613 2 O-RING
9 RE532429 1 ELBOW FITTING
10 51M7095 1 O-RING
11 R63548 1 O-RING
(ORDER RE528864) (INCLUDES RE528221
AND51M7095)
14 R63548 1 O-RING
15 51M7095 1 O-RING
17 51M7095 1 O-RING
18 R63548 2 O-RING
21 51M7095 1 O-RING
870160 - 770G GRADER - DEC 09 195 Rev A

GROUP 0400 - ENGINE
FUEL FILTER, CONTINUED - 0400A
870160 - 770G GRADER - DEC 09 196 Rev A

GROUP 0400 - ENGINE
FUEL FILTER, CONTINUED - 0400A

23 51M7096 2 O-RING
24 T122803 1 FITTING PLUG
25 R501388 1 PACKING
26 RE525523 1 FILTER ELEMENT
R522921,R501388 AND RE523787)
(INCLUDES 38H5002, 38H5154, 51M7095,
28 RE528865 1 FILTER R63548,RE522794, RE523236, RE528864,
T122803,RE523787, R501388, RE528221)
30 RE503590 1 MOISTURE SENSOR
31 RE523785 1 BOWL
(ORDER RE525523) (INCLUDES
32 RE520906 1 FILTER ELEMENT RE520906,RE523236, R522921, R501388 AND
RE523787)
33 R522921 1 O-RING
34 51M7096 2 O-RING
35 R63548 2 O-RING
37 RE532522 1 FUEL PUMP
R522921,R501388 AND RE523787)
39 19M7813 2 SCREW
40 42M7089 2 STUD
42 ........ 1 BRACKET
43 19M7804 2 SCREW
(ORDER RE525523) (INCLUDES
44 RE525523 1 FILTER ELEMENT RE520906,RE523236, R522921, R501388 AND
RE523787)
870160 - 770G GRADER - DEC 09 197 Rev A

GROUP 0400 - ENGINE
T/STAT HOUSING / BYPASS TBE TO WATER PUMP - 0400A
870160 - 770G GRADER - DEC 09 198 Rev A

GROUP 0400 - ENGINE
T/STAT HOUSING / BYPASS TBE TO WATER PUMP - 0400A

1 19M7785 3 SCREW
2 RE523818 1 HOUSING
3 R515407 1 GASKET
4 RE508648 1 TUBE
5 19M7812 1 SCREW
6 RE48419 1 SENSOR
870160 - 770G GRADER - DEC 09 199 Rev A

GROUP 0400 - ENGINE
ENGINE OIL DIPSTICK - 0400A
870160 - 770G GRADER - DEC 09 200 Rev A

GROUP 0400 - ENGINE
ENGINE OIL DIPSTICK - 0400A

1 RE531616 1 DIPSTICK
2 RE526432 1 DIPSTICK TUBE
3 R107623 1 SPACER
4 T35390 1 PLUG
5 RE535517 1 FILLER CAP
6 R126352 1 TUBE
7 R521258 1 HOUSING
8 RE63439 1 GASKET
9 19M7836 3 SCREW
870160 - 770G GRADER - DEC 09 201 Rev A

GROUP 0400 - ENGINE
CYLINDER BLOCK - 0400A
870160 - 770G GRADER - DEC 09 202 Rev A

GROUP 0400 - ENGINE

1 AT13740 1 DRAIN VALVE
2 RE531072 6 PISTON-LINER KIT
3 AR98850 6 O-RING KIT
4 ........ 6 O-RING (ORDER AR98850) NSEP
5 ........ 6 O-RING (ORDER AR98850) NSEP
6 R54326 6 O-RING
7 R43409 1 PLUG
8 RE522991 6 ORIFICE
9 RE535576 12 CAM FOLLOWER
10 ........ 1 CYLINDER BLOCK (MARKED R518738) (ORDER RE531095) NSEP
13 51M7044 1 O-RING
15 RE167207 1 PRESSURE SENSOR
16 R120954 1 BEARING CAP
17 R519287 14 CAP SCREW
18 R120953 6 BEARING CAP
19 R82007 1 PLUG
20 R527877 6 BUSHING
21 R522884 1 CAMSHAFT
22 26H91 1 SHAFT KEY
23 R504811 1 WASHER
24 R518255 1 GEAR
25 R518212 1 GEAR
870160 - 770G GRADER - DEC 09 203 Rev A

GROUP 0400 - ENGINE
870160 - 770G GRADER - DEC 09 204 Rev A

GROUP 0400 - ENGINE

1 ........ 6 CYLINDER LINER (ORDER RE531072) NSEP
3 R54326 6 O-RING
5 R43409 1 PLUG
6 RE522991 6 ORIFICE
(SUB FOR RE519889) (MARKED R502997)
7 RE535576 12 CAM FOLLOWER
(ORDER RE531095) NSEP
8 ........ 1 CYLINDER BLOCK
11 RE167207 1 PRESSURE SENSOR
13 51M7044 1 O-RING
14 R120954 1 BEARING CAP THRUST BEARING CAP
15 R82007 1 PLUG
16 R120953 6 BEARING CAP MAIN BEARING CAP
17 R519287 14 CAP SCREW
19 R522884 1 CAMSHAFT
20 26H91 1 SHAFT KEY
21 R504811 1 WASHER
22 R518255 1 GEAR
23 R518212 1 GEAR
870160 - 770G GRADER - DEC 09 205 Rev A

GROUP 0400 - ENGINE
CRANK SHAFT BEARINGS - 0400A
870160 - 770G GRADER - DEC 09 206 Rev A

GROUP 0400 - ENGINE
CRANK SHAFT BEARINGS - 0400A

-34,027(SUB FOR RE530668) (MARKED
1 RE532615 1 CRANKSHAFT
R520806) (ALSOORDER RE534261)
RE534315 1 CRANKSHAFT -34,028 (ALSO ORDER RE529775)
2 R104587 1 GEAR
3 R120752 1 KEY
4 34M7089 6 DOWEL PIN
6 R32617 1 RETAINER
7 RE529319 1 BEARING
8 RE529320 THRUST BEARING
870160 - 770G GRADER - DEC 09 207 Rev A

GROUP 0400 - ENGINE
CONNECTING RODS AND PISTONS - 0400A
870160 - 770G GRADER - DEC 09 208 Rev A

GROUP 0400 - ENGINE
CONNECTING RODS AND PISTONS - 0400A

2 ........ 1 CYLINDER LINER (ORDER RE531072) NSEP
3 AR98850 1 O-RING KIT PKG 3
4 RE531077 1 PISTON RING KIT PKG 3
5 ........ 1 PISTON (MARKED RE529264) (ORDER RE531072) NSEP
7 RE535554 6 CONNECTING ROD (SUB FOR RE517436)
CONNECTING ROD
SE501759 6 (JOHN DEERE REMAN)
REMAN
9 R74008 1 BUSHING
10 R517073 6 PISTON PIN
870160 - 770G GRADER - DEC 09 209 Rev A

GROUP 0400 - ENGINE
ROCKER ARM/SHAFT/TAPPED/PUSH ROD - 0400A
870160 - 770G GRADER - DEC 09 210 Rev A

GROUP 0400 - ENGINE
ROCKER ARM/SHAFT/TAPPED/PUSH ROD - 0400A

2 R521316 4 WASHER
3 R35022 2 WASHER
5 R517522 5 SPRING
6 RE519802 6 ROCKER ARM
7 R526781 12 GUIDE
8 R518087 6 PEDESTAL
9 RE519803 6 ROCKER ARM
10 RE519810 1 ROCKER ARM SHAFT
11 30M7024 2 PLUG
12 R85027 12 PUSH ROD
870160 - 770G GRADER - DEC 09 211 Rev A

GROUP 0400 - ENGINE
OIL PUMP - 0400A
870160 - 770G GRADER - DEC 09 212 Rev A

GROUP 0400 - ENGINE
OIL PUMP - 0400A

1 RE533975 1 OIL PUMP
3 R71732 1 O-RING
4 24M7239 2 WASHER
5 T21242 1 WASHER
6 14H826 1 NUT
7 R500642 2 BUSHING
8 19M9766 4 SCREW
870160 - 770G GRADER - DEC 09 213 Rev A

GROUP 0400 - ENGINE
CYLINDER HEAD WITH VALVES - 0400A
870160 - 770G GRADER - DEC 09 214 Rev A

GROUP 0400 - ENGINE
CYLINDER HEAD WITH VALVES - 0400A

1 RE530370 1 CYLINDER HEAD (INCLUDES R525541, R42340, R121322)
2 R527285 24 VALVE SEAT INSERT (SUB FOR R522049)
3 R520224 12 EXHAUST VALVE
4 R520223 12 INTAKE VALVE
ENGINE CYLINDER HEAD
5 R525541 1
GASKET
6 R42340 2 BUSHING
7 30M7029 3 PLUG
8 T13519 1 PLUG
9 R527286 24 GUIDE
10 RE517435 6 SLEEVE
11 RE529187 24 SEAL
12 R504235 24 SPRING
13 R518233 24 RETAINER
15 R121322 26 SCREW
870160 - 770G GRADER - DEC 09 215 Rev A

GROUP 0400 - ENGINE
AUXILIARY DRIVE - 0400A
870160 - 770G GRADER - DEC 09 216 Rev A

GROUP 0400 - ENGINE
AUXILIARY DRIVE - 0400A

2 B2762R 1 O-RING
870160 - 770G GRADER - DEC 09 217 Rev A

GROUP 0400 - ENGINE
WATER PUMP INLET - 0400A
870160 - 770G GRADER - DEC 09 218 Rev A

GROUP 0400 - ENGINE
WATER PUMP INLET - 0400A

1 R134414 3 SCREW
2 R504604 1 SCREW
3 19M7786 2 SCREW
4 RE523340 1 WATER PUMP CONNECTION
5 R39503 1 FITTING
9 R518239 1 COVER
11 R119383 1 GASKET
870160 - 770G GRADER - DEC 09 219 Rev A

GROUP 0400 - ENGINE
OIL COOLER - 0400A
870160 - 770G GRADER - DEC 09 220 Rev A

GROUP 0400 - ENGINE
OIL COOLER - 0400A

1 RE531863 1 OIL LINE
2 T13814 2 CLAMP
4 RE529920 1 BRACKET
6 R63548 1 O-RING
8 51M7095 1 O-RING
10 T217790 1 LABEL
13 U17409 2 O-RING
14 R98064 1 SPRING
15 R500055 1 VALVE
16 R526836 1 BASE
21 R43660 1 PACKING
22 RE521420 1 OIL FILTER
23 R119847 1 GASKET
24 R71732 1 O-RING
25 R518376 1 OIL TUBE
26 R524512 1 OIL TUBE
870160 - 770G GRADER - DEC 09 221 Rev A

GROUP 0400 - ENGINE
OIL COOLER, CONTINUED - 0400A
870160 - 770G GRADER - DEC 09 222 Rev A

GROUP 0400 - ENGINE
OIL COOLER, CONTINUED - 0400A

28 24M7240 2 WASHER
29 R71732 2 O-RING
30 R504669 2 SEAL
32 R500330 1 COMPRESSION SPRING
34 R124186 1 PRESSURE RELIEF VALVE
35 R520912 1 HOUSING
36 R47153 4 O-RING
37 R520869 2 TUBE
38 R504669 2 SEAL
40 19M7785 2 SCREW
41 RE515781 2 OIL TUBE
42 R505146 4 O-RING
44 R98064 1 SPRING
45 R500055 1 VALVE
46 19M7897 7 SCREW
47 19M7802 1 SCREW
48 R504289 1 COVER
49 R526807 1 SEAL
50 AR55394 1 OIL COOLER
51 RE524105 1 GASKET
870160 - 770G GRADER - DEC 09 223 Rev A

GROUP 0400 - ENGINE
*NO ALTERNATOR MOUNTING - 0400A
870160 - 770G GRADER - DEC 09 (New page added on 03/02/2011) Rev A

GROUP 0400 - ENGINE
*NO ALTERNATOR MOUNTING - 0400A

1 19M7810 1 SCREW
2 RE68715 1 BELT TENSIONER
3 RE505264 1 PULLEY
4 R114837 1 DUST SHIELD
5 R98250 1 BOLT
6 19M7867 1 SCREW
7 19M7913 5 SCREW
8 R520266 1 COVER
9 R502011 1 GASKET
* New illustration page and parts list page added to manual on 03/02/2011
870160 - 770G GRADER - DEC 09 (New page added on 03/02/2011) Rev A

GROUP 0400 - ENGINE
EXHAUST ELBOW - 0400A
870160 - 770G GRADER - DEC 09 224 Rev A

GROUP 0400 - ENGINE
EXHAUST ELBOW - 0400A

1 RE40048 1 CLAMP
3 RE526481 1 ELBOW FITTING
5 19M7786 4 SCREW
870160 - 770G GRADER - DEC 09 225 Rev A

GROUP 0400 - ENGINE
TURBOCHARGER - 0400A
870160 - 770G GRADER - DEC 09 226 Rev A

GROUP 0400 - ENGINE
TURBOCHARGER - 0400A

1 RE535699 1 TURBOCHARGER (INCLUDES RE535990) (SUB FOR RE534537)
RE534537 1 TURBOCHARGER (INCLUDES RE523819) (SUB RE535699)
2 RE538116 1 TURBOCHARGER KIT (USE WITH RE535990)
3 E63524 4 NUT
4 R521407 1 CLAMP
5 RE523491 1 ACTUATOR
(A) (USE WITH RE535699 AND RE538116)
6 RE535990 1 LINKAGE
(MARKED 177,665
(B) (USE WITH RE534537) (MARKED 175505 AND
RE523819 1 LINKAGE
175,506
8 R524453 2 CLAMP
9 RE523319 1 SENSOR
10 61M5022 1 ELBOW FITTING
11 51M7040 1 O-RING
13 T77613 1 O-RING
14 RE523699 1 LINE
15 T77613 1 O-RING
17 51M7041 1 O-RING
18 19M7866 2 SCREW
19 R520786 1 HEAT SHIELD
22 R521158 1 GASKET
23 N275830 2 SCREW
24 RE526518 1 LINE
25 R524513 2 HOSE CLAMP
26 R521379 1 HOSE
29 R92097 1 GASKET
31 19M8291 1 SCREW
32 H121163 2 STRAP
33 H128515 2 CLAMP
35 RE531836 1 LINE
36 T77613 1 O-RING
38 51M7040 1 O-RING
870160 - 770G GRADER - DEC 09 227 Rev A

GROUP 0400 - ENGINE
TIMING GEAR COVER - 0400A
870160 - 770G GRADER - DEC 09 228 Rev A

GROUP 0400 - ENGINE
TIMING GEAR COVER - 0400A

1 19M7786 1 SCREW
2 21M7473 3 SCREW
3 19M8291 3 SCREW
5 51M7044 1 O-RING
6 R518319 1 COVER
7 R98527 1 FILTER
8 R504811 1 WASHER
9 R119384 1 GASKET
10 F1743R 2 DOWEL PIN
11 RE529775 1 SEAL (USE WITH RE534315)
870160 - 770G GRADER - DEC 09 229 Rev A

GROUP 0400 - ENGINE
AIR COMPRESSOR MOUNTING - 0400A
870160 - 770G GRADER - DEC 09 230 Rev A

GROUP 0400 - ENGINE
AIR COMPRESSOR MOUNTING - 0400A

870160 - 770G GRADER - DEC 09 231 Rev A

GROUP 0400 - ENGINE
ENGINE WIRING HARNESS - 0400A
870160 - 770G GRADER - DEC 09 232 Rev A

GROUP 0400 - ENGINE

1 R521288 1 BRACKET
2 R522798 4 BRACKET
3 R522797 1 BRACKET
4 R522799 1 BRACKET
5 R522014 1 BRACKET
6 RE520953 1 ENGINE CONTROLLER
870160 - 770G GRADER - DEC 09 233 Rev A

GROUP 0400 - ENGINE
870160 - 770G GRADER - DEC 09 234 Rev A

GROUP 0400 - ENGINE

3 R522799 1 BRACKET
4 R522797 1 BRACKET
5 R522014 1 BRACKET
6 R522798 4 BRACKET
7 R521288 1 BRACKET
870160 - 770G GRADER - DEC 09 235 Rev A

GROUP 0400 - ENGINE
EXHAUST GAS RECIRCULATION (EGR) - 0400A
870160 - 770G GRADER - DEC 09 236 Rev A

GROUP 0400 - ENGINE
EXHAUST GAS RECIRCULATION (EGR) - 0400A

1 19M8627 2 SCREW
2 RE537144 1 EXHAUST GAS RECYCLING VALVE (SUB FOR RE535294)
3 R519989 2 O-RING
4 R519398 1 GASKET
6 R528286 1 RADIATOR HOSE
7 R518619 3 GASKET
8 RE528232 1 FITTING PLUG
9 ........ 1 WASHER
11 RE522824 1 TEMPERATURE SENSOR
0 RE522210 1 HEAT EXCHANGER
13 R504810 2 O-RING
14 19M7774 2 SCREW
15 RE526287 1 LINE
16 RE526285 1 COOLANT MANIFOLD
17 51M7041 1 O-RING
19 T77613 1 O-RING
21 RE523377 1 HOSE
22 12M1646 2 WASHER
23 R519426 2 SCREW
25 51M7039 1 O-RING
26 R504810 1 O-RING
27 RE522368 1 TUBE
28 R42045 1 CLIP
870160 - 770G GRADER - DEC 09 237 Rev A

GROUP 0400 - ENGINE
LIFT STRAPS - 0400A
870160 - 770G GRADER - DEC 09 238 Rev A

GROUP 0400 - ENGINE
LIFT STRAPS - 0400A

1 R520718 1 STRAP
2 19M8832 2 SCREW
3 R504016 1 STRAP
870160 - 770G GRADER - DEC 09 239 Rev A

GROUP 0400 - ENGINE
LIFT STRAPS - 0400A
870160 - 770G GRADER - DEC 09 240 Rev A

GROUP 0400 - ENGINE
LIFT STRAPS - 0400A

1 R520755 1 STRAP
2 19M8832 2 SCREW
3 R504016 1 STRAP
870160 - 770G GRADER - DEC 09 241 Rev A

GROUP 0400 - ENGINE
PRIMARY FUEL FILTER SEAL KIT - 0400A
870160 - 770G GRADER - DEC 09 242 Rev A

GROUP 0400 - ENGINE
PRIMARY FUEL FILTER SEAL KIT - 0400A

1 RE523784 1 SEAL KIT
2 R522921 1 O-RING
870160 - 770G GRADER - DEC 09 243 Rev A

GROUP 0400 - ENGINE
REPLACEMENT - WATER PUMP - 0400A
870160 - 770G GRADER - DEC 09 244 Rev A

GROUP 0400 - ENGINE
REPLACEMENT - WATER PUMP - 0400A

1 RE530194 1 WATER PUMP
SE501228 1 WATER PUMP REMAN
2 RE509463 1 KIT
870160 - 770G GRADER - DEC 09 245 Rev A

GROUP 0400 - ENGINE
MAIN BEARING - 0400A
870160 - 770G GRADER - DEC 09 246 Rev A

GROUP 0400 - ENGINE
MAIN BEARING - 0400A

870160 - 770G GRADER - DEC 09 247 Rev A

GROUP 0400 - ENGINE
CONNECTING ROD BEARINGS - 0400A
870160 - 770G GRADER - DEC 09 248 Rev A

GROUP 0400 - ENGINE
CONNECTING ROD BEARINGS - 0400A

870160 - 770G GRADER - DEC 09 249 Rev A

GROUP 0400 - ENGINE
THRUST BEARING - 0400A
870160 - 770G GRADER - DEC 09 250 Rev A

GROUP 0400 - ENGINE
THRUST BEARING - 0400A

1 RE529320 1 THRUST BEARING
870160 - 770G GRADER - DEC 09 251 Rev A

GROUP 0400 - ENGINE
SUCTION CONTROL VALVE - 0400A
870160 - 770G GRADER - DEC 09 252 Rev A

GROUP 0400 - ENGINE
SUCTION CONTROL VALVE - 0400A

1 RE532171 1 CONTROL VALVE
870160 - 770G GRADER - DEC 09 253 Rev A

GROUP 0400 - ENGINE
FUEL FILTER ELEMENT SERVICE KIT - 0400A
870160 - 770G GRADER - DEC 09 254 Rev A

GROUP 0400 - ENGINE

2 R522921 1 O-RING
4 R501388 1 PACKING
870160 - 770G GRADER - DEC 09 255 Rev A

GROUP 0400 - ENGINE
ENGINE SHORT BLOCK - 0400A
870160 - 770G GRADER - DEC 09 256 Rev A

GROUP 0400 - ENGINE

1 RE531095 1 SHORT BLOCK ASSEMBLY
870160 - 770G GRADER - DEC 09 257 Rev A

GROUP 0400 - ENGINE
COMPLETE BLOCK ASSEMBLY - 0400A
870160 - 770G GRADER - DEC 09 258 Rev A

GROUP 0400 - ENGINE
COMPLETE BLOCK ASSEMBLY - 0400A

1 SE501746 1 COMPLETE BLOCK ASSY REMAN
870160 - 770G GRADER - DEC 09 259 Rev A

GROUP 0400 - ENGINE
870160 - 770G GRADER - DEC 09 260 Rev A

GROUP 0400 - ENGINE

1 RE531095 1 SHORT BLOCK ASSEMBLY
870160 - 770G GRADER - DEC 09 261 Rev A

GROUP 0400 - ENGINE
PISTON-LINER KIT - 0400A
870160 - 770G GRADER - DEC 09 262 Rev A

GROUP 0400 - ENGINE
PISTON-LINER KIT - 0400A

2 RE531077 1 PISTON RING KIT
870160 - 770G GRADER - DEC 09 263 Rev A

GROUP 0400 - ENGINE
SEAL KIT - 0400A
870160 - 770G GRADER - DEC 09 264 Rev A

GROUP 0400 - ENGINE
SEAL KIT - 0400A

1 R526154 1 SEALING RING
870160 - 770G GRADER - DEC 09 265 Rev A

GROUP 0400 - ENGINE
SERVICE KIT CYLINDER HEAD BOLT - 0400A
870160 - 770G GRADER - DEC 09 266 Rev A

GROUP 0400 - ENGINE
SERVICE KIT CYLINDER HEAD BOLT - 0400A

1 RE528399 1 KIT
870160 - 770G GRADER - DEC 09 267 Rev A

GROUP 0400 - ENGINE
CYLINDER LINING PACKING - 0400A
870160 - 770G GRADER - DEC 09 268 Rev A

GROUP 0400 - ENGINE
CYLINDER LINING PACKING - 0400A

870160 - 770G GRADER - DEC 09 269 Rev A

GROUP 0400 - ENGINE
CAMSHAFT KIT - 0400A
870160 - 770G GRADER - DEC 09 270 Rev A

GROUP 0400 - ENGINE
CAMSHAFT KIT - 0400A

1 RE530594 1 KIT (SUB (12) RE519889 AND R520366)
2 RE519889 12 CAM FOLLOWER ROLLER
870160 - 770G GRADER - DEC 09 271 Rev A

GROUP 0400 - ENGINE
CYLINDER HEAD KIT - 0400A
870160 - 770G GRADER - DEC 09 272 Rev A

GROUP 0400 - ENGINE
CYLINDER HEAD KIT - 0400A

1 RE530370 1 CYLINDER HEAD
2 R121322 26 SCREW
3 RE517435 6 SLEEVE
4 ........ 1 O-RING (ORDER RE517435) NSEP
5 ........ 1 O-RING (ORDER RE517435) NSEP
8 R504235 24 SPRING
9 RE529187 24 SEAL
10 30M7029 3 PLUG
11 R522049 24 VALVE SEAT INSERT
12 R520224 12 EXHAUST VALVE
13 R520223 12 INTAKE VALVE
14 R525541 1 ENGINE CYLINDER HEAD GASKET
15 30M5581 17 PLUG
16 R42340 2 BUSHING
17 T13519 1 PLUG
870160 - 770G GRADER - DEC 09 273 Rev A

GROUP 0400 - ENGINE
870160 - 770G GRADER - DEC 09 274 Rev A

GROUP 0400 - ENGINE

(CONTAINS RE520906 AND R522921 AND
RE523236AND RE523787 AND R501388)
2 R522921 1 O-RING
870160 - 770G GRADER - DEC 09 275 Rev A

GROUP 0400 - ENGINE
AIR COMPRESSOR KIT - 0400A
870160 - 770G GRADER - DEC 09 276 Rev A

GROUP 0400 - ENGINE
AIR COMPRESSOR KIT - 0400A

1 RE70987 1 COMPRESSOR
2 R96935 1 GASKET
3 R85145 1 COVER
870160 - 770G GRADER - DEC 09 277 Rev A

GROUP 0400 - ENGINE
PISTON RING PACK - 0400A
870160 - 770G GRADER - DEC 09 278 Rev A

GROUP 0400 - ENGINE
PISTON RING PACK - 0400A

870160 - 770G GRADER - DEC 09 279 Rev A

GROUP 0400 - ENGINE
EXHAUST MANIFOLD REMOVAL - 0400A
870160 - 770G GRADER - DEC 09 280 Rev A

GROUP 0400 - ENGINE
EXHAUST MANIFOLD REMOVAL - 0400A

1 RE528413 1 KIT
3 R521323 11 SCREW
4 R520632 11 SPACER
5 R519361 6 GASKET
870160 - 770G GRADER - DEC 09 281 Rev A

GROUP 0400 - ENGINE
EGR VALVE GASKET KIT - 0400A
870160 - 770G GRADER - DEC 09 282 Rev A

GROUP 0400 - ENGINE
EGR VALVE GASKET KIT - 0400A

1 RE528207 1 GASKET KIT
2 R519398 1 GASKET
3 R519989 2 O-RING
870160 - 770G GRADER - DEC 09 283 Rev A

GROUP 0400 - ENGINE
SERVICE KIT - EGR - 0400A
870160 - 770G GRADER - DEC 09 284 Rev A

GROUP 0400 - ENGINE
SERVICE KIT - EGR - 0400A

3 R518619 3 GASKET
4 R504810 3 O-RING
870160 - 770G GRADER - DEC 09 285 Rev A

GROUP 0400 - ENGINE
CYLINDER HEAD REMOVAL - 0400A
870160 - 770G GRADER - DEC 09 286 Rev A

GROUP 0400 - ENGINE
CYLINDER HEAD REMOVAL - 0400A

3 R519361 6 GASKET
4 R521158 1 GASKET
5 R518263 1 GASKET
6 R519414 1 GASKET
7 RE529187 24 SEAL
8 R505452 6 O-RING
9 R515407 1 GASKET
10 RE508648 1 TUBE
11 R504810 2 O-RING
12 R119383 1 GASKET
13 R521040 1 O-RING
16 R63548 6 O-RING
17 R131051 6 WASHER
18 R518260 1 GASKET
20 R92097 1 GASKET
21 R520632 11 SPACER
22 R521323 11 SCREW
23 R504810 5 O-RING
24 R518619 3 GASKET
870160 - 770G GRADER - DEC 09 287 Rev A

GROUP 0400 - ENGINE
ENGINE GASKET KIT - 0400A
870160 - 770G GRADER - DEC 09 288 Rev A

GROUP 0400 - ENGINE
ENGINE GASKET KIT - 0400A

2 R519414 1 GASKET
3 R527884 1 GASKET
4 R527592 1 GASKET
5 R63548 6 O-RING
6 RE529187 24 SEAL
7 R505452 6 O-RING
8 R518260 1 GASKET
10 RE508648 1 TUBE
11 R504810 2 O-RING
12 R119383 1 GASKET
13 R502011 1 GASKET
14 R521040 1 O-RING
15 R119384 1 GASKET
17 U13639 1 O-RING
19 R520844 1 GASKET
20 R504669 2 SEAL
21 R71732 4 O-RING
22 R100569 1 GASKET
23 R522768 1 GASKET
24 R53108 1 GASKET
25 R520547 1 GASKET
26 U17409 1 O-RING
27 R520091 1 GASKET
29 R132396 1 GASKET
30 R47153 4 O-RING
32 R131051 6 WASHER
33 R92097 1 GASKET
34 R521158 1 GASKET
35 R520632 11 SPACER
36 R521323 11 SCREW
37 R519361 6 GASKET
39 R518619 3 GASKET
40 R504810 5 O-RING
870160 - 770G GRADER - DEC 09 289 Rev A

GROUP 0400 - ENGINE
ENGINE OVERHAUL KIT - 0400A
870160 - 770G GRADER - DEC 09 290 Rev A

GROUP 0400 - ENGINE

1 RE531100 1 ENGINE OVERHAUL KIT
2 R519361 6 GASKET
3 R518263 1 GASKET
4 R519414 1 GASKET
5 R63548 6 O-RING
6 RE529187 24 SEAL
7 R505452 6 O-RING
8 R518260 1 GASKET
9 RE508648 1 TUBE
10 R504810 2 O-RING
11 R515407 1 GASKET
13 R131051 6 WASHER
15 R92097 1 GASKET
16 R520632 11 SPACER
17 R521158 1 GASKET
18 R521323 11 SCREW
21 R518619 3 GASKET
22 R504810 5 O-RING
870160 - 770G GRADER - DEC 09 291 Rev A

GROUP 0400 - ENGINE
870160 - 770G GRADER - DEC 09 292 Rev A

GROUP 0400 - ENGINE

1 RE531100 1 ENGINE OVERHAUL KIT
26 R519640 12 SNAP RING
28 R119383 1 GASKET
29 R502011 1 GASKET
30 R521040 1 O-RING
31 R119384 1 GASKET
33 RE529319 6 BEARING MAIN BEARING
34 R519287 14 CAP SCREW
35 R71732 4 O-RING
38 R520844 1 GASKET
39 R100569 1 GASKET
40 RE530121 1 SEAL
41 R522768 1 GASKET
42 R53108 1 GASKET
43 RE529320 1 THRUST BEARING MAIN THRUST
44 R504669 2 SEAL
45 R520547 1 GASKET
46 R47153 4 O-RING
47 R520091 1 GASKET
48 RE524105 1 KIT (SUB RE528401)
49 R132396 1 GASKET
50 U13639 1 O-RING
51 U17409 1 O-RING
870160 - 770G GRADER - DEC 09 293 Rev A

GROUP 0400 - ENGINE
STARTER MOTOR KIT - 0400A
870160 - 770G GRADER - DEC 09 294 Rev A

GROUP 0400 - ENGINE
STARTER MOTOR KIT - 0400A

1 RE529661 1 STARTER MOTOR (MARKED RE528619 OR RE520634)
3 R135510 1 O-RING
4 R135509 1 SEAL
870160 - 770G GRADER - DEC 09 295 Rev A

GROUP 0400 - ENGINE
ENGINE GASKET KIT FOR LONG BLOCK - 0400A
870160 - 770G GRADER - DEC 09 296 Rev A

GROUP 0400 - ENGINE
ENGINE GASKET KIT FOR LONG BLOCK - 0400A

870160 - 770G GRADER - DEC 09 297 Rev A

GROUP 0400 - ENGINE
870160 - 770G GRADER - DEC 09 298 Rev A

GROUP 0500
ENGINE AUXILIARY SYSTEM
870160 - 770G GRADER - DEC 09 299 Rev A

DIFFERENTIAL COOLER HOSES - 0510
870160 - 770G GRADER - DEC 09 300 Rev A

DIFFERENTIAL COOLER HOSES - 0510

1 19M7783 1 SCREW
3 R26375 4 O-RING
4 T77857 5 O-RING
7 R29936 1 O-RING
12 AT337829 1 LINE
14 N189220 1 TIE BAND
15 T102934 1 CLAMP
16 T238922 1 ADAPTER
17 T78716 1 NUT
870160 - 770G GRADER - DEC 09 301 Rev A

HYDRAULIC OIL COOLER HOSES - 0510
870160 - 770G GRADER - DEC 09 302 Rev A

HYDRAULIC OIL COOLER HOSES - 0510

2 T77858 5 O-RING
3 U12547 4 O-RING
11 T78707 1 NUT
870160 - 770G GRADER - DEC 09 303 Rev A

TRANSMISSION COOLER HOSES - 0510
870160 - 770G GRADER - DEC 09 304 Rev A

TRANSMISSION COOLER HOSES - 0510

2 19M7784 1 SCREW
3 24M7296 2 WASHER
5 T77858 3 O-RING
6 U12547 2 O-RING
8 R29936 1 O-RING
13 T230016 1 HOSE SUPPORT
14 T251169 1 PLATE
15 T78715 2 NUT
870160 - 770G GRADER - DEC 09 305 Rev A

COOLING SYSTEM (6090HDW01 / 6090HDW04) - 0510
870160 - 770G GRADER - DEC 09 306 Rev A

COOLING SYSTEM (6090HDW01 / 6090HDW04) - 0510

1 14M7517 2 LOCK NUT
3 19M7783 14 SCREW
4 19M7835 2 SCREW
5 19M7866 2 SCREW
6 24H1718 4 WASHER
7 24M7024 2 WASHER
8 24M7296 17 WASHER
9 AT139776 4 ISOLATOR
10 AT199908 1 FUEL COOLER
11 03M7197 12 BOLT
12 03M7221 2 BOLT
16 14M7528 2 LOCK NUT
17 19M7775 2 SCREW
18 19M7784 16 SCREW
19 19M7820 2 SCREW
20 19M8406 4 SCREW
21 24M7404 2 WASHER
24 AT336096 1 CHANNEL
25 AT336097 1 HEAT EXCHANGER
27 N100859 8 WASHER
31 AT365067 1 INTERCOOLER
32 N276750 3 WASHER
870160 - 770G GRADER - DEC 09 307 Rev A

COOLING SYSTEM, (6090HDW01 / 6090HDW04) CONTINUED-0510
870160 - 770G GRADER - DEC 09 308 Rev A

COOLING SYSTEM, (6090HDW01 / 6090HDW04) CONTINUED-0510

33 AT314925 1 OIL COOLER
34 AT314926 1 OIL COOLER
35 AT314928 1 VAPOR CONDENSER
36 AT336117 1 PLATE
37 AT338717 2 STRAP
40 AT363573 2 BUSHING
41 AT363574 2 ISOLATOR KIT
42 AT365393 2 GAS OPERATED CYLINDER
43 MT2485 2 PLUG
44 T227197 1 ISOLATOR
45 T227198 1 DEFLECTOR
47 ........ 2 ISOLATOR (ORDER T227216) (CTL)
52 T235943 1 FRAME
53 T251394 1 CABLE
54 AT342108 1 SHROUD
55 H146457 4 NUT
57 T225892 2 ANGLE
59 ........ 1 ISOLATOR (ORDER T227451) (CTL)
60 24M7455 8 WASHER
62 T259827 2 DEFLECTOR (SUB FOR T254061)
63 U42208 4 ISOLATOR
870160 - 770G GRADER - DEC 09 309 Rev A

COOLING SYSTEMS HOSES AND FITTINGS

(6090HDW01-6090HDW04) - 0510
870160 - 770G GRADER - DEC 09 310 Rev A


(6090HDW01-6090HDW04) - 0510

4 19M7775 1 SCREW
5 19M7785 1 SCREW
6 19M7786 2 SCREW
7 19M7798 1 SCREW
8 19M7804 2 SCREW
9 19M7811 2 SCREW
10 19M7835 4 SCREW
11 19M7866 1 SCREW
12 19M7867 2 SCREW
15 19M7979 1 SCREW
16 19M7807 2 SCREW
17 24M7139 1 WASHER
18 24M7238 5 WASHER
19 24M7296 1 WASHER
20 28H3383 2 BUSHING
21 28H3390 1 SPACER
22 28H3450 1 SPACER
23 28H3461 1 SPACER
24 AH170895 8 CLAMP
25 TY22464 5 CLAMP
26 AR21839 2 CLAMP
27 TY22539 1 HOSE CLAMP
28 AT301456 4 CLAMP
30 R26448 1 O-RING
31 AT310335 1 FILLER CAP
32 AT326151 1 TANK
33 AT328414 1 RADIATOR HOSE
870160 - 770G GRADER - DEC 09 311 Rev A


(6090HDW01-6090HDW04) , CONTINUED - 0510
870160 - 770G GRADER - DEC 09 312 Rev A


(6090HDW01-6090HDW04) , CONTINUED - 0510

34 ........ 1 BULK HOSE (MAKE FROM TY22324)
35 AT335579 1 TUBE
38 AT335686 1 HOSE
39 AT335797 1 TUBE
42 AT359297 4 CLAMP
43 AT362877 1 TUBE
44 N306191 1 HOSE FITTING
45 R26906 2 O-RING
47 R38454 1 GROMMET
48 R500494 2 HOSE
52 T153064 1 CLAMP
53 T160183 1 RADIATOR HOSE
54 T160608 4 CLAMP
55 T160609 4 CLAMP
56 T162575 1 CLAMP
57 T185826 1 CLAMP
57 T185826 1 CLAMP
58 T210630 1 HOSE
59 T210636 1 HOSE
60 T210963 1 TUBE
61 T213722 1 PLATE
62 T214537 1 HOSE
63 T217789 1 LABEL
64 T219261 1 ANGLE
66 T250441 1 HOSE
67 T76252 5 CLAMP
870160 - 770G GRADER - DEC 09 313 Rev A

FAN, FAN DOOR AND FAN GUARD - 0512
870160 - 770G GRADER - DEC 09 314 Rev A

FAN, FAN DOOR AND FAN GUARD - 0512

1 14M7274 4 NUT
2 14H1041 1 NUT
4 19M7785 8 SCREW
5 19M7786 12 SCREW
6 19M7835 2 SCREW
7 19M7866 6 SCREW
9 24H1111 4 WASHER
10 24H1330 1 WASHER
11 24M7296 26 WASHER
12 AT208006 1 FAN
13 AT334407 1 SHROUD
14 AT335245 1 SHIELD
15 AT363161 1 DOOR
16 AT363166 1 GRILLE
17 AT369363 1 ROD
18 H173411 14 NUT
19 J16931 1 PIN
20 M43940 2 SNAP RING
21 M88385 2 THRUST WASHER
22 24M7090 1 WASHER
23 R281148 2 BOLT
24 T162238 1 GROMMET
25 T254997 1 SUPPORT
28 T226425 1 PLATE
29 T226561 1 PLATE
30 T254979 1 SPACER
32 T250777 1 GRILLE
33 T260544 1 PLATE (SUB FOR T252217)
34 T253652 2 PIN
870160 - 770G GRADER - DEC 09 315 Rev A

FAN DRIVE PUMP - 0512
870160 - 770G GRADER - DEC 09 316 Rev A

FAN DRIVE PUMP - 0512

1 19H2929 2 SCREW
2 24M7346 2 WASHER
3 AT364474 1 HYDRAULIC PUMP
AT317388 1 SEAL KIT
4 U42702 1 O-RING
870160 - 770G GRADER - DEC 09 317 Rev A

FAN DRIVE MOTOR - 0512
870160 - 770G GRADER - DEC 09 318 Rev A

FAN DRIVE MOTOR - 0512

1 14M7275 2 NUT
2 19M7790 2 SCREW
3 24M7240 2 WASHER
4 AT366546 1 HYDRAULIC MOTOR
26H103 1 SHAFT KEY
AT366958 1 SEAL KIT
870160 - 770G GRADER - DEC 09 319 Rev A

FAN DRIVE HYDRAULIC HOSES - 0512
870160 - 770G GRADER - DEC 09 320 Rev A

FAN DRIVE HYDRAULIC HOSES - 0512

4 19M7786 1 SCREW
5 19M7806 1 SCREW
6 24M7361 2 WASHER
7 24M7239 3 WASHER
8 24M7396 2 WASHER
10 R26448 1 O-RING
11 T77613 3 O-RING
13 R26906 6 O-RING
14 T77932 3 O-RING
16 T77858 5 O-RING
17 U12547 5 O-RING
21 R26375 1 O-RING
23 T77857 3 O-RING
25 R29936 2 O-RING
870160 - 770G GRADER - DEC 09 321 Rev A

FAN DRIVE HYDRAULIC HOSES, CONTINUED - 0512
870160 - 770G GRADER - DEC 09 322 Rev A

FAN DRIVE HYDRAULIC HOSES, CONTINUED - 0512

36 AT337763 1 LINE
43 H77698 1 TIE BAND
46 T70659 1 CLAMP
47 T78716 2 NUT
48 T81029 1 NUT
49 W34896 1 CLAMP
50 RE25110 2 CLAMP
870160 - 770G GRADER - DEC 09 323 Rev A

REVERSE FAN DRIVE SOLENOID VALVE - 0512
870160 - 770G GRADER - DEC 09 324 Rev A

REVERSE FAN DRIVE SOLENOID VALVE - 0512

2 19M7812 2 SCREW
3 24M7296 2 WASHER
4 AT322982 1 TRANSDUCER
5 R28782 1 O-RING
6 AT366516 1 SOLENOID VALVE
7 AT224570 4 CHECK VALVE
AT224862 1 SEAL KIT
AT224706 1 SEAL KIT
AT333811 1 SOLENOID VALVE COIL
T225291 1 NUT
9 AT226109 1 SOLENOID HYDRAULIC VALVE
AT226110 1 SEAL KIT
10 AT366515 1 PRESSURE RELIEF VALVE
AN207423 1 SEAL KIT
AT333810 1 SOLENOID VALVE COIL
T225294 1 NUT
AT224864 1 SEAL KIT
870160 - 770G GRADER - DEC 09 325 Rev A

ENGINE SPEED CONTROL PEDAL AND SWITCHES (STD) - 0515
870160 - 770G GRADER - DEC 09 326 Rev A

ENGINE SPEED CONTROL PEDAL AND SWITCHES (STD) - 0515

1 19M7863 3 SCREW
2 AT302731 1 SWITCH
3 AT332120 1 ACCELERATOR
4 AT335712 1 TOGGLE/ROCKER SWITCH
5 T196077 3 NUT
870160 - 770G GRADER - DEC 09 327 Rev A

ENGINE SPEED DECELERATOR PEDAL - 0515
870160 - 770G GRADER - DEC 09 328 Rev A

ENGINE SPEED DECELERATOR PEDAL - 0515

1 19M8092 3 SCREW
2 AT314814 1 PEDAL
3 T196077 3 NUT
870160 - 770G GRADER - DEC 09 329 Rev A

AIR CLEANER (6090HDW01 / 6090HDW04) - 0521
870160 - 770G GRADER - DEC 09 330 Rev A

AIR CLEANER (6090HDW01 / 6090HDW04) - 0521

1 19M7784 2 SCREW
2 19M7786 1 SCREW
3 19M7807 2 SCREW
4 24M7296 3 WASHER
5 AT336496 1 AIR CLEANER
6 AR44361 1 FITTING
7 AT136715 2 CLAMP
8 AT175223 1 FILTER ELEMENT
9 AT175224 1 FILTER ELEMENT
10 AT178542 1 AIR RESTRICTION SENSOR
11 F436210 1 COVER
12 T161929 1 O-RING
14 AT53439 1 HOSE CLAMP
15 RE19429 1 CLAMP
16 T229810 1 SUCTION HOSE
870160 - 770G GRADER - DEC 09 331 Rev A

ROTARY EJECTOR PRE-CLEANER (6090HDW01-6090HDW04)-5021
870160 - 770G GRADER - DEC 09 332 Rev A

ROTARY EJECTOR PRE-CLEANER (6090HDW01-6090HDW04)-5021

1 19M7785 4 SCREW
2 AT184015 1 PRECLEANER
3 AT53440 1 CLAMP
4 AT340099 1 AIR INTAKE STACK
5 T231185 1 GASKET
870160 - 770G GRADER - DEC 09 333 Rev A

MUFFLER (6090HDW01-6090HDW04) - 0531
870160 - 770G GRADER - DEC 09 334 Rev A

MUFFLER (6090HDW01-6090HDW04) - 0531

1 AT339275 1 MUFFLER
2 RE20223 1 CLAMP
870160 - 770G GRADER - DEC 09 335 Rev A

ENGINE MOUNTING BRACKETS MUFFLER

(6090HDW01-6090HDW04) - 0540
870160 - 770G GRADER - DEC 09 336 Rev A

ENGINE MOUNTING BRACKETS MUFFLER

(6090HDW01-6090HDW04) - 0540

6 24M7240 8 WASHER
7 24M7241 9 WASHER
8 AT223527 4 ISOLATOR (SUB FOR AT107738, THIS APPLICATION)
11 AT335625 2 SUPPORT
13 T158949 4 WASHER
14 T179952 4 WASHER
870160 - 770G GRADER - DEC 09 337 Rev A

FUEL HOSES AND FITTINGS (6090HDW01-6090HDW04) - 0563
870160 - 770G GRADER - DEC 09 338 Rev A

FUEL HOSES AND FITTINGS (6090HDW01-6090HDW04) - 0563

3 19M7784 3 SCREW
4 19M7806 1 SCREW
5 24M7239 1 WASHER
6 AH96317 4 CLIP
7 AT223493 1 FUEL FILTER
8 ........ 1 HOSE (MAKE FROM TY22503)
9 ........ 1 HOSE (MAKE FROM TY22504)
10 AT345971 1 HOSE FITTING
11 AT345972 1 HOSE FITTING
12 ........ 1 HOSE (MAKE FROM TY22504)
13 ........ 1 HOSE (MAKE FROM TY22503)
14 X3J782-6-6 1 ELBOW FITTING
15 ........ 1 HOSE (MAKE FROM T79477)
16 N205415 1 CLAMP
17 R133839 4 CLAMP
20 T24359 1 SPACER
21 T246159 1 HOSE GUARD
25 T253535 1 ADJUSTING STRAP
26 T32854 2 CLAMP
870160 - 770G GRADER - DEC 09 339 Rev A

FUEL TANK - 0564
870160 - 770G GRADER - DEC 09 340 Rev A

FUEL TANK - 0564

3 19M7866 1 SCREW
4 AT317471 1 FUEL TANK
5 19M7784 24 SCREW
6 AR21839 3 CLAMP
7 H26723 1 DRAIN PLUG
8 R114023 1 GROMMET
9 R193666 1 FITTING
11 R237815 1 VENT
13 T212430 2 GASKET
14 T236498 1 PIPE BUSHING
15 AT321041 1 FUEL SENDER
16 R81596 1 GASKET
17 AT346094 1 CAP
18 AT364054 1 ADAPTER FITTING
19 H172014 1 GASKET
20 RE52504 1 BREATHER
21 T13254 2 CLAMP
22 T164203 1 SCREW
23 ........ 1 BULK HOSE (MAKE FROM T79477)
24 T75276 1
870160 - 770G GRADER - DEC 09 341 Rev A

FAST FILL FUEL SYSTEM - 0564
870160 - 770G GRADER - DEC 09 342 Rev A

FAST FILL FUEL SYSTEM - 0564

3 19M7786 3 SCREW
4 19M7835 1 SCREW
5 19M7867 2 SCREW
6 24M7298 2 WASHER
8 R26286 2 O-RING
9 T77613 2 O-RING
12 T76938 1 O-RING
13 AR21839 2 CLAMP
14 AT316520 1 VALVE
15 AT318277 1 PLATE
16 AT369169 1 ADAPTER FITTING
17 AT336110 1 HOSE
18 AT339552 1 COVER
19 AT341423 1 VALVE
20 AT341422 1 CAP
21 AT342609 1 GUARD
23 AT347525 1 VALVE
24 R43750 1 O-RING
26 H165237 1 SPACER
27 T102934 1 CLAMP
28 T212430 2 GASKET
30 T225008 1 BREATHER
31 T247566 1 HOSE
32 AT367522 1 FIELD INSTALLATION KIT
870160 - 770G GRADER - DEC 09 343 Rev A

ENGINE CONTROL UNIT (6090HDW01) - 0675
870160 - 770G GRADER - DEC 09 344 Rev A

ENGINE CONTROL UNIT (6090HDW01) - 0675

1 19M7801 2 SCREW
2 RE531808 1 ELECTRONIC CONTROL UNIT
870160 - 770G GRADER - DEC 09 345 Rev A

INCHING PEDAL - 0715
870160 - 770G GRADER - DEC 09 346 Rev A

INCHING PEDAL - 0715

1 19M7865 3 SCREW
2 AT307200 1 PEDAL
870160 - 770G GRADER - DEC 09 347 Rev A

870160 - 770G GRADER - DEC 09 348 Rev A

GROUP 0900
STEERING SYSTEM
870160 - 770G GRADER - DEC 09 349 Rev A

SECONDARY STEERING (FIELD KIT) - 0930
870160 - 770G GRADER - DEC 09 350 Rev A

SECONDARY STEERING (FIELD KIT) - 0930

2 19M7786 2 SCREW
4 24M7296 3 WASHER
5 AT186653 2 CLAMP
7 R28782 1 O-RING
8 AT343839 1 MANIFOLD
10 R26375 2 O-RING
11 T77857 2 O-RING
14 AT365350 1 WIRING HARNESS
16 AT368028 1 HYDRAULIC ACCUMULATOR (INCLUDES AT196760)
AT196760 1 KIT
17 R36235 1 GROMMET
18 T225374 1 LABEL
870160 - 770G GRADER - DEC 09 351 Rev A

SECONDARY STEERING - 0930
870160 - 770G GRADER - DEC 09 352 Rev A

SECONDARY STEERING - 0930

2 19M7786 2 SCREW
4 24M7296 3 WASHER
5 AT186653 2 CLAMP
7 R28782 1 O-RING
9 AT368028 1 ACCUMULATOR KIT (INCLUDES AT196760)
870160 - 770G GRADER - DEC 09 353 Rev A

STEERING SYSTEM (STANDARD) - 0962
870160 - 770G GRADER - DEC 09 354 Rev A

STEERING SYSTEM (STANDARD) - 0962

1 19M7785 4 SCREW
2 M142218 1 STEERING WHEEL
3 M142219 1 COVER
4 AT303489 1 CONTROL VALVE
5 AT322881 1 STEERING COLUMN
6 T213896 1 NUT
870160 - 770G GRADER - DEC 09 355 Rev A

MAIN MANIFOLD VALVE - 0962
870160 - 770G GRADER - DEC 09 356 Rev A

MAIN MANIFOLD VALVE - 0962

1 14M7273 2 NUT
2 19M7784 2 SCREW
3 19M7866 3 SCREW
4 19M8675 2 SCREW
5 24M7238 2 WASHER
AT349523 2 HYDR./PILOT CONTROL VALVE
F433299 1 SEAL KIT
AT371178 1 HYDR./PILOT CONTROL VALVE
F433299 1 SEAL KIT
9 R27528 2 CLAMP
870160 - 770G GRADER - DEC 09 357 Rev A

FRONT STEERING PLUMBING (STANDARD CONTROLS) - 0963
870160 - 770G GRADER - DEC 09 358 Rev A

FRONT STEERING PLUMBING (STANDARD CONTROLS) - 0963

1 19M7784 1 SCREW
3 R26375 1 O-RING
4 T77857 4 O-RING
7 R26448 6 O-RING
8 T77613 6 O-RING
15 T74416 1 CLAMP
870160 - 770G GRADER - DEC 09 359 Rev A

REAR STEERING PLUMBING (STANDARD CONTROLS) - 0963
870160 - 770G GRADER - DEC 09 360 Rev A

REAR STEERING PLUMBING (STANDARD CONTROLS) - 0963

2 R26375 8 O-RING
3 T77857 4 O-RING
6 T77613 4 O-RING
10 C16054 2 CLAMP
12 T105773 2 GUIDE
870160 - 770G GRADER - DEC 09 361 Rev A

STEERING HOSES (STANDARD CONTROLS) - 0963
870160 - 770G GRADER - DEC 09 362 Rev A

STEERING HOSES (STANDARD CONTROLS) - 0963

2 R26375 4 O-RING
3 T77857 1 O-RING
5 R28782 1 O-RING
6 T77613 4 O-RING
11 T78716 1 NUT
12 T81029 4 NUT
AT316249 1 SEAL KIT
870160 - 770G GRADER - DEC 09 363 Rev A

WHEEL LEAN CYLINDER HOSES (STANDARD CONTROLS) - 0963
870160 - 770G GRADER - DEC 09 364 Rev A

WHEEL LEAN CYLINDER HOSES (STANDARD CONTROLS) - 0963

2 R26375 4 O-RING
3 T77613 4 O-RING
870160 - 770G GRADER - DEC 09 365 Rev A

STEERING CYLINDER PINS - 0965
870160 - 770G GRADER - DEC 09 366 Rev A

STEERING CYLINDER PINS - 0965

3 AH229006 2 HYDRAULIC CYLINDER
5 T184629 4 SPACER
6 T204711 2 PIN FASTENER
870160 - 770G GRADER - DEC 09 367 Rev A

FRONT STEERING CYLINDER - 0965
870160 - 770G GRADER - DEC 09 368 Rev A

FRONT STEERING CYLINDER - 0965

1 AH140072 1 PISTON
2 AH147976 1 SEAL
3 H155666 1 O-RING
4 H155667 1 SEALING RING
5 AH150452 1 SEAL
6 H154514 1 SEAL
7 H155964 1 O-RING
8 H156058 1 WEAR RING
9 H164204 1 SNAP RING
11 H171332 1 HYDR. CYLINDER ROD GUIDE
12 M44162 1 O-RING
13 R78393 1 BACK-UP RING
14 R92208 1 PACKING
15 R30200 1 O-RING
18 H170535 1 NUT
31 AH161589 1 HYDRAULIC CYLINDER KIT
870160 - 770G GRADER - DEC 09 369 Rev A

ARTICULATION CYLINDER PINS - 0965
870160 - 770G GRADER - DEC 09 370 Rev A

ARTICULATION CYLINDER PINS - 0965

4 AT345033 2 PIN
5 T176064 2 BUSHING
6 T233681 2 PIN
7 U44915 2 LOCK NUT
870160 - 770G GRADER - DEC 09 371 Rev A

ARTICULATION CYLINDER - 0965
870160 - 770G GRADER - DEC 09 372 Rev A

ARTICULATION CYLINDER - 0965

1 RE20343 1 SEAL
2 ........ 1 SEAL
3 ........ 2 SEALING RING
4 ........ 1 SEAL
5 R81775 1 WEAR RING
6 AH146557 1 SEAL
7 AH146561 1 SEAL
8 H154335 1 SEAL
9 H154337 1 SEAL
10 F950R 1 O-RING
11 H152203 1 SEAL
16 H210686 1 O-RING
18 AH230415 1 ROD KIT
19 H170539 1 NUT
20 H232246 1 BUSHING
21 T225566 2 SEAL
22 H174616 1 PISTON
30 AH230581 1 CYLINDER KIT
31 AH210484 1 SEAL KIT
32 AH212101 1 CYLINDER KIT
870160 - 770G GRADER - DEC 09 373 Rev A

WHEEL LEAN CYLINDER PINS - 0965
870160 - 770G GRADER - DEC 09 374 Rev A

WHEEL LEAN CYLINDER PINS - 0965

5 AT345981 1 PIN
6 T176064 1 BUSHING
870160 - 770G GRADER - DEC 09 375 Rev A

WHEEL LEAN CYLINDER - 0965
870160 - 770G GRADER - DEC 09 376 Rev A

WHEEL LEAN CYLINDER - 0965

1 AH205062 1 PISTON
2 AH146557 1 SEAL
3 AH146561 1 SEAL
4 H154335 1 SEAL
5 H154337 1 BACK-UP RING
6 F950R 1 O-RING
7 H152203 1 SEAL
12 H210686 1 O-RING
14 H168248 1 WASHER
15 H168249 1 WASHER
17 AH236359 1 ROD
18 H170539 1 NUT
21 T225564 2 SEAL
22 T225565 2 SEAL
870160 - 770G GRADER - DEC 09 377 Rev A

870160 - 770G GRADER - DEC 09 378 Rev A

GROUP 1000
SERVICE BRAKES
870160 - 770G GRADER - DEC 09 379 Rev A

SERVICE BRAKE PEDAL AND VALVE - 1062
870160 - 770G GRADER - DEC 09 380 Rev A

SERVICE BRAKE PEDAL AND VALVE - 1062

1 19M7657 2 SCREW
2 19M7863 3 SCREW
3 24M7313 2 WASHER
5 T77613 4 O-RING
6 AT150024 1 SWITCH
8 AT329753 1 MANUAL HYDRAULIC VALVE
AT150112 1 SEAL KIT
11 AT314827 1 SWITCH
12 AT317654 1 PEDAL
13 AT317655 1 PUSH ROD
14 T157212 2 CLIP
15 T157258 1 PIN
16 T174634 1 BOOT
17 AT304479 1 PACKAGE OF PARTS
18 R53317 2 LOCK NUT
19 T157211 1 PIN
20 T157220 1 CLAMP
22 T170181 2 LOCK WASHER
23 AT304480 1 KIT
24 T157212 2 CLIP
25 T157223 2 BEARING
26 T157257 1 PIN
27 T175236 1 ROLLER
28 R26287 1 O-RING
29 R26375 1 O-RING
30 R26448 1 O-RING
31 R28782 1 O-RING
32 T172927 2 GASKET
33 T176108 1 SPRING
34 T196077 3 NUT
870160 - 770G GRADER - DEC 09 381 Rev A

SERVICE BRAKE ACCUMULATOR AND HOSES - 1063
870160 - 770G GRADER - DEC 09 382 Rev A

SERVICE BRAKE ACCUMULATOR AND HOSES - 1063

1 19M7835 2 SCREW
2 42M7115 1 WELD STUD
4 R26448 4 O-RING
5 T77613 9 O-RING
8 TY22464 2 CLAMP
9 AR90369 1 ELBOW FITTING
(MAKE FROM TY22504) ( AT318470,
11 ........ 1 HYDRAULIC HOSE
DT5224 NLA)
17 M142955 1 LOCK NUT
18 N189220 2 TIE BAND
19 T32854 2 CLAMP
870160 - 770G GRADER - DEC 09 383 Rev A

SERVICE BRAKE ACCUMULATOR - 1064
870160 - 770G GRADER - DEC 09 384 Rev A

SERVICE BRAKE ACCUMULATOR - 1064

1 19M7786 2 SCREW
2 AT306749 1 HYDRAULIC ACCUMULATOR
4 R26448 1 O-RING
5 T77613 1 O-RING
6 T126204 2 CLAMP
870160 - 770G GRADER - DEC 09 385 Rev A

PARK BRAKE HYDRAULIC HOSES - 1100
870160 - 770G GRADER - DEC 09 386 Rev A

PARK BRAKE HYDRAULIC HOSES - 1100

2 R26448 1 O-RING
3 T77613 1 O-RING
5 T77857 2 O-RING
9 R77175 1 COVER
10 T78716 2 NUT
870160 - 770G GRADER - DEC 09 387 Rev A

870160 - 770G GRADER - DEC 09 388 Rev A

GROUP 1300
MISCELLANEOUS VEHICLE
870160 - 770G GRADER - DEC 09 389 Rev A

TRADEMARKS AND LABELS - 1322
870160 - 770G GRADER - DEC 09 390 Rev A

TRADEMARKS AND LABELS - 1322

3 JD5920 2 REFLECTOR
5 T146605 1 LABEL
6 T153680 4 LABEL
7 T162050 1 LABEL
8 T163658 1 LABEL
14 T217791 1 LABEL
15 T217792 1 LABEL
16 T218003 1 LABEL
17 T218154 1 LABEL
18 T238560 2 LABEL
21 T238583 1 LABEL
22 T238584 1 LABEL
23 T246985 1 LABEL
24 T246986 1 LABEL
25 T246988 1 LABEL
26 T247014 1 LABEL
27 T247015 1 LABEL
CORRECT DECALS TO FOLLOW WITH NEXT UPDATE.
870160 - 770G GRADER - DEC 09 391 Rev A

CAB DECALS AND LABELS - 1322
870160 - 770G GRADER - DEC 09 392 Rev A

CAB DECALS AND LABELS - 1322

1 AT195302 1 KEY
2 T146097 1 LABEL
3 T160152 1 LABEL
4 T205367 1 LABEL
5 T237757 1 LABEL
6 T237760 1 LABEL
7 T259760 1 LABEL
8 T256143 1 LABEL
870160 - 770G GRADER - DEC 09 393 Rev A

ENGINE OIL DRAIN LINE (6090HDW01 / 6090HDW04) - 1369
870160 - 770G GRADER - DEC 09 394 Rev A

ENGINE OIL DRAIN LINE (6090HDW01 / 6090HDW04) - 1369

1 19M7807 1 SCREW
2 28H1600 1 SPACER
4 N306191 1 HOSE FITTING
5 T184924 1 HOSE CLAMP
6 T140924 1 CLAMP
7 TY22539 1 HOSE CLAMP
870160 - 770G GRADER - DEC 09 395 Rev A

CENTRAL LUBRICATION LINES AND FITTINGS - 1370
870160 - 770G GRADER - DEC 09 396 Rev A

CENTRAL LUBRICATION LINES AND FITTINGS - 1370

3 E12379 2 NUT
4 H80936 2 ELBOW FITTING
870160 - 770G GRADER - DEC 09 397 Rev A

REAR HITCH - 1511
870160 - 770G GRADER - DEC 09 398 Rev A

REAR HITCH - 1511

2 24M7242 6 WASHER
3 AR83396 1 QUICK LOCK PIN
7 AT343823 1 HITCH
10 AT339398 1 HITCH KIT
870160 - 770G GRADER - DEC 09 399 Rev A

870160 - 770G GRADER - DEC 09 400 Rev A

GROUP 1600
VEHICLE ELECTRICAL SYSTEMS
870160 - 770G GRADER - DEC 09 401 Rev A

BATTERIES AND BATTERY CABLE (1000 CCA)

(6090HDW01-6090HDW04) - 1671
870160 - 770G GRADER - DEC 09 402 Rev A


(6090HDW01-6090HDW04) - 1671

1 14M7273 1 NUT
3 19M7784 3 SCREW
4 19M7785 2 SCREW
5 24M7240 1 WASHER
6 24M7296 1 WASHER
7 AT323194 1 BATTERY CABLE
8 14H785 4 NUT
9 T107117 4 COVER
11 AT41188 1 SWITCH
12 TY21754 2 DRY CHARGED BATTERY
13 N189220 1 TIE BAND
14 R36545 2 GROUND CABLE
15 T102934 1 CLAMP
16 T120536 1 CLAMP (SUB FOR T174530, THIS APPLICATION)
17 T141123 1 BOLT
18 E64052 1 NUT
19 T232498 1 BRACKET
20 T42199 1 LABEL
21 AT323078 1 CABLE
22 AT323077 1 BATTERY
23 T134104 1 CABLE COVER
870160 - 770G GRADER - DEC 09 403 Rev A


(6090HDW01-6090HDW04) - 1671
870160 - 770G GRADER - DEC 09 404 Rev A


(6090HDW01-6090HDW04) - 1671

1 14M7273 1 NUT
3 19M7784 3 SCREW
4 19M7785 2 SCREW
5 24M7240 1 WASHER
6 24M7296 1 WASHER
8 14H785 4 NUT
9 T107117 4 COVER
11 AT41188 1 SWITCH
12 TY23020 2 DRY CHARGED BATTERY
0 N189220 1 TIE BAND
14 R36545 2 GROUND CABLE
15 T102934 1 CLAMP
16 T120536 1 CLAMP (SUB FOR T174530, THIS APPLICATION)
17 T141123 1 BOLT
18 E64052 1 NUT
20 T42199 1 LABEL
21 AT323078 1 CABLE
23 T134104 1 COVER
870160 - 770G GRADER - DEC 09 405 Rev A

ALTERNATOR (100 AMP) (6090HDW01 / 6090HDW04) - 1672
870160 - 770G GRADER - DEC 09 406 Rev A


6 19M7784 1 SCREW
7 19M7786 2 SCREW
8 19M7822 1 SCREW
9 19M7835 1 SCREW
10 24M7239 1 WASHER
11 AT300167 1 ALTERNATOR
T201538 1 PULLEY
SE501838 1 ALTERNATOR REMAN (SUB FOR AT300167) (REMAN)
12 R135600 1 V-BELT
13 T201537 1 CAP
15 T252524 1 STRAP
870160 - 770G GRADER - DEC 09 407 Rev A

870160 - 770G GRADER - DEC 09 408 Rev A


5 19M7785 1 SCREW
6 19M7786 3 SCREW
7 19M7811 1 SCREW
8 19M7836 1 SCREW
9 24M7239 1 WASHER
10 FF101774 1 ALTERNATOR
T201538 1 PULLEY
12 R135595 1 V-BELT
13 T201537 1 CAP
15 T257737 1 STRAP (SUB FOR T252254)
17 14M7400 1 LOCK NUT
870160 - 770G GRADER - DEC 09 409 Rev A

15 AMP POWER CONVERTER (24V TO 12V) - 1672
870160 - 770G GRADER - DEC 09 410 Rev A


1 19M7768 1 SCREW
2 19M7897 2 SCREW
3 21M7250 4 SCREW (SUB FOR 19M9224, THIS APPLICATION)
4 24M7138 4 WASHER
5 AT224894 1 CONVERTER
7 T184135 1 BUMPER
8 T196079 2 NUT
870160 - 770G GRADER - DEC 09 411 Rev A

870160 - 770G GRADER - DEC 09 412 Rev A


1 19M7768 1 SCREW
2 19M7897 2 SCREW
3 21M7250 4 SCREW (SUB FOR 19M9224, THIS APPLICATION)
4 24M7138 4 WASHER
5 AT302797 1 CONVERTER
7 T184135 1 BUMPER
8 T196079 2 NUT
870160 - 770G GRADER - DEC 09 413 Rev A

FRONT DRIVING AND SIGNAL LIGHTS
870160 - 770G GRADER - DEC 09 414 Rev A

FRONT DRIVING AND SIGNAL LIGHTS

1 14M7274 4 NUT
2 14M7275 4 NUT
5 24M7239 4 WASHER
6 24M7240 8 WASHER
7 AT307090 2 LAMP
R78054 1 ELECTRICAL CONNECTOR ASSY
R78061 3 ELEC. CONNECTOR TERMINAL
R78063 3 ELEC. CONNECTOR SEAL
10 AT324486 4 FLOODLAMP
19M8011 1 CAP SCREW
AT135758 1 BULB
T80394 4 SCREW
57M7533 1 ELEC. CONNECTOR HOUSING
870160 - 770G GRADER - DEC 09 415 Rev A

TAIL LIGHTS - 1673
870160 - 770G GRADER - DEC 09 416 Rev A

TAIL LIGHTS - 1673

1 14M7274 2 NUT
2 19M7784 1 SCREW
3 24M7239 2 WASHER
4 57M8736 1 ELEC. CONNECTOR ACCESSORY
6 57M8542 4 ELEC. CONNECTOR HOUSING
57M8571 3 ELEC. CONNECTOR TERMINAL
57M9911 3 ELEC. CONNECTOR CABLE SEAL
57M7743 1 ELEC. CONNECTOR CAVITY PLUG
8 57M8021 2 ELECTRICAL CONNECTOR ASSY
........ 2 ELEC. CONNECTOR TERMINAL
57M8022 1 ELEC.CONNECT LOCKING DEVICE
11 R44302 7 TIE BAND
13 ........ 2 ELEC. CONNECTOR TERMINAL
15 ........ 1 ELEC. CONNECTOR HOUSING
R78069 1 ELEC. CONNECTOR CAVITY PLUG
16 T246237 2 TAIL LAMP
18 T246236 2 TURN SIGNAL LAMP
19 T78787 1 CLAMP
20 T78974 1 CLAMP
22 R78053 1 ELECTRICAL CONNECTOR ASSY
870160 - 770G GRADER - DEC 09 417 Rev A

REAR, MID-FRAME AND UNDER FRAME CAB WORK LIGHTS - 1673
870160 - 770G GRADER - DEC 09 418 Rev A

REAR, MID-FRAME AND UNDER FRAME CAB WORK LIGHTS - 1673

1 14M7274 8 NUT
5 19M7783 2 SCREW
6 19M7784 4 SCREW
7 24M7239 8 WASHER
AT135758 1 BULB
870160 - 770G GRADER - DEC 09 419 Rev A

FRONT AND REAR CAB LIGHTS - 1673
870160 - 770G GRADER - DEC 09 420 Rev A

FRONT AND REAR CAB LIGHTS - 1673

\

3 24M7296 6 WASHER
AT135758 1 BULB
N282069 2 ELEC. CONNECTOR TERMINAL
AT135758 1 BULB
T80394 4 SCREW
7 T185769 10 SCREW
8 T187394 10 ANCHOR
870160 - 770G GRADER - DEC 09 421 Rev A

CAB SIDE WORK LIGHTS - 1673
870160 - 770G GRADER - DEC 09 422 Rev A

CAB SIDE WORK LIGHTS - 1673

3 24M7296 4 WASHER
AT135758 1 BULB
5 H140461 2 BUSHING
6 R44302 2 TIE BAND
870160 - 770G GRADER - DEC 09 423 Rev A

ENGINE COMPARTMENT WORK LIGHTS - 1673
870160 - 770G GRADER - DEC 09 424 Rev A

ENGINE COMPARTMENT WORK LIGHTS - 1673

3 19M7784 1 SCREW
4 19M7784 1 SCREW
5 AH158310 1 TOGGLE/ROCKER SWITCH
12 T153611 1 LABEL
870160 - 770G GRADER - DEC 09 425 Rev A

SNOW LIGHT BRACKETS - 1673
OPTION NOT APPLICABLE.
870160 - 770G GRADER - DEC 09 426 Rev A

SNOW LIGHT BRACKETS - 1673
870160 - 770G GRADER - DEC 09 427 Rev A

BEACON LIGHT BRACKETS - 1673
870160 - 770G GRADER - DEC 09 428 Rev A

BEACON LIGHT BRACKETS - 1673

2 19M7806 3 SCREW
3 24M7296 3 WASHER
5 03M7184 1 BOLT
7 19M7868 3 SCREW
8 24M7298 4 WASHER
9 AT227063 1 LEVER
10 R52921 3 WASHER
11 T131169 3 WASHER
14 T185769 3 SCREW
15 T187394 3 ANCHOR
870160 - 770G GRADER - DEC 09 429 Rev A

INTERIOR LIGHT - 1673
870160 - 770G GRADER - DEC 09 430 Rev A

INTERIOR LIGHT - 1673

1 37M7218 2 SCREW
2 T212073 1 PLATE
3 TT206940 1 LAMP
TT207136 1 BULB
870160 - 770G GRADER - DEC 09 431 Rev A

MAIN WIRING - 1674
870160 - 770G GRADER - DEC 09 432 Rev A

MAIN WIRING - 1674

2 19M7783 6 SCREW
3 19M7784 1 SCREW
4 19M7785 2 SCREW
5 19M7786 2 SCREW
6 19M7805 1 SCREW
7 19M7835 6 SCREW
8 19M7865 2 SCREW
9 19M7866 1 SCREW
10 19M7867 2 SCREW
11 19M7868 2 SCREW
14 AH77869 1 CLIP
20 N189220 4 TIE BAND
21 R44302 38 TIE BAND
22 T102934 2 CLAMP
24 T149597 1 CLAMP
25 T162675 4 CLAMP
26 T209889 1 COVER
27 T75276 6 CLAMP
28 T76252 2 CLAMP
29 T78974 7 CLAMP
870160 - 770G GRADER - DEC 09 433 Rev A

ENGINE WIRING HARNESS (6090HDW01) - 1674
870160 - 770G GRADER - DEC 09 434 Rev A


3 19M7862 14 SCREW
4 19M7784 3 SCREW
5 19M7862 4 SCREW
6 19M7867 1 SCREW
7 19M7868 1 SCREW
9 24H1299 1 WASHER
10 24M7139 2 WASHER
11 24M7242 1 WASHER
13 AT145341 1 RELAY
17 F125640 1 CIRCUIT BREAKER
18 N189220 6 TIE BAND
22 RE525016 1 THERMOCOUPLE
23 T102934 2 CLAMP
24 T120536 1 CLAMP
25 T162675 3 CLAMP
26 T230055 1 ANGLE
27 T74410 2 CLAMP
28 T74416 5 CLAMP
29 T76252 1 CLAMP
30 T78787 5 CLAMP
870160 - 770G GRADER - DEC 09 435 Rev A

TRANSMISSION WIRING HARNESS - 1674
870160 - 770G GRADER - DEC 09 436 Rev A


1 19M7865 4 SCREW
2 19M8112 2 SCREW
3 57M8035 1 NUT
5 R44302 2 TIE BAND
6 T232119 1 BRACKET
7 T232492 1 STRAP
8 T74412 1 CLAMP
9 T76252 2 CLAMP
10 T78974 1 CLAMP
870160 - 770G GRADER - DEC 09 437 Rev A

CAB INTERIOR WIRING HARNESS - 1674
870160 - 770G GRADER - DEC 09 438 Rev A


2 19M7775 4 SCREW
3 19M7863 1 SCREW
4 19M7865 7 SCREW
5 19M7866 1 SCREW
6 19M7867 2 SCREW
7 19M7868 2 SCREW
8 24M7139 4 WASHER
9 57M8035 2 NUT
10 57M9690 1 ELEC. CONNECTOR TERMINAL
11 AH77714 2 CLIP
12 AT317063 2 RELAY
13 T200363 2 ANGLE
14 AT328872 1 CAB WIRING HARNESS
18 AT363999 1 RADIO SPEAKER WRG HARNESS
19 GY20126 2 SOCKET OUTLET
21 N198631 2 CLAMP
23 R80979 4 SCREW
24 T185769 1 SCREW
25 T187394 1 ANCHOR
26 T196077 1 NUT
27 T196079 6 NUT
28 ........ 1 ISOLATOR (MAKE FROM T59938)
29 T206106 2 LABEL
30 T209627 5 CLAMP
31 T227257 1 COVER
32 T239804 1 LABEL
33 T239805 1 LABEL
34 T239806 1 LABEL
870160 - 770G GRADER - DEC 09 439 Rev A

CAB ROOF WIRING HARNESS - 1674
870160 - 770G GRADER - DEC 09 440 Rev A

CAB ROOF WIRING HARNESS - 1674

1 57M8035 1 NUT
7 T185769 22 SCREW
8 T187394 22 ANCHOR
870160 - 770G GRADER - DEC 09 441 Rev A

CAB TILT CONSOL WIRING HARNESS (STD CONTROLS) - 1674
870160 - 770G GRADER - DEC 09 442 Rev A

CAB TILT CONSOL WIRING HARNESS (STD CONTROLS) - 1674

2 T210282 1 ELEC. CONNECTOR HOUSING ELEC.
57M7880 1 CONNECTOR TERMINAL
4 T210282 1 ELEC. CONNECTOR HOUSING
7 ........ 1 ELEC. CONNECTOR TERMINAL ELEC.
8 ........ 1 CONNECTOR TERMINAL
9 R44302 1 TIE BAND
870160 - 770G GRADER - DEC 09 443 Rev A

BLADE IMPACT VALVE WIRING HARNESS - 1674
870160 - 770G GRADER - DEC 09 444 Rev A

BLADE IMPACT VALVE WIRING HARNESS - 1674

4 R44302 2 TIE BAND
870160 - 770G GRADER - DEC 09 445 Rev A

FRONT PLATFORM HARNESS - 1674
870160 - 770G GRADER - DEC 09 446 Rev A

FRONT PLATFORM HARNESS - 1674

8 57M7289 1 ELEC.CONNECT LOCKING DEVICE
57M7256 2 ELECTRICAL CONNECTOR ASSY
9 57M9451 2 ELEC. CONNECTOR TERMINAL ELEC.
10 57M8023 1 CONNECTOR HOUSING
870160 - 770G GRADER - DEC 09 447 Rev A

FRONT PLATFORM HARNESS, CONTINUED - 1674
870160 - 770G GRADER - DEC 09 448 Rev A

FRONT PLATFORM HARNESS, CONTINUED - 1674

R78065 3 ELEC. CONNECTOR TERMINAL ELEC.
R78069 1 CONNECTOR CAVITY PLUG
870160 - 770G GRADER - DEC 09 449 Rev A

REAR PLATFORM HARNESS - 1674
870160 - 770G GRADER - DEC 09 450 Rev A

REAR PLATFORM HARNESS - 1674

Z78008 16 ELEC. CONNECTOR SEAL
9 57M7682 1 ELEC.CONNECT LOCKING DEVICE ELEC.
57M8014 1 CONNECTOR HOUSING
........ 1 CONNECTOR HOUSING ELEC.
R78065 8 CONNECTOR TERMINAL
13 ........ 1 ELEC. CONNECTOR HOUSING ELEC.
870160 - 770G GRADER - DEC 09 451 Rev A

MIDSTRUCTURE HARNESS - 1674
870160 - 770G GRADER - DEC 09 452 Rev A

MIDSTRUCTURE HARNESS - 1674

57M7796 1 CONNECTOR HOUSING ELEC.
8 57M7850 1 ELEC. CONNECTOR HOUSING ELEC.
57M7829 2 CONNECTOR TERMINAL ELEC.
9 ........ 1 CONNECTOR HOUSING
14 AT103399 1 DIODE
870160 - 770G GRADER - DEC 09 453 Rev A

WHEEL LEAN SENSOR HARNESS - 1674
870160 - 770G GRADER - DEC 09 454 Rev A

WHEEL LEAN SENSOR HARNESS - 1674

........ 3 ELEC. CONNECTOR SEAL
870160 - 770G GRADER - DEC 09 455 Rev A

FRONT LIGHT HARNESS - 1674
870160 - 770G GRADER - DEC 09 456 Rev A

FRONT LIGHT HARNESS - 1674

870160 - 770G GRADER - DEC 09 457 Rev A

870160 - 770G GRADER - DEC 09 458 Rev A

ENGINE WIRING HARNESS -(6090HDW01) 1674

3 ........ 1 ELEC. CONNECTOR TERMINAL ELEC.
4 ........ 1 CONNECTOR TERMINAL
R78059 2 CONNECTOR SEAL
R104701 3 CONNECTOR TERMINAL ELEC.
10 57M7796 1 CONNECTOR HOUSING ELEC.
57M9006 3 CONNECTOR TERMINAL ELECTRICAL
12 57M7256 1 CONNECTOR ASSY
57M7829 2 ELEC. CONNECTOR TERMINAL ELEC.
870160 - 770G GRADER - DEC 09 459 Rev A

ENGINE WIRING HARNESS (6090HDW01) , CONTINUED- 1674
870160 - 770G GRADER - DEC 09 460 Rev A


19 57M7813 1 CONNECTOR TERMINAL ELEC.
57M8515 8 ELEC. CONNECTOR SEAL
22 57M8400 1 ELECTRICAL CONNECTOR ASSY ELEC.
870160 - 770G GRADER - DEC 09 461 Rev A

870160 - 770G GRADER - DEC 09 462 Rev A


57M9721 ELEC.CONNECTOR TERMINAL
........ 1 ELEC. CONNECTOR CAVITY PLUG
57M8605 8 CONNECTOR SEAL ELEC.
........ 6 CONNECTOR TERMINAL ELEC.
........ 3 CONNECTOR TERMINAL
33 AT103399 1 DIODE
870160 - 770G GRADER - DEC 09 463 Rev A

ENGINE FRAME HARNESS - 1674
870160 - 770G GRADER - DEC 09 464 Rev A

ENGINE FRAME HARNESS - 1674

6 57M8487 1 ELECTRICAL CONNECTOR CAP
57M7120 1 FUSE
57M8605 23 CONNECTOR SEAL
17 57M8131 1 ELECTRONIC TERMINATOR
20 AT103399 1 DIODE
870160 - 770G GRADER - DEC 09 465 Rev A

870160 - 770G GRADER - DEC 09 466 Rev A


8 AT103399 1 DIODE ELEC.
870160 - 770G GRADER - DEC 09 467 Rev A

870160 - 770G GRADER - DEC 09 468 Rev A


1 AT346012 1 FUSE BOX
4 57M9182 1 NUT
57M7274 1 ELEC. CONNECTOR ACCESSORY
870160 - 770G GRADER - DEC 09 469 Rev A

CAB INTERIOR WIRING HARNESS, CONTINUED - 1674
870160 - 770G GRADER - DEC 09 470 Rev A


13 57M7288 1 ELECTRICAL CONNECTOR ASSY ELEC.
57M9446 7 CONNECTOR SEAL
870160 - 770G GRADER - DEC 09 471 Rev A

870160 - 770G GRADER - DEC 09 472 Rev A


22 T107135 3 ELECTRICAL CONNECTOR ASSY
25 57M9453 2 ELEC. CONNECTOR TERMINAL.
26 M135512 3 BOOT
32 57M7477 1 ELECTRICAL CONNECTOR CAP
870160 - 770G GRADER - DEC 09 473 Rev A

870160 - 770G GRADER - DEC 09 474 Rev A


37 57M8131 2 ELECTRONIC TERMINATOR ELEC.
870160 - 770G GRADER - DEC 09 475 Rev A

870160 - 770G GRADER - DEC 09 476 Rev A


870160 - 770G GRADER - DEC 09 477 Rev A

870160 - 770G GRADER - DEC 09 478 Rev A


58 ........ 1 ELECTRICAL CONNECTOR CAP
........ 1 ELEC.CONNECT LOCKING DEVICE
870160 - 770G GRADER - DEC 09 479 Rev A

FUSE PANEL
870160 - 770G GRADER - DEC 09 479a Rev A

FUSE PANEL

1 AT305389 1 RELAY (REAR DEFOG)
2 AT305389 1 RELAY (BEACON)
3 AT305389 1 RELAY (SOFT START)
4 57M8641 1 DIODE (IGNITION RELAY)
5 57M8641 1 DIODE (IGNITION RELAY)
6 57M8641 1 DIODE (ALTERNATOR EXCITATION)
(INTEGRATED GRADE CONTROL
7 57M7689 1 FUSE
UNSWITCHED POWER)
8 57M7689 1 FUSE
UNSWITCHED POWER)
9 57M7689 1 FUSE
UNSWITCHED POWER)
10 57M7689 1 FUSE
SWITCHED POWER)
(RADIO MEMORY 12V UNSWITCHED
11 57M7689 1 FUSE
POWER)
(RADIO TOP POWER PORT 12V
12 57M7690 1 FUSE
SWITCHED POWER)
(CAMERA BOTTOM POWER PORT 12V
13 57M7690 1 FUSE
SWITCHED POWER)
14 57M8623 1 FUSE (ACCESSORY 12V SWITCHED POWER)
15 57M7688 1 FUSE (JDLINK UNSWITCHED GROUND)
16 57M7688 1 FUSE (JDLINK SWITCHED POWER)
17 57M7689 1 FUSE (ACCESSORY SWITCHED POWER)
18 57M7689 1 FUSE (BUS FAN SWITCHED POWER)
19 57M7691 1 FUSE (HVAV SWITCHED POWER)
(CONTROL LEVER SWITCHED POWER
20 57M7688 1 FUSE
(SUB FOR 57M7689) (THIS APPL)
21 57M7689 1 FUSE (HVC SWITCHED POWER)
22 57M7689 1 FUSE (AVC SWITCHED POWER)
(ALTERNATOR EXCITATION SWITCHED
23 57M7688 1 FUSE
POWER)
24 57M7689 1 FUSE (FUEL HEATER SWITCHED POWER)
25 57M7689 1 FUSE (SOFT START SWITCHED POWER)
(ENGINE CONTROL UNIT PRE-CLEANER
26 57M7688 1 FUSE
SWITCHED POWER)
(TRANSMISSION CONTROL UNIT (TCU)
27 57M7689 1 FUSE
SHIFTER SWITCHED POWER)
28 57M7689 1 FUSE (HFWD SWITCHED POWER)
29 57M7690 1 FUSE (REAR DEFOG SWITCHED POWER)
(WINDSHIELD WIPERS SWITCHED
30 57M7689 1 FUSE
POWER)
(MONITOR DISPLAY UNIT TURN SIGNAL
31 57M7689 1 FUSE HIGH BEAMS DIFF LOCK SWITCHED
POWER)
(CONVERTER INPUT HEATED SEAT
32 57M7689 1 FUSE
SWITCHED POWER)
Continue on next page...
870160 - 770G GRADER - DEC 09 479b Rev A

FUSE PANEL (CONTINUED)
870160 - 770G GRADER - DEC 09 479c Rev A

FUSE PANEL (CONTINUED)

(SEALED SWITCH MODULE (SSM) FLEX
33 57M7689 1 FUSE LOAD CONTROLLER UNSWITCHED
POWER)
(DOME LIGHT ENGINE COMPARTMENT
34 57M7689 1 FUSE
LIGHT UNSWITCHED POWER)
(TRANSMISSION CONTROL UNIT (TCU)
35 57M7688 1 FUSE
HFWD UNSWITCHED POWER)
36 57M7689 1 FUSE (ACCESSORY UNSWITCHED POWER)
37 57M7689 1 FUSE (BEACON UNSWITCHED POWER)
(CONVERTOR INPUT UNSWITCHED
38 57M8623 1 FUSE
POWER)
(MONITOR DISPLAY UNIT HORN
39 57M7689 1 FUSE SERVICE ADVISOR UNSWITCHED
POWER)
40 57M7689 1 FUSE (HVC AVC UNSWITCHED POWER)
41 57M7689 1 FUSE (JDLINK UNSWITCHED GROUND)
42 57M7689 1 FUSE (630118-) (LIFT PUMP)
43 T279685 1 RESISTOR (ALTERNATOR EXCITATION)
NOTE:
Pg 479a - 479d were added to manual on 24/04/2012.
870160 - 770G GRADER - DEC 09 479d Rev A

FLEX LOAD CONTROLLER POWER CABLE - 1674
870160 - 770G GRADER - DEC 09 480 Rev A

FLEX LOAD CONTROLLER POWER CABLE - 1674

3 M135512 1 BOOT
870160 - 770G GRADER - DEC 09 481 Rev A

RADIO WIRING TO INSIDE CAB - 1674
870160 - 770G GRADER - DEC 09 482 Rev A

RADIO WIRING TO INSIDE CAB - 1674

10 AT363999 1 RADIO SPEAKER WRG HARNESS
870160 - 770G GRADER - DEC 09 483 Rev A

SEALED SWITCH MODULE (STANDARD CONTROLS)
870160 - 770G GRADER - DEC 09 484 Rev A

SEALED SWITCH MODULE (STANDARD CONTROLS)

2 24M7139 4 WASHER
3 AT324045 1 PUSH SWITCH
870160 - 770G GRADER - DEC 09 485 Rev A

SEALED SWITCH MODULE (STANDARD CONTROLS) - 1674
870160 - 770G GRADER - DEC 09 486 Rev A

SEALED SWITCH MODULE (STANDARD CONTROLS) - 1674

2 24M7139 4 WASHER
3 AT324045 1 PUSH SWITCH
870160 - 770G GRADER - DEC 09 487 Rev A

FLEX LOAD CONTROLLER (WITH AUTOSHIFT) - 1675
870160 - 770G GRADER - DEC 09 488 Rev A

FLEX LOAD CONTROLLER (WITH AUTOSHIFT) - 1675

1 19M7800 2 SCREW
2 AT346252 1 VEHICLE CONTROLLER
870160 - 770G GRADER - DEC 09 489 Rev A

CAB DISPLAY MINITOR (STANDARD CONTROLS) - 1675
870160 - 770G GRADER - DEC 09 490 Rev A

CAB DISPLAY MINITOR (STANDARD CONTROLS) - 1675

1 03M7327 1 BOLT
2 19M7774 3 SCREW
3 19M7862 4 SCREW
4 24M7298 2 WASHER
5 AT227063 1 LEVER
6 AT335923 1 MONITOR
8 R44302 3 TIE BAND
9 T185769 2 SCREW
10 T187394 2 ANCHOR
11 T196077 4 NUT
870160 - 770G GRADER - DEC 09 491 Rev A

CAB DISPLAY MONITOR ALTERNATE MOUNTING BRACKET - 1675
870160 - 770G GRADER - DEC 09 492 Rev A

CAB DISPLAY MONITOR ALTERNATE MOUNTING BRACKET - 1675

1 T244325 1 BRACKET (GRADE PRO)
(ALSO ORDER 03M7224, T257259 AND
T244325 1 BRACKET
T257260)(STANDARD CONTROLS)
870160 - 770G GRADER - DEC 09 493 Rev A

FRONT CONSOLE SWITCHES (STANDARD CONTROLS) - 1676
870160 - 770G GRADER - DEC 09 494 Rev A

FRONT CONSOLE SWITCHES (STANDARD CONTROLS) - 1676

12H292 1 LOCK WASHER
12H321 3 WASHER
21H1309 3 SCREW
R44096 1 LOCK PLATE
R44097 2 NUT
2 AT160480 1 ALARM SYSTEM
4 AT302769 1 SWITCH
5 M115279 1 PLUG
6 R39554 1 SWITCH
7 T205821 1 LABEL
8 T55501 1 CAP
870160 - 770G GRADER - DEC 09 495 Rev A

REAR STEERING SENSOR (STANDARD CONTROLS) - 1676
870160 - 770G GRADER - DEC 09 496 Rev A

REAR STEERING SENSOR (STANDARD CONTROLS) - 1676

1 12M7060 2 WASHER
2 14M7272 1 NUT
3 14M7297 2 NUT
4 19M7783 2 SCREW
6 21M7468 2 SCREW
40M7042 1 SNAP RING
8 AT333680 1 SENSOR
9 14M7194 2 NUT M6, (SUB FOR 14H649, THIS APPLICATION)
10 AW24539 2 LINK END (SUB FOR RE39224, THIS APPLICATION)
11 T258251 1 ROD SUB FOR T232741
12 M82772 1 WASHER
13 ........ 1 ARM (ORDER T260803 AND 40M7042) ( T232746 NLA)
T260803 1 ARM
14 T236208 1 PLATE
16 AT370026 1 LINKAGE
870160 - 770G GRADER - DEC 09 497 Rev A

DRAFT FRAME SENSORS - 1676
870160 - 770G GRADER - DEC 09 498 Rev A

DRAFT FRAME SENSORS - 1676

1 14M7272 6 NUT
2 14M7274 2 NUT
3 19M7774 4 SCREW
4 19M7784 4 SCREW
5 19M7835 2 SCREW
6 19M7862 6 SCREW
7 19M9034 2 SCREW
8 24M7117 2 WASHER
11 AT357216 1 SENSOR
12 AT371437 2 SENSOR
15 T158436 2 SPACER
16 T236318 CAP
18 T237649 1 GUARD
20 T65643 1 GROMMET
870160 - 770G GRADER - DEC 09 499 Rev A

870160 - 770G GRADER - DEC 09 500 Rev A

GROUP 1700
FRAME, CHASSIS OR
SUPPORTING STRUCTURE
870160 - 770G GRADER - DEC 09 501 Rev A

MAIN FRAME - 1741
870160 - 770G GRADER - DEC 09 502 Rev A

MAIN FRAME - 1741

1 14M7276 4 NUT
3 19M7791 6 BOLT
5 AT343696 1 PIN
6 AT344050 1 MAIN FRAME
7 H232246 2 BUSHING
8 T225566 4 SEAL
9 T237676 2 BUSHING
11 T156404 1 COVER
870160 - 770G GRADER - DEC 09 503 Rev A

ENGINE FRAME - 1741
870160 - 770G GRADER - DEC 09 504 Rev A

ENGINE FRAME - 1741

2 24M7240 10 WASHER
3 AT202609 1 BEARING
4 AT343822 1 FRAME
5 T72414 2 BUSHING
6 T102207 2 SEAL
7 T150768 10 NUT
8 T156027 1 SPACER
10 T156709 1 SHIM
11 T156710 1 SHIM
12 T156711 2 SHIM
13 T156927 2 SEAL
14 T200887 1 COVER
17 T148411 16 NUT
870160 - 770G GRADER - DEC 09 505 Rev A

FUEL TANK BOTTOM GUARD - 1746
870160 - 770G GRADER - DEC 09 506 Rev A

FUEL TANK BOTTOM GUARD - 1746

4 19M7786 4 SCREW
5 19M7806 2 SCREW
8 24M7239 8 WASHER
9 24M7241 14 WASHER
10 24M7296 4 WASHER
11 AT318373 2 STRAP
12 AT336012 1 GUARD
15 T72414 2 BUSHING
16 AT336015 1 PANEL
17 AT341364 2 STEP
18 AT349172 1 GUARD
19 T148409 9 NUT
20 T228987 1 PLATE
21 T252663 2 PLATE
870160 - 770G GRADER - DEC 09 507 Rev A

GRILL HOUSING - 1747
870160 - 770G GRADER - DEC 09 508 Rev A

GRILL HOUSING - 1747

1 14M7152 2 NUT
3 24M7241 4 WASHER
4 AT219974 2 BUMPER
5 AT359738 1 DOOR
6 AT332063 1 FRAME
7 AT359738 1 DOOR
8 T250541 1 PIN
9 AT366151 1 LOCK
10 M68997 1 BUMPER
870160 - 770G GRADER - DEC 09 509 Rev A

PUSH BLOCK - 1749
870160 - 770G GRADER - DEC 09 510 Rev A

PUSH BLOCK - 1749

1 AT363266 1 COUNTERWEIGHT
2 14H1058 12 NUT
4 T83426 24 WASHER
6 AT363681 1 KIT
870160 - 770G GRADER - DEC 09 511 Rev A

REAR COUNTER WEIGHT - 1749
870160 - 770G GRADER - DEC 09 512 Rev A

REAR COUNTER WEIGHT - 1749

3 24M7241 2 WASHER
4 24M7242 6 WASHER
9 AT343823 1 HITCH
10 AT344652 2 COUNTERWEIGHT
15 AT367788 1 COUNTERWEIGHT KIT
870160 - 770G GRADER - DEC 09 513 Rev A

870160 - 770G GRADER - DEC 09 514 Rev A

GROUP 1800
OPERATOR'S STATION
870160 - 770G GRADER - DEC 09 515 Rev A

GROUP 1800 - OPERATOR'S STATION
LOW PROFILE CAB WITH DOORS AND OPENING WINDOWS - 1811
870160 - 770G GRADER - DEC 09 516 Rev A

LOW PROFILE CAB WITH DOORS AND OPENING WINDOWS - 1811

1 AT364914 1 CAB
870160 - 770G GRADER - DEC 09 517 Rev A

LOW PROFILE CAB WITH DOORS, AND OPENING WINDOWS -1811
(GRADE PRO)
870160 - 770G GRADER - DEC 09 518 Rev A

LOW PROFILE CAB WITH DOORS, AND OPENING WINDOWS- 1811
(GRADE PRO)
870160 - 770G GRADER - DEC 09 519 Rev A

CAB ISOLATORS - 1811
870160 - 770G GRADER - DEC 09 520 Rev A

CAB ISOLATORS - 1811

1 14M7277 2 NUT
4 24M7242 2 WASHER
5 24M7243 2 WASHER
7 T101807 2 WASHER
8 T153535 2 WASHER
870160 - 770G GRADER - DEC 09 521 Rev A

CAB TRIM PANELS AND HEADLINER (LOW PROFILE) - 1812
(STANDARD CONTROLS)
870160 - 770G GRADER - DEC 09 522 Rev A

(STANDARD CONTROLS)

2 19M7799 2 SCREW
3 19M7808 6 SCREW
4 19M7866 1 SCREW
5 19M7868 3 SCREW
6 19M7867 2 SCREW
8 21M7292 9 SCREW
9 21M7310 2 SCREW
10 21M7403 5 SCREW
11 24H1296 2 WASHER
12 24H1695 1 WASHER
13 24M7298 1 WASHER
14 28H3450 2 SPACER
15 R53508 8 SCREW
16 AT305406 2 GRILLE
17 AT307650 1 COVER
19 AT318192 2 STORAGE COMPARTMENT
22 H173411 6 NUT
continue on next page...
870160 - 770G GRADER - DEC 09 523 Rev A

(STANDARD CONTROLS) CONTINUED
874000 - L1004E LOADER - 29 Apr 10 524 Rev 0

(STANDARD CONTROLS) CONTINUED

23 L102023 1 HOOK
24 TT101176 8 NUT
25 24H1821 17 WASHER
26 T148409 8 NUT
28 T186793 12 LABEL
29 T196077 7 NUT
30 T196079 12 NUT
34 T204645 1 COVER
36 T220122 4 PLUG
38 T254875 1 COVER
39 T82791 4 SCREW
40 T82792 4 NUT
41 U43021 4 BUMPER
42 T202687 1 HEADLINER
43 T209947 1 COVER
45 H65107 1 GROMMET
870160 - 770G GRADER - DEC 09 525 Rev A

CAB FLOORMAT (STANDARD CONTROLS) - 1812
870160 - 770G GRADER - DEC 09 526 Rev A

CAB FLOORMAT (STANDARD CONTROLS) - 1812

1 21M7310 6 SCREW
2 T196077 6 NUT
3 T202357 1 MAT
870160 - 770G GRADER - DEC 09 527 Rev A

CAB REAR INTERIOR PANELS - 1812
870160 - 770G GRADER - DEC 09 528 Rev A

CAB REAR INTERIOR PANELS - 1812

1 21M7310 6 SCREW
2 AT348672 1 COVER
3 T167190 1 LATCH
4 ........ 4 PAD (MAKE FROM R125869)
5 24H1821 6 WASHER
6 T196077 3 NUT
7 T257568 1 COVER
870160 - 770G GRADER - DEC 09 529 Rev A

CAB ROOF - 1813
870160 - 770G GRADER - DEC 09 530 Rev A

CAB ROOF - 1813

2 19M7806 4 SCREW
3 19M7807 7 SCREW
4 19M7810 1 SCREW
5 19M7866 6 SCREW
6 24H1334 4 WASHER
7 24M7296 4 WASHER
8 AT317562 1 PLATE
10 H173411 8 NUT
11 T185664 3 SEALING WASHER
12 T204319 1 PLATE
14 T205068 5 SEALING WASHER
15 T232590 1 ROOF
870160 - 770G GRADER - DEC 09 531 Rev A

CAB DOORS (LOW PROFILE CAB) - 1813
870160 - 770G GRADER - DEC 09 532 Rev A

CAB DOORS (LOW PROFILE CAB) - 1813

1 14M7274 2 NUT
2 14M7275 2 NUT
4 24M7296 10 WASHER
5 AT303744 1 DOOR
AT303745 1 DOOR
7 14H786 1 NUT
11 21M7289 2 SCREW
12 21M7326 2 SCREW
13 24H1821 2 WASHER
14 24M7293 6 WASHER
15 37M7059 2 SCREW
16 AT306181 1 HANDLE
17 H110232 1 WASHER
18 M72069 1 PIN FASTENER
19 T160017 2 SPACER
20 T160020 4 PIN
21 T175675 4 WASHER
22 T202653 1 WINDOWPANE (RH)(LH)
T202654 1 WINDOWPANE
23 T204599 1 GASKET
24 T210101 1 YOKE
870160 - 770G GRADER - DEC 09 533 Rev A

CAB DOORS (LOW PROFILE CAB) CONTINUED - 1813
870160 - 770G GRADER - DEC 09 534 Rev A

CAB DOORS (LOW PROFILE CAB) CONTINUED - 1813

25 T210106 1 SPRING
26 T247911 1 LEVER (RH)(LH)
T247910 1 LEVER
27 T213443 1 ROD
28 T213444 1 CLEVIS
30 L152397 3 GROMMET
31 T213448 1 STRAP
32 T213450 1 ROD
33 T213451 1 ROD
34 T213452 1 COVER
35 T223734 1 WASHER
36 T223735 1 SPACER
38 R70663 2 WASHER
39 T196079 4 NUT
40 T201880 2 STUD
41 T205499 2 GUARD
42 AT317979 4 BUMPER
43 AT317981 2 BELLCRANK
44 AT317984 1 LATCH (RH)
AT317983 1 LATCH (LH)
45 AT307096 2 STRIKER
46 AT317982 1 LATCH (RH)
AT317983 1 LATCH (LH)
48 AT363054 1 HINGE
870160 - 770G GRADER - DEC 09 535 Rev A

OPENING WINDOWS (LOW PROFILE CAB) - 1813
870160 - 770G GRADER - DEC 09 536 Rev A

OPENING WINDOWS (LOW PROFILE CAB) - 1813

1 AT305414 2 WINDOW
2 AT315844 1 LATCH
3 AT315896 1 WINDOWPANE
4 AT316267 1 LATCH
5 T211864 1 WINDOWPANE
6 AT342655 1 WINDOW
7 AT196522 1 LATCH
8 A48970 2 DUAL LOCK FASTENER
9 T119153 1 LATCH
11 AT364883 1 HINGE KIT
12 AT364887 1 WINDOW
16 14M7360 3 LOCK NUT
18 AT364884 1 HINGE KIT
20 AT364185 1 WINDSHIELD (INCLUDES (10) T135675)
21 T239612 2 MAT
(USED BETWEEN WINDOW AND CAB) (NOT
22 T135675 AR STAND-OFF
SHOWN)
24 T202075 1 WINDOWPANE
870160 - 770G GRADER - DEC 09 537 Rev A

FRONT WINDSHIELD WIPER (LOW PROFILE CAB) - 1814
870160 - 770G GRADER - DEC 09 538 Rev A

FRONT WINDSHIELD WIPER (LOW PROFILE CAB) - 1814

1 19M7775 1 SCREW
2 19M7866 3 SCREW
3 24M7298 2 WASHER
4 AT116970 1 ELBOW FITTING
5 AT173192 1 PUMP
6 AT304631 1 WIPER BLADE
7 AT329095 1 WIPER MOTOR
8 AT343146 1 RESERVOIR
9 AT360784 1 CAP
10 ........ 1 HOSE (MAKE FROM TY25139)
11 ........ 1 HOSE (MAKE FROM TY25139)
12 AT357651 1 WIPER ARM
14 B2976R 1 PLUG
15 T182909 6 CLIP
17 M132706 1 BUSHING
19 T209627 1 CLAMP
20 ........ 1 HOSE (MAKE FROM TY25139)
870160 - 770G GRADER - DEC 09 539 Rev A

REAR WINDSHIELD WIPER (LOW PROFILE CAB) - 1814
870160 - 770G GRADER - DEC 09 540 Rev A

REAR WINDSHIELD WIPER (LOW PROFILE CAB) - 1814

1 19M7775 1 SCREW
2 AL153660 1 WIPER BLADE
4 AT173192 1 PUMP
7 ........ 1 HOSE (MAKE FROM TY25139)
8 ........ 1 HOSE (MAKE FROM TY25139)
10 T182909 7 CLIP
870160 - 770G GRADER - DEC 09 541 Rev A

LOWER FRONT WINDSHIELD WIPER - 1814
870160 - 770G GRADER - DEC 09 542 Rev A

LOWER FRONT WINDSHIELD WIPER - 1814

1 AT173192 1 PUMP
5 AT305698 2 WIPER BLADE
6 ........ 1 HOSE (MAKE FROM TY25139)
7 AT341132 1 COVER
8 ........ 1 HOSE (MAKE FROM TY25139)
9 ........ 1 HOSE (MAKE FROM TY25139)
11 M47566 1 CLIP
12 T182909 1 CLIP
13 T58542 1 FITTING
870160 - 770G GRADER - DEC 09 543 Rev A

LOWER WIPER DISABLE SENSOR - 1814
870160 - 770G GRADER - DEC 09 544 Rev A

LOWER WIPER DISABLE SENSOR - 1814

1 37M7314 4 SCREW
2 AT307779 2 SENSOR
3 T208283 2 PLATE
4 T215218 2 PLATE
870160 - 770G GRADER - DEC 09 545 Rev A

CAB STATIONARY FRONT CONSOLE - 1816
870160 - 770G GRADER - DEC 09 546 Rev A

CAB STATIONARY FRONT CONSOLE - 1816

1 19M7799 5 SCREW
2 19M7867 2 SCREW
3 24H1296 7 WASHER
5 28H3450 5 SPACER
6 37M7333 4 SCREW
7 T196079 7 NUT
8 T202746 2 SEAL
9 T232396 1 AIR DUCT
10 T238247 1 LOUVER
870160 - 770G GRADER - DEC 09 547 Rev A

CAB SIDE CONSOL (STANDARD CONTROLS) - 1816
870160 - 770G GRADER - DEC 09 548 Rev A

CAB SIDE CONSOL (STANDARD CONTROLS) - 1816

2 19M7863 2 SCREW
3 19M7868 6 SCREW
4 21M7292 1 SCREW
5 21M7310 4 SCREW
6 24M7139 2 WASHER
7 24M7298 2 WASHER
9 M84972 9 NUT
10 24H1821 5 WASHER
11 T196077 2 NUT
12 T196079 6 NUT
14 T213199 1 LABEL
15 T231631 1 HOUSING E
16 T231632 1 CONSOL
17 T232525 1 INSTRUMENT PANEL
18 ........ 1 SEAL (ORDER F435618)
870160 - 770G GRADER - DEC 09 549 Rev A

FRONT CONSOLE (STANDARD CONTROLS) - 1816
870160 - 770G GRADER - DEC 09 550 Rev A

FRONT CONSOLE (STANDARD CONTROLS) - 1816

1 19M7804 4 SCREW
2 21M7292 4 SCREW
3 21M7310 4 SCREW
4 37M7131 6 SCREW
8 14M7500 1 NUT
9 19M7784 4 SCREW
10 19M7804 8 SCREW
11 21M7497 1 SCREW
12 24M7296 10 WASHER
15 AT305397 1 LEVER
19 AT330489 1 CONTROL SUPPORT
870160 - 770G GRADER - DEC 09 551 Rev A

FRONT CONSOLE (STANDARD CONTROLS) CONTINUED - 1816
870160 - 770G GRADER - DEC 09 552 Rev A

FRONT CONSOLE (STANDARD CONTROLS) CONTINUED - 1816

23 AT346325 1 PEDAL
24 AT348316 1 CONTROL SUPPORT
26 M145875 2 EXTENSION SPRING
27 N31296 1 PIN FASTENER
28 R68672 1 PIN
29 T104220 20 WASHER
30 T203576 5 SPACER
31 T203871 1 SPACER
32 T227239 2 CHANNEL
33 T28801 1 EXTENSION SPRING
34 T81012 1 CAP
35 H173411 4 NUT
36 R134098 4 NUT
38 T185769 4 SCREW
39 T196078 4 NUT
40 T203589 1 COVER
41 T204301 1 COVER
42 T205401 2 PLATE
43 T206080 1 COVER
44 T204643 1 PLATE
870160 - 770G GRADER - DEC 09 553 Rev A

STANDARD CONTROL LINKAGES - 1816
870160 - 770G GRADER - DEC 09 554 Rev A

STANDARD CONTROL LINKAGES - 1816

1 14H882 16 NUT
3 19M7868 8 SCREW
4 19M9182 16 SCREW
5 AT305667 2 BOOT
6 AT305939 2 BOOT
7 AT317778 16 LINK END
8 19M7865 2 SCREW
9 22M7111 5 SET SCREW
10 24H1296 2 WASHER
11 AT317734 1 KNOB
12 T213242 8 SET SCREW
13 AT317735 1 KNOB
14 AT317736 1 KNOB
15 AT317737 1 KNOB
16 AT317738 1 KNOB
17 AT317739 1 KNOB
18 AT317740 1 KNOB
19 AT317741 1 KNOB
20 T202159 1 CONTROL LEVER
25 T203569 1 SHAFT
26 T196079 22 NUT
27 T196080 2 NUT
28 T202586 8 LEVER
29 T204044 2 PLATE
870160 - 770G GRADER - DEC 09 555 Rev A

ONE HAND BLADE LIFT CONTROL LEVER KIT - 1816
870160 - 770G GRADER - DEC 09 556 Rev A

ONE HAND BLADE LIFT CONTROL LEVER KIT - 1816

1 19M7801 1 SCREW
2 24H1296 4 WASHER
3 AT322617 4 HYDRAULIC HOSE -FABRICATE (NOT SHOWN)
4 T104220 2 WASHER
6 T204457 1 SPACER
10 AT302544 1 CONTROL LEVER (INCLUDES (4) AT322617)
870160 - 770G GRADER - DEC 09 557 Rev A

AIR SEAT SUSPENSION COMPONENTS (STANDARD) - 1821
870160 - 770G GRADER - DEC 09 558 Rev A

AIR SEAT SUSPENSION COMPONENTS (STANDARD) - 1821

1 AT173313 1 SHAFT KIT
2 AT361459 2 BELT KIT
3 AT361460 1 LEVER KIT
4 AT361461 1 SEAT SHOCK ABSORBER KIT
5 AT361463 1 BUMPER
6 AT365110 1 SELECTIVE CONTROL VALVE
7 AT368103 1 AIR SPRING SEAT KIT
8 AT368104 1 COMPRESSOR KIT
9 ........ 2 SHAFT
10 ........ 2 LOCK NUT
11 ........ 2 WASHER
12 ........ 4 BEARING
13 ........ 1 ROD
14 ........ 2 LOCK NUT
15 ........ 1 ARM
16 ........ 1 HOUSING
17 ........ 2 SCREW
18 ........ 2 LOCK NUT
19 ........ 1 SHOCK ABSORBER
20 ........ 1 BRACKET
21 ........ 3 LOCK NUT
22 ........ 2 BOLT
23 ........ 1 KNOB
24 ........ 1 BEARING
25 ........ 1 SPRING
26 ........ 1 SCREW
870160 - 770G GRADER - DEC 09 559 Rev A

AIR SEAT SUSPENSION COMPONENTS (STANDARD)CONT - 1821
870160 - 770G GRADER - DEC 09 560 Rev A

AIR SEAT SUSPENSION COMPONENTS (STANDARD)CONT - 1821

27 ........ 1 LOCK NUT
28 ........ 1 SCREW
29 ........ 1 TIE BAND
30 ........ 1 LOCK NUT
31 ........ 1 WASHER
32 ........ 2 BEARING
33 ........ 2 WASHER
34 ........ 1 BOLT
35 ........ 1 BOLT
36 ........ 1 BUMPER
37 ........ 2 BUMPER
38 ........ 2 SCREW
39 ........ 1 NUT
40 ........ 2 LOCK NUT
41 ........ 5 WASHER
42 ........ 1 VALVE
43 ........ 1 FITTING
44 ........ 1 AIR SPRING SEAT KIT
45 ........ 1 ELBOW FITTING
46 ........ 1 SCREW
47 ........ 1 BOLT
48 ........ 1 COMPRESSOR
49 ........ 1 CLAMP
50 ........ 2 BOLT
51 AT365101 1 SEAT SUSPENSION
870160 - 770G GRADER - DEC 09 561 Rev A

AIR SEAT SUSPENSION COMPONENTS (PREMIUM) CONT. - 1821
870160 - 770G GRADER - DEC 09 562 Rev A

AIR SEAT SUSPENSION COMPONENTS (PREMIUM) CONT. - 1821

27 ........ 1 LOCK NUT
28 ........ 1 SCREW
29 ........ 1 TIE BAND
30 ........ 1 LOCK NUT
31 ........ 1 WASHER
32 ........ 2 BEARING
33 ........ 2 WASHER
34 ........ 1 BOLT
35 ........ 1 BOLT
36 ........ 1 BUMPER
37 ........ 2 BUMPER
38 ........ 2 SCREW
39 ........ 1 NUT
40 ........ 2 LOCK NUT
41 ........ 5 WASHER
42 ........ 1 VALVE
43 ........ 1 FITTING
44 ........ 1 AIR SPRING SEAT KIT
45 ........ 1 ELBOW FITTING
46 ........ 1 SCREW
47 ........ 1 BOLT
48 ........ 1 COMPRESSOR
49 ........ 1 CLAMP
50 ........ 2 BOLT
51 AT365097 1 SEAT SUSPENSION
870160 - 770G GRADER - DEC 09 563 Rev A

CAB STEPS - 1822
870160 - 770G GRADER - DEC 09 564 Rev A

CAB STEPS - 1822

1 14M7517 28 LOCK NUT
4 24M7296 16 WASHER
5 T173779 12 STRAP
6 T176870 6 STEP
7 T254020 4 STRAP
8 T232513 2 BRACKET
870160 - 770G GRADER - DEC 09 565 Rev A

CAB HEATER HOSES (6090HDW01 / 6090HDW04)

(WITHOUT COOLANT HEATER) - 1831
870160 - 770G GRADER - DEC 09 566 Rev A

CAB HEATER HOSES (6090HDW01 / 6090HDW04) (WITHOUT

COOLANT HEATER) - 1831

2 19M7865 2 SCREW
3 AH77869 2 CLIP
5 51M7043 1 O-RING
6 R117721 4 CLAMP
7 R123616 1 PLUG
8 R41985 1 FITTING
9 R44302 1 TIE BAND
13 U13639 1 O-RING
870160 - 770G GRADER - DEC 09 567 Rev A

HEATER AND AIR CONTITIONING DUCTING - 1831
870160 - 770G GRADER - DEC 09 568 Rev A

HEATER AND AIR CONTITIONING DUCTING - 1831

2 19M7774 2 SCREW
3 19M7775 6 SCREW
4 19M7798 1 SCREW
5 19M7799 2 SCREW
6 19M7863 2 SCREW
7 19M7867 3 SCREW
9 21M7292 1 SCREW
10 24H1296 4 WASHER
11 24M7100 6 WASHER
12 24M7298 3 WASHER
13 28H3450 4 SPACER
14 37M7333 36 SCREW
15 AR62936 8 CLAMP
16 AT227668 4 LOUVER
17 AT227669 3 LOUVER
18 AT308017 1 AIR DUCT
19 AT305524 1 GATE
20 AT305869 1 DOOR
21 T184345 1 RIVET
25 AZ43305 6 NOZZLE
870160 - 770G GRADER - DEC 09 569 Rev A

HEATER AND AIR CONTITIONING DUCTING, CONTINUED - 1831
870160 - 770G GRADER - DEC 09 570 Rev A

HEATER AND AIR CONTITIONING DUCTING, CONTINUED - 1831

26 N189220 2 TIE BAND
27 24H1821 1 WASHER
28 T186068 2 SPACER
29 T196079 5 NUT
30 T202741 1 SEAL
33 T203560 1 AIR DUCT
34 T206718 1 PLATE
35 T206985 1 SEAL
36 T232579 1 AIR DUCT
37 T232580 2 HOSE
38 T232581 1 AIR DUCT
39 T232582 2 AIR DUCT
40 T237176 1 AIR DUCT
41 T237177 1 AIR DUCT
42 T237366 1 AIR DUCT
43 T237367 1 AIR DUCT
44 T237722 2 PLATE
46 T237930 1 NOZZLE
47 T237931 1 NOZZLE
870160 - 770G GRADER - DEC 09 571 Rev A

HEATER AND AIR CONDITIONER FILTER, FILTER HOUSING, AND

COVER - 1831
870160 - 770G GRADER - DEC 09 572 Rev A

HEATER AND AIR CONDITIONER FILTER, FILTER HOUSING, AND

COVER - 1831

1 19M7775 5 SCREW
2 19M7798 1 SCREW
3 19M7800 2 SCREW
4 19M7866 1 SCREW
5 19M8290 3 SCREW
6 21M7310 2 SCREW
7 24H1296 1 WASHER
8 24M7100 3 WASHER
9 24M7139 2 WASHER
10 24M7296 1 WASHER
11 24M7298 4 WASHER
12 28H3450 3 SPACER
13 AR83434 1 KNOB
17 T206616 1 PLATE
18 R79033 5 RIVET
19 T184345 4 RIVET
23 M84309 1 PUSH NUT
24 R134098 3 NUT
25 24H1821 2 WASHER
26 T164945 3 SPACER
27 T196077 1 NUT
28 T196079 3 NUT
29 T201570 1 AIR DUCT
31 T203143 1 COVER
32 T203494 1 SEAL
34 T256507 1 COVER
35 T206624 1 PLUG
38 T206627 1 STRAP
870160 - 770G GRADER - DEC 09 573 Rev A

HVAC POWERED RECLINER - 1831
870160 - 770G GRADER - DEC 09 574 Rev A

HVAC POWERED RECLINER - 1831

1 19M7862 4 SCREW
2 AT302794 1 PRECLEANER
4 T185769 2 SCREW
5 T213349 1 PLATE
870160 - 770G GRADER - DEC 09 575 Rev A

HEATING AND AIR CONDITIONING LINES AND CONTROLS - 1831
870160 - 770G GRADER - DEC 09 576 Rev A

HEATING AND AIR CONDITIONING LINES AND CONTROLS - 1831

2 19M7863 2 SCREW
3 T239807 1 HOSE
5 19M8553 1 SCREW
6 21M7310 4 SCREW
7 24M7100 3 WASHER
8 24M7298 4 WASHER
9 37M7104 3 SCREW
10 37M7131 1 SCREW
11 T244758 1 PLATE
12 AL76568 3 KNOB
13 AT303467 1 LINE
14 AT303469 1 LINE
15 AT310795 1 PUSH PULL CABLE
16 AT310810 1 CABLE
17 AT343724 1 AC COMPRESSOR WRG HARNESS
18 R44165 2 LOCK NUT
19 L57881 1 CLIP
20 M115279 1 PLUG
21 R10093 2 O-RING
22 R117721 3 CLAMP
23 R125223 1 PLATE
24 R192109 1 PUSH NUT
25 R31654 1 CLAMP
870160 - 770G GRADER - DEC 09 577 Rev A

HEATING AND AIR CONDITIONING LINES AND CONTROLS,

CONTINUED - 1831
870160 - 770G GRADER - DEC 09 578 Rev A

HEATING AND AIR CONDITIONING LINES AND CONTROLS,

CONTINUED - 1831

27 RE157329 1 SWITCH
28 RE43497 1 SWITCH
29 RE46742 1 CONTROL
30 12H292 1 LOCK WASHER
31 14H934 1 NUT
32 RE46743 1 CONTROL
33 24H1821 4 WASHER
34 T143169 1 O-RING
35 T160492 2 ELEC. CONNECTOR ACCESSORY
37 T196077 2 NUT
38 T196079 2 NUT
39 T202034 1 HOSE
40 T202035 1 HOSE
41 T202742 1 SEAL
42 T202800 1 INSTRUMENT PANEL
43 T204124 1 PAD
44 T204274 1 ARM
45 T205370 1 LABEL
47 T239763 1 FUNNEL
870160 - 770G GRADER - DEC 09 579 Rev A

HVAC MODULE COMPONENTS - 1832
870160 - 770G GRADER - DEC 09 580 Rev A

HVAC MODULE COMPONENTS - 1832

1 19M7775 4 SCREW
2 37H142 2 SCREW
3 37M7073 2 SCREW
4 AT193500 1 HAND OPERATED VALVE
5 AT302953 1 BLOWER MOTOR
6 AT318987 1 RESISTOR
7 AT341275 1 SWITCH
8 AT354967 1 CORE
9 M84972 3 NUT
11 R162769 1 SEAL
12 R50279 2 NUT
13 R96248 11 CLIP
14 R244664 1 HOUSING
15 RE187311 1 EVAPORATOR
16 L77943 1 PLATE
17 PT11778 2 BOLT
18 R113050 1 O-RING
19 R33259 1 O-RING
20 RE174764 1 VALVE
870160 - 770G GRADER - DEC 09 581 Rev A

AIR CONDITIONING HOSES (6090HDW01 / 6090HDW04) - 1832
870160 - 770G GRADER - DEC 09 582 Rev A

AIR CONDITIONING HOSES (6090HDW01 / 6090HDW04) - 1832

3 19M7800 1 SCREW
4 19M7810 2 SCREW
6 19M8211 2 SCREW
8 19M8963 1 SCREW
9 24M7239 4 WASHER
10 24M7298 4 WASHER
12 AH104837 2 HOSE CLAMP
13 AT162848 1 RECEIVER-DRYER
14 AT168543 1 COMPRESSOR
15 AT190809 1 PNEUMATIC ACCUMULATOR
18 AT307889 1 REFRIGERANT HOSE
19 R183409 4 O-RING
22 R183411 3 O-RING
23 R183412 1 O-RING
26 AT318965 1 VALVE
27 T213979 1 CAP
28 R183410 2 O-RING
29 H114865 2 CLAMP
30 N275650 2 SCREW
31 R115893 1 TEE FITTING
32 R117721 3 CLAMP
33 R56397 3 WASHER
34 T102934 1 CLAMP
35 T138914 1 LABEL
37 T162477 3 WASHER
38 T190513 2 CLAMP
40 T239862 1 HOSE PLATE
41 T254972 1
42 H150385 1 CHECK VALVE
870160 - 770G GRADER - DEC 09 583 Rev A

AIR CONDITIONING COMPRESSOR, PULLEY AND

SERVICE KITS - 1832
870160 - 770G GRADER - DEC 09 584 Rev A

AIR CONDITIONING COMPRESSOR, PULLEY AND

SERVICE KITS - 1832

1 RE52506 1 FLOW CONTROL HYD. VALVE
2 R115742 1 SEAL
3 RE55423 1 MANIF
4 RE52454 1 OLD COMPRESSOR
6 AT163872 1 KIT
7 RE52508 1 KIT
8 R115743 1 COVER
14M7273 1 NUT
10 RE52507 1 KIT
12 AT168543 1 COMPRESSOR
USE TO PROTECT LOW PRESSURE
13 T238537 1 CAP
PORT (NOT ILLUSTRATED)
870160 - 770G GRADER - DEC 09 585 Rev A

870160 - 770G GRADER - DEC 09 586 Rev A

GROUP 1900
SHEET METAL AND STYLING
870160 - 770G GRADER - DEC 09 587 Rev A

HOOD AND HOOD SUPPORTS (6090HDW01 / 6090HDW04) - 1911
870160 - 770G GRADER - DEC 09 588 Rev A

HOOD AND HOOD SUPPORTS (6090HDW01 / 6090HDW04) - 1911

2 19M7804 13 SCREW
3 24H1307 2 WASHER
4 24M7178 6 WASHER
5 24M7296 10 WASHER
6 A23441 2 WASHER
8 T72414 1 BUSHING
9 H173411 10 NUT
10 AT332099 1 HOOD
12 24M7139 2 WASHER
13 AT366548 1 LOCK
14 AT366571 1 LATCH
15 M68997 2 BUMPER
16 AT332100 1 HOOD
17 28H3379 2 SPACER
18 T230408 2 STUD
20 AT359387 2 ROD (INCLUDES 24M7296)
21 J16931 2 PIN
22 T237415 1 COVER
23 T63798 4 PLUG
870160 - 770G GRADER - DEC 09 589 Rev A

SERVICE DOORS - 1912
870160 - 770G GRADER - DEC 09 590 Rev A

SERVICE DOORS - 1912

1 19M7789 4 SCREW
2 19M7805 4 SCREW
4 24H1307 2 WASHER
5 24M7226 4 WASHER
6 24M7240 14 WASHER
7 AT315270 1 PANEL
8 AT317134 1 PANEL (INCLUDES (2) T173369)
9 T173369 12 PIN
10 AT323934 2 HINGE
11 AT326556 1 PANEL
12 AT335425 2 HINGE (INCLUDES (2) 14M7302) M12
13 14M7302 8 WELD NUT
14 AT336104 1 HINGE (INCLUDES (3) 14M7302)
15 AT336105 1 HINGE (INCLUDES (3) 14M7302)
17 AT225885 1 LATCH
18 H85233 4 RIVET
23 J16931 2 PIN
24 N279068 1 COTTER PIN
25 R96753 2 SPACER
32 T244883 1 PLATE
33 T257338 1 LATCH
34 T253978 1 SHEAR PIN
35 ........ 2 ISOLATOR (ORDER T244574)
870160 - 770G GRADER - DEC 09 591 Rev A

MISC COVERS AND SHIELDS - 1913
870160 - 770G GRADER - DEC 09 592 Rev A

MISC COVERS AND SHIELDS - 1913

2 19M7784 12 SCREW
4 24H1657 4 WASHER
5 24M7028 2 WASHER
6 24M7296 8 WASHER
7 AT346007 1 COVER
8 AT346047 1 ANGLE
11 AT372842 2 COVER (SUB FOR AT358017)
12 T258428 1 COVER (SUB FOR T230809)
13 ........ 2 CONDUIT (MAKE FROM T107029)
17 T77706 4 WASHER
870160 - 770G GRADER - DEC 09 593 Rev A

MAIN FRAME FRONT SIDE COVERS - 1913
870160 - 770G GRADER - DEC 09 594 Rev A

MAIN FRAME FRONT SIDE COVERS - 1913

2 24H1308 2 WASHER
3 AT345223 2 COVER
870160 - 770G GRADER - DEC 09 595 Rev A

CONTROL VALVES (STANDARD) - 1913
870160 - 770G GRADER - DEC 09 596 Rev A

CONTROL VALVES (STANDARD) - 1913

1 AT364909 1 VALVE COVER
2 14M7274 4 NUT
4 24M7024 2 WASHER
5 24M7296 4 WASHER
6 T214740 2 ANGLE
7 T252586 1 VALVE COVER
8 T252587 1 VALVE COVER
870160 - 770G GRADER - DEC 09 597 Rev A

TRANSMISSION VALVE GUARDS - 1913
870160 - 770G GRADER - DEC 09 598 Rev A

TRANSMISSION VALVE GUARDS - 1913

1 19M7799 4 SCREW
2 AT341689 2 SHIELD
3 T50036 4 BUSHING
870160 - 770G GRADER - DEC 09 599 Rev A

870160 - 770G GRADER - DEC 09 600 Rev A

GROUP 2000
SAFETY, CONVENIENCE AND
MISCELLANEOUS
870160 - 770G GRADER - DEC 09 601 Rev A

GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS
INTERIOR REAR VIEW MIRROR - 2002
870160 - 770G GRADER - DEC 09 602 Rev A

INTERIOR REAR VIEW MIRROR - 2002

2 19M7897 2 SCREW
3 24M7239 1 WASHER
4 24M7298 2 WASHER
5 28H3450 2 SPACER
6 AT157226 1 REAR VIEW MIRROR
7 T11234 2 LOCK NUT
8 T145360 1 PLATE
870160 - 770G GRADER - DEC 09 603 Rev A

EXTERIOR MIRROR - 2002
870160 - 770G GRADER - DEC 09 604 Rev A

EXTERIOR MIRROR - 2002

1 14M7274 4 NUT
4 19M7786 2 SCREW
5 19M7807 4 SCREW
6 AT356101 2 REAR VIEW MIRROR
7 AT357538 1 RIB
9 AT357539 1 RIB
11 T174201 2 CAP
12 T174203 8 HALF CLAMP
13 T245144 2 ANGLE
870160 - 770G GRADER - DEC 09 605 Rev A

HORN - 2004
870160 - 770G GRADER - DEC 09 606 Rev A

HORN - 2004

1 14M7273 1 NUT
2 19M7866 1 SCREW
3 24M7055 1 WASHER
4 AT226282 1 HORN
870160 - 770G GRADER - DEC 09 607 Rev A

REVERSE ALARM - 2004
870160 - 770G GRADER - DEC 09 608 Rev A

REVERSE ALARM - 2004

1 19M7866 2 SCREW
2 AT335267 1 TRAVEL WARNING ALARM
870160 - 770G GRADER - DEC 09 609 Rev A

FRONT WINDOW SUN VISOR - 2007
870160 - 770G GRADER - DEC 09 610 Rev A

FRONT WINDOW SUN VISOR - 2007

2 21M7403 3 SCREW
3 AT306350 1 VISOR
4 24H1821 3 WASHER (SUB FOR T134530)
870160 - 770G GRADER - DEC 09 611 Rev A

REAR WINDOW SUN VISOR - 2007
870160 - 770G GRADER - DEC 09 612 Rev A

REAR WINDOW SUN VISOR - 2007

1 19M7862 2 SCREW
2 AT305193 1 SHADE CURTAIN
3 ........ 1 ISOLATOR (MAKE FROM DT5112)
4 24H1821 2 WASHER
5 21M7403 2 SCREW
6 T196077 4 NUT
7 T204938 1 BRACKET (ALSO ORDER (2) T196077)
8 T205088 1 BRACKET (ALSO ORDER (2) T196077)
870160 - 770G GRADER - DEC 09 613 Rev A

870160 - 770G GRADER - DEC 09 614 Rev A

GROUP 2100
VEHICLE MAIN HYDRAULIC SYSTEM
870160 - 770G GRADER - DEC 09 615 Rev A

MAIN HYDRAULIC PUMP - 2161
870160 - 770G GRADER - DEC 09 616 Rev A

MAIN HYDRAULIC PUMP - 2161

2 T29342 4 WASHER
4 19M8440 4 SCREW
5 ........ 1 PLATE
HYDR.QUICK COUPLER
6 T208291 1
SOCKET
7 T176425 3 PLUG
8 ........ 4 SCREW
9 AT305110 1 SEAL KIT
10 T54904 2 UNION FITTING
11 N203952 1 O-RING
12 AT191366 1 BEARING KIT
13 T188686 1 PLATE
14 AT196346 1 KIT (CONTAINS PUMP PISTONS AND HOUSING)
15 T185138 1 DRIVE SHAFT
16 AT280244 1 SWASH PLATE
17 AT191367 1 BEARING KIT
18 AT191369 1 PISTON REPLACEMENT KIT
19 AT191368 2 BEARING
20 ........ 1 PLUG (ORDER AT191371)
21 F37030250 1 O-RING
22 R28782 6 O-RING
23 4001456 1 SLEEVE
24 T185183 1 SEAL
870160 - 770G GRADER - DEC 09 617 Rev A

MAIN HYDRAULIC PUMP, CONTINUED - 2161
870160 - 770G GRADER - DEC 09 618 Rev A

MAIN HYDRAULIC PUMP, CONTINUED - 2161

26 F39000106 1 SNAP RING
30 T24212 1 O-RING
40 T185185 1 BACK-UP RING
41 T76938 1 O-RING
42 T24212 1 O-RING
48 AT199076 1 KIT
49 T188687 1 SCREW
52 T190243 1 SPOOL
53 ........ 1 O-RING
54 T185181 4 RING
55 T185186 4 SCREW
57 T185184 2 RING
58 T54904 2 UNION FITTING
59 M45387 2 O-RING
60 M74877 2 PLUG
61 T185135 1 SPRING
62 T42302 1 O-RING
63 E65288 1 O-RING
70 AT302661 1 HYDRAULIC PUMP
870160 - 770G GRADER - DEC 09 619 Rev A

MAIN CONTROL VALVE MOUNTING BRACKETS - 2162
870160 - 770G GRADER - DEC 09 620 Rev A

MAIN CONTROL VALVE MOUNTING BRACKETS - 2162

1 19M7785 6 SCREW
2 19M7800 6 SCREW
3 24M7024 12 WASHER
6 T196080 6 NUT
7 U42208 6 ISOLATOR
870160 - 770G GRADER - DEC 09 621 Rev A

RIGHT 4 FUNCTION CONTROL VALVE - 2162
870160 - 770G GRADER - DEC 09 622 Rev A

RIGHT 4 FUNCTION CONTROL VALVE - 2162

2 R26448 3 O-RING
3 T77613 3 O-RING
4 14H1042 2 NUT
5 14H1080 1 NUT
6 19H3920 2 SCREW
7 19H3921 1 SCREW
15 T213026 2 STUD
16 T213029 1 STUD
870160 - 770G GRADER - DEC 09 623 Rev A

LEFT 5 FUNCTION CONTROL VALVE - 2162
870160 - 770G GRADER - DEC 09 624 Rev A

LEFT 5 FUNCTION CONTROL VALVE - 2162

2 R26448 3 O-RING
3 T77613 3 O-RING
4 14H1042 4 NUT
5 14H1080 2 NUT
15 T213026 2 STUD
16 T213029 1 STUD
28 T213027 2 STUD
29 T213030 1 STUD
870160 - 770G GRADER - DEC 09 625 Rev A

RIGHT BLADE LIFT VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 626 Rev A

RIGHT BLADE LIFT VALVE SECTION - 2162

1 19H2924 2 SCREW
5 AT317822 1 DETENT
7 R76578 3 O-RING
8 R95493 1 DISK
9 T190767 1 SPRING
10 T213022 3 O-RING
11 T213023 2 O-RING
12 T213025 1 O-RING
13 T213034 2 VALVE SPOOL
16 AT348201 1 ACTUATOR (RH)
18 T183756 1 SEAL
19 R63548 1 O-RING
20 ........ 1 O-RING
21 ........ 1 SPRING
870160 - 770G GRADER - DEC 09 627 Rev A

LEFT BLADE LIFT VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 628 Rev A

LEFT BLADE LIFT VALVE SECTION - 2162

1 19H2924 2 SCREW
5 AT317822 1 DETENT
7 R76578 3 O-RING
8 R95493 1 DISK
9 T190767 1 SPRING
10 T213022 3 O-RING
11 T213023 2 O-RING
12 T213025 1 O-RING
16 AT348202 1 ACTUATOR (LH)
18 T183756 1 SEAL
19 R63548 1 O-RING
20 ........ 1 O-RING
21 ........ 1 SPRING
870160 - 770G GRADER - DEC 09 629 Rev A

REAR STEERING VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 630 Rev A

REAR STEERING VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
13 AT348201 1 ACTUATOR
870160 - 770G GRADER - DEC 09 631 Rev A

WHEEL LEAN VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 632 Rev A

WHEEL LEAN VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
870160 - 770G GRADER - DEC 09 633 Rev A

CIRCLE SIDE SHIFT VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 634 Rev A

CIRCLE SIDE SHIFT VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
870160 - 770G GRADER - DEC 09 635 Rev A

BLADE SIDE SHIFT VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 636 Rev A

BLADE SIDE SHIFT VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
870160 - 770G GRADER - DEC 09 637 Rev A

CIRCLE ROTATE VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 638 Rev A

CIRCLE ROTATE VALVE SECTION - 2162

1 19H2924 2 SCREW
3 R26906 1 O-RING
5 R76578 3 O-RING
6 R95493 1 DISK
7 T118712 2 SCREW
8 T190767 1 SPRING
9 T213022 2 O-RING
10 T213023 2 O-RING
11 T213025 1 O-RING
12 T213034 2 VALVE
13 T213033 1 SPOOL HOUSING
870160 - 770G GRADER - DEC 09 639 Rev A

BLADE TILT VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 640 Rev A

BLADE TILT VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
870160 - 770G GRADER - DEC 09 641 Rev A

RIGHT MAIN HYDRAULIC CONTROL VALVE INLET AND OUTLET

SECTIONS - 2162
870160 - 770G GRADER - DEC 09 642 Rev A

RIGHT MAIN HYDRAULIC CONTROL VALVE INLET AND OUTLET

SECTIONS - 2162

2 R76578 4 O-RING
3 T213025 2 O-RING
6 R95493 2 DISK
10 T77613 3 O-RING
11 R26448 3 O-RING
870160 - 770G GRADER - DEC 09 643 Rev A

LEFT MAIN HYDRAULIC CONTROL VALVE INLET AND OUTLET

SECTIONS - 2162
870160 - 770G GRADER - DEC 09 644 Rev A

LEFT MAIN HYDRAULIC CONTROL VALVE INLET AND OUTLET

SECTIONS - 2162

2 T150961 1 O-RING
3 T183756 1 SEAL
4 R76578 4 O-RING
5 R95493 2 DISK
6 T213025 2 O-RING
9 T77613 3 O-RING
11 R26448 3 O-RING
870160 - 770G GRADER - DEC 09 645 Rev A

SCARIFIER VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 646 Rev A

SCARIFIER VALVE SECTION - 2162

1 19H2924 2 SCREW
3 AT317822 1 DETENT
4 AT78527 1 FITTING PLUG
5 T183756 1 SEAL
7 R76578 2 O-RING
8 R95493 1 DISK
12 T190767 1 SPRING
13 T213022 3 O-RING
14 T213023 2 O-RING
15 T213025 1 O-RING
22 T191335 2 SCREW
870160 - 770G GRADER - DEC 09 647 Rev A

RIPPER VALVE SECTION - 2162
870160 - 770G GRADER - DEC 09 648 Rev A

RIPPER VALVE SECTION - 2162

1 19H2924 2 SCREW (SUB FOR AT317328)
3 AT317822 1 DETENT
5 T183756 1 SEAL
7 R76578 3 O-RING
8 R95493 1 DISK
9 T190767 1 SPRING
10 T213022 3 O-RING
11 T213023 2 O-RING
12 T213025 1 O-RING
15 T213318 1 HOUSING (SUB FOR AT317304)
17 T118712 2 SCREW
870160 - 770G GRADER - DEC 09 649 Rev A

RIGHT AUXILIARY VALVE SECTION WITH FLOAT - 2162
870160 - 770G GRADER - DEC 09 650 Rev A

RIGHT AUXILIARY VALVE SECTION WITH FLOAT - 2162

1 19H2924 2 SCREW
3 AT317822 1 DETENT
5 T183756 1 SEAL
7 R76578 2 O-RING
8 R95493 1 DISK
12 T190767 1 SPRING
13 T213022 3 O-RING
1= T213023 2 O-RING
15 T213025 1 O-RING
22 T191335 2 SCREW
870160 - 770G GRADER - DEC 09 651 Rev A

LEFT 5 FUNCTION CONTROL VALVE KIT - 2162
870160 - 770G GRADER - DEC 09 652 Rev A

LEFT 5 FUNCTION CONTROL VALVE KIT - 2162

1 14H1042 2 NUT
2 14H1080 1 NUT
3 14H882 2 NUT
5 19M7800 1 SCREW
6 24H1296 1 WASHER
7 AT317743 1 KNOB
8 T213242 1 SET SCREW
9 AT317778 2 LINK END
10 T104220 2 WASHER
12 T202586 1 LEVER
13 T204457 1 SPACER
15 T213027 2 STUD
16 T213030 1 STUD
870160 - 770G GRADER - DEC 09 653 Rev A

MAIN HYDRAULIC MANIFOLD VALVE (WITH SECONDARY

STEERING) - 2162
870160 - 770G GRADER - DEC 09 654 Rev A

MAIN HYDRAULIC MANIFOLD VALVE (WITH SECONDARY

STEERING) - 2162

2 19M7835 3 SCREW
3 24M7239 3 WASHER
4 24M7296 4 WASHER
6 AN279596 1 SPOOL VALVE
AN207423 1 SEAL KIT
AT224864 1 SEAL KIT
AH209121 1 SEAL KIT
T181306 1 NUT
9 AT333809 1 SOLENOID VALVE COIL
10 AT371499 1 VALVE (SUB FOR AT367077)
AT196943 1 SEAL KIT
T70177 1 O-RING
R26375 1 O-RING
13 T257573 1 PLATE
870160 - 770G GRADER - DEC 09 655 Rev A

MAIN HYDRAULIC MANIFOLD VALVE (WITHOUT SECONDARY

STEERING) - 2162
870160 - 770G GRADER - DEC 09 656 Rev A

MAIN HYDRAULIC MANIFOLD VALVE (WITHOUT SECONDARY

STEERING) - 2162

2 19M7835 3 SCREW
3 24M7239 3 WASHER
4 24M7296 4 WASHER
AT224864 1 SEAL KIT
AH209121 1 SEAL KIT
T181306 1 NUT
8 AT371499 1 VALVE (SUB FOR AT367077)
AT196943 1 SEAL KIT
9 AT333809 1 SOLENOID VALVE COIL
T70177 1 O-RING
R26375 1 O-RING
12 T257573 1 PLATE
870160 - 770G GRADER - DEC 09 657 Rev A

OIL COOLER BYPASS VALVE - 2162
870160 - 770G GRADER - DEC 09 658 Rev A

OIL COOLER BYPASS VALVE - 2162

1 19M7784 2 SCREW
2 AT358387 1 COOLANT MANIFOLD
AN207423 1 SEAL KIT
870160 - 770G GRADER - DEC 09 659 Rev A

MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS) - 2163
870160 - 770G GRADER - DEC 09 660 Rev A

MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS) - 2163

1 19M7784 1 SCREW
2 19M7785 1 SCREW
3 24H1520 2 WASHER
5 R26906 2 O-RING
6 T77932 8 O-RING
8 R29936 3 O-RING
9 T76938 3 O-RING
11 T77858 6 O-RING
12 U12547 11 O-RING
14 T77613 4 O-RING
16 R28782 3 O-RING
17 T77814 1 O-RING
19 R26448 1 O-RING
28 R37023 2 FLANGE FITTING
29 U46457 1 O-RING
32 H61354 2 FLANGE FITTING
33 T78313 1 O-RING
870160 - 770G GRADER - DEC 09 661 Rev A

MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS)

CONTINUED - 2163
870160 - 770G GRADER - DEC 09 662 Rev A

MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS)

CONTINUED - 2163

43 AT370183 1 HOSE SUPPORT (SUB FOR AT357748)
44 AT370184 1 HOSE SUPPORT (SUB FOR AT357749)
45 AT37477 1 HOSE CLAMP
46 H63773 1 THREADED NIPPLE
47 R109553 2 HOSE
50 R39112 1 FITTING
51 R47150 1 O-RING
52 R77175 1 COVER
54 RE52702 1 CLAMP
56 T158298 1 LINE
58 T185826 2 CLAMP
60 T212304 1 TOOL
61 T215785 1 SUCTION HOSE
62 E131298 1 TOOL
63 T78707 1 NUT
64 T78715 1 NUT
65 62H1067 1 FITTING
68 T254573 1 ORIFICE
870160 - 770G GRADER - DEC 09 663 Rev A

HYDRAULIC LOAD SENSE HOSES (STANDARD CONTROLS)-2163
870160 - 770G GRADER - DEC 09 664 Rev A

HYDRAULICLOAD SENSE HOSES (STANDARD CONTROLS)-2163

3 24M7239 5 WASHER
4 42M7115 1 WELD STUD
6 T77814 2 O-RING
8 R28782 2 O-RING
10 T77613 1 O-RING
14 M142955 1 LOCK NUT
15 R77175 1 COVER
17 T32854 4 CLAMP
18 T64784 1 CLIP
19 T76719 2 CLAMP
870160 - 770G GRADER - DEC 09 665 Rev A

MAIN HYDRAULIC FILTER - 2164
870160 - 770G GRADER - DEC 09 666 Rev A

MAIN HYDRAULIC FILTER - 2164

1 19M7784 4 SCREW
2 AT302906 1 FILTER HEAD (INCLUDES AT307045) (ALSO ORDER AT367840)
AT307045 1 PRESSURE SWITCH (INCLUDES P46051)
P46051 1 O-RING
4 R26448 1 O-RING
5 AT367840 1 OIL FILTER (SUB FOR AT308274, THIS APPLICATION)
870160 - 770G GRADER - DEC 09 667 Rev A

HYDRAULIC RESERVOIR - 2164
870160 - 770G GRADER - DEC 09 668 Rev A

HYDRAULIC RESERVOIR - 2164

1 14M7152 2 NUT
2 19M7784 6 SCREW
3 19M7785 4 SCREW
4 19M7804 17 SCREW
6 24M7296 6 WASHER
7 AH156145 1 SENSOR
8 TY22464 3 CLAMP
11 AT309578 1 LEG
12 AT373764 1 HYDRAULIC RESERVOIR (SUB FOR AT313633)
13 AT161638 1 STRAINER
14 AT227279 1 LEVEL GAUGE
15 AT307278 1 COVER
16 19M7817 1 SCREW
17 AT307292 1 GASKET KIT
18 AT359994 1 FILLER CAP
22 AT336017 1 BATTERY BOX
23 H173411 33 NUT
27 E69975 1 CLAMP
28 T232294 24 BRACKET
29 24M7226 2 WASHER
30 R26286 1 O-RING
31 R60831 3 GROMMET
32 T225161 1 REINFORCEMENT
36 19M8112 4 SCREW
870160 - 770G GRADER - DEC 09 669 Rev A

870160 - 770G GRADER - DEC 09 670 Rev A

GROUP 3400
GRADING DEVICE
870160 - 770G GRADER - DEC 09 671 Rev A

14` X 27" X 1" MOLDBOARD (5/8" X 8" CUTTING EDGES) - 3401
870160 - 770G GRADER - DEC 09 672 Rev A

14` X 27" X 1" MOLDBOARD (5/8" X 8" CUTTING EDGES) - 3401

1 09H1759 40 BOLT
2 14H1095 40 NUT
3 AT303282 1 MOLDBOARD
4 T202876 2 CUTTING EDGE
5 T66706 2 DURA-MAX TM CUTTING EDGE
870160 - 770G GRADER - DEC 09 673 Rev A

MOLDBOARD OVERLAYS (8" CUTTING EDGE) (5/8" HARDWARE) -

3401
870160 - 770G GRADER - DEC 09 674 Rev A

MOLDBOARD OVERLAYS (8" CUTTING EDGE) (5/8" HARDWARE) -

3401

2 T216610 10 BOLT
870160 - 770G GRADER - DEC 09 675 Rev A

RIGHT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) -

3401
870160 - 770G GRADER - DEC 09 676 Rev A

RIGHT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) -

3401

1 09H1759 4 BOLT
2 09H1764 4 BOLT
3 14H1095 16 NUT
5 24H1367 2 WASHER
6 24M7241 8 WASHER
8 T204543 2 BRACKET
9 AT341206 1 REINFORCEMENT
10 T203807 1 EXTENSION
11 T216610 8 BOLT
15 AT307733 1 EXTENSION
870160 - 770G GRADER - DEC 09 677 Rev A

LEFT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) - 3401
870160 - 770G GRADER - DEC 09 678 Rev A

LEFT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) - 3401

1 09H1759 4 BOLT
2 09H1764 4 BOLT
3 14H1095 16 NUT
5 24H1367 2 WASHER
6 24M7241 8 WASHER
8 T204543 2 BRACKET
9 AT341206 1 REINFORCEMENT
10 T203806 1 EXTENSION
11 T216610 8 BOLT
15 AT307732 1 EXTENSION
870160 - 770G GRADER - DEC 09 679 Rev A

INTEGRATED GRADE CONTROL MAST MOUNTS

(HARDWARE) - 3400
870160 - 770G GRADER - DEC 09 680 Rev A

INTEGRATED GRADE CONTROL MAST MOUNTS

(HARDWARE) - 3400

1 10H1228 6 BOLT
2 10H1198 6 BOLT
5 24M7239 4 WASHER
6 24M7241 2 WASHER
7 T19572 6 WASHER
8 T241843 1 MOUNTING PARTS
9 T241844 1 MOUNTING PARTS
10 T252346 2 PLATE
870160 - 770G GRADER - DEC 09 681 Rev A

DRAFT FRAME - 3400
870160 - 770G GRADER - DEC 09 682 Rev A

DRAFT FRAME - 3400

2 14H793 12 NUT
6 AT342813 1 FRAME
10 T188076 6 WASHER
13 T33372 12 BOLT
14 T42243 8 WASHER
15 T83426 6 WASHER
16 T59974 3 BALL
870160 - 770G GRADER - DEC 09 683 Rev A

SADDLE FRAME - 3442
870160 - 770G GRADER - DEC 09 684 Rev A

SADDLE FRAME - 3442

1 14M7272 1 NUT
2 14M7279 2 NUT
6 19M9049 6 SCREW
9 24M7241 4 WASHER
10 24M7294 6 WASHER
11 24M7455 6 WASHER
12 AT342538 1 ARM
16 AT342541 1 CROSSBAR
18 AT342543 1 ARM
19 AT350329 4 BEARING CAP
20 T145697 1 SEAL
22 T235068 1 DISK
23 R73290 8 WASHER
24 T102138 8 SEAL
25 T231326 2 YOKE
26 T231328 1 BALL
30 T232971 1 FRAME
32 T232973 2 PIN
35 T237520 2 O-RING
36 T237521 2 O-RING
37 T238573 1 POINTER
39 T46639 4 SEAL
40 T60260 2 SHIM
41 T83426 4 WASHER
870160 - 770G GRADER - DEC 09 685 Rev A

BLADE TILT FRAME - 3443
870160 - 770G GRADER - DEC 09 686 Rev A

BLADE TILT FRAME - 3443

1 14M7665 4 NUT
5 24M7239 12 WASHER
6 24M7351 6 WASHER
7 AT345344 1 FRAME
8 T143929 4 BUSHING
9 T221053 4 PLATE
11 T240964 4 SHIM
12 T240965 12 SHIM
870160 - 770G GRADER - DEC 09 687 Rev A

CIRCLE FRAME - 3443
870160 - 770G GRADER - DEC 09 688 Rev A

CIRCLE FRAME - 3443

3 TH115329 12 CAP SCREW (SUB FOR 19H2553, THIS APPLICATION)
4 24H1671 10 WASHER
5 24M7213 12 WASHER
6 AT343768 1 CIRCLE
7 T143929 2 BUSHING
8 K40017 2 LOCK NUT
9 N237603 4 WASHER
10 T128502 6 PLATE
11 T129981 18 SHIM
12 T129982 24 SHIM
14 T152721 18 WASHER
17 T208792 4 SHIM
870160 - 770G GRADER - DEC 09 689 Rev A

EXTENDED LIFE CIRCLE INSERTS - 3443
870160 - 770G GRADER - DEC 09 690 Rev A

EXTENDED LIFE CIRCLE INSERTS - 3443

1 T163748 6 INSERT
2 T184082 15 INSERT
870160 - 770G GRADER - DEC 09 691 Rev A

STANDARD BLADE INSERTS - 3443
870160 - 770G GRADER - DEC 09 692 Rev A

STANDARD BLADE INSERTS - 3443

2 24M7239 12 WASHER
3 T235166 2 INSERT
4 T239757 4 INSERT
870160 - 770G GRADER - DEC 09 693 Rev A

CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH) - 3450
870160 - 770G GRADER - DEC 09 694 Rev A

CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH) - 3450

1 AT169451 1 BEARING CONE
2 AT169452 1 SEAL
3 E14814 1 PRESSURE RELIEF FITTING
9 R37287 1 O-RING
11 T165061 1 PINION SHAFT
12 T165056 1 CAP
13 T167010 1 SHAFT
14 T152879 1 FLANGE
15 T184228 1 WORM GEAR
16 T152881 AR SHIM
T152882 AR SHIM
T152883 AR SHIM
17 T10510 5 WASHER
18 14H1058 2 NUT
19 T165072 AR SHIM
T165073 AR SHIM
T165074 AR SHIM
22 T152993 1 PLUG
23 T165062 1 SPACER
25 T42302 1 O-RING
26 T165077 1 COVER
870160 - 770G GRADER - DEC 09 695 Rev A

CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH), CONTINUED - 3450
870160 - 770G GRADER - DEC 09 696 Rev A

CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH), CONTINUED - 3450

27 R39112 1 FITTING
28 R26448 2 O-RING
30 19M7835 12 SCREW
31 19M7790 4 SCREW
32 T165075 3 SCREW
33 CE17879 1 ADAPTER FITTING
34 R26375 1 O-RING
35 T165064 1 HUB
36 T165065 1 PLATE
37 T165066 1 PLATE
39 T165068 AR SHIM
T165069 AR SHIM
T165070 AR SHIM
42 T80123 1 O-RING
43 19M7866 6 SCREW
44 T165791 1 DISK SPRING
45 T164986 13 PLATE
46 AT184409 14 CLUTCH DISK
47 T165071 3 SCREW
48 U42702 1 O-RING
50 AT184413 1 GEAR CASE
870160 - 770G GRADER - DEC 09 697 Rev A

ROTARY MANIFOLD (STANDARD CONTROLS) - 3460
870160 - 770G GRADER - DEC 09 698 Rev A

ROTARY MANIFOLD (STANDARD CONTROLS) - 3460

1 19M7785 4 SCREW
2 24M7296 4 WASHER
12H301 2 LOCK WASHER
19H2676 2 CAP SCREW
870160 - 770G GRADER - DEC 09 699 Rev A

BLADE IMPACT SYSTEM (STANDARD CONTROLS)

(FIELD KIT) - 3460
870160 - 770G GRADER - DEC 09 700 Rev A

BLADE IMPACT SYSTEM (STANDARD CONTROLS)

(FIELD KIT) - 3460

1 03M7192 4 BOLT
3 19M7785 6 SCREW
5 T77613 6 O-RING
7 R26375 2 O-RING
8 AN131153 2 UNION FITTING
9 R27448 1 NUT
10 R27449 1 WASHER
AT196760 1 KIT
(ADDITIONAL COMPONENTS ON
SEPARATE PAGES)
18 AT186653 4 CLAMP
19 T225374 2 LABEL (ENGLISH)
T225375 2 LABEL (FRENCH)
T225376 2 LABEL (SPANISH)
T252395 2 LABEL (RUSSIAN)
20 T234275 2 PLATE
870160 - 770G GRADER - DEC 09 701 Rev A

BLADE IMPACT VALVE - 3460
870160 - 770G GRADER - DEC 09 702 Rev A

BLADE IMPACT VALVE - 3460

1 ........ 1 VALVE SOLENOID (ORDER AT302919)
2 AT352404 1 VALVE COIL
3 T181306 1 NUT
870160 - 770G GRADER - DEC 09 703 Rev A

BLADE IMPACT SWITCH (STANDARD CONTROLS) - 3460
870160 - 770G GRADER - DEC 09 704 Rev A

BLADE IMPACT SWITCH (STANDARD CONTROLS) - 3460

870160 - 770G GRADER - DEC 09 705 Rev A

BLADE LIFT CYLINDER HYDRAULIC HOSES (STANDARD

CONTROLS) - 3460
870160 - 770G GRADER - DEC 09 706 Rev A

BLADE LIFT CYLINDER HYDRAULIC HOSES (STANDARD

CONTROLS) - 3460

2 R26375 8 O-RING
3 T77613 8 O-RING
7 C16054 2 CLAMP
8 T105773 2 GUIDE
870160 - 770G GRADER - DEC 09 707 Rev A

BLADE TILT AND SIDE SHIFT HYDRAULIC HOSES (STANDARD

CONTROLS) - 3460
870160 - 770G GRADER - DEC 09 708 Rev A

BLADE TILT AND SIDE SHIFT HYDRAULIC HOSES (STANDARD

CONTROLS) - 3460

2 24M7240 2 WASHER
4 R26375 6 O-RING
5 T77613 9 O-RING
7 R26448 8 O-RING
9 T77857 5 O-RING
18 AT371278 1 TUBE
21 AT367620 1 GUARD
22 K40014 1 LOCK NUT
23 M40509 2 SPACER
24 T151806 1 U-BOLT
25 T16464 2 LOCK NUT
27 C16054 1 CLAMP
28 KV13179 1 GUIDE
870160 - 770G GRADER - DEC 09 709 Rev A

CIRCLE ROTATE MOTOR HOSES (STANDARD CONTROLS) - 3463
870160 - 770G GRADER - DEC 09 710 Rev A

CIRCLE ROTATE MOTOR HOSES (STANDARD CONTROLS) - 3463

2 R26906 2 O-RING
3 T77932 2 O-RING
5 R26375 2 O-RING
6 T77857 2 O-RING
870160 - 770G GRADER - DEC 09 711 Rev A

CIRCLE SIDE SHIFT CYLINDER HOSES

(STANDARD CONTROLS) - 3463
870160 - 770G GRADER - DEC 09 712 Rev A

CIRCLE SIDE SHIFT CYLINDER HOSES

(STANDARD CONTROLS) - 3463

2 R26375 4 O-RING
3 T77613 4 O-RING
7 C16054 2 CLAMP
8 N189220 2 TIE BAND
9 T105773 2 GUIDE
870160 - 770G GRADER - DEC 09 713 Rev A

BLADE IMPACT SYSTEM HOSES (STANDARD CONTROLS) - 3463
870160 - 770G GRADER - DEC 09 714 Rev A

BLADE IMPACT SYSTEM HOSES (STANDARD CONTROLS) - 3463

2 R26375 10 O-RING
3 T77613 14 O-RING
9 C16054 2 CLAMP
10 T105773 2 GUIDE
870160 - 770G GRADER - DEC 09 715 Rev A

BLADE IMPACT SYSTEM ACCUMULATOR - 3463
870160 - 770G GRADER - DEC 09 716 Rev A

BLADE IMPACT SYSTEM ACCUMULATOR - 3463

1 03M7192 4 BOLT
3 19M7785 6 SCREW
4 AN131153 2 UNION FITTING
5 R27448 1 NUT
6 R27449 1 WASHER
7 AT186653 4 CLAMP
AT196760 1 KIT
9 T225374 2 LABEL
10 T234275 2 PLATE
870160 - 770G GRADER - DEC 09 717 Rev A

SADDLE LOCK PIN HOSES - 3463
870160 - 770G GRADER - DEC 09 718 Rev A

SADDLE LOCK PIN HOSES - 3463

2 R28782 2 O-RING
3 T77814 2 O-RING
6 R26448 2 O-RING
7 T77613 2 O-RING
870160 - 770G GRADER - DEC 09 719 Rev A

BLADE LIFT CYLINDER - 3465
870160 - 770G GRADER - DEC 09 720 Rev A

BLADE LIFT CYLINDER - 3465

1 AH205060 1 PISTON
2 ........ 1 SEAL
3 ........ 1 RING
4 AH146557 1 SEAL
5 AH146561 1 SEAL
6 ........ 1 SEAL
7 ........ 1 SEAL
8 F1430R 1 O-RING
9 H152203 1 SEAL
11 H181114 1 O-RING
16 AH236573 1 ROD
17 H170539 1 NUT
20 T147623 6 SHIM
21 T148164 8 SHIM
870160 - 770G GRADER - DEC 09 721 Rev A

BLADE SLIDE CYLINDER - 3465
870160 - 770G GRADER - DEC 09 722 Rev A

BLADE SLIDE CYLINDER - 3465

1 AH136453 1 PISTON
2 ........ 1 SEAL
3 ........ 1 RING
4 AH146556 1 SEAL
5 AH146560 1 SEAL
6 ........ 1 SEAL
7 ........ 1 SEAL
8 F1430R 1 O-RING
9 H152202 1 SEAL
12 H181114 1 O-RING
16 R89940 2 BUSHING
17 H170538 1 NUT
18 RE36349 1 HYDRAULIC CYLINDER ROD
20 24H1349 1 WASHER
21 28H3418 1 WASHER
23 AT41245 1 PIN
870160 - 770G GRADER - DEC 09 723 Rev A

BLADE TILT CYLINDER - 3465
870160 - 770G GRADER - DEC 09 724 Rev A

BLADE TILT CYLINDER - 3465

2 T168574 1 SPACER
3 24M7226 1 WASHER
4 28H3418 1 WASHER
5 AH205062 1 PISTON
6 H168248 1 WASHER
7 H168249 1 WASHER
8 AH146557 1 SEAL
9 AH146561 1 SEAL
10 ........ 1 SEAL
11 ........ 1 SEAL
12 F950R 1 O-RING
13 H152203 1 SEAL
18 H210686 1 O-RING
20 AH236360 1 ROD
21 H145175 1 WASHER
25 T225566 4 SEAL
28 TT170489 1 WASHER
870160 - 770G GRADER - DEC 09 725 Rev A

CIRCLE SIDE SHIFT CYLINDER - 3465
870160 - 770G GRADER - DEC 09 726 Rev A

CIRCLE SIDE SHIFT CYLINDER - 3465

1 AH205060 1 PISTON
2 ........ 1 SEAL
3 ........ 1 RING
4 AH146557 1 SEAL
5 AH146561 1 SEAL
6 ........ 1 SEAL
7 ........ 1 SEAL
8 F1430R 1 O-RING
9 H152203 1 SEAL
11 H181114 1 O-RING
16 AH236378 1 ROD
17 H170539 1 NUT
20 T147623 6 SHIM
21 T148164 8 SHIM
870160 - 770G GRADER - DEC 09 727 Rev A

SADDLE LOCK PIN - 3465
870160 - 770G GRADER - DEC 09 728 Rev A

SADDLE LOCK PIN - 3465

2 AT303325 1 SPRING LOCKING PIN
AT303536 1 SEAL KIT
3 AT303600 1 SWITCH
5 T42598 AR SHIM
6 T70438 AR SHIM
870160 - 770G GRADER - DEC 09 729 Rev A

CIIRCLE ROTATE MOTOR - 3467
870160 - 770G GRADER - DEC 09 730 Rev A

CIIRCLE ROTATE MOTOR - 3467

1 AT197057 1 MOTOR
2 T60042 4 WASHER
3 T190611 1 SEAL
4 T190612 1 SEAL
5 T190613 1 BACK-UP RING
6 T190614 1 BEARING WITH HOUSING
7 T190615 1 SEAL
8 T190616 1 WEAR PLATE
9 T190617 1 DRIVE
10 AT197907 1 MOUNTING PARTS
11 T190639 1 PLATE
12 T190640 1 FLOW CONTROL HYD. VALVE
13 T190641 1 FLOW CONTROL HYD. VALVE
14 T190642 1 PLATE
15 T190643 2 PIN
16 T190644 2 SPRING
17 T190645 1 SEAL
18 T190646 1 SEAL
20 AT197906 1 SHAFT
21 AT197908 1 MOUNTING PARTS
24 R28782 1 O-RING
26 14H809 2 NUT
27 19H3033 2 SCREW
28 T150942 1 SPLINED COUPLING
29 U42702 1 O-RING
870160 - 770G GRADER - DEC 09 731 Rev A

870160 - 770G GRADER - DEC 09 732 Rev A

GROUP 4200
GROUND CONDITIONING TOOL
870160 - 770G GRADER - DEC 09 733 Rev A

REAR RIPPER, SCARIFIER - 4243
870160 - 770G GRADER - DEC 09 734 Rev A

REAR RIPPER, SCARIFIER - 4243

1 AT364102 2 CLEVIS
2 AT333415 1 LINK (CA)
3 AT333420 1 LINK (INCLUDES (4) T224958) (CA)
4 T157275 8 SEAL
5 T224958 4 BUSHING
6 AT333422 1 TOOLBAR (CA)
9 AT344446 1 LINK (INCLUDES (4) T224958) (CA)
10 14M7517 4 LOCK NUT
12 19M8002 10 CAP SCREW
15 24M7242 16 WASHER
18 T6Y0309 3 TOOTH
19 T8E6359 3 RETAINER
20 T9J6586 3 SHANK
21 T9W2668 3 PIN
25 AT349029 1 PIN FASTENER (INCLUDES 34H358 AND 34H363)
32 T235401 3 PIN
33 T251693 2 PIN
34 T224952 2 PLATE (LINE FILL)
(WHOLE GOODS) (ADDITIONAL
40 AT363483 1 SCARIFIER ATTACHMENT
COMPONENTS ONSEPARATE PAGES)
870160 - 770G GRADER - DEC 09 735 Rev A

REAR RIPPER / SCARIFIER (FIELD KIT) - 4243
870160 - 770G GRADER - DEC 09 736 Rev A

REAR RIPPER / SCARIFIER (FIELD KIT) - 4243

(WHOLE GOODS) COMPONENTS LISTED
1 AT363483 1 RIPPER WHOLE GOODS
ON SEPARATEPAGES
870160 - 770G GRADER - DEC 09 737 Rev A

REAR SCARIFIER SHANKS - 4243
870160 - 770G GRADER - DEC 09 738 Rev A

REAR SCARIFIER SHANKS - 4243

1 T6Y5230 9 TOOTH
2 T9F5124 9 SHANK
4 T150347 18 PLUG
870160 - 770G GRADER - DEC 09 739 Rev A

MID MOUNTED DOZER BLADE - 4243
870160 - 770G GRADER - DEC 09 740 Rev A

,MID MOUNTED DOZER BLADE - 4243

1 14H1058 25 NUT
5 24H1571 16 WASHER
6 AT162731 1 SCARIFIER BOOM
7 T216283 8 BUSHING
8 AT302889 2 LINK
10 24H1679 2 WASHER
12 AH212650 1 HYDRAULIC CYLINDER (COMPONENTS ON SEPARATE PAGE)
14 K40014 9 LOCK NUT
16 T142485 1 PIN
18 R26375 2 O-RING
19 T77857 2 O-RING
21 T77613 1 O-RING
22 AR85327 1 CLAMP
23 AT208515 1 TUBE
26 KV13179 1 GUIDE
27 AT67164 1 DOZER BLADE
28 10H1047 15 BOLT
29 T10510 15 WASHER
31 U16814 1 CUTTING EDGE
34 T83426 23 WASHER
35 U41528 8 PIN FASTENER
50 AT368030 1 DOZER BLADE
870160 - 770G GRADER - DEC 09 741 Rev A

RIPPER PLUMBING - 4263
870160 - 770G GRADER - DEC 09 742 Rev A

RIPPER PLUMBING - 4263

1 19M7784 1 SCREW
2 38H5120 1 FITTING
4 R26375 4 O-RING
5 T77857 11 O-RING
9 T77613 2 O-RING
11 38H1354 1 TUBE NUT
13 38H1354 3 TUBE NUT
18 C16054 2 CLAMP
19 KV13179 2 GUIDE
20 T159950 1 CLAMP
21 T253535 2 DUAL LOCK FASTENER
REAR RIPPER /SCARIFIER (WHOLE
40 AT363432 1 SCARIFIER ATTACHMENT GOODS)(ADDITIONAL COMPONENTS
ON SEPARATE PAGES)
870160 - 770G GRADER - DEC 09 743 Rev A

RIPPER PLUMBING (FIELD KIT) - 4263
870160 - 770G GRADER - DEC 09 744 Rev A

RIPPER PLUMBING (FIELD KIT) - 4263

2 24M7239 2 WASHER
4 R26375 6 O-RING
5 T77613 12 O-RING
8 AH97280 1 CLIP
9 AT306388 2 HYDRAULIC HOSE -FABRICATE (SUB FOR AT307458)
12 C16054 2 CLAMP
14 T105773 2 GUIDE
16 T81029 2 NUT
(RIPPER/REAR SCARIFIER
18 AT318529 1 KIT
PLUMBING) (WHOLEGOODS)
870160 - 770G GRADER - DEC 09 745 Rev A

CYLINDER - 4265
870160 - 770G GRADER - DEC 09 746 Rev A

CYLINDER - 4265

1 AH168884 1 PISTON
2 H176080 1 SEAL
3 H176081 1 SEAL
4 AH146558 1 SEAL
5 AH146562 1 SEAL
6 H152204 1 SEAL
8 R83578 1 O-RING
13 U10746 1 O-RING
14 R82075 1 BUSHING
15 AH212660 1 ROD
16 R82076 1 BUSHING
17 H170541 1 LOCK NUT
870160 - 770G GRADER - DEC 09 747 Rev A

REAR RIPPER / SCARIFIER CYLINDER - 4265
870160 - 770G GRADER - DEC 09 748 Rev A

REAR RIPPER / SCARIFIER CYLINDER - 4265

1 AH146557 1 SEAL
2 AH146561 1 SEAL
3 F950R 1 O-RING
4 H152203 1 SEAL
9 H210686 1 O-RING
11 AH236554 1 ROD
12 RE20343 1 SEAL
13 R81775 1 WEAR RING
14 H170539 1 NUT
17 T157275 4 SEAL
870160 - 770G GRADER - DEC 09 749 Rev A

870160 - 770G GRADER - DEC 09 750 Rev A

Bell Grader 770G Parts Manual

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PARTS MANUAL

DOCUMENT PART NUMBER 870160

FIRST ISSUE: DECEMBER 09 (SIB 2010 / TP4000)

870160 - 770G GRADER - DEC 09 1 Rev A

870160 - 770G GRADER - DEC 09 2 Rev A

For the latest Bell operations listing please visit: www.bellequipment.com.

The following address list was correct as at 24 March 2009.

GROUP OPERATIONS LISTING

870160 - 770G GRADER - DEC 09 3 Rev A

German Assembly Plant (Eisenach)

870160 - 770G GRADER - DEC 09 4 Rev A

SOUTH AFRICAN REGION:

870160 - 770G GRADER - DEC 09 5 Rev A

KURUMAN (NORTHERN CAPE)

870160 - 770G GRADER - DEC 09 6 Rev A

RUSTENBURG (NORTH WEST PROVINCE)

WOLMARANSSTAD (NORTH WEST PROVINCE)

870160 - 770G GRADER - DEC 09 7 Rev A

PIET RETIEF (MPUMALUNGA)

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

870160 - 770G GRADER - DEC 09 8 Rev A

Bell Equipment Gweru

Bell Equipment Triangle

870160 - 770G GRADER - DEC 09 9 Rev A

USERS COMMENT FORM

Thank you for your cooperation.

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

Thank you for your cooperation.

870160 - 770G GRADER - DEC 09 10 Rev A

GROUP 0100 - WHEELS TYRES AND TRACKS

GROUP 0200 - AXLES, DIFFS & SUSPENSION

GROUP 0300 - TRANSMISSION

GROUP 0400 - ENGINE

GROUP 0500 - ENGINE AUXILIARY SYSTEM

GROUP 0900 - STEERING SYSTEM

GROUP 1000 - SERVICE BRAKES

GROUP 1300 - MISCELLANEOUS VEHICLE

GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

GROUP 1800 - OPERATOR’S STATION

GROUP 1900 - SHEET METAL AND STYLING

GROUP 2000 - SAFETY CONVENIENCE AND MISCELLANEOUS

GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

GROUP 3400 - GRADING DEVICE

GROUP 4200 - GROUND CONDITIONING TOOL

870160 - 770G GRADER - DEC 09 11 Rev A

870160 - 770G GRADER - DEC 09 12 Rev A

SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36