AHF / AHK / AHSK SERIES

AIR HANDLING UNITS INSTALLATION GUIDE

GENERAL

The AHF / AHK / AHSK S eries is designed for

horizontal recessed installations in a furred down
area, above a suspended ceiling or recessed in the
ceiling. AHF / AHK / AHSK models are for electric heat,
DX cooling, and for heat pump applications. The unit
can be configured for return air flow through the integral
access panel or at the end of the unit. Installation tabs
are built into the cabinet to facilitate mounting the
unit. Optional panels are available that allow a
wide range of installation options. Electric resistance
heaters are available along with optional air
conditioning and heat pump indoor coils. Full service
of all components is easily accomplished through the
access panel.

Coil Company, L.P

WARNING: Due to possible damage to equipment or personal injury, installation, service and
maintenance should only be performed by a trained, qualified person. Consumer service is recommended
only for filter replacement.

Installation of this unit shall be made in accordance with the National Electric Code, NFPA No. 90A and 90B, and any
other local codes or utilities requirements.

WARNING: HAZARDOUS VOLTAGE – Ensure all power is disconnected before installing or servicing
this unit. More than one disconnect device may be required to de-energize the equipment. Hazardous voltage
can cause severe personal injury. Make certain all panels are in place before operating this unit.

UNPACKING LOCATION

Carefully unpack the unit and inspect the contents for The blower coil unit should be centrally located and may
damage. If any damage is found at the time of delivery, be installed above a suspended ceiling with integral
proper notification and claims should be made with the return panel, in a furred down area with remote or
carrier who delivered the unit. integral return, or recessed in the ceiling.

Check the rating plate to assure model number and This unit is approved for “0” clearance from any side,
voltage, plus any kits agree with what you ordered. The front, rear or duct work. The unit must be installed in a
manufacturer should be notified within 5 days of any level position to ensure proper condensation drainage.
discrepancy or parts shortage. Make sure the unit is level in both directions within 1/8”.

The unit incorporates installation tabs that mount to the

framing and provide a ½ inch flange to trim to the
finished edge of a sheetrock ceiling. The access panel
mounts to the cabinet and trims the installation.

9/2015 LM20020-A
 INSTALLATION GUIDE
All service entrances and exits on the cabinet are recessed METERING DEVICE
to allow for 2” x 4” framing of the opening the cabinet
will be centrally located within. Any modifications to All units are shipped with a check-flow piston installed
existing framing should be accomplished by the general which is designed for air conditioning or heat pump
contractor to ensure structural strength is maintained in operation. If your application requires a thermal
the structure. The structural opening in the framing for expansion valve or check expansion valve then it is
the AHK series should be 511/4 ” long and 22 3/4 ” wide. necessary to remove the piston from the distributor
The structural opening in the framing for the AHF series assembly and install the proper metering device. Be
should be 471/4” long and 22 3/4” wide. The unit should sure to follow the instructions in the kit to ensure proper
be positioned where the bottom edge of the cabinet is installation.
½” below the framing member.
WIRING
DUCT WORK
Consult all schematic and pictorial wiring diagrams of
The duct work should be installed in accordance with the this unit and the outdoor equipment to determine
NFPA No. 90A “Installation of Air Conditioning and compatibility of the wiring connections and to determine
Ventilating systems” and No. 90B “Residential Type specific requirements.
Warm Air Heating and Air Conditioning Installation.”
All field wiring to the blower coil should be installed in
The duct work should be insulated in accordance with accordance with the latest edition of the National Electric
the applicable requirements for the particular type Code NFPA No. 70 and any local codes.
installation as required by HUD, FHA, VA the applicable
building code, local utility or other governing body. Check rating plates on unit for rated volts, minimum
circuit ampacity and maximum over current protection.
CONDENSATE DRAIN Supply circuit power wiring must be 75°C (167°F)
minimum copper conductors only. Copper supply wires
The AH* Series furred down air handlers are now
shall be sized to the National Electric Code or local code
shipped standard with our integral drain trap built into the
requirements, whichever is more stringent.
drain pan. This unique design eliminates the need for
exterior condensate traps in the primary drain line. Do The unit is shipped wired for 230/240 Volt AC, 60 Hz,
not reduce the drain line size less than the connection 1 Phase Operation. If the unit is to be operated at
size on the drain pan. Condensate should be piped to 208 VAC, 60Hz, then follow the instructions on the indoor
an open drain or to the outside. All drains must pitch unit wiring diagram to change the low voltage transformer
downward away from the unit a minimum of 1/8” per foot to 208 VAC operation. Be sure the unit is properly
of line to ensure proper drainage. grounded. Class 2 low voltage control wiring should not
be run in conduit with power wiring and must be
REFRIGERANT PIPING
separated from power wiring, unless class 1 wire of
Refrigerant pipe connections are located within the unit proper voltage rating is used. Low voltage control wiring
cabinet. Holes are provided to route refrigerant pipes should be 18 awg, color coded (105°C minimum). For
from either side of the cabinet. Refrigerant piping lengths longer than 100 ft., 16 awg wire should be used.
external to the unit shall be sized in accordance with the Make certain that separation of control wiring and power
instructions of the manufacturer of the outdoor wiring has been maintained.
equipment. When units are recessed mounted in the
THERMOSTAT
wall, make certain that piping connections are pressure
tested prior to the wall being closed. Select a thermostat that is commonly referred to as a
single stage cooling with electric heat sub base. This stat
Manufacturer does not insulate the expansion valve
distributor tubes or liquid lines coming from will energize the fan on a demand for heat or cool.
manifold. It is the sole responsibility of the
contractor to properly insulate from condensation. Install the thermostat on an inside wall away from drafts,
lights or other heat sources in a location that has good
(YOU MUST INSULATE THE REFRIGERANT air circulation from the other rooms being controlled by
LINES AND TXV UP TO WHERE THE PAN
the thermostat. The thermostat should be mounted 4 to
CATCHES ALL CONDENSATE DRIPS.)
5 feet above the floor.

AHF / AHK / AHSK Series AHU Installation Guide Page 2

 INSTALLATION GUIDE
SEQUENCE OF OPERATION BLOWER

Cooling (cooling only or heat pump with reversing Units through three tons are supplied with a multi-speed
valve energized in heat mode): When the thermostat (high, medium & low) motor with direct drive blower
calls for cooling, the blower relay is energized. The N.O. wheel which can obtain various air flows. One and one
contacts will close after a time delay, and the indoor half ton units are factory wired on low speed, two ton
blower will operate. The circuit between R and Y is units are factory wired on medium speed and two and
complete. Which causes the contactor on the outdoor one half ton units are factory wired on high speed. If a
equipment to close, start the compressor, and the outdoor different motor speed is required, disconnect all power to
fan motor. the unit, remove the factory wired indoor fan motor lead
from the fan relay and place an insulated cap on the
Cooling (heat pump with reversing valve energized removed motor lead. Remove the insulated cap from
in cooling mode): When the thermostat calls for the desired indoor fan motor lead, place a spade
cooling, the circuit between R and G and R and O is connector on the lead and connect it to the fan relay
complete. Circuit R and O energizes the reversing valve where the original lead was connected. The black motor
to the cooling position. Circuit R and G energizes blower lead is high speed, the red motor lead is low speed, and
relay. The N.O. contacts will close after a time delay, the blue motor lead (if available) is medium speed. Be
and the indoor blower will operate. The circuit between sure to check the air flow and temperature drop across
R and Y is complete. Which causes the contactor on the the evaporator coil to ensure that you have sufficient
outdoor equipment to close, and start the compressor airflow.
and the outdoor fan motor.
START UP
Heating (electric heat only): When the thermostat calls
for heat, the circuit between R and W is completed, Once all connections are complete the unit should be
and the heat sequencer is energized. A time delay started up, and a check out of the completed system
will occur, which allows the heating element(s) and the should be performed. Before performing any system
indoor blower motor to come on. test, make sure that all grilles, registers, and dampers are
open and set to the correct position. Also make certain
Heating (heat pump reversing valve energized in that the air filter is installed in the return air prior to
heat mode): When the thermostat calls for heat, the running the air handler.
circuits between R and B, R and Y, and R and G are
completed. Circuit R and B energize the reversing valve A performance test should be completed in accordance
switching it to the heat position. Circuit R and Y with the outdoor equipment manufacturer’s instructions.
energized the outdoor unit contactor starting the Airflow tests should be conducted in the heating and
compressor and outdoor fan. Circuit R and G energizes cooling modes to ensure satisfactory operation.
the blower relay starting the blower motor.
MAINTENANCE
If the indoor room temperature should continue to fall,
circuit R and W2 is by the second-stage heat bulb on the The system air filter(s) should be inspected, cleaned, or
thermostat. Circuit R-W2 energizes the heat sequencer. replaced at least monthly. If the filter is mounted internal
The completed circuit will energize the supplemental to the unit, make sure that electrical power is
electric heat. disconnected before removing the access panels. Make
certain that the access panels are replaced and secured
Blower Time Delay: This unit is equipped with timed on properly before placing the unit back in operation. This
and off relay. This relay delays the start and stopping of product is designed for dependable service, however,
the indoor fan motor to maximize efficiency of the unit. periodic maintenance should be scheduled to be
conducted by trained professional service personnel.
Defrost: When the unit starts the defrost cycle,
This service should be conducted at least annually. It
supplemental heat during defrost can be provided by
should include testing and inspection of electrical and
connecting B on the blower coil to the defrost relay on
refrigerant components. The heat transfer surface
the heat pump. This will complete the circuit between
should be cleaned. The blower motor is permanently
R and B in the blower coil, through a set of contacts in
lubricated for normal operating conditions.
the defrost relay in the outdoor unit. This circuit when
connected, will help prevent cold air from being
discharged from the indoor unit during the defrost cycle.

AHF / AHK / AHSK Series AHU Installation Guide Page 3

 WIRING DIAGRAM

HEATER ELEMENT

FUSE

LIMIT
LINK
DISCONNECT POWER BEFORE
INSTALLATION OR SERVICING.
MULTIPLE POWER SOURCES
MAY BE PRESENT.

Black

Blue
FAILURE TO DO SO MAY HEATER
CAUSE PROPERTY DAMAGE, RELAY Brown
PERSONAL INJURY, OR DEATH.

M1

M3
White

Red

M4
M2
Blue

Black
GND

Blue
Black
L1
Orange
Black
L2
Blue
Blue
USE COPPER CONNECTORS ONLY.
Use Conductors Suitable for 167 Deg F. Purple
208-230VAC / 60Hz / 1Ph

White
Purple
Black
EQUIPMENT GROUND USE COPPER OR

Orange

Brown
Red
Blue

Blue
ALUMINUM WIRE.

White
Single Speed Fan Control
Connect Only One Fan Lead
Not all models have 3 speeds

Black - High Speed

Blue - Medium Speed
Red - Low Speed Brown Brown/White

Purple
INDOOR Black SEE
NOTE 1
MOTOR
Black

Blue
Red

TRANSFOMRER

Red
208V

230V
Com

NC
WIRING TABLE FACTORY FIELD NO
24V
COM
HIGH VOLTAGE WIRING
FAN TIMER
LOW VOLTAGE WIRING G C R
Red

CONSULT NATIONAL CODE FOR PROPER WIRE SIZE.

NOTE 1) Wiring change is required to convert transformer to

Green

208 Volts. Disconnect power. Disconnect orange high

voltage lead and place on terminal labeled as "208V" for 208
Volts power. Blue
NOTE 2) Brown and White wires are used with Heat Kits
only.
Purple

Red White
Brown
Air Handler with (AHF, AHK) SEE NOTE 2
3, 5kW Heating Elements 24V CLASS 2 Wiring

G R C W
THERMOSTAT AW1509-55361-A

AHF / AHK / AHSKSeries AHU Installation Guide Page 4

 USE COPPER CONNECTORS ONLY.
Use Conductors Suitable for 167 Deg F. HEATING HEATING
208-230VAC / 60Hz / 1Ph
ELEMENT ELEMENT

FUSE
LINK
FUSE
LINK

LIMIT
LIMIT
EQUIPMENT GROUND USE COPPER
OR ALUMINUM WIRE.

DISCONNECT POWER BEFORE

NOT ALL MODELS USE FUSE LINKS

Blue
Blue

Black
Black
INSTALLATION OR SERVICING.
WIRING DIAGRAM

TERMINAL BLOCK/ Yellow

Single Speed Fan Control MULTIPLE POWER SOURCES

M3
M3

M1
M1
DISCONNECT MAY BE PRESENT.
Connect Only One Fan Lead
Not all models have 3 speeds Blue FAILURE TO DO SO MAY

M2
M4
M2
M4
CAUSE PROPERTY DAMAGE,
L1 Black PERSONAL INJURY, OR DEATH.
CIRCUIT NO.1 Black Black
Orange
208-230/60/1
Blue Blue Brown
L2 Blue

AHF / AHK / AHSK Series AHU Installation Guide

White
Black - High Speed THERMOSTAT

Red
Blue - Medium Speed W G R C
White

Red - Low Speed GND 230V

SEE
NOTE 1

24V
208V
Blue

Brown Brown/White Blue

Com
Purple
TRANSFORMER
INDOOR Black
MOTOR Blue Black
Green

Red

Red
Red

NC Red Purple
WIRING TABLE FACTORY WIRING FIELD WIRING
NO
HIGH VOLTAGE WIRING COM

LOW VOLTAGE WIRING FAN TIMER

G C R
Green

CONSULT NATIONAL CODE FOR PROPER WIRE SIZE.

NOTE 1) Wiring change is required to convert transformer to 208 Volts.

Disconnect power. Disconnect orange high voltage lead and place on
terminal labeled as "208V" for 208 Volts power. Red
Red Air Handler (AHF, AHK) with
Purple 6, 8, 10kW Heating Elements
Blue
Green
*AW1509-55362-A*
*AW1502-55362-A* AW1509-55362-A

Page 5
 L1 L2
DISCONNECT POWER BEFORE GND
INSTALLATION OR SERVICING. TERMINAL
MULTIPLE POWER SOURCES
BLOCK
MAY BE PRESENT.
FAILURE TO DO SO MAY
CAUSE PROPERTY DAMAGE,
PERSONAL INJURY, OR DEATH.

Black
WIRING DIAGRAM

THERMOSTAT
USE COPPER CONNECTORS ONLY. W G R C Y
Use Conductors Suitable for 167 Deg F.
208-230VAC / 60Hz / 1Ph

EQUIPMENT GROUND USE COPPER OR

Black
ALUMINUM WIRE.

Blue
SEE

Black
NOTE 1

Green
Orange
230V Red

24V
208V Purple

Black

Blue
Blue Red
Com
TRANSFORMER
Black

Purple
Black Yellow WIRING TABLE FACTORY WIRING FIELD WIRING
Blue

NC HIGH VOLTAGE WIRING

Yellow
Purple

NO LOW VOLTAGE WIRING

L2 L1 COM

Heat
Cool
CTM CTM CONTROL
MOTOR CONSULT NATIONAL CODE FOR PROPER WIRE SIZE.
24V Red
Red FAN TIMER
Red

Com G C R NOTE 1) Wiring change is required to convert transformer to 208 Volts.

Disconnect power. Disconnect orange high voltage lead and place on
terminal labeled as "208V" for 208 Volts power.

Cool

Heat

Com
White

Blue Red
Green
Red Yellow Air Handler - No Heat
Red With CTM Control
AW1509-55363-B
 NOTES
WARNING: Do not store or use any corrosives or combustibles in the vicinity of this unit. All panels
must be in place and properly secured before operating this equipment.

All electrical power servicing this unit must be disconnected prior to removal of any panels. Service of this
unit must be accomplished by qualified trained professional personnel only.

NOTE:

The condensate drain pan shown in Figure 1, has an

adjustment strap to ensure proper condensate
removal. The strap is identified by the arrow in the
figures. If it is found to be necessary, the strap may
be easily loosened and refastened to change the
pitch in the drain pan toward the drain outlets. The
drain pan pitch should not exceed 1/2 of an inch.
For proper drain line connections, follow instructions
from “CONDENSATE DRAIN” on Page 2.

Figure 1. Drain Pan Adjustment Strap

AHF / AHK / AHSK Series AHU Installation Instructions Page 6

 AHF / AHK SERIES
FURRED DOWN AHUs

PRODUCT FEATURES
Designed for installation in a furred down or dropped ceiling area
Optional DX Coil installed for cooling only, cooling and electric heating,
or heat pump with electric back up
Optional factory installed electric heat of either 3, 5, 6, 8, or 10 Kw
Cooling capacities of 1, 1.5, 2.0, 2.5, or 3.0 nominal tons
Standard internal filter rack
Factory installed time delay relay
Pre-punched side mounting tabs for easier installation
Powder coated hinged access panels must be ordered separately
Fully insulated embossed galvanized steel cabinets

PHYSICAL DIMENSIONS
Nominal Cabinet Plenum Plenum Optional Access Access
Capacity Model Height Length Width Height Width Return Grille Grille Filter
In Tons A B C D E Opening Width Length Size
1.0,1.5, 2.0, 2.5 AHF 12" 47" 22.5" 8" 21.5" 21” x 7.5" 27.25" 51.25" 20” x 20"
2.0, 2.5, 3.0 AHK 12" 51" 22.5" 8" 21.5" 21” x 7.5" 27.25" 55.25" 20” x 20"
Refrigerant Connections: Suction Lines are 3/4" and Liquid Lines are 3/8" on all models
Unit may be ordered for either rear return or for return through louvered access panel

AllStyle Coil Co., L.P.

 AHF & AHK SERIES
Coil Company, L.P
FURRED DOWN AHUs

** Nominal KW
ECM X-13 Electrical Specifications
Electric Motor Total
Model MCA MOP BTUH
Heat KW Amps Amps
0 2.8 2.8 3.2 15 0
3 2.8 15.3 17.9 20 10,257
** 5 2.8 22.8 26.5 30 16,411
AHF 12
6 2.8 27.8 32.3 35 20,512
8 2.8 34.1 39.4 45 27,304
**10 2.8 44.5 49.5 60 32,764
0 2.8 2.8 3.2 15 0
3 2.8 15.3 17.6 20 10,257
AHF/K ** 5 2.8 22.8 27.2 30 16,411
18&24 6 2.8 27.8 32.0 35 20,512
8 2.8 34.1 39.4 45 27,304
**10 2.8 44.5 51.1 60 32,764
0 4 4.0 4.6 15 0
3 4 16.5 19.4 20 10,257
** 5 4 24.0 28.0 30 16,411
AHF/K 30
6 4 29.0 33.8 35 20,512
8 4 35.3 40.9 50 27,304
**10 4 44.0 51.0 60 32,764
0 4 4.0 0.0 15 0
3 4 16.5 19.4 20 10,257
** 5 4 24.0 28.0 30 16,411
AHF/K 36
6 4 29.0 33.8 40 20,512
8 4 35.3 40.9 50 27,304
**10 4 44.0 51.0 60 32,764

ECM Blower Performance

Speed Static Pressure
Model
Tap 0.1 0.2 0.3 0.4 0.5
1 0
Low (2) 650 640
AHF/K
Med (3) 760 720 690 650 610
18&24
Med Hi (4) 860 840 790 740 680
High (5) 900 890 840 800 750

3/2015
 AHF & AHK SERIES
Coil Company, L.P
FURRED DOWN AHUs

PSC Electrical Specifications

Electric Motor Total
Model MCA MOP BTUH
Heat KW Amps Amps
0 1.5 1.5 1.7 15 0
3 1.5 14.0 16.3 20 10,257
** 5 1.5 21.5 24.9 30 16,411
AHF 12
6 1.5 26.5 30.6 30 20,512
8 1.5 32.8 37.8 40 27,304
**10 1.5 41.5 47.9 50 32,764
0 1.5 1.5 1.7 15 0
3 1.5 14.0 16.3 20 10,257
AHF/K ** 5 1.5 21.5 24.9 30 16,411
18&24 6 1.5 26.5 30.6 30 20,512
8 1.5 32.8 37.8 40 27,304
**10 1.5 41.5 47.9 50 32,764
0 1.5 1.5 1.7 15 0
3 1.5 14.0 16.3 20 10,257
** 5 1.5 21.5 24.9 30 16,411
AHF/K 30
6 1.5 26.5 30.6 30 20,512
8 1.5 32.8 37.8 40 27,304
**10 1.5 41.5 47.9 50 32,764
0 4 4.0 19.4 15 0
3 4 16.5 28.0 20 10,257
** 5 4 24.8 33.8 30 16,411
AHF/K 36
6 4 29.0 43.3 35 20,512
8 4 35.3 40.9 45 27,304
**10 4 45.7 52.5 60 32,764

3/2015
 Coil Company, L.P
AHF / AHK SERIES
FURRED DOWN AHUs

NEW INTEGRAL DRAIN TRAP

The AHF / AHK Series furred

down air handlers are now standard
with our integral drain trap. This
unique design eliminates the
need for exterior condensate traps
in the primary drain line. No more
hassles trying to find room above
a dropped ceiling for a
condensate trap. This feature will
save you time and money.

ACCESS PANEL OPTIONS

Two options are avaliable,

either solid for ducted
return, or louvered
for return directly into
the air handler. Both
are constructed of
heavy galvanized steel
with a glossy powder
paint finish. The doors
are hinged with the
frame mounting to the
wall.

Access Panel Dimensional Data

Used on Frame Access
Model Air Handler Part No. Description O.D. Opening Panel
Models Dimensions Dimensions Dimensions
ACP-51S AHF/AHL Solid
RP21038 27.25” W x 51.25” L 23.50” W x 47.50” L 25.00” W x 49.00” L
18-30 Panel
ACP-51L** AHF/AHL Louvered
RP21039 27.25” W x 51.25” L 23.50” W x 47.50” L 25.00” W x 49.00” L
18-30 Panel
ACP-55S AHK/AHL Solid 27.25” W x 55.25” L 23.50” W x 51.5” L 25.00” W x 53.00” L
RP21040
30-36 Panel
ACP-55L** AHK/AHL Louvered
RP21041 27.25” W x 55.25” L 23.50” W x 51.50” L 25.00” W x 53.00” L
30-36 Panel
** Louvered panel includes a filter rack.
 AllStyle Coil Company, L.P.
7037 Brittmoore Rd.
Houston, TX 77041

Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specification without notice.

AHF / AHK / AHSK Series AHU Installation Instructions Rev. 09/2015