TYPICAL DETAILS OF

CABLh TRAYS AND ACCESSORIES

CUSTOMER NATIONAL THERMAL POWER CORPORATION

2X800 MW NTPC KARIMNAGAR TELANGANA STPP PHASE—I

PROJECT
(SG ISLAND PACKAGE)

9591-102-104—PVE—Y-006
NTPC DRG NO. (ESP AREA)
SIGN DATE
NAMEAN —so —
DRN SRAV
—sd— 29.07.17
BHARAT HEAVY ELECTRICALS LIMITED DPT CODE — E DSN GSN
CHD GSN — sd - 29.07.17
BOILER AUXILLIARIES PLANT APP KPM —sd— 29.07.17
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 NOTES:-
1. THE CABLE TRAYS AND ACCESSORIES SHALL BE MADE OF 2mm HOT ROLLED M.S.SHEET
CONFIRMING TO IS:1079. ALL THE COUPLER PLATE SHALL BE OF 3 MM THICK.
2. THE CABLE TRAYS AND ACCESSORIES SHALL BE HOT DIP GALVANISED AS PER
IS 2629.
3. FOR LADDER TYPE CABLE TRAYS AND ACCESSORIES, ALL RUNGS SHALL BE SLOTTED.
4. PERFORATED TRAYS SHALL BE FABRICATED OUT OF A SINGLE M.S. SHEET.
5. THE DIMENSIONS OF ALL BENDS, TEES, CROSSES, ETC. FOR PERFORATED CABLE TRAYS
SHALL BE THE SAME AS FOR LADDER TYPE TRAY FITTINGS.
6. SIDE CHANNELS OF PERFORATED TRAY ACCESSORIES SHALL BE WELDED WITH THE
PERFORATED SHEET AT INTERVALS OF 100mm.
7. LENGTH OF WELDING SHALL NOT BE LESS THAN 25mm. WELDING SHALL BE AS PER IS 9595.
8. PREFERABALY SINGLE MS PERFORATED SHEET SHALL BE USED AS BASE OF ALL PERFORATED
TYPE TRAY ACCESSORIES. HOWEVER, IF USE OF PIECES OF PERFORATED SHEET IS UNAVIODABLE
FOR BASE, PIECES SHALL BE WELDED WITH EACH OTHER IN LINE WITH THE ABOVE.
9. ALL TRAY CORNERS SHALL BE FREE OF SHARP EDGES & SMOOTH.
10. THE DEPTH, WIDTH AND LENGTH OF TRAYS AND ACCESSORIES SHALL BE WITHIN A TOLERANCE AS
PER RELEVANT IS
11. TO FACILITATE ASSEMBLY, ALL ACCESSORIES AT ENDS SHALL HAVE 100mm STRAIGHT PORTION.
12. ALL NUTS, BOLTS, WASHERS ETC., SHALL BE HOT DIP GALVANISED AS PER IS 1367 FOR SIZES
ABOVE 12MM AND ELECTROPLATED/ELECTROGALVANISED FROM SIZE BELOW 12MM.
13. ALL DIMENSIONS ARE IN mm UNLESS NOTED OTHERWISE.
*14. TRAY ACCESSORIES SHOWN IN THIS DRAWING SHALL BE FACTORY FABRICATED FOR USE
AT SITE AS PER APPROVED LAYOUT DRAWINGS. FOR SPECIFIC SITE REQUIREMENTS
(E.G, IRREGULAR ANGLE BENDS SUCH AS 30*/60* BENDS, ETC) AS PER SITE LAYOUT
CONDITIONS, TRAY ACCESSORIES SHALL BE FABRICATED AT SITE FROM THE STRAIGHT
LENGHT OF RESPECTIVE SIZES AS REQUIRED. GALVANISATION DAMAGED DURING CUTTING/WELDING
OPEARTIONS SHALL BE BRUSHED AND RED LEAD PRIMER, OIL PRIMER AND ALUMINIUM PAINT SHALL BE
APPLIED BEFORE INSTALLATION OF THE ACCESSORIES.
15. WIDTH OF CABLE TRAYS PROPOSED TO BE USED FOR PROJECT ARE AS UNDER :
LADDER TYPE CABLE TRAY (MM) : 600,300 & 150.
PERFORATED TYPE CABLE TRAY (MM) : 600,300 & 150.
16. 600MM WIDE CABLE TRAY SHALL BE SUITABLE FOR WEIGHT OF 100KG/M INCLUDING LIVE
LOAD OF RUNNING LENGTH OF CABLE TRAY.
17. CABLE TROUGHS SHALL BE USED FOR BRANCHING OUT FEW CABLES FROM MAIN CABLE ROUTE.

18. MAKE OF ALL ITEMS SHALL BE AS PER NTPC QA APPROVAL.

Special Note:
Note 14 ( above) is not applicable for vendor. This is for BHEL reference for site activities

'1-vonir7 DRAWING NO.

TYPICAL DETAILS OF
/8/LUIEQ CABLE TRAYS AND ACCESSORIES
3-00-115-40205
/114
•
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NitAajtoj •c41$10, Itipvirke cotteiruigamil„, sraditint1 /2. ?fad Nicrtyt*
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1111 0,:illIAL4011% Iaker ii a rtu4 to cLuttiage 'Aix rabic.

14
 PRODUCT STANDARD TECI:NTPC:CT:013:REV 04
EDC/ELECTRICAL,C&I PAGE 01 OF 08
BAWBHEURANIPET — 632 406 EFFECTIVE DATE 17.06.2017

TITLE TECHNICAL SPECIFICATION FOR BOUGHT OUT ITEMS FOR ESP

ITEM : CABLE TRAY , COUPLER PLATE & FASTENERS

CUSTOMER : NATIONAL THERMAL POWER CORPORATION LTD ( NTPC).

NA DESIGNATI SIGNATURE DATE

ON

PREPARED SMITH BABU K K Mgr 17.06.2017

'CHECKED GOURI S lANKAR NAIK SM 17.06.2017

APPROVED JEYAMURUGANAN1 SDGM 17.06.2017

ISSUED BY:
EDC-ECI

REVISION NO 04 CI. No 3.1.0 of PART "C ALTERED 17.06.2017

REVISION NO 03 Cl. No 5.1 &6.0 of PART "B", 4.1 &5.0 21.07.2016

of PART "C ALTERED
REVISION NO 02 CL. No 3.I&3.2 OF PART "C" ALTERED 0.08.2011

REVISION NO 01 GENERALY REVISED 28.04.2006

REVISION NO 00 INITIAL RELEASE 3.05.2004

Y:\O-ELECT C & f\GENEEAL SPECN.-WORD DOC\NTPC SPEC WORD DOC\CT

PRODUCT STANDARD TECENTPC:CT:013:REV 04
EDC/ELECTRICAL, C&I PAGE 02 OF 08
BAP/13HE/RANIPET — 632 406

PART A
CABLE TRAY

1.0.0 SCOPE OF SUPPLY:

The scope of supply of CABLE TRAY consists of manufacturing, inspection, testing,

packing and delivery.

2.0.0 APPLICATION:

For laying power and control cables between SWITCH GEAR PANELS, control panels
located in Control room and field equipments of ELECTROSTATIC PRECIPITATOR.

3.0.0 APPLICABLE STANDARDS:

3.1.0 IS 1079 - Hot rolled carbon steel sheets & strips

3.1.1 IS 1239 - Mild steel tubes, tubular & other wrought steel fittings.

3.1.2 IS 2629 - Recommended practice for hot dip galvanising on iron and steel.

3.1.3 IS 2633 - Methods of testing uniformity of coating of zinc coated articles.

4.0.0 CONSTRUCTION:

4.1.1 The cable trays shall be fabricated out of hot rolled sheet steel. The dimensions shall be
as per the drawing indicated in the enquiry/purchase order

4.1.2 All burrs and sharp edges shall be curved backward after perforations are made, and
the cable tray shall have smooth surface for each cable pulling/laying.

4.1.3 The straight section shall be supplied in 2.5 metre length.

4.1.4 The sides of trough shall have two holes at each end of straight section of the trays
for fixing the side couplers.

4.1.5 The material used for fabricating the tray shall be of mild steel as per IS 1079 or IS
1239.

4.1.6 The size of the trays shall be as indicated in the PURCHASE ENQUIRY/PURCHASE
ORDER.

4.1.7 The cable tray of 2.5m length shall withstand a uniformly distributed load of 76Kg/m,
when the tray is simply supported at two ends. The steady state deflection shall not
exceed 7mm at the mid span.
 PRODUCT STANDARD TEC1;NTPC:CT:013:REV 04
EDUELECTRICAL,C&I PAGE 03 OF 08
BAP/BHE/RANIPET 632 406

4.1.8 The cable tray shall be hot dip galvanised, after fabrication, as per IS 2629 and IS 2633.
The galvanising shall be uniform, clean, smooth, continuous and free from acid spots.
The amount of zinc deposit for trays shall not be less than 610 gm/sq.m of the surface
area. The thickness of deposit at any spot shall not be less than 86 microns,

5.0.0 INSPECTION AND TESTING;

5.1.0 The inspection and testing of CABLE TRAY shall be carried out based on the
following documents.

1. BHEL Purchase order.

2. BHEL dimensional drawing

• 3. BHEL Inspection checklist.

4. BHEL Technical specification (TEP).

6.0.0 This specification meets NTPC contract specification; hence the vendor shall take no
deviation.

•
PRODUCT STANDARD TECI:NTPC:CT:013:RIN 04
EDC/ELECTRICAL.C&I PAGE 04 OF 08
BAP/BHE/RANIPET — 632 4

PART B
COUPLER PLATE

1.0.0 SCOPE OF SUPPLY:

The scope of supply of COUPLER PLATE includes manufacturing, inspection, testing,

packing and delivery.

2.0.0 APPLICATION:

For coupling adjacent trays, so that the trays are held firmly.

3.0.0 APPLICABLE STANDARDS:

3.1.0 IS 1079 - Hot rolled carbon steel sheets & strips

3.1.1 IS 1239 - Mild steel tubes, tubular & other wrought steel fittings.

3.1.2 IS 2629- Recommended practice for hot dip galvanising on iron and steel.

3.1.3 IS 2633 - Methods of testing uniformity of coating of zinc coated articles.

3.1.4 IS 2062 - Steel for general structural purposes. (Gr. A)

4.0.0 CONSTRUCTION:
4.1.0
4.1.0 SIDE COUPLERS:

4.1.1 The side coupler plate shall be 3mm thick (tolerance as per relevant standards)
sheet steel plates with 2 circular holes and 2 elliptical holes for tbdng fasteners.

4.1.2 The coupler plate shall be fabricated out of hot rolled sheet steel as per IS 1079 or IS 1239
or IS 2062 (Gr. A). The dimensions shall be as per the drawing indicated in the enquiry I
Purchase Order.

4.1.3 The coupler plate shall be hot dip galvanised, after fabricating, as per IS 2629 and IS 2633.
The galvanising shall be uniform, clean, smooth, continuous and free from acid spots. The
amount of zinc deposit for coupler shall not be less than 610,g,m/sq.m of the surface area. The
thickness of deposit at any spot shall not be less than 86 microns.

5.0.0 INSPECTION AND TESTING:

5.1.0 The inspection and testing of COUPLER PLATE shall be carried out based on the following
documents.
I. BlIEL Purchase order.
2. BHEL dimensional drawing
3. BHEL inspection check list.
4. BIIEL Technical specification and drawing

6.0.0 PACKING:

The coupler plates shall be tied in numbers of fifty using suitable GI wires and packed &
supplied in plastic cover with gunny bag to prevent damage & loss during transmit.

7.0.0 This specification meets NTPC contract specification hence no deviation shall be taken by
the vendor.
PRODUCT STANDARD TECI:NTPC:CT:013:REV 04
EDC/ELECTRICAL,C&I PAGE 05 OF 08
BAP/BHEIRANIPET — 632 406.

PART C
CABLE TRAY FASTENERS

1.0.0 SCOPE OF SUPPLY:

The scope of supply of CABLE TRAY FASTENERS includes manufacturin

inspection, testing, packing and delivery.

2.0.0 APPLICATION:

For coupling adjacent cable trays and to hold them firmly.

3.0.0 DETAILS:
itl2\
3.1.0 One set of commercial quality galvanised FASTENERS for cable tray consists of
the following.

i) M8 x 20mm screw: 1 No.,

ii) M8 nut : 1 No.,

iii) M8 washer : 2 Nos..

/12\
3.2.0 The screw and nut shall be grade C as per IS 1363 (part 2 & 3). The class shall be
3.6 or 4.6 or 4.8 for screw and for nut. The washer shall be plain punched steel
washer Al as per IS 2016. The screw, nut and washer shall be hot dip galvanized
as per IS 1367 part 13 and IS 2629.

4.0.0 INSPECTION AND TESTING:

4.1.0 The inspection and testing of CABLE TRAY FASTNER shall be carried out based
on the following documents.

1. BHEL Purchase order.

2. BHEL Inspection checklist.

BHEI, Technical specification and drawing.

5.0.0 PACKING:
The fasteners shall be packed & supplied in plastic cover with gunny bag to prevent
damage & loss during transmit.
 cAunot, e ;oforrnation on this
tiocornent w the ofoo,ty of tawkRAT
ft.f: '.1TheoLLS CO tt court not
te used d.re,tty or ;ndieeoty ,n any
leo), dein ante: to the interest of
tne cofnpoly,

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90 AO 90 ON 30Vd 010CID 'Od.IN 'MK Adel NOLLVOIdIXRIS

 SPECIFICATION REF: - TEC NTPC: CT: 013 PAGE NO 07 OF 0

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