Driver Ondal (Lenze)
Driver Ondal (Lenze)
Driver Ondal (Lenze)
EN Operating Instructions
3 Installation ............................................................................7
3.1 Mechanical installation .............................................................................7
3.1.1 Dimensions and mounting ........................................................................7
3.2 Electrical installation .................................................................................8
3.2.1 Installation according to EMC requirements ............................................8
3.2.2 Fuses/cable cross-sections ......................................................................8
3.2.3 Connection diagram .................................................................................9
3.2.4 Control terminals .....................................................................................10
4 Commissioning ..................................................................11
4.1 Parameter setting ....................................................................................11
4.2 Electronic programming module (EPM) .................................................11
4.3 Parameter menu .....................................................................................12
ENGLISH 1
About these instructions
This documentation applies to the smd frequency inverter, and contains important technical data and
describes installation, operation, and commissioning.
These instructions are only valid for smd frequency inverters with software rev 20 (see drive
nameplate).
A B C D E F
Type: ESMD152X2TXA Input: 3/PE Output: 3/PE For detailed information refer to
Id-No: 00000 000 AC 230/240 V AC 230/240 V instruction manual SX03
Made in USA 7.9 A 7.0 A
1.5 kW
50 / 60 Hz 004605460364930305
0 - 240 Hz
ESMD152X2TXA000XXXX
smd010-X
• 1 smd inverter (ESMD...) After receipt of the delivery, check immediately whether the items
with EPM installed delivered match the accompanying papers. Lenze does not accept any
(see Section 4.2) liability for deficiencies claimed subsequently.
• 1 Operating Instructions Claim
• visible transport damage immediately to the forwarder.
• visible deficiencies/incompleteness immediately to your Lenze
representative.
2 ENGLISH
Safety information
1 Safety information
General
Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live,
moving and rotating. Some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation
creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must
be carried out by qualified, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and
IEC report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be
observed).
According to this basic safety information, qualified skilled personnel are persons who are familiar with
the installation, assembly, commissioning, and operation of the product and who have the qualifications
necessary for their occupation.
Application as directed
Drive controllers are components which are designed for installation in electrical systems or machinery.
They are not to be used as appliances. They are intended exclusively for professional and commercial
purposes according to EN 61000-3-2. The documentation includes information on compliance with
the EN 61000-3-2.
When installing the drive controllers in machines, commissioning (i.e. the starting of operation as
directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive
98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with
the EMC Directive (89/336/EEC).
The drive controllers meet the requirements of the Low Voltage Directive 73/23/EEC. The harmonised
standards of the series EN 50178/DIN VDE 0160 apply to the controllers.
Note: The availability of controllers is restricted according to EN 61800-3.These products can cause
radio interference in residential areas. In this case, special measures can be necessary.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport or handling. Do not touch any electronic
components and contacts.
Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate
handling. Do not damage or destroy any electrical components since this might endanger your
health!
Electrical connection
When working on live drive controllers, applicable national regulations for the prevention of accidents
(e.g. VBG 4) must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-
sections, fuses, PE connection). Additional information can be obtained from the documentation.
The documentation contains information about installation in compliance with EMC (shielding, grounding,
filters and cables). These notes must also be observed for CE-marked controllers.
The manufacturer of the system or machine is responsible for compliance with the required limit values
demanded by EMC legislation.
ENGLISH 3
Safety information
Operation
Systems including controllers must be equipped with additional monitoring and protection devices
according to the corresponding standards (e.g. technical equipment, regulations for prevention
of accidents, etc.). You are allowed to adapt the controller to your application as described in the
documentation.
WARNING!
• After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.
• Do not continuously cycle input power to the controller more than once every three
minutes.
• Please close all protective covers and doors during operation.
• Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 240 V maximum (240 V devices) or 500 V maximum
(400/500 V devices) respectively
Warnings! • Use minimum 75 °C copper wire only.
• Shall be installed in a pollution degree 2 macro-environment.
4 ENGLISH
Technical data
2 Technical data
2.1 Standards and application conditions
ENGLISH 5
Technical data
2.2 Ratings
Type Power Mains Output Current
[kW] Voltage, frequency Current Ir Imax for 60 s
[A] [A](1) [A](2) [A](1) [A](2)
ESMD251X2SFA 0.25 3.4 1.7 1.6 2.6 2.4
ESMD371X2SFA 0.37 1/N/PE 230/240 V 5.0 2.4 2.2 3.6 3.3
ESMD551X2SFA 0.55 2/PE 230/240 V 6.0 3.0 2.8 4.5 4.2
(180 V - 0% … 264 V + 0 %)
ESMD751X2SFA 0.75 50/60 Hz 9.0 4.0 3.7 6.0 5.5
ESMD152X2SFA 1.5 (48 Hz - 0 % … 62 Hz + 0 %) 14.0 7.0 6.4 10.5 9.6
ESMD222X2SFA 2.2 21.0 9.5 8.7 14.3 13.1
ESMD371X2TXA 0.37 2.7 2.4 2.2 3.6 3.3
ESMD751X2TXA 0.75 5.1 4.2 3.9 6.3 5.9
ESMD112X2TXA 1.1 3/PE 230/240 V 6.9 6.0 5.5 9.0 8.3
(180 V - 0% … 264 V + 0 %)
ESMD152X2TXA 1.5 7.9 7.0 6.4 10.5 9.6
50/60 Hz
ESMD222X2TXA 2.2 (48 Hz - 0 % … 62 Hz + 0 %) 11.0 9.6 8.8 14.4 13.2
ESMD302X2TXA 3.0 13.5 12.0 11.0 18.0 16.5
ESMD402X2TXA 4.0 17.1 15.2 14.0 22.8 21.0
(1) For rated mains voltage and carrier frequencies 4, 6, 8 kHz
(2) For rated mains voltage and carrier frequency 10 kHz
6 ENGLISH
Installation
3 Installation
3.1 Mechanical installation
>50
b2
4 x M4
>15 >15
2,4 Nm
b1
b
21 lb-in
a1
>50
a c
smd002
WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact Lenze for more information.
ENGLISH 7
Installation
EMC
Compliance with EN 61800-3/A11
Noise emission
Compliance with limit value class A according to EN 55011 if installed in a control
cabinet with the appropriate footprint filter and the motor cable length does not B
exceed 10m
E
A Screen clamps
B Control cable
C
C Low-capacitance motor cable A D
(core/core < 75 pF/m, core/screen < 150 pF/m)
8 ENGLISH
Installation
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WARNING!
• Hazard of electrical shock! Circuit potentials are up to 240 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait until
the voltage between B+ and B- is 0 VDC before servicing the drive.
• Do not connect mains power to the output terminals (U,V,W)! Severe damage to
the drive will result.
• Do not cycle mains power more than once every three minutes. Damage to the
drive will result.
ENGLISH 9
Installation
Ri = 3.3 kΩ
Activate fixed setpoint 1 (JOG1)
E2 Digital input configurable with CE2 LOW = CW rotation
Direction of rotation HIGH = CCW rotation
E3 Digital input configurable with CE3 HIGH = DCB active
Activate DC injection brake (DCB)
K12 Relay output (normally-open contact) AC 250 V / 3 A
configurable with C08 DC 24 V / 2 A … 240 V / 0.22 A
K14 Fault (TRIP)
LOW = 0 … +3 V, HIGH = +12 … +30 V
Protection against contact
• All terminals have a basic isolation (single insulating distance)
• Protection against contact can only be ensured by additional measures i.e. double insulation
10 ENGLISH
Commissioning
4 Commissioning
4.1 Parameter setting
smd004
Note
If the password function is enabled, the password must be entered into C00 to
access the parameters. C00 will not appear unless the password function is enabled.
See C94.
The EPM contains the controller’s memory. Whenever parameter settings are changed,
the values are stored in the EPM. It can be removed, but must be installed for the
controller to operate (a missing EPM will trigger an F1 fault). The controller ships with
Tmd007
protective tape over the EPM that can be removed after installation.
An optional EPM Programmer (EEPM1RA) is available that allows: the controller to be programmed without
power; OEM settings to be default settings; fast copying of EPMs when multiple controllers require identical
settings. It can also store up to 60 custom parameter files for even faster controller programming.
ENGLISH 11
Commissioning
C02 Load Lenze setting 0 No action/loading complete • C02 = 1... 4 only possible with OFF
1 Load 50 Hz Lenze settings • C02 = 2 : C11, C15 = 60 Hz
2 Load 60 Hz Lenze settings
4 Translate
WARNING!
C02 = 1... 3 overwrites all settings! TRIP circuitry may be disabled! Check codes
CE1...CE3.
NOTE
If an EPM that contains data from a previous software version is installed, C02 = 4
converts the data to the current version.
CE1 Configuration - 1 1 Activate fixed setpoint 1 (JOG1) • Use C37...C39 to adjust fixed setpoints
Digital Input E1 • Activate JOG3: Both terminals =
2 Activate fixed setpoint 2 (JOG2)
HIGH
3 DC braking (DCB) See also C36
4 Direction of rotation LOW = CW rotation
HIGH = CCW rotation
5 Quick stop Controlled deceleration to standstill,
active LOW; Set decel rate in C13 or c03
6 CW rotation CW rotation = LOW and CCW rotation =
CE2 Configuration - 4 7 CCW rotation LOW: Quick stop; Open-circuit protected
Digital Input E2 8 UP (setpoint ramp-up) UP = LOW and DOWN = LOW: Quick
stop; Use momentary NC contacts
9 DOWN (setpoint ramp-down)
10 TRIP set Active LOW, triggers EEr (motor coasts
to standstill)
CE3 Configuration - 3 NOTE: NC thermal contact from the
Digital Input E3 motor can be used to trigger this input
Note
A CFG fault will occur under the following conditions:
• E1...E3 settings are duplicated (each setting can only be used once)
• One input is set to UP and another is not set to DOWN, or vice-versa
12 ENGLISH
Commissioning
C10 Minimum output 0.0 0.0 {Hz} 240 • Output frequency at 0% analog
frequency setpoint
• C10 not active for fixed setpoints or
setpoint selection via c40
C11 Maximum output 50.0 7.5 {Hz} 240 • Output frequency at 100% analog
frequency setpoint
• C11 is never exceeded
WARNING!
Consult motor/machine manufacturer before operating above rated frequency.
Overspeeding the motor/machine may cause damage to equipment and injury to
personnel!
C12 Acceleration time 1 5.0 0.0 {s} 999 • C12 = frequency change 0 Hz...C11
• C13 = frequency change C11...0 Hz
C13 Deceleration time 1 5.0 0.0 {s} 999 • For S-ramp accel/decel, adjust c82
C14 Operating Mode 2 0 Linear characteristic with • Linear characteristic: for standard
Auto-Boost applications
• Square-law characteristic: for fans
1 Square-law characteristic with
and pumps with square-law load
Auto-Boost
characteristic
2 Linear characteristic with constant • Auto boost: load-dependent output
Vmin boost voltage for low-loss operation
3 Square-law characteristic with
constant Vmin boost
C15 V/f reference point 50.0 25.0 {Hz} 999
ENGLISH 13
Commissioning
C24 Accel boost 0.0 0.0 {%} 20.0 Accel boost is only active during
acceleration
C31 Analog input dead 0 0 Enabled C31 = 0 activates dead band for analog
band input. When analog signal is within dead
1 Disabled band, controller’s output = 0.0 Hz and
display will read StP
C34 Configuration - 0 0 0...10 V
analog input
1 0...5 V
2 0...20 mA
3 4...20 mA
4 4...20 mA monitored Will trigger SD5 fault if signal falls below
2 mA
C36 Voltage - DC 4.0 0.0 {%} 50.0 • See CE1...CE3 and c06
injection brake • Confirm motor suitability for use with
(DCB) DC braking
C37 Fixed setpoint 1 20.0 0.0 {Hz} 999 When PI is active (see d38), C37...C39
(JOG 1) are fixed PI setpoints
C38 Fixed setpoint 2 30.0 0.0 {Hz} 999
(JOG 2)
C39 Fixed setpoint 3 40.0 0.0 {Hz} 999
(JOG 3)
C46 Frequency setpoint 0.0 {Hz} 240 Display: Setpoint via analog input,
function UP/DOWN
C50 Output frequency 0.0 {Hz} 240 Display
C53 DC bus voltage 0.0 {%} 255 Display
C54 Motor current 0.0 {%} 255 Display
C59 PI feedback c86 {%} c87 Display
C70 Proportional gain 5.0 0.0 {%} 99.9
C71 Integral gain 0.0 0.0 {s} 99.9
C94 User password 0 0 999 When set to a value other than 0,
must enter password at C00 to access
Changing from “0” (no password), value parameters
will start at 763
C99 Software version Display, format: x.yz
14 ENGLISH
Commissioning
c42 Start condition 1 0 Start after LOW-HIGH change at See also c70
(with mains on) terminal 28
1 Auto start if terminal 28 = HIGH
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to
personnel! Automatic starting/restarting should only be used on equipment that is
inaccessible to personnel.
c60 Mode selection 0 0 Monitoring only c60 = 1 allows the keys to adjust
for c61 speed setpoint (c40) while monitoring
1 Monitoring and editing
c61
c61 Present status/error status/error message • Display
• Refer to Section 5 for explanation of
c62 Last error error message
status and error messages
c63 Last error but one
c70 Configuration TRIP 0 0 TRIP reset after LOW-HIGH
reset (error reset) change at terminal 28, mains
switching, or after LOW-HIGH
change at digital input “TRIP reset”
1 Auto-TRIP reset • Auto-TRIP reset after the time set in
c71
• More than 8 errors in 10 minutes will
trigger rSt fault
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to
personnel! Automatic starting/restarting should only be used on equipment that is
inaccessible to personnel.
ENGLISH 15
Commissioning
c86 Minimum feedback 0.0 0.0 999 • Select feedback signal at C34
• If feedback is reverse-acting, set
c87 Maximum feedback 100 0.0 999
c86>c87
d25 PI setpoint accel/ 5.0 0.0 {s} 999 Sets rate of change for PI setpoint
decel
d38 PI mode 0 0 PI disabled
1 PI enabled: normal-acting When feedback (terminal 8) exceeds
setpoint, speed decreases
2 PI enabled: reverse-acting When feedback (terminal 8) exceeds
setpoint, speed increases
d46 Feedback minimum 0.0 0.0 999
alarm
See C08, selections 9 and 10
d47 Feedback maximum 0.0 0.0 999
alarm
16 ENGLISH
Troubleshooting and fault elimination
(1) The drive can only be restarted if the error message has been reset; see c70
ENGLISH 17
Troubleshooting and fault elimination
SF Single phase fault A mains phase has been lost Check mains voltage
(1) The drive can only be restarted if the error message has been reset; see c70
18 ENGLISH
L AC Technology Corporation • 630 Douglas Street • Uxbridge, MA 01569 • USA
+1 (508) 278-9100