TOYOTA 1HD-FTE 098000-0010 22100-1C170 Shema+cat +testplan
TOYOTA 1HD-FTE 098000-0010 22100-1C170 Shema+cat +testplan
TOYOTA 1HD-FTE 098000-0010 22100-1C170 Shema+cat +testplan
ru
DENSO P/N : 098000-0010 Manufacturer : TOYOTA
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Parts List Page 1
S M Illust.No. Part Name DENSO P/N Manu. P/N QTY I/C Start End Remarks
0 PUMP ASSY, INJECTI 098000-0010 22100-1C170 01 ECD-V4
1 OVER-HAUL ASSY, W/ 098011-0010 01 W/72
1-1 SEAL, OIL, HOUSING 098067-0020 01 ID25OD38
18 BOLT, SOCKET 096449-0110 22395-56351 04 M6,L16
19 FILTER SUB-ASSY 098050-0011 01
20 O-RING 096049-0460 22193-5B320 01 ID6.5
21 SENSOR ASSY, CRANK 029600-0810 89284-60020 01 NE SENSOR
21-1 O-RING 029475-0170 01 ID20
22 BOLT, DISTRIBUTIVE 098076-0040 02 M5,L22
23 COVER, HOUSING 098111-0010 01
24 O-RING, DISTRIBUTI 098066-0010 01
25 NUT, HEXAGON 949050-4840 01 9901 M24
25 NUT, HEXAGON 949050-6230 01 A 9901 M24
26 BOLT, SOCKET 096449-0050 22395-54270 05 M6,L20
27 COUPLING 098255-0010 01 9902
27 COUPLING 098255-0020 01 B 9902
28 SHOE 098180-0010 04
29 ROLLER 098185-0010 04
30 WASHER, SHOE GUIDE 098153-0010 1C T2.45
30 WASHER, SHOE GUIDE 098153-0020 1C T2.55
30 WASHER, SHOE GUIDE 098153-0030 1C T2.65
30 WASHER, SHOE GUIDE 098153-0040 1C T2.50
31 HEAD SUB-ASSY, DIS 098400-0014 01
31-1 NUT, DISTRIBUTIVE 098424-0010 01
31-2 WASHER, DISTRIBUTI 098423-0010 01 ID16,T2
34 O-RING, DISTRIBUTI 098066-0080 01 ID78.7
35 O-RING, DISTRIBUTI 098066-0090 01 ID78.0
36 RING, BACKUP 098069-0010 01 ID80T1.9
37 O-RING, DISTRIBUTI 098066-0050 01 ID4.8
38 BOLT, DISTRIBUTIVE 098076-0031 01 M6,L33
39 PLUG, DISTRIBUTIVE 098416-0010 01
40 O-RING, DISTRIBUTI 098066-0100 01 ID26.5
41 BOLT, DISTRIBUTIVE 096418-0020 22128-54010 01 M8,L19.7
42 GASKET, DELIVERY V 096426-0030 22149-56200 01 ID8.2,T1
43 SCREW SUB-ASSY, GA 098090-0011 01
43-1 O-RING, DISTRIBUTI 098066-0030 22193-1C170 01 ID9.8
44 VALVE ASSY, TIMING 096360-0313 01 0107 TCV
44 VALVE ASSY, TIMING 096360-0580 01 B 0108 TCV 12V
44-1 O-RING 096049-0530 01 ID16.7
45 VALVE SUB-ASSY, TI 098210-0010 01
46 O-RING, DISTRIBUTI 098066-0070 01 ID13
47 GASKET 098065-0010 01 ID5,T1.2
48 BRACKET 098071-0012 22601-1C170 01
49 BOLT, DISTRIBUTIVE 098076-0060 22395-1C170 05 M8,L22
50 GASKET, DELIVERY V 098466-0011 06 ID8.8
* 51 VALVE SUB-ASSY, DE 098450-0012 06 9803 NO SUPPLY
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Parts List Page 2
S M Illust.No. Part Name DENSO P/N Manu. P/N QTY I/C Start End Remarks
51 VALVE SUB-ASSY, DE 098450-0021 06 D 9804 *1
52 SPRING, DELIVERY V 098467-0011 06 L9.1
53 SEAT, DELIVERY VAL 098468-0051 06
* 54 HOLDER, DELIVERY V 098465-0013 06 9803 NO SUPPLY
54 HOLDER, DELIVERY V 098465-0030 06 D 9804 *1
55 SPRING, VALVE 098395-0021 01 L12.0
56 VALVE ASSY, INJECT 098300-0132 01 SPV
57 O-RING, DISTRIBUTI 098066-0110 01 ID35.0
58 SHIM, LIFT ADJUSTI 098383-0011 1C T1.40
58 SHIM, LIFT ADJUSTI 098383-0021 1C T1.41
58 SHIM, LIFT ADJUSTI 098383-0031 1C T1.42
58 SHIM, LIFT ADJUSTI 098383-0041 1C T1.43
58 SHIM, LIFT ADJUSTI 098383-0051 1C T1.44
58 SHIM, LIFT ADJUSTI 098383-0061 1C T1.45
58 SHIM, LIFT ADJUSTI 098383-0071 1C T1.46
58 SHIM, LIFT ADJUSTI 098383-0081 1C T1.47
58 SHIM, LIFT ADJUSTI 098383-0091 1C T1.48
58 SHIM, LIFT ADJUSTI 098383-0101 1C T1.49
58 SHIM, LIFT ADJUSTI 098383-0111 1C T1.50
58 SHIM, LIFT ADJUSTI 098383-0121 1C T1.51
58 SHIM, LIFT ADJUSTI 098383-0131 1C T1.52
58 SHIM, LIFT ADJUSTI 098383-0141 1C T1.53
58 SHIM, LIFT ADJUSTI 098383-0151 1C T1.54
58 SHIM, LIFT ADJUSTI 098383-0161 1C T1.55
58 SHIM, LIFT ADJUSTI 098383-0171 1C T1.56
58 SHIM, LIFT ADJUSTI 098383-0181 1C T1.57
58 SHIM, LIFT ADJUSTI 098383-0191 1C T1.58
58 SHIM, LIFT ADJUSTI 098383-0201 1C T1.59
58 SHIM, LIFT ADJUSTI 098383-0211 1C T1.60
58 SHIM, LIFT ADJUSTI 098383-0221 1C T1.61
58 SHIM, LIFT ADJUSTI 098383-0231 1C T1.62
58 SHIM, LIFT ADJUSTI 098383-0241 1C T1.63
58 SHIM, LIFT ADJUSTI 098383-0251 1C T1.64
58 SHIM, LIFT ADJUSTI 098383-0261 1C T1.65
58 SHIM, LIFT ADJUSTI 098383-0271 1C T1.66
58 SHIM, LIFT ADJUSTI 098383-0281 1C T1.67
58 SHIM, LIFT ADJUSTI 098383-0291 1C T1.68
58 SHIM, LIFT ADJUSTI 098383-0301 1C T1.69
58 SHIM, LIFT ADJUSTI 098383-0311 1C T1.70
58 SHIM, LIFT ADJUSTI 098383-0321 1C T1.71
58 SHIM, LIFT ADJUSTI 098383-0331 1C T1.72
58 SHIM, LIFT ADJUSTI 098383-0341 1C T1.73
58 SHIM, LIFT ADJUSTI 098383-0351 1C T1.74
58 SHIM, LIFT ADJUSTI 098383-0361 1C T1.75
58 SHIM, LIFT ADJUSTI 098383-0371 1C T1.76
58 SHIM, LIFT ADJUSTI 098383-0381 1C T1.77
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Parts List Page 3
S M Illust.No. Part Name DENSO P/N Manu. P/N QTY I/C Start End Remarks
58 SHIM, LIFT ADJUSTI 098383-0391 1C T1.78
58 SHIM, LIFT ADJUSTI 098383-0401 1C T1.79
58 SHIM, LIFT ADJUSTI 098383-0411 1C T1.80
58 SHIM, LIFT ADJUSTI 098383-0420 1C 9901 T1.405
58 SHIM, LIFT ADJUSTI 098383-0430 1C 9901 T1.415
58 SHIM, LIFT ADJUSTI 098383-0440 1C 9901 T1.425
58 SHIM, LIFT ADJUSTI 098383-0450 1C 9901 T1.435
58 SHIM, LIFT ADJUSTI 098383-0460 1C 9901 T1.445
58 SHIM, LIFT ADJUSTI 098383-0470 1C 9901 T1.455
58 SHIM, LIFT ADJUSTI 098383-0480 1C 9901 T1.465
58 SHIM, LIFT ADJUSTI 098383-0490 1C 9901 T1.475
58 SHIM, LIFT ADJUSTI 098383-0500 1C 9901 T1.485
58 SHIM, LIFT ADJUSTI 098383-0510 1C 9901 T1.495
58 SHIM, LIFT ADJUSTI 098383-0520 1C 9901 T1.505
58 SHIM, LIFT ADJUSTI 098383-0530 1C 9901 T1.515
58 SHIM, LIFT ADJUSTI 098383-0540 1C 9901 T1.525
58 SHIM, LIFT ADJUSTI 098383-0550 1C 9901 T1.535
58 SHIM, LIFT ADJUSTI 098383-0560 1C 9901 T1.545
58 SHIM, LIFT ADJUSTI 098383-0570 1C 9901 T1.555
58 SHIM, LIFT ADJUSTI 098383-0580 1C 9901 T1.565
58 SHIM, LIFT ADJUSTI 098383-0590 1C 9901 T1.575
58 SHIM, LIFT ADJUSTI 098383-0600 1C 9901 T1.585
58 SHIM, LIFT ADJUSTI 098383-0610 1C 9901 T1.595
58 SHIM, LIFT ADJUSTI 098383-0620 1C 9901 T1.605
58 SHIM, LIFT ADJUSTI 098383-0630 1C 9901 T1.615
58 SHIM, LIFT ADJUSTI 098383-0640 1C 9901 T1.625
58 SHIM, LIFT ADJUSTI 098383-0650 1C 9901 T1.635
58 SHIM, LIFT ADJUSTI 098383-0660 1C 9901 T1.645
58 SHIM, LIFT ADJUSTI 098383-0670 1C 9901 T1.655
58 SHIM, LIFT ADJUSTI 098383-0680 1C 9901 T1.665
58 SHIM, LIFT ADJUSTI 098383-0690 1C 9901 T1.675
58 SHIM, LIFT ADJUSTI 098383-0700 1C 9901 T1.685
58 SHIM, LIFT ADJUSTI 098383-0710 1C 9901 T1.695
58 SHIM, LIFT ADJUSTI 098383-0720 1C 9901 T1.705
58 SHIM, LIFT ADJUSTI 098383-0730 1C 9901 T1.715
58 SHIM, LIFT ADJUSTI 098383-0740 1C 9901 T1.725
58 SHIM, LIFT ADJUSTI 098383-0750 1C 9901 T1.735
58 SHIM, LIFT ADJUSTI 098383-0760 1C 9901 T1.745
58 SHIM, LIFT ADJUSTI 098383-0770 1C 9901 T1.755
58 SHIM, LIFT ADJUSTI 098383-0780 1C 9901 T1.765
58 SHIM, LIFT ADJUSTI 098383-0790 1C 9901 T1.775
58 SHIM, LIFT ADJUSTI 098383-0800 1C 9901 T1.785
58 SHIM, LIFT ADJUSTI 098383-0810 1C 9901 T1.795
59 ACCUMULATOR SUB-AS 098190-0011 01
60 O-RING, DISTRIBUTI 098066-0040 01 ID33.2
61 BOLT, DISTRIBUTIVE 098076-0021 02 M8,L18.5
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Parts List Page 4
S M Illust.No. Part Name DENSO P/N Manu. P/N QTY I/C Start End Remarks
62 VALVE SUB-ASSY, RE 098160-0010 01
62-1 O-RING, DISTRIBUTI 098066-0030 22193-1C170 01 ID9.8
62-2 O-RING, DISTRIBUTI 098066-0020 01 ID12.8
S 63 SENSOR, FUEL TEMPE 179730-0020 89454-60010 01 FUEL TEMP.SENSOR
64 O-RING, DISTRIBUTI 098066-0030 22193-1C170 01 ID9.8
65 SCREW, INLET 098041-0010 22569-1C170 01 0109 M12,L30
65 SCREW, INLET 098041-0020 22569-1C400 01 B 0110 M12,L30
66 GASKET, DELIVERY V 096426-0120 22149-54800 04 ID12.2
67 NIPPLE SUB-ASSY, S 092218-0160 22548-17140 01 9808 D12
67 NIPPLE SUB-ASSY, S 098060-0080 22548-1C100 01 A 9809
68 SCREW SUB-ASSY, OV 098020-0010 22160-1C170 01
69 NIPPLE SUB-ASSY, S 098060-0010 22548-1C170 01 OVERFLOW
70 IC, CUSTOM 131700-0011 89840-20010 01 P-ROM
72 KEY, DRIVE SHAFT 098013-0031 01 T5.013
79 BOLT, DISTRIBUTIVE 098076-0070 03 M6,L23
100 OVER-HAUL KIT, DIS 098010-0010 01
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INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-001#
NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.
1 . SETUP CONDITION
1) Nozzle 093400-7420 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2 . RUNNING
Pump Speed Condition Remarks
(rpm)
3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)
4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)
50 0.1 or more
5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (kg/cm2)
6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (L/min)
600 1.6 or less The sub overflow valve belonging to the pump
should be used for checking.
2250 2.1 - 2.5
2004.01.14
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098000-001#
NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.
500 To display "OK" Input 2.56 ± 0.25 (°PA) when it is input the offset data.
9 . Q ADJUST
Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
(rpm) (mm3/st·cyl.) (mm3/st·cyl.) (°C)
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For AVM20
INJECTION PUMP TEST SPECIFICATIONS 098000-001#
1. TEST CONDITIONS
1) Nozzle 093400-7420 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
3) Test Oil SAE J967 (ISO4113) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2. BREAK-IN DRIVE
ECD CONTROLLER SETTING
Pump
Speed Display Injection Duty Ratio Pump Condition Remarks
(rpm) Selector Quantity Command Select
Command Switch
4. INSPECTION OF Ne SENSOR
ECD CONTROLLER SETTING
Pump Sensor Output
Speed Display Injection Duty Ratio Pump Voltage Remarks
(rpm) Selector Quantity Command Select (V)
Command Switch
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For AVM20 098000-001#
600 Np 000 0 REC OFF 1.6 or less The overflow valve belonging to
the pump should be used for
2250 Np 000 0 REC OFF 2.1 - 2.5 checking.
NOTE :
Cam angle value is slightly different under the following condition. Pay attention them when adjusting.
1) Before adjust the cam angle, pump should be warmed up.
2) After install the pressure sensor between high pressure pipe and test nozzle holder, pump should be run 1 minute
or more on test bench. Cam angle should be read out after such a staible condition.
3) No test oil leakage from pressure sensor and piping.
4) Pay attention to set openning pressure of test nozzles accuracy.
Never forget removing pressure sensor from piping.
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For AVM20 098000-001#
100 Q Adjust 0 0 REC OFF 66.8 ± 1.8 6E8 - 710 41.0 ± 1.5
100 Q Adjust 1 0 REC OFF 158.1 ± 2.4 7AF - 7F9 41.0 ± 1.5
300 Q Adjust 2 0 REC OFF 9.8 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Q Adjust 3 0 REC OFF 95.1 ± 1.6 731 - 770 41.0 ± 1.5
500 Q Adjust 4 0 REC OFF 14.5 ± 1.0 2.0 625 - 646 43.0 ± 1.5
500 Q Adjust 5 0 REC OFF 96.2 ± 1.6 756 - 780 43.0 ± 1.5
1050 Q Adjust 6 0 REC OFF 17.2 ± 0.8 5F0 - 61B 48.0 ± 1.5
1050 Q Adjust 7 0 REC OFF 102.9 ± 1.2 5.0 7CC - 802 51.0 ± 1.5
775 Q Adjust 8 0 REC OFF 98.4 ± 1.4 79B - 7AC 47.0 ± 1.5
1375 Q Adjust 9 0 REC OFF 22.7 ± 0.7 5F8 - 631 54.0 ± 1.5
1375 Q Adjust A 0 REC OFF 105.4 ± 1.2 4.5 82E - 861 55.0 ± 1.5
1700 Q Adjust B 0 REC OFF 28.1 ± 0.8 618 - 651 59.0 ± 1.5
1700 Q Adjust C 0 REC OFF 116.0 ± 1.3 5.5 8F2 - 95B 59.0 ± 1.5
NOTE : Select "REC ON" position every time when recording the final correction value.
• •First
• •Digit : First digit (The leftest of 3 digits) of "Injection Quantity Command Value" input switch.
10. ADJUSTMENT OF TIMER (TCV connector must be connected before timer adjustment)
ECD CONTROLLER SETTING
Pump Speed Target Timer Angle
Display Injection Duty Ratio Pump Select Remarks
(rpm) (°CA)
Selector Quantity Command Switch
Command
REC OFF
1800 Timer Adjust 000 0 REC ON Initialize ECD controller
REC OFF
1800 Timer Adjust 100 0 REC OFF 18.0 or more
1800 Timer Adjust 200 0 REC OFF 7.0 or more
REC OFF
1000 Timer Adjust 300 0 REC ON Initialize ECD controller
REC OFF
1000 Timer Adjust 400 0 REC OFF 7.9 ± 4.3
REC OFF
500 Timer Adjust 500 0 REC ON Initialize ECD controller
REC OFF
500 Timer Adjust 600 0 REC OFF 18.0 or more
500 Timer Adjust 700 0 REC OFF 0.1 or less
REC OFF
200 Timer Adjust 800 0 REC ON Initialize ECD controller
REC OFF
REC OFF After getting target value,
200 Timer Adjust 9 0 REC ON 8.0 turn to "REC ON" position
REC OFF
200 Timer Adjust A00 0 REC OFF 10.0 or more
REC OFF
100 Timer Adjust B00 0 REC ON Initialize ECD controller
REC OFF
100 Timer Adjust C00 0 REC OFF 2.5 or more
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For AVM20 098000-001#
11. CONFIRMATION OF FUEL DELIVERY (TCV connector must be disconnected before Q confirnation)
Pump ECD CONTROLLER SETTING Max. Spread Outlet Fuel
Speed Fuel Delivery In Delivery Temp
Display First Duty Ratio Pump Select (mm3/st·cyl.) Reference
(rpm) • •Digit
• • (mm3/st·cyl.) (°C)
Selector Command Switch
100 Confirm 0 0 REC OFF 66.8 ± 1.8 6E8 - 710 41.0 ± 1.5
100 Confirm 1 0 REC OFF 158.1 ± 2.4 7AF - 7F9 41.0 ± 1.5
300 Confirm 2 0 REC OFF 9.8 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 95.1 ± 1.6 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 14.5 ± 1.0 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 96.2 ± 1.6 756 - 780 43.0 ± 1.5
1050 Confirm 6 0 REC OFF 17.2 ± 0.8 5F0 - 61B 48.0 ± 1.5
1050 Confirm 7 0 REC OFF 102.9 ± 1.2 5.0 7CC - 802 51.0 ± 1.5
775 Confirm 8 0 REC OFF 98.4 ± 1.4 79B - 7AC 47.0 ± 1.5
1375 Confirm 9 0 REC OFF 22.7 ± 0.7 5F8 - 631 54.0 ± 1.5
1375 Confirm A 0 REC OFF 105.4 ± 1.2 4.5 82E - 861 55.0 ± 1.5
1700 Confirm B 0 REC OFF 28.1 ± 0.8 618 - 651 59.0 ± 1.5
1700 Confirm C 0 REC OFF 116.0 ± 1.3 5.5 8F2 - 95B 59.0 ± 1.5
2150 Confirm D 0 REC OFF 21.4 ± 2.5 Check point 63.0 ± 4.0
2250 Confirm E 0 REC OFF 7.0 or less Check point 67.0 or less
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INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-001#
NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.
1 . SETUP CONDITION
1) Nozzle 093400-7420 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2 . RUNNING
Pump Speed Condition Remarks
(rpm)
3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)
4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)
50 0.1 or more
5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (kg/cm2)
6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (L/min)
600 1.6 or less The sub overflow valve belonging to the pump
should be used for checking.
2250 2.1 - 2.5
2004.01.14
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098000-001#
NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.
500 To display "OK" Input 2.56 ± 0.25 (°PA) when it is input the offset data.
9 . Q ADJUST
Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
(rpm) (mm3/st·cyl.) (mm3/st·cyl.) (°C)
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For AVM2PC (10HP)
INJECTION PUMP TEST SPECIFICATIONS 098000-001#
1. TEST CONDITIONS
1) Nozzle 093400-7420 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
3) Test Oil SAE J967 (ISO4113) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2. BREAK-IN DRIVE
ECD CONTROLLER SETTING
Pump
Speed Display Injection Duty Ratio Pump Condition Remarks
(rpm) Selector Quantity Command Select
Command Switch
4. INSPECTION OF Ne SENSOR
ECD CONTROLLER SETTING
Pump Sensor Output
Speed Display Injection Duty Ratio Pump Voltage Remarks
(rpm) Selector Quantity Command Select (V)
Command Switch
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For AVM2PC (10HP) 098000-001#
600 Np 000 0 REC OFF 1.6 or less The overflow valve belonging to
the pump should be used for
2250 Np 000 0 REC OFF 2.1 - 2.5 checking.
NOTE :
Cam angle value is slightly different under the following condition. Pay attention them when adjusting.
1) Before adjust the cam angle, pump should be warmed up.
2) After install the pressure sensor between high pressure pipe and test nozzle holder, pump should be run 1 minute
or more on test bench. Cam angle should be read out after such a staible condition.
3) No test oil leakage from pressure sensor and piping.
4) Pay attention to set openning pressure of test nozzles accuracy.
Never forget removing pressure sensor from piping.
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For AVM2PC (10HP) 098000-001#
100 Q Adjust 0 0 REC OFF 66.0 ± 2.0 6E8 - 710 41.0 ± 1.5
100 Q Adjust 1 0 REC OFF 153.0 ± 2.5 7AF - 7F9 41.0 ± 1.5
300 Q Adjust 2 0 REC OFF 10.0 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Q Adjust 3 0 REC OFF 96.0 ± 1.5 731 - 770 41.0 ± 1.5
500 Q Adjust 4 0 REC OFF 15.0 ± 1.0 2.0 625 - 646 43.0 ± 1.5
500 Q Adjust 5 0 REC OFF 95.5 ± 1.5 756 - 780 43.0 ± 1.5
1050 Q Adjust 6 0 REC OFF 18.0 ± 1.0 5F0 - 61B 48.0 ± 1.5
1050 Q Adjust 7 0 REC OFF 101.5 ± 1.0 5.0 7CC - 802 51.0 ± 1.5
775 Q Adjust 8 0 REC OFF 98.5 ± 1.5 79B - 7AC 47.0 ± 1.5
1375 Q Adjust 9 0 REC OFF 23.0 ± 0.5 5F8 - 631 54.0 ± 1.5
1375 Q Adjust A 0 REC OFF 105.5 ± 1.0 4.5 82E - 861 55.0 ± 1.5
1700 Q Adjust B 0 REC OFF 28.5 ± 1.0 618 - 651 59.0 ± 1.5
1700 Q Adjust C 0 REC OFF 116.0 ± 1.5 5.5 8F2 - 95B 59.0 ± 1.5
NOTE : Select "REC ON" position every time when recording the final correction value.
• •First
• •Digit : First digit (The leftest of 3 digits) of "Injection Quantity Command Value" input switch.
10. ADJUSTMENT OF TIMER (TCV connector must be connected before timer adjustment)
ECD CONTROLLER SETTING
Pump Speed Target Timer Angle
Display Injection Duty Ratio Pump Select Remarks
(rpm) (°CA)
Selector Quantity Command Switch
Command
REC OFF
1800 Timer Adjust 000 0 REC ON Initialize ECD controller
REC OFF
1800 Timer Adjust 100 0 REC OFF 18.0 or more
1800 Timer Adjust 200 0 REC OFF 7.0 or more
REC OFF
1000 Timer Adjust 300 0 REC ON Initialize ECD controller
REC OFF
1000 Timer Adjust 400 0 REC OFF 7.9 ± 4.3
REC OFF
500 Timer Adjust 500 0 REC ON Initialize ECD controller
REC OFF
500 Timer Adjust 600 0 REC OFF 18.0 or more
500 Timer Adjust 700 0 REC OFF 0.1 or less
REC OFF
200 Timer Adjust 800 0 REC ON Initialize ECD controller
REC OFF
REC OFF After getting target value,
200 Timer Adjust 9 0 REC ON 8.0 turn to "REC ON" position
REC OFF
200 Timer Adjust A00 0 REC OFF 10.0 or more
REC OFF
100 Timer Adjust B00 0 REC ON Initialize ECD controller
REC OFF
100 Timer Adjust C00 0 REC OFF 2.5 or more
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For AVM2PC (10HP) 098000-001#
11. CONFIRMATION OF FUEL DELIVERY (TCV connector must be disconnected before Q confirnation)
Pump ECD CONTROLLER SETTING Max. Spread Outlet Fuel
Speed Fuel Delivery In Delivery Temp
Display First Duty Ratio Pump Select (mm3/st·cyl.) Reference
(rpm) • •Digit
• • (mm3/st·cyl.) (°C)
Selector Command Switch
100 Confirm 0 0 REC OFF 66.0 ± 2.0 6E8 - 710 41.0 ± 1.5
100 Confirm 1 0 REC OFF 153.0 ± 2.5 7AF - 7F9 41.0 ± 1.5
300 Confirm 2 0 REC OFF 10.0 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 96.0 ± 1.5 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 15.0 ± 1.0 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 95.5 ± 1.5 756 - 780 43.0 ± 1.5
1050 Confirm 6 0 REC OFF 18.0 ± 1.0 5F0 - 61B 48.0 ± 1.5
1050 Confirm 7 0 REC OFF 101.5 ± 1.0 5.0 7CC - 802 51.0 ± 1.5
775 Confirm 8 0 REC OFF 98.5 ± 1.5 79B - 7AC 47.0 ± 1.5
1375 Confirm 9 0 REC OFF 23.0 ± 0.5 5F8 - 631 54.0 ± 1.5
1375 Confirm A 0 REC OFF 105.5 ± 1.0 4.5 82E - 861 55.0 ± 1.5
1700 Confirm B 0 REC OFF 28.5 ± 1.0 618 - 651 59.0 ± 1.5
1700 Confirm C 0 REC OFF 116.0 ± 1.5 5.5 8F2 - 95B 59.0 ± 1.5
2150 Confirm D 0 REC OFF 21.0 ± 2.5 Check point 63.0 ± 4.0
2250 Confirm E 0 REC OFF 7.0 or less Check point 67.0 or less
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INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-001#
NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.
1 . SETUP CONDITION
1) Nozzle 093400-7420 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2 . RUNNING
Pump Speed Condition Remarks
(rpm)
3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)
4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)
50 0.1 or more
5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (kg/cm2)
6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (L/min)
600 1.6 or less The sub overflow valve belonging to the pump
should be used for checking.
2250 2.1 - 2.5
2004.01.14
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098000-001#
NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.
500 To display "OK" Input 2.85 ± 0.25 (°PA) when it is input the offset data.
9 . Q ADJUST
Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
(rpm) (mm3/st·cyl.) (mm3/st·cyl.) (°C)
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For AVM2PC (20HP)
INJECTION PUMP TEST SPECIFICATIONS 098000-001#
1. TEST CONDITIONS
1) Nozzle 093400-7420 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
3) Test Oil SAE J967 (ISO4113) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2. BREAK-IN DRIVE
ECD CONTROLLER SETTING
Pump
Speed Display Injection Duty Ratio Pump Condition Remarks
(rpm) Selector Quantity Command Select
Command Switch
4. INSPECTION OF Ne SENSOR
ECD CONTROLLER SETTING
Pump Sensor Output
Speed Display Injection Duty Ratio Pump Voltage Remarks
(rpm) Selector Quantity Command Select (V)
Command Switch
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For AVM2PC (20HP) 098000-001#
600 Np 000 0 REC OFF 1.6 or less The overflow valve belonging to
the pump should be used for
2250 Np 000 0 REC OFF 2.1 - 2.5 checking.
NOTE :
Cam angle value is slightly different under the following condition. Pay attention them when adjusting.
1) Before adjust the cam angle, pump should be warmed up.
2) After install the pressure sensor between high pressure pipe and test nozzle holder, pump should be run 1 minute
or more on test bench. Cam angle should be read out after such a staible condition.
3) No test oil leakage from pressure sensor and piping.
4) Pay attention to set openning pressure of test nozzles accuracy.
Never forget removing pressure sensor from piping.
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For AVM2PC (20HP) 098000-001#
100 Q Adjust 0 0 REC OFF 67.8 ± 2.0 6E8 - 710 41.0 ± 1.5
100 Q Adjust 1 0 REC OFF 157.7 ± 2.4 7AF - 7F9 41.0 ± 1.5
300 Q Adjust 2 0 REC OFF 11.2 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Q Adjust 3 0 REC OFF 103.0 ± 1.6 731 - 770 41.0 ± 1.5
500 Q Adjust 4 0 REC OFF 16.1 ± 0.9 2.0 625 - 646 43.0 ± 1.5
500 Q Adjust 5 0 REC OFF 95.6 ± 1.6 756 - 780 43.0 ± 1.5
1050 Q Adjust 6 0 REC OFF 19.1 ± 0.8 5F0 - 61B 48.0 ± 1.5
1050 Q Adjust 7 0 REC OFF 101.0 ± 1.2 5.0 7CC - 802 51.0 ± 1.5
775 Q Adjust 8 0 REC OFF 99.4 ± 1.4 79B - 7AC 47.0 ± 1.5
1375 Q Adjust 9 0 REC OFF 23.4 ± 0.7 5F8 - 631 54.0 ± 1.5
1375 Q Adjust A 0 REC OFF 104.2 ± 1.2 4.5 82E - 861 55.0 ± 1.5
1700 Q Adjust B 0 REC OFF 29.8 ± 0.8 618 - 651 59.0 ± 1.5
1700 Q Adjust C 0 REC OFF 114.0 ± 1.3 5.5 8F2 - 95B 59.0 ± 1.5
NOTE : Select "REC ON" position every time when recording the final correction value.
• •First
• •Digit : First digit (The leftest of 3 digits) of "Injection Quantity Command Value" input switch.
10. ADJUSTMENT OF TIMER (TCV connector must be connected before timer adjustment)
ECD CONTROLLER SETTING
Pump Speed Target Timer Angle
Display Injection Duty Ratio Pump Select Remarks
(rpm) (°CA)
Selector Quantity Command Switch
Command
REC OFF
1800 Timer Adjust 000 0 REC ON Initialize ECD controller
REC OFF
1800 Timer Adjust 100 0 REC OFF 18.0 or more
1800 Timer Adjust 200 0 REC OFF 7.0 or more
REC OFF
1000 Timer Adjust 300 0 REC ON Initialize ECD controller
REC OFF
1000 Timer Adjust 400 0 REC OFF 7.9 ± 4.3
REC OFF
500 Timer Adjust 500 0 REC ON Initialize ECD controller
REC OFF
500 Timer Adjust 600 0 REC OFF 18.0 or more
500 Timer Adjust 700 0 REC OFF 0.1 or less
REC OFF
200 Timer Adjust 800 0 REC ON Initialize ECD controller
REC OFF
REC OFF After getting target value,
200 Timer Adjust 9 0 REC ON 8.0 turn to "REC ON" position
REC OFF
200 Timer Adjust A00 0 REC OFF 10.0 or more
REC OFF
100 Timer Adjust B00 0 REC ON Initialize ECD controller
REC OFF
100 Timer Adjust C00 0 REC OFF 2.5 or more
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For AVM2PC (20HP) 098000-001#
11. CONFIRMATION OF FUEL DELIVERY (TCV connector must be disconnected before Q confirnation)
Pump ECD CONTROLLER SETTING Max. Spread Outlet Fuel
Speed Fuel Delivery In Delivery Temp
Display First Duty Ratio Pump Select (mm3/st·cyl.) Reference
(rpm) • •Digit
• • (mm3/st·cyl.) (°C)
Selector Command Switch
100 Confirm 0 0 REC OFF 67.8 ± 2.0 6E8 - 710 41.0 ± 1.5
100 Confirm 1 0 REC OFF 157.7 ± 2.4 7AF - 7F9 41.0 ± 1.5
300 Confirm 2 0 REC OFF 11.2 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 103.0 ± 1.6 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 16.1 ± 0.9 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 95.6 ± 1.6 756 - 780 43.0 ± 1.5
1050 Confirm 6 0 REC OFF 19.1 ± 0.8 5F0 - 61B 48.0 ± 1.5
1050 Confirm 7 0 REC OFF 101.0 ± 1.2 5.0 7CC - 802 51.0 ± 1.5
775 Confirm 8 0 REC OFF 99.4 ± 1.4 79B - 7AC 47.0 ± 1.5
1375 Confirm 9 0 REC OFF 23.4 ± 0.7 5F8 - 631 54.0 ± 1.5
1375 Confirm A 0 REC OFF 104.2 ± 1.2 4.5 82E - 861 55.0 ± 1.5
1700 Confirm B 0 REC OFF 29.8 ± 0.8 618 - 651 59.0 ± 1.5
1700 Confirm C 0 REC OFF 114.0 ± 1.3 5.5 8F2 - 95B 59.0 ± 1.5
2150 Confirm D 0 REC OFF 22.7 ± 2.5 Check point 63.0 ± 4.0
2250 Confirm E 0 REC OFF 7.2 or less Check point 67.0 or less
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For Cooma
INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-0010
NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.
1 . SETUP CONDITION
1) Nozzle 093400-3200 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2 . RUNNING
Pump Speed Condition Remarks
(rpm)
3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)
4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)
50 0.1 or more
5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (kg/cm2)
6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (cc/min)
600 1600 or less The sub overflow valve belonging to the pump
should be used for checking.
2250 2000 - 2900
2002.07.31
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For Cooma 098000-0010
NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.
500 To display "OK" Use 2.81 (°PA) when the offset data is input.
9 . Q ADJUST
Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
(rpm) (cc/200st) (cc/200st) (°C)
10 . TIMER ADJUST
Pump Speed Target Timer Angle Remarks
(rpm) (°PA)
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For Cornell Fuel
INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-0010
NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.
1 . SETUP CONDITION
1) Nozzle 093400-3200 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2 . RUNNING
Pump Speed Condition Remarks
(rpm)
3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)
4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)
50 0.1 or more
5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (kg/cm2)
6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (cc/min)
600 1600 or less The sub overflow valve belonging to the pump
should be used for checking.
2250 2000 - 2900
2002.07.31
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For Cornell Fuel 098000-0010
NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.
500 To display "OK" Use 2.99 (°PA) when the offset data is input.
9 . Q ADJUST
Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
(rpm) (cc/200st) (cc/200st) (°C)
10 . TIMER ADJUST
Pump Speed Target Timer Angle Remarks
(rpm) (°PA)
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For DIAU
INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-0010
NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.
1 . SETUP CONDITION
1) Nozzle 093400-3200 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2 . RUNNING
Pump Speed Condition Remarks
(rpm)
3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)
4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)
50 0.1 or more
5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (kg/cm2)
6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (cc/min)
600 1600 or less The sub overflow valve belonging to the pump
should be used for checking.
2250 2000 - 2900
2002.07.31
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For EPS-715 098000-001#
11. CONFIRMATION OF FUEL DELIVERY (TCV connector must be disconnected before Q confirnation)
Pump ECD CONTROLLER SETTING Max. Spread Outlet Fuel
Speed Fuel Delivery In Delivery Temp
Display First Duty Ratio Pump Select (mm3/st·cyl.) Reference
(rpm) • •Digit
• • (mm3/st·cyl.) (°C)
Selector Command Switch
100 Confirm 0 0 REC OFF 70.1 ± 1.8 6E8 - 710 41.0 ± 1.5
100 Confirm 1 0 REC OFF 159.2 ± 2.4 7AF - 7F9 41.0 ± 1.5
300 Confirm 2 0 REC OFF 11.6 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 99.7 ± 1.6 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 15.4 ± 0.9 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 100.3 ± 1.6 756 - 780 43.0 ± 1.5
1050 Confirm 6 0 REC OFF 19.2 ± 0.8 5F0 - 61B 48.0 ± 1.5
1050 Confirm 7 0 REC OFF 106.5 ± 1.2 5.0 7CC - 802 51.0 ± 1.5
775 Confirm 8 0 REC OFF 102.6 ± 1.4 79B - 7AC 47.0 ± 1.5
1375 Confirm 9 0 REC OFF 24.7 ± 0.7 5F8 - 631 54.0 ± 1.5
1375 Confirm A 0 REC OFF 111.2 ± 1.2 4.5 82E - 861 55.0 ± 1.5
1700 Confirm B 0 REC OFF 31.8 ± 0.8 618 - 651 59.0 ± 1.5
1700 Confirm C 0 REC OFF 124.3 ± 1.3 5.5 8F2 - 95B 59.0 ± 1.5
2150 Confirm D 0 REC OFF 26.2 ± 2.5 Check point 63.0 ± 4.0
2250 Confirm E 0 REC OFF 7.0 or less Check point 67.0 or less
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For EPS-815 098000-001#
11. CONFIRMATION OF FUEL DELIVERY (TCV connector must be disconnected before Q confirnation)
Pump ECD CONTROLLER SETTING Max. Spread Outlet Fuel
Speed Fuel Delivery In Delivery Temp
Display First Duty Ratio Pump Select (mm3/st·cyl.) Reference
(rpm) (mm3/st·cyl.) (°C)
Selector • •Digit
• • Command Switch
100 Confirm 0 0 REC OFF 68.5 ± 1.8 6E8 - 710 41.0 ± 1.5
100 Confirm 1 0 REC OFF 155.3 ± 2.4 7AF - 7F9 41.0 ± 1.5
300 Confirm 2 0 REC OFF 11.4 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 98.2 ± 1.6 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 15.0 ± 0.9 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 101.4 ± 1.6 756 - 780 43.0 ± 1.5
1050 Confirm 6 0 REC OFF 17.6 ± 0.8 5F0 - 61B 48.0 ± 1.5
1050 Confirm 7 0 REC OFF 106.5 ± 1.2 5.0 7CC - 802 51.0 ± 1.5
775 Confirm 8 0 REC OFF 102.5 ± 1.4 79B - 7AC 47.0 ± 1.5
1375 Confirm 9 0 REC OFF 24.1 ± 0.7 5F8 - 631 54.0 ± 1.5
1375 Confirm A 0 REC OFF 108.0 ± 1.2 4.5 82E - 861 55.0 ± 1.5
1700 Confirm B 0 REC OFF 31.1 ± 0.8 618 - 651 59.0 ± 1.5
1700 Confirm C 0 REC OFF 122.7 ± 1.3 5.5 8F2 - 95B 59.0 ± 1.5
2150 Confirm D 0 REC OFF 24.2 ± 2.5 Check point 63.0 ± 4.0
2250 Confirm E 0 REC OFF 7.0 or less Check point 67.0 or less
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