Edan X12
Edan X12
签批信息(Signature):
作者(Originator) : 陈 艳娟 (chenyanjuan) 2018-02-07 10:15:49
审核人(Reviewers) : 程 亮 (chengliang) 2018-02-07 11:33:42
审核人(Reviewers) : 史 洪华 (shihonghua) 2018-02-07 11:28:34
审核人(Reviewers) : 韦 华彪 (weihuabiao) 2018-02-07 15:36:37
审核人(Reviewers) : 陈 良款 (chenliangkuan) 2018-02-07 14:08:44
批准人(Approvers) : 夏 欢欢 (xiahuanhuan) 2018-02-24 13:16:16
批准人(Approvers) : 陈 浩杰 (chenhaojie) 2018-02-23 15:21:15
Statement
This manual will help you understand the operation and maintenance of the product better. It is
reminded that the product shall be used strictly complying with this manual. User’s operation
failing to comply with this manual may result in malfunction or accident for which EDAN
INSTRUMENTS, INC. (hereinafter called EDAN) can not be held liable.
EDAN owns the copyrights of this manual. Without prior written consent of EDAN, any
materials contained in this manual shall not be photocopied, reproduced or translated into other
languages.
Materials protected by the copyright law, including but not limited to confidential information
such as technical information and patent information are contained in this manual, the user shall
not disclose such information to any irrelevant third party.
The user shall understand that nothing in this manual grants him, expressly or implicitly, any
right or license to use any of the intellectual properties of EDAN.
EDAN holds the rights to modify, update, and ultimately explain this manual.
I
Terms Used in this Manual
This guide is designed to give key concepts on safety precautions.
WARNING:
A WARNING label advises against certain actions or situations that could result in personal
injury or death.
CAUTION:
A CAUTION label advises against actions or situations that could damage equipment, produce
inaccurate data, or invalidate a procedure.
NOTE:
A NOTE provides useful information regarding a function or a procedure.
II
Table of Contents
Chapter 1 Warranty and Service ................................................................................................ 1
Chapter 2 Safety Guidance .......................................................................................................... 4
2.1 Introduction ........................................................................................................................ 4
2.2 General Information ........................................................................................................... 4
2.3 Safety Precautions .............................................................................................................. 4
2.4 Explanation of Symbols on the Monitor ............................................................................ 6
Chapter 3 Installation ................................................................................................................... 8
3.1 Environment Requirements................................................................................................ 8
3.2 Electrical Requirements ..................................................................................................... 8
3.3 Safety Requirements .......................................................................................................... 9
3.4 Installing the Monitor ......................................................................................................... 9
3.5 Connecting to AC Power Supply ..................................................................................... 10
Chapter 4 Test and Maintenance............................................................................................... 11
4.1 Routine Test ..................................................................................................................... 11
4.1.1 Visual Inspection .................................................................................................... 11
4.1.2 Power- on Test ....................................................................................................... 11
4.1.3 Key Test ................................................................................................................. 11
4.1.4 Checking Touch Screen ......................................................................................... 11
4.1.5 Checking Internal Barcode Scanner ....................................................................... 11
4.1.6 Recording Test ....................................................................................................... 12
4.1.7 Alarm Test .............................................................................................................. 12
4.2 Functional Tests and Accuracy Tests ............................................................................... 12
4.2.1 SpO2 Functional Test ............................................................................................. 12
4.2.2 NIBP Functional Test ............................................................................................. 13
4.2.3 NIBP Leakage Test ................................................................................................ 13
4.2.4 NIBP Calibration .................................................................................................... 14
4.2.5 NIBP Accuracy Test .............................................................................................. 15
4.2.6 TEMP Functional Test ........................................................................................... 16
4.3 Safety Test ........................................................................................................................ 17
4.3.1 Safety Test Procedures ........................................................................................... 17
4.3.2 Protective Earth Resistance .................................................................................... 18
4.3.3 Enclosure Leakage Current .................................................................................... 19
4.3.4 Patient Leakage current .......................................................................................... 20
4.3.5 Patient Leakage Current- Single Fault Condition (S.F.C) Mains on Applied Part 21
4.4 Maintenance ..................................................................................................................... 22
4.4.1 Maintenance of the Monitor ................................................................................... 23
4.4.2 Maintenance of the Sensor ..................................................................................... 23
4.4.3 Maintenance of the Battery .................................................................................... 23
4.4.4 Maintenance of the Recorder ................................................................................. 23
Chapter 5 System Configuration ............................................................................................... 24
5.1 Enter Factory Maintain .................................................................................................... 24
5.2 Enter Demo Mode ............................................................................................................ 24
5.3 Default Configuration ...................................................................................................... 25
III
5.4 Network Setup .................................................................................................................. 25
5.5 Configure the System Time ............................................................................................. 25
Chapter 6 Principle Introduction .............................................................................................. 26
6.1 System Principle Block Diagram ..................................................................................... 26
6.1.1 Main Control Board ............................................................................................... 26
6.1.2 Parameter Board ..................................................................................................... 27
6.1.3 Battery Module....................................................................................................... 27
6.2 Interface............................................................................................................................ 28
Chapter 7 Troubleshooting ........................................................................................................ 29
7.1 Machine Failures .............................................................................................................. 29
7.2 Display Failures ............................................................................................................... 30
7.3 Operation Failures ............................................................................................................ 31
7.4 Recorder Failures ............................................................................................................. 32
7.5 Network Failures .............................................................................................................. 33
7.6 Power Board Failures ....................................................................................................... 33
7.7 Alarm Failures .................................................................................................................. 34
7.8 Parameter Failures ............................................................................................................ 34
Chapter 8 Disassembling the Monitor ...................................................................................... 36
8.1 Tools Required ................................................................................................................. 36
8.2 Disassembling the Main Unit ........................................................................................... 36
8.3 Disassembling the Front Housing Assembly ................................................................... 40
8.3.1 Replacing the Touch Screen or Protective Screen ................................................. 41
8.3.2 Replacing the LCD ................................................................................................. 42
8.3.3 Replacing the Main Control Board ........................................................................ 43
8.3.4 Replacing the Wi-Fi Interface Board ..................................................................... 44
8.3.5 Replacing the Alarm Indicator Board .................................................................... 44
8.3.6 Replacing the Rotary Knob .................................................................................... 45
8.4 Disassembling the Rear Housing Assembly .................................................................... 45
8.4.1 Replacing the Power Module ................................................................................. 45
8.4.2 Replacing SunTech Module ................................................................................... 46
8.5 Disassembling the Middle Frame Assembly.................................................................... 47
8.5.1 Replacing the Pump/Valve Assembly.................................................................... 47
8.5.2 Replacing the Battery Interface Board ................................................................... 48
8.5.3 Replacing the Network Interface Board ................................................................. 49
8.5.4 Replacing Parameter Board.................................................................................... 49
8.5.5 Replacing Sensor Board of Main Unit ................................................................... 51
8.6 Disassembling the Plug-in Module .................................................................................. 52
8.6.1 Replacing iM3 T2A Isolation Board/T2A Main Control Board ............................ 54
8.6.2 Replacing Quick TEMP Module/M3 Covidien TEMP Module Communication
Isolation Board ................................................................................................................ 56
8.6.3 Replacing the Isolation Board of M3 Infrared Ear TEMP ..................................... 57
8.6.4 Replacing the Recorder .......................................................................................... 59
8.6.5 Replacing the Sensor Board of Recorder ............................................................... 60
8.6.6 Replacing the Adapter Board of Recorder ............................................................. 61
Chapter 9 Replaceable Parts ...................................................................................................... 62
IV
Vital Signs Monitor Service Manual Warranty and Service
Service Procedure
(1) Fill in the Service Claim Form (SCF).
Fill in the SCF with detailed information including: Model Name, Serial Number (SN) and
Problem Phenomena.
EDAN should not have any obligation to take over the case without this information. The
form can be downloaded at: http://www.edan.com.cn or obtained from EDAN’s Service
Department.
(2) Send EDAN the SCF and Select a Solution.
Once the service department receives the fully filled SCF, EDAN’s engineer will offer a
solution in three working days. EDAN will follow out the case based on the two conditions
below:
Within Warranty:
There are two options:
i) After receiving the Return Material Authorization (RMA) form from EDAN service
department, the customer sends EDAN the defective parts and informs about the shipment
tracking number. Then we will dispatch new part (s) to your confirmed address with
confirmed shipping invoice.
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Vital Signs Monitor Service Manual Warranty and Service
ii) The customer signs the Declaration Form and sends it back by email or fax. This form is
legally certificated to make sure the customer or end-user will return the defective parts to
EDAN on time. We will, at this option, dispatch the replacement one (s) with confirmed
shipping invoice.
NOTE:
1 Both Return Material Authorization Form and Declaration Form are offered by EDAN
service department once the SCF is confirmed by service engineer.
2 The customer is responsible for freight & insurance charges when the equipment is
shipped to EDAN for service, including custom charges. EDAN is responsible for the
freight, insurance & custom charges from EDAN to the customer.
Out of Warranty:
After receiving the RMA form from the service department, the customer sends defective
parts to EDAN in advance. We will analyze the problems and discuss with the customer about
either repairing or replacing the part (s). Once the maintenance fee is invoiced and paid, we
will make sure to dispatch good part (s) to the confirmed address.
NOTE: The customer is responsible for any freight & insurance charge for the returned
product.
Please disassemble the parts with anti-static facility, do not touch the parts with naked hand.
Please pack the parts safely before return.
Please put the RMA number on the parcel.
Please describe the returned parts as ‘sample of *****’ and put the total value on the invoice,
and note on the invoice as ‘sample, no commercial value’.
Please confirm the invoice with EDAN before shipment.
Please send back the parts after EDAN’s confirmation.
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Vital Signs Monitor Service Manual Warranty and Service
Contact Information
If you have any question about maintenance, technical specifications or malfunctions of devices,
do not hesitate to contact us.
EDAN INSTRUMENTS, INC.
TEL: +86-755-26898321, 26899221
FAX: +86-755-26882223, 26898330
E-mail: [email protected]
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Vital Signs Monitor Service Manual Safety Guidance
WARNING
When performing a service procedure, follow the instructions exactly as presented in this
manual. Failure of doing so might damage the monitor, invalidate the product warranty or
lead to serious personal injury.
Degree of Safety in Presence of Not suitable for use in presence of flammable gases
Flammable Gases
Working System Continuous operation equipment
WARNING
1 The monitor must be serviced only by authorized and qualified personnel. EDAN does
not assume any responsibility for damage or injury if modifications or repairs are
carried out by unauthorized personnel.
2 Use and replace the substitutive parts provided or recommended by EDAN only.
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Vital Signs Monitor Service Manual Safety Guidance
WARNING
3 The service personnel must be familiar with the operation of this monitor. Refer to iM3
Vital Signs Monitor User Manual for details.
4 Perform periodic safety test to ensure patient safety. Safety tests should include
leakage current measurement and insulation testing. It is recommended to perform
the safety test every two years. You are responsible for any requirements specific to
your country.
5 Disconnect the monitor from power before replacing the fuses which are with the
identical specifications.
6 SHOCK HAZARD – Do not remove the top panel cover during operation or while
power is on. The unit cover must be removed only by authorized service personnel.
7 SHOCK HAZARD – Do not attempt to connect or disconnect the power cord with wet
hands. Make sure that your hands are clean and dry before touching the power cord.
8 Accessory equipment connected to the analog and digital interface must be certified
according to the respective IEC/ EN standards (e.g. IEC/ EN 60950 for data
processing equipment and IEC/ EN 60601-1 for medical equipment). Furthermore, all
configurations shall comply with the valid version of the system standard IEC/ EN
60601-1.Anybody that connects additional equipment to the signal input connector or
signal output connector to configure a medical system must ensure that the system
complies with the requirements of the valid version of the system standard IEC/ EN
6060-1. If you have any question, please consult our technical service department or
your local distributor.
9 Do not directly solder the lead wire and the battery terminal.
10 The safe loads of the wall mounting bracket and the trolley are 7.5 kg and 11 kg
respectively. Exceeding the safe load may cause bracket to fail and the device to fall.
CAUTION
1 The device is designed for continuous operation. Avoid splashing water over the
device.
2 Do not operate the device when it is damp or wet. Avoid using the device immediately
after relocating it from a cold environment to a warm and humid environment. If the
monitor gets damp or liquid pours on the monitor, please contact the service
personnel of EDAN.
3 While the battery is charged, used or stored, keep it away from objects or materials
with static electric charges.
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Vital Signs Monitor Service Manual Safety Guidance
3 Caution
5 Equipotential grounding
7 SERIAL NUMBER
8 Network port
10 CE marking
12 Date of manufacture
13 MANUFACTURER
14 Part Number
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Vital Signs Monitor Service Manual Safety Guidance
16 Disposal method
17 Operating instructions
Warning
19 (Background: Yellow; Symbol & outline: black)
24 Chargeable battery
25 Battery check
NOTE:
The service manual is printed in black and white.
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Vital Signs Monitor Service Manual Installation
Chapter 3 Installation
WARNING
Only qualified service engineers shall install this equipment.
NOTE:
1 If the monitor is installed in a cabinet, allow at least 2 inches (5 cm) clearance around
the monitor for proper air circulation; allow adequate accessibility for servicing, and
adequate room for visualization and operation.
2 Ensure the monitor is not subjected to any source of strong electromagnetic
interference, such as CT, radio transmitters, mobile phones base stations, etc.
3 Do not install the monitor in the presence of flammable anesthetics.
4 Keep the environment clean and keep the device away from corrosive medicine.
Prevent the device from vibration, high temperature, humidity and exposure to the
sun.
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Vital Signs Monitor Service Manual Installation
CAUTION
1 SHOCK HAZARD- the power receptacle must be a three-wire grounded outlet. A
hospital grade outlet is required. Never adapt the three-prong plug from the monitor
to fit a two-slot outlet.
2 Do not touch signal input or output connector and the patient simultaneously.
3 Devices connecting with monitor should be equipotential.
4 Do not switch on the monitor until all cables have been properly connected and
verified.
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Vital Signs Monitor Service Manual Installation
WARNING
1 The wall mounting bracket can be fixed only on a concrete wall.
2 Make sure the monitor is secure on the wall-mounting bracket before releasing your
hands from the monitor.
3 Make sure the mounting bracket for the wall-mounting bracket is well attached to the
monitor before fixing the monitor to the wall-mounting bracket.
4 Check and make sure all screws on the wall-mounting bracket are secure.
5 Make sure the wall-mounting bracket is firmly fixed to the wall.
NOTE:
Do fasten the connector shoulder with the security lock after plugging the connector into
the socket.
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Vital Signs Monitor Service Manual Test and Maintenance
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Vital Signs Monitor Service Manual Test and Maintenance
NOTE:
Prior to use, please ensure the scanner is normally installed and set.
WARNING
1 Functional tests and accuracy tests must only be carried out by qualified service
personnel.
2 If function of the monitor is in question, conduct an overall test on the function and
accuracy of the monitor according to the instructions offered by the manufacturer.
3 A functional tester, such as SpO2 simulator and NIBP simulator, can only be used to
assess the parameter consistency and function but not to be used to assess the
clinical measurement accuracy.
A functional check should be performed once possible device malfunction emerges or after
servicing the device.
It is unnecessary to open the device case for functional checks.
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Vital Signs Monitor Service Manual Test and Maintenance
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Vital Signs Monitor Service Manual Test and Maintenance
In this case, the user should check for loose connection. After confirming secure connections,
the user should re-perform the leakage test. If the failure prompt still appears, please contact
the manufacturer for repair.
Manometer
Tube
NIBP module
Tube / Patient
Cylinder T-fitting monitor
NIBP
extension
tube or hose
Figure 4-2 Diagram for NIBP Calibration
2. Access Menu > Factory Maintain by inputting the password 998.
3. Select NIBP Calibration from the menu.
4. Select Calibrate Initialization to start calibration.
5. Adjust the manometer value to 50 mmHg (If different values are required for calibration,
keep the value of the manometer consistent with the one displayed on the monitor). After the
value of the manometer stabilizes, select Calibrate Low.
6. Adjust the manometer value to 250 mmHg (If different values are required for calibration,
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Vital Signs Monitor Service Manual Test and Maintenance
keep the value of the manometer consistent with the one displayed on the monitor). After the
value of the manometer stabilizes, select Calibrate High.
7. Select Calibrate Confirm.
8. Select Calibrate Protection Unit.
9. Apply a fixed static pressure on the monitor with the help of the manometer. Check the
displayed values on the monitor against the manometer configuration.
10. A tolerance of ±3 mmHg is reasonable.
Manometer
Tube
NIBP module
Tube / Patient
Cylinder T-fitting monitor
NIBP
extension
tube or hose
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Vital Signs Monitor Service Manual Test and Maintenance
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Vital Signs Monitor Service Manual Test and Maintenance
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Vital Signs Monitor Service Manual Test and Maintenance
NOTE:
The circuit diagram is based on the Fluke 601Pro series safety analyzer.
This measures impendence of Protective Earth (PE) terminal to accessible metal part of Device
under test (DUT) which is protectively earthed. A current of 25A is passed for 5s to 10s through
the protective terminal and each accessible metal part which is protectively earthed.
Allowable value: without mains cable, maximum impendence: 100 mOhm
(IEC 60601-1 and UL60601-1)
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Vital Signs Monitor Service Manual Test and Maintenance
NOTE:
The circuit diagram is based on the Fluke 601Pro series safety Analyzer.
This measures leakage current of exposed metal parts of Device under test (DUT) and parts of the
system within the patient environment; normal and reversed polarity using S2 test performed both
in normal condition and single fault conditions.
Normal condition (NC): with S1, S3, S5 closed, S2, S4 variable.
Single fault condition (SFC): S1, S3 open (one for each time) and S5 closed, S2, S4 variable.
Allowable value:
Normal condition: 100µA (IEC/EN60601-1)
Single fault condition: 500µA (IEC/EN60601-1)
Normal condition: 100µA (UL60601-1)
Single fault condition: 300µA (UL60601-1)
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Vital Signs Monitor Service Manual Test and Maintenance
NOTE:
The circuit diagram is based on the Fluke 601Pro series safety Analyzer.
This test measure the leakage current flowing between the selected applied part and the mains PE;
the test with normal and reverse polarity, in normal condition and single fault condition.
Normal condition (NC): with S1, S3, S5 closed, S2, S4 variable.
Single fault condition (SFC): S1, S3 open (one for each time) and S5 closed, S2, S4 variable.
Allowable value:
Normal condition: 100 µA a.c., 10uA d.c. (BF applied part), 10 µA a.c., 10uA d.c. (CF applied
part)
(IEC/EN60601-1, UL60601-1)
Single fault condition: 500µA a.c., 50uA d.c. (BF applied part), 50µA a.c., 50uAd.c. (CF applied
part)
(IEC/EN60601-1, UL60601-1)
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Vital Signs Monitor Service Manual Test and Maintenance
Leakage Current
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Vital Signs Monitor Service Manual Test and Maintenance
NOTE:
The circuit diagram is based on the Fluke 601Pro series safety Analyzer.
This test measure the current flowing between the applied part and the mains PE in response to an
isolate mains voltage (110% of the mains voltage) applied to applied part. This test is performed
with normal and reverse polarity of the mains voltage using S2, and normal and reverse polarity
of the isolate voltage using S4.
Single fault condition: S1, S3, S5 closed, S2, S4, S6 variable.
Allowable value:
Single fault condition (110% mains voltage on applied part):
5000µA (BF applied part), 50µA (CF applied part)
(IEC/EN 60601-1 UL 60601-1)
4.4 Maintenance
For details about basic cleaning and maintenance methods, refer to relevant sections in iM3 Vital
Signs Monitor User Manual. For further technical support, contact service engineers of EDAN.
Users are responsible for preventive maintenance and periodic inspection for the monitor.
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Vital Signs Monitor Service Manual Test and Maintenance
CAUTION
Only use the printing paper supplied by EDAN, or damage may happen to the recorder.
Warranty is void in case of damage caused by this.
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Vital Signs Monitor Service Manual System Configuration
NOTE:
Restart the monitor after changing the settings.
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Vital Signs Monitor Service Manual System Configuration
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Vital Signs Monitor Service Manual System Principle
J3 J10 J4 J5
WIFI
J6
module
J7 J14
J37 J25
AC-DC QR code
Reachctrl J19
power J17 module
Power board
TEMP
Interface J31 J8
module
board for Parameter board
network and
USB J30 J28
Pump
SpO2 J12 valve
J29
sensor
board J32
J22 J36 J5
Printer
switching
board Battery,
SUNTECH
Bluetooth board
Printer
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Vital Signs Monitor Service Manual System Principle
network, and print functions, with focus on the communication and signal processing functions
between the modules, and the realization of human-computer interaction. The module directly
connected with the main control board includes the button, knob, alarm indicator, 8 inch LCD
screen, touch screen (optional), Micro-SD card, and Wi-Fi (optional), while other modules
communicate with main control board through the parameter transferred board.
NIBP
This monitor uses the oscillometric method for measuring NIBP. It inflates the cuff around the
upper arm, until the cuff pressure blocks the brachial artery blood flow, and then gradually
deflates according to a certain algorithm. With the decrease of cuff pressure, the arterial blood
will bring pressure pulsation in the cuff. Through the pressure sensor connecting with cuff
inflating pipe, a voltage fluctuation signal will be generated with pulse beat.
SpO2& PR
Based on the pleth of finger pulse, etc., SpO2 is calibrated through certain algorithm and clinical
data. SpO2 sensor measures with two built-in luminous diodes and one photocell component. The
two luminous diodes are separately red light and infrared diode, which are light alternately with
certain time order. When hyperemia of the finger capillary occurs repeatedly with the heart pump,
luminous diode light passes through the blood and tissues, and projects onto the photocell.
Photocell can sense the light strength which changes with the pulse blood and whose form is the
changeable optical signals. The ratio of the DC and AC components of the two photoelectric
signals corresponds to the oxygen content in the blood, and the correct oxygen saturation value
can be obtained by a specific algorithm, at the same time, pulse rate can be calculated according
to SpO2 wave.
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Vital Signs Monitor Service Manual System Principle
6.2 Interface
3
6
7
4 8
5
9
Figure 6-2
No Interface Description
1 Portable handle/Accessory collecting
2 Battery compartment latch
3 Equipotential grounding terminal.
4 AC power input
5 Power cable safety latch.
6 OTG interface/nurse call port
7 USB interface
8 Network interface
9 Battery
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Vital Signs Monitor Service Manual Troubleshooting
Chapter 7 Troubleshooting
In transportation, storage and use of monitor, various factors such as unstable network voltage,
changing environmental temperature, falling-down or impact, component aging may all result in
monitor failures and therefore affect normal application of the device. In failure conditions,
professional personnel with the experience of repairing electronic medical devices should
perform component-level service for the failure classification listed in the table below.
Component-level service means based on analyzing, replacing or trial-operating the component,
we can pinpoint the failure on a certain component of the device, such as power board, main
control board, TFT assembly, measuring cable or parameter module, etc. Component
maintenance means component-level maintenance, which must be conducted by a service
engineer with abundant experience and with the assistance of special equipment and in specific
environment and conditions. When the monitored parameter has malfunction (such as no
parameters, no waveforms, etc), the service engineer should first check whether the operator's
operation method is appropriate, so as to avoid unnecessary maintenance.
After switching on, LCD ① Fuse damage (If it has fuse ① Replace fuse.
has no display; the power on). ② Replace power board.
indicator is off. ② Power board damage. ③ Anchor the short-circuited
③ Component short-circuits. component.
No display after power-on Main control board failure or Refer to Section 6.2 Display
or black screen during display failure. Failure.
operation, however,
power indicator lights.
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Vital Signs Monitor Service Manual Troubleshooting
Characters are displayed Data communication error Replace the main control
normally, however between main control board and board or parameter module
waveforms are displayed parameter module. based on the error prompt.
intermittently.
When powering on the Malfunction in the display Replace the main control
device, power supply is in driver circuit of the main board.
normal operation, however, control board.
there is no display or the
screen turns black during Wire malfunction for LCD Check the connection.
normal operation. backlight power supply. Reconnect the connecting
wire.
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Vital Signs Monitor Service Manual Troubleshooting
Touch screen has no Bad connection of touch screen Check the connection. Reconnect
reaction. wire. the connecting wire.
Touch screen damage. Replace the touch screen.
Turn the rotary knob, Bad connection of the wire Check the connection. Reconnect
but there’s no between the rotary knob and the connecting wire.
reaction. main control board.
Rotary knob switch damage. Replace the rotary knob.
Main control board failure. Replace the main control board.
Built-in scanner has Bad connection of the wire Check the connection. Reconnect
no emitting light or between the scanner and the connecting wire.
is unable to scan. parameter board.
The malfunction of the scanner Replace the scanner.
leads to the communication
failure with the main control
board.
The malfunction of the main Replace the main control board.
control board leads to the
communication failure with the
scanner.
Insert the USB flash USB flash disk damage. Try another USB flash disk.
disk, and there’s no
reaction. Parameter board failure. Replace the parameter board.
Hoarse sound or no Malfunction in the audio Replace the main control board.
sound from the subassembly of the main control
speaker. board.
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Vital Signs Monitor Service Manual Troubleshooting
Press Record but no No paper in the drawer. Load paper and close the drawer.
paper is out.
The drawer is open. Close the drawer.
Gear box/ gear failure. Replace the gear box or the gear.
Alarm is displayed The detector of recording paper Clean the detector of recording
onscreen as “out of is contaminated. paper.
paper”, but there is
still paper in the Detector of recording paper Replace the detector of recording
drawer. failure. paper.
The drawer is not fastened up. Fasten up the drawer.
Trace on the Inexact loading of the recording Load the recording paper exactly.
recording paper is paper.
blurred or tilts; or it
is blank on the paper. The two screw nuts on the print Adjust the screw nuts.
head are not adjusted to balance.
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Vital Signs Monitor Service Manual Troubleshooting
The fuses are burnt Short circuit of the power or Switch on the monitor for further
when the monitor is other parts. check.
switched on.
The fuses are still Power board failure. Replace the power board.
burnt after
disconnecting all
loads.
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Vital Signs Monitor Service Manual Troubleshooting
The alarm indicator Alarm indicator has failure. Replace the alarm indicator board.
stays off.
NIBP cuff can not be Airway is folded or has leakage. Adjust or repair the airway.
inflated.
Blood pressure can not Cuff becomes loose or patient is Keep the patient quiet; bind the
be measured moving. cuff correctly and safely.
occasionally.
Great error in NIBP ① Cuff size does not fit the ① Use the cuff of appropriate
measurement. patient. size.
② Parameter board failure. ② Replace the parameter board.
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Vital Signs Monitor Service Manual Troubleshooting
No SpO2 waveform Sensor or parameter board is Replace the sensor and confirm
damaged. the malfunction.
SpO2 value is inaccurate Coloring agent has been injected Remove the coloring agent before
into patient body. measurement.
No TEMP value (for ① Bad connection of the wire ① Check the connection.
T2A, F3000 and TH between the TEMP module Reconnect the connecting
module) (T2A, F3000 and TH wire. If the malfunction
module) and the monitor. continues, replace the
connecting wire.
② TEMP module (T2A, F3000
and TH module) is damaged. ② Replace the TEMP module
(T2A, F3000 and TH
③ The TEMP probe is
module).
damaged.
③ Replace the TEMP probe.
④ The main control board is
damaged. ④ Replace the main control
board.
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Vital Signs Monitor Service Manual Disassembling the Monitor
1 – A cross-head screwdriver
2 – A flat-head screwdriver
3 – A M3 nut driver
4 – A pair of pliers
Rear housing
Machine core assembly
Middle frame
Front housing
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Vital Signs Monitor Service Manual Disassembling the Monitor
2 Take out the rubber plug with knife, and unscrew the screws securing the rear housing to
unfold the rear housing with a cross-head screwdriver.
3 Unscrew the screws securing the front housing to unfold front housing. Pull out the wires
linking the main board and parameter board to separate the front housing and rear housing.
(When you start to separate the front and rear housing, use your body against the front
housing and then separate them with your hands.)
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Vital Signs Monitor Service Manual Disassembling the Monitor
4 To separate the middle frame and rear housing, unscrew the screws securing middle frame on
the bottom and inside the unit with cross head screw driver.
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Vital Signs Monitor Service Manual Disassembling the Monitor
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Vital Signs Monitor Service Manual Disassembling the Monitor
Touch screen or
protective screen Main control board
LCD
Front housing
Key board
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
8
○
7
○
1 ○
6
○
5
○
2
○
4
○
3
○
1 Screws ○
5 Touch screen linking wire
iM3 LOGO light board linking
○
2 Wi-Fi antenna ○
6
wire
○
3 iM3 rotary knob board ○
7 iM3 alarm indicator board
○
4 iM3 silicone keypad board ○
8 iM3 alarm indicator-shade
Separate the Unscrew the screws Disconnect Remove the LCD Remove the
front and back securing the LCD wires supporting bracket touch screen or
assembly supporting bracket assembly and LCD protective screen
and key board
Assemble the touch screen or protective screen in the reversed order. Connect the wires and fix
the main unit.
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
8
○
1
○
7
○
6
○
2
○
5
○
4
○
3
○
1 Screws ○
5 Wi-Fi antenna
LCD backlight linking wire
○
2 Bundling wire ○
6
interface
iM3 Wires linking main control
○
3
board and FCC rotary knob board ○
7 Touch screen linking wire
○
4 iM3 key board linking wire ○
8 Alarm indicator linking wire
Separate the front Unscrew the crews securing the Remove the LCD Replace
and back assembly LCD supporting bracket and supporting bracket the LCD
disconnect the linking wire assembly and LCD
Assemble the LCD in the reversed order. Connect the wires and fix the main unit.
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
1
○
8
○
2
○
7
○
3
○
4
○
5 ○
6
○
1 Screws ○
6 Lithium-manganese button battery
iM3 Wires linking main control
○
2
board and FCC rotary knob board ○
7 Micro SD card
iM3 power linking wire of interface
○
3
board ○
8 LCD backlight linking wire interface
iM3 Wires linking main control
○
4
board and FCC interface board
Touch screen linking wire
○
5 iM3 key board linking wire Alarm indicator linking wire
Separate the front and Disconnect the Remove the screws securing
back assembly related wires. the main control board.
Assemble the main control board in the reversed order. Connect the wires and fix the main unit.
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
2
○
1
○
1 Screws ○
2 Wi-Fi antenna
Separate the front and Remove the Wi-Fi Remove the screws securing
back assembly antenna. the Wi-Fi interface board.
Assemble the Wi-Fi interface board in the reversed order. Connect the wires and fix the main unit.
○
1 ○
2
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Vital Signs Monitor Service Manual Disassembling the Monitor
Separate the front and Disconnect the wires Untie the snap fastener
back assembly connecting alarm light securing alarm indicator
and LOGO light board. board
Assemble the alarm indicator board in the reversed order. Connect the wires and fix the main unit.
○
2
○
1
Assemble the knob in the reversed order. Connect the wires and fix the main unit.
○
1
○
2
○
3
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Vital Signs Monitor Service Manual Disassembling the Monitor
Assemble the power module in the reversed order. Connect the wires and fix the main unit.
○
1
○
2
○
3
Separate the front Remove module Unscrew the screws Replace SunTech
and back assembly wires and air securing SunTech module
tube module
Assemble SunTech module in the reversed order. Connect the wires and air tube, and then fix the
main unit.
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
1
○
2
○
3
○
4
○
1 Screws ○
3 Valve linking wire
○
2 Air tube ○
4 Pump linking wire
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Vital Signs Monitor Service Manual Disassembling the Monitor
Separate the front & Remove the wires Remove Remove Pump/Valve
back assembly and linking pump and air tube Assembly
middle frame valve
Assemble the pump/valve assembly in the reversed order. Connect the wires and fix the main
unit.
○
1
○
2
○
3
Assemble the battery interface board in the reversed order. Connect the wires and fix the main unit.
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
1
○
1 Screws
Assemble the network interface board in the reversed order and fix the main unit.
○
3
○
4
○
1
○
2
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
5
○
5
○
6
○
1 iM3 AC cable ○
4 Pump/valve linking wire
iM3 wire linking parameter
○
2
board and AC&DC module ○
5 Screws
○
3 Air tube ○
6 Snap fastener
Separate the front & Remove air Remove the screws Replace parameter
back assembly and tube and and remove the snap board
middle frame linking wire fastener outward
Assemble parameter board in the reversed order. Connect the wires, air tube and fix main unit.
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
1
○
2
○
1 Screws ○
2 iM3 air tap assembly
Assemble sensor board in the reversed order. Install air tap assembly and fix main unit.
○
1
○
1 Screws
Assemble Nellcor module in the reversed order. Install air tap assembly and fix main unit.
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Vital Signs Monitor Service Manual Disassembling the Monitor
Assemble QR code scanning module in the reversed order and fix main unit.
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Vital Signs Monitor Service Manual Disassembling the Monitor
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
4
○
1
○
2 ○
3
- 54 -
Vital Signs Monitor Service Manual Disassembling the Monitor
○
1
Assemble iM3 isolation board or T2A main control board in the reversed order, and fix the
module components.
- 55 -
Vital Signs Monitor Service Manual Disassembling the Monitor
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
1
○
2
○
3
Assemble Quick TEMP Module/M3 Covidien TEMP Module Communication Isolation Board in
the reversed order, and fix the module components.
○
1
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
2
○
1
○
1
Disassemble the Remove the screws and Remove screws and Replace
monitor to get the prize up rear cover wires module
plug-in components leftward with a screwdriver
Assemble the Isolation Board of M3 Infrared Ear TEMP in the reversed order, and fix the module
components.
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Vital Signs Monitor Service Manual Disassembling the Monitor
○
1 Screws
- 59 -
Vital Signs Monitor Service Manual Disassembling the Monitor
Remove the
water tray
outward
- 60 -
Vital Signs Monitor Service Manual Disassembling the Monitor
○
1 Screws
- 61 -
Vital Signs Monitor Service Manual Replaceable Parts
- 62 -
Vital Signs Monitor Service Manual Replaceable Parts
NOTE:
The part name may vary depending on context, but the part number is constant.
- 63 -