ES Silent Operator Manual-2
ES Silent Operator Manual-2
ES Silent Operator Manual-2
IMPORTANT – Please make certain that persons who are to use this
equipment thoroughly read and understand these instructions and any
additional instructions provided prior to operation.
Thank you for purchasing our product. This operator manual is for proper
handling, minor checking and maintenance of the generator. Before using
your generator: Please read these instructions completely and carefully in
order to make the best use of it as well as operate it safely. Due to constant
efforts to improve our products, certain procedures and specifications are
subject to change without notice, if you have any questions, please contact
Promate Service.
CONTENTS
1 Safety Precautions 3
2 Name of Parts 4
3 Before Starting 4
3-1 Checking and Selecting Engine Oil 4
3-2 Selection and Handling of Fuel 5
3-3 Connecting the Battery 5
4 Starting 6
4-1 Electric Starting 6
4-2 Electric Starting Using Decompression 6
5 Operating Your Generator Set 7
5-1 Operating Your Generator 7
5-2 Checks During Operation 7
5-3 Load 7
6 Stopping Your Generator Set 7
7 Periodic Checks and Maintenance 8
7-1 Periodic Checks and Maintenance 9
Maintenance Schedule Chart 9
7-2 Long Term Storage 9
8 Service Information 10
Generator Exploded View 11
Diesel Generator Spare Parts List 12
1. Safety Precautions
The electric power generated by the diesel engine of the generator can be used for many
kinds of electric appliances. When handling it, please keep to the following matters. Please
make sure you review each precaution carefully.
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2. Name of Parts
3. Before Starting
Before starting the engine. check the generator set on the place where it is flat by placing it horizontally.
ENGINE OIL
We recommend A.P.I engine service classification
of CC or CD. Always use the oil with the right
viscosity for the ambient temperature in which your
engine is being operated. Use the chart right side
for choosing your engine oil.
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• When checking the oil level, make sure • Refuel in a well-ventilated area with the
your engine is sitting level. If it is tilted, engine stopped.
you may add either too much or too • Do not smoke or allow flames or sparks
little oil. If you overfill, your engine will in the area where the engine is refueled
consume too much oil and the oil or where gasoline is stored.
temperature will become dangerously • Do not overfill the tank and make sure
high if you do not add enough oil, the filter cap is securely closed after 4
your engine could seize up. refueling.
• When checking the oil, simply dip the • Be careful not to spill fuel when
dipstick into the oil pan. Do not screw refueling if any fuel is spilled, make
in the dipstick. sure the area is dry before starting the
• Be sure to check the engine on a level engine.
surface with the engine stopped.
• Keep the oil screw plug in the bonnet
except adding oil. If the plug is not in
place, rain, dirt, and other
contaminants may enter the engine
and cause accelerated wear out
(abrasion) of internal parts. This can
cause serious problems.
• Only use the recommended diesel fuel Fuel Tank Capacity (L) 15
oil. Use of non-recommended fuel may
cause the engine damage.
• Fuel should have a cetane value of
more than 45 in order to prevent 3-3 Connecting the battery
(1) Unscrew / Remove the battery bracket
difficult starting, misfiring, and white
exhaust smoke.
• Diesel fuel oil substitutes are not
recommended; they may be harmful to
the fuel system components.
• Fuel should be free of water or dust
because these cause trouble in the fuel
injection pump and nozzle.
After purchasing fuel: Allow drum to
stand 3-4 days.
After 3-4 days: Put a suction pipe
(2) Remove the battery terminal cover
halfway into the drum. (Water and dust
accumulate in the lower position of the
drum.)
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(3) Connect the wires to the battery terminals. e. If the engine does not start after 10
seconds, wait a while (for about 15
b. Then, a. First, seconds) before attempting to start
connect connect
the RED the
again.
wire to BLACK
the “+” wire to
Battery the “-”
terminal Battery • If the starting motor is working for too
terminal
long, the battery will go flat and motor
seize up will occur. Always leave the
starting key turned on, at the "ON"
position, while the engine is running.
Respect the connection order (BLACK first, then
RED second) (2) Battery
Check the level of the fluid in the battery every
(4) Secure the battery bracket month. When the level has dropped to the
lower mark replenish with distilled water up to
the upper mark.
• If the battery fluid is short, the engine may
not start because too little electricity is
reaching the starter motor. Always keep
the fluid level between the upper and
lower limits.
• If too much battery fluid is supplied, the
fluid may spill and corrode the
surrounding parts.
4. Starting
4-1 Electric starting
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(2) Push down the decompression lever 5-3 Load
(C) (It will return automatically after To add load according to specified parameter.
the engine starts) A.C application
(1) Set AC breaker to "ON". Pilot lamp will
(C) illuminate, the speed of generator must
reach rated speed [lever at top).
(2) Insert the receptacle with the plugs of
electric instruments to be connected, keep
the switches of the connected electric
instruments to "OFF'.
(3) Install and secure the top cover
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7.1 Periodic Checks and Maintenance
Periodic checks and maintenance are very Shut off the engine before performing any
important for keeping the engine in good maintenance. If the engine must run, make
condition and durable. The mark (•) indicates sure the area is well ventilated. The exhaust
that special tools and skills are required, you contains poisonous carbon monoxide gas.
must contact your dealer.
Maintenance Schedule
Operation Hours
Item First month Every 3 months Every 6 months Every year or
Daily
or 20 Hrs. or 100 Hrs. or 300 Hrs. Every 1000 Hrs.
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Clean and replace oil filter ○ ● Replace
if necessary
Check oil leakage ○
Service more frequently when
Replace air cleaner element
used in dusty areas ○
Drain the fuel tank Monthly
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7-1.1 Changing engine oil
Remove the oil filler cap, remove the drain
plug and drain the used oil while the engine Never run the engine without the
is still warm. The plug is located on the element or with a defective element.
bottom of the cylinder block. Tighten the
drain plug and refill with the recommended 8
oil.
Element
Drain plug
7-1.4 Cleaning and replacing the
fuel filter
The fuel filter also must be cleaned
regularly to insure maximum engine
output.
Place a collection tray below the oil drip nozzle
Clean Every 3 months or 100 hours
7-1.2 Cleaning the oil filter Replace Every 6 months or 300 hours
Loosen the fixing bolt and then pull out the
oil filter
7-1.5 Checking the injection
nozzle injection pump etc.
Change This requires special tools and skills, so
contact your dealer.
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8. SERVICE INFORMATION
HOW TO ORDER REPLACEMENT
PARTS
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Model: Promate 7000D ES Silent
NOTE: The structure presented in this parts catalog may be different somewhat from that of our updated products in future.
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Model: Promate 7000D ES Silent
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