MODEL RD200 (’78)

(TYPE 2R7)

FOR EUROPE
 FOREWORD
This Parts List relates to the parts in use for the YAMAHA RD200 (’78). When ordering
replacement parts for the RD200 (’78), refer to this Parts List and write/quote both part
numbers and part names correctly.
1 Structure of Part No.
Yamaha parts are divided largely into two categories: general parts and standard parts,
each Part Number has the following structure:
GENERAL PARTS:

STANDARD PARTS:

NOTE: Every standard part number begins with 9.

2 How to Use this Parts List
(1) Except for steel balls (whose size is indicated in inches), the size of all parts is
indicated in millimetres in the following manner:
• Hose (rubber or vinyl)....inside diameter – length
• O-Ring ...........................section area – inside diameter
• Washer, shim, collar......inside diameter – outside diameter – thickness (length)
(2) Parts, which are to be supplied in the form of assemblies, are listed with an
indentation of one letters space and a dot (.) is put against the name of each part. If
any two different assemblies (e.g. right and left side components) consist of almost
the same type of components, these two assemblies are listed in two lines, and then
the names of the component parts are listed in the subsequent lines with an
indentation as mentioned earlier. The quantity of parts is given in the following
manner; that is, in the case of parts being the same in type between the right and left,
a total quantity of parts is given. On the other hand, if the right and left side parts are
different in type, the quantity of part(s) on each side is given.

i
 EXAMPLE
Description Q’ty
CARBURETOR ASS’Y, left ........................................................ 1
CARBURETOR ASS’Y, right ...................................................... 1
. JET, pilot................................................................................... 2
. NOZZLE, main.......................................................................... 2
“
“
“
. LEVER, starter, left................................................................... 1
. LEVER, starter, right................................................................. 1
(3) Key to Symbols:
U.R.......................Use size (thickness) and/or number as required
U.N.......................Use as many as you need
T...........................Number of teeth in a gear
V ..........................Voltage for light bulbs
S ..........................“S” type oil seal or “S” type circlip
SD........................“SD” type oil seal
SO........................“SO” type oil seal
SW .......................“SW” type oil seal
E ..........................“E” type circlip
R ..........................“R” type circlip
F/No .....................Frame No. (Applicable machine No.)
(4) Parts are common for all European countries unless indicated otherwise in the
Remarks column or Fig title.
(5) The parts marked with * in the Part No. column of this list are not supplied by
Yamaha, those have to be found locally.
(6) Please be advised that we supply you with Head Lamp Unit Ass’y, Tail Lamp Unit
Ass’y and Flasher Lamp Ass’y without bulbs.
(7) The Right and Left in relation to parts are determined on the basis of the rider facing
towards the front.
(8) This parts list is based on the model on the production line on Nov. 30, 1977.
Accordingly, if any modifications which have been made to parts will be announced in
the Yamaha Parts News. It is advisable that according to the Yamaha Parts News.
You will make the necessary corrections to the Parts List on hand to keep it up-to-
dated.

ii
 CONTENTS
FOREWORD .............................................................................................................................. i
ENGINE ..................................................................................................................................... 1
Fig. 1 Crankcase – Cylinder ......................................................................................... 2
Fig. 2 Crankcase Cover ................................................................................................ 4
Fig. 3 Crank – Piston .................................................................................................... 6
Fig. 4 Clutch.................................................................................................................. 8
Fig. 5 Transmission .................................................................................................... 10
Fig. 6 Shifter 1 ............................................................................................................ 12
Fig. 7 Shifter 2 ............................................................................................................ 14
Fig. 8 Kick Starter ....................................................................................................... 16
Fig. 9 Tachometer Gear.............................................................................................. 18
Fig. 10 Intake ................................................................................................................ 20
Fig. 11 Carburetor......................................................................................................... 22
Fig. 12 Exhaust............................................................................................................. 24
Fig. 13 Oil Pump ........................................................................................................... 26
Fig. 14 Starter – Generator........................................................................................... 28
CHASSIS................................................................................................................................. 31
Fig. 15 Frame................................................................................................................ 32
Fig. 16 Side Cover – Box.............................................................................................. 34
Fig. 17 Rear Arm – Rear Cushion – Chain Case ......................................................... 36
Fig. 18 Stand – Footrest – Brake Pedal ....................................................................... 38
Fig. 19 Front Fender – Rear Fender............................................................................. 40
Fig. 20 Front Fork ......................................................................................................... 42
Fig. 21 Steering ............................................................................................................ 44
Fig. 22 Handle – Wire ................................................................................................... 46
Fig. 23 Master Cylinder – Brake Hose.......................................................................... 48
Fig. 24 Fuel Tank.......................................................................................................... 50
Fig. 25 Oil Tank............................................................................................................. 52
Fig. 26 Seat................................................................................................................... 54
Fig. 27 Front Wheel (Casting Wheel Type) .................................................................. 56
Fig. 28 Front Wheel (Spoke Wheel Type – England Only) .......................................... 58
Fig. 29 Disk Brake – Caliper ......................................................................................... 60
Fig. 30 Rear Wheel (Casting Wheel Type)................................................................... 62
Fig. 31 Rear Wheel (Spoke Wheel Type – England Only) ........................................... 64
LIGHTS - ELECTRICAL.......................................................................................................... 67
Fig. 32 Head Lamp 1 .................................................................................................... 68
Fig. 33 Head Lamp 2 .................................................................................................... 70
Fig. 34 Speedometer – Tachometer............................................................................. 72
Fig. 35 Tail Lamp 1 ....................................................................................................... 74
Fig. 36 Tail Lamp 2 ....................................................................................................... 76
Fig. 37 Flasher Lamp 1................................................................................................. 78
Fig. 38 Flasher Lamp 2................................................................................................. 80
Fig. 39 Electrical ........................................................................................................... 82
REPAIR KIT (Fig. 40).............................................................................................................. 85
NUMERICAL INDEX ............................................................................................................... 89
General Part Prefixes ....................................................................................................... 100
MODEL DATA....................................................................................................................... 101

iii
ENGINE

1
2
Ref No. Part No. Description Q’ty Remarks

1-1....... 1E8-15111-00........ CASE, crank left ........................................ 1

1-2....... 1E8-15121-00........ CASE, crank right ...................................... 1
1-3....... 91810-05016 ......... PIN, dowel (8.4-12-16) .............................. 2
1-4....... 92501-06065 ......... SCREW, panhead ..................................... 7
1-5....... 92501-06090 ......... SCREW, panhead ..................................... 5
1-6....... 93603-14026 ......... PIN, dowel (3-17.8).................................... 1
1-7....... 90340-12005 ......... PLUG, straight (132-15351-00) ................. 1
1-8....... 90430-12038 ......... GASKET (132-15353-00) .......................... 1
1-9....... 90116-07227 ......... BOLT, stud ................................................ 8
1-10..... 1E8-11351-01........ GASKET, cylinder...................................... 2
1-11..... 2R7-11311-00 ....... CYLINDER, left.......................................... 1
1-12..... 2R7-11321-00 ....... CYLINDER, right ....................................... 1
1-13..... 1E8-11181-00........ GASKET, cylinder head ............................ 2
1-14..... 2R7-11111-00 ....... HEAD, cylinder .......................................... 2
1-15..... 90179-07203 ......... NUT, cap ................................................... 8
1-16..... 92901-10200 ......... WASHER, plain ......................................... 8
1-17..... 397-15118-00 ........ HOLDER.................................................... 1
1-18..... 92501-06012 ......... SCREW, panhead ..................................... 2
1-19..... 389-15128-00 ........ HOLDER.................................................... 1
1-20..... 498-15371-00 ........ BREATHER ............................................... 1
1-21..... 90446-07112 ......... HOSE (7-110)............................................ 1
1-22..... 241-15357-01 ........ GROMMET................................................ 1
1-23..... 90465-08046 ......... CLAMP (337-812328-00) .......................... 1
1-24..... 94701-00045 ......... PLUG, spark (B-8ES) ................................ 2
1-25..... 521-11161-01 ........ ABSORBER 1............................................ 16
1-26..... 1E7-11162............. ABSORBER 2............................................ 4

3
4
Ref No. Part No. Description Q’ty Remarks

2-1....... 1E8-15410-00........ CRANKCASE COVER ASS'Y,left ............. 1

2-2....... 307-18188-01 ........ . SHAFT..................................................... 1
2-3....... 93440-11029 ......... . CIRCLIP 9214-15617-00)........................ 1
2-4....... 241-16341-01 ........ . SCREW, push ......................................... 1
2-5....... 93104-11028 ......... . OIL SEAL (SO-10.5-15-3) ....................... 1
2-6....... 241-16342-00 ........ . LEVER, push ........................................... 1
2-7....... 90506-10019 ......... . SPRING (132-16345-00)......................... 1
2-8....... 132-16346-00 ........ . HOOK, spring .......................................... 1
2-9....... 91830-21014 ......... PIN, dowel (6.4-10-14) .............................. 2
2-10..... 92506-06030 ......... SCREW, panhead ..................................... 3
2-11..... 92506-06040 ......... SCREW, panhead ..................................... 1
2-12..... 1e7-15417-00 ........ COVER, cap .............................................. 1
2-13..... 98506-05012 ......... SCREW, panhead ..................................... 2
2-14..... 1E8-15415-00........ COVER, generator .................................... 1
2-15..... 360-15435-00 ........ EMBLEM ................................................... 1
2-16..... 92506-06030 ......... SCREW, panhead ..................................... 3
2-17..... 1E8-15421-00........ COVER, crankcase right ........................... 1
2-18..... 1E8-15461-01........ GASKET, crankcase cover right................ 1
2-19..... 91830-21014 ......... PIN, dowel (6.4-10-14) .............................. 2
2-20..... 92506-06030 ......... SCREW, panhead ..................................... 7
2-21..... 92501-06035 ......... SCREW, panhead ..................................... 1
2-22..... 1E7-15416-00........ COVER, oil pump ...................................... 1
2-23..... 360-15435-00 ........ EMBLEM ................................................... 1
2-24..... 92506-06040 ......... SCREW, panhead ..................................... 3
2-25..... 520-15362-01 ........ PLUG, oil level........................................... 1
2-26..... 93210-19123 ......... O-RING (2.4-19.0) ..................................... 1

5
6
Ref No. Part No. Description Q’ty Remarks

3-1....... 1E8-11400-00........ CRANK ASS'Y........................................... 1

3-2....... 1E8-11412-01........ . CRANK 1, left .......................................... 1
3-3....... 174-11422-02 ........ . CRANK 1, right ........................................ 1
3-4....... 174-11432-02 ........ . CRANK 2, left .......................................... 1
3-5....... 397-11442-01 ........ . CRANK 2, right ........................................ 1
3-6....... 397-11651-00 ........ . ROD, connecting ..................................... 2
3-7....... 93310-42012 ......... . BEARING, con-rod big end ..................... 2
3-8....... 174-11681-00 ........ . PIN, crank................................................ 2
3-9....... 90209-20159 ......... . WASHER................................................. 4
3-10..... 132-11561-00-03... . WASHER, crank inside (25. 5-35-0.3)..... 2 U.R.
..... 132-11561-00-05... . WASHER, crank inside (25. 5-35-0.5)..... 2 U.R.
3-11..... 93306-20526 ......... . BEARING (6205C3) ................................ 2
3-12..... 93450-52010 ......... . CIRCLIP (52dia) ...................................... 1
3-13..... 174-11511-01 ........ . COVER, crankcase right ......................... 1
3-14..... 93604-18058 ......... . PIN, dowel (4-17.8).................................. 2
3-15..... 1E8-11512-00........ . SEAL, crank cover................................... 2
3-16..... 1E8-11541-00........ . METAL, filler ............................................ 1
3-17..... 93210-46044 ......... . O-RING (3-46.2) ...................................... 1
3-18..... 174-11515-00 ........ . SEAL, labyrinth........................................ 1
3-19..... 132-11561-00-03... SHIM, crank outside (25.5-35-0.3) ............ 1 U.R.
..... 132-11561-00-05... SHIM, crank outside (25.5-35-0.5) ............ 1 U.R.
3-20..... 93306-30509 ......... BEARING (6305C3) .................................. 1
3-21..... 93306-20526 ......... BEARING (6205C3) .................................. 1
3-22..... 93102-20117 ......... OIL SEAL (SD-20-40-8) ............................ 1
3-23..... 93103-32031 ......... OIL SEAL (SW-32-48-8)............................ 1
3-24..... 93210-18023 ......... O-RING (1.2-17.6) ..................................... 1
3-25..... 90387-20499 ......... COLLAR .................................................... 1
3-26..... 397-16111-00 ........ GEAR, primary drive (16T)........................ 1
3-27..... 90208-12015 ......... WASHER (164-16119-00)......................... 1
3-28..... 90179-12244 ......... NUT, hexagon ........................................... 1
3-29..... 1E8-11631-00-96 .. PISTON (51.96mm STD) .......................... 2 U.R.
..... 1E8-11631-00-97 .. PISTON (51.97mm STD) .......................... 2 U.R.
..... 1E8-11635-00........ PISTON (52.25mm 1st O.S.)..................... 2 Alternate parts
..... 1E8-11636-00........ PISTON (52.50mm 2nd O.S.) ................... 2 Alternate parts
..... 1E8-11637-00........ PISTON (52.75mm 3rd O.S.) .................... 2 Alternate parts
..... 1E8-11638-00........ PISTON (53.00mm 4th O.S.) .................... 2 Alternate parts
3-30..... 131-11633-00 ........ PIN, piston ................................................. 2
3-31..... 93450-15023 ......... CIRCLIP, (131-11634-00) ......................... 4
3-32..... 558-11601-00 ........ PISTON RING SET (STD) ........................ 2s
..... 558-11601-10 ........ PISTON RING SET (1st O.S.)................... 2s Alternate parts
..... 558-11601-20 ........ PISTON RING SET (2nd O.S.) ................. 2s Alternate parts
..... 558-11601-30 ........ PISTON RING SET (3rd O.S.) .................. 2s Alternate parts
..... 558-11601-40 ........ PISTON RING SET (4th O.S.) .................. 2s Alternate parts
3-33..... 93310-21403 ......... BEARING, con-rod small end.................... 2
3-34..... 90280-03017 ......... KEY, woodruff (146-11545-00).................. 1
3-35..... 90282-05005 ......... KEY, straight (353-11546-00).................... 1

7
8
Ref No. Part No. Description Q’ty Remarks

4-1....... 2R7-16301-00 ....... CLUTCH ASS'Y......................................... 1

4-2....... 2R7-16150-00 ....... . PRIMARY DRIVEN GEAR COMP (53T). 1
4-3....... 174-16154-00 ........ . PLATE, thrust (20-38-2.0) ....................... 1
4-4....... 1E8-16371-00........ . BOSS, Clutch .......................................... 1
4-5....... 336-16324-00 ........ . PLATE, clutch.......................................... 4
4-6....... 137-16367-00 ........ . RING, cushion ......................................... 5
4-7....... 132-16321-00 ........ . PLATE, friction......................................... 5
4-8....... 1E7-16351-00........ . PLATE, pressure ..................................... 1
4-9....... 90501-20122 ......... . SPRING (137-16333-00)......................... 5
4-10..... 90119-05001 ......... . BOLT, hexagon ....................................... 5
4-11..... 90215-16020 ......... WASHER (102-17464-00)......................... 1
4-12..... 90179-16018 ......... NUT (102-17463-00) ................................. 1
4-13..... 174-16356-00 ........ ROD, push 1.............................................. 1
4-14..... 90387-20439 ......... COLLAR (443-16176-01) .......................... 1
4-15..... 90201-20611 ......... WASHER, plate ......................................... 1
4-16..... 93505-16006 ......... BALL (5/16 inch)........................................ 1
4-17..... 237-16357-01 ........ ROD, push 2.............................................. 1
4-18..... 95301-06700 ......... NUT, hexagon ........................................... 1
4-19..... 90113-06013 ......... BOLT, set (241-16343-00) ........................ 1

9
10
Ref No. Part No. Description Q’ty Remarks

5-1....... 1E8-17410-00........ MAIN AXLE COMP.................................... 1

5-2....... 397-17411-00 ........ . AXLE, MAIN (12T)................................... 1
5-3....... 1E8-17151-00........ . GEAR, 5th pinion (24T) ........................... 1
5-4....... 90201-20266 ......... . WASHER (132-17216-00)....................... 1
5-5....... 93440-20043 ......... . CIRCLIP (132-17414-00) ........................ 1
5-6....... 1E8-17141-00........ . GEAR, 4th pinion (22T) ........................... 1
5-7....... 1E8-17131-00........ . GEAR, 3rd pinion (20T)........................... 1
5-8....... 397-17121-00 ........ . GEAR, 2nd pinion (16T) .......................... 1
5-9....... 164-17427-00-04... SHIM, drive axle 915.2-30-0.4) ................. 2 U.R.
..... 164-17427-00-06... SHIM, drive axle 915.2-30-0.6) ................. 2 U.R.
..... 164-17427-00-08... SHIM, drive axle 915.2-30-0.8) ................. 2 U.R.
..... 164-17427-00-10... SHIM, drive axle 915.2-30-1.0) ................. 2 U.R.
..... 164-17427-00-12... SHIM, drive axle 915.2-30-1.2) ................. 2 U.R.
5-10..... 93315-31502 ......... BEARING .................................................. 2
5-11..... 237-15389-00 ........ SEAL, push rod ......................................... 1
5-12..... 93306-30408 ......... BEARING (6304Z)..................................... 1
5-13..... 1E8-17471-01........ PLATE, bearing cover ............................... 1
5-14..... 98501-05010 ......... SCREW, panhead ..................................... 3
5-15..... 397-17421-00 ........ AXLE, drive gear ....................................... 1
5-16..... 1E8-17221-00........ GEAR, 2nd wheel (29T) ............................ 1
5-17..... 1E8-17231-00........ GEAR, 3rd wheel (25T) ............................. 1
5-18..... 1E8-17241-01........ GEAR, 4th wheel (23T) ............................. 1
5-19..... 93440-20043 ......... CIRCLIP (132-17414-00) .......................... 1
5-20..... 90201-20266 ......... WASHER (132-17216-00)......................... 1
5-21..... 1E8-17251-00........ GEAR, 5th wheel (21T) ............................. 1
5-22..... 1E8-17211-00........ GEAR, 1ST wheel 341T)........................... 1
5-23..... 1E8-15651-00........ GEAR, kick idle (26T) ................................ 1
5-24..... 132-15653-00-10... WASHER, thrust (13.3-22-1.0).................. 1 U.R.
..... 132-15653-00-12... WASHER, thrust (13.3-22-1.2).................. 1 U.R.
..... 132-15653-00-14... WASHER, thrust (13.3-22-1.4).................. 1 U.R.
5-25..... 93410-13004 ......... CIRCLIP (S-13) ......................................... 1
5-26..... 93306-30401 ......... BEARING (6304) ....................................... 1
5-27..... 93102-28021 ......... OIL SEAL (SD-28-44-7) ............................ 1
5-28..... 90387-20346 ......... COLLAR (102-17462-00) .......................... 1
5-29..... 174-17461-40 ........ SPROCKET, drive (14T) ........................... 1 U.R.
..... 174-17461-50 ........ SPROCKET, drive (15T) ........................... 1 U.R. std
..... 174-17461-60 ........ SPROCKET, drive (16T) ........................... 1 U.R. std Belgium
..... 174-17461-70 ........ SPROCKET, drive (17T) ........................... 1 U.R.
5-30..... 90179-16018 ......... NUT (102-17463-00) ................................. 1
5-31..... 90215-16020 ......... WASHER, lock (102-17464-00) ................ 1
5-32..... 90209-16133 ......... WASHER................................................... 2

11
12
Ref No. Part No. Description Q’ty Remarks

6-1....... 174-18500-03 ......SHIFTER ASS'Y......................................... 1 ...

6-2....... 174-18541-03 ........ . CAM, shift ................................................ 1
6-3....... 174-18511-00 ........ . FORK, shift 1 ........................................... 1
6-4....... 90250-10020 ......... . PIN (164-18552-01)................................. 3
6-5....... 164-18551-00 ........ . ROLLER, cam follower ............................ 3
6-6....... 91401-25020 ......... . PIN, cotter................................................ 3
6-7....... 174-18512-00 ........ . FORK, shift 2 ........................................... 1
6-8....... 174-18513-00 ........ . FORK, shift 3 ........................................... 1
6-9....... 93604-22050 ......... . PIN, dowel (4-21-8) ................................. 4
6-10..... 90249-04039 ......... . PIN (174-18544-00)................................. 1
6-11..... 93430-03014 ......... . CIRCLIP, (E-2.5) ..................................... 1
6-12..... 164-18561-00 ........ . PLATE, side............................................. 1
6-13..... 98501-05012 ......... , SCREW, panhead ................................... 1
6-14..... 92901-05100 ......... . WASHER, spring ..................................... 1
6-15..... 132-18140-01 ........ STOPPER LEVER ASS'Y ......................... 1
6-16..... 90109-06001 ......... BOLT (132-18177-00) ............................... 1
6-17..... 90506-09112 ......... SPRING, tension ....................................... 1
6-18..... 90201-12166 ......... WASHER (164-18572-00)......................... 1
6-19..... 164-18571-01 ........ HOLDER, shift cam ................................... 1
6-20..... 164-18589-00 ........ PLUG, blind ............................................... 1
6-21..... 164-18579-00 ........ GASKET .................................................... 1
6-22..... 93505-16006 ......... BALL (5/16 inch)........................................ 1
6-23..... 90501-12083 ......... SPRING (174-18558-00)........................... 1
6-24..... 137-15353-00 ........ GASKET (14.5-21-1.5) .............................. 1
6-25..... 90109-14385 ......... BOLT ......................................................... 1
6-26..... 92501-06010 ......... SCREW, panhead ..................................... 3
6-27..... 90462-05004 ......... CLAMP (278-15485-00) ............................ 1

13
14
Ref No. Part No. Description Q’ty Remarks

7-1....... 174-18101-02 ........ CHANGE SHAFT ASS'Y ........................... 1

7-2....... 90506-09009 ......... . SPRING (132-18123-00)......................... 1
7-3....... 90508-32207 ......... SPRING (132-18124-00)........................... 1
7-4....... 90149-08094 ......... SCREW, adjusting..................................... 1
7-5....... 95301-08600 ......... NUT, hexagon ........................................... 1
7-6....... 93101-12004 ......... OIL SEAL (S-12-22-5) ............................... 1 93102-12321
7-7....... 90201-12575 ......... WASHER (132-18137-00)......................... 1
7-8....... 93430-10016 ......... CIRCLIP (E-10) ......................................... 1 99006-10600
7-9....... 2R7-18111-00-93 .. PEDAL, change ......................................... 1
7-10..... 132-18113-01 ........ COVER, change pedal .............................. 1
7-11..... 90201-12174 ......... WASHER (183-22142-10)......................... 1
7-12..... 93430-10016 ......... CIRCLIP (E-10) ......................................... 1 99006-10600
7-13..... 91401-16012 ......... PIN, cotter.................................................. 2
7-14..... 90240-08053 ......... PIN, with hole ............................................ 2
7-15..... 1E7-18115-00........ ROD, change............................................. 1
7-16..... 90201-08085 ......... WASHER (141-18139-00)......................... 2
7-17..... 301-18112-00-93... ARM, change............................................. 1
7-18..... 97321-06030 ......... BOLT, hexagon ......................................... 1

15
16
Ref No. Part No. Description Q’ty Remarks

8-1....... 2F3-15611-00-93... CRANK, kick.............................................. 1

8-2....... 337-15621-01-09... . BOSS, kick crank..................................... 1
8-3....... 156-15618-01 ........ COVER, kick lever..................................... 1
8-4....... 90501-12081 ......... SPRING (278-15622-00)........................... 1
8-5....... 90201-15340 ......... WASHER, plate (278-15613-00) ............... 1
8-6....... 93430-10016 ......... CIRCLIP (E-10) ......................................... 1 99006-10600
8-7....... 97311-06025 ......... BOLT, hexagon ......................................... 1
8-8....... 93501-32009 ......... BALL (7/32 inch)........................................ 1
8-9....... 337-15660-00 ........ KICK AXLE ASS'Y..................................... 1
8-10..... 251-15687-00 ........ CLIP, kick .................................................. 1
8-11..... 1E8-15641-00........ GEAR, kick (27T)....................................... 1
8-12..... 117-15644-00 ........ SHIM (25.1-32-1.0).................................... 1
8-13..... 93410-25017 ......... CIRCLIP (S-25) ......................................... 1
8-14..... 132-15664-01 ........ GUIDE, kick spring .................................... 1
8-15..... 90508-26136 ......... SPRING (304-15665-00)........................... 1
8-16..... 132-15676-01 ........ COVER, kick spring................................... 1
8-17..... 93410-15005 ......... CIRCLIP (S-15) ......................................... 1
8-18..... 93109-15001 ......... OIL SEAL (SDO-15-26-6).......................... 1

17
18
Ref No. Part No. Description Q’ty Remarks

9-1....... 237-17861-00 ........ AXLE, drive gear ....................................... 1

9-2....... 1E8-17831-00........ GEAR, drive............................................... 1
9-3....... 248-17837-00 ........ SHIM (10.2-16-1.0).................................... 2
9-4....... 443-17841-00 ........ GEAR, driven............................................. 1
9-5....... 93210-17239 ......... O-RING (2.0-16.5) ..................................... 1
9-6....... 438-17811-01 ........ HOUSING.................................................. 1
9-7....... 93104-07036 ......... OIL SEAL (SO-7-13-4) .............................. 1
9-8....... 438-17812-00 ........ STOPPER ................................................. 1
9-9....... 92501-06010 ......... SCREW, panhead ..................................... 1
9-10..... 90381-08002 ......... BUSHING, solid (214-17843-00)............... 1

19
20
Ref No. Part No. Description Q’ty Remarks

10-1..... 1E7-14411-00........ CASE, air filter 1 ........................................ 1

10-2..... 1E7-14421-00........ CASE, air filter 2 ........................................ 1
10-3..... 1E7-14450-00........ ELEMENT ASS'Y ...................................... 1
10-4..... 1E7-14422-00........ CAP, case.................................................. 1
10-5..... 1E7-14428-00........ BOLT ......................................................... 1
10-6..... 1E7-14446-00........ BOLT ......................................................... 2
10-7..... 90480-10190 ......... GROMMET................................................ 3
10-8..... 90201-06055 ......... WASHER, plate ......................................... 3
10-9..... 92501-06018 ......... SCREW, panhead ..................................... 3
10-10... 1E7-14416-00........ GASKET, Air filter...................................... 1
10-11... 1E7-14431-00........ BOX, silencer............................................. 1
10-12... 97301-06018 ......... BOLT, hexagon ......................................... 2
10-13... 97301-06014 ......... BOLT, hexagon ......................................... 1
10-14... 92901-06100 ......... WASHER, spring ....................................... 3
10-15... 92901-06600 ......... WASHER, plate ......................................... 3
10-16... 90480-14102 ......... GROMMET (214-21717-00)...................... 4
10-17... 90387-07390 ......... COLLAR (214-21633-00) .......................... 4
10-18... 90201-06067 ......... WASHER, plate ......................................... 4
10-19... 92901-06100 ......... WASHER, spring ....................................... 4
10-20... 97301-06025 ......... BOLT, hexagon ......................................... 4
10-21... 1E7-14453-00........ JOINT, air filter .......................................... 2
10-22... 90460-51059 ......... CLAMP, hose ............................................ 2
10-23... 90460-43053 ......... CLAMP, hose ............................................ 2
10-24... 90460-37026 ......... CLAMP, hose ............................................ 2 90460-37130
10-25... 314-13610-01 ........ REED VALVE ASS'Y................................. 2
10-26... 314-13613-00 ........ . REED VALVE .......................................... 4
10-27... 324-13616-01 ........ . STOPPER, reed valve............................. 4
10-28... 97602-03108 ......... . SCREW, panhead ................................... 8
10-29... 314-13621-02 ........ PACKING, valve seat ................................ 2
10-30... 1E7-13565-01........ JOINT, carburetor...................................... 2
10-31... 92506-06025 ......... SCREW, panhead ..................................... 8

21
22
Ref No. Part No. Description Q’ty Remarks

11-1..... 1E8-14301-90........ CARBURETOR ASS'Y, left ....................... 1

11-2..... 1E8-14302-90........ CARBURETOR ASS'Y, right ..................... 1
11-3..... 367-14342-22 ........ . JET, pilot (# 44) ....................................... 2
11-4..... 396-14341-00 ........ . NOZZLE, main (N-80) ............................. 2
11-5..... 396-14343-39 ........ . JET, main (# 78) ...................................... 2 U.R.
..... 396-14343-40 ........ . JET, main (# 80) ...................................... 2 U.R. Std
..... 396-14343-41 ........ . JET, main (# 84) ...................................... 2 U.R.
11-6..... 654-14390-20 ........ . VALVE SEAT ASS'Y ............................... 2
11-7..... 367-14195-00 ........ . WASHER, valve seat............................... 2
11-8..... 367-14385-00 ........ . FLOAT ..................................................... 2
11-9..... 626-14386-00 ........ . PIN, float.................................................. 2
11-10... 1E7-14384-00........ . GASKET, float chamber .......................... 2
11-11... 1E7-14181-35........ . BODY, float chamber, left........................ 1
..... 1E7-14183-00........ . BODY, float chamber, right ..................... 1
11-12... 98501-04014 ......... . SCREW, panhead ................................... 8
11-13... 92901-04100 ......... . WASHER, spring ..................................... 8
11-14... 1E7-14191-00........ . SCREW, drain ......................................... 2
11-15... 1E8-14126-00........ . GASKET .................................................. 2
11-16... 1E7-14211-00........ . SCREW, pilot adjusting ........................... 2
11-17... 1E7-14147-00........ . O-RING, pilot adjusting ........................... 2
11-18... 288-14334-00 ........ . SPRING, pilot adjusting........................... 2
11-19... 1E7-14175-00........ . STARTER LEVER ASS'Y........................ 1
11-20... 619-24535-00 ........ . SCREW ................................................... 1
11-21... 1E7-14174-00........ . CAP, plunger ........................................... 1
11-22... 1J2-14398-00 ........ . GASKET .................................................. 1
11-23... 647-14335-00 ........ . SPRING, plunger..................................... 1
11-24... 1E7-14371-00........ . PLUNGER STARTER ASS'Y .................. 1
11-25... 1E7-14323-00........ . SCREW, air adjusting.............................. 2
11-26... 1E7-14147-00........ . O-RING, air adjusting .............................. 2
11-27... 288-14334-00 ........ . SPRING, air adjusting ............................. 2
11-28... 1E8-14312-25........ . VALVE, throttle left .................................. 1
..... 1E8-14313-25........ . VALVE, throttle right ................................ 1
11-29... 1E8-14336-00........ . NEEDLE (4F51-2/5) ................................ 2
11-30... 389-14137-00 ........ . CLIP, needle............................................ 2
11-31... 396-14316-02 ........ . SEAT, spring ........................................... 2
11-32... 396-14331-00 ........ . SPRING, throttle valve ............................ 2
11-33... 1E7-14126-00........ . O-RING.................................................... 2
11-34... 1E7-14168-00........ . CAP, mixing chamber.............................. 2
11-35... 288-14161-00 ........ . NUT, wire adjusting ................................. 2
11-36... 396-14124-00 ........ . SCREW, wire adjusting ........................... 2
11-37... 434-14146-00 ........ . STAY ....................................................... 2
11-38... 1E7-14346-00........ . STAY ....................................................... 1
11-39... 389-14349-00 ........ . PIPE (5-47).............................................. 1
11-40... 1E7-14348-00........ . PIPE (3-220)............................................ 2
11-41... 1E7-14349-00........ . PIPE (3-160)............................................ 2
11-42... 1A0-14169-00........ CAP ........................................................... 2

23
24
Ref No. Part No. Description Q’ty Remarks

12-1..... 1E8-14710-00........ MUFFLER ASS'Y, left ............................... 1

12-2..... 1E8-14720-00........ MUFFLER ASS'Y, right ............................. 1
12-3..... 1E8-14753-00........ . SILENCER............................................... 2
12-4..... 98501-05010 ......... . SCREW, panhead ................................... 2
12-5..... 92901-05100 ......... . WASHER, spring ..................................... 2
12-6..... 397-14771-00-33... . STAY, muffler left .................................... 1
12-7..... 397-14781-00-33... . STAY, muffler right .................................. 1
12-8..... 95301-08600 ......... . NUT, hexagon ......................................... 4
12-9..... 92901-08100 ......... . WASHER, spring ..................................... 4
12-10... 1E8-14611-00........ PIPE, exhaust left ...................................... 1 Except Germany
..... 1E8-14611-10........ PIPE, exhaust left ...................................... 1 Germany
12-11... 1E8-14621-00........ PIPE, exhaust right.................................... 1 Except Germany
..... 1E8-14621-10........ PIPE, exhaust right.................................... 1 Germany
12-12... 307-14612-00 ........ NUT, ring ................................................... 2
12-13... 132-14613-00 ........ GASKET, exhaust ..................................... 2
12-14... 90116-08166 ......... BOLT, stud ................................................ 4
12-15... 92901-08100 ......... WASHER, spring ....................................... 4
12-16... 95301-08600 ......... NUT, hexagon ........................................... 4
12-17... 132-14713-00 ........ NUT, muffler joint....................................... 2
12-18... 132-14714-01 ........ GASKET, muffler joint ............................... 2
12-19... 337-14779-00 ........ COLLAR, distance (15-30-6.5).................. 1
12-20... 1M3-27114-00-00 . STOPPER, main stand.............................. 1
12-21... 92901-08100 ......... WASHER, spring ....................................... 2
12-22... 95301-08600 ......... NUT, hexagon ........................................... 2

25
26
Ref No. Part No. Description Q’ty Remarks

13-1..... 126-13116-00 ........ GASKET, pump case ................................ 1

13-2..... 90201-08624 ......... WASHER, plate ......................................... 1
13-3..... 1E7-13175-01........ SHAFT, worm ............................................ 1
13-4..... 93603-22028 ......... PIN, dowel (3-21.8).................................... 1
13-5..... 1E7-13176-00-00 . METAL worm shaft outer (137-13176-00). 1
13-6..... 93101-10002 ......... OIL SEAL (S-10-22-7) ............................... 1
13-7..... 174-13178-00 ........ GEAR, drive (20T) ..................................... 1
13-8..... 93430-08006 ......... CIRCLIP (E-8) ........................................... 1
13-9..... 98501-05016 ......... SCREW, panhead ..................................... 1
13-10... 1E8-13101-01........ OIL PUMP ASS'Y ...................................... 1
13-11... 137-13137-00-03... . SHIM (5.8-10-0.3).................................... 1 U.R.
..... 137-13137-00-05... . SHIM (5.8-10-0.5).................................... 1 U.R.
..... 137-13137-00-10... . SHIM (5.8-10-1.0).................................... 1 U.R.
13-12... 137-13138-01 ........ . PLATE, adjusting..................................... 1
13-13... 92901-05100 ......... . WASHER, spring ..................................... 1
13-14... 95301-05600 ......... . NUT, hexagon ......................................... 1
13-15... 98901-04008 ......... . SCREW, bind .......................................... 1
13-16... 90430-04004 ......... . GASKET (137-13187-00) ........................ 1
13-17... 93505-32002 ......... BALL (5/32 inch)........................................ 2
13-18... 278-13169-00 ........ . SPRING................................................... 2
13-19... 353-13552-01 ........ . NOZZLE .................................................. 2
13-20... 90468-02033 ......... . CLIP (214-13164-00)............................... 2
13-21... 90445-05302 ......... . HOSE (3-420).......................................... 1
13-22... 90445-05301 ......... . HOSE (3-240).......................................... 1
13-23... 90468-02033 ......... CLIP (214-13164-00)................................. 2
13-24... 293-13174-00 ........ HOLDER, oil pipe ...................................... 1
13-25... 93210-11073 ......... O-RING (2.0-16.5) ..................................... 1
13-26... 367-13146-01 ........ COVER, adjust pulley................................ 1

27
28
Ref No. Part No. Description Q’ty Remarks

14-1..... 397-81100-11 ........ STARTER GENERATOR ASS'Y............... 1

14-2..... 397-81155-11 ........ . ARAMATURE .......................................... 1
14-3..... 397-81110-10 ........ . STATOR ASS'Y....................................... 1
14-4..... 183-81421-10 ........ .. CONTACT BREAKER ASS'Y................. 2
14-5..... 92901-04200 ......... .. WASHER, plain ...................................... 2
14-6..... 92901-04100 ......... .. WASHER, spring .................................... 2
14-7..... 164-81246-21 ........ .. SCREW, cylinderhead (4-8) ................... 2
14-8..... 132-81226-11 ........ .. CONDENSER, left.................................. 1
14-9..... 132-81225-11 ........ .. CONDENSER, right................................ 1
14-10... 92901-04200 ......... .. WASHER, plain ...................................... 2
14-11... 92901-04100 ......... .. WASHER, spring .................................... 2
14-12... 164-81246-21 ........ .. SCREW, panhead .................................. 2
14-13... 133-81132-10 ........ .. PLATE, timing......................................... 1
14-14... 92901-04200 ......... .. WASHER, plain ...................................... 1
14-15... 92901-04100 ......... .. WASHER, spring .................................... 1
14-16... 110-81345-21 ........ .. SCREW, cylinderhead (4-6) ................... 1
14-17... 299-81133-10 ........ .. FIXTURE, timing plate............................ 1
14-18... 92901-04100 ......... .. WASHER, spring .................................... 1
14-19... 110-81345-21 ........ .. SCREW, panhead .................................. 1
14-20... 101-81111-10-00 .. .. BRUSH ................................................... 4
14-21... 92901-04100 ......... .. WASHER, spring .................................... 4
14-22... 98501-04008 ......... .. SCREW, panhead .................................. 4
14-23... 141-81113-10 ........ .. SPRING, brush....................................... 4
14-24... 207-81331-10 ........ .. LUBRICATOR ........................................ 2
14-25... 337-81153-10 ........ .. GOVERNOR ASS'Y ............................... 1
14-26... 92901-08100 ......... WASHER, spring ....................................... 1
14-27... 90143-07016 ......... SCREW (372-81152-00) ........................... 1
14-28... 92901-06100 ......... WASHER, spring ....................................... 3
14-29... 92501-06085 ......... SCREW, panhead ..................................... 1
14-30... 93501-06105 ......... SCREW, panhead ..................................... 2

29
This page is intentionally blank

30
CHASSIS

31
32
Ref No. Part No. Description Q’ty Remarks

15-1..... 2R7-21110-00-33 .. FRAME COMP .......................................... 1 UK/Holland

..... 2R7-21110-40-33 .. FRAME COMP .......................................... 1 Germany
..... 2R7-21110-70-33 .. FRAME COMP .......................................... 1 Belgium
15-2..... 1E7-21315-01-33 .. STAY, engine front left .............................. 1
15-3..... 1E7-21316-01-33 .. STAY, engine front right ............................ 1
15-4..... 95821-08055 ......... BOLT, flange ............................................. 1
15-5..... 95821-08070 ......... BOLT, flange ............................................. 1
15-6..... 95821-08080 ......... BOLT, flange ............................................. 1
15-7..... 95821-08100 ......... BOLT, flange ............................................. 1
15-8..... 95701-08100 ......... NUT, flange ............................................... 5
15-9..... 92901-08100 ......... WASHER, spring ....................................... 5
15-10... 95821-08115 ......... BOLT, flange ............................................. 1
15-11... 90101-08286 ......... BOLT, hexagon ......................................... 1
15-12... 337-21165-00-93... HANDLE, standing .................................... 1
15-13... 95301-06600 ......... NUT, hexagon ........................................... 1
15-14... 92901-06100 ......... WASHER, spring ....................................... 1
15-15... ****** ...................... STEERING LOCK ASS'Y .......................... 1 Germany
..... 1E7-23480-00........ STEERING LOCK ASS'Y .......................... 1 Except Germany
15-16... 584-23484-01 ........ CAP, handle lock ....................................... 1
15-17... 90206-04003 ......... WASHER, wave (214-23488-00) .............. 1
15-18... 90269-04003 ......... RIVET (214-23485-00) .............................. 1
15-19... 90502-09024 ......... SPRING, conical (214-23485-00).............. 1
15-20... 90338-09060 ......... PLUG......................................................... 2

33
34
Ref No. Part No. Description Q’ty Remarks

16-1..... 1E7-21711-00-20 .. COVER, side left ....................................... 1 Crystal Silver

..... 1E7-21711-00-27 .. COVER, side left ....................................... 1 Candy Blue
..... 1E7-21711-00-36 .. COVER, side left ....................................... 1 Clean White
..... 1E7-21711-00-T5 .. COVER, side left ....................................... 1 Maxim Red
16-2..... 1E7-21721-00-20 .. COVER, side right ..................................... 1 Crystal Silver
..... 1E7-21721-00-27 .. COVER, side right ..................................... 1 Candy Blue
..... 1E7-21721-00-36 .. COVER, side right ..................................... 1 Clean White
..... 1E7-21721-00-T5 .. COVER, side right ..................................... 1 Maxim Red
16-3..... 90480-12053 ......... GROMMET................................................ 4
16-4..... 90480-01141 ......... GROMMET (371-21747-00)...................... 2
16-5..... 90480-12013 ......... GROMMET (152-84518-00)...................... 1
16-6..... 141-21717-00-00... DAMPER.side cover.................................. 2
16-7..... 1E8-21170-01-03 .. BOX COMP ............................................... 1
16-8..... 90480-14102 ......... GROMMET (214-21717-00)...................... 3
16-9..... 90387-07390 ......... COLLAR (214-21633-00) .......................... 3
16-10... 90201-06067 ......... WASHER, plate ......................................... 3
16-11... 97301-06025 ......... BOLT, hexagon ......................................... 2
16-12... 97301-06030 ......... BOLT, hexagon ......................................... 1
16-13... 92901-06100 ......... WASHER, spring ....................................... 3
16-14... 371-82121-00 ........ PAD, battery 1 ........................................... 1
16-15... 371-82126-00 ........ PAD, battery 2 ........................................... 2
16-16... 2R7-21781-00 ....... EMBLEM, side cover ................................. 2

35
36
Ref No. Part No. Description Q’ty Remarks

17-1..... 2R7-22110-00-33 REAR ARM COMP..................................... 1 ... Yamaha Black

..... 2R7-22110-10-33 .. REAR ARM COMP.................................... 1 UK Spoke Wheel
17-2..... 174-22123-00 ........ BUSHING. rear arm................................... 2
17-3..... 2R7-22141-00 ....... SHAFT, pivot ............................................. 1
17-4..... 95601-14100 ......... NUT, U....................................................... 1
17-5..... 173-22151-00 ........ SEAL, guard .............................................. 1
17-6..... 164-22216-00 ........ BUSHING, rear cushion ............................ 2
17-7..... 1E8-22210-00........ REAR CUSHION ASS'Y............................ 2
17-8..... 90176-10013 ......... NUT, cap ................................................... 2
17-9..... 90201-10140 ......... WASHER, plate (102-22243-00) ............... 2
17-10... 90201-14218 ......... WASHER, plate (135-22243-00) ............... 2
17-11... 90106-08027 ......... BOLT, round hexagon ............................... 2
17-12... 1E8-22311-01-33 .. CHAIN CASE, half..................................... 1 Yamaha Black
17-13... 90149-06012 ......... SCREW (183-22331-01) ........................... 1
17-14... 183-22332-01 ........ DAMPER, chain case ................................ 1
17-15... 90201-07079 ......... WASHER (182-22316-01)......................... 1
17-16... 92501-06012 ......... SCREW, panhead ..................................... 2
17-17... 92901-06100 ......... WASHER, spring ....................................... 2
17-18... 2R7-27432-00 ....... BRACKET, rear footrest left ...................... 1
17-19... 2R7-27442-00 ....... BRACKET, rear footrest right .................... 1
17-20... 97321-08020 ......... BOLT, hexagon ......................................... 2
17-21... 92901-08100 ......... WASHER, spring ....................................... 2
17-22... 120-27431-00 ........ FOOTREST, rear....................................... 2 2GV-27431-00
17-23... 120-27433-00 ........ COVER, rear footrest ................................ 2
17-24... 90201-20279 ......... WASHER, special...................................... 2
17-25... 90240-06042 ......... PIN, with hole ............................................ 2
17-26... 91401-16012 ......... PIN, cotter.................................................. 2

37
38
Ref No. Part No. Description Q’ty Remarks

18-1..... 1E8-27111-00........ STAND, main............................................. 1 Germany

..... 337-27111-00 ........ STAND, main............................................. 1 Except Germany
18-2..... 122-27112-00 ........ SHAFT, main stand ................................... 1
18-3..... 1E8-27211-00-93 .. PEDAL, brake............................................ 1
18-4..... 93430-12008 ......... CIRCLIP (E-12) ......................................... 1
18-5..... 90508-32056 ......... SPRING (183-27216-00)........................... 1
18-6..... 174-27115-00 ........ LINK........................................................... 1 Except Germany
..... 1E8-27115-00........ LINK........................................................... 1 Germany
18-7..... 90506-26134 ......... SPRING, tension ....................................... 2 Germany
..... 90506-32056 ......... SPRING, tension (174-27116-00) ............. 1 Except Germany
18-8..... 337-27231-00 ........ ROD, brake................................................ 1
18-9..... 92901-06600 ......... WASHER, plate ......................................... 1
18-10... 91401-20012 ......... PIN, cotter.................................................. 1
18-11... 92901-06600 ......... WASHER, plate ......................................... 1
18-12... 90501-10245 ......... SPRING (180-27236-00)........................... 1
18-13... 90249-12008 ......... PIN (156-27237-00)................................... 1
18-14... 90179-06176 ......... NUT, hexagon ........................................... 1
18-15... 2R7-27411-00 ....... FOOTREST ............................................... 1
18-16... 2R7-27412-00 ....... BRACKET, footrest.................................... 1
18-17... 2R6-27424-00 ....... DAMPER, rubber 2.................................... 1
18-18... 2R6-27414-00 ....... DAMPER, rubber 1.................................... 1
18-19... 2R6-27417-00 ....... WASHER, special...................................... 1
18-20... 90109-10474 ......... BOLT (132-27416-00) ............................... 3 90109-104E6-00
18-21... 2R6-27413-00 ....... COVER, footrest........................................ 2
18-22... 417-27311-00 ........ STAND, side.............................................. 1 Germany
..... 507-27311-00 ........ STAND, side.............................................. 1 Except Germany
18-23... 90109-08417 ......... BOLT ......................................................... 1 Except Germany
..... 90109-08438 ......... BOLT ......................................................... 1 Germany
18-24... 92901-08600 ......... WASHER, plate ......................................... 1
18-25... 95301-08900 ......... NUT, slotted............................................... 1
18-26... 91401-20020 ......... PIN, cotter.................................................. 1
18-27... 1E7-27315-00........ LINK, side stand ........................................ 1 Germany
..... 507-27315-01 ........ LINK, side stand ........................................ 1 Except Germany
18-28... 90507-29022 ......... SPRING, tension ....................................... 1 Except Germany
..... 90507-29026 ......... SPRING, tension ....................................... 1 Germany
18-29... 97321-08020 ......... BOLT, hexagon ......................................... 1
18-30... 92901-08100 ......... WASHER, spring ....................................... 1
18-31... 278-27314-00 ........ STOPPER, side stand ............................... 1 Germany
18-32... 90508-29307 ......... SPRING. Torsion....................................... 1 Germany
18-33... 90387-10537 ......... COLLAR .................................................... 1 Germany
18-34... 90201-08310 ......... WASHER (190-23456-00)......................... 1 Germany
18-35... 90201-10146 ......... WASHER, plate ......................................... 1 Germany

39
40
Ref No. Part No. Description Q’ty Remarks

19-1..... 2R6-21510-00-93 .. FRONT FENDER COMP. ......................... 1

19-2..... 97301-08020 ......... BOLT, hexagon ......................................... 4
19-3..... 92901-08100 ......... WASHER, spring ....................................... 4
19-4..... 92901-08600 ......... WASHER, plate ......................................... 4
19-5..... 1A0-21518-00........ HOLDER, wire ........................................... 1
19-6..... 1E7-21610-00-93 .. REAR FENDER COMP............................. 1 Except UK & Germany
..... 1E7-21610-31-93 .. REAR FENDER COMP............................. 1 UK
..... 1E7-21610-40-93 .. REAR FENDER COMP............................. 1 Germany
19-7..... 1E7-21629-00........ GUARD, mud............................................. 1
19-8..... 1E7-21638-00........ DAMPER, front .......................................... 1
19-9..... 90464-08020 ......... CLAMP ...................................................... 1
19-10... 90464-10022 ......... CLAMP ...................................................... 1
19-11... 90464-15023 ......... CLAMP ...................................................... 1
19-12... 97321-06016 ......... BOLT, hexagon ......................................... 4
19-13... 92901-06100 ......... WASHER, spring ....................................... 4
19-14... 92901-06600 ......... WASHER, plate ......................................... 2
19-15... 97301-06016 ......... BOLT, hexagon ......................................... 2
19-16... 1E7-21641-00........ BRACKET, reflector................................... 1 Germany
19-17... 97301-06012 ......... BOLT, hexagon ......................................... 2 Germany
19-18... 92901-06100 ......... WASHER, spring ....................................... 2 Germany
19-19... 449-85131-01 ........ REFLECTOR............................................. 1 Germany
19-20... 95301-05600 ......... NUT, hexagon ........................................... 1 Germany
19-21... 92903-05100 ......... WASHER, spring ....................................... 1 Germany
19-22... 90480-12013 ......... GROMMET (152-84518-00)...................... 2 Germany

41
42
Ref No. Part No. Description Q’ty Remarks

20-1..... 2R6-23101-00 ....... FRONT FORK ASS'Y................................ 1 Except Germany

..... 2R6-23101-30 ....... FRONT FORK ASS'Y................................ 1 Germany
..... 2R7-23101-00 ....... FRONT FORK ASS'Y................................ 1 UK Spoke Wheel
20-2..... 2R6-23126-00-38 .. . TUBE, outer left ....................................... 1
20-3..... 90116-08261 ......... .. BOLT, stud ............................................. 2
20-4..... 2R6-23145-00 ....... .. OIL SEAL................................................ 1
20-5..... 315-23146-50 ........ .. WASHER, oil seal................................... 1
20-6..... 315-23156-50 ........ .. CLIP, oil seal .......................................... 1
20-7..... 2R6-23136-00-38 .. . TUBE, outer right..................................... 1
20-8..... 2R6-23145-00 ....... .. OIL SEAL................................................ 1
20-9..... 315-23146-50 ........ .. WASHER, oil seal................................... 1
20-10... 315-23156-50 ........ .. CLIP, oil seal .......................................... 1
20-11... 2K5-23173-00........ . SPINDLE ................................................. 2
20-12... 2R6-23110-00 ....... . INNER TUBE COMP. .............................. 2
..... 2R7-23110-00 ....... . INNER TUBE COMP. .............................. 2 UK Spoke Wheel
20-13... 2R6-23170-00 ....... . CYLINDER COMP., front fork ................. 2
20-14... 2R6-23141-00 ....... . SPRING, front fork................................... 2
20-15... 535-23144-00 ........ . SEAL, DUST............................................ 2
20-16... 256-23142-60 ........ . SEAT, spring upper ................................. 2
20-17... 2R6-23118-00 ....... . SPACER.................................................. 2
20-18... 146-23114-00 ........ . PACKING ................................................ 2
20-19... 1X0-23111-00........ . BOLT, cap ............................................... 2
20-20... 1X0-23168-00-00 . CAP ...........................................................
20-20... 1X0-23168-00-00 . . CAP ......................................................... 2
20-21... 248-23115-01 ........ . GUIDE, cover under ................................ 2
20-22... 437-23163-00 ........ . PACKING ................................................ 2
20-23... 291-23167-61 ........ . HOLDER, axle ......................................... 1
20-24... 92901-08100 ......... . WASHER, spring ..................................... 2
20-25... 90170-08176 ......... . NUT ......................................................... 2
20-26... 122-23119-01 ........ . PLUG, drain............................................. 2
20-27... 122-23129-00 ........ . GASKET, drain plug ................................ 2
20-28... 278-23181-50 ........ . BOLT ....................................................... 2
20-29... 509-23158-L0 ........ . PACKING ................................................ 2
20-30... 2R6-23340-00-33 .. . UNDER BRACKET COMP...................... 1 Except Germany
..... 2R6-23340-30-33 .. . UNDER BRACKET COMP...................... 1 Germany
20-31... 260-23318040 ....... . HOLDER, wire ......................................... 2
20-32... 122-23346-01 ........ . BOLT ....................................................... 2
20-33... 2R6-23121-00-98 .. COVER, upper left..................................... 1 Low Gloss Black
20-34... 2R6-23131-00-98 .. COVER, upper right................................... 1 Low Gloss Black

43
44
Ref No. Part No. Description Q’ty Remarks

21-1..... 156-23411-00 ........ RACE, ball 1 .............................................. 1

21-2..... 156-23412-00 ........ RACE, ball 2 .............................................. 1
21-3..... 183-23412-00 ........ RACE, ball 1 .............................................. 1
21-4..... 183-23411-00 ........ RACE, ball 2 .............................................. 1
21-5..... 93501-04011 ......... BALL (1/4 inch).......................................... 38
21-6..... 136-23415-00 ........ COVER, ball race ...................................... 1
21-7..... 90179-25033 ......... NUT (137-23454-00) ................................. 1
21-8..... 535-23435-00-98... CROWN, handle........................................ 1 Low Gloss Black
21-9..... 154-23441-00-98... HOLDER, handle upper ............................ 1 Low Gloss Black
21-10... 97323-08035 ......... BOLT, hexagon ......................................... 4
21-11... 92901-08100 ......... WASHER, spring ....................................... 4
21-12... 90209-17057 ......... WASHER, plate ......................................... 1
21-13... 90176-16016 ......... NUT, cap ................................................... 1
21-14... 97323-08050 ......... BOLT, hexagon ......................................... 2
21-15... 92901-08100 ......... WASHER, spring ....................................... 2
21-16... 90201-08083 ......... WASHER (156-27226-00)......................... 2
21-17... 95303-08800 ......... NUT, hexagon ........................................... 2

45
46
Ref No. Part No. Description Q’ty Remarks

22-1..... 2R6-26111-29 ....... HANDLE .................................................... 1

..... 337-26111-00 ........ HANDLE .................................................... 1 Alternate Up Handle
22-2..... 1E6-26421-00........ GRIP, left ................................................... 1
22-3..... 1A0-83973-02-98 .. SWITCH, handle 3 left............................... 1 Low Gloss Black
..... 2R6-83973-10-98 .. SWITCH, handle 3 left............................... 1 Alternate Up Handle
22-4..... 498-82910-11 ........ LEVER HOLDER ASS'Y, left..................... 1
22-5..... 498-82911-00 ........ . HOLDER, levr left .................................... 1
22-6..... 214-83912-00 ........ . LEVER, left .............................................. 1
22-7..... 97301-06022 ......... . BOLT, hexagon ....................................... 1
22-8..... 92901-06100 ......... . WASHER, spring ..................................... 1
22-9..... 90109-06410 ......... . BOLT ....................................................... 1
22-10... 90201-08083 ......... . WASHER, plate (156-27226-00) ............. 1
22-11... 95601-06100 ......... . NUT U...................................................... 1
22-12... 2R7-83963-00-98 .. SWITCH, handle 3 right ............................ 1 Low Gloss Black
22-13... 1A0-26242-01-00 . GRIP RH....................................................
22-13... 1A0-26242-01-00 . GRIP, right................................................. 1
22-14... 278-26249-00 ........ RING, leaf.................................................. 1
22-15... 1A0-26243-01-00 . 1GU-26243-00-00......................................
22-15... 1A0-26243-01-00 . TUBE, guide .............................................. 1
22-16... 1E8-26260-00........ WIRE CYLINDER ASS'Y........................... 1
22-16... 1E8-26260-10........ WIRE CYLINDER ASS'Y........................... 1 Alternate Up Handle
22-17... 1E7-26335-01........ WIRE, clutch (835mm) .............................. 1
22-17... 1E7-26335-11........ WIRE, clutch (980mm) .............................. 1 Alternate Up Handle
22-18... 90123-08046 ......... BOLT, wire adjusting ................................. 1
22-19... 90179-08148 ......... NUT (168-26344-00) ................................. 1
22-20... 326-26328-00 ........ GUIDE, wire............................................... 1
22-21... 92501-06020 ......... SCREW, panhead ..................................... 1
22-22... 92901-06100 ......... WASHER, spring ....................................... 2
22-23... 95301-06600 ......... NUT, hexagon ........................................... 1
22-24... 90338-09012 ......... PLUG......................................................... 1
22-25... 1Y1-26290-10........ BACK MIRROR ASS'Y, left ....................... 1 Optional UK
..... 1Y1-26290-50........ BACK MIRROR ASS'Y, left ....................... 1 Germany
22-26... 1Y1-26290-00........ BACK MIRROR ASS'Y, right..................... 1 Optional (Std UK)
..... 1Y1-26290-60........ BACK MIRROR ASS'Y, right..................... 1 Germany

47
48
Ref No. Part No. Description Q’ty Remarks

23-1..... 1E7-25850-02........ MASTER CYLINDER ASS'Y ..................... 1

23-2..... 535-20000-10 ........ . CYLINDER KIT, master........................... 1
23-3..... 1A0-25893-01........ . RESERVOIR CAP ASS'Y........................ 1
23-4..... 1A0-25855-01........ . GASKET .................................................. 1
23-5..... 1A0-25854-01........ . DIAPHRAGM, reservoir........................... 1
23-6..... 1A0-25824-01........ . SCREW, bind .......................................... 4
23-7..... 1J3-25867-00 ........ BRACKET, master..................................... 1
23-8..... 97321-06025 ......... BOLT, hexagon ......................................... 2
23-9..... 92901-06100 ......... WASHER, spring ....................................... 2
23-10... 90401-10034 ......... BOLT, union .............................................. 2
23-11... 90201-10118 ......... WASHER, plate ......................................... 4
23-12... 360-25862-00 ........ BOOT, master cylinder .............................. 1
23-13... 2R6-25872-00 ....... HOSE, brake 1 (765mm)........................... 1
..... 2R6-25872-00 ....... HOSE, brake 1 (828mm)........................... 1 Alternate Up Handle
23-14... 1M7-25875-00 ....... HOLDER, brake hose 1............................. 1
23-15... 97301-06016 ......... BOLT, hexagon ......................................... 2
23-16... 92901-06100 ......... WASHER, spring ....................................... 2
23-17... 2R6-25876-00 ....... HOLDER, brake hose 2............................. 1
23-18... 1A0-83922-00........ LEVER, right.............................................. 1
23-19... 90109-06465 ......... BOLT ......................................................... 1
23-20... 94601-06100 ......... NUT U........................................................ 1
23-21... 1A0-83980-30........ FRONT STOP SWITCH ASS'Y................. 1
23-22... 90146-06008 ......... SCREW, panhead ..................................... 1
23-23... 90170-06010 ......... NUT (306-83972-00) ................................. 1
23-24... 90501-10312 ......... SPRING (306-83924-00)........................... 1
23-25... 90338-09012 ......... PLUG......................................................... 1 Not UK

49
50
Ref No. Part No. Description Q’ty Remarks

24-1..... 1E7-24110-00-W8 . FUEL TANK COMP ................................... 1 Crystal Silver

..... 1E7-24110-00-W9 . FUEL TANK COMP ................................... 1 Candy Blue
..... 1E7-24110-Y0-01 .. FUEL TANK COMP ................................... 1 Clean White
..... 1E7-24110-Y0-02 .. FUEL TANK COMP ................................... 1 Maxim Red
24-2..... 2R6-24244-00 ....... . GRAPHIC, fuel tank left........................... 1
..... 2R6-24244-10 ....... . GRAPHIC, fuel tank left........................... 1 For Clean White
24-3..... 2R6-24245-00 ....... . GRAPHIC, fuel tank right ........................ 1
..... 2R6-24245-10 ....... . GRAPHIC, fuel tank right ........................ 1 For Clean White
24-4..... 1E7-24602-00........ CAP ASS'Y ................................................ 1
24-5..... 98501-05008 ......... SCREW, panhead ..................................... 1
24-6..... 92901-05100 ......... WASHER, spring ....................................... 1
24-7..... 90249-03123 ......... PIN............................................................. 1
24-8..... 93430-02001 ......... CIRCLIP (E-1.9) ........................................ 1
24-9..... 122-24181-00 ........ DAMPER, locating..................................... 2
24-10... 1E7-24182-00........ DAMPER, locating..................................... 1
24-11... 90480-25135 ......... GROMMET (322-24182-00)...................... 1
24-12... 90209-08098 ......... WASHER (341-83348-00)......................... 1
24-13... 97301-08016 ......... BOLT, hexagon ......................................... 1
24-14... 92901-08100 ......... WASHER, spring ....................................... 1
24-15... 90445-09083 ......... HOSE (137-24331-00, 5-155) ................... 2
24-16... 90445-09078 ......... HOSE (137-24311-00, 5-190) ................... 1
24-17... 90467-08003 ......... CLIP (101-24356-00)................................. 6
24-18... 1A0-24500-00........ FUEL COCK ASS'Y................................... 1
24-19... 214-24512-00 ........ . GASKET, body ........................................ 1
24-20... 498-24522-00 ........ . O-RING.................................................... 1
24-21... 1A0-24521-00........ . CUP, filter ................................................ 1
24-22... 1A0-24529-01........ . SPRING................................................... 1
24-23... 1A0-24512-00........ . O-RING.................................................... 1
24-24... 1A0-24524-01........ . LEVER, cock ........................................... 1
24-25... 619-24535-00 ........ . SCREW ................................................... 1
24-26... 90149-06011 ......... SCREW (256-24143-00) ........................... 2
24-27... 90202-06010 ......... WASHER, plate (178-14766-00) ............... 2

51
52
Ref No. Part No. Description Q’ty Remarks

25-1..... 1J2-21751-00 ........ TANK, oil ................................................... 1

25-2..... 1E7-85720-03........ OIL LEVEL GAUGE ASS'Y ....................... 1
25-3..... 517-21771-00 ........ CAP, oil tank.............................................. 1
25-4..... 90430-38053 ......... GASKET .................................................... 1
25-5..... 1E7-24319-00........ PIPE, oil (5-500) ........................................ 1
25-6..... 90467-08003 ......... CLIP (101-24356-00)................................. 4
25-7..... 90446-09131 ......... HOSE (5-160)............................................ 1
25-8..... 439-21759-01 ........ GROMMET (322-24182-00)...................... 1
25-9..... 439-24119-00 ........ TUBE, connecting...................................... 1
25-10... 1E7-21778-00........ DAMPER, locating 1.................................. 1
25-11... 90480-14102 ......... GROMMET (214-21717-00)...................... 1
25-12... 90387-07390 ......... COLLAR (214-21633-00) .......................... 1
25-13... 90201-06067 ......... WASHER, plate ......................................... 1
25-14... 97301-06025 ......... BOLT, hexagon ......................................... 1
25-15... 92901-06100 ......... WASHER, spring ....................................... 1
25-16... 90445-09070 ......... HOSE (174-24331-00)............................... 1
25-17... 1E7-21753-00........ BOSS, connector....................................... 1
25-18... 437-83936-00 ........ BAND, switch cord..................................... 1

53
54
Ref No. Part No. Description Q’ty Remarks

26-1..... 1E7-24730-91........ DOUBLE SEAT ASS'Y .............................. 1

26-2..... 1E7-24731-00........ . COVER, double seat ............................... 1
26-3..... 1E7-24756-00-20 .. COVER, tail ............................................... 1 Crystal Silver
..... 1E7-24756-00-29 .. COVER, tail ............................................... 1 Candy Blue
..... 1E7-24756-00-36 .. COVER, tail ............................................... 1 Clean White
..... 1E7-24756-00-T5 .. COVER, tail ............................................... 1 Maxim Red
26-4..... 2R6-24757-00 ....... GRAPHIC, tail cover left............................ 1
..... 2R6-24757-10 ....... GRAPHIC, tail cover left............................ 1 for Clean White
26-5..... 2R6-24767-00 ....... GRAPHIC, tail cover right.......................... 1
..... 2R6-24767-10 ....... GRAPHIC, tail cover right.......................... 1 for Clean White
26-6..... 90201-05031 ......... WASHER, plate (256-82517-00) ............... 4
26-7..... 92901-05100 ......... WASHER, spring ....................................... 5
26-8..... 95301-05600 ......... NUT, hexagon ........................................... 5
26-9..... 1A0-24726-00-33 .. HINGE, seat .............................................. 1 Yamaha Black
26-10... 248-24726-00-33... HINGE, seat .............................................. 1 Yamaha Black
26-11... 91702-05055 ......... PIN, clevis.................................................. 2
26-12... 90468-10050 ......... CLIP (156-83525-00)................................. 2
26-13... 97301-06016 ......... BOLT, hexagon ......................................... 6
26-14... 92901-06100 ......... WASHER, spring ....................................... 6
26-15... 1E7-24705-00........ SEAT LOCK ASS'Y ................................... 1
26-16... 92706-06012 ......... SCREW, flathead ...................................... 2
26-17... 371-24728-00 ........ BRACKET, seat......................................... 1
26-18... 174-24741-00 ........ PAD, seat .................................................. 2
26-19... 278-27114-00 ........ STOPPER ................................................. 2
26-20... 2R6-28185-00 ....... LID ............................................................. 1
26-21... 1E7-28100-10........ TOOL ASS'Y.............................................. 1
26-22... 1E7-21171-00........ BOX, tool ................................................... 1
26-23... 1E7-21376-00........ BAND, tool................................................. 1

55
56
Ref No. Part No. Description Q’ty Remarks

27-1..... 2R6-25168-20 ....... WHEEL, cast front ..................................... 1

27-2..... 94127-18202 ......... TIRE, front (2.75-18-4PR) ......................... 1
27-3..... 94227-18010 ......... TUBE, front (2.75-18) ................................ 1
27-4..... 90560-15136 ......... SPACER (136-25317-00).......................... 1
27-5..... 2R6-25115-00 ....... FLANGE, spacer ....................................... 1
27-6..... 93306-30206 ......... BEARING (6302ZZ)................................... 2
27-7..... 341-25149-00 ........ CLUTCH, meter......................................... 1
27-8..... 341-25846-00 ........ RETAINER, clutch meter........................... 1
27-9..... 341-25137-00 ........ RING, stop................................................. 1
27-10... 90201-25286 ......... WASHER, plate ......................................... 1
27-11... 351-25135-00 ........ GEAR, drive............................................... 1
27-12... 90201-25490 ......... WASHER, plate (152-17226-00) ............... 1
27-13... 93105-45017 ......... OIL SEAL (SDD-45-56-6).......................... 1
27-14... 404-25191-00 ........ HOUSING, gear unit.................................. 1
27-15... 351-25138-00 ........ GEAR, meter ............................................. 1
27-16... 102-18416-00 ........ SHIM, rod .................................................. 1
27-17... 306-25136-00 ........ BUSHING .................................................. 1
27-18... 91609-20014 ......... PIN, spring................................................. 1
27-19... 404-25181-00 ........ SHAFT, wheel ........................................... 1
27-20... 91401-30030 ......... PIN, cotter.................................................. 1
27-21... 93102-22014 ......... OIL SEAL (SD-22-42-7) ............................ 1
27-22... 90387-15671 ......... COLLAR (404-25183-00) .......................... 1
27-23... 401-25367-00 ........ COVER, hub dust ...................................... 1
27-24... 92901-14200 ......... WASHER, plain ......................................... 1 Not Germany
..... 90209-14136 ......... WASHER................................................... 1 Germany
27-25... 90171-14020 ......... NUT, castle................................................ 1
27-26... 1A1-25398-01........ BALANCER, wheel (20g) .......................... U.N.
..... 1A1-25399-00........ BALANCER, wheel (10g) .......................... U.N.
27-27... 521-25188-00 ........ CAP ........................................................... 1

57
58
Ref No. Part No. Description Q’ty Remarks

28-1..... 404-25111-00 ........ HUB, front.................................................. 1

28-2..... 404-25104-00 ........ SPOKE SET .............................................. 1s
28-3..... 94127-18202 ......... TIRE, front (2.75-18-4PR) ......................... 1
28-4..... 94227-18010 ......... TUBE, front (2.75-18) ................................ 1
28-5..... 94416-18094 ......... RIM (1.60A-18) .......................................... 1
28-6..... 94327-18007 ......... BAND, rim (2.75-18) .................................. 1
28-7..... 90560-15136 ......... SPACER (136-25317-00).......................... 1
28-8..... 148-25115-00 ........ FLANGE, spacer ....................................... 1
28-9..... 93306-30203 ......... BEARING (6302Z)..................................... 2
28-10... 341-25137-00 ........ RING, stop................................................. 1
28-11... 90201-25286 ......... WASHER, plate (341-25147-00) ............... 1
28-12... 341-25149-00 ........ CLUTCH, meter......................................... 1
28-13... 341-25846-00 ........ RETAINER, clutch meter........................... 1
28-14... 351-25135-00 ........ GEAR, drive............................................... 1
28-15... 90201-25490 ......... WASHER, plate (152-17226-00) ............... 1
28-16... 93105-45017 ......... OIL SEAL (SDD-45-56-6).......................... 1
28-17... 404-25191-00 ........ HOUSING, gear unit.................................. 1
28-18... 351-25138-00 ........ GEAR, meter ............................................. 1
28-19... 102-18416-00 ........ SHIM, rod .................................................. 1
28-20... 306-25136-00 ........ BUSHING .................................................. 1
28-21... 91609-20014 ......... PIN, spring................................................. 1
28-22... 404-25181-00 ........ SHAFT, wheel ........................................... 1
28-23... 91401-30030 ......... PIN, cotter.................................................. 1
28-24... 90387-15671 ......... COLLAR (404-25183-00) .......................... 1
28-25... 93102-22014 ......... OIL SEAL (SD-22-42-7) ............................ 1
28-26... 401-25367-00 ........ COVER, hub dust ...................................... 1
28-27... 92901-14200 ......... WASHER, plain ......................................... 1
28-28... 90171-14020 ......... NUT, castle................................................ 1

59
60
Ref No. Part No. Description Q’ty Remarks

29-1..... 404-25831-00 ........ DISK, brake ............................................... 1

29-2..... 404-25412-00 ........ WASHER, lock .......................................... 2
29-3..... 90109-08367 ......... BOLT ......................................................... 4
29-4..... 2R6-25810-00 ....... CALIPER ASS'Y........................................ 1
29-5..... 2R6-W0045-00 ...... . BRAKE PAD KIT ..................................... 1S
29-6..... 404-W0057-00....... . PISTON ASS'Y, caliper ........................... 1S
29-7..... 404-20000-30 ........ . BLEED SCREW ASS'Y ........................... 1S
29-8..... 90101-08244 ......... BOLT, hexagon ......................................... 2
29-9..... 92901-08100 ......... WASHER, spring ....................................... 2
29-10... 92901-08200 ......... WASHER, plain ......................................... 2

61
62
Ref No. Part No. Description Q’ty Remarks

30-1..... 2R7-25338-20 ....... WHEEL, cast rear...................................... 1

30-2..... 94130-18200 ......... TIRE, rear (3.00-18-4PR) .......................... 1 3.25 - Germany
30-3..... 94227-18012 ......... TUBE, rear (2.75-18) ................................. 1 3.25 - Germany
30-4..... 90560-15116 ......... SPACER.................................................... 1
30-5..... 2R6-25115-00 ....... FLANGE, spacer ....................................... 1
30-6..... 93306-30206 ......... BEARING (B6302 ZZ) ............................... 1
30-7..... 93102-22014 ......... OIL SEAL (SD-22-42-7) ............................ 1
30-8..... 136-25130-00 ........ BRAKE SHOE COMP. .............................. 1
30-9..... 90506-18103 ......... SPRING, tension ....................................... 2
30-10... 2R6-25320-10-35 .. BRAKE SHOE PLATE ASS'Y ................... 1 Silver
30-11... 90480-10068 ......... . GROMMET.............................................. 1
30-12... 1E6-25151-00........ CAM SHAFT.............................................. 1
30-13... 1E8-25353-00........ SHIM, camshaft ......................................... 1
30-14... 1E7-25355-00........ LEVER, camshaft ...................................... 1
30-15... 90101-06278 ......... BOLT, hexagon ......................................... 1
30-16... 95301-06600 ......... NUT, hexagon ........................................... 1
30-17... 537-25388-00 ........ PULLER, chain .......................................... 2
30-18... 2R7-25381-00 ....... SHAFT, wheel ........................................... 1
30-19... 91401-30030 ......... PIN, cotter.................................................. 1
30-20... 95301-08700 ......... NUT, hexagon ........................................... 2
30-21... 90101-08034 ......... BOLT (168-25379-00) ............................... 2
30-22... 2R6-25377-00 ....... COLLAR, shaft .......................................... 1
30-23... 93306-20429 ......... BEARING (B6204 ZZ) ............................... 1
30-24... 93102-28022 ......... OIL SEAL (SD-28-47-7) ............................ 1
30-25... 2R7-25439-00-33 .. GEAR, sprocket wheel (39T)..................... 1 Yamaha Black
30-26... 90201-60686 ......... WASHER, plate ......................................... 1
30-27... 93410-60050 ......... CIRCLIP .................................................... 1
30-28... 2R7-25364-00 ....... DAMPER. Sprocket ................................... 4
30-29... 2R7-25414-00 ....... SPACER, sprocket .................................... 4
30-30... 148-25412-00 ........ WASHER, lock .......................................... 2
30-31... 90170-10219 ......... NUT, hexagon ........................................... 4 M8x1.25
30-32... 90387-15667 ......... COLLAR .................................................... 1
30-33... 2R6-25367-00 ....... COVER, dust ............................................. 1
30-34... 90171-14020 ......... NUT ........................................................... 1
30-35... 94580-22112 ......... CHAIN (DK420M-112L)............................. 1
30-36... 94680-22001 ......... JOINT, chain.............................................. 1
30-37... 1A1-25398-01........ BALANCER, wheel (20g) .......................... 0 U.N.
..... 1A1-25399-02........ BALANCER, wheel (10g) .......................... 0 U.N.
30-38... 256-25371-00 ........ BAR, tension.............................................. 1
30-39... 90109-10327 ......... BOLT ......................................................... 1 M8x1.25
30-40... 92901-12100 ......... WASHER, spring ....................................... 1
30-41... 92901-10600 ......... WASHER, plate ......................................... 1
30-42... 95301-10700 ......... NUT, hexagon ........................................... 1 M8x1.25
30-43... 90468-12006 ......... CLIP........................................................... 1
30-44... 90109-08375 ......... BOLT ......................................................... 1
30-45... 92901-08100 ......... WASHER, spring ....................................... 1
30-46... 95301-08600 ......... NUT, hexagon ........................................... 1
30-47... 91401-20012 ......... PIN, cotter.................................................. 1

63
64
Ref No. Part No. Description Q’ty Remarks

31-1..... 174-25311-00 ........ HUB, rear................................................... 1

31-2..... 141-25304-00 ........ SPOKE SET .............................................. 1s
31-3..... 94416-18016 ......... RIM (1.60A-18) .......................................... 1
31-4..... 94130-18200 ......... TIRE, rear (3.00-18-4PR) .......................... 1
31-5..... 94230-18012 ......... TUBE, rear (3.00-18) ................................. 1
31-6..... 94325-18043 ......... BAND, rim (2.50-18) .................................. 1
31-7..... 90560-15136 ......... SPACER (136-25317-00).......................... 1
31-8..... 136-25115-00 ........ FLANGE, spacer ....................................... 1
31-9..... 93306-20204 ......... BEARING (B6202 ZZ) ............................... 2
31-10... 93210-43043 ......... O-RING (42.5-3.0) ..................................... 1
31-11... 174-25364-00 ........ DAMPER, clutch........................................ 1
31-12... 1E8-25320-01-35 .. BRAKE SHOE PLATE ASS'Y ................... 1
31-13... 90480-10068 ......... . GROMMET.............................................. 1
31-14... 93101-42018 ......... OIL SEAL (S-42-56-6) ............................... 1
31-15... 1E8-25353-00........ SHIM, camshaft ......................................... 1
31-16... 1E6-25151-00........ CAM SHAFT.............................................. 1
31-17... 136-25130-00 ........ BRAKE SHOE COMP. .............................. 2
31-18... 90506-18103 ......... SPRING, tension (137-25133-00) ............. 2
31-19... 1E7-25355-00........ LEVER, camshaft ...................................... 1
31-20... 90101-06291 ......... BOLT, hexagon ......................................... 1
31-21... 95301-06600 ......... NUT, hexagon ........................................... 1
31-22... 174-25366-01 ........ CLUTCH, hub ............................................ 1
31-23... 174-25438-20 ........ GEAR, sprocket wheel (38T)..................... 1 U.R.
..... 174-25439-20 ........ GEAR, sprocket wheel (39T)..................... 1 U.R. Std
..... 174-25440-20 ........ GEAR, sprocket wheel (40T)..................... 1 U.R.
31-24... 148-25412-00 ........ WASHER, lock .......................................... 2
31-25... 90105-10005 ......... BOLT (141-25411-00) ............................... 4
31-26... 174-25387-00 ........ SHAFT, sprocket wheel............................. 1
31-27... 93306-20404 ......... BEARING (B6204 Z) ................................. 1
31-28... 93420-47008 ......... CIRCLIP (R-47) ......................................... 1
31-29... 93106-30008 ......... OIL SEAL (DD-30-47-5) ............................ 1
31-30... 90387-20160 ......... COLLAR (174-25386-01) .......................... 1
31-31... 397-25381-00 ........ SHAFT, wheel ........................................... 1
31-32... 537-25388-00 ........ PULLER, chain right .................................. 1
31-33... 90387-26197 ......... COLLAR (174-25383-00) .......................... 1
31-34... 1J2-25388-00 ........ PULLER, chain left .................................... 1
31-35... 95301-08700 ......... NUT, hexagon ........................................... 2
31-36... 90101-08034 ......... BOLT (168-25379-00) ............................... 2
31-37... 90170-20224 ......... NUT, hexagon ........................................... 1
31-38... 90171-20224 ......... NUT, castle................................................ 1
31-39... 91401-30030 ......... PIN, cotter.................................................. 1
31-40... 256-25371-00 ........ BAR, tension.............................................. 1
31-41... 90109-10327 ......... BOLT (148-25373-00) ............................... 1 M8x1.25
31-42... 95301-10700 ......... NUT, hexagon ........................................... 1 M8x1.25
31-43... 92901-12100 ......... WASHER, spring ....................................... 1
31-44... 92901-10600 ......... WASHER, plate ......................................... 1
31-45... 90468-12006 ......... CLIP (136-25375-00)................................. 1
31-46... 90109-08375 ......... BOLT ......................................................... 1
31-47... 95301-08600 ......... NUT, hexagon ........................................... 1
31-48... 92901-08100 ......... WASHER, spring ....................................... 1
31-49... 91401-20012 ......... PIN, cotter.................................................. 1
31-50... 94580-22112 ......... CHAIN (DK420M-112L)............................. 1
31-51... 94680-22001 ......... . JOINT, chain............................................ 1

65
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66
 LIGHTS -
ELECTRICAL

67
68
Ref No. Part No. Description Q’ty Remarks

32-1..... 237-84330-60-33... BODY ASS'Y ............................................. 1 Yamaha Black

32-2..... 214-84153-60 ........ . GROMMET.............................................. 1
32-3..... 416-84303-40 ........ HEAD LAMP UNIT ASS'Y ......................... 1 Holland, Belgium
..... 416-84303-45 ........ HEAD LAMP UNIT ASS'Y ......................... 1 Germany
32-4..... 308-84115-21 ........ . RIM, head lamp ....................................... 1
32-5..... 460-84320-40 ........ . LENS ASS'Y ............................................ 1 Holland, Belgium
..... 460-84320-45 ........ . LENS ASS'Y ............................................ 1 Germany
32-6..... 308-84112-21 ........ . SOCKET.................................................. 1 Holland, Belgium
..... 416-84312-40 ........ . SOCKET.................................................. 1 Germany
32-7..... 308-84135-21 ........ . SPRING................................................... 1
32-8..... 306-84346-40 ........ . SOCKET.................................................. 1
32-9..... 308-84124-20 ........ . SPRING, reflector set.............................. 4
32-10... * ............................. BULB, head lamp (12V-36/36W)............... 1 Holland
..... * ............................. BULB, head lamp (12V-35/35W)............... 1 Germany, Belgium
32-11... * ............................. BULB (12V-4W)......................................... 1
32-12... 90152-05005 ......... SCREW ..................................................... 1
32-13... 306-84301-40 ........ PILOT LAMP ASS'Y .................................. 1
32-14... 306-84357-40 ........ . BODY, high beam.................................... 1
32-15... 256-84357-00 ........ . BULB (12V-2W)....................................... 1
32-16... 256-84350-61 ........ . SOCKET CORD ASS'Y........................... 1

69
70
Ref No. Part No. Description Q’ty Remarks

33-1..... 237-84330-60-33... BODY ASS'Y ............................................. 1 Yamaha Black

33-2..... 214-84153-60 ........ . GROMMET.............................................. 1
33-3..... 237-84310-30 ........ HEAD LAMP UNIT ASS'Y ......................... 1
33-4..... 237-84315-30 ........ . RIM, head lamp ....................................... 1
33-5..... 136-84321-00 ........ . LENS, head lamp .................................... 1
33-6..... 136-84322-00 ........ . GASKET, lens ......................................... 1
33-7..... 137-84323-30 ........ . REFLECTOR........................................... 1
33-8..... 235-84314-00 ........ BULB, head lamp (12V-35/25W)............... 1
33-9..... 237-84312-30 ........ . SOCKET.................................................. 1
33-10... 123-83516-21 ........ . BULB (12V-3.4W).................................... 1
33-11... 183-84345-30 ........ . SOCKET.................................................. 1
33-12... 195-84324-00 ........ . SPRING, reflector set.............................. 4
33-13... 306-84301-40 ........ PILOT LAMP ASS'Y .................................. 1
33-14... 306-84357-40 ........ . BODY, high beam.................................... 1
33-15... 256-84357-00 ........ . BULB (12V-2W)....................................... 1
33-16... 256-84350-61 ........ . SOCKET CORD ASS'Y........................... 1
33-17... 90152-05005 ......... SCREW ..................................................... 1
33-18... 307-84348-00 ........ WIRE, lead 1 ............................................. 1
33-19... 307-84349-00 ........ WIRE, lead 2 ............................................. 1

71
72
Ref No. Part No. Description Q’ty Remarks

34-1..... 1E7-83510-21........ SPEEDOMETER ASS'Y............................ 1 Km/H

..... 1E7-83510-41........ SPEEDOMETER ASS'Y............................ 1 MPH
34-2..... 123-83516-21 ........ . BULB (12V-3.4W).................................... 2
34-3..... 1E7-83536-00........ . SOCKET CORD ASS'Y........................... 1
34-4..... 1E8-83540-01........ TACHOMETER ASS'Y .............................. 1
34-5..... 123-83516-21 ........ . BULB (12V-3.4W).................................... 4
34-6..... 1E7-83520-00........ . SOCKET CORD ASS'Y........................... 1
34-7..... 1E7-83519-00-98 .. BRACKET, meter ...................................... 1 Low Gloss Black
34-8..... 1E7-83513-00........ DAMPER ................................................... 2
34-9..... 1E7-83522-00........ COLLAR .................................................... 4
34-10... 1E7-83543-00........ DAMPER, bracket ..................................... 4
34-11... 1E7-83524-00........ WASHER, plate ......................................... 4
34-12... 95303-05800 ......... NUT, crown................................................ 4
34-13... 97301-08014 ......... BOLT, hexagon ......................................... 2
34-14... 92901-08100 ......... WASHER, spring ....................................... 2
34-15... 351-83550-01 ........ SPEEDOMETER CABLE ASS'Y............... 1
34-16... 1E7-83560-01........ TACHOMETER CABLE ASS'Y ................. 1

73
74
Ref No. Part No. Description Q’ty Remarks

35-1..... 1E7-84710-40........ TAIL LAMP UNIT ASS'Y ........................... 1

35-2..... 1E7-84711-40........ . BASE, tail lamp........................................ 1
35-3..... 296-84523-00 ........ . GASKET, tail lens.................................... 1
35-4..... 543-84521-41 ........ . LENS, tail lamp........................................ 1
35-5..... 127-84524-30 ........ . SCREW, lens fitting ................................. 2
35-6..... 278-84718-40 ........ .GROMMET............................................... 1
35-7..... * ............................. BULB, tail lamp (12V-21/5W) .................... 1
35-8..... 1E7-84751-20-93 .. BRACKET, licence .................................... 1 Belgium
..... 2R7-84751-40-93 .. BRACKET, licence .................................... 1 Germany
35-9..... 1E7-84712-20........ GASKET, base .......................................... 1
35-10... 1E7-84726-40........ BOLT, special ............................................ 2
35-11... 533-84525-40 ........ WASHER, special...................................... 2
35-12... 444-84753-60 ........ DAMPER ................................................... 2
35-13... 92903-06200 ......... WASHER, plain ......................................... 1
35-14... 97303-06025 ......... BOLT, hexagon ......................................... 1
35-15... 90209-06095 ......... WASHER (102-28323-00)......................... 1
35-16... 90387-07390 ......... COLLAR .................................................... 1
35-17... 90480-14102 ......... GROMMET (214-21717-00)...................... 1
35-18... 95301-06600 ......... NUT, hexagon ........................................... 1
35-19... 92901-06100 ......... WASHER, spring ....................................... 1
35-20... 90109-06022 ......... BOLT (338-84552-00) ............................... 2
35-21... 92901-08200 ......... WASHER, plain ......................................... 2
35-22... 308-84553-00 ........ DAMPER ................................................... 1
35-23... 92901-06100 ......... WASHER, spring ....................................... 2
35-24... 95301-06600 ......... NUT, hexagon ........................................... 2
35-25... 97303-06025 ......... BOLT, hexagon ......................................... 1 Germany
35-26... 90209-06095 ......... WASHER (102-28323-00)......................... 1 Germany
35-27... 90387-07390 ......... COLLAR .................................................... 1 Germany
35-28... 90480-14102 ......... GROMMET (214-21717-00)...................... 1 Germany
35-29... 92901-06100 ......... WASHER, spring ....................................... 1 Germany
35-30... 95301-06600 ......... NUT, hexagon ........................................... 1 Germany
35-31... 1E7-28198-40........ PLATE, number support............................ 1 Germany
35-32... 97301-06012 ......... BOLT, hexagon ......................................... 2 Germany
35-33... 92901-06200 ......... WASHER, plain ......................................... 2 Germany
35-34... 92901-06100 ......... WASHER, spring ....................................... 2 Germany
35-35... 95301-06600 ......... NUT, hexagon ........................................... 2 Germany
35-36... 449-85131-01 ........ REFLECTOR............................................. 2 Belgium
35-37... 92901-05100 ......... WASHER, spring ....................................... 2 Belgium
35-38... 95301-05600 ......... NUT, hexagon ........................................... 2 Belgium
35-39... 1E7-84717-20........ CORD, tail lamp......................................... 1

75
76
Ref No. Part No. Description Q’ty Remarks

36-1..... 1E7-84710-31........ TAIL LAMP UNIT ASS'Y ........................... 1

36-2..... 296-84511-00 ........ . BASE, tail lamp........................................ 1
36-3..... 296-84523-00 ........ . GASKET, tail lens.................................... 1
36-4..... 543-84521-41 ........ . LENS, tail lamp........................................ 1
36-5..... 127-84524-30 ........ . SCREW, lens fitting ................................. 2
36-6..... * ............................. BULB, tail lamp (12V-21/5W) .................... 1
36-7..... 1E7-84751-20-92 .. BRACKET, licence .................................... 1
36-8..... 1E7-84712-20........ GASKET, base .......................................... 1
36-9..... 1E7-84726-40........ BOLT, special ............................................ 2
36-10... 533-84525-40 ........ WASHER, special...................................... 2
36-11... 444-84753-60 ........ DAMPER ................................................... 2
36-12... 92903-06200 ......... WASHER, plain ......................................... 1
36-13... 97301-06025 ......... BOLT, hexagon ......................................... 1
36-14... 90209-06095 ......... WASHER (102-28323-00)......................... 1
36-15... 90387-07390 ......... COLLAR .................................................... 1
36-16... 90480-14102 ......... GROMMET (214-21717-00)...................... 1
36-17... 95301-06600 ......... NUT, hexagon ........................................... 1
36-18... 92901-06100 ......... WASHER, spring ....................................... 1
36-19... 90109-06022 ......... BOLT (338-84552-00) ............................... 2
36-20... 92901-08200 ......... WASHER, plain ......................................... 2
36-21... 308-84553-00 ........ DAMPER ................................................... 1
36-22... 92901-06100 ......... WASHER, spring ....................................... 2
36-23... 95301-06600 ......... NUT, hexagon ........................................... 2
36-24... 97303-06025 ......... BOLT, hexagon ......................................... 1
36-25... 90209-06095 ......... WASHER (102-28323-00)......................... 1
36-26... 90387-07390 ......... COLLAR .................................................... 1
36-27... 90480-14102 ......... GROMMET (214-21717-00)...................... 1
36-28... 92901-06100 ......... WASHER, spring ....................................... 1
36-29... 95301-06600 ......... NUT, hexagon ........................................... 1
36-30... 2R6-28198-30 ....... PLATE, number support............................ 1 UK Only
36-31... 97301-06012 ......... BOLT, hexagon ......................................... 2
36-32... 92901-06200 ......... WASHER, plain ......................................... 2
36-33... 92901-06100 ......... WASHER, spring ....................................... 2
36-34... 95301-06600 ......... NUT, hexagon ........................................... 2
36-35... 449-85131-01 ........ REFLECTOR............................................. 2
36-36... 92903-05100 ......... WASHER, spring ....................................... 2
36-37... 95301-05600 ......... NUT, hexagon ........................................... 2
36-38... 1E7-84717-20........ CORD, tail lamp......................................... 1

77
78
Ref No. Part No. Description Q’ty Remarks

37-1..... 254-83310-45-93... FRONT FLASHER LAMP ASS'Y .............. 2

..... 416-83310-40-93... FRONT FLASHER LAMP ASS'Y .............. 2
37-2..... 136-83311-20 ........ . BULB, flasher (12V-8W).......................... 2
37-3..... 183-83313-70 ........ . GASKET, flasher lens ............................. 2
37-4..... 183-83332-21 ........ . LENS, flasher .......................................... 2
37-5..... 183-83333-21 ........ . SCREW, lens fitting ................................. 4
37-6..... 260-83316-30 ........ COLLAR, flasher 1 .................................... 1 Holland, Belgium
37-7..... 260-83326-30 ........ COLLAR, flasher 2 .................................... 1 Holland, Belgium
37-8..... 1N8-83330-20-93 .. REAR FLASHER LAMP ASS'Y................. 2 UK Only
..... 235-83330-95-93... REAR FLASHER LAMP ASS'Y................. 2 Holland, Belgium
37-9..... 136-83311-20 ........ . BULB, flasher (12V-8W).......................... 2
37-10... 183-83313-70 ........ . GASKET, flasher lens ............................. 2
37-11... 183-83332-21 ........ . LENS, flasher .......................................... 2
37-12... 183-83333-21 ........ . SCREW, lens fitting ................................. 4
37-13... 92901-08100 ......... WASHER, spring ....................................... 4
37-14... 95301-08600 ......... NUT, hexagon ........................................... 4
37-15... 371-82519-00 ........ WIRE, earth lead ....................................... 1

79
80
Ref No. Part No. Description Q’ty Remarks

38-1..... 396-83310-40-93... FRONT FLASHER LAMP ASS'Y .............. 2

38-2..... 183-83313-70 ........ . GASKET, flasher lens ............................. 2
38-3..... 183-83312-70 ........ . LENS, flasher .......................................... 2
38-4..... 183-83333-71 ........ . SCREW, lens fitting ................................. 4
38-5..... * ............................. . BULB, flasher (12V-21W)........................ 2
38-6..... 260-83316-30 ........ COLLAR, flasher 1 .................................... 1
38-7..... 260-83326-30 ........ COLLAR, flasher 2 .................................... 1
38-8..... 95301-08600 ......... NUT, hexagon ........................................... 4
38-9..... 92901-08100 ......... WASHER, spring ....................................... 4
38-10... 278-83330-41-93... REAR FLASHER LAMP ASS'Y................. 2
38-11... 306-83313-40 ........ . GASKET, flasher lens ............................. 2
38-12... 306-83332-40 ........ . LENS, flasher .......................................... 2
38-13... 183-83333-71 ........ . SCREW, lens fitting ................................. 4
38-14... * ............................. . BULB, flasher (12V-21W)........................ 2
38-15... 97303-06030 ......... BOLT ......................................................... 2
38-16... 92903-06200 ......... WASHER, plain ......................................... 4
38-17... 92903-06100 ......... WASHER, spring ....................................... 2
38-18... 95303-06600 ......... NUT, hexagon ........................................... 2
38-19... 371-82519-00 ........ WIRE, earth lead ....................................... 1

81
82
Ref No. Part No. Description Q’ty Remarks

39-1..... 1E8-82110-60........ BATTERY ASS'Y....................................... 1 U.R.

..... 1E8-82110-70........ BATTERY ASS'Y....................................... 1 U.R.
39-2..... 90445-08338 ......... HOSE (5-500)............................................ 1
39-3..... 173-82122-00 ........ SEAT, battery ............................................ 1
39-4..... 1E6-82131-00........ BAND, battery............................................ 1
39-5..... 1E8-82115-02........ WIRE, plus lead......................................... 1
39-6..... 1E2-82116-00........ WIRE, minus lead...................................... 11
39-7..... 92501-06012 ......... SCREW, panhead ..................................... 1
39-8..... 92901-06100 ......... WASHER, spring ....................................... 1
39-9..... 1E2-82150-00........ FUSE HOLDER ASS'Y.............................. 1
39-10... 148-82151-00 ........ . FUSE ....................................................... 1
39-11... 2R6-82508-10 ....... MAIN SWITCH ASS'Y ............................... 1 Not Germany
..... 2R7-82508-45 ....... MAIN SWITCH ASS'Y ............................... 1 Germany
39-12... 526-82579-00 ........ . CAP, key.................................................. 1 Germany
39-13... 92501-05012 ......... SCREW, panhead ..................................... 2
39-14... 92901-05100 ......... WASHER, spring ....................................... 2
39-15... 254-82310-60 ........ IGNITION COIL ASS'Y.............................. 2
39-16... 95301-06600 ......... NUT, hexagon ........................................... 4
39-17... 92901-06100 ......... WASHER, spring ....................................... 4
39-18... 183-82341-00 ........ CORD, high tension................................... 2
39-19... 512-82370-10 ........ PLUG CAP ASS'Y ..................................... 2
39-20... 1E2-82530-00........ STOP SWITCH ASS'Y .............................. 1
39-21... 136-82540-00 ........ NEUTRAL SWITCH ASS'Y ....................... 1
39-22... 90430-11034 ......... GASKET (136-82543-00) .......................... 1
39-23... 1E7-83350-40........ FLASHER RELAY ASS'Y.......................... 1 Germany
..... 1H7-83350-20 ....... FLASHER RELAY ASS'Y.......................... 1 Not Germany
39-24... 1A0-83395-02........ FLASHER CANCELLING UNIT ................ 1 Not Germany
39-25... 1E7-83371-21........ HORN ........................................................ 1 Not Holland
..... 1E7-83371-52........ HORN ........................................................ 1 Holland
39-26... 97301-08014 ......... BOLT, hexagon ......................................... 1 Holland
39-27... 92901-08100 ......... WASHER, spring ....................................... 1 Holland
39-28... 92501-06014 ......... SCREW, panhead ..................................... 2 Not Holland
39-29... 92901-06100 ......... WASHER, spring ....................................... 2 Not Holland
39-30... 2R7-82590-80 ....... WIRE HARNESS ASS'Y ........................... 1 UK Only
39-31... 168-83936-01 ........ BAND, switch cord..................................... 2 Holland, Belgium
39-32... 337-81910-10 ........ VOLTAGE REGULATOR ASS'Y............... 1
39-33... 92501-06015 ......... SCREW, panhead ..................................... 3
39-34... 92901-06100 ......... WASHER, spring ....................................... 3
39-35... 256-83936-00 ........ BAND, switch cord..................................... 2

83
This page is intentionally blank

84
REPAIR KIT
(Fig. 40)

85
Ref No. Part No. Description Q’ty Remarks

40-1..... 1E8-11630-00........ PISTON ASS'Y (STD) ............................... 2s

..... 1E8-11630-10........ PISTON ASS'Y (1st O.S.) ......................... 2s
..... 1E8-11630-20........ PISTON ASS'Y (2nd O.S.) ........................ 2s
..... 1E8-11630-30........ PISTON ASS'Y (3rd O.S.) ......................... 2s
..... 1E8-11630-40........ PISTON ASS'Y (4th O.S.) ......................... 2s
40-2..... 1E8-11631-00-96 .. . PISTON (51.96mm STD) ........................ 2 U.R. 3-29
..... 1E8-11631-00-97 .. . PISTON (51.97mm STD) ........................ 2 U.R. 3-29
..... 1E8-11635-00........ . PISTON (52.25mm 1st O.S.)................... 2 3-29
..... 1E8-11636-00........ . PISTON (52.50mm 2nd O.S.) ................. 2 3-29
..... 1E8-11637-01........ . PISTON (52.75mm 3rd O.S.) .................. 2 3-29
..... 1E8-11638-01........ . PISTON (53.00mm 4th O.S.) .................. 2 3-29
40-3..... 558-11601-00 ........ . PISTON RING SET (STD) ...................... 2s 3-32
..... 558-11601-10 ........ . PISTON RING SET (1st O.S.)................. 2s 3-32
..... 558-11601-20 ........ . PISTON RING SET (2nd O.S.) ............... 2s 3-32
..... 558-11601-30 ........ . PISTON RING SET (3rd O.S.) ................ 2s 3-32
..... 558-11601-40 ........ . PISTON RING SET (4th O.S.) ................ 2s 3-32
40-4..... 131-11633-00 ........ . PIN, piston ............................................... 2 3-30
40-5..... 93450-15023 ......... . CIRCLIP (131-11634-00) ........................ 4 3-31
40-6..... 398-11650-00 ........ CONNECTING ROD ASS'Y ...................... 2
40-7..... 397-11651-00 ........ . ROD, connecting ..................................... 2 3-6
40-8..... 93310-42012 ......... . BEARING ................................................ 2 3-7
40-9..... 174-11681-00 ........ . PIN, crank................................................ 2 3-8
40-10... 90209-20159 ......... . WASHER................................................. 4 3-9
40-11... 93310-21403 ......... . BEARING ................................................ 2 3-33
40-12... 1E8-W0001-00 ...... GASKET KIT............................................. 1s
40-13... 90430-12038 ......... . GASKET (132-15353-00) ........................ 1 1-8
40-14... 1E8-11351-01........ . GASKET, cylinder.................................... 2 1-10
40-15... 1E8-11181-00........ . GASKET, cylinder head .......................... 2 1-13
40-16... 1E8-15461-01........ . GASKET, crankcase cover right.............. 1 2-18
40-17... 93210-19123 ......... . O-RING (2.4-19.0) ................................... 1 2-26
40-18... 93210-46044 ......... . O-RING (3-46.2) ...................................... 1 3-17
40-19... 93210-18023 ......... . O-RING (1.2-17.6) ................................... 1 3-24
40-20... 164-18579-00 ........ . GASKET .................................................. 1 6-21
40-21... 137-15353-00 ........ . GASKET (14.5-21-1.5) ............................ 1 6-24
40-22... 93210-17239 ......... . O-RING (2.0-16.5) ................................... 1 9-5
40-23... 1E7-14416-00........ . GASKET, airfilter ..................................... 1 10-10
40-24... 314-13621-02 ........ . PACKING. valve seat .............................. 2 10-29
40-25... 1E7-14384-00........ . GASKET, float chamber .......................... 2 11-10
40-26... 132-14613-00 ........ . GASKET, exhaust ................................... 2 12-13
40-27... 132-14714-01 ........ . GASKET, muffler joint ............................. 2 12-18
40-28... 126-13116-00 ........ . GASKET, pump case .............................. 1 13-1
40-29... 90430-04004 ......... . GASKET (137-13187-00) ........................ 1 13-6
40-30... 2R7-W0003-00 ...... OIL SEAL KIT ........................................... 1s
40-31... 93104-11028 ......... . OIL SEAL (SO-10.5-15-3) ....................... 1 2-5
40-32... 93102-20117 ......... . OIL SEAL (SD-20-40-8) .......................... 1 3-22
40-33... 93103-32031 ......... . OIL SEAL (SW-32-48-8).......................... 1 3-23
40-34... 237-15389-00 ........ . SEAL, push rod ....................................... 1 5-11
40-35... 93102-28021 ......... . OIL SEAL (SD-28-44-7) (93102-12321).. 1 5-27
40-36... 93101-12004 ......... . OIL SEAL (S-12-22-5) ............................. 1 7-6

86
Ref No. Part No. Description Q’ty Remarks

40-37... 93109-15001 ......... . OIL SEAL (SDO-15-26-6)........................ 1 8-18

40-38... 93104-07036 ......... . OIL SEAL (SO-7-13-4) ............................ 1 9-7
40-39... 93101-10002 ......... . OIL SEAL (S-1-22-7) ............................... 1 13-6

87
This page is intentionally blank

88
NUMERICAL
INDEX

89
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
101-81111-10-00 14-20 132-81225-11 14-9 164-18579-00 40-20
102-18416-00 27-16 132-81226-11 14-8 164-18579-00 6-21
102-18416-00 28-19 133-81132-10 14-13 164-18589-00 6-20
110-81345-21 14-16 136-23415-00 21-6 164-22216-00 17-6
110-81345-21 14-19 136-25115-00 31-8 164-81246-21 14-12
117-15644-00 8-12 136-25130-00 30-8 164-81246-21 14-7
120-27431-00 17-22 136-25130-00 31-17 168-83936-01 39-31
120-27433-00 17-23 136-82540-00 39-21 173-22151-00 17-5
122-23119-01 20-26 136-83311-20 37-2 173-82122-00 39-3
122-23129-00 20-27 136-83311-20 37-9 174-11422-02 3-3
122-23346-01 20-32 136-84321-00 33-5 174-11432-02 3-4
122-24181-00 24-9 136-84322-00 33-6 174-11511-01 3-13
122-27112-00 18-2 137-13137-00-03 13-11 174-11515-00 3-18
123-83516-21 33-10 137-13137-00-05 13-11 174-11681-00 3-8
123-83516-21 34-2 137-13137-00-10 13-11 174-11681-00 40-9
123-83516-21 34-5 137-13138-01 13-12 174-13178-00 13-7
126-13116-00 13-1 137-15353-00 40-21 174-16154-00 4-3
126-13116-00 40-28 137-15353-00 6-24 174-16356-00 4-13
127-84524-30 35-5 137-16367-00 4-6 174-17461-40 5-29
127-84524-30 36-5 137-84323-30 33-7 174-17461-50 5-29
131-11633-00 3-30 141-21717-00-00 16-6 174-17461-60 5-29
131-11633-00 40-4 141-25304-00 31-2 174-17461-70 5-29
132-11561-00-03 3-10 141-81113-10 14-23 174-18101-02 7-1
132-11561-00-03 3-19 146-23114-00 20-18 174-18500-03 6-1
132-11561-00-05 3-10 148-25115-00 28-8 174-18511-00 6-3
132-11561-00-05 3-19 148-25412-00 30-30 174-18512-00 6-7
132-14613-00 12-13 148-25412-00 31-24 174-18513-00 6-8
132-14613-00 40-26 148-82151-00 39-10 174-18541-03 6-2
132-14713-00 12-17 154-23441-00-98 21-9 174-22123-00 17-2
132-14714-01 12-18 156-15618-01 8-3 174-24741-00 26-18
132-14714-01 40-27 156-23411-00 21-1 174-25311-00 31-1
132-15653-00-10 5-24 156-23412-00 21-2 174-25364-00 31-11
132-15653-00-12 5-24 164-17427-00-04 5-9 174-25366-01 31-22
132-15653-00-14 5-24 164-17427-00-06 5-9 174-25387-00 31-26
132-15664-01 8-14 164-17427-00-08 5-9 174-25438-20 31-23
132-15676-01 8-16 164-17427-00-10 5-9 174-25439-20 31-23
132-16321-00 4-7 164-17427-00-12 5-9 174-25440-20 31-23
132-16346-00 2-8 164-18551-00 6-5 174-27115-00 18-6
132-18113-01 7-10 164-18561-00 6-12 183-22332-01 17-14
132-18140-01 6-15 164-18571-01 6-19 183-23411-00 21-4

90
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
183-23412-00 21-3 1E2-82150-00 39-9 1E7-18115-00 7-15
183-81421-10 14-4 1E2-82530-00 39-20 1E7-21171-00 26-22
183-82341-00 39-18 1E6-25151-00 30-12 1E7-21315-01-33 15-2
183-83312-70 38-3 1E6-25151-00 31-16 1E7-21316-01-33 15-3
183-83313-70 37-10 1E6-26421-00 22-2 1E7-21376-00 26-23
183-83313-70 37-3 1E6-82131-00 39-4 1E7-21610-00-93 19-6
183-83313-70 38-2 1E7-11162-00 1-26 1E7-21610-31-93 19-6
183-83332-21 37-11 1E7-13175-01 13-3 1E7-21610-40-93 19-6
183-83332-21 37-4 1E7-13176-00-00 13-5 1E7-21629-00 19-7
183-83333-21 37-12 1E7-13565-01 10-30 1E7-21638-00 19-8
183-83333-21 37-5 1E7-14126-00 11-33 1E7-21641-00 19-16
183-83333-71 38-13 1E7-14147-00 11-17 1E7-21711-00-20 16-1
183-83333-71 38-4 1E7-14147-00 11-26 1E7-21711-00-27 16-1
183-84345-30 33-11 1E7-14168-00 11-34 1E7-21711-00-36 16-1
195-84324-00 33-12 1E7-14174-00 11-21 1E7-21711-00-T5 16-1
1A0-14169-00 11-42 1E7-14175-00 11-19 1E7-21721-00-20 16-2
1A0-21518-00 19-5 1E7-14181-35 11-11 1E7-21721-00-27 16-2
1A0-24500-00 24-18 1E7-14183-00 11-11 1E7-21721-00-36 16-2
1A0-24512-00 24-23 1E7-14191-00 11-14 1E7-21721-00-T5 16-2
1A0-24521-00 24-21 1E7-14211-00 11-16 1E7-21753-00 25-17
1A0-24524-01 24-24 1E7-14323-00 11-25 1E7-21778-00 25-10
1A0-24529-01 24-22 1E7-14346-00 11-38 1E7-23480-00 15-15
1A0-24726-00-33 26-9 1E7-14348-00 11-40 1E7-24110-00-W8 24-1
1A0-25824-01 23-6 1E7-14349-00 11-41 1E7-24110-00-W9 24-1
1A0-25854-01 23-5 1E7-14371-00 11-24 1E7-24110-Y0-01 24-1
1A0-25855-01 23-4 1E7-14384-00 11-10 1E7-24110-Y0-02 24-1
1A0-25893-01 23-3 1E7-14384-00 40-25 1E7-24182-00 24-10
1A0-26242-01-00 22-13 1E7-14411-00 10-1 1E7-24319-00 25-5
1A0-26242-01-00 22-13 1E7-14416-00 10-10 1E7-24602-00 24-4
1A0-26243-01-00 22-15 1E7-14416-00 40-23 1E7-24705-00 26-15
1A0-26243-01-00 22-15 1E7-14421-00 10-2 1E7-24730-91 26-1
1A0-83395-02 39-24 1E7-14422-00 10-4 1E7-24731-00 26-2
1A0-83922-00 23-18 1E7-14428-00 10-5 1E7-24756-00-20 26-3
1A0-83973-02-98 22-3 1E7-14431-00 10-11 1E7-24756-00-29 26-3
1A0-83980-30 23-21 1E7-14446-00 10-6 1E7-24756-00-36 26-3
1A1-25398-01 27-26 1E7-14450-00 10-3 1E7-24756-00-T5 26-3
1A1-25398-01 30-37 1E7-14453-00 10-21 1E7-25355-00 30-14
1A1-25399-00 27-26 1E7-15416-00 2-22 1E7-25355-00 31-19
1A1-25399-02 30-37 1E7-15417-00 2-12 1E7-25850-02 23-1
1E2-82116-00 39-6 1E7-16351-00 4-8 1E7-26335-01 22-17

91
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
1E7-26335-11 22-17 1E8-11630-30 40-1 1E8-17151-00 5-3
1e7-27315-00 18-27 1E8-11630-40 40-1 1E8-17211-00 5-22
1E7-28100-10 26-21 1E8-11631-00-96 3-29 1E8-17221-00 5-16
1E7-28198-40 35-31 1E8-11631-00-96 40-2 1E8-17231-00 5-17
1E7-83350-40 39-23 1E8-11631-00-97 3-29 1E8-17241-01 5-18
1E7-83371-21 39-25 1E8-11631-00-97 40-2 1E8-17251-00 5-21
1E7-83371-52 39-25 1E8-11635-00 3-29 1E8-17410-00 5-1
1E7-83510-21 34-1 1E8-11635-00 40-2 1E8-17471-01 5-13
1E7-83510-41 34-1 1E8-11636-00 3-29 1E8-17831-00 9-2
1E7-83513-00 34-8 1E8-11636-00 40-2 1E8-21170-01-03 16-7
1E7-83519-00-98 34-7 1E8-11637-00 3-29 1E8-22210-00 17-7
1E7-83520-00 34-6 1E8-11637-01 40-2 1E8-22311-01-33 17-12
1E7-83522-00 34-9 1E8-11638-00 3-29 1E8-25320-01-35 31-12
1E7-83524-00 34-11 1E8-11638-01 40-2 1E8-25353-00 30-13
1E7-83536-00 34-3 1E8-13101-01 13-10 1E8-25353-00 31-15
1E7-83543-00 34-10 1E8-14126-00 11-15 1E8-26260-00 22-16
1E7-83560-01 34-16 1E8-14301-90 11-1 1E8-26260-10 22-16
1E7-84710-31 36-1 1E8-14302-90 11-2 1E8-27111-00 18-1
1E7-84710-40 35-1 1E8-14312-25 11-28 1E8-27115-00 18-6
1E7-84711-40 35-2 1E8-14313-25 11-28 1E8-27211-00-93 18-3
1E7-84712-20 35-9 1E8-14336-00 11-29 1E8-82110-60 39-1
1E7-84712-20 36-8 1E8-14611-00 12-10 1E8-82110-70 39-1
1E7-84717-20 35-39 1E8-14611-10 12-10 1E8-82115-02 39-5
1E7-84717-20 36-38 1E8-14621-00 12-11 1E8-83540-01 34-4
1E7-84726-40 35-10 1E8-14621-10 12-11 1E8-W0001-00 40-12
1E7-84726-40 36-9 1E8-14710-00 12-1 1H7-83350-20 39-23
1E7-84751-20-92 36-7 1E8-14720-00 12-2 1J2-14398-00 11-22
1E7-84751-20-93 35-8 1E8-14753-00 12-3 1J2-21751-00 25-1
1E7-85720-03 25-2 1E8-15111-00 1-1 1J2-25388-00 31-34
1E8-11181-00 1-13 1E8-15121-00 1-2 1J3-25867-00 23-7
1E8-11181-00 40-15 1E8-15410-00 2-1 1M3-27114-00-00 12-20
1E8-11351-01 1-10 1E8-15415-00 2-14 1M7-25875-00 23-14
1E8-11351-01 40-14 1E8-15421-00 2-17 1N8-83330-20-93 37-8
1E8-11400-00 3-1 1E8-15461-01 2-18 1X0-23111-00 20-19
1E8-11412-01 3-2 1E8-15461-01 40-16 1X0-23168-00-00 20-20
1E8-11512-00 3-15 1E8-15641-00 8-11 1X0-23168-00-00 20-20
1E8-11541-00 3-16 1E8-15651-00 5-23 1Y1-26290-00 22-26
1E8-11630-00 40-1 1E8-16371-00 4-4 1Y1-26290-10 22-25
1E8-11630-10 40-1 1E8-17131-00 5-7 1Y1-26290-50 22-25
1E8-11630-20 40-1 1E8-17141-00 5-6 1Y1-26290-60 22-26

92
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
207-81331-10 14-24 278-26249-00 22-14 2R6-25115-00 30-5
214-24512-00 24-19 278-27114-00 26-19 2R6-25168-20 27-1
214-83912-00 22-6 278-27314-00 18-31 2R6-25320-10-35 30-10
214-84153-60 32-2 278-83330-41-93 38-10 2R6-25367-00 30-33
214-84153-60 33-2 278-84718-40 35-6 2R6-25377-00 30-22
235-83330-95-93 37-8 288-14161-00 11-35 2R6-25810-00 29-4
235-84314-00 33-8 288-14334-00 11-18 2R6-25872-00 23-13
237-15389-00 40-34 288-14334-00 11-27 2R6-25872-00 23-13
237-15389-00 5-11 291-23167-61 20-23 2R6-25876-00 23-17
237-16357-01 4-17 293-13174-00 13-24 2R6-26111-29 22-1
237-17861-00 9-1 296-84511-00 36-2 2R6-27413-00 18-21
237-84310-30 33-3 296-84523-00 35-3 2R6-27414-00 18-18
237-84312-30 33-9 296-84523-00 36-3 2R6-27417-00 18-19
237-84315-30 33-4 299-81133-10 14-17 2R6-27424-00 18-17
237-84330-60-33 32-1 2F3-15611-00-93 8-1 2R6-28185-00 26-20
237-84330-60-33 33-1 2K5-23173-00 20-11 2R6-28198-30 36-30
241-15357-01 1-22 2R6-21510-00-93 19-1 2R6-82508-10 39-11
241-16341-01 2-4 2R6-23101-00 20-1 2R6-83973-10-98 22-3
241-16342-00 2-6 2R6-23101-30 20-1 2R6-W0045-00 29-5
248-17837-00 9-3 2R6-23110-00 20-12 2R7-11111-00 1-14
248-23115-01 20-21 2R6-23118-00 20-17 2R7-11311-00 1-11
248-24726-00-33 26-10 2R6-23121-00-98 20-33 2R7-11321-00 1-12
251-15687-00 8-10 2R6-23126-00-38 20-2 2R7-16150-00 4-2
254-82310-60 39-15 2R6-23131-00-98 20-34 2R7-16301-00 4-1
254-83310-45-93 37-1 2R6-23136-00-38 20-7 2R7-18111-00-93 7-9
256-23142-60 20-16 2R6-23141-00 20-14 2R7-21110-00-33 15-1
256-25371-00 30-38 2R6-23145-00 20-4 2R7-21110-40-33 15-1
256-25371-00 31-40 2R6-23145-00 20-8 2R7-21110-70-33 15-1
256-83936-00 39-35 2R6-23170-00 20-13 2R7-21781-00 16-16
256-84350-61 32-16 2R6-23340-00-33 20-30 2R7-22110-00-33 17-1
256-84350-61 33-16 2R6-23340-30-33 20-30 2R7-22110-10-33 17-1
256-84357-00 32-15 2R6-24244-00 24-2 2R7-22141-00 17-3
256-84357-00 33-15 2R6-24244-10 24-2 2R7-23101-00 20-1
260-23318040 20-31 2R6-24245-00 24-3 2R7-23110-00 20-12
260-83316-30 37-6 2R6-24245-10 24-3 2R7-25338-20 30-1
260-83316-30 38-6 2R6-24757-00 26-4 2R7-25364-00 30-28
260-83326-30 37-7 2R6-24757-10 26-4 2R7-25381-00 30-18
260-83326-30 38-7 2R6-24767-00 26-5 2R7-25414-00 30-29
278-13169-00 13-18 2R6-24767-10 26-5 2R7-25439-00-33 30-25
278-23181-50 20-28 2R6-25115-00 27-5 2R7-27411-00 18-15

93
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
2R7-27412-00 18-16 337-15621-01-09 8-2 396-14343-40 11-5
2R7-27432-00 17-18 337-15660-00 8-9 396-14343-41 11-5
2R7-27442-00 17-19 337-21165-00-93 15-12 396-83310-40-93 38-1
2R7-82508-45 39-11 337-26111-00 22-1 397-11442-01 3-5
2R7-82590-80 39-30 337-27111-00 18-1 397-11651-00 3-6
2R7-83963-00-98 22-12 337-27231-00 18-8 397-11651-00 40-7
2R7-84751-40-93 35-8 337-81153-10 14-25 397-14771-00-33 12-6
2R7-W0003-00 40-30 337-81910-10 39-32 397-14781-00-33 12-7
301-18112-00-93 7-17 341-25137-00 27-9 397-15118-00 1-17
306-25136-00 27-17 341-25137-00 28-10 397-16111-00 3-26
306-25136-00 28-20 341-25149-00 27-7 397-17121-00 5-8
306-83313-40 38-11 341-25149-00 28-12 397-17411-00 5-2
306-83332-40 38-12 341-25846-00 27-8 397-17421-00 5-15
306-84301-40 32-13 341-25846-00 28-13 397-25381-00 31-31
306-84301-40 33-13 351-25135-00 27-11 397-81100-11 14-1
306-84346-40 32-8 351-25135-00 28-14 397-81110-10 14-3
306-84357-40 32-14 351-25138-00 27-15 397-81155-11 14-2
306-84357-40 33-14 351-25138-00 28-18 398-11650-00 40-6
307-14612-00 12-12 351-83550-01 34-15 401-25367-00 27-23
307-18188-01 2-2 353-13552-01 13-19 401-25367-00 28-26
307-84348-00 33-18 360-15435-00 2-15 404-20000-30 29-7
307-84349-00 33-19 360-15435-00 2-23 404-25104-00 28-2
308-84112-21 32-6 360-25862-00 23-12 404-25111-00 28-1
308-84115-21 32-4 367-13146-01 13-26 404-25181-00 27-19
308-84124-20 32-9 367-14195-00 11-7 404-25181-00 28-22
308-84135-21 32-7 367-14342-22 11-3 404-25191-00 27-14
308-84553-00 35-22 367-14385-00 11-8 404-25191-00 28-17
308-84553-00 36-21 371-24728-00 26-17 404-25412-00 29-2
314-13610-01 10-25 371-82121-00 16-14 404-25831-00 29-1
314-13613-00 10-26 371-82126-00 16-15 404-W0057-00 29-6
314-13621-02 10-29 371-82519-00 37-15 416-83310-40-93 37-1
314-13621-02 40-24 371-82519-00 38-19 416-84303-40 32-3
315-23146-50 20-5 389-14137-00 11-30 416-84303-45 32-3
315-23146-50 20-9 389-14349-00 11-39 416-84312-40 32-6
315-23156-50 20-10 389-15128-00 1-19 417-27311-00 18-22
315-23156-50 20-6 396-14124-00 11-36 434-14146-00 11-37
324-13616-01 10-27 396-14316-02 11-31 437-23163-00 20-22
326-26328-00 22-20 396-14331-00 11-32 437-83936-00 25-18
336-16324-00 4-5 396-14341-00 11-4 438-17811-01 9-6
337-14779-00 12-19 396-14343-39 11-5 438-17812-00 9-8

94
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
439-21759-01 25-8 558-11601-40 3-32 90149-08094 7-4
439-24119-00 25-9 558-11601-40 40-3 90152-05005 32-12
443-17841-00 9-4 584-23484-01 15-16 90152-05005 33-17
444-84753-60 35-12 619-24535-00 11-20 90170-06010 23-23
444-84753-60 36-11 619-24535-00 24-25 90170-08176 20-25
449-85131-01 19-19 626-14386-00 11-9 90170-10219 30-31
449-85131-01 35-36 647-14335-00 11-23 90170-20224 31-37
449-85131-01 36-35 654-14390-20 11-6 90171-14020 27-25
460-84320-40 32-5 90101-06278 30-15 90171-14020 28-28
460-84320-45 32-5 90101-06291 31-20 90171-14020 30-34
498-15371-00 1-20 90101-08034 30-21 90171-20224 31-38
498-24522-00 24-20 90101-08034 31-36 90176-10013 17-8
498-82910-11 22-4 90101-08244 29-8 90176-16016 21-13
498-82911-00 22-5 90101-08286 15-11 90179-06176 18-14
507-27311-00 18-22 90105-10005 31-25 90179-07203 1-15
507-27315-01 18-27 90106-08027 17-11 90179-08148 22-19
509-23158-L0 20-29 90109-06001 6-16 90179-12244 3-28
512-82370-10 39-19 90109-06022 35-20 90179-16018 4-12
517-21771-00 25-3 90109-06022 36-19 90179-16018 5-30
520-15362-01 2-25 90109-06410 22-9 90179-25033 21-7
521-11161-01 1-25 90109-06465 23-19 90201-05031 26-6
521-25188-00 27-27 90109-08367 29-3 90201-06055 10-8
526-82579-00 39-12 90109-08375 30-44 90201-06067 10-18
533-84525-40 35-11 90109-08375 31-46 90201-06067 16-10
533-84525-40 36-10 90109-08417 18-23 90201-06067 25-13
535-20000-10 23-2 90109-08438 18-23 90201-07079 17-15
535-23144-00 20-15 90109-10327 30-39 90201-08083 21-16
535-23435-00-98 21-8 90109-10327 31-41 90201-08083 22-10
537-25388-00 30-17 90109-10474 18-20 90201-08085 7-16
537-25388-00 31-32 90109-14385 6-25 90201-08310 18-34
543-84521-41 35-4 90113-06013 4-19 90201-08624 13-2
543-84521-41 36-4 90116-07227 1-9 90201-10118 23-11
558-11601-00 3-32 90116-08166 12-14 90201-10140 17-9
558-11601-00 40-3 90116-08261 20-3 90201-10146 18-35
558-11601-10 3-32 90119-05001 4-10 90201-12166 6-18
558-11601-10 40-3 90123-08046 22-18 90201-12174 7-11
558-11601-20 3-32 90143-07016 14-27 90201-12575 7-7
558-11601-20 40-3 90146-06008 23-22 90201-14218 17-10
558-11601-30 3-32 90149-06011 24-26 90201-15340 8-5
558-11601-30 40-3 90149-06012 17-13 90201-20266 5-20

95
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
90201-20266 5-4 90387-07390 35-16 90468-10050 26-12
90201-20279 17-24 90387-07390 35-27 90468-12006 30-43
90201-20611 4-15 90387-07390 36-15 90468-12006 31-45
90201-25286 27-10 90387-07390 36-26 90480-01141 16-4
90201-25286 28-11 90387-10537 18-33 90480-10068 30-11
90201-25490 27-12 90387-15667 30-32 90480-10068 31-13
90201-25490 28-15 90387-15671 27-22 90480-10190 10-7
90201-60686 30-26 90387-15671 28-24 90480-12013 16-5
90202-06010 24-27 90387-20160 31-30 90480-12013 19-22
90206-04003 15-17 90387-20346 5-28 90480-12053 16-3
90208-12015 3-27 90387-20439 4-14 90480-14102 10-16
90209-06095 35-15 90387-20499 3-25 90480-14102 16-8
90209-06095 35-26 90387-26197 31-33 90480-14102 25-11
90209-06095 36-14 90401-10034 23-10 90480-14102 35-17
90209-06095 36-25 90430-04004 13-16 90480-14102 35-28
90209-08098 24-12 90430-04004 40-29 90480-14102 36-16
90209-14136 27-24 90430-11034 39-22 90480-14102 36-27
90209-16133 5-32 90430-12038 1-8 90480-25135 24-11
90209-17057 21-12 90430-12038 40-13 90501-10245 18-12
90209-20159 3-9 90430-38053 25-4 90501-10312 23-24
90209-20159 40-10 90445-05301 13-22 90501-12081 8-4
90215-16020 4-11 90445-05302 13-21 90501-12083 6-23
90215-16020 5-31 90445-08338 39-2 90501-20122 4-9
90240-06042 17-25 90445-09070 25-16 90502-09024 15-19
90240-08053 7-14 90445-09078 24-16 90506-09009 7-2
90249-03123 24-7 90445-09083 24-15 90506-09112 6-17
90249-04039 6-10 90446-07112 1-21 90506-10019 2-7
90249-12008 18-13 90446-09131 25-7 90506-18103 30-9
90250-10020 6-4 90460-37026 10-24 90506-18103 31-18
90269-04003 15-18 90460-43053 10-23 90506-26134 18-7
90280-03017 3-34 90460-51059 10-22 90506-32056 18-7
90282-05005 3-35 90462-05004 6-27 90507-29022 18-28
90338-09012 22-24 90464-08020 19-9 90507-29026 18-28
90338-09012 23-25 90464-10022 19-10 90508-26136 8-15
90338-09060 15-20 90464-15023 19-11 90508-29307 18-32
90340-12005 1-7 90465-08046 1-23 90508-32056 18-5
90381-08002 9-10 90467-08003 24-17 90508-32207 7-3
90387-07390 10-17 90467-08003 25-6 90560-15116 30-4
90387-07390 16-9 90468-02033 13-20 90560-15136 27-4
90387-07390 25-12 90468-02033 13-23 90560-15136 28-7

96
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
90560-15136 31-7 92901-04100 14-11 92901-06100 39-8
91401-16012 17-26 92901-04100 14-15 92901-06200 35-33
91401-16012 7-13 92901-04100 14-18 92901-06200 36-32
91401-20012 18-10 92901-04100 14-21 92901-06600 10-15
91401-20012 30-47 92901-04100 14-6 92901-06600 18-11
91401-20012 31-49 92901-04200 14-10 92901-06600 18-9
91401-20020 18-26 92901-04200 14-14 92901-06600 19-14
91401-25020 6-6 92901-04200 14-5 92901-08100 12-15
91401-30030 27-20 92901-05100 12-5 92901-08100 12-21
91401-30030 28-23 92901-05100 13-13 92901-08100 12-9
91401-30030 30-19 92901-05100 24-6 92901-08100 14-26
91401-30030 31-39 92901-05100 26-7 92901-08100 15-9
91609-20014 27-18 92901-05100 35-37 92901-08100 17-21
91609-20014 28-21 92901-05100 39-14 92901-08100 18-30
91702-05055 26-11 92901-05100 6-14 92901-08100 19-3
91810-05016 1-3 92901-06100 10-14 92901-08100 20-24
91830-21014 2-19 92901-06100 10-19 92901-08100 21-11
91830-21014 2-9 92901-06100 14-28 92901-08100 21-15
92501-05012 39-13 92901-06100 15-14 92901-08100 24-14
92501-06010 6-26 92901-06100 16-13 92901-08100 29-9
92501-06010 9-9 92901-06100 17-17 92901-08100 30-45
92501-06012 1-18 92901-06100 19-13 92901-08100 31-48
92501-06012 17-16 92901-06100 19-18 92901-08100 34-14
92501-06012 39-7 92901-06100 22-22 92901-08100 37-13
92501-06014 39-28 92901-06100 22-8 92901-08100 38-9
92501-06015 39-33 92901-06100 23-16 92901-08100 39-27
92501-06018 10-9 92901-06100 23-9 92901-08200 29-10
92501-06020 22-21 92901-06100 25-15 92901-08200 35-21
92501-06035 2-21 92901-06100 26-14 92901-08200 36-20
92501-06065 1-4 92901-06100 35-19 92901-08600 18-24
92501-06085 14-29 92901-06100 35-23 92901-08600 19-4
92501-06090 1-5 92901-06100 35-29 92901-10200 1-16
92506-06025 10-31 92901-06100 35-34 92901-10600 30-41
92506-06030 2-10 92901-06100 36-18 92901-10600 31-44
92506-06030 2-16 92901-06100 36-22 92901-12100 30-40
92506-06030 2-20 92901-06100 36-28 92901-12100 31-43
92506-06040 2-11 92901-06100 36-33 92901-14200 27-24
92506-06040 2-24 92901-06100 39-17 92901-14200 28-27
92706-06012 26-16 92901-06100 39-29 92903-05100 19-21
92901-04100 11-13 92901-06100 39-34 92903-05100 36-36

97
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
92903-06100 38-17 93306-20429 30-23 93604-18058 3-14
92903-06200 35-13 93306-20526 3-11 93604-22050 6-9
92903-06200 36-12 93306-20526 3-21 94127-18202 27-2
92903-06200 38-16 93306-30203 28-9 94127-18202 28-3
93101-10002 13-6 93306-30206 27-6 94130-18200 30-2
93101-10002 40-39 93306-30206 30-6 94130-18200 31-4
93101-12004 40-36 93306-30401 5-26 94227-18010 27-3
93101-12004 7-6 93306-30408 5-12 94227-18010 28-4
93101-42018 31-14 93306-30509 3-20 94227-18012 30-3
93102-20117 3-22 93310-21403 3-33 94230-18012 31-5
93102-20117 40-32 93310-21403 40-11 94325-18043 31-6
93102-22014 27-21 93310-42012 3-7 94327-18007 28-6
93102-22014 28-25 93310-42012 40-8 94416-18016 31-3
93102-22014 30-7 93315-31502 5-10 94416-18094 28-5
93102-28021 40-35 93410-13004 5-25 94580-22112 30-35
93102-28021 5-27 93410-15005 8-17 94580-22112 31-50
93102-28022 30-24 93410-25017 8-13 94601-06100 23-20
93103-32031 3-23 93410-60050 30-27 94680-22001 30-36
93103-32031 40-33 93420-47008 31-28 94680-22001 31-51
93104-07036 40-38 93430-02001 24-8 94701-00045 1-24
93104-07036 9-7 93430-03014 6-11 95301-05600 13-14
93104-11028 2-5 93430-08006 13-8 95301-05600 19-20
93104-11028 40-31 93430-10016 7-12 95301-05600 26-8
93105-45017 27-13 93430-10016 7-8 95301-05600 35-38
93105-45017 28-16 93430-10016 8-6 95301-05600 36-37
93106-30008 31-29 93430-12008 18-4 95301-06600 15-13
93109-15001 40-37 93440-11029 2-3 95301-06600 22-23
93109-15001 8-18 93440-20043 5-19 95301-06600 30-16
93210-11073 13-25 93440-20043 5-5 95301-06600 31-21
93210-17239 40-22 93450-15023 3-31 95301-06600 35-18
93210-17239 9-5 93450-15023 40-5 95301-06600 35-24
93210-18023 3-24 93450-52010 3-12 95301-06600 35-30
93210-18023 40-19 93501-04011 21-5 95301-06600 35-35
93210-19123 2-26 93501-06105 14-30 95301-06600 36-17
93210-19123 40-17 93501-32009 8-8 95301-06600 36-23
93210-43043 31-10 93505-16006 4-16 95301-06600 36-29
93210-46044 3-17 93505-16006 6-22 95301-06600 36-34
93210-46044 40-18 93505-32002 13-17 95301-06600 39-16
93306-20204 31-9 93603-14026 1-6 95301-06700 4-18
93306-20404 31-27 93603-22028 13-4 95301-08600 12-16

98
 Part No. Ref No. Part No. Ref No. Part No. Ref No.
95301-08600 12-22 97301-08020 19-2
95301-08600 12-8 97303-06025 35-14
95301-08600 30-46 97303-06025 35-25
95301-08600 31-47 97303-06025 36-24
95301-08600 37-14 97303-06030 38-15
95301-08600 38-8 97311-06025 8-7
95301-08600 7-5 97321-06016 19-12
95301-08700 30-20 97321-06025 23-8
95301-08700 31-35 97321-06030 7-18
95301-08900 18-25 97321-08020 17-20
95301-10700 30-42 97321-08020 18-29
95301-10700 31-42 97323-08035 21-10
95303-05800 34-12 97323-08050 21-14
95303-06600 38-18 97602-03108 10-28
95303-08800 21-17 98501-04008 14-22
95601-06100 22-11 98501-04014 11-12
95601-14100 17-4 98501-05008 24-5
95701-08100 15-8 98501-05010 12-4
95821-08055 15-4 98501-05010 5-14
95821-08070 15-5 98501-05012 6-13
95821-08080 15-6 98501-05016 13-9
95821-08100 15-7 98506-05012 2-13
95821-08115 15-10 98901-04008 13-15
97301-06012 19-17
97301-06012 35-32
97301-06012 36-31
97301-06014 10-13
97301-06016 19-15
97301-06016 23-15
97301-06016 26-13
97301-06018 10-12
97301-06022 22-7
97301-06025 10-20
97301-06025 16-11
97301-06025 25-14
97301-06025 36-13
97301-06030 16-12
97301-08014 34-13
97301-08014 39-26
97301-08016 24-13

99
 General Part Prefixes

Prefix Model Prefix Model Prefix Model

101 MF1……1960 1M7 LS100……1976(THAI./RS100 INDO) 351 RD350 PRO
102 MF2……1962 1N8 NR200……1976(NIGERIA) 353 FX50
110 YF1D……1965 1X0 DT100X……1977 360 RD350A
117 U5D……1965 1Y1 FS1-DX……1977(ENG.) 367 GT1MX
120 U7……1965 207 F5 371 TX500, TX500A, XS500B
122 YG1……1963 214 DT1 389 RD100
123 YG1A……1963 235 R3 396 RD125
126 YG1D……1964 237 CS2-E 397 RD200E……(USA)
127 YG1K……1965 241 HS1 398 RD200F
131 H1……1965 248 AT1 401 MX125
132 H2……1966 251 CT1 404 RD125
133 H2D……1967 254 H3-D 416 RD125……(EUR.)
136 YA5……1961 256 XS1, XS1-B 417 RD200……(EUR.)
137 YA6……1964 260 FS1 434 TY250
141 YAT1……1963 278 R5 437 DT100A
146 YD2……1958 288 JT1 438 DT250A
148 YD3……1961 291 DT1-F 439 LB502A
154 YDS2M……1962 293 CS3-E 443 DT175A
156 YDS3……1964 296 V50 444 DT125A
164 YH3……1966 299 V70-E 449 LS3G
168 YR1 2F3 XS750E……1978(USA) 460 DT125E……1974(EUR.)
173 YCS1-E 2K5 YZ100E……1978 498 DT250B……(MINOR)
174 YCS1 2R6 RD125, RD125-DX……1978 507 RD125B……(USA)
183 AS1 2R7 RD200, RD200-DX……1978 509 MX250B (YZ250B)
195 L3 301 CT1-F 512 DT250G
1A0 RD250 306 XS2 517 V50D
1A1 RD400 307 AS3 520 V50A
1E2 RS125E 308 RT2 521 RD350……1975(EUR.)
1E6 XT500C 314 CT2 526 RD50DX
1E7 RD125DX 315 CT2-J 533 XS650……1975(EUR.)
1E8 RD200DX 324 DT2-MR 535 RD200DX……1975
1H7 RD125 326 HS2 537 YZ125C (MXS)
1J2 RD200IR……1976(MID. EAST) 336 LS3 543 LB50-2H……(SWIT.)
1J3 XS500C/D……1976/'1977 337 CS5E 558 DT100C……(USA, CAN.)
1M3 LB50-3H 341 TX750, TX750A 584 XS650C……1976

100
MODEL DATA

101
102
Cylinders and Pistons
Standard bore ...................................................................... 52 mm
Stroke................................................................................... 46mm
Ports..................................................................................... 7
Clearance in cylinder bore ................................................... 0.040 to 0.045mm
Wear limit ............................................................................. 0.050mm
Re-bore sizes ....................................................................... 52.25 to 57.00 mm (0.25 steps)
Piston ring type .................................................................... dykes
Number of rings.................................................................... two
Ring end gaps ...................................................................... 0.15 to 0.35 mm
Ring groove clearance ......................................................... 0.05 mm

Clutch
No of plain plates ................................................................. 5
No of inserted plates ............................................................ 5
Inserted plate thickness ....................................................... 4.0 mm
Inserted plate wear limit ....................................................... 3.7 mm
Spring length ........................................................................ 34 mm
Spring wear limit................................................................... 33 mm

Torque Settings
Cylinder heads ..................................................................... 15 ft lb
Clutch centre nut .................................................................. 54 ft lb
Primary Drive pinion............................................................. 46 ft lb
Final drive (front) sprocket ................................................... 54 ft lb
Swing arm spindle ............................................................... 46 ft lb
Engine mounting bolts – 8mm.............................................. 15ft lb
Engine mounting bolts – 10mm............................................ 25ft lb

Ignition
Plugs .................................................................................... B8ES
Plug gap ............................................................................... 0.6 – 0.7 mm
Points gap ............................................................................ 0.3 – 0.4 mm
Timing .................................................................................. 1.8 mm BTDC

Lubrication
Pump stroke limit.................................................................. 0.15 mm
Minimum stroke tolerance .................................................... 0.20 – 0.25 mm
Gearbox capacity ................................................................ 0.85 litres
Gearbox oil .......................................................................... 10/30 multigrade

103
104
METRIC THREAD SPECIFICATIONS (M Thread Form 3 mm - 16 mm)

Major Root Pitch Minor Diameter Thread Height Tap

Nom. Dia. Pitch Radius Dia. Male Female Male Female Drill
Size mm mm mm mm Thd. Thd. Thd. Thd. Dia.
ISO M d=D p r d2=D2 d3 D1 h3 H1 mm

3.0 3.0 0.50 0.072 2.675 2.387 2.459 0.307 0.271 2.50
4.0 4.0 0.70 0.101 3.545 3.141 3.242 0.429 0.379 3.30
5.0 5.0 0.80 0.115 4.480 4.019 4.134 0.491 0.433 4.20
6.0 6.0 1.00 0.144 5.350 4.773 4.917 0.613 0.541 5.00
8.0 8.0 1.25 0.180 7.188 6.466 6.647 0.767 0.677 6.80
10.0 10.0 1.50 0.217 9.026 8.160 8.376 0.920 0.812 8.50
12.0 12.0 1.75 0.253 10.863 9.853 10.106 1.074 0.947 10.20
14.0 14.0 2.00 0.289 12.701 11.546 11.835 1.227 1.083 12.00
16.0 16.0 2.00 0.289 14.701 13.546 13.835 1.227 1.083 14.00

Major Root Pitch Tap

Nom. Dia. Pitch Radius Dia. Male Female Male Female Drill
Size mm mm mm mm Thd. Thd. Thd. Thd. Dia.
ISO M d=D p r d2=D2 d3 D1 h3 H1 mm
3x0.35 3.0 0.35 0.051 2.773 2.571 2.621 0.215 0.189 2.60
4x0.50 4.0 0.50 0.072 3.675 3.387 3.459 0.307 0.271 3.50
5x0.50 5.0 0.50 0.072 4.675 4.387 4.459 0.307 0.271 4.50
6x0.75 6.0 0.75 0.108 5.513 5.080 5.188 0.460 0.406 5.20
8x0.75 8.0 0.75 0.108 7.513 7.080 7.188 0.460 0.406 7.20
8x1.00 8.0 1.00 0.144 7.350 6.773 6.917 0.613 0.541 7.00
10x0.75 10.0 0.75 0.108 9.513 9.080 9.188 0.460 0.406 9.20
10x1.00 10.0 1.00 0.144 9.350 8.773 8.917 0.613 0.541 9.00
10x1.25 10.0 1.25 0.180 9.188 8.466 8.647 0.767 0.677 8.80
12x1.00 12.0 1.00 0.144 11.350 10.773 10.917 0.613 0.541 11.00
12x1.25 12.0 1.25 0.180 11.188 10.466 10.647 0.767 0.677 10.80
12x1.50 12.0 1.50 0.217 11.026 10.160 10.376 0.920 0.812 10.50
14x1.00 14.0 1.00 0.144 13.350 12.773 12.917 0.613 0.541 13.00
14x1.25 14.0 1.25 0.180 13.188 12.466 12.647 0.767 0.677 12.80
14x1.50 14.00 1.50 0.217 13.026 12.160 12.376 0.920 0.812 12.50
16x1.00 16.00 1.00 0.144 15.350 14.773 14.917 0.613 0.541 15.00
16x1.50 16.00 1.50 0.217 15.026 14.160 14.376 0.920 0.812 14.50

105