TM_AHU_60R410A_ONOFF_T_SA_NA_171205

AIR HANDLER UNIT

R410A 60HZ ON-OFF CONTROL
2017 TECHNICAL MANUAL
Table of Contents Page

1. Specifications................................................................................................. 4
1. Model Reference
2. General Specifications
3. Dimensional Drawings
4. Electrical Wiring Diagrams
5 Refrigerant Cycle Diagrams
6. Capacity Tables
7. Capacity Correction Factor for Height Difference
8. Noise Criterion Curves
9. Electrical Characteristics
10. Static Pressure

2. Product Features............................................................................................ 30
1. Operation Modes and Functions

3. Installation..................................................................................................... 32
1. Installation Overview
2. Location Selection
3. Indoor Unit Installation
4. Outdoor Unit Installation
5. Refrigerant Pipe Installation
6. Drainage Pipe Installation
7. Vacuum Drying and Leakage checking
8. Additional Refrigerant Charge
9. Engineering of Insulation
10. Engineering of Electrical Wiring
11. Test Operation
Table of Contents Page

4. Static Pressure Design................................................................................... 46

1. Introduction
2. Charts for friction losses in round ducts
3. Dynamic losses
4. Corresponding relation between Rectangular duct and Round duct
5. Method for duct calculation
6. Unit conversion
7. Recommended outlet velocity for different occasions

4. Troubleshooting............................................................................................. 51
1. General Troubleshooting
2. Error Diagnosis and Troubleshooting Without Error Code
3. Quick Maintenance by Error Code
4. Troubleshooting

Appendix.............................................................................................................. 65
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)

ii) Pressure On Service Port

Specifications

Contents
1. Model Reference.....................................................................................................2

2. General Specifications............................................................................................3

3. Dimensional Drawings...........................................................................................7

4. Electrical Wiring Diagrams...................................................................................11

5 Refrigerant Cycle Diagrams.................................................................................20

6. Capacity Tables.....................................................................................................23

7. Capacity Correction Factor for Height Difference..............................................63

8. Noise Criterion Curves..........................................................................................72

9. Electrical Characteristics.......................................................................................78

10. Static Pressure.......................................................................................................78

1. Model Reference
Refer to the following table to determine the specific indoor and outdoor unit model number of your purchased
equipment.
Cooling only

Indoor Unit Model Outdoor Unit Model Capacity (Btu) Power Supply

MVB-36CWN1-N MOV-36CN1-N 36K 1Φ, 220~230V~, 60Hz

Specifications
MVB-36CWN1-N MOV-36CN1-D 36K 3ɸ, 220~230V~, 60Hz

MVB-48CWN1-N MOV-48CN1-N 48K 1Φ, 220~230V~, 60Hz

MVB-48CWN1-N MOV-48CN1-D 48K 3ɸ, 220~230V~, 60Hz

MVB-60CWN1-N MOV-60CN1-N 60K 1Φ, 220~230V~, 60Hz

MVB-60CWN1-N MOV-60CN1-D 60K 3ɸ, 220~230V~, 60Hz

 Page 5 
 2. General Specifications
Indoor model MVB-36CWN1-N MVB-36CWN1-N MVB-48CWN1-N

Outdoor model MOV-36CN1-N MOV-36CN1-D MOV-48CN1-N

Indoor Power supply V-Ph-Hz 220-230V,1Ph,60Hz 220-230V,1Ph,60Hz 220-230V,1Ph,60Hz

Outdoor Power Supply V-Ph-Hz 220-230V,1Ph,60Hz 220-230V,3Ph,60Hz 220-230V,1Ph,60Hz

Max. input consumption W 5400 5000 6500

Max. current A 25.5 15.0 30.7

Model YKS-230-6-18 YKS-230-6-18 YKS-250-6-30

Old Model YDK230-6X YDK230-6X YDK250-6X-2

Specifications

Qty January-00 January-00 January-00

Indoor fan motor
Input W 420.0 420.0 515/-/450

Capacitor uF 15 15 12UF/450V

Speed(Hi/Mi/Lo) r/min 1100/980 1100/980 830/-/765

a.Number of rows 3.0 3.0 4.0

b.Tube pitch(a)x row pitch(b) mm 21*13.37 21*13.37 21*13.37

c.Fin spacing mm 1.3 1.3 1.3

Indoor coil d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium

e.Tube outside dia.and type mm Φ7,innergroove tube Φ7,innergroove tube Φ7,innergroove tube

f.Coil length x height x width mm 415X336X40.11 415X336X40.11 444X378X53.48

g.Number of circuits 6 6 8

Indoor air flow (Hi/Mi/Lo) m3/h 1648/-/1465 1648/-/1465 1932/-/1816

Sound level (sound pressure) dB(A) 51.9 51.9 54

Throttle type Throttle valve Throttle valve Throttle valve

Dimension(W*D*H) mm 520x460x774 520x460x774 500x550x970

Indoor unit Packing (W*D*H) mm 835x520x565 835x520x565 560x595x1030

Net/Gross weight Kg 38.2/41.7 38.2/41.7 48/52

Design pressure MPa 4.2/1.5 4.2/1.5 4.2/1.5

Drainage water pipe dia. mm ODΦ25mm ODΦ25mm ODΦ25mm

Refrigerant piping Liquid side/ Gas side mm(inch) Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4")

Operation temperature ℃ 17-30 17-30 17-30

Cooling ℃ 17~32 17~32 17~32

Room temperature
Heating ℃ / / /

Qty’per 20’ /40’ /40’HQ Indoor unit 88/184/275 88/184/275 80/164/164

Model ATH356UN-C9EU ATH356UG3C9EU ZP49KUE-PFV-502

Type ROTARY ROTARY SCROLL

Brand HITACHI HITACHI EMERSON

Capacity W 10450 10350 14300

Input W 3480 3400 June-12

Compressor
Rated current(RLA) A 17.0 10.9 25.1

Locked rotor Amp(LRA) A 89 81 138.0

Thermal protector position INTERNAL INTERNAL INTERNAL

Capacitor μF 80.0 / 80.0

Refrigerant oil/oil charge ml α68HES-H or equivalent/880 α68HES-H or equivalent/880 3MAF POE/1242

Model YKS-160-6-2 YKS-160-6-2 YKS-230-6-3L

Old Model YDK160-6B YDK160-6B YDK230-6F-1(B)

Qty January-00 January-00 January-00

Outdoor fan motor
Input W 300.0 300.0 318.0

Capacitor uF 6 6 12

Speed r/min 1100 1100 1095

 Page 6 
 a.Number of rows 1.0 1.0 1.0

b.Tube pitch(a)x row pitch(b) mm 21x13.37 21x13.37 21x13.37

c.Fin spacing mm 1.3 1.3 1.3

Outdoor coil d.Fin type (code) Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium

e.Tube outside dia.and type mm Ф7,innergroove tube Ф7,innergroove tube Ф7,innergroove tube

f.Coil length x height x width mm 1588x714x13.37 1588x714x13.37 2030x714x13.37

g.Number of circuits 5 5 5

Outdoor air flow 4500 4500 7400

Outdoor noise level dB(A) 65.5 65.5 64.7

Dimension(W*D*H) mm 600x600x759 600x600x759 710x710x759

Specifications
Outdoor unit Packing (W*D*H) mm 628x628x794 628x628x794 738x738x794

Net/Gross weight Kg 57.8/61.4 56.8/60.6 71.8/76.1

Type R410A R410A R410A

Refrigerant type
Charged volume Kg 1.9 1.9 2.2

Design pressure MPa 4.2/1.5 4.2/1.5 4.2/1.5

Liquid side/ Gas side mm(inch) Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4")

Refrigerant piping Max. refrigerant pipe length m 30 30 50

Max. difference in level m 20 20 30

Cooling ℃ 18～43 18～43 18～43

Room temperature
Heating ℃ / / /

Qty’per 20’ /40’ /40’HQ Outdoor unit 54/114/171 54/114/171 42/96/144

Notes:
1) Capacities are based on the following conditions:
Cooling: - Indoor Temperature 27°C(80.6°F) DB /19 °C(66.2°F) WB

-Outdoor Temperature 35 °C(95°F) DB /24 °C(75.2°F) WB

-Interconnecting Piping Length 5m

- Level Difference of Zero.

2) Capacities are Net Capacities.

3) Due to our policy of innovation some specifications may be changed without notification.

 Page 7 
 Indoor model MVB-48CWN1-N MVB-60CWN1-N MVB-60CWN1-N

Outdoor model MOV-48CN1-D MOV-60CN1-N MOV-60CN1-D

Indoor Power supply V-Ph-Hz 220-230V,1Ph,60Hz 220-230V,1Ph,60Hz 220-230V,1Ph,60Hz

Outdoor Power Supply V-Ph-Hz 220-230V,3Ph,60Hz 220-230V,1Ph,60Hz 220-230V,3Ph,60Hz

Max. input consumption W 6250 7625 7700

Max. current A 18.1 34.6 23.4

Model YKS-250-6-30 YKS-300-6-1 YKS-300-6-1

Old Model YDK250-6X-2 YDK300-6X-2 YDK300-6X-2

Qty January-00 January-00 January-00

Indoor fan motor
Input W 515/-/450 660.0 660.0
Specifications

Capacitor uF 12UF/450V 12 12

Speed(Hi/Mi/Lo) r/min 830/-/765 985/760 985/760

a.Number of rows 4.0 4.0 4.0

b.Tube pitch(a)x row pitch(b) mm 21*13.37 21*13.37 21*13.37

c.Fin spacing mm 1.3 1.3 1.3

Indoor coil d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium

e.Tube outside dia.and type mm Φ7,innergroove tube Φ7,innergroove tube Φ7,innergroove tube

f.Coil length x height x width mm 444X378X53.48 444X378X53.48 444X378X53.48

g.Number of circuits 8 8 8

Indoor air flow (Hi/Mi/Lo) m3/h 1932/-/1816 2300.00 2300.00

Sound level (sound pressure) dB(A) 54.00 54.5/0/0 54.5/0/0

Throttle type Throttle valve Throttle valve Throttle valve

Dimension(W*D*H) mm 500x550x970 500x550x970 500x550x970

Indoor unit Packing (W*D*H) mm 560x595x1030 1030x560x595 1030x560x595

Net/Gross weight Kg 48/52 51/55 51/55

Design pressure MPa 4.2/1.5 4.2/1.5 4.2/1.5

Drainage water pipe dia. mm ODΦ25mm ODΦ25mm ODΦ25mm

Refrigerant piping Liquid side/ Gas side mm(inch) Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4")

Operation temperature ℃ 17-30 17-30 17-30

Cooling ℃ 17~32 17~32 17~32

Room temperature
Heating ℃ / / /

Qty’per 20’ /40’ /40’HQ Indoor unit 80/164/164 80/164/164 80/164/164

Model ZP49KUE-TF5-52E C-SBP160H16A C-SBP160H36A

Type SCROLL SCROLL SCROLL

Brand EMERSON PANASONIC PANASONIC

Capacity W 14400 53910 54933

Input W June-12 June-15 January-15

Compressor
Rated current(RLA) A 18.7 25.8 18

Locked rotor Amp(LRA) A 136.8 139.0 153.0

Thermal protector position INTERNAL INTERNAL INTERNAL

Capacitor μF / 60.0 /

Refrigerant oil/oil charge ml 3MAF POE/1242 FV68S or Equivalent/1400 FV68S or Equivalent/1700

Model YKS-230-6-3L YKS-230-6-3L YKSJ-230-6-2L

Old Model YDK230-6F-1(B) YDK230-6F-1(B) YKSJ-230-6-2L

Qty January-00 January-00 January-00

Outdoor fan motor
Input W 318.0 318.0 300.0

Capacitor uF 12 12 /

Speed r/min 1095 1095 1095

 Page 8 
 a.Number of rows 1.0 1.0 1.0

b.Tube pitch(a)x row pitch(b) mm 21x13.37 21x13.37 21x13.37

c.Fin spacing mm 1.3 1.3 1.3

Outdoor coil d.Fin type (code) Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium

e.Tube outside dia.and type mm Φ7,innergroove tube Φ7,innergroove tube Φ7,innergroove tube

f.Coil length x height x width mm 2030x714x13.37 2030x798x13.37 2030x798x13.37

g.Number of circuits 5 5 5

Outdoor air flow 7400 0 6500

Outdoor noise level dB(A) 64.7 64.4 64.4

Dimension(W*D*H) mm 710x710x759 710x710x843 710x710x843

Specifications
Outdoor unit Packing (W*D*H) mm 738x738x794 738x738x872 738x738x872

Net/Gross weight Kg 69.7/74 80/85 80/85

Type R410A R410A R410A

Refrigerant type
Charged volume Kg 2.3 2.2 2.2

Design pressure MPa 4.8/1.5 4.2/1.5 4.2/1.5

Liquid side/ Gas side mm(inch) Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4")

Refrigerant piping Max. refrigerant pipe length m 50 50 50

Max. difference in level m 30 30 30

Cooling ℃ 18~43 18~43 18~43

Room temperature
Heating ℃ / / /

Qty’per 20’ /40’ /40’HQ Outdoor unit 42/96/144 42/96/142 42/96/142

Notes:

1) Capacities are based on the following conditions:

Cooling: - Indoor Temperature 27°C(80.6°F) DB /19 °C(66.2°F) WB

-Outdoor Temperature 35 °C(95°F) DB /24 °C(75.2°F) WB

-Interconnecting Piping Length 5m

- Level Difference of Zero.

2) Capacities are Net Capacities.

3) Due to our policy of innovation some specifications may be changed without notification.

 Page 9 
 3. Dimensional Drawings
Indoor Unit
Specifications

Model
unit A B C D E
(KBtu/h)
mm 774 520 460 414 245
36
inch 30.4 20.4 18.1 16.3 9.6
mm 970 550 500 454 266
48
inch 38.1 21.6 19.6 17.8 10.4
mm 970 550 500 454 266
60
inch 38.1 21.6 19.6 17.8 10.4

 Page 10 
Outdoor Unit

Specifications
Model Dimensions Refrigerant Connection Service Valve Size
unit
(KBtu/h) H W L Liquid Gas
mm 759 600 600 9.52 19
36
inch 29-7/8 23-5/8 23-5/8 3/8 3/4
mm 759 710 710 9.52 19
48
inch 29-7/8 28 28 3/8 3/4
mm 843 710 710 9.52 19
60
inch 33-3/16 28 28 3/8 3/4

 Page 11 
 4. Electrical Wiring Diagrams

4.1 Indoor unit

Abbreviation Paraphrase

Y/G Yellow-Green Conductor

CAP1 Indoor Fan Capacitor

Specifications

FAN1 Indoor Fan

RT2 Coil Temperature of Indoor Heat Exchanger

T4, T5 Transformer

GM1, GM3 Horizontal Swing Motor

 Page 12 
MVB-36CWN1-N, MVB-48CWN1-N, MVB-60CWN1-N

Specifications

 Page 13 
 4.2 Outdoor Unit

Abbreviation Paraphrase

CAP1, CAP2, CAP3,CAP4 Capacitor

FAN Outdoor Fan Motor

KM8 Contactor
Specifications

CT1, CT2 AC Current Detector

COMP Compressor

L-PRO, K2 Low Pressure Switch/Shorting Stub

K1 High Pressure Switch/Shorting Stub

TRANS Power Transformer

T4 10KΩ RESISTANCE/Outdoor Ambient Temperature

T3 10KΩ RESISTANCE/Coil Temperature of Condenser

XT1 2-Way Terminal/4-Way Terminal

XT2 3-Way Terminal

XT4 Terminal

K3 Compressor Discharge Temperature/Shorting Stub

R1 Resistance

XP1~XP5,XS1~XS5 Connectors

 Page 14 
MOV-36CN1-N, MOV-60CN1-N

R
S

BLACK
COMP

WHI TE( BLUE)

CN201 CN200
K2 SW1 GREEN
LN ABCN C
RED
CN9

RED
RED

CN206
P. C. B

BLACK

Specifications
CN38
BLACK
WHI TE

CN39
CN203 CT1
XP2 XS2
XP1 XS1

CN40
CN208

BLACK
T3 TRANS
RED

K1 K3 BLACK
A2
XS3
ORANGE BROWN
22

XP3
6
4
2

KM8 BLACK
FAN
T4 GREEN
1
21
5
3

RED A1
BLACK
RED

RED
BLACK
XT4 NOTI CE: FACTORY SETTI NG
RED BLACK SW1
LN ABCN

L N C1 N1 XT2

24V～
TO I NDOOR UNI T
POWER

16022500001325

 Page 15 
 MOV-48CN1-N

FAN T1 L1
BLACK

RED

BLACK
C

WHI TE
Specifications

A1 S
CAP2
RED
KM8
COMP Y/ G( GREEN)
BLACK

R
BLACK
OUTDOOR WI RI NG DI AGRAM
BLACK CODE PART NAME
BLUE
COMP COMPRESSOR
XT1 BLUE
FAN OUTDOOR FAN
XT2 CAP1 COMP CAPACI TOR
C1 N1
CAP2 OUTDOOR FAN CAP
Y/ G
KM8 CONTACTOR
24V～ XT1 2- WAY TERMI NAL
XT2 3- WAY TERMI NAL
POWER TO I NDOOR UNI T

 Page 16 
MOV-36CN1-D, MOV-48CN1-D

BLUE( BLACK)

COMP
CN201 CN200
SW1 Y/G(GREEN)
LN ABCN
WHI TE
CN9

P. C. B

Specifications
CN206

CN38
RED
XP2 XS2 BLACK
WHI TE

CN39
CN203 CT1
CN40
XP1 XS1

RED
CN208
16022500001707

TRANS

RED

ORANGE
BROWN
A1
22
6
4
2

KM8 Y/G(GREEN)
WHI TE

BLUE

XT4 FAN1
BLACK
A2
21

3
5

BLACK

BLUE RED

WHITE
BLACK

BLACK
WHI TE

BLUE

RED

RED

XT1 XT2 NOTI CE: FACTORY SETTI NG

SW1
LN ABCN
Y/ G

POWER 24V~
TO I NDOOR UNI T

 Page 17 
 MOV-60CN1-D
BLUE/ BLACK
4

2 COMP
CN201 CN200
SW1
LN ABCN GREEN T4
WHI TE RED
CN9
L- PRO
P. C. B
CN206
Specifications

CN38
BLACK
WHI TE

RED
CN39
CN203 CT1
XP1 XS1
XP2 XP2

CN40
CN208
COMP. TEMP. SWI TH/ SHORTI NG STUB
BLACK

TRANS
T3
RED RED
XP3 XS3
XP4 XS4
XP5 XS5

A1
22
6
4
2
WHI TE

GREEN
KM8
BLUE

XT4 FAN1
RED
A2
21

3
5

BLACK
WHITE

BLUE
K3 T4 K1 BLUE RED
WHITE
XT5
BLUE
BLACK

BLACK
WHI TE

BLUE

RED

RED

XT1 XT2 NOTI CE: FACTORY SETTI NG

SW1
LN ABCN
Y/ G

16022500001331
POWER 24V~
TO I NDOOR UNI T

 Page 18 
5. Refrigerant Cycle Diagrams

Specifications
Pipe Size (Diameter:ø)
Piping length (m/ft) Elevation (m/ft)
inch Additional Refriger-
Model No.
ant
Gas Liquid Rated Max. Rated Max.
MOV-36CN1-N
3/4 3/8 5/16.4 30/98 0 20/66 65g/m (0.69oz/ft)
MOV-36CN1-D
MOV-48CN1-N
3/4 3/8 5/16.4 50/164 0 30/98 65g/m (0.69oz/ft)
MOV-48CN1-D

MOV-60CN1-N 3/4 3/8 5/16.4 50/164 0 30/98 65g/m (0.69oz/ft)

 Page 19 
Specifications

Pipe Size (Diameter:ø)

Piping length (m/ft) Elevation (m/ft)
inch Additional Refriger-
Model No.
ant
Gas Liquid Rated Max. Rated Max.

MOV-60CN1-D 3/4 3/8 5/16.4 50/164 0 30/98 65g/m (0.69oz/ft)

 Page 20 
6. Capacity Tables
Cooling TC:Total Cooling Capacity (kW) ; S/T:Sensible Cooling Capacity Ratio ; PI:Power Input(kW)

36K

ID
Out- 16.0 18.0 19.0 22.0
WB(°C)
Air door
Flow Air
(m3/h) Temp ID
23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0
DB(°C) DB(°C)

TC 10.6 10.6 10.7 10.8 11.1 11.1 11.1 11.2 11.5 11.5 11.5 11.5 12.3 12.3 12.3 12.3

27.0 S/T 0.71 0.85 0.93 1.00 0.59 0.72 0.81 0.95 0.51 0.64 0.72 0.87 0.33 0.46 0.53 0.67

Specifications
PI 3.48 3.48 3.48 3.48 3.49 3.49 3.49 3.49 3.49 3.49 3.49 3.49 3.50 3.50 3.50 3.50

TC 10.3 10.3 10.4 10.6 10.8 10.8 10.8 10.9 11.1 11.1 11.1 11.1 12.0 12.0 12.0 12.0

30.0 S/T 0.72 0.86 0.95 1.00 0.59 0.73 0.81 0.97 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.67

PI 3.68 3.68 3.68 3.68 3.69 3.69 3.69 3.69 3.69 3.69 3.69 3.69 3.71 3.71 3.71 3.71

TC 10.1 10.1 10.2 10.3 10.6 10.6 10.6 10.7 10.9 10.9 10.9 11.0 11.8 11.8 11.8 11.8

32.0 S/T 0.72 0.87 0.96 1.00 0.59 0.74 0.82 0.98 0.51 0.65 0.73 0.89 0.33 0.46 0.54 0.68

PI 3.81 3.81 3.81 3.81 3.82 3.82 3.82 3.82 3.83 3.83 3.83 3.83 3.85 3.85 3.85 3.85

TC 9.8 9.8 9.9 10.0 10.3 10.3 10.3 10.4 10.6 10.6 10.8 10.9 11.4 11.4 11.4 11.4

1648 35.0 S/T 0.73 0.88 0.97 1.00 0.60 0.74 0.83 0.99 0.52 0.66 0.74 0.89 0.33 0.46 0.54 0.69

PI 4.02 4.02 4.02 4.02 4.04 4.04 4.04 4.04 4.04 4.04 4.05 4.04 4.07 4.07 4.07 4.07

TC 8.9 9.0 9.1 9.1 9.3 9.3 9.4 9.5 9.6 9.6 9.7 9.8 10.4 10.4 10.4 10.4

43.0 S/T 0.75 0.92 1.00 1.00 0.61 0.77 0.87 1.00 0.52 0.68 0.77 0.94 0.32 0.47 0.55 0.90

PI 4.69 4.69 4.69 4.69 4.71 4.71 4.71 4.71 4.72 4.72 4.72 4.72 4.75 4.75 4.75 4.75

TC 8.6 8.6 8.7 8.8 9.0 9.0 9.1 9.1 9.3 9.3 9.3 9.3 10.1 10.1 10.1 10.1

46.0 S/T 0.77 0.94 1.00 1.00 0.62 0.79 0.88 1.00 0.53 0.69 0.79 0.97 0.32 0.47 0.56 0.92

PI 4.94 4.94 4.94 4.94 4.96 4.96 4.96 4.96 4.97 4.97 4.97 4.97 5.01 5.01 5.01 5.01

TC 7.7 7.8 7.9 8.0 8.1 8.1 8.2 8.3 8.4 8.4 8.4 8.5 9.1 9.1 9.1 9.1

52.0 S/T 0.80 0.99 1.00 1.00 0.64 0.82 0.93 1.00 0.54 0.72 0.82 1.00 0.31 0.48 0.58 0.97

PI 5.57 5.57 5.57 5.57 5.59 5.59 5.59 5.59 5.61 5.61 5.61 5.61 5.65 5.65 5.65 5.65

TC 10.2 10.2 10.3 10.4 10.7 10.7 10.7 10.8 11.0 11.0 11.0 11.0 11.9 11.9 11.9 11.9

27.0 S/T 0.69 0.83 0.90 1.00 0.58 0.70 0.78 0.92 0.51 0.63 0.70 0.84 0.34 0.45 0.52 0.65

PI 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.36 3.36 3.36 3.36

TC 9.9 9.9 10.0 10.1 10.4 10.4 10.4 10.5 10.7 10.7 10.7 10.7 11.5 11.5 11.5 11.5

30.0 S/T 0.70 0.83 0.91 1.00 0.58 0.71 0.79 0.93 0.51 0.63 0.71 0.85 0.34 0.45 0.52 0.65

PI 3.53 3.53 3.53 3.53 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.56 3.56 3.56 3.56

TC 9.7 9.7 9.8 9.9 10.2 10.2 10.2 10.3 10.5 10.5 10.5 10.5 11.3 11.3 11.3 11.3

32.0 S/T 0.70 0.84 0.92 1.00 0.58 0.72 0.79 0.94 0.51 0.64 0.71 0.86 0.34 0.45 0.53 0.66

PI 3.66 3.66 3.66 3.66 3.67 3.67 3.67 3.67 3.68 3.68 3.68 3.68 3.70 3.70 3.70 3.70

TC 9.4 9.4 9.5 9.6 9.9 9.9 9.9 10.0 10.2 10.2 10.3 10.2 11.0 11.0 11.0 11.0

1465 35.0 S/T 0.71 0.85 0.93 1.00 0.59 0.72 0.81 0.95 0.51 0.64 0.72 0.87 0.33 0.46 0.53 0.67

PI 3.87 3.87 3.87 3.87 3.88 3.88 3.88 3.88 3.88 3.88 3.89 3.88 3.91 3.91 3.91 3.91

TC 8.6 8.6 8.7 8.8 9.0 9.0 9.0 9.1 9.3 9.3 9.3 9.3 10.0 10.0 10.0 10.0

43.0 S/T 0.73 0.88 0.97 1.00 0.60 0.75 0.84 1.00 0.52 0.66 0.75 0.91 0.33 0.46 0.54 0.69

PI 4.51 4.51 4.51 4.51 4.52 4.52 4.52 4.52 4.53 4.53 4.54 4.53 4.56 4.56 4.56 4.56

TC 8.2 8.3 8.4 8.5 8.6 8.6 8.6 8.7 8.9 8.9 8.9 9.0 9.6 9.6 9.6 9.6

46.0 S/T 0.74 0.90 0.99 1.00 0.61 0.76 0.85 1.00 0.52 0.67 0.76 0.93 0.32 0.46 0.55 0.70

PI 4.75 4.75 4.75 4.75 4.76 4.76 4.76 4.76 4.78 4.78 4.78 4.78 4.81 4.81 4.81 4.81

TC 7.4 7.5 7.6 7.7 7.9 7.9 7.9 8.0 8.1 8.1 8.1 8.2 8.8 8.8 8.8 8.8

52.0 S/T 0.77 0.95 1.00 1.00 0.62 0.79 0.89 1.00 0.53 0.69 0.79 0.97 0.32 0.47 0.56 0.73

5.35 5.35 5.35 5.35 5.37 5.37 5.37 5.37 5.38 5.38 5.38 5.38 5.43 5.43 5.43 5.43

TC:Total Cooling Capacity (kW)

S/T:Sensible Cooling Capacity Ratio

PI:Power Input(kW)

 Page 21 
 48K

Out- ID
16.0 18.0 19.0 22.0
Air door WB(°C)
Flow Air
(m3/h) Temp ID
23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0
DB(°C) DB(°C)

TC 48.4 48.4 48.9 49.4 50.6 50.6 50.6 51.1 52.2 52.2 52.2 52.2 56.2 56.2 56.2 56.2

27.0 S/T 0.69 0.81 0.88 1.00 0.58 0.69 0.77 0.90 0.51 0.62 0.69 0.82 0.35 0.45 0.52 0.64

PI 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.76 4.76 4.76 4.76

TC 47.0 47.0 47.5 48.0 49.2 49.2 49.2 49.7 50.7 50.7 50.7 50.7 54.6 54.6 54.6 54.6

30.0 S/T 0.69 0.82 0.89 1.00 0.58 0.70 0.77 0.91 0.51 0.62 0.70 0.83 0.34 0.45 0.52 0.64
Specifications

PI 5.01 5.01 5.01 5.01 5.02 5.02 5.02 5.02 5.03 5.03 5.03 5.03 5.05 5.05 5.05 5.05

TC 46.1 46.1 46.6 47.1 48.3 48.3 48.3 48.8 49.7 49.7 49.7 49.7 53.6 53.6 53.6 53.6

32.0 S/T 0.69 0.83 0.90 1.00 0.58 0.70 0.78 0.91 0.51 0.63 0.70 0.84 0.34 0.45 0.52 0.65

PI 5.20 5.20 5.20 5.20 5.21 5.21 5.21 5.21 5.22 5.22 5.22 5.22 5.24 5.24 5.24 5.24

TC 44.7 44.7 45.1 45.6 46.8 46.8 46.8 47.3 48.3 48.3 49.0 48.3 52.1 52.1 52.1 52.1

1932 35.0 S/T 0.70 0.84 0.91 1.00 0.58 0.71 0.79 0.93 0.51 0.63 0.70 0.85 0.34 0.45 0.52 0.65

PI 5.49 5.49 5.49 5.49 5.50 5.50 5.50 5.50 5.51 5.51 5.52 5.51 5.55 5.55 5.55 5.55

TC 40.6 40.6 41.0 41.4 42.5 42.5 42.5 42.9 43.9 43.9 44.1 44.2 47.4 47.4 47.4 47.4

43.0 S/T 0.72 0.87 0.95 1.00 0.59 0.73 0.82 0.97 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.90

PI 6.39 6.39 6.39 6.39 6.42 6.42 6.42 6.42 6.43 6.43 6.44 6.43 6.48 6.48 6.48 6.48

TC 39.0 39.0 39.4 39.8 40.9 40.9 40.9 41.3 42.2 42.2 42.2 42.6 45.7 45.7 45.7 45.7

46.0 S/T 0.73 0.88 0.97 1.00 0.60 0.75 0.83 1.00 0.52 0.66 0.74 0.90 0.33 0.46 0.54 0.92

PI 6.73 6.73 6.73 6.73 6.76 6.76 6.76 6.76 6.78 6.78 6.78 6.78 6.83 6.83 6.83 6.83

TC 35.3 35.7 36.1 36.5 37.1 37.1 37.1 37.5 38.4 38.4 38.4 38.8 41.7 41.7 41.7 41.7

52.0 S/T 0.76 0.92 1.00 1.00 0.61 0.78 0.87 1.00 0.52 0.68 0.78 0.95 0.32 0.47 0.55 0.97

7.60 7.60 7.60 7.60 7.62 7.62 7.62 7.62 7.64 7.64 7.64 7.64 7.70 7.70 7.70 7.70

TC 46.4 46.4 46.4 46.9 48.6 48.6 48.6 49.1 50.0 50.0 50.0 50.0 53.9 53.9 53.9 53.9

27.0 S/T 0.68 0.80 0.88 1.00 0.57 0.69 0.76 0.89 0.50 0.62 0.69 0.81 0.35 0.45 0.51 0.63

PI 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.57 4.57 4.57 4.57

TC 45.1 45.1 45.6 46.1 47.2 47.2 47.2 47.7 48.6 48.6 48.6 48.6 52.4 52.4 52.4 52.4

30.0 S/T 0.69 0.81 0.88 1.00 0.58 0.70 0.77 0.90 0.51 0.62 0.69 0.82 0.34 0.45 0.52 0.64

PI 4.81 4.81 4.81 4.81 4.82 4.82 4.82 4.82 4.83 4.83 4.83 4.83 4.85 4.85 4.85 4.85

TC 44.2 44.2 44.6 45.0 46.3 46.3 46.3 46.8 47.7 47.7 47.7 47.7 51.4 51.4 51.4 51.4

32.0 S/T 0.69 0.82 0.89 1.00 0.58 0.70 0.77 0.91 0.51 0.62 0.70 0.83 0.34 0.45 0.52 0.64

PI 4.99 4.99 4.99 4.99 5.00 5.00 5.00 5.00 5.01 5.01 5.01 5.01 5.04 5.04 5.04 5.04

TC 42.8 42.8 43.2 43.6 44.9 44.9 44.9 45.3 46.3 46.3 47.0 46.3 49.9 49.9 49.9 49.9

1816 35.0 S/T 0.70 0.83 0.91 1.00 0.58 0.71 0.78 0.92 0.51 0.63 0.70 0.84 0.34 0.45 0.52 0.65

PI 5.27 5.27 5.27 5.27 5.28 5.28 5.28 5.28 5.29 5.29 5.30 5.29 5.33 5.33 5.33 5.33

TC 38.9 38.9 39.3 39.7 40.8 40.8 40.8 41.2 42.1 42.1 42.3 42.4 45.5 45.5 45.5 45.5

43.0 S/T 0.72 0.86 0.94 1.00 0.59 0.73 0.81 0.96 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.67

PI 6.14 6.14 6.14 6.14 6.16 6.16 6.16 6.16 6.18 6.18 6.18 6.18 6.22 6.22 6.22 6.22

TC 37.4 37.4 37.8 38.2 39.2 39.2 39.2 39.6 40.5 40.5 40.5 40.9 43.9 43.9 43.9 43.9

46.0 S/T 0.73 0.88 0.96 1.00 0.60 0.74 0.83 0.98 0.52 0.65 0.74 0.89 0.33 0.46 0.54 0.68

PI 6.47 6.47 6.47 6.47 6.49 6.49 6.49 6.49 6.51 6.51 6.51 6.51 6.56 6.56 6.56 6.56

TC 33.9 34.2 34.5 34.8 35.6 35.6 35.6 36.0 36.8 36.8 36.8 37.2 40.0 40.0 40.0 40.0

52.0 S/T 0.75 0.91 1.00 1.00 0.61 0.77 0.86 1.00 0.52 0.68 0.77 0.94 0.32 0.46 0.55 0.71

7.30 7.30 7.30 7.30 7.32 7.32 7.32 7.32 7.34 7.34 7.34 7.34 7.39 7.39 7.39 7.39

TC:Total Cooling Capacity (kW)

S/T:Sensible Cooling Capacity Ratio

PI:Power Input(kW)

 Page 22 
 60K

Out- ID
16.0 18.0 19.0 22.0
Air door WB(°C)
Flow Air
(m3/h) Temp ID
23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0
DB(°C) DB(°C)

TC 17.7 17.7 17.7 17.9 18.5 18.5 18.5 18.5 19.1 19.1 19.1 19.1 20.5 20.5 20.5 20.5

27.0 S/T 0.68 0.80 0.87 1.00 0.57 0.68 0.75 0.88 0.50 0.61 0.68 0.80 0.35 0.45 0.51 0.63

PI 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.96 5.96 5.96 5.96

TC 17.2 17.2 17.2 17.4 18.0 18.0 18.0 18.2 18.6 18.6 18.6 18.6 20.0 20.0 20.0 20.0

30.0 S/T 0.68 0.80 0.88 1.00 0.57 0.69 0.76 0.89 0.50 0.62 0.69 0.81 0.35 0.45 0.51 0.63

Specifications
PI 6.27 6.27 6.27 6.27 6.28 6.28 6.28 6.28 6.29 6.29 6.29 6.29 6.31 6.31 6.31 6.31

TC 16.9 16.9 17.0 17.2 17.7 17.7 17.7 17.8 18.2 18.2 18.2 18.2 19.6 19.6 19.6 19.6

32.0 S/T 0.69 0.81 0.88 1.00 0.58 0.69 0.77 0.90 0.51 0.62 0.69 0.82 0.35 0.45 0.52 0.64

PI 6.50 6.50 6.50 6.50 6.51 6.51 6.51 6.51 6.52 6.52 6.52 6.52 6.56 6.56 6.56 6.56

TC 16.4 16.4 16.5 16.7 17.1 17.1 17.1 17.3 17.7 17.7 17.9 17.7 19.1 19.1 19.1 19.1

2300 35.0 S/T 0.69 0.82 0.89 1.00 0.58 0.70 0.77 0.91 0.51 0.62 0.69 0.83 0.34 0.45 0.52 0.64

PI 6.86 6.86 6.86 6.86 6.88 6.88 6.88 6.88 6.89 6.89 6.90 6.89 6.93 6.93 6.93 6.93

TC 14.8 14.8 15.0 15.1 15.6 15.6 15.6 15.7 16.1 16.1 16.1 16.1 17.4 17.4 17.4 17.4

43.0 S/T 0.71 0.85 0.93 1.00 0.59 0.72 0.80 0.95 0.51 0.64 0.72 0.87 0.34 0.46 0.53 0.90

PI 7.99 7.99 7.99 7.99 8.02 8.02 8.02 8.02 8.04 8.04 8.04 8.04 8.10 8.10 8.10 8.10

TC 14.3 14.3 14.4 14.6 15.0 15.0 15.0 15.1 15.5 15.5 15.5 15.5 16.7 16.7 16.7 16.7

46.0 S/T 0.72 0.87 0.95 1.00 0.59 0.73 0.82 0.97 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.92

PI 8.42 8.42 8.42 8.42 8.45 8.45 8.45 8.45 8.47 8.47 8.47 8.47 8.54 8.54 8.54 8.54

TC 12.9 13.0 13.2 13.3 13.6 13.6 13.6 13.7 14.0 14.0 14.0 14.2 15.2 15.2 15.2 15.2

52.0 S/T 0.74 0.90 0.99 1.00 0.61 0.76 0.85 1.00 0.52 0.67 0.76 0.92 0.32 0.46 0.55 0.97

PI 9.50 9.50 9.50 9.50 9.53 9.53 9.53 9.53 9.55 9.55 9.55 9.55 9.62 9.62 9.62 9.62

TC:Total Cooling Capacity (kW)

S/T:Sensible Cooling Capacity Ratio

PI:Power Input(kW)

 Page 23 
 7. Capacity Correction Factor for Height Difference

Model 36k Pipe Length (m)

Cooling 5 10 20 30 40 50
Indoor 30 0.830 0.780 0.729
Upper 20 0.894 0.843 0.791 0.740
than 10 0.959 0.907 0.855 0.803 0.752
Outdoor 5 0.995 0.969 0.916 0.864 0.812 0.759
Height
Specifications

difference 0 1.000 0.974 0.921 0.868 0.816 0.763

H (m) -5 1.000 0.974 0.921 0.868 0.816 0.763
Outdoor
Upper -10 0.974 0.921 0.868 0.816 0.763
than -20 0.921 0.868 0.816 0.763
Indoor -30 0.868 0.816 0.763

Model 48K Pipe Length (m)

Cooling 5 10 20 30 40 50
Indoor 30 0.808 0.749 0.690
Upper 20 0.880 0.820 0.760 0.701
than 10 0.955 0.894 0.833 0.772 0.711
Outdoor 5 0.995 0.964 0.903 0.841 0.780 0.718
Height
difference 0 1.000 0.969 0.907 0.846 0.784 0.722
H (m) -5 1.000 0.969 0.907 0.846 0.784 0.722
Outdoor
Upper -10 0.969 0.907 0.846 0.784 0.722
than -20 0.907 0.846 0.784 0.722
Indoor -30 0.846 0.784 0.722

Model 60K Pipe Length (m)

Cooling 5 10 20 30 40 50
Indoor 30 0.786 0.719 0.651
Upper 20 0.867 0.798 0.730 0.661
than 10 0.950 0.880 0.810 0.741 0.671
Outdoor 5 0.995 0.960 0.889 0.819 0.748 0.678
Height
difference 0 1.000 0.965 0.894 0.823 0.752 0.681
H (m) -5 1.000 0.965 0.894 0.823 0.752 0.681
Outdoor
Upper -10 0.965 0.894 0.823 0.752 0.681
than -20 0.894 0.823 0.752 0.681
Indoor -30 0.823 0.752 0.681

 Page 24 
8. Noise Criterion Curves
Indoor Unit

Specifications
Notes:
-Sound measured at 1.4m away from the center of the unit.
-Data is valid at free field condition
-Data is valid at nominal operation condition
-Reference acoustic pressure OdB = 20µPa
-Sound level will vary depending on a range of factors such as the construction -(acoustic absorption coefficient) of particular room
in which the equipment is installed.
-The operating conditions are assumed to be standard.

Noise level dB(A)

Model
H
MVB-36CWN1-N 51.9
MVB-48CWN1-N 54
MVB-60CWN1-N 54.5

 Page 25 
 Outdoor Unit
Specifications

Notes:
-Sound measured at 1.0m away from the center of the unit, height of microphone is 0.5x(height of outdoor unit+1).
-Data is valid at free field condition
-Data is valid at nominal operation condition
-Reference acoustic pressure OdB=20µPa
-Sound level will vary depending on arrange off actors such as the construction (acoustic absorption coefficient) of particular
room in which the equipment is installed.
-The operating conditions are assumed to be standard.

Model Noise level dB(A)

MOV-36CN1-N 65.5
MOV-36CN1-D 65.5
MOV-48CN1-N 64.7
MOV-48CN1-D 64.7
MOV-60CN1-N 64.4
MOV-60CN1-D 64.4

 Page 26 
9. Electrical Characteristics
Type (Cooling only) 36000 Btu/h 48000 Btu/h 60000 Btu/h
Phase 1 - Phase 1 - Phase 1 - Phase
Indoor unit
Frequency and Voltage 220-230V~,60Hz 220-230V~,60Hz 220-230V~,60Hz
Power
Phase 1 - Phase 1 - Phase 1 - Phase
Outdoor unit
Frequency and Voltage 220-230V~,60Hz 220-230V~,60Hz 220-230V~,60Hz
Indoor unit(A)/ outdoor
Input Current Fuse 5A 5A 5A
unit(A)

Specifications
Indoor Unit Line Quantity 3 3 3
Power Line Line Diameter(AWG) 18/1.0mm² 18/1.0mm² 18/1.0mm²
Outdoor Unit Line Quantity 3 3 3

Lines Power Line Line Diameter(AWG) 12/4.0mm² 10/6.0mm² 10/6.0mm²

Gauge Outdoor-Indoor Lines Quantity 2 2 2
Signal Line Line Diameter(AWG) 18/1.0mm² 18/1.0mm² 18/1.0mm²
Thermostat Lines Quantity 4 4 4
Signal Line Line Diameter(AWG) 18/1.0mm² 18/1.0mm² 18/1.0mm²

Type (Cooling only) 36000 Btu/h 48000 Btu/h 60000 Btu/h

Phase 1 - Phase 1 - Phase 1 - Phase
Indoor unit
Frequency and Voltage 220-230V~,60Hz 220-230V~,60Hz 220-230V~,60Hz
Power
Phase 3 - Phase 3 - Phase 3 - Phase
Outdoor unit
Frequency and Voltage 220-230V~,60Hz 220-230V~,60Hz 220-230V~,60Hz
Indoor unit(A)/ outdoor
Input Current Fuse 5A 5A 5A
unit(A)
Indoor Unit Line Quantity 3 3 3
Power Line Line Diameter(AWG) 18/1.0mm² 18/1.0mm² 18/1.0mm²
Outdoor Unit Line Quantity 5 5 5

Lines Power Line Line Diameter(AWG) 12/4.0mm² 12/4.0mm² 10/6.0mm²

Gauge Outdoor-Indoor Lines Quantity 2 2 2
Signal Line Line Diameter(AWG) 18/1.0mm² 18/1.0mm² 18/1.0mm²
Thermostat Lines Quantity 4 4 4
Signal Line Line Diameter(AWG) 18/1.0mm² 18/1.0mm² 18/1.0mm²

 Page 27 
 10. Static Pressure
36K
Specifications

48K

 Page 28 
60K

Specifications

 Page 29 
Product Features

Contents
1. Operation Modes and Functions.........................................................................31

1.1 Abbreviations...............................................................................................31

1.2 Safety Features.............................................................................................31

1.3 Display Function...........................................................................................31

1.4 Fan...............................................................................................................31

1.5 Cooling Mode..............................................................................................31

1. Operation Modes and Functions 1.3 Display Function
•• There are 3 LEDs on indoor PCB, which can display
1.1 Abbreviation some information.
•• When the unit is powered on, all LED will flash for 1
Unit element abbreviations
second. When the unit is standby, LED1 flashes at 0.5
Abbreviation Element Hz. When the unit is running normally, LED1 will be
T1 Indoor room temperature always on and LED2, LED3 are off.
T2 Coil temperature of evaporator •• When there is an error, LEDs displays as following:
T5 Compressor discharge temperature
No. Malfunction LED1 LED2 LED3
Open or short
1.2 Safety Features circuit of T2 flash at
1 temperature
Off Off
2.5Hz
Compressor three-minute delay at restart sensor
Compressor functions are delayed for up to one minute Input signal of
upon the first startup of the unit, and are delayed for up flash at flash at
2 wired remote Off

Product Features
to three minutes upon subsequent unit restarts. 2.5Hz 2.5Hz
controller
Phase Check Function(for 3 phase models)
1.4 Fan
If the phase sequence is detected wrong or lack of 1
or 2 phase, the unit won’t start and there is error code • When AC receives only signal G from wired remote
displayed on outdoor PCB. controller, it operates in fan mode.
Low Pressure Check Function(for MOV-60CN1-D) • When fan mode is activated, the outdoor fan and
compressor are stopped, the indoor fan operates
The low pressure switch should be always closed. If it is continuously
open, the system will stop until the fault is cleared. During
defrosting procedure , 4 minutes after defrosting ends and
5 minutes after compressor is on in heating mode, low
1.5 Cooling Mode
pressure switch won’t be checked. • When AC receives signal G and Y from wired remote
Note: The system will not check if the protection could be controller, it operates in cooling mode.
cleared in 30 seconds after the protection occurs. If this • When fan mode is activated, the indoor fan operates
protection occurs 3 times, it won’t recover automatically continuously and compressor is controlled by signal Y.
until the main power is cut off. The outdoor fan runs following the compressor except
Over-current protection when AC is in evaporator high temperature protection in
heating mode.
When compressor is running, if the current is over twice
of the rated for 3 seconds, the compressor will stop and 1.5.1 Evaporator Temperature Protection
an error code will be displayed on the outdoor PCB. If the When evaporator temperature drops below a configured
current becomes normal, the indoor sends signal to the value for some time, the compressor and outdoor fan
outdoor, the outdoor will display normally. cease operations.
Open Circuit/Disconnection Sensor Protection

 Page 31 
Installation

Contents

Accessories......................................................................................................................47

1. Installation Procedure..........................................................................................48

2. Location Selection................................................................................................49

3. Indoor Unit Installation........................................................................................49

4. Outdoor Unit Installation.....................................................................................51

5. Drainage Pipe Installation....................................................................................52

6. Refrigerant Pipe Installation................................................................................55

7. Vacuum Drying and Leakage Checking...............................................................56

8. Additional Refrigerant Charge............................................................................57

9. Engineering of Insulation....................................................................................58

10. Engineering of Electrical Wiring.........................................................................59

Accessories
Name Shape Quantity
Pass line rubber ring 2

Owner’s and Installation manual - 1

Display panel
1(on some models)
*Just for testing purposes only

Installation

 Page 33 
 1. Installation Procedure

Indoor unit installation Outdoor unit installation

location selection location selection

Indoor unit installation Outdoor unit installation

Refrigerant pipe Refrigerant pipe

installation and insulation installation and insulation

Drainage pipe installation Drainage pipe installation

and insulation and insulation

Vacuum drying and leakage checking

Additional refrigerant charge

Insulation the joint part of refrigerant pipe

Installation

Wiring connection and electric safety checking

Test operation

 Page 34 
2. Location selection 3. Indoor Unit Installation
3.1 Service space for indoor unit
2.1 Unit location selection can refer to
installation manual.
2.2 DO NOT install the unit in the following
locations:
•• Where oil drilling or fracking is taking place.
•• Coastal areas with high salt content in the air.
•• Areas with caustic gases in the air, such as near hot
springs.
•• Areas with power fluctuations, such as factories.
•• Enclosed spaces, such as cabinets.
•• Areas with strong electromagnetic waves.
•• Areas that store flammable materials or gas.
•• Rooms with high humidity, such as bathrooms or
laundry rooms.
•• If possible, DO NOT install the unit where it is ex-
posed to direct sunlight.
2.3 The minimum distance between the
outdoor unit and walls described in the Plenum Clearances:
installation guide does not apply to
airtight rooms. Be sure to keep the unit MINIMUM CLEARANCE
unobstructed in at least two of the three OF 25.4mm/1″ALL SIDES

directions (M, N, P)

Installation
AIR DISCHARGE
ALLOW 60” MINIMUM CLEARANCE.
W
1m/3.2
L
′
FLEXIBLE
DUCT COLLAR

3.2 Install the main body

H
You can choose vertical or horizontal installation in
accordance with the applications.

SERVICE ACCESS AIR INLETS LOUVERED PANELS

ALLOW 24” CLEARANCE ALLOW 18” MINIMUM CLEARANCE

 Page 35 
 VERTICAL DISCHARGE 3.3 Install the air duct
Typical air duct design:
1. Vertical Installation

The drain hose should

PRIMARY DRAIN form a bend as
illustrated in the picture

2. Horizontal Installation
Installation

The drain hose should form a bend as illustrated in the picture

PRIMARY DRAIN

Note: For drain the condensate out of the unit smoothly,

please place the unit with a small angle when horizontal
installation..

 Page 36 
4. Outdoor unit installation (Vertical accumulation. Check the local weather bureau for the
expected snow accumulation in your area. Isolate the unit
Discharge Unit) from rain gutters to avoid any possible wash out of the
4.1 Service space for outdoor unit foundation.

(Wall or obstacle) -On roof installation

•• When installing units on a roof, the structure must
>30cm / 11.8” Air inlet be capable of supporting the total weight of the
unit, including a padded frame unit, rails, etc.,
which should be used to minimize the transmission
>30cm / 11.8”
of sound or vibration into the conditioned space.
>30cm / 11.8”

Air inlet
4.3 Factory-approved tie-down method
Air inlet
IMPORTANT NOTE:
These instructions are intended as a method to tie down
Air inlet >30cm / 11.8” systems to cement slabs as a securing procedure for high
and windy areas. It is recommended that you check local
codes for tie-down methods and protocols.

(Wall or obstacle) Step 1: Prior to installation, clear the pad of debris.

Step 2: Ensure that the cement pad is level.
Air Outlet

>120cm / 47” IMPORTANT: The cement pad must be composed of HVAC-

approved materials and be of the proper thickness to
accommodate fasteners.
Step 3: Center unit onto pad.

Installation
Step 4: Fasten 4 L-shaped stainless steel braces onto
the cabinet base using 4 1/4” * 1/2” hex washer head
stainless steel self-tapping screws where indicated by Detail
A in following figure.

4.2 Install Outdoor Unit

-On ground installation
• The unit may be installed at ground level on a solid
base that will not shift or settle, causing strain on
the refrigerant lines and possible leaks. Maintain the see Detail A
clearances shown in Fig.5 and install the unit in a level
position.
• Normal operating sound levels may be objectionable
if the unit is placed directly under windows of certain
rooms (bedrooms, study, etc.).
• Top of unit discharge area must be unrestricted for at
least 6 feet above the unit.
Warning: The outdoor unit should not be installed in an
area where mud or ice could cause personal injury.
Elevate the unit sufficiently to prevent any blockage of the
air entrances by snow in areas where there will be snow

 Page 37 
 IMPORTANT: 5. Drainage Pipe Installation
Do not use screws longer than the indicated 1/4” * 2/3” Install the drainage pipe as shown below and take
and make sure that the brace is attached on the center of measures against condensation. Improperly installation
the base ban as indicated in Fig. 7. Damage to the system could lead to leakage and eventually wet furniture and
may otherwise occur . belongings.
Step 5: Drill 4 holes into the cement base ensuring holes
5.1 Installation principle
are 2 1/2”dp.
•• Ensure at least 1/100 slope of the drainage pipe
Step 6: Assemble unit on cement pad using 4 1/4” * 2” •• Adopt suitable pipe diameter
hex washer head cement screws. Make sure not to over- •• Adopt nearby condensate water discharge
tighten.
5.2 Key points of drainage water pipe
Step 7: Finish unit assembly process as indicated in the installation
installation manual.
1. Considering the pipeline route and elevation.
Required Parts List •• Before installing condensate water pipeline, deter-
NOTE: All parts are available through local hardware mine its route and elevation to avoid intersection
supplier. with other pipelines and ensure slope is straight.

Description Quantity 2. Drainage pipe selection

1/4”x3/8” hex washer •• The drainage pipe diameter shall not small than the
4 drain hose of indoor unit
head concrete screws
•• According to the water flowrate and drainage pipe
1/8”x 1-1/2”x W (width of slope to choose the suitable pipe, the water flow-
4
unit +4”) metal straps rate is decided by the capacity of indoor unit.
3/8” washers 4 Relationship between water flowrate and capacity of
indoor unit
Installation

Capacity (kBtu) Water flowrate (l/h)

36 8
48 12
60 14
According to the above table to calculate the total water
flowrate for the confluence pipe selection.
For horizontal drainage pipe (The following table is for
reference)
Allowable
Reference maximum water
PVC value of inner flowrate (l/h) Remark
pipe diameter of
pipe (mm) Slope Slope
1/50 1/100
PVC25 20 39 27 For branch
PVC32 25 70 50 pipe
PVC40 31 125 88 Could be used
PVC50 40 247 175 for confluence
PVC63 51 473 334 pipe

Attention: Adopt PVC40 or bigger pipe to be the main

pipe.

 Page 38 
For Vertical drainage pipe (The following table is for
reference)

Reference
Allowable
PVC value of inner
maximum water Remark
pipe diameter of flowrate (l/h)
pipe (mm) •• The correct installation will not cause converse
water flow and the slope of the branch pipes can be
PVC25 20 220 For branch adjusted freely
PVC32 25 410 pipe •• The false installation will cause converse water flow
PVC40 31 730 and the slope of the branch pipe can not be ad-
Could be justed.
PVC50 40 1440
used for 6. Water storage pipe setting
PVC63 51 2760 confluence
PVC75 67 5710 pipe •• If the indoor unit has high extra static pressure and
without water pump to elevate the condensate wa-
PVC90 77 8280
ter, such as high extra static pressure duct unit , the
Attention: Adopt PVC40 or bigger pipe to be the main water storage pipe should be set to avoid converse
pipe. flow or blow water phenomena.
3. Individual design of drainage pipe system
•• The drainage pipe of air conditioner shall be in-
stalled separately with other sewage pipe, rainwater
pipe and drainage pipe in building.
•• The drainage pipe of the indoor unit with water
pump should be apart from the one without water
pump.
4. Supporter gap of drainage pipe

Installation
•• In general, the supporter gap of the drainage pipe
horizontal pipe and vertical pipe is respectively
1m~1.5m and 1.5m~2.0m.
•• Each vertical pipe shall be equipped with not less 7. Lifting pipe setting of indoor unit with water pump
than two hangers. •• The length of lifting pipe should not exceed
•• Overlarge hanger gap for horizontal pipe shall cre- 750mm.
ate bending, thus leading to air block. •• The drainage pipe should be set down inclined after
the lifting pipe immediately to avoid wrong opera-
tion of water level switch.
•• Refer the following picture for installation reference.

5. The horizontal pipe layout should avoid converse flow or

bad flow

8. Blowhole setting
•• For the concentrated drainage pipe system, there
should design a blowhole at the highest point of
main pipe to ensure the condensate water discharge
smoothly.
•• The air outlet shall face down to prevent dirt enter-

 Page 39 
 ing pipe. 6. Refrigerant Pipe Installation
•• Each indoor unit of the system should be installed it.
•• The installation should be considering the conve- 6.1 Maximum length and drop height
nience for future cleaning.
Ensure that the length of the refrigerant pipe, the number
of bends, and the drop height between the indoor and
outdoor units meets the requirements shown in the
following table.

Max. Length Max. Elevation

Capacity(kBtu/h)
(m/ft) (m/ft)
12 15/49 8/26
18~24 25/82 15/49
30~36 30/98.4 20/65.6
9. The end of drainage pipe shall not contact with ground 42~60 50/164 30/98.4
directly.
caution:
5.4 Insulation work of drainage pipe • The capacity test is based on the standard length and
Refer the introduction to the insulation engineering parts. the maximum permissive length is based on the system
reliability.
• Oil traps
If the indoor unit is installed higher than the outdoor unit:
-If oil flows back into the outdoor unit’s compressor, this
might cause liquid compression or deterioration of oil
return. Oil traps in the rising gas piping can prevent this.
Installation

An oil trap should be installed every 10m(32.8ft) of vertical

suction line riser.

The indoor unit is installed higher than the outdoor unit

If the outdoor unit is installed higher than the indoor unit:
-It is recommended that vertical suction risers not be
upsized. Proper oil return to the compressor should be
maintained with suction gas velocity. If velocities drop
below 7.62m/s(1500fpm (feet per minute)), oil return
will be decreased. An oil trap should be installed every
6m(20ft) of vertical suction line riser.

 Page 40 
 Pipe diameter Flare dimension A (mm/inch)
Flare shape
(inch(mm)) Min Max

1/4" (6.35) 8.3/0.3 8.3/0.3

3/8" (9.52) 12.4/0.48 12.4/0.48 90 °± 4

45 °
±2
1/2" (12.7) 15.4/0.6 15.8/0.6 A

5/8" (15.9) 18.6/0.7 19/0.74 R0.4~0.8

3/4" (19) 22.9/0.9 23.3/0.91

7/8" (22) 27/1.06 27.3/1.07

•• After flared the pipe, the opening part must be seal
by end cover or adhesive tape to avoid duct or exog-
enous impurity come into the pipe.
7. Drill holes if the pipes need to pass the wall.
8. According to the field condition to bend the pipes so
The outdoor unit is installed higher than the indoor unit. that it can pass the wall smoothly.
9. Bind and wrap the wire together with the insulated pipe
5.2 The procedure of connecting pipes if necessary.
1.Choose the pipe size according to the specification table. 10. Set the wall conduit
2.Confirm the cross way of the pipes. 11. Set the supporter for the pipe.
3.Measure the necessary pipe length. 12. Locate the pipe and fix it by supporter

Installation
4.Cut the selected pipe with pipe cutter •• For horizontal refrigerant pipe, the distance be-
tween supporters should not be exceed 1m.
•• Make the section flat and smooth.
•• For vertical refrigerant pipe, the distance between
supporters should not be exceed 1.5m.
13. Connect the pipe to indoor unit and outdoor unit by
using two spanners.
90
Oblique Rough Warped •• Be sure to use two spanners and proper torque to
fasten the nut, too large torque will damage the
bellmouthing, and too small torque may cause
leakage. Refer the following table for different pipe
connection.
Torque
Pipe Diameter Sketch map
5. Insulate the copper pipe N.m(lb.ft)
•• Before test operation, the joint parts should not be 15~16
1/4" (6.35)
heat insulated. (11~11.8)
6. Flare the pipe 25~26
3/8" (9.52)
(18.4~19.18)
•• Insert a flare nut into the pipe before flaring the 35~36
pipe 1/2" (12.7)
(25.8~26.55)
•• According to the following table to flare the pipe. 45~47
5/8" (15.9)
(33.19~34.67)
65~67
3/4" (19)
(47.94~49.42)
75-85
7/8" (22)
(55.3-62.7)

 Page 41 
 7. Vacuum Drying and Leakage 4. Rain water might penetrate into pipeline during
construction.
Checking
7.1 Purpose of vacuum drying
Procedures of special vacuum drying are as follows:
•• Eliminating moisture in system to prevent the phe-
nomena of ice-blockage and copper oxidation. 1. Vacuum drying for 1 hour.
Ice-blockage shall cause abnormal operation of 2. Vacuum damage, filling nitrogen to reach 0.5Kgf/cm2 .
system, while copper oxide shall damage
Because nitrogen is dry gas, vacuum damage could
compressor. achieve the effect of vacuum drying, but this method
•• Eliminating the non-condensable gas (air) in system could not achieve drying thoroughly when there is too
to prevent the components oxidizing, pressure fluc- much moisture. Therefore, special attention shall be drawn
tuation and bad heat exchange during the operation to prevent the entering of water and the formation of
of system. condensate water.
7.2 Selection of vacuum pump 3. Vacuum drying again for half an hour.
•• The ultimate vacuum degree of vacuum pump shall If the pressure reached -755mmHg, start to pressure
be -756mmHg or above. leakage test. If it cannot reached the value, repeat vacuum
•• Precision of vacuum pump shall reach 0.02mmHg or damage and vacuum drying again for 1 hour.
above.
4. Leakage test: After the vacuum degree reaches
7.3 Operation procedure for vacuum drying -755mmHg, stop vacuum drying and keep the pressure for
Due to different construction environment, two kinds of 1 hour. If the indicator of vacuum gauge does not go up,
vacuum drying ways could be chosen, namely ordinary it is qualified. If going up, it indicates that there is moisture
vacuum drying and special vacuum drying. or leak source.

7.3.1 Ordinary vacuum drying

Installation

1. When conduct first vacuum drying, connect pressure

gauge to the infusing mouth of gas pipe and liquid pipe,
and keep vacuum pump running for 1hour (vacuum
degree of vacuum pump shall be reached -755mmHg).
2. If the vacuum degree of vacuum pump could not reach
-755mmHg after 1 hour of drying, it indicates that there is
moisture or leakage in pipeline system and need to go on
with drying for half an hour.
3. If the vacuum degree of vacuum pump still could not
reach -755mmHg after 1.5 hours of drying, check whether
there is leakage source.
4 . Leakage test: After the vacuum degree reaches
-755mmHg, stop vacuum drying and keep the pressure for
1 hour. If the indicator of vacuum gauge does not go up,
it is qualified. If going up, it indicates that there is moisture
or leak source.
7.3.2 Special vacuum drying
The special vacuum drying method shall be adopted when:
1. Finding moisture during flushing refrigerant pipe.
2. Conducting construction on rainy day, because rain
water might penetrated into pipeline.
3. Construction period is long, and rain water might
penetrated into pipeline.

 Page 42 
8. Additional Refrigerant Charge 9. Engineering of Insulation
•• After the vacuum drying process is carried out, the
additional refrigerant charge process need to be
9.1 Insulation of refrigerant pipe
performed. 1. Operational procedure of refrigerant pipe
•• The outdoor unit is factory charged with refrigerant. insulation
The additional refrigerant charge volume is decided
by the diameter and length of the liquid pipe be- Cut the suitable pipe → insulation (except joint section) →
tween indoor and outdoor unit. Refer the following flare the pipe → piping layout and connection→ vacuum
formula to calculate the charge volume. drying → insulate the joint parts
Diameter of liquid pipe (mm) Formula 2. Purpose of refrigerant pipe insulation
6.35 V=30g/m×(L-5) •• During operation, temperature of gas pipe and
9.52 V=65g/m×(L-5) liquid pipe shall be over-heating or over-cooling
12.7 V=115g/m×(L-5) extremely. Therefore, it is necessary to carry out in-
sulation; otherwise it shall debase the performance
V: Additional refrigerant charge volume (g).
of unit and burn compressor.
L : The length of the liquid pipe (m). •• Gas pipe temperature is very low during cooling.
If insulation is not enough, it shall form dew and
Note: cause leakage.
•• Refrigerant may only be charged after performed •• Temperature of gas pipe is very high (generally
the vacuum drying process. 50-100℃) during heating. Insulation work must be
•• Always use gloves and glasses to protect your hands carried out to prevent hurt by carelessness touching.
and eyes during the charge work. 3. Insulation material selection for refrigerant pipe
•• Use electronic scale or fluid infusion apparatus to
weight refrigerant to be recharged. Be sure to avoid •• The burning performance should over 120℃
extra refrigerant charged, it may cause liquid ham- •• According to the local law to choose insulation
mer of the compressor or protections. materials
•• •• The thickness of insulation layer shall be above

Installation
Use supplementing flexible pipe to connect refriger-
ant cylinder, pressure gauge and outdoor unit. And 10mm.If in hot or wet environment place, the layer
The refrigerant should be charged in liquid state. of insulation should be thicker accordingly.
Before recharging, The air in the flexible pipe and 4. Installation highlights of insulation construction
manifold gauge should be exhausted. •• Gas pipe and liquid pipe shall be insulated sepa-
•• After finished refrigerant recharge process, check rately, if the gas pipe and liquid pipe were insulated
whether there is refrigerant leakage at the connec- together; it will decrease the performance of air
tion joint part.(Using gas leakage detector or soap conditioner.
water to detect).

•• The insulation material at the joint pipe shall be

5~10cm longer than the gap of the insulation mate-
rial.
•• The insulation material at the joint pipe shall be
inserted into the gap of the insulation material.
•• The insulation material at the joint pipe shall be
banded to the gap pipe and liquid pipe tightly.
•• The linking part should be use glue to paste to-
gether
•• Be sure not bind the insulation material over-tight, it
may extrude out the air in the material to cause bad

 Page 43 
 insulation and cause easy aging of the material. 10. Engineering of Electrical Wiring
9.2 Insulation of drainage pipe
1. Highlights of electrical wiring installation
1. Operational procedure of refrigerant pipe •• All field wiring construction should be finished by
insulation qualified electrician.
Select the suitable pipe → insulation (except joint section) •• Air conditioning equipment should be grounded ac-
→ piping layout and connection→ drainage test→ insulate cording to the local electrical regulations.
the joint parts •• Current leakage protection switch should be in-
stalled.
2. Purpose of drainage pipe insulation •• Do not connect the power wire to the terminal of
signal wire.
The temperature of condensate drainage water is very low.
•• When power wire is parallel with signal wire, put
If insulation is not enough, it shall form dew and cause
wires to their own wire tube and remain at least
leakage to damage the house decoration.
300mm gap.
3. Insulation material selection for drainage pipe •• According to table in indoor part named “the speci-
•• The insulation material should be flame retardant fication of the power” to choose the wiring, make
material, the flame retardancy of the material should sure the selected wiring not small than the date
be selected according to the local law. showing in the table.
•• Thickness of insulation layer is usually above 10mm. •• Select different colors for different wire according to
•• Use specific glue to paste the seam of insulation ma- relevant regulations.
terial, and then bind with adhesive tape. The width •• Do not use metal wire tube at the place with acid or
of tape shall not be less than 5cm. Make sure it is alkali corrosion, adopt plastic wire tube to replace it.
firm and avoid dew. •• There must be not wire connect joint in the wire
tube If joint is a must, set a connection box at the
4. Installation and highlights of insulation place.
construction •• The wiring with different voltage should not be in
•• The single pipe should be insulated before connect- one wire tube.
••
Installation

ing to another pipe, the joint part should be insu- Ensure that the color of the wires of outdoor and
lated after the drainage test. the terminal No. are same as those of indoor unit
•• There should be no insulation gap between the respectively.
insulation material. •• You must first choose the right cable size before
preparing it for connection. Be sure to use H07RN-F
cables.
Table: Minimum Cross-Sectional Area able of Power and
Signal Cables

Rated Current of Nominal Cross-Sectional

Appliance (A) Area(mm2)
≤6 0.75
6 - 10 1
10 - 16 1.5
16 - 25 2.5
25 - 32 4
32 - 45 6

 Page 44 
11. Test Operation 4. Drainage Test
1. The test operation must be carried a. Ensure the drainpipe flows smoothly. New buildings
should perform this test before finishing the ceiling.
out after the entire installation has been
completed. b. Remove the test cover. Add 2000ml of water to the tank
through the attached tube.
2. Please confirm the following points
c. Turn on the main power switch and run the air
before the test operation. conditioner in COOL mode.
•• The indoor unit and outdoor unit are installed prop-
erly. d. Listen to the sound of the drain pump to see if it makes
•• Tubing and wiring are correctly completed. any unusual noises.
•• The refrigerant pipe system is leakage-checked. e. Check to see that the water is discharged. It may
•• The drainage is unimpeded. take up to one minute before the unit begins to drain
•• The ground wiring is connected correctly. depending on the drainpipe.
•• The length of the tubing and the added stow capac-
ity of the refrigerant have been recorded. f. Make sure that there are no leaks in any of the piping.
•• The power voltage fits the rated voltage of the air
g. Stop the air conditioner. Turn off the main power switch
conditioner.
and reinstall the test cover.
•• There is no obstacle at the outlet and inlet of the
outdoor and indoor units.
•• The gas-side and liquid-side stop values are both
opened.
•• The air conditioner is pre-heated by turning on the
power.
3. Test operation
1. Open both the liquid and gas stop valves.

Installation
2. Turn on the main power switch and allow the unit to
warm up.
3. Set the air conditioner to COOL mode, and check the
following points.
Indoor unit
•• Whether the switch on the remote controller works
well.
•• Whether the buttons on the remote controller
works well.
•• Whether the air flow louver moves normally.
•• Whether the room temperature is adjusted well.
•• Whether the indicator lights normally.
•• Whether the temporary buttons works well.
•• Whether the drainage is normal.
•• Whether there is vibration or abnormal noise during
operation.
Outdoor unit
•• Whether there is vibration or abnormal noise during
operation.
•• Whether the generated wind, noise, or condensed
of by the air conditioner have influenced your neigh-
borhood.
•• Whether any of the refrigerant is leaked.

 Page 45 
Static Pressure Design

Contents
1. Introduction..........................................................................................................47

2. Charts for friction losses in round ducts............................................................47

3. Dynamic losses......................................................................................................48

4. Corresponding relation between Rectangular duct and Round duct...............49

5. Method for duct calculation................................................................................50

6. Unit conversion.....................................................................................................50

7. Recommended outlet velocity for different occasions......................................50

1. Introduction
Duct system losses are the irreversible transformation of mechanical energy into heat. The two types of losses are (1) friction
losses and (2) dynamic losses.
Friction losses are due to fluid viscosity and result from momentum exchange between molecules (in laminar flow) or between
individual particles of adjacent fluid layers moving at different velocities (in turbulent flow). Friction losses occur along the entire
duct length.
Dynamic losses result from flow disturbances caused by duct mounted equipment and fittings (e.g., entries, exits, elbows,
transitions, and junctions) that change the airflow path’s direction or area.

2. Charts for friction losses in round ducts

Fluid resistance caused by friction in round ducts can be determined by the friction chart. (based on galvanized sheet)

Static Pressure
Design

 Page 47 
 3. Dynamic losses
For dynamic losses, please refer to below image.
Static Pressure
Design

 Page 48 
4. Corresponding relation between Rectangular duct and Round duct

Static Pressure
Design

 Page 49 
 5. Method for duct calculation (equal friction method)
1)Draw schematic view of the duct system.
1)Make notes for air volume and mark clearly the elbow, the branch parts, the air discharge outlet.
1)Select one main ducting route (where the maximum static pressure loss occurs).
1)Select the air velocity for the main duct in accordance with the desirable air velocity.

Typical design velocity (m/s)

Residence Public building Factory
Main duct
3.5~6.0 5.0~8.0 6.0~11.0
1)Since the velocity and air volume are fixed for main duct, then use the Friction loss chart to find standard friction loss.
1)Use air volume and friction loss to find corresponding duct size and velocity for each part of main duct through
frictions loss chart.
1)Find the dynamic loss of main ducting route according to the velocity. and type of special fittings (elbows, junctions,
regulating flaps, etc.)
1)Obtain the duct size and velocity of each branch duct based on the air volume and the same standard friction loss as
for the main duct.
1)Find the dynamic loss of branch duct.
1)Calculate the total pressure loss.

6. Unit conversion
• 1 inch water=248.8 N/m2 (Pa)=0.0361 lb/in2 (psi)=25.4 kg/cm2=0.0739 in mercury
• 1 ft3/min (cfm)=1.7 m3/h
• 1 ft/min=5.08*10-3 m/s
• 1 inch=2.54 cm=0.0254m=0.08333ft

7. Recommended outlet velocity for different occasion

The permissible sound level and correspondingly maximum air velocity, is determined by the occasion.

Noise / dB(A) Occasion Maximum velocity / m/s

25 Studio, recording room 2
35 Cinema, hospital, library 3
40 Office, school, hotel 4
46 Bank, public hall 5
50 Store, post office 6
70 Factory 10
Static Pressure
Design

 Page 50 
Troubleshooting

Contents
1. General Troubleshooting.....................................................................................52

2. Error Diagnosis and Troubleshooting Without Error Code................................53

2.1 Remote maintenance....................................................................................53

2.2 Field maintenance........................................................................................54

3. Troubleshooting ...................................................................................................58

3.1 Common Check Procedures.........................................................................59

3.2 Open circuit or short circuit of temperature sensor diagnosis and solution).. 60

3.3 Phase sequence error diagnosis and solution................................................61

3.4 Lack of Phase diagnosis and solution............................................................62

3.5 Overload current protection diagnosis and solution.......................................63

3.6 High temperature or protection of pressure diagnosis and solution...............64

 1. General Troubleshooting

1.1 Error Display (Indoor Unit)

When the indoor unit encounters a recognized error, the indicator light will flash in a corresponding series, the timer
display may turn on or begin flashing, and an error code will be displayed. These error codes are described in the
following table:

LED1 LED2 LED3 Error Information Solution

OFF FLASH OFF T2 temperature sensor open or short circuit Page 60

FLASH OFF FLASH Wire control input error -

For other errors:

The display board may show a garbled code or a code undefined by the service manual. Ensure that this code is not a
temperature reading.
Troubleshooting:
Test the unit using the remote control. If the unit does not respond to the remote, the indoor PCB requires replacement.
If the unit responds, the display board requires replacement.

1.2 Error Display (Outdoor Unit Excluding MOV-48CN1-N)

LED1 LED2 LED3 Error Information Solution

Flash OFF OFF Phase sequence Page 61

Flash OFF OFF Lack of phase(A,B) Page 62

Troubleshooting

OFF OFF OFF Lack of phase(C) Page 62

Flash Flash OFF Protection of low pressure(only for MOV-60CN1-D) Page 64

off OFF Flash Overload current protection Page 63

High temperature or protection of high pressure(only

OFF Flash OFF Page 64
for MOV-60CN1-D)

 Page 52 
2. Error Diagnosis and Troubleshooting Without Error Code

WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.

2.1 Remote maintenance

SUGGESTION: When troubles occur, please check the following points with customers before field maintenance.

Problem Solution

1 Unit will not start Page 55-56

2 The power switch is on but fans will not start Page 55-56

3 The temperature on the display board cannot be set Page 55-56

4 Unit is on but the wind is not cold(hot) Page 55-56

5 Unit runs, but shortly stops Page 55-56

6 The unit starts up and stops frequently Page 55-56

7 Unit runs continuously but insufficient cooling(heating) Page 55-56

8 Cool can not change to heat Page 55-56

9 Unit is noisy Page 55-56

Troubleshooting

 Page 53 
 2.2 Field maintenance

Problem Solution

1 Unit will not start Page 57-58

2 Compressor will not start but fans run Page 57-58

3 Compressor and condenser (outdoor) fan will not start Page 57-58

4 Evaporator (indoor) fan will not start Page 57-58

5 Condenser (Outdoor) fan will not start Page 57-58

6 Unit runs, but shortly stops Page 57-58

7 Compressor short-cycles due to overload Page 57-58

8 High discharge pressure Page 57-58

9 Low discharge pressure Page 57-58

10 High suction pressure Page 57-58

11 Low suction pressure Page 57-58

12 Unit runs continuously but insufficient cooling Page 57-58

13 Too cool Page 57-58

14 Compressor is noisy Page 57-58

Troubleshooting

15 Horizontal louver can not revolve Page 57-58

 Page 54 
 Unit is noisy
Unit will not start

Unit runs, but shortly stops

Cool can not change to heat

Test method / remedy

Unit is on but the wind is not cold(hot)

The unit starts up and stops frequently

Possible causes of trouble

The power switch is on but fans will not start

1.Remote Maintenance

The temperature on the display board cannot be set

Unit runs continuously but insufficient cooling(heating)

Test voltage Power failure
Close the power switch The main power tripped
Inspect connections - tighten ☆ ☆ ☆ ☆ Loose connections
Change the transformer Faulty transformer

☆
☆
☆ ☆ ☆

Test voltage The voltage is too high or too low

Replace the battery of the remote control The remote control is powered off
Electrical Circuit

☆ ☆

Replace the remote control Broken remote control

Clean or replace Dirty air filter
Clean ☆ ☆ Dirty condenser fins
The setting temperature is higher/lower than the
☆
☆
☆

Adjust the setting temperature

room's(cooling/heating)
The ambient temperature is too high/low when the
☆
☆
☆
☆

Turn the AC later

mode is cooling/heating
☆

Adjust to cool mode Fan mode

☆

Turn off SILENCE function. SILENCE function is activated(optional function)

Refrigerant Circuit

Turn the AC later Frosting and defrosting frequently

 Page 55 
Troubleshooting
 Troubleshooting

☆
Check heat load Heavy load condition

☆
Tighten bolts or screws Loosen hold down bolts and / or screws
Close all the windows and doors Bad airproof

☆ ☆
☆
Remove the obstacles The air inlet or outlet of either unit is blocked

 Page 56 
Others
Reconnect the power or press ON/OFF Interference from cell phone towers and remote

☆
button on remote control to restart boosters

☆
Remove them Shipping plates remain attached
 Too cool
Unit will not start

Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops

Horizontal louver can not revolve

Evaporator (indoor) fan will not start
Compressor will not start but fans run

Condenser (Outdoor) fan will not start

Compressor short-cycles due to overload

Unit runs continuously but insufficient cooling

2.Field Maintenance

Test method / remedy

Possible causes of trouble

Compressor and condenser (outdoor) fan will not start

Test voltage Power failure
Inspect fuse type & size Blown fuse or varistor
Inspect connections - tighten Loose connections

☆ ☆
☆
☆
☆
☆
Test circuits with tester Shorted or broken wires
☆ ☆ ☆ ☆ ☆

Test continuity of safety device Safety device opens

☆
☆
☆
☆

Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of

☆
Wrong setting place of temperature sensor
the air inlet grille
☆

Check control circuit with tester Faulty transformer

☆
☆

Check capacitor with tester ☆ Shorted or open capacitor

☆
☆
☆ ☆

Test continuity of coil & contacts Faulty magnetic contactor for compressor
Electrical Circuit

☆
☆

Test continuity of coil & contacts Faulty magnetic contactor for fan
☆
☆

Test voltage Low voltage

☆
Replace the stepping motor Faulty stepping motor
☆

Check resistance with multimeter Shorted or grounded compressor

☆
☆

Check resistance with multimeter Shorted or grounded fan motor

 Page 57 
Troubleshooting
 Troubleshooting

☆
Replace the compressor Compressor stuck

☆
☆
Leak test Shortage of refrigerant

☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter

 Page 58 
Clean coil Dirty evaporator coil

☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil

☆
☆
Change charged refrigerant volume Overcharge of refrigerant

☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle

☆ ☆ ☆
Remove obstruction to air flow Short cycling of condensing air
Remove obstruction in air or water flow High temperature condensing medium

☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit

☆
Replace compressor Broken compressor internal parts

☆
☆
☆
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely

☆ ☆ ☆
☆ ☆
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installation of feeler bulb

☆
☆ ☆
Check heat load Heavy load condition
Tighten bolts or screws Loosen hold down bolts and / or screws

☆ ☆
Remove them Shipping plates remain attached
Choose AC of lager capacity or add the number

☆
Poor choices of capacity
Others

of AC
Rectify piping so as not to contact each other or

☆
Contact of piping with other piping or external plate
with external plate
3. Troubleshooting

3.1 Common Check Procedures

3.1.1 Temperature Sensor Check
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(Tp) sensor.
Measure the resistance value of each winding by using the multi-meter.

Troubleshooting

 Page 59 
 3.2 Open circuit or short circuit of temperature sensor diagnosis and solution
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure.
Recommended parts to prepare:
• Wiring mistake
• Faulty sensor
• Faulty PCB
Troubleshooting and repair:

Check the connection between

temperature sensor and PCB.

Is it properly wired? NO Ensure proper connections.

YES
Measure the resistance value
of the sensor.

Is it within acceptable
NO Replace the Sensor.
parameters?

YES
Replace the indoor main PCB
Troubleshooting

 Page 60 
3.3 Phase sequence error diagnosis and solution
Description: Outdoor PCB detects the wrong phase sequence of 3-phase power supply.
Recommended parts to prepare:
• Wiring mistake of 3-phase power supply
• Faulty outdoor PCB
Troubleshooting and repair:

Phase
Phase sequence
sequence error
error

Change
Change the
the order
order of
of two
two of
of the
the
wires
wires to
to power
power supply.
supply.

Switch
Switch on
on the
the unit
unit again
again

IfIf malfunction
malfunction isis still
still not
not solved?
solved?

YES

Replace
Replace the
the outdoor
outdoor main
main PCB
PCB

Troubleshooting

 Page 61 
 3.4 Lack of Phase diagnosis and solution
Description: Outdoor PCB detects the voltage of one or two phase are very low.
Recommended parts to prepare:
• Problems of 3-phase power supply
• Wiring mistake of 3-phase power supply
• Faulty outdoor PCB
Troubleshooting and repair:
Lack
Lack of
of phase
phase

Check
Check the
the power
power supply
supply

Restart
Restart the
the unit
unit when
when the
the power
power
isis itit 33 phase,
phase, 220-230V?
220-230V? NO
supply
supply returns
returns to
to normal
normal

YES

Check
Check the
the connection
connection between
between power
power supply
supply
and
and terminal
terminal

IsIs the
the voltage
voltage in
in outdoor
outdoor terminal
terminal isis 33 isis the
the power
power wiring
wiring
NO NO Reconnect
Reconnect the
the power
power wiring
wiring
phase,
phase, 220-230V?
220-230V? wired
wired correctly?
correctly?

YES

Replace
Replace the
the outdoor
outdoor main
main PCB
PCB YES
Troubleshooting

 Page 62 
3.5 Overload current protection diagnosis and solution
Description: An abnormal current rise is detected by checking the specified current detection circuit.
Recommended parts to prepare:
• Power supply problems.
• System blockage
• Faulty PCB
• Wiring mistake
• Compressor malfunction
Troubleshooting and repair:

Check the power supply.

Is it in working order? NO Stop the unit.

YES

Check system for blockages.

Do any exist? NO Clear the blockage.

YES

Check the compressor resistance values.

Are they within acceptable

NO Replace the compressor.
parameters?

Troubleshooting
YES

Check the connections and wires.

Ensure proper connections or

Are they properly connected? NO
replace the wires.

YES

Check the reactor.

Replace the outdoor

Is it in working order? NO
electronic control box.

YES

Replace the outdoor unit.

 Page 63 
 3.6 High temperature or protection of pressure diagnosis and solution
Description: The High pressure switch detects a ultra high pressure or the Low pressure switch detects a ultra low
switch, which could damage the system.
Recommended parts to prepare:
• Bad wiring of the pressure switches
• Faulty pressure switches
• Refrigeration system is over load or blocked or lack of refrigerant
Troubleshooting and repair:
High
High temperature
temperature or
or protection
protection
of
of pressure
pressure

IsIs itit k1
k1 or
or K2
K2 open
open ??

IsIstemperature
temperature
protective
protectiveswitch
switchK1
K1 IsIs pressure
pressure protective
protective
open
open switch
switch K2
K2 open
open

YES YES

Possible
Possible reason
reason Possible
Possible reason
reason
1.The
1.The wires
wires isis loose
loose toto K1
K1 1.The
1.The wires
wires isis loose
loose toto K2
K2
2.Air
2.Air or
or other
other gasgas inin the
the refrigerant.
refrigerant. 2.Air
2.Air or
or other
other gasgas inin the
the refrigerant.
refrigerant.
3.Heat
3.Heat exchanger
exchanger isis dirty
dirty 3.Heat
3.Heat exchanger
exchanger isis dirty
dirty
4.Outdoor
4.Outdoor fanfan or or fan
fan blade
blade isis defective
defective 4.Outdoor
4.Outdoor motor
motor or or fan
fan blade
blade isis defective
defective
5.Outdoor
5.Outdoor unit
unit isis in
in bad
bad ventilation
ventilation 5.Outdoor
5.Outdoor unit
unit isis in
in bad
bad ventilation
ventilation
6.Refrigerant
6.Refrigerant isis leakage
leakage 6.Refrigerant
6.Refrigerant isis too
too much
much
Troubleshooting

 Page 64 
Appendix

i) Temperature Sensor Resistance Value Table for T1, T2, T3, and T4 (°C – K).....66

ii) Pressure On Service Port......................................................................................67

Index

 Page 65 
 i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
Troubleshooting

5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559

6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231

 Page 66 
ii) Pressure On Service Port
Cooling chart:
ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
BAR 70/59 8.2 7.8 8.1 8.6 10.1
BAR 75/63 8.6 8.3 8.7 9.1 10.7
BAR 80/67 9.3 8.9 9.1 9.6 11.2

ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
PSI 70/59 119 113 117 125 147
PSI 75/63 124 120 126 132 155
PSI 80/67 135 129 132 140 162

ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
MPA 70/59 0.82 0.78 0.81 0.86 1.01
MPA 75/63 0.86 0.83 0.87 0.91 1.07
MPA 80/67 0.93 0.89 0.91 0.96 1.12

Troubleshooting

 Page 67 