HOB 8 - Mechanical Operation Manual
HOB 8 - Mechanical Operation Manual
HOB 8 - Mechanical Operation Manual
Sheet 1
HOBBER500/8 OPERATING INSTRUCTION
Of 47
Foreword
The HOBBER500/8 semi-automatic gear-hobbing machine is a kind of vertical
(GB/T8064-98). Pleased read the Operating Instruction carefully before operating the
and electric instruction. For installation position and specification and type for replacement
of the sealing ring and rolling bearing, refer to the Catalogue of Machine Fittings and
Atlas. The replaced basic parts and their structural drawings in maintenance of the
machine tool are concluded into the atlas of maintenance fittings that is provided to the
user of machine tool with the machine and is used for reference.
Sheet 2
HOBBER500/8 OPERATING INSTRUCTION
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Table of Contents
1Basicspecifications···································································3
8Cooling of hob···········································································16
1 、Basic specifications
worktablemaxium·····································································535mm
least·····················································································235mm
maxium···············································································330mm
least·····················································································30mm
maxium···············································································630mm
Minimum············································································400mm
12(grade)
tool·······································································4500kg
Overall
dimension(L×W×H) ···········································2441mm×1348mm×1904mm
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HOBBER500 OPERATING INSTRUCTION
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Picture2 Installation
foundation drawing
50
470
675 650
900
228.5
2450 740
The HOBBER500/8 hobbing machine is utilized for cutting cylindrical gear and
worm gear in batch, small batch or individual piece,also can use spline hob to continuous
indexing hobbing spinle spindle which length less than 280mm with 6 tooth.
4.1 Up milling or down milling can be used when manually machining the cylindrical
“ ” down milling. Machine the full tooth width through axial feed. Or cut to the
required depth in the beginning through manually radial feed, and then carry out the axial
feed. After cutting the total face width, the machine will automatically stop at preset
position. When adjusting the machine, turn the transfer switch on the button plate to the
“ ”.
adjust the center distance between worktable and hob. After machining the first gear, turn
the knob of Fast Backward on the worktable, so that the worktable will return to the
original position under the drive of hydraulic cylinder. Press the button of Axial Fast Up so
that the tool holder will return to the original position. Take out the machined gear and fit
the gear blank on it. Turn the knob of Fast Forward on the worktable, so that the worktable
will precisely return to the position where the first gear is cut. Then the cutting of second
gear can be carried out (see the use of knobs and buttons above in the Figure 3,
Appearance and Operation Mechanism of Machine). Only when worn tool influences the
accuracy of tooth cutting, adjust the center distance between worktable and hob after
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HOBBER500/8 OPERATING INSTRUCTION
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4.2 The process of semi-automatic pane circulation is as follows: turn the transfer
switchto“ ”.
c. Axial feed of slide plate on tool holder (After the power of electromagnetic valve in
clutch cylinder is cut off, that of electromagnetic valve in the other two oil cylinders is cut
e. The worktable returns to the original position quickly (The origin block of worktable
induces the origin switch, and the axial speed motor is electrified).
f. The slide plate of tool holder returns quickly to the original position (The power of
axial speed motor is cut off), and the first pane circulation is finished.
4.3 The machine rolls and cuts common worm gear through the manually radial feed.
4.4 When machining the short spline, the adjustment and machining method of machine is
center distance between work piece and hob, the operating bench shall be driven fast
forward for 50mm, begin again to adjust. Otherwise, if the operating bench is manually
adjusted and driven with the hydraulic cylinder, there may be operating accident. However,
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HOBBER500/8 OPERATING INSTRUCTION
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hob feeding once again, it is suggested that the hob shall be fed after exiting fast motion.
to the lathe body of foundation part. The hob rest and slide shift along the column guide
rail in vertical (axial) direction. The rear column and the operating bench casing cross the
guide rail of lathe body and shift in horizontal (radial) direction. The gear case and feeding
case are installed inside the major column (refer to Picture 3-Apperance and controlling
ATTENTION!
Adjusts the worktable to rapidly
move first ,and the manually latter.
6.5 Appropriate quantity of engine oil shall be added according to oil levelers in different
oil bathes. The hydraulic oil bath in the front of the lathe body and the cooling oil bath
in the back of lathe body shall be filled as full as possible, and oil shall be added to
different lubricating points of machine tool according to the diagram of machine tool
lubrication.
6.6 Start up the hydraulic pump motor. Adjust pressure valve 5 (see to schematic diagram
of hydraulic system), and adjust the system pressure to be 2.3~2.8MPa, check indexing
worm gear pair, guide rail of lathe body, horizontal shifting machine of operating
bench.(lead screw nut, etc)、Check whether oil is fed to drive mechanism, oil leveler of
operating bench, oil batch at top of column, gear box, feeding box and other self
lubricating points or not, if oil quantity is too great, too small or there is no oil, then
adjust safety valve 10R85-2A (see to schematic diagram), throttle valve (No.6) and the
different flow rate regulating screws of the oil separator at lower part of rear column.
Only if the different drive mechanisms are fully lubricated, the axial fast electric motor,
radial fast electric motor and radial fast shift cylinder of operating bench can be started
up, otherwise the machine tool cannot be started up; when the hob rest makes fast
downward motion, adjust the pressure valve 10 (see to schematic diagram) and adjust
pressure to be 1~1.5Mpa.
6.7 Before trial cutting, the machine tool shall make idle run for 2~3h. The run standard:
revolution of main axis is 80r/min, the feeding quantity is 1mm/r, the revolution of
operating bench is 1r/min (equal to cutting 80-teech gear), and the differential spur
6.8 Start up the main axis, check correctiveness and flexibility of separate action of every
7 Hydraulic system and lubricating system of machine tool (diagram of hydraulic system
The pressure oil for the operation of hydraulic system is supplied by the vane pump
YB - 10, which is driven by the motor Y90L - 6 installed on the bed. The working
overflow valve 5 in Y-25B (see the diagram of principle). The oil between oil pump 2
and check valve 4 is purified by the seam-type oil filter XU- 16×100. No.3 anti-wear
hydraulic oil L-HM32 is adopted as working oil. In order to prevent the oil cylinder from
being damaged by over-pressure, safety valve 14 is set, and it can be adjusted together
with overflow valve 5. If the pressure exceeds 4MPa, the safety valve 14 will begin to
release the pressure. Turn the switch of pressure gauge to P 3 , the number 8 shall be read.
After starting up the hydraulic motor, whether the machine works or not, the
electromagnetic valve YV2 will be in free state. The pressure oil flows into the lower part
of balanced cylinder through electromagnetic valve YV2. Only when the slide plate of tool
The pressure oil will not flow into the balanced cylinder any longer. At this time, the lower
part of balanced cylinder is in the state of oil return, and the pressure of oil return is
switch 19 of pressure gauge in right valve chamber, and adjust the overflow valve 10. The
When the fast knob of hydraulic pressure on worktable at electric station is in the
position of “Backward”, the electromagnetic valve YV1 is in free state. The pressure oil
flows into the left part of fast cylinder on worktable through the electromagnetic valve
YV1, so that the worktable will quickly move backward. The oil in the right part of oil
cylinder returns through the electromagnetic valve YV1. When the fast knob of hydraulic
electromagnetic valve YV1 is electrified. The pressure oil flows into the left part of fast
cylinder on worktable through the electromagnetic valve YV1, so that the worktable will
quickly move forward. The oil in the left part of oil cylinder returns through the
7.1.3Oil cylinder for the rise and drop of small column’s support
When the knob that controls the rise and drop of support at electric station is in “↑”,
the electromagnetic valve YV3 shall be electrified. The pressure oil flows into the lower
part of oil cylinder, and the support rises. When the knob is in “↓”, the electromagnetic
valve YV4 shall be electrified. The pressure oil flows into the upper part of oil cylinder,
and the support drops. When the three-position knob is in the middle position, YV3 and
YV4 shall not be electrified. Due to the balance function of hydraulic-control check valve,
the pressure oil in the upper and lower part of oil cylinder is in balanced state, thus the
When the knob that controls the clutch at electric station is in “ ” ,the
electromagnetic valve YV5 in the clutch cylinder shall be electrified. The pressure oil
flows into the front part of oil cylinder, and the clutch will be engaged. The slide plate on
tool holder starts the axial feed. The block on the clutch fork introduces the interlocking
switch, so that the axial speed motor can not be electrified. When the knob is in “ ”,the
electromagnetic valve YV5 in the clutch cylinder shall lose power. The pressure oil flows
into the back part of oil cylinder, and the clutch will be disengaged. The axial feed is
stopped. The block leaves the interlocking switch, so that the axial speed motor can be
electrified quickly.
The mediate pressure overflow valve Y-25B of the hydraulic system will feed
lubricating oil and deliver the lubricating oil to the oil separators at operating bench and
column top with pressure about 0.3Mpa. The indexing worm gear pair and indexing worm
worktable, lathe body, guide rail of column, transmission mechanism of column and
7.2.1 In order to guarantee the reliable lubrication of machine, the oil tank on the top of
column is equipped with the liquid level switch MFP-11B. When the hydraulic motor is
started, the alarm of lubrication indication will give the warning by buzzer. The liquid
level switch MFP-11B will be connected after a while, and the alarm will stop. At this
time, the main motor and the speed motor are electrified, and then the machine shall be
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HOBBER500/8 OPERATING INSTRUCTION
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started. The method of manual valve-clearance lubrication is used for the bed guide. Fee
the lubricant when pressing the valve rod inward, and stop the feed when loosening it. The
bed guide should be lubricated more than 6 times on each shift, and the column bed for
7.2.2 Oil batch lubrication will be adopted for oblique teeth gear pair and bevel gear pair.
7.2.3 For other lubricating points of the machine tool, oil feeding and lubricating shall be
7.2.4 Lubricating oil of machine tool shall be kept clean. After the new machine tool runs
for 600h, all of lubricating oil shall be replaced with new lubricating oil. Then, oil
7.2.5 The hydraulic pressure of oil in lubrication system is adjusted by No. 14 safety valve
R85-2A (see the diagram of hydraulic system). Turn the switch 8 of pressure gauge to the
8 Cooling of hob
The cooling liquid is fed with the AB-100 electric pump and sent to the hob rest via
the oil delivery pipe. The turncock in front of the nozzle can be utilized for regulating flow
rate of cooling liquid. When the main motor is started up and runs, the cooling electric
pump can start to operate and feed cooling liquid at the same time. When the main motor
shuts down, the electric pump also will stop oil feeding.
Refer to the switch for controlling the cooling electric pump in the appearance and
controlling mechanism of machine tool, turn the switch to be start up position for cooling
and turn the knob to be stop position when cooling liquid is not required.
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HOBBER500
OPERATING INSTRUCTION
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Figure 5 Schematic diagram of hydraulic system
Clutch cylinder
Pressure gauge
Lubricate guide rail switch
Pressure gauge
of lathe body Oil cylinder of
To differential mechanism bay
to the ring guide and taper Oil small column
surface of worktable Solenoid valve LI XIN
separator
to the fast worm-gear One-way valve LI XIN
pair and gear pair of Change Safety valve Self-made
to the sliding bearing on the operating Radial fast cylinder Self-made
right of indexing worm bench Balanced cylinder Self-made
to the worm-gear pair
Solenoid valve LI XIN
Mediate pressure
To guide rail of column LI XIN
overflow valve
Pressure gauge
KF-L8/14E
Lubricate guide
rail of lathe
body,Each 6 times
Lubricate the N5 spindle lubricant 中华人民共和国
逆 顺 手柄
铣a1 26 铣 32 46
位置 52
b1 52 46 32 26
0.4 0.56 1.16 1.6
0.63 0.87 1.8 2.5
operating bench
Adjust the lubricating 注 意
调整工作台移动
oil of column 先快速,后手动
Throttle valve of
oil quantity in oil batch
Hydraulic and
lubricating batch
40 80 160
63 125 250
50 100 200
9.2 Indexing motion of machine tool: When the hob with a thread
number of K and the gear with a tooth number of Z, when the hob
rotates for a revolution, the operating bench will drive the workpiece to
rotate for K/Z revolution.
Adjustment of indexing motion can be realized with side tooth spur
gear rest, and the adjustment formula of side tooth spur gear rest is as
follow:
iside=(a×c)/(b×d)=(24K)/Z
In this formula, the constant "24" has three different fixed values
based on change of ratio between the tooth number of machined gear
and e/f gears at front reversing of spur gear rest.
Tooth number of machined gear::5≤Z/K≤20
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HOBBER500 OPERATING INSTRUCTION
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e/f=48/24 (a×c)/(b×d)=(12×k)/Z
Tooth number of machined gear: when 21≤Z/K≤142,
e/f=36/36 (a×c)/(b×d)=(24×k)/Z
Tooth number of machined gear: when Z/K≥143,
e/f=24/48 (a×c)/(b×d)=(48×k)/Z
9.3 Feed motion of machine tool
9.3.1 Radial feed: The feed that the operating bench shits along the
horizontal guide rail of lathe body; the feed is realized in manual
manner (see to the appearance and controlling mechanism diagram).
Operate the square head handle manually for 1 revolution, the operating
bench will make radial shift for 2mm and each division of dial is
0.02mm.
9.3.2 Axial feed: Feed that the hob rest shifts along the direction of
guide rail of column. With 4 pairs of switching gears and three-shift
processing gear box, 12 amounts of feed can be gained (see to the
diagram of transmission system).
When the hob is rotated in dextral direction for machining the gear,
installation of spur gear shall refer to the following table of adjustment
of amount of axial feed; when the hob is rotated in sinistral direction for
machining the gear, installation position of spur gear shall be reverse to
those of down milling and conventional milling in the table.
The adjustion of axes feed
table 2
when using Up milling Down milling
right hand ⅩⅤ ⅩⅤ
turnning hob a1
,the adjustion
of feed spur b1 b1
a1
gear ⅩⅣ ⅩⅥ ⅩⅣ ⅩⅥ
a1/b1
HANDLE 26/52 32/46 46/32 52/26
LOCATION
When using axial feed, the knob that controls the axial-feed clutch
on the operation board should be in the position" ", and the handle
should be pulled to one of gearⅠ、Ⅱand Ⅲ. When cutting off the axial
feed (such as in machining worm gear), the handle should be pulled to
the position of " " (manual). When the fast axial is needed, the knob
on the operation board should be in the position of " " , so that
the manual and mechanical feed can be interlocked with fastness.
system ).
The machine possesses the differential mechanism of spiral bevel gear and the
complete differential transmission chain. When the differential motion is not needed, fix
the jaw clutch M1(91312)on the axis Ⅸ. When the differential motion is needed, fix the
jaw clutch M2(91316)on the axis Ⅸ. When the differential mechanism is needed for
machining the helical-tooth cylindrical gear, the straight-tooth gear of prime number and
the helical-tooth gear of prime number, the differential chain should be adjusted as
follows:
cylindrical gear in axial feeding way. In this case, the compensation of movement provided
by the differential chain to the operating bench will be: if the hob shift spiral lead of a
chain to the operating bench will be increase or decrease a revolution, and the handle 2
L=(π×mn×Z)/sinβ
Z——Tooth number of oblique teeth gear β——Helix angle of oblique teeth gear
(a2.c2)/(b2.d2)=±9×sinβ/(mn×k)
Formula of adjustment of differential spur gear:
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HOBBER500/8 OPERATING INSTRUCTION
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Table 3:
Right
Cutting tool Left hand
hand
Work piece turning
turning
If sign is positive, idle gear will not be required. If sign is negative, idle gear will
be required.
straight cylindrical gear in axial feeding way. When the primary number or straight
cylindrical gear of more than 100 teeth or multiple of 100 is manufactured, not only
adjustment of side teeth spur gear rest is required, but also the effect of differential
Where, Z′ is the adjusted teeth number adjusted at the side teeth spur gear rest, α is
Thus:Z′= Z +α
The side teeth spur gear will be calculated and adjusted according to the following
formula.(a.c)/(b.d)=24k/ Z′
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HOBBER500/8 OPERATING INSTRUCTION
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The differential spur gear will be calculated and adjusted according to the following
In calculation, the positive or negative sign of the value shall be substituted into the
Table 4.
+ -
Idle gear is not required when the calculation result is positive, and idle gear is
In the formula of differential adjustment, i(input) refers to the shift transition ratio of
16/23× 23/16×
Ⅰ 0.40 5/18 0.56 1.16 1.6 10/9
5/9 5/9
16/23× 23/16×
Ⅱ 0.63 13/30 0.87 1.80 2.5 26/15
13/15 13/15
16/23× 23/16×
Ⅲ 1.00 7/10 1.41 2.90 4.0 14/5
7/5 7/5
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HOBBER500/8 OPERATING INSTRUCTION
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9.4.3 When the primary number or oblique teeth gear is manufactured in axial feeding
calculation of differential formula of machining oblique teeth gear and differential formula
(a2.c2)/(b2.d2)=±9×sinβ/(mn×k)±(625×α)/(32× iinput× k)
In the formula, the positive or negative sign in first part will be determined according
to positive or negative sign selection table of differential formula of the oblique teeth gear,
and the positive or negative sign in second part will be determined according to positive or
negative sign selection table of differential formula of the primary number gear. In
calculation, the positive or negative sign of α value shall be substituted into the formula,
and iinpushall be contrasted and selected according to the transmission ratio of feeding box .
Idle gear is not required when the calculation result is positive, and idle gear is required
dextroclination π
β/m.K
10.1.3 For selection of main axis revolution, conversion shall be made according to
V=(π×D×n)/1000 m/min
n=(1000×V)/(π×D) r/min
then:n=(1000×35)/(71×π)=160 r/min,then:A/B=44/22
Besides calculating revolution based on the formula above, and the revolution can
be also directly selected according to the diagram calculation of cutting speed. Refer to the
The slip velocity of indexing pair is limited, thus the revolution of indexing worm rod
shall not exceed 576r/min, and the revolution of operating bench shall be limited within
8r/min. For selection of main axis revolution, the maximum allowable revolution of
machine tool shall be abided. Refer to the requirements in the following table.
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HOBBER500/8 OPERATING INSTRUCTION
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Table 6
6 50 12~13 50
7~8 63 14~17 63
9~11 80 18~22 80
If the machine tool has not run for 600h in total, the maximum allowable revolution
of main axis shall adopt the value that is a level lower than that listed in the table.
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HOBBER500 OPERATING INSTRUCTION
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e/f=36/36, (a×c)/(b×d)=(24×k)/Z
=(24×1)/46=48/92
The calculation result: 48 for drive gear and 92 for driven gear, but
the intermediate gear shall be added to substitute the gears b and c.
In matching spur gear, the rotation direction of hob will determine
whether the e/f requires reversing mechanism to match rotation
direction of operating bench with that of hob. See to the following
diagram: match according to Diagram B.
The drawing of matching of tooth spur gear as follows:when using
right hob ,add idle gear,when using left hand hob,is not add idle gear
when produce straight tooh matching of tooth spur gear:
picture 11
Turning way Left hand turning hob
Right hand turning hob
of hob
Hang a.b.c.d four gear A Hang a.b.c.d four gears C
e e
f
Matching f
z36
of tooth a a
spur b b c d
c d
Hang a.d two gears B Hang a.d two gears D
e e
f
f
z36
a Middle gear d a Middle gear d
Turnning
way of
worktable
10.1.5 Adjustment of axial amount of feed: according to the known cutting standard, find
out the feed spur gear a1/b1=46/32 from the table of adjustment of axial amount of feed.
second cut-in)
The original center distance shall be greater than (144+71)/2=107.5; at this moment,
if the operating bench is at the backward position, hand-operated handle of dial, aim the
venire at the horizontal scale position 158, that is to say, 107.5+50 (fast backward
distance) is smaller than 158. However, in machining operation of machine tool, the
hydraulic fast drive knob of operating bench shall be turn to the “forward” position, the
operating bench will under drive of oil cylinder for assuring that the operating bench will
be at accurate position in cutting. At this moment, feed the operating bench manually and
make the gear touch the hob, check the teeth number of hobbing sign, verify correctiveness
of side tooth spur gear, find out center distance, the reading of horizontal ruler shall be
about 107.
In the case, the up milling is used. Inch the hob for fast up on the button board at
operation station, and hob should be slightly higher than the cutting position on the face of
gear blank. Align the lower block “37”of travel to the switch “8”, and lock it. The feed
on the dial of manual worktable should be 5mm deep, and the number on the horizontal
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HOBBER500/8 OPERATING INSTRUCTION
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ruler should be 102. The knob of control station should be in the position of “ ” (the
axial-feed clutch should be connected). Start the machine for tooth rolling. After the gear
of 40mm wide is fully cut, align the upper block“6”of travel to the switch“5”, and lock
it.
In cutting standard, there are cuttings of twice (rough machining and finish
machining). Except that cut-in depth and axial feeding quantity are different in adjustment
of machine tool, other parameters are same to those of rough machining. After first hob
travel and cutting is completed, the operating bench will fast shift backward for 50mm,
inch the sliding plate of hob rest and make it fast shift upward and return to the cut-in
position, measure the length of normal line length of hobbed gear with the normal line
micrometer. According to the actual allowance of the reserved allowance of 1.75mm, feed
the hob up to the full tooth depth. To assure the accurate restoring, it is suggested that the
hob shall shift backward for 50mm before hob feeding. Rotate the dial for a circle
manually; shift the operating bench in radial direction for 2mm. Each interval at dial is
0.02mm. The formula of relation between the allowance of cut-in depth (tooth height) and
the cutting standard. The feeding spur gear shall not be replaced, and it is only necessary to
After the finish machining, the travel block “6”will introduce the switch “5”, so as
to control the automatic stop of machine. Manually turn the fast knob of worktable to the
position of backward, and the worktable will return to the original position. Turn the feed
handle to the fast position, and turn the knob of axial-feed clutch to “ ”. Inch the
button of fast up, and the tool holder will return to the original position. Then remove the
gear.
10.2 Adjustment of machine tool in machining oblique teeth cylindrical gear. For example:
Hob:diamater D=71、 number of thread K=1、 of helix angle ω=4° right hand
turning
h1=5 、h2=1.75
10.2.1 Installation method of workpiece is same to that of the straight cylindrical gear.
10.2.2 Installation method and precautions of hob are same to those of the machining of
straight gear; the difference is increasing the relation of helix of the workpiece. When the
spiral direction is same to that of the workpiece, the installation angle is the difference
between these two. When the spiral direction and that of the workpiece are in reverse, the
installation angle is the difference between these two. When the spiral direction and that of
the workpiece are in reverse, the installation angle is the sum between these two. For
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HOBBER500 OPERATING INSTRUCTION
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Picture 12
Tu
of rnn
wo ing
rk w
pi ay
Turnning ece Right Left
way of hob
A C
B D
β-ω
Left β+ω
picture 13
Turning way Left hand turning hob
of hob
Right hand turning hob
Hang a.b.c.d four gear A Hang a.b.c.d four gear C
e e
f
f
Matching z36
of tooth a a b
b c d c d
spur
Hang a.d two gears B Hang a.d two gears D
e e
f
f
z36
a Middle gear d a Middle gear d
Turnning
way of
worktable
than:(a2×c2)/(b2×d2)=±9×[Sin20°/(3×1)]
The positive or negative sign in formula will be selected based on the
case that the workpiece and hob have same rotation directions.
then:(a2×c2)/(b2×d2)=-9×(0.34202/3)
=-1.02606
Find out the result from the table of ratio of spur gear,
(a2×c2)/(b2×d2)=-(37×83)/(41×73),
In the formula, idle gear is required if the sign is negative. Match
according to "B" in the following diagram.
When produce skew tooth columnar gear for prime number ,the
matching of side tooth spur gear picture 14
Hob Left hand turning Right hand turning Left hand turning Right hand turning
the A B C
matching
of side
tooth
spur a2
gear a2
b2 c2 d2 a2 Idle gear b2 c2 d2 b2 c2 d2
when α=1/5,then(a×c)/(b×d)=(24×1)/(101+1/5)=(24×5)/(505+1)
=(24×25)/(46×55)
The differential spur gear is required, the rotation direction of
differential output axis has been in reverse, thus the e and f gears do not
require reversing gear.
10.3.2 Calculation and adjustment of differential spur gear (refer to
section 9.4.2)
(a2×c2)/(b2×d2)=±(625×α)/(32×i(input) ×k) Conventional milling is
required. If there is negative sign in the formula, the idle gear is required.
Where:α=1/5、k=1、 in table 5 find out i(input)=(16/23)×(7/5).
Substitute the known parameter into the formula above and achieve
the result:
(a2×c2)/(b2×d2)=-(625/32)×(23/16)×(5/7)×(1/5)
=-4.010881696
=-(41×45)/(20×23)or(89×95)/(34×62)The spur gear is
matched based on "B" in the following diagram
the A B C
matching
of
side
tooth
spur a2
a2
gear
b2 c2 d2 a2 idle gear b2 c2 d2 b2 c2 d2
Hob: diameter D=71、 number of thread, helix angle K=1、 right hand turning
Converse: cut in the full tooth depth once, h=6.75 、 amount of feed
S(axis)=0.87mm/r(workpiece)
For calculation and adjustment of machining of this oblique teeth gear, except that
calculation and adjustment of side tooth spur gear and differential spur gear are different to
those of machining of general oblique teeth gear, others are same to those of machining of
whenα=1/25 (a.c)/(b.d)=(48×1)/(103+1/25)=(48×25)/(25×76)
=(30×25)/(23×70)
The output of differential axis has been in the reverse direction, the gears s e and f do
10.4.2 Calculation and adjustment of differential spur gear (refer to section 9.4.3)
(a2.c2)/(b2.d2)=±9[sinβ/(m.k)]±(625×α)/(32. i(input). k)
According to Table 5 in section 9.4.2, we can find out S=0.87, and then the relevant i(input)=
(16/23)×(13/15)
。
For the positive or negative sign in the formula, the workpiece and hob make right
hand turning, thus the first part is negative. The milling is conventional milling, thus the
Substitute the known parameters and positive or negative sign into the formula above:
(a2.c2)/(b2.d2)=-9[sin30°/(3×1)]
- [625×(1/25)]/[32×1×(16/23)×(13/15)]
=-9×(0.5/3)-(25×23×15)/(32×16×13)
=-1.5-1.295823317=-2.795823317
10.5.1If the gear that has tooth number same to that of the machined primary gear can not
be selected from the side tooth spur gear and the differential motion is not switched on,
and then radial feed machining can not be adopted (otherwise, if the hob is impacted, the
10.5.2The amount of feed cannot be changed at will. If the axial amount of feed shall be
changed because of special causes, then the relevant iinput value shall be selected based on
new amount of feed and the re-calculation of differential spur gear shall be made.
10.5.3 When axial feed is used for machining, the feed handle should not be disengaged ad
libitum.
10.5.4It is best to adopt once cutting in machining of primary number gear. If the hob
requires traveling for many times for special causes, the hob shall be aligned once again.
10.6.1 When rolling and cutting the worm gear through manually radial feed, the
installation of workpiece, the selection of spindle speed, and the calculation and adjustme-
Sheet 41
HOBBER500/8 OPERATING INSTRUCTION
Of 47
gear. But the axial feed should be cut off, i.e., turn the feed handle to the manual position
“ ”.
10.6.2Hobbing of worm gear by hob is equivalent to engagement between worm rod and
worm gear. There is high requirement for the position of worm rod relative to the axial line
of worm gear and reference level, thus the hob height (namely, the vertical height between
the assembly reference end surface of worm gear and the horizontal position of hob center)
shall be calibrated in accurate manner, the center line of hob and the center line of
workpiece shall be strictly in direct cross, and the center distance between hob and
workpiece shall be strictly controlled within the tolerance required in the drawing.
10.6.3 When machining the worm gear of prime number, the dividing change-gear and the
straight-tooth cylindrical gear. But the axial feed should be cut off, namely., turn the feed
10.6.4 If the hob selected for machining worm gear does not have the same helix angle as
that of matching worm, pull the tool holder to an angle that is the difference of helix angle
Picture 16
Sheet 43
HOBBER500 OPERATING INSTRUCTION
of 47
Hole-Morse
M20
No.5
Pyramidal1:20
Q R
Picture 17
Sheet 44
HOBBER500 OPERATING INSTRUCTION
of 47
Structure of worktable
1:10
Picture 18
Sheet 45
HOBBER500/8 OPERATING INSTRUCTION
Of 47
e=48 f=24
Adjustment:(a×c)/(b×d)=(12×k)/Z table 7
Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
5 48 20 11 45 55 80 60 17 24 34
6 48 24 12 48 48 18 40 60
7 40 70 90 30 13 24 26 19 48 57 60 80
8 45 30 14 36 42 20 42 70
9 40 30 15 48 60
10 48 40 16 45 60
21≤Z≤142 when k=1(Except the primry number or oblique teeth gear of more
Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
21 40 35 38 45 57 48 60 55 40 80 48 55
22 60 55 39 40 65 56 30 70
23 48 46 40 60 100 57 40 95
24 48 48 41 48 41 45 90 58 40 80 48 58
25 48 50 42 40 70 59 40 80 48 59
26 40 65 45 30 43 48 43 45 90 60 40 80 48 60
27 40 45 44 30 55 61 40 80 48 61
28 30 35 45 48 90 62 40 80 48 62
29 40 50 60 58 46 48 92 63 40 70 50 75
30 40 50 47 45 47 48 90 64 30 80
31 40 50 60 62 48 45 90 65 24 65
32 45 60 49 48 98 66 40 55 45 90
33 40 55 50 48 100 67 24 67
34 24 34 51 40 85 68 30 85
35 40 50 60 70 52 30 65 69 32 92
36 48 72 53 40 80 48 53 70 24 70
37 45 37 48 90 54 40 90 71 24 71
Sheet 46
HOBBER500/8 OPERATING INSTRUCTION
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Continuous table 7
Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
72 30 90 92 24 92 118 24 59 45 90
73 24 73 93 24 62 50 75 119 40 70 30 85
74 30 60 24 37 94 24 47 45 90 120 24 60 40 80
75 24 75 95 24 95 122 24 61 40 80
76 30 95 96 30 60 40 80 123 20 100 40 41
77 20 55 60 70 97 24 97 124 24 62 40 80
78 45 65 40 90 98 24 98 125 24 50 40 100
79 24 79 99 40 55 30 90 126 30 70 40 90
80 24 80 100 24 100 128 35 70 30 80
81 40 45 30 90 102 30 60 40 85 129 40 43 20 100
82 48 41 25 100 104 30 65 40 80 130 24 65 45 90
83 24 83 105 48 70 30 90 132 40 55 25 100
84 24 70 50 60 106 24 53 45 90 133 30 70 40 95
85 24 85 108 40 50 25 90 134 24 67 40 80
86 45 43 24 90 110 24 55 50 100 135 40 60 24 90
87 24 58 50 75 112 30 70 40 80 136 30 80 40 85
88 30 55 40 80 114 40 50 25 95 138 24 60 40 92
89 24 89 115 40 50 24 92 140 24 70 40 80
90 24 90 116 24 58 45 90 141 40 47 20 100
91 30 65 40 70 117 30 65 40 90 142 24 71 40 80
Adjustment:
(a×c)/(b×d)=(48×k)/Z Continuous table 7
Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
143 20 65 60 55 154 48 55 35 90 164 45 41 24 90
144 40 60 35 70 155 34 62 48 85 165 40 55 30 75
145 30 58 48 75 156 30 65 50 75 166 24 83
146 48 73 40 80 158 40 79 48 80 168 24 70 50 60
147 40 60 48 98 159 48 59 30 90 170 24 85
148 48 37 25 100 160 48 60 30 80 171 40 45 30 95
150 48 60 30 75 161 48 70 40 92 172 24 43 45 90
152 30 95 162 40 45 30 90 174 48 58 30 90
153 32 72 60 85 175 24 75 60 70
Sheet 47
HOBBER500/8 OPERATING INSTRUCTION
Of 47
Continuous table 7
Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
176 30 55 40 80 200 24 100 225 40 45 24 100
177 24 59 60 90 201 24 67 50 75 228 20 95
178 24 89 203 20 70 48 58 230 40 50 24 92
180 24 90 204 20 85 232 24 58 40 80
182 40 70 30 65 205 60 41 24 100 234 30 65 40 90
183 24 61 60 90 207 40 45 24 92 235 40 47 24 100
184 24 92 208 30 65 40 80 236 24 59 40 80
185 48 37 20 100 209 40 55 30 95 237 40 60 24 79
186 24 62 60 90 210 40 70 24 60 238 30 70 40 85
187 40 55 30 85 212 24 53 50 100 240 30 60 40 100
188 24 47 45 90 213 40 71 24 60 244 24 61 40 80
189 48 63 30 90 215 40 43 24 100 245 24 50 40 98
190 24 95 216 20 90 246 40 41 20 100
192 30 60 40 80 217 48 70 20 62 247 30 65 40 95
194 24 97 219 24 73 40 60 248 24 62 40 80
195 24 65 60 90 220 24 80 40 55 249 24 60 40 83
196 24 98 221 25 85 48 65 250 40 50 24 100
198 40 55 30 90 224 30 70 40 80