EJHA-AV3, EHY2KOMB-A 4PEN531180-1 2018 06 Installer Reference Guide English
EJHA-AV3, EHY2KOMB-A 4PEN531180-1 2018 06 Installer Reference Guide English
EJHA-AV3, EHY2KOMB-A 4PEN531180-1 2018 06 Installer Reference Guide English
EJHA04AAV3
EHY2KOMB28AA Installer reference guide
English
EHY2KOMB32AA Daikin Altherma Hybrid hydrosplit heat pump
Table of contents
7.5.1 Consumed energy........................................................ 23
Table of contents 7.6 Setting up the power consumption control ................................. 24
7.6.1 Permanent power limitation ......................................... 24
7.7 Setting up an external temperature sensor ................................ 24
▪ In bathrooms. ▪ The unit is factory charged with refrigerant and depending on pipe
sizes and pipe lengths some systems require additional charging
▪ In places where frost is possible. The ambient temperature around of refrigerant.
the gas boiler should be >5°C.
▪ Only use tools exclusively for the refrigerant type used in the
system, this to ensure pressure resistance and prevent foreign
1.2.3 Refrigerant materials from entering into the system.
If applicable. See the installation manual or installer reference guide ▪ Charge the liquid refrigerant as follows:
of your application for more information.
If Then
NOTICE
A siphon tube is present Charge with the cylinder upright.
Make sure refrigerant piping installation complies with
(i.e., the cylinder is marked with
applicable legislation. In Europe, EN378 is the applicable
"Liquid filling siphon attached")
standard.
NOTICE
Make sure the field piping and connections are NOT
A siphon tube is NOT present Charge with the cylinder upside
subjected to stress.
down.
WARNING
During tests, NEVER pressurize the product with a
pressure higher than the maximum allowable pressure (as
indicated on the nameplate of the unit).
WARNING
If NOT factory installed, a main switch or other means for ▪ Do NOT connect wiring of different thicknesses to the
disconnection, having a contact separation in all poles power terminal block (slack in the power wiring may
providing full disconnection under overvoltage category III cause abnormal heat).
condition, MUST be installed in the fixed wiring.
▪ When connecting wiring which is the same thickness,
do as shown in the figure above.
▪ For wiring, use the designated power wire and connect
firmly, then secure to prevent outside pressure being
exerted on the terminal board.
▪ Use an appropriate screwdriver for tightening the
terminal screws. A screwdriver with a small head will
damage the head and make proper tightening
impossible.
▪ Over-tightening the terminal screws may break them.
Install power cables at least 1 metre away from televisions or radios
to prevent interference. Depending on the radio waves, a distance of
1 metre may not be sufficient.
1 2
j
1×
WARNING
Tear apart and throw away plastic packaging bags so that
nobody, especially children, can play with them. Possible
risk: suffocation.
2
1 4.3.2 To remove the accessories from the gas
boiler
1 Remove the accessories.
c d a
a b c d
a Mounting strip
b Condensate trap
c Installation and operation manual
d Current loop module, cable and installation manual
d1
d
e5 e5
a Outdoor unit b
b Gas boiler
c Space heating circuit
d1+d2 Parts of mandatory options EKADDONJH and
EKADDONJH2 (= connection kit for third-party gas boiler):
d1: External pump (EKADDONJH)
d2: Non-return valve (EKADDONJH2) f4
a c
Using this gas boiler, you can produce domestic hot water as ≤10 m
follows: e2
▪ Domestic hot water by tank e3 f3
▪ Instant domestic hot water by gas boiler f5
50
89°C 40
d
30
20
a Outdoor unit
10
b Gas boiler
c Space heating circuit 0
d Domestic hot water via tank –30 –25 –20 –15 –10 –5 0 5
e Motorised 3‑way valve
Ta (°C)
Ta Outdoor temperature
5.1.2 Third-party gas boiler Tmin Minimum weather-dependent setpoint for third-party gas
boiler
For existing installations, you do not need to buy a new gas boiler.
You can reuse the existing gas boiler, and the wiring of the old
thermostat.
NOTICE
If you add glycol to the water, do NOT install freeze
protection valves. Possible consequence: Glycol leaking Model identification
out of the freeze protection valves. Example: EJ H A 04 AA V3
NOTICE
▪ If you install the bottom plate heater, you may lower the
operation range of the heat pump to Ta≥–15°C using
field setting [8-0E]=–15°C.
▪ If you do not install the bottom plate heater, keep
[8-0E]=–5°C.
6.3.1 Possible combinations of outdoor unit, gas boiler and domestic hot water tank
System Remark
Outdoor unit Gas boiler DHW tank DHW Space heating
EJHA04AAV3 EHY2KOMB28AA EKHWS*D* Domestic hot water by tank. ▪ By outdoor unit only, or
EHY2KOMB32AA EKHWP Tank heated: ▪ By gas boiler only, or
Third-party(b) ▪ By outdoor unit only, or ▪ By combination of outdoor unit and
gas boiler
▪ By gas boiler only(a)
— Instant domestic hot water by gas boiler ▪ By outdoor unit only, or
▪ By gas boiler only, or
▪ By combination of outdoor unit and
gas boiler
Third-party — Instant domestic hot water by gas boiler ▪ By outdoor unit only, or
▪ By gas boiler only (bivalent operation)
(a) Maximum tank set point is 60°C
(b) Third-party tank is possible, but comfort cannot be guaranteed. See the minimum requirements for third-party tanks in "8.3.2 Water circuit
requirements" on page 27.
6.3.2 Possible options for the outdoor unit LAN adapter for smartphone control + Smart Grid applications
(BRP069A61)
User interface (EKRUHML*) You can install this LAN adapter to:
The user interface is required for operation, but has to be ordered ▪ Control the system via a smartphone app.
separately (mandatory option).
▪ Use the system in various Smart Grid applications.
Following user interfaces are available:
For installation instructions, see the installation manual of the LAN
▪ EKRUHML1 contains the following languages: English, French, adapter and the addendum book for optional equipment.
Dutch, Italian.
LAN adapter for smartphone control (BRP069A62)
▪ EKRUHML2 contains the following languages: English, German,
Dutch, Italian. You can install this LAN adapter to control the system via a
smartphone app.
For installation instructions, see "To connect the user interface" on
page 43. For installation instructions, see the installation manual of the LAN
adapter and the addendum book for optional equipment.
Remote outdoor sensor (EKRSCA1)
Room thermostat (EKRTWA, EKRTR1)
By default the sensor inside the outdoor unit will be used to measure
the outdoor temperature. You can connect an optional room thermostat to the gas boiler. This
thermostat can either be wired (EKRTWA) or wireless (EKRTR1).
As an option the remote outdoor sensor can be installed to measure
the outdoor temperature on another location (e.g. to avoid direct For installation instructions, see the installation manual of the room
sunlight) to have an improved system behaviour. thermostat and the addendum book for optional equipment.
For installation instructions, see the installation manual of the remote Remote sensor for wireless thermostat (EKRTETS)
outdoor sensor and the addendum book for optional equipment. You can use a wireless indoor temperature sensor (EKRTETS) only
Heat pump convector (FWXV) in combination with the wireless thermostat (EKRTR1).
For providing space heating, it is possible to use heat pump For installation intructions, see the installation manual of the room
convectors (FWXV). thermostat and addendum book for optional equipment.
For installation instructions, see the installation manual of the heat Bottom plate heater (EKBPHT04JH)
pump convectors, and the addendum book for optional equipment. ▪ Prevents freeze-up of the bottom plate.
EKFGS0518 Weather slate steep Pb/GLV EKFGP1292 Wall terminal Kit PP/GLV
60/100 18°-22° 60/100
EKFGS0519 Weather slate steep Pb/GLV EKFGP1293 Wall terminal kit low profile PP/
60/100 23°-17° GLV 60/100
EKFGP7910 Weather slate steep PF 60/100 EKFGP1294 Plume management kit 60 (UK
25°-45° only)
EKFGS0523 Weather slate steep Pb/GLV
60/100 43°-47°
EKFGS0524 Weather slate steep Pb/GLV EKFGP1295 Flue deflector 60 (UK only)
60/100 48°-52°
EKFGS0525 Weather slate steep Pb/GLV EKFGP1284 PMK elbow 60 90 (UK only)
60/100 53°-57°
EKFGP1296 Weather slate flat Aluminium
EKFGP1285 PMK elbow 60 45° (2 pieces)
60/100 0°-15°
(UK only)
EKFGP6940 Weather slate flat Aluminium
60/100 EKFGP1286 PMK extension 60 L=1000
EKFGP2978 Wall terminal kit PP/GLV includes bracket (UK only)
60/100
EKFGP2977 Wall terminal kit low profile PP/
GLV 60/100 EKFGW5333 Weather slate flat aluminium
EKFGP4651 Extension PP/GLV 80/125
60/100×500 mm
EKFGW6359 Wall terminal kit PP/GLV
80/125
EKFGP4652 Extension PP/GLV
60/100×1000 mm
EKFGP4801 Extension PP/GLV
80/125×500 mm
EKFGP4664 Elbow PP/GLV 60/100 30° EKFGP4802 Extension PP/GLV
80/125×1000 mm
EKFGP4814 Elbow PP/GLV 80/125 30°
EKFGP4661 Elbow PP/GLV 60/100 45°
EKFGP4810 Elbow PP/ALU 80/125 90° EKFGP6337 Support bracket top inox Ø100
EKFGP6864 Roof Terminal PP/GLV 80/125 EKFGP6349 Extension flex PP 100 L=15 m
AR300 RAL 9011
EKFGT6305 Weather slate steep Pb/GLV EKFGP5197 Chimney top PP 130 with
80/125 43°-47° included flue pipe
EKFGT6306 Weather slate steep Pb/GLV
80/125 48°-52°
EKFGT6307 Weather slate steep Pb/GLV EKFGS0252 Adapter flex-fixed PP 130
80/125 53°-57°
EKFGP1297 Weather slate flat aluminium
80/125 0°-15° EKFGP6353 Support bracket top inox Ø130
EKFGP6215 Tee flex 130 boiler connection EKFGP1856 Flex kit PP Ø60-80
set 1
NOTICE
▪ The illustrations in the application guidelines are meant
EKFGP6342 Extension Flex PP 80 L=50 m for reference only, and are NOT to be used as detailed
hydraulic diagrams. The detailed hydraulic
dimensioning and balancing are NOT shown, and are
the responsibility of the installer.
EKFGP6324 Connector-flex-flex PP 80 ▪ For more information about the configuration settings to
optimize heat pump operation, see
"10 Configuration" on page 56.
This chapter contains application guidelines for:
EKFGP6333 Spacer PP 80-100
▪ Setting up the space heating system
EKFGP4481 Fixation Ø100
▪ Setting up the domestic hot water tank
▪ Setting up the energy metering
EKFGV1101 Chimney connection 60/10 ▪ Setting up the power consumption control
air intake Dn.80 C83
▪ Setting up an external temperature sensor
EKFGW4004 Extension P BM-Air 80×2000 ▪ Which heat emitter types are used in each room and what is their
design leaving water temperature?
Once the space heating requirements are clear, Daikin recommends
to follow the setup guidelines below.
EKFGW4085 Elbow PP BM-Air 80 90°
NOTICE
If an external room thermostat is used, the external room
EKFGW4086 Elbow PP BM-Air 80 45°
thermostat will control the room frost protection. However,
the room frost protection is only possible if the leaving
water temperature control on the unit's user interface is
EKGFP1289 Elbow PP/GALV 60/100 50° turned ON.
INFORMATION
EKGFP1299 Kit horizontal low profile PP/ In case an external room thermostat is used and room frost
GLV 60/100 (UK only) protection needs to be guaranteed in all conditions, then
you have to set auto emergency [A.6.C] to 1.
INFORMATION
For extra configuration options regarding the flue gas
system, visit http://fluegas.daikin.eu/.
INFORMATION
For the installation of the flue and air supply duct material,
see the manual included with the materials. Contact the
manufacturer of the relevant flue and air supply duct
materials for extensive technical information and specific
assembly instructions.
b
a c
a b
▪ Efficiency. Optimal energy efficiency because of the interlink Under floor heating or radiators – Thermostatic
function. valves
▪ Stylish.
If you are heating up rooms with under floor heating or radiators, a
very common way is to control the temperature of the main room by
Combination: Under floor heating + Heat pump
using a thermostat (this can either be the user interface or an
convectors external room thermostat), while the other rooms are controlled by
▪ Space heating is provided by: so-called thermostatic valves, which open or close depending on the
room temperature.
▪ The under floor heating
Setup
▪ The heat pump convectors
Setup
A
B C
A
B
T
Heat pump convectors – Multiple rooms ▪ For each room with heat pump convectors: The heat pump
convectors are directly connected to the gas boiler.
Setup ▪ For each room with under floor heating: A shut-off valve (field
supply) is installed before the under floor heating. It prevents hot
water supply when the room has no heating demand.
A ▪ For each room with heat pump convectors: The desired room
B C temperature is set via the remote controller of the heat pump
convectors.
▪ For each room with under floor heating: The desired room
temperature is set via the external room thermostat (wired or
wireless).
INFORMATION
a b b
To increase comfort and performance, Daikin recommends
to install the valve kit option EKVKHPC on each heat pump
A Main leaving water temperature zone convector.
B Room 1
Benefits
7.3 Setting up the space heating ▪ Cost effective. You do NOT need an additional external room
system – In case of third-party gas thermostat.
boiler ▪ Highest comfort and efficiency. The smart room thermostat
functionality can decrease or increase the desired leaving water
The heat pump system supplies leaving water to heat emitters in one temperature based on the actual room temperature (modulation).
or more rooms. This results in:
Because the system offers a wide flexibility to control the ▪ Stable room temperature matching the desired temperature
temperature in each room, you need to answer the following (higher comfort)
questions first:
▪ Less ON/OFF cycles (more quiet, higher comfort and higher
▪ How many rooms are heated by the heat pump system? efficiency)
▪ Which heat emitter types are used in each room and what is their ▪ Lowest possible leaving water temperature (higher efficiency)
design leaving water temperature?
▪ Easy. You can easily set the desired room temperature via the
Once the space heating requirements are clear, Daikin recommends user interface:
to follow the setup guidelines below.
▪ For your daily needs, you can use preset values and schedules.
NOTICE ▪ To deviate from your daily needs, you can temporarily overrule
If an external room thermostat is used, the external room the preset values and schedules, use the holiday mode.
thermostat will control the room frost protection. However,
the room frost protection is only possible if the leaving 7.3.2 Multiple rooms – One LWT zone
water temperature control on the unit's user interface is
turned ON. If only one leaving water temperature zone is needed because the
design leaving water temperature of all heat emitters is the same,
INFORMATION you do NOT need a mixing valve station (cost effective).
In case an external room thermostat is used and room frost Example: If the heat pump system is used to heat up one floor
protection needs to be guaranteed in all conditions, then where all the rooms have the same heat emitters.
you have to set auto emergency [A.6.C] to 1.
Under floor heating or radiators – Thermostatic
7.3.1 Single room valves
If you are heating up rooms with under floor heating or radiators, a
Under floor heating or radiators – Wired room very common way is to control the temperature of the main room by
thermostat using a thermostat (this can either be the user interface or an
external room thermostat), while the other rooms are controlled by
Setup so-called thermostatic valves, which open or close depending on the
room temperature.
Setup
A
B
A
B C
▪ The room temperature is controlled by the user interface, which is ▪ The circuit contains external pump.
used as room thermostat. ▪ The under floor heating of the main room is connected via 2 non-
return valves to the outdoor unit and the gas boiler.
INFORMATION
7.4.1 System layout – Standalone DHW tank
Mind situations where the main room can be heated by
another heating source. Example: Fireplaces. See "Dedicated gas boiler + Domestic hot water via tank" in
"5.1.1 Dedicated gas boiler" on page 11.
Configuration
▪ The lower the desired DHW tank temperature, the more cost
effective. By selecting a larger DHW tank, you can lower the a b c
f
desired DHW tank temperature.
g e
▪ The higher the outdoor temperature, the better the performance of
the heat pump. h d
▪ If energy prices are the same during the day and the night, a Outdoor unit
Daikin recommends to heat up the DHW tank during the day. b Gas boiler
c Tank
▪ If energy prices are lower during the night, Daikin recommends d Cold water
to heat up the DHW tank during the night. e Shower
f Domestic hot water pump
▪ When the heat pump produces domestic hot water, it cannot heat g Heater element
up a space. In case you need domestic hot water and space h Non‑return valve
heating at the same, Daikin recommends to produce the domestic ▪ The DHW pump is field-supplied and its installation is the
hot water during the night when there is lower space heating responsibility of the installer.
demand.
▪ If using a third-party DHW tank of which the specifications are
lower than those of a dedicated tank, the temperature of the DHW
7.4.3 Setup and configuration – DHW tank tank must be set to maximum 60°C. If applicable legislation
▪ For large DHW consumptions, you can heat up the DHW tank requires higher temperature for disinfection, connect a DHW pump
several times during the day. and heater element as shown above.
▪ To heat up the DHW tank to the desired DHW tank temperature, ▪ If applicable legislation requires disinfection of the water piping
you can use the following energy sources: until the tapping point, you can connect a DHW pump and heater
element (if needed) as shown above.
▪ Thermodynamic cycle of the heat pump
Configuration
▪ Gas boiler
The outdoor unit can control DHW pump operation. For more
▪ For more information about:
information, see "10 Configuration" on page 56.
▪ Optimizing the energy consumption for producing domestic hot
water, see "10 Configuration" on page 56.
7.5 Setting up the energy metering
▪ Connecting the electrical wiring of the standalone DHW tank to
the gas boiler, see the installation manual of the DHW tank and ▪ Via the user interface, you can read out the following energy data:
the addendum book for optional equipment.
▪ Consumed energy (electricity)
▪ Connecting the water piping of the standalone DHW tank to the
▪ Consumed gas (only in case of EHY2KOMB28+32AA gas
gas boiler, see the installation manual of the DHW tank, the
boiler)
addendum book for optional equipment, and "To connect the
electrical wiring to the gas boiler" on page 44. ▪ You can read out the energy data:
▪ For space heating
7.4.4 DHW pump for instant hot water ▪ For domestic hot water production
Setup ▪ You can read out the energy data:
▪ Per month
a b c ▪ Per year
e
INFORMATION
f
d The calculated consumed energy (electricity) and
consumed gas are estimations, the accuracy cannot be
a Outdoor unit guaranteed.
b Gas boiler
c Tank
d Cold water 7.5.1 Consumed energy
e Shower
f Domestic hot water pump You can use the following methods to determine the consumed
▪ By connecting a DHW pump, instant hot water can be available at energy:
the tap.
b
8 Preparation
▪ Defrost operation. Otherwise, if defrosting is interrupted The appliance shall be stored in a room without
several times, the heat exchanger will freeze up. continuously operating ignition sources (example: open
flames, an operating gas appliance or an operating electric
▪ Space heating and DHW production. heater).
8.2.1 Installation site requirements of the ▪ Sound sensitive areas (e.g. near a bedroom), so that the
operation noise will cause no trouble.
outdoor unit
Note: If the sound is measured under actual installation
INFORMATION conditions, the measured value might be higher than the sound
pressure level mentioned in Sound spectrum in the data book due
Also read the precautions and requirements in the to environmental noise and sound reflections.
"General safety precautions" chapter.
▪ In places where a mineral oil mist, spray or vapour may be
Mind the following spacing guidelines: present in the atmosphere. Plastic parts may deteriorate and fall
off or cause water leakage.
>250
>250
b b b It is NOT recommended to install the unit in the following places
because it may shorten the life of the unit:
▪ Where the voltage fluctuates a lot
>250 a >250 a >250 a
>350
>350
▪ In vehicles or vessels
▪ Where acidic or alkaline vapour is present
Seaside installation. Make sure the outdoor unit is NOT directly
>250
>300
(mm)
b
a Air outlet
b Air inlet
a
NOTICE
c
The height of the wall on the outlet side of the outdoor unit
MUST be ≤1200 mm.
NOTICE
▪ Do NOT stack the units on each other. If the outdoor unit is exposed to direct sea winds, install a
▪ Do NOT hang the unit on a ceiling. windbreaker.
Strong winds (≥18 km/h) blowing against the outdoor unit’s air outlet ▪ Height of windbreaker≥1.5×height of outdoor unit
causes short circuit (suction of discharge air). This may result in: ▪ Mind the service space requirements when installing the
▪ deterioration of the operational capacity; windbreaker.
d
▪ frequent frost acceleration in heating operation; c
▪ disruption of operation due to decrease of low pressure or
increase of high pressure; b
▪ a broken fan (if a strong wind blows continuously on the fan, it
may start rotating very fast, until it breaks). a
d
It is recommended to install a baffle plate when the air outlet is c
exposed to wind.
It is recommended to install the outdoor unit with the air inlet facing
the wall and NOT directly exposed to the wind.
a Sea wind
b Building
c Outdoor unit
d Windbreaker
b
The outdoor unit is designed for outdoor installation only, and for the
following ambient temperatures:
a
Space heating operation –15~25°C
c
WARNING D1 b c
M
NOTICE ▪ Drainage – Pressure relief valve. Provide a proper drain for the
pressure relief valve to avoid water coming into contact with
In case of plastic pipes, make sure they are fully oxygen electrical parts.
diffusion tight according to DIN 4726. The diffusion of
oxygen into the piping can lead to excessive corrosion. ▪ Air vents. Provide air vents at all high points of the system, which
must also be easily accessible for servicing. If you use automatic
▪ Connecting piping – Legislation. Make all piping connections in air purge valves, check that the air purges are NOT tightened too
accordance with the applicable legislation and the instructions in much, so that automatic release of air in the water circuit is
the "Installation" chapter, respecting the water inlet and outlet. possible.
▪ Connecting piping – Force. Do NOT use excessive force when
connecting the piping. Deformation of the piping can cause
malfunctioning of the unit.
▪ Recirculation pump. In accordance with the applicable Minimum required flow rate
legislation, it may be required to connect a recirculation pump in 7 l/min(a)
between the hot water end point and the recirculation connection
of the domestic hot water tank. (a) Below this value, no stable operation can be guaranteed.
8.3.5 Changing the pre-pressure of the 8.4.2 Overview of electrical connections except
expansion vessel external actuators
NOTICE 0 0 58
0 5
1 0
outdoor unit
User interface
(b)
2 User interface 2
Optional equipment
(c)
3 Bottom plate heater 2+GND
(d)
4 Outdoor ambient 2
temperature sensor
(e)
5 LAN adapter 2
Field supplied components
(d)
6 Domestic hot water 2+GND
pump
3
4× 1 2×
2× 2×
▪ When you install the freeze protection valve inside the Mounting the outdoor unit typically consists of the following stages:
outdoor unit. 1 Providing the installation structure.
▪ When you install the bottom plate heater. 2 Installing the outdoor unit.
3 Providing drainage.
9.2.3 To open the gas boiler 4 Preventing the unit from falling over.
5 Protecting the unit against snow and wind by installing a snow
cover and baffle plates. See "Preparing installation site" in
"8 Preparation" on page 24.
2
9.3.2 Precautions when mounting the outdoor
unit
INFORMATION
Also read the precautions and requirements in the
2 following chapters:
▪ General safety precautions
▪ Preparation
4×
311
(mm) 574
4× M8/M10 a
>300
31
>100
1
4
57
(mm)
>300
0
15
(mm)
<
4× M8/M10
31
4
1
57
31
4
57
1
>300
(mm)
10
<
NOTICE
Provide at least 300 mm of free space below the unit.
Additionally, make sure the unit is positioned at least
2 The bracket to mount the boiler on the heat pump module is an
100 mm above the expected level of snow.
accessory of the gasboiler. Fix the wall bracket to the wall with
Except in cold climates, use the drain plug and a hose for drainage. 2 M8 bolts.
b
c
a
d 2×
a Drain hole
b Bottom frame
c Drain plug (delivered as accessory)
d Hose (field supply)
4 Attach the ends of the cables and tighten them. 4 Tilt the top of the unit at the position of the wall bracket and
slide the boiler downwards to fix the boiler bracket onto the wall
bracket.
Ø22 mm
c
WARNING
▪ ALWAYS fill the condensate trap with water and place
it on the boiler before powering up the boiler. See
illustration below. a
b
▪ NOT placing or filling up the condensate trap may 100 mm
cause flue gases to come into the installation room and c
can lead to dangerous situations!
▪ In order to place the condensate trap, the front cover
Ø22 mm
MUST be pulled forward or removed entirely. ≥75 mm
d
a Condensate discharge from boiler
b Soil and vent stack
c Sink or basin with integrate overflow
d 75 mm waste trap and air break
Condensate pump
Where gravity discharge to an internal termination is NOT physically
possible or where very long internal runs of drainage pipe would be
required to reach a suitable discharge point, condensate should be
removed by using a proprietary condensate pump (field supply).
Ø22 mm NOTICE
In case of old heating installations, it is recommended to
use a dirt separator. Dirt or sediment from the heating
e installation can damage the unit and reduce its lifetime.
NOTICE
In case of a third-party gas boiler: Install a manometer in
the system.
NOTICE
a Pressure relief valve
Install air purge valves at all local high points. b Flexible hose (drain)
1 Open the top plate, front plate, and rear plate. See "9.2.2 To
NOTICE open the outdoor unit" on page 30.
In case an optional domestic hot water tank is installed: A 2 Make a cross-cut in the rubber grommet on the rear plate.
pressure relief valve (field supply) with an opening
pressure of maximum 10 bar must be installed on the 3 Route the flexible hose through the grommet.
domestic cold water inlet connection in accordance with 4 Close the rear plate.
the applicable legislation.
5 Pull the flexible hose with a light force to make sure that the
NOTICE flexible hose slopes down. This prevents water from staying
and/or freezing inside the hose.
In case an optional domestic hot water tank is installed:
6 Close the front plate and top plate.
▪ A drain device and pressure relief device must be
installed on the cold water inlet connection of the 7 If glycol was added to the system, take adequate measures to
domestic hot water cylinder. safely recover it when the pressure relief valve opens.
To provide drainage for the pressure relief valve 2 Install a pressure relief valve according to local and national
regulations (if required).
NOTICE
3 Connect the hot water connection (Ø15 mm).
If overpressure occurs, the system will release some of the
4 Connect the main cold water connection (Ø15 mm).
liquid through the pressure relief valve. The pressure relief
valve of the outdoor unit is designed to open at 3 bar.
If glycol was added to the system, take adequate
measures to safely recover it when the pressure relief
valve opens.
In any case, make sure that the flexible hose of the
pressure relief valve is ALWAYS free to release pressure.
a b –25°C 30% —
WARNING b4
▪ the water treatment is correctly executed by a qualified Normally closed valves can prevent that all water from
water specialist, the system is drained when the freeze protection valves
open.
▪ a glycol with corrosion inhibitors is selected to
counteract acids formed by the oxidation of glycols, ▪ When there is a power interruption: The normally
closed valves close and isolate the water inside the
▪ no automotive glycol is used because their corrosion house. If the freeze protection valves open, only the
inhibitors have a limited lifetime and contain silicates water outside the house is drained.
which can foul or plug the system,
▪ In other circumstances (example: when there is a
▪ galvanized pipes are NOT used in glycol systems since pump failure): The normally closed valves remain
the presence may lead to the precipitation of certain open. If the freeze protection valves open, the water
components in the glycol's corrosion inhibitor. from inside the house is also drained.
Adding glycol to the water circuit reduces the maximum allowed
water volume of the system. For more information, see the manual
of the expansion vessel.
When no glycol is added to the water, you can use freeze protection
valves to drain the water from the system before it can freeze. To do
so, install the following parts:
2×
2
2× 1
NOTICE
4× Vacuum breaker (b2). To make proper drainage through
the freeze protection valve inside the outdoor unit possible,
the vacuuum breaker must be installed correctly:
▪ Directly at the water outlet of the unit, without any field
piping or valve in between.
▪ Head-up for air supply.
4 (a+b1)
5 (b2)
Possibility 1 With option EKBALLV1 (shut-off valves with
a Connection piece for b1 integrated connection for the vacuum
b1 Freeze protection valve (for water drainage)
b2 Vacuum breaker (head-up for air supply) b2 breaker).
1 Open the top plate. For installation instructions, see the installation
manual of the shut-off valves.
2 Open the front plate.
Possibility 2 With T-joint (field supply) + shut-off valve (field
3 Open the rear plate. supply).
4 Connect a+b1 as follows: b2
b2
3 1
4 Attach the connection piece to the outdoor unit. ▪ Manual or automatic field-supplied air purge valves.
▪ Note: Automatic air purge valves are NOT allowed if
glycol is used.
Before filling the space heating circuit, the gas boiler MUST be
installed.
1 Flush the installation thoroughly to clean the circuit.
2 Connect the water supply hose to the fill/drain point.
Note: The fill/drain point can be:
▪ Field supplied
▪ Part of option EKFL1A (filling loop kit for the
EHY2KOMB28+32AA gas boiler)
9 Purge air again from all manual air purge valves in the system The water pressure indicated on the boiler display vary
(especially if you heard air in the circuit). depending on the water temperature (higher pressure at
higher water temperature).
10 Check the pressure again. If it is too low, repeat from step 5.
However, at all times water pressure shall remain above
11 Disconnect the water supply hose from the fill/drain point. 1 bar to avoid air entering the circuit.
NOTICE
The water pressure indicated on the boiler display vary
9.6.7 To fill the domestic water circuit of the
depending on the water temperature (higher pressure at gas boiler
higher water temperature). 1 Open the main tap to pressurize the hot water section.
However, at all times water pressure shall remain above 2 Vent the exchanger and the pipe system by opening a hot water
1 bar to avoid air entering the circuit. tap.
In case of third-party gas boiler 3 Leave the tap open until all air has disappeared from the
system.
INFORMATION 4 Check all connections for leaks including internal connections.
Air purge valves. In case of third-party gas boiler, the
following air purge valves are possible: 9.6.8 To fill the domestic hot water tank
▪ Manual air purge valves on the shut-off valves (option For installation instructions, see the installation manual of the
EKBALLV1). domestic hot water tank.
▪ Manual or automatic air purge valve inside the third-
party gas boiler. 9.6.9 To insulate the water piping
▪ Manual or automatic field-supplied air purge valves. The piping in the complete water circuit MUST be insulated to
▪ Note: Automatic air purge valves are NOT allowed if prevent condensation and reduction of the heating capacity.
glycol is used. To prevent the freezing of the outdoor water piping during winter
Before filling the space heating circuit, the gas boiler MUST be time, the thickness of the sealing material MUST be at least 13 mm
installed. (with λ=0.039 W/mK).
1 Flush the installation thoroughly to clean the circuit. During winter, protect the water piping and shut‑off valves against
freezing by adding heat tape (field supply). If the outdoor
2 Connect the water supply hose to the fill/drain point. temperature can drop below –20°C and no heat tape is used, it is
Note: The fill/drain point can be: recommended to install the shut‑off valves indoors.
▪ Field supplied
▪ Part of the existing installation
9.7 Connecting the electrical wiring
3 Power up the gas boiler, and make sure you can read out the
pressure indication.
9.7.1 About connecting the electrical wiring
Note: The pressure indication can be:
▪ On the boiler display of the third-party gas boiler Before connecting the electrical wiring
▪ On a field-supplied manometer Make sure the water piping is connected.
4 If an automatic air purge valve was installed, make sure it is Typical workflow
open.
Connecting the electrical wiring typically consists of the following
5 Fill the circuit with water until the boiler display indicates a stages:
pressure of ±2 bar (with a minimum of 0.5 bar).
Note: The pressure relief valve of the outdoor unit is designed
to open at 3 bar.
6 Purge air from all manual air purge valves in the system (open,
purge air, close).
WARNING
ALWAYS use multicore cable for power supply cables. a Terminal
WARNING b Screw
NOTICE b
The distance between the high voltage and low voltage
cables should be at least 50 mm.
CAUTION
Do NOT push or place redundant cable length in the unit.
1 Open the top plate and the front plate. See "9.2.2 To open the a~d See below
outdoor unit" on page 30.
6 Inside the switch box, connect the wires to the appropriate
2 Strip insulation (20 mm) from the wires. terminals.
a b 7 After connecting all wiring, close the front plate and the top
plate.
INFORMATION
Bottom plate heater (option). For the routing, see the
installation manual of the bottom plate heater.
▪ Insert the cable glands (delivered as accessory). To connect the main power supply
1 Connect the main power supply to the appropriate terminals as
shown in the illustration below.
5 Inside the unit, route the wiring to the switch box as follows:
PCB
PCB
a
NL
X2M 3 2 1 Q1DI 1×
a
b 1× a
b
PE L N
4C From the top 4D From the top centre
1N~ 50 Hz
220-240 V a a
1× b b
A2P
2 P1
X10A 1 2
P2
1
M
a
X5
1× 1×
3
4
option).
2 Insert a screwdriver into the slots underneath the user
interface and carefully separate the faceplate from the
wallplate.
The PCB is mounted in the faceplate of the user interface. a EHY2KOMB28+32AA gas boiler
Be careful NOT to damage it. 2 Fix the cable with cable ties to the cable tie mountings.
3×
M M2P
X2M 6 5 1 1~
Part Description
Low voltage a Interconnection Factory-mounted
cable between cable gland
outdoor unit and gas
boiler (current loop
1× PCB)(*)
b Domestic hot water Knockout hole
tank thermistor
2 Fix the cable with cable ties to the cable tie mountings. c Room thermostat or Rubber grommet
heat pump
To connect the main power supply of the gas convector
boiler High voltage d Power supply Factory-mounted
1 Connect the power supply cable of the gas boiler to a fuse (a) cable gland
(L: X2-2 (BRN), N: X2-4 (BLU)). e + f 3‑way valve Knockout hole
2 Connect the earthing of the gas boiler to an earthing terminal. (*) For more information on the current loop installation, read
the manual in the accessory bag of the current loop.
Result: The gas boiler performs a test. appears on the service
display. After the test, appears on the service display (wait mode). 4 If needed, remove the knock-out holes with a screwdriver and
The pressure in bar is shown on the main display. attach the field supplied glands.
1 2
a
X2
DANGER: RISK OF ELECTROCUTION 5 Connect the wiring to the appropriate terminals. See
"17.2.2 Wiring diagram: Gas boiler" on page 99.
A fused spur or an unswitched socket MUST be located no
more than 1 m from the appliance. 6 Close the switch box cover of the gas boiler.
7 Close the gas boiler.
CAUTION
For installation in damp rooms, a fixed connection is 9.7.5 In case of third-party gas boiler
obligatory. When working on the electrical circuit ALWAYS
isolate the electric supply. To connect the electrical wiring on the outdoor
unit
To connect the electrical wiring to the gas boiler
NOTICE
1 Open the gas boiler.
The distance between the high voltage and low voltage
2 Open the switch box cover of the gas boiler.
cables should be at least 50 mm.
3 Enter the wiring through the bottom of the unit.
CAUTION
Do NOT push or place redundant cable length in the unit.
1 Open the top plate and the front plate. See "9.2.2 To open the
outdoor unit" on page 30.
2 Strip insulation (20 mm) from the wires.
3×
a
5 Inside the unit, route the wiring to the switch box as follows:
NL
X2M 3 2 1 Q1DI
c
PE L N
1N~ 50 Hz
d 220-240 V
3× a
1×
b
a Recommended field fuse: 20 A
Q1DI Earth leakage circuit breaker
2 Fix the cable with cable ties to the cable tie mountings.
To connect the user interface 4C From the top 4D From the top centre
a a
# Action
1 Connect the user interface cable to the outdoor unit. b b
Fix the cable with cable ties to the cable tie mountings.
PCB PCB
1× 1×
b b
a
a Notch this part for the wiring to pass through with nippers
etc.
b Secure the wiring to the front part of the casing using the
wiring retainer and clamp.
1×
3×
a User interface. The user interface is required for
operation, but has to be ordered separately (mandatory
option).
2 Insert a screwdriver into the slots underneath the user
interface and carefully separate the faceplate from the
wallplate.
The PCB is mounted in the faceplate of the user interface. LN
Be careful NOT to damage it. X2M 8 7
a
R R
R/D=1 R/D=0.5
D D
L3
Length (m)
Bend 90° 1.5
Bend 45° 1
L1
Length (m)
R/D=1 Bend 90° 2 m
Bend 45° 1 m
R/D=0.5 Elbow 90° 4 m
Elbow 45° 2 m Pipe Pipe length Total pipe length
Flue pipe L1+L2+L3+(2×2) m 13 m
Air supply L4+L5+L6+(2×2) m 12 m
Total piping length = sum of the straight pipe lengths + sum of the
equivalent pipe length of bends/elbows.
L2
L1
L2
C53
3
L1
L1 C33
2
L1
C13 C93
1 4
5
7 230
8 250
4 9 270
10 280
3
11 290
2 12 300
1 Special remark regarding C43: See the table below for the
minimum diameters of the combined gas exhaust/air intake system.
0 L1 For EHY2KOMB28AA:
0 1 2 3 4 5 6 7
L2
17 281 526 281 445
C43
C83 C43 18 290 543 290 459
5
5 19 299 560 299 473
6
20 308 577 308 488
The horizontal flue MUST be installed under a 3° fall towards the For EHY2KOMB32AA:
boiler (50 mm per metre) and MUST be supported with a minimum
Number of Concentric Dual pipe
of 1 bracket at each meter length. Best recommended position of the
units Gas Air intake Gas Air intake
bracket is just before the joint.
exhaust exhaust
2 155 291 155 246
D BG BA IT HR HU SK CZ SI ES PT PL GR CY IE TR CH AT MT LT LV UK FR B
L
C13 Daikin
C33 Daikin
NOTICE
The boiler manufacturer cannot be held responsible for
atmospheric conditions when siting flue terminals.
CAUTION
Once the flue system has been installed and the appliance
commissioned, the installer should observe the plume 9.9.10 Plume management kit
direction. Particular attention should be drawn to plume
vapour reentering the gas boiler via the air intake. If this See the local and national regulations.
occurs, it is highly possible the flue is fitted with a negative
Especially for UK:
pressure area and therefore a plume management kit
MUST be fitted. The plume management kit comprises of a 710 mm horizontal
section elbow to connect the 500 mm vertical condensing tube,
which has a horizontal or vertical terminal dependant on your
9.9.7 Insulation of the gas exhaust and air requirements. The maximum length of the horizontal flue including
intake the terminal but excluding the initial elbow from the boiler and
Condensation may occur on the outside of the pipe material when 500 mm vertical condensing tube is 7 m.
the material temperature is low and the environment temperature is NOTICE
high with a high humidity. Use 10 mm damp-proof insulation material
when there is a risk of condensation. For each additional 90° elbow used the maximum flue
length MUST be reduced by 1.5 m whilst the use of 2× 45°
bends warrants a reduction of 2 m.
9.9.8 Fitting a horizontal flue system
The horizontal part of the flue MUST be installed under a 3° fall
The 60/100 mm horizontal flue system may be extended up to a
towards the boiler (5 mm per m) and MUST be supported with a
maximum length as specified in the table indicating the maximum
minimum of 1 bracket at each 1 m length. Best recommended
pipe lengths. Calculate the equivalent length according to the
position of the bracket is just before the joint.
specifications in this manual.
CAUTION
CAUTION
▪ Sealing rings should ONLY be moisturized with water
Read the installation manuals of the field supplied parts.
before use. Do NOT use soap or other detergents.
The horizontal flue MUST be installed under a 3° fall towards the ▪ When installing flues in voids, make sure that they are
boiler (50 mm per metre) and MUST be supported with a minimum connected and fixed correctly. If in an existing situation
of 1 bracket at each meter length. Best recommended position of the a visual inspection is NOT possible, the boiler must
bracket is just before the joint. NOT be commissioned and remain disconnected from
the gas supply until suitable access has been realised.
INFORMATION
▪ Make sure to follow the manufacturer’s instructions
Flexible flue gas lines may NOT be used in horizontal
regarding maximum length of the flue system, the
connection sections.
appropriate flue material, correct jointing methods and
the maximum distance between flue support.
▪ Make sure that all joints and seams are gastight and
watertight.
▪ Make sure that the flue system has a uniform gradient
back to the boiler.
CAUTION
Read the installation manuals of the field supplied parts.
0000
f
e
d
c
0000
a CE marking
b In case of metal, the standard must comply to EN 1856‑2.
In case of plastic, the standard must comply to EN 14471
The identification string needs to contain the following information:
c Temperature class: T120
9.9.11 Flues in voids d Pressure class: Pressure (P) or high pressure (Hi)
e Resistance class: Wet (W)
Especially for UK: f Resistance class in case of fire: E
The flue system must be connected in accordance with the Dimensions C63 of the flue system (external dimensions in mm)
manufacturers instructions before firing the boiler.
Parallel Concentric 80/125 Concentric 60/100
The term void includes ceiling voids, floor voids, purpose built
Flue pipe Air inlet Flue pipe Air inlet
enclosures, service risers, roof spaces or any other enclosure that
will restrict access to inspect the flue. Ø80 Ø80 Ø125 Ø60 Ø100
To allow visual inspection, without reliance on devices such as (+0.3 / –0.7) (+0.3 / –0.7) (+2 / –0) (+0.3 / –0.7) (+2 / –0)
endoscopes, cameras and mirrors, inspection hatches must be
provided along the entire length of the flue. WARNING
Hatches must be a minimum of 300 mm×300 mm and positioned Flue materials of different markings must NOT be
with the edge of the inspection hatch to 1.5 m of any joint and at combined.
changes of direction. Bends should be viewable from both directions
where the inspection hatch cannot be positioned at the bend. 9.9.13 About securing the flue system
Where suitable access is not provided the appliance must NOT be
CAUTION
commissioned and must be disconnected from the gas supply.
▪ These regulations are typical for both concentric and
Additionally the entire flue and all flue seals must be installed in
parallel flue systems.
accordance with the requirements of BS5440:
▪ The flue system MUST be secured to a solid structure.
▪ Check if the condensate trap is filled with water and correctly
connected to the boiler. ▪ The flue system should have a continuous fall back to
the boiler (1.5°~3°). Wall terminals MUST be installed
▪ All flue joints are correctly made, unstressed and adequately
levelled.
supported.
▪ Only use accompanying brackets.
▪ All parts of the flue can be visually inspected. Ensure suitable
access where flue is positioned within voids. ▪ Every elbow MUST be secured by using the bracket.
Exception at connecting on boiler: if the length of the
9.9.12 Flue gas materials (C63) available on the pipes before and after the first elbow are ≤250 mm, the
second element after the first elbow has to contain a
market
bracket. The bracket MUST be positioned on the
The properties of the combustion determine the choices for the flue elbow.
material. The standards EN 1443 and EN 1856‑1 provide the ▪ Every extension MUST be secured per meter with a
necessary information for choosing the flow material by means of a bracket. This bracket MUST not be clamped around the
sticker including an identification string. The identification string pipe ensuring free movement of the pipe.
contains the following information:
▪ Make sure that the bracket is locked into the correct
position depending on the position of the bracket on the
pipe or elbow.
▪ Do NOT mix flue parts or clamps of different suppliers.
≤100
0 mm
m
m
0 0
≤10
≤2000 mm
m
m m
0
m 00
50 ≤1
≤2 ≤250
mm
m
m
0
a 00
≤1
b
≤250 mm
≤250 mm
≥3°
(50
mm
/m)
≤500 mm
installation Make sure the working inlet pressure does NOT interfere
with other gas appliances installed.
1
4× 3 2×
2× 2×
If you do NOT configure the system correctly, it might NOT work as Result: The user permission level switches to End user. The user
interface will return to the default home screen.
expected. The configuration influences the following:
▪ The calculations of the software To modify an overview setting
▪ What you can see on and do with the user interface Example: Modify [1‑01] from 15 to 20.
You can configure the system via the user interface. 2 Go to the corresponding screen of the first part of the setting by
using the and button.
▪ First time – Quick wizard. When you turn ON the user interface
for the first time (via the outdoor unit), a quick wizard starts to help INFORMATION
you configure the system.
An additional 0-digit is added to the first part of the setting
▪ Afterwards. If necessary, you can make changes to the when you access the codes in the overview settings.
configuration afterwards.
Example: [1‑01]: "1" will result in "01".
INFORMATION
Overview settings
When the installer settings are changed, the user interface 01
will request to confirm. When confirmed, the screen will 00 00 01 15 02 00 03 00
shortly turn OFF and "busy" will be displayed for several 04 05 06 07
seconds. 08 09 0a 0b
0c 0d 0e 0f
Accessing settings – Legend for tables
Confirm Adjust Scroll
You can access the installer settings using two different methods.
However, NOT all settings are accessible via both methods. If so, 3 Go to the corresponding second part of the setting by using the
the corresponding table columns in this chapter are set to N/A (not and button.
applicable).
Overview settings
Method Column in tables 01
Accessing settings via the breadcrumb in the # 00 00 01 15 02 00 03 00
menu structure. 04 05 06 07
08 09 0a 0b
Accessing settings via the code in the Code
0c 0d 0e 0f
overview settings.
Confirm Adjust Scroll
See also:
Result: The value to be modified is now highlighted.
▪ "To access the installer settings" on page 56
4 Modify the value by using the and button.
▪ "10.1.5 Menu structure: Overview installer settings" on page 71
Overview settings
To access the most used commands 01
00 00 01 20 02 00 03 00
To access the installer settings 04 05 06 07
1 Set the user permission level to Installer. 08 09 0a 0b
0c 0d 0e 0f
2 Go to [A]: > Installer settings. Confirm Adjust Scroll
Installer settings 5 The user interface re-initialises and you can proceed the
The system will restart. installation by setting the other applicable settings and
commissioning of the system.
When the installer settings are changed, the system will request to
confirm. When confirmation is complete, the screen will shortly turn
OK Cancel OFF and "busy" will be displayed for several seconds.
Confirm Adjust
Quick wizard: Set the system layout after first Quick wizard: Language / time and date
power ON # Code Description
After first power ON of the system, you are guided on the user [A.1] N/A Language
interface to do initial settings: [1] N/A Time and date
▪ language,
▪ date, Quick wizard: Standard
▪ time, Space heating settings
▪ system layout. The system can heat up a space. Depending on the type of
application, the space heating settings must be made accordingly.
By confirming the system layout, you can proceed with the
installation and commissioning of the system. # Code Description
1 At power ON, the quick wizard starts as long as the system [A.2.1.7] [C-07] Unit temperature control:
layout was NOT confirmed yet, by setting the language.
▪ 0 (LWT control): Unit operation is
Language decided based on the leaving water
Select the desired language temperature regardless the actual
room temperature and/or heating
demand of the room.
▪ 1 (Ext RT control): Unit operation is
decided by the external thermostat or
Confirm Adjust equivalent (e.g. heat pump convector).
This is only applicable in case of
2 Set the current date and time. EHY2KOMB28+32AA gas boiler.
Date ▪ 2 (RT control): Unit operation is
What is the date today? decided based on the ambient
temperature of the user interface.
[A.2.1.9] [F-0D] When the space heating control is OFF
Tue 1 Jan 2013 by the user interface, the pump is always
OFF, unless pump operation is required
Confirm Adjust Scroll due to safety precautions. When the
space heating control is ON, you can
Time select the desired pump operation mode
What is the current time? (only applicable during space heating).
Pump operation mode:
▪ 0 (Continuous): Continuous pump
00 : 00
operation, regardless of thermo ON or
Confirm Adjust Scroll OFF condition. Remark: continuous
pump operation requires more energy
3 Set the system layout settings: Standard, Options. For more than sample or request pump
details, see "10.1.2 Basic configuration" on page 57. operation.
a
A.2 System layout 1 b c
Standard
Options b c
Confirm layout d
[1‑02]
Space heating control [1-02]
[1‑03]
The basic required settings in order to configure the space heating of
your system are described in this chapter. The weather-dependent [1-03]
installer settings define the parameters for the weather-dependent
operation of the unit. When weather-dependent operation is active,
the water temperature is determined automatically depending on the [1-00] [1-01] Ta
outdoor temperature. Low outdoor temperatures will result in warmer
water and vice versa. During weather-dependent operation, the user ▪ Tt: Target leaving water temperature
has the possibility to shift up or down the target water temperature (main)
by a maximum of 10°C.
▪ Ta: Outdoor temperature
See the user reference guide and/or operation manual for more
continued >>
details about this function.
[7.7.1.1] [1‑00] << continuation
Leaving water temperature: Main zone
[1‑01] ▪ [1‑00]: Low outdoor ambient
# Code Description temperature. –40°C~+5°C
[1‑02]
[A.3.1.1.1] N/A LWT setpoint mode: ▪ [1‑01]: High outdoor ambient
[1‑03]
▪ 0 Fixed: The desired leaving water temperature. 10°C~25°C
temperature is: ▪ [1‑02]: Desired leaving water
▪ NOT weather-dependent (i.e. does temperature when the outdoor
NOT depend on the outdoor temperature equals or drops below
ambient temperature) the low ambient temperature.
[9‑01]°C~[9‑00]°C
▪ fixed in time (i.e., NOT scheduled) Note: This value should be higher
▪ 1 Weather dep.: The desired leaving than [1-03] as for low outdoor
water temperature is: temperatures warmer water is
required.
▪ weather-dependent (i.e. depends
on the outdoor ambient ▪ [1‑03]: Desired leaving water
temperature) temperature when the outdoor
temperature equals or rises above
▪ fixed in time (i.e., NOT scheduled)
the high ambient temperature.
continued >> [9‑01]°C~min(45, [9‑00])°C
[A.3.1.1.1] N/A << continuation Note: This value should be lower
than [1-02] as for high outdoor
▪ 2 Fixed/scheduled: The desired temperatures less warm water is
leaving water temperature is: required.
▪ NOT weather-dependent (i.e.,
does NOT depend on the outdoor INFORMATION
ambient temperature) In order to optimise comfort as well as running costs, it is
▪ according a schedule. The recommended to choose weather-dependent setpoint
scheduled actions consists of operation. Set the settings carefully; they have significant
desired shift actions, either preset influence on heat pump as well as boiler operation. Too
or custom. high leaving water temperature can result in constant boiler
operation.
Remark: This value can only be
set in leaving water temperature NOTICE
control.
In case of third-party gas boiler:
▪ 3 WD/scheduled: The desired
leaving water temperature is: If you use weather-dependent operation, make sure to set
the values for the weather-dependent curves twice for
▪ weather-dependent (i.e., does correct operation:
depend on the outdoor ambient
temperature) ▪ Once on the user interface of the outdoor unit
INFORMATION [9‑01]°C~[9‑00]°C
During disinfection of the domestic hot water tank, the [7.4.2.2] [8-0A] Eco (heating)
DHW temperature can exceed this maximum temperature. [9‑01]°C~[9‑00]°C
Preset leaving water temperature (shift value) for the main leaving
INFORMATION
water temperature zone in case of weather dependent
Limit the maximum hot water temperature according to the [7.4.2.5] N/A Comfort (heating)
applicable legislation.
–10°C~+10°C
[7.4.2.6] N/A Eco (heating)
–10°C~+10°C
0°C
TA 0°C
TA
NOTICE
a b
In case of a floor heating application it is important to limit
a Absolute desired LWT
the maximum leaving water temperature at heating b Weather dependent desired LWT
operation according to the specifications of the floor
heating installation. # Code Description
N/A [D-03] ▪ 0 (disabled)
NOTICE
▪ 1 (enabled) L=2°C,
▪ When adjusting the leaving water temperature ranges, R=4°C (−2°C<TA<2°C)
all desired leaving water temperatures are also
adjusted to guarantee they are between the limits. ▪ 2 (enabled) L=4°C,
R=4°C (−2°C<TA<2°C)
▪ Always balance between the desired leaving water
temperature with the desired room temperature and/or ▪ 3 (enabled) L=2°C,
the capacity (according to the design and selection of R=8°C (−4°C<TA<4°C)
the heat emitters). The desired leaving water ▪ 4 (enabled) L=4°C,
temperature is the result of several settings (preset R=8°C (−4°C<TA<4°C)
values, shift values, weather dependent curves,
modulation). As a result, too high or too low leaving Leaving water temperature maximum modulation
water temperatures could occur which lead to ONLY applicable in room thermostat control and when modulation is
overtemperatures or capacity shortage. By limiting the enabled. The maximum modulation (=variance) on the desired
leaving water temperature range to adequate values leaving water temperature decided on the difference between the
(depending on the heat emitter), such situations can be actual and desired room temperature, e.g. 3°C modulation means
avoided. the desired leaving water temperature can be increased or lowered
Example: Set the minimum leaving water temperature to 28°C to by 3°C. Increasing the modulation results in better performance (less
avoid NOT to be able to heat up the room: leaving water On/OFF, faster heat up), but note that depending on the heat
temperatures MUST be sufficiently higher than the room emitter, there MUST ALWAYS be a balance (see the design and
temperatures (in heating). selection of the heat emitters) between the desired leaving water
temperature and the desired room temperature.
# Code Description
N/A [8-06] 0°C~10°C
Room frost protection prevents the room from getting too cold. This Additionally, limited frost protection by the unit is possible:
setting behaves differently depending on the set unit control method ▪ When the leaving water temperature home page is OFF and the
([C‑07]). Perform actions according to the table below: outdoor ambient temperature drops below 4°C, then the unit will
supply leaving water to the heat emitters to heat up the room
Unit control method ([C‑07]) Room frost protection
again, and the leaving water temperature setpoint will be lowered.
Room thermostat control Allow for the room thermostat to
([C‑07]=2) take care of room frost ▪ When the leaving water temperature home page is ON, the
protection: external room thermostat is "Thermo OFF" and the outdoor
ambient temperature drops below 4°C, then the unit will supply
▪ Set [2‑06] to "1" leaving water to the heat emitters to heat up the room again and
▪ Set the room antifrost the leaving water temperature setpoint will be lowered.
temperature ([2‑05]). ▪ When the leaving water temperature home page is ON and the
External room thermostat control Allow for the external room external room thermostat is "Thermo ON", then room frost
([C‑07]=1) thermostat to take care of room protection is guaranteed by the normal logic.
frost protection:
[C‑07]=0: leaving water temperature control
▪ Turn ON the leaving water
temperature home page. Under leaving water temperature control, room frost protection is
Leaving water temperature Room frost protection is NOT NOT guaranteed. However, if [2‑06] is set to "1", limited frost
control ([C‑07]=0) guaranteed. protection by the unit is possible:
▪ When the leaving water temperature home page is OFF and the
NOTICE outdoor ambient temperature drops below 4°C, then the unit will
If the system does NOT contain a backup heater, do NOT supply leaving water to the heat emitters to heat up the room
change the default room antifrost temperature. again, and the leaving water temperature setpoint will be lowered.
▪ When the leaving water temperature home page is ON, then the
INFORMATION unit will supply leaving water to the heat emitters to heat up the
If a U4 error occurs, room frost protection is NOT room according to normal logic.
guaranteed.
Operation range
See the sections below for detailed information on room frost Depending on the average outdoor temperature, the operation of the
protection in relation to the applicable unit control method. unit in space heating is prohibited.
[C‑07]=2: room thermostat control Space heating OFF temp: When the averaged outdoor temperature
raises above this value, space heating is turned OFF to avoid
Under room thermostat control, room frost protection is guaranteed, overheating.
even if the room temperature home page is OFF on the user
interface. When room frost protection ([2‑06]) is enabled and the # Code Description
room temperature drops below the room antifrost temperature [A.3.3.1] [4-02] 14°C~35°C
([2‑05]), the unit will supply leaving water to the heat emitters to heat
up the room again.
Domestic hot water control: advanced
# Code Description Preset tank temperatures
N/A [2-06] Room frost protection
Only applicable when domestic hot water preparation is scheduled
▪ 0: disabled or scheduled + reheat.
▪ 1: enabled You can define preset tank temperatures:
N/A [2-05] Room antifrost temperature ▪ storage economic
4°C~16°C ▪ storage comfort
INFORMATION ▪ reheat
Storage comfort
CAUTION
The disinfection function settings MUST be configured by
the installer according to the applicable legislation.
CAUTION
Make sure to activate the disinfection function when a
third-party tank is installed.
Bivalent
Only applicable in case of third-party gas boiler.
About bivalent
The switch-over between the outdoor unit and the gas boiler is 4
based on the following settings:
3
▪ [C‑03] and [C‑04]
2
▪ Electricity and gas prices ([7.4.5.1], [7.4.5.2], [7.4.5.3], and [7.4.6])
1
Based on the settings above, the outdoor unit calculates a value 2.5 (a) 10.5 (b)
Tcalc, which is variable between [C‑03] and [C‑03]+[C‑04].
Example:
3°C a [C‑03]=2.5 in case of COP=3 and LWT=35°C
a b [C‑03]=10.5 in case of COP=3 and LWT=55°C
NOTICE
b
[C-03] Tcalc [C-03]+[C-04] Make sure to set the value of [5‑01] at least 1°C higher
TA
than the value of [C‑03].
TA Outdoor temperature
Tcalc Bivalent ON temperature (variable). Below this
Electricity and gas prices
temperature, the gas boiler will always be ON. Tcalc can
never go below [C‑03] or above [C‑03]+[C‑04].
3°C Fixed hysteresis to prevent too much switching between INFORMATION
outdoor unit and gas boiler To set electricity and gas price values, do NOT use
a Gas boiler active
b Gas boiler inactive
overview settings. Set them in the menu structure instead
([7.4.5.1], [7.4.5.2], [7.4.5.3], and [7.4.6]). For more
If the outdoor Then… information on how to set the energy prices, see the
temperature… Space heating by Bivalent signal for operation manual and the user reference guide.
the outdoor unit… the gas boiler is…
INFORMATION
Drops below Tcalc Stops Active
Solar panels. If solar panels are used, set the electricity
Rises above Tcalc+3°C Starts Inactive price value very low to promote the use of the heat pump.
INFORMATION # Code Description
The bivalent signal for the third-party gas boiler is located [7.4.5.1] N/A What is the high electricity
on X2M/7+8 of the outdoor unit. When it is activated,
contact X2M/7+8 is closed. When it is deactivated, price?
X2M/7+8 is open. [7.4.5.2] N/A What is the medium electricity
See also "To connect the bivalent signal for third-party gas price?
boiler" on page 46. [7.4.5.3] N/A What is the low electricity
# Code Description price?
N/A [C-03] Range: –25°C~25°C (step: 1°C) [7.4.6] N/A What is the fuel price?
N/A [C-04] Range: 2°C~10°C (step: 1°C)
The higher the value of [C‑04], the higher Bottom plate heater
the accuracy of the switch-over between
the outdoor unit and the gas boiler. Applies only when the option bottom plate heater kit is installed.
▪ [F-02] Bottom plate heater ON temperature: defines the outdoor
To determine the value of [C‑03], proceed as follows: temperature below which the bottom plate heater will be activated
1 Determine the COP (= coefficient of performance) using the by the outdoor unit in order to prevent ice build-up in its bottom
formula: plate at lower outdoor temperatures.
Formula Example ▪ [F-03] Bottom plate heater hysteresis: defines the temperature
difference between bottom plate heater ON temperature and the
COP = (Electricity price / gas If: bottom plate heater OFF temperature.
price)(a) × boiler efficiency Bottom plate heater
▪ Electricity price: 20 c€/kWh
▪ Gas price: 6 c€/kWh a
[F-03]
▪ Boiler efficiency: 0.9
Then: COP = (20/6)×0.9 = 3 b
TA
[F-02]
(a) Make sure to use the same units of measurement for the
electricity price and gas price (example: both c€/kWh). TA Outdoor temperature
a On
2 Determine the value of [C‑03] using the graph: b OFF
# Code Description
N/A [F-02] Bottom plate heater ON temperature:
3°C~10°C
N/A [F-03] Hysteresis: 2°C~5°C
▪ If there is a capacity shortage, you can allow more gas Average timer
boiler operation by increasing [5‑01].
The average timer corrects the influence of ambient temperature
▪ Make sure to set the value of [5‑01] at least 1°C higher variations. The weather-dependent set point calculation is done on
than the value of [C‑03]. the average outdoor temperature.
Boiler only ambient temperature The outdoor temperature is averaged over the selected time period.
Disable protections
The software is equipped with an "installer-on-site" mode ([A.6.D]:
Disable protections) that disables automatic operation by the unit.
# Code Description
[A.6.D] N/A ▪ ON: Automatic operation is disabled.
All protective functions are disabled. If
the user interface home pages are off,
the unit will NOT operate
automatically. To enable automatic
operation and the protective functions,
b (l/min) b (l/min)
set Disable protections=OFF.
▪ OFF: 12 hours after the first power-on, [9-0D]=6 [9-0D]=7
a (kPa) a (kPa)
the unit will automatically set Disable
protections=OFF, ending "installer-on-
site" mode and enabling the protective
functions. If the installer returns to the
site, the installer has to set Disable
protections=ON manually.
Pump operation
When the pump operation function is disabled the pump will stop if
the outdoor temperature is higher than the value set by [4‑02] or if
the outdoor temperature drops below the value set by [F‑01]. When
the pump operation is enabled, the pump operation is possible at all
b (l/min) b (l/min)
outdoor temperatures.
[9-0D]=8
# Code Description a (kPa)
N/A [F‑00] Pump operation:
▪ 0: Disabled if outdoor temperature is
higher than [4‑02] or lower than [F‑01]
depending on heating operation mode.
▪ 1: Possible at all outdoor
temperatures.
[6] Information
Sensor information
Energy metering [6.2] Energy metering
Error handling
User permission level Consumed elec.
Actuators (*)Consumed gas
Operation modes
Running hours [6.3] Error information
Version Error history
Modbus online Contact/helpdesk number
Warning history
[6.8] Version
User interface
Indoor unit
[7] User settings Outdoor unit
[A.2.2] Options
(*) DHW operation
(*) DHW tank
(*) DHW tank type
(*) Contact type main
(*) DHW pump
External sensor
LAN adapter
Electric heaters
[A.3] Space operation
LWT settings [A.3.1] Leaving water
Room thermostat
Operation range Main [A.3.1.1] Main
Delta T source
LWT setpoint mode
[A.3.2] Room thermostat Temperature range
Modulated LWT
Room temp. range Emitter type
Room temp. offset
Room temp. step [A.3.1.3] Delta T source
[A.7] Commissioning
Test run
UFH screed dryout
Air purge
Actuator test run
INFORMATION
Depending on the selected installer settings and unit type,
settings will be visible/invisible.
▪ Off: Both LED's are OFF. The temperature of the heat exchanger 5 When all settings are done, press until appears on the
is NOT maintained. For example: It will take a while to deliver hot service display.
water to the hot water taps. If there is no need for immediate hot Result: The gas boiler has now been reprogrammed.
water delivery, the domestic hot water comfort function can be
turned off. INFORMATION
▪ Press the button to exit the menu without storing the
parameter changes.
▪ Press the button to load the default settings of the
gas boiler.
A minimum flow rate must be guaranteed so that the boiler does not
go in high temperature error. This can be maintained by opening the
radiator valves if there are any closed, or adding an appropriate by-
pass way in between space heating outlet and space heating inlet of
the boiler if thermostatic valves are fitted to all radiators.
Minimum required flow rate values for corresponding set powers are
given in the table below.
CAUTION
Work on gas carrying parts may only be carried out by a
qualified competent person.
INFORMATION
Only adjust the CO2 setting when you have checked it first
and are sure adjustment is necessary. In Belgium, any
INFORMATION modifications to the gas valve MUST be performed by a
Make sure the start-up procedure of the analyser is certified representative of the manufacturer. For more
completed before inserting the probe into the sampling information, contact your dealer.
point. 1 Remove the cap that covers the adjustment screw. In the
illustration, the cover cap is already removed.
INFORMATION
2 Turn the screw (a) to increase (clockwise) or decrease
Allow the gas boiler to operate steadily. Connecting the
(counterclockwise) the CO2 percentage. See the table below for
measuring probe before stable operation can give incorrect
the desired value.
readings. It is recommended to wait at least 30 minutes.
5 Switch on the gas boiler with the button and create a space
heating demand.
6 Select High setting by simultaneously pressing and twice.
Capital will appear on the service display. The user interface a
will display Busy. Do NOT test when lowercase is displayed. If
this is the case, press and again.
7 Allow readings to stabilise. Wait for at least 3 minutes and
compare the CO2 percentage with the values in the table below.
11 Operation 3
1
bar
11.1 Overview: Operation 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
A 28 kW
The gas boiler is a modulating, high-efficiency boiler. This means B 32 kW
that the power is adjusted in line with the desired heat requirement.
The minimum flow for domestic hot water operation is 2 l/min. The
The aluminium heat exchanger has 2 separate copper circuits. As a
minimum pressure is 0.1 bar. A low flow (<5 l/min) can reduce
result of the separately constructed circuits for space heating and
comfort. Make sure to set the setpoint high enough.
domestic hot water, the heating and the hot water supply can
operate independently, but not simultaneously.
The gas boiler has an electronic boiler controller which does the 11.4 Operation modes
following when heating or hot water supply is required:
The following codes on the service display indicate the following
▪ starting the fan, operating modes.
▪ opening the gas valve, Off
▪ igniting the burner, The gas boiler is out of operation but is supplied with electric power.
▪ constantly monitoring and controlling the flame. There will be no response on space heating and/or domestic hot
water demands. Frost protection is active. This means that the
It is possible to use the domestic hot water circuit of the gas boiler exchanger is heated up if the water temperature in the gas boiler is
without connecting and filling the space heating system. too low. If applicable, the keep hot function will also be active.
If frost protection or keep hot function is activated, will be displayed
11.2 Heating (heating the exchanger). In this mode, the pressure (bar) in the
space heating installation can be read on the main display.
Heating is controlled by the outdoor unit. The boiler will start-up the
heating process when there is a request from the outdoor unit. Waiting mode (blank service display)
INFORMATION The LED at the button is lit and possibly also one of the LEDs for
the domestic hot water comfort function. The gas boiler is waiting for
For third-party gas boilers, prolonged boiler operation at a space heating and/or domestic hot water demand.
low outdoor temperatures might be temporarily interrupted
to protect the outdoor unit and water piping from freezing. Pump overrun of space heating
During this temporary interruption the boiler might appear After each space heating operation, the pump continues to run. This
to be off. function is controlled by the outdoor unit.
Boiler shutdown when the required temperature is reached
11.3 Domestic hot water The boiler controller can temporarily stop the requested space
heating demand. The burner will stop. The shutdown occurs
Not applicable for Switzerland
because the requested temperature is reached. When the
Instant domestic hot water is supplied by the boiler. When a temperature drops too fast and the anti-cycle time has passed, the
simultaneous demand of space heating and domestic hot water shutdown will be cancelled.
occurs, domestic hot water has priority over space heating.
Self-test
This manual only explains the domestic hot water making without
having a domestic hot water tank combined with the system. For the The sensors check the boiler controller. During the check-up, the
operation and needed settings of domestic hot water in combination boiler controller does NOT perform any other tasks.
with a domestic hot water tank needed for Switzerland, please see Ventilation
the manual of the heat pump module.
When the appliance is started, the fan goes to starting speed. When
INFORMATION the starting speed is reached, the burner is lit. The code will also be
visible when post-ventilation is taking place after the burner has
For EHY2KOMB28+32AA, prolonged instant domestic hot
stopped.
water operation at low outdoor temperatures might be
temporarily interrupted to protect the outdoor unit and Ignition
water piping from freezing. When the fan has reached its starting speed, the burner is ignited by
means of electric sparks. During ignition the code will be visible on
the service display. If the burner does NOT ignite, a new ignition
attempt occurs after 15 seconds. If after 4 ignition attempts the
burner is NOT yet burning, the boiler will go into fault mode.
The software is equipped with an "installer-on-site" mode The following field wiring has been carried out according
([A.6.D]: Disable protections) that disables automatic to the available documentation and the applicable
operation by the unit. At first installation, the default setting legislation:
is Disable protections=On, meaning automatic operation is ▪ Between the outdoor unit and the local supply panel
disabled. All protective functions are then disabled. If the
▪ Between the gas boiler and the local supply panel
user interface home pages are off, the unit will NOT
operate automatically. To enable automatic operation and ▪ Between the outdoor unit and the gas boiler
the protective functions, set Disable protections=OFF. (communication)
12 hours after the first power-on, the unit will automatically ▪ Between the gas boiler and the room thermostat (if
set Disable protections=OFF, ending "installer-on-site" applicable)
mode and enabling the protective functions. If – after first ▪ Between the gas boiler and the domestic hot water
installation – the installer returns to the site, the installer tank (if applicable)
has to set Disable protections=On manually.
In case of third-party gas boiler:
Especially for UK:
The following field wiring has been carried out according
At the time of commissioning, complete all relevant sections of the to the available documentation and the applicable
Benchmark Checklist on the backpages of this document. legislation:
▪ Between the outdoor unit and the local supply panel
12.1 Overview: Commissioning ▪ Between the gas boiler and the local supply panel
This chapter describes what you have to do and know to ▪ Between the outdoor unit and the gas boiler (bivalent
commission the system after it is configured. signal)
▪ Between the outdoor unit and the external pump
The system is properly earthed and the earth terminals
are tightened.
There are no water leaks inside the outdoor unit. There are 2 modes for purging air:
▪ Manual: the unit operates with a fixed pump speed and in a fixed
There is NO water leak inside the gas boiler. or custom position of the 3-way valve. The custom position of the
3-way valve is a more than helpful feature to remove all air from
There is NO water leak in the connection between the the water circuit in the space heating or the domestic hot water
gas boiler and the outdoor unit. heating mode. Air purge must be performed for both the space
The shut-off valves are properly installed and fully open. heating and the domestic hot water circuit. The operation speed of
the pump (slow or quick) can also be set.
The manual air purge valves are closed, and the ▪ Automatic: the unit automatically changes the pump speed and
automatic air purge valves (if applicable) are open. switches the position of the 3-way valve between the space
heating and the domestic hot water heating mode.
The pressure relief valve purges water when opened.
Typical workflow
The gas boiler is switched ON. The air purge procedure requires manual action. For a typical
workflow, see "9.6.6 To fill the space heating circuit" on page 39.
Setting . is correctly set on the gas boiler. The setting
Make sure that the leaving water temperature home page, room
must be 0.
temperature home page, and domestic hot water home page are
The minimum water volume is guaranteed in all turned OFF.
conditions. See "To check the water volume" in
"8.3 Preparing water piping" on page 26. The air purge function automatically stops after 42 minutes.
If glycol was added to the system, confirm the correct To perform a manual air purge
glycol concentration, and check if glycol setting [E‑0D]=1.
INFORMATION
NOTICE
Frost protection functions. After first power-on, the unit
▪ Make sure glycol setting [E-0D] matches the liquid runs in "installer-on-site" mode (see "12.3 Checklist before
inside the water circuit (0=water only, 1=water+glycol). commissioning" on page 78). When "installer-on-site"
If the glycol setting is NOT set correctly, the liquid mode ends, the unit's frost protection functions are
inside the piping can freeze. enabled, and you cannot start the air purge function if
▪ When glycol is added to the system, but the glycol Ta<4°C.
concentration is lower than prescribed, the liquid inside Prerequisite: Make sure that the leaving water temperature home
the piping can still freeze. page, room temperature home page, and domestic hot water home
page are turned OFF.
12.4 Checklist during commissioning 1 Set the user permission level to Installer. See "To set the user
permission level to Installer" on page 56.
The minimum flow rate is guaranteed in all conditions. 2 Set the air purge mode: go to [A.7.3.1] > Installer settings >
See "To check the water volume and flow rate" in Commissioning > Air purge > Type.
"8.3 Preparing water piping" on page 26.
3 Select Manual and press .
To perform an air purge.
4 Go to [A.7.3.4] > Installer settings > Commissioning > Air
To perform a test run. purge > Start air purge and press to start the air purge
function.
To perform an actuator test run. Result: The manual air purge starts and the following screen
appears.
Underfloor screed dryout function Tue 01:18
The underfloor screed dryout function is started (if
necessary).
Air purge
Speed Low
To perform a gas pressure test. Circuit SHC
NOTICE Prerequisite: Make sure that the leaving water temperature home
page, room temperature home page, and domestic hot water home
For the underfloor heating screed dryout to be able to start, page are turned OFF.
make sure the following settings are met:
1 Go to [A.7.2]: > Installer settings > Commissioning > UFH
▪ [4‑00]=1 screed dryout.
▪ [D‑01]=0 2 Set a dryout program.
▪ [4‑08]=0 3 Select Start dryout and press .
▪ [4‑01]≠1 4 Select OK and press .
The installer can program up to 20 steps. For each step he needs to Result: The underfloor heating screed dryout starts and following
enter: screen will be shown. It stops automatically when done. To stop it
manually, press , select OK and press .
1 the duration in hours, up to 72 hours,
Tue 15:10
2 the desired leaving water temperature.
Screed dryout
Example: Current step 1
T Remaining 14d 12h
24h (1) 36h (2) Desired LWT 25°C
Stop
35°C (2)
To readout the status of an underfloor heating
25°C (1) screed dryout
A1
1 Press .
t 2 The current step of the program, the total remaining time, and
T Desired leaving water temperature (15~55°C) the current desired leaving water temperature will be displayed.
t Duration (1~72 h)
(1) Action step 1 INFORMATION
(2) Action step 2
There is limited access to the menu structure. Only the
To program an underfloor heating screed dryout following menus can be accessed:
schedule ▪ Information.
1 Set the user permission level to Installer. See "To set the user ▪ Installer settings > Commissioning > UFH screed
permission level to Installer" on page 56. dryout.
2 Go to [A.7.2]: > Installer settings > Commissioning > UFH
screed dryout > Set dryout schedule.
To interrupt an underfloor heating screed dryout
3 Use the , , , and to program the schedule. When the program is stopped by an error, an operation switch off, or
a power failure, the U3 error will be displayed on the user interface.
To resolve the error codes, see "15.6 Solving problems based on
error codes" on page 90. To reset the U3 error, your User
permission level needs to be Installer.
1 Go to the underfloor heating screed dryout screen.
6 Modify and restart the execution of the program. If an 81‑04 error occurs, then do NOT perform a test run
on the gas boiler.
12.4.5 To perform a gas pressure test
1 Connect a suitable gauge on the gas valve. Static pressure
MUST be 20 mbar. 13 Hand-over to the user
Once the test run is finished and the unit operates properly, please
make sure the following is clear for the user:
▪ Fill in the installer setting table (in the operation manual) with the
actual settings.
▪ Make sure that the user has the printed documentation and ask
him/her to keep it for future reference. Inform the user that he can
find the complete documentation at the URL mentioned earlier in
this manual.
▪ Explain the user how to properly operate the system and what to
do in case of problems.
▪ Show the user what to do for the maintenance of the unit.
▪ Explain the user about energy saving tips as described in the
operation manual.
Vacuum breaker
Dismantle the vacuum breaker and clean it's cartridge with water.
In case of malfunction: replace the vacuum breaker.
Water pressure relief valve
Open the valve and check if it operates correctly. The water may be
very hot! 14.4 Gas boiler
Checkpoints are:
14.4.1 Opening the gas boiler
▪ The water flow coming from the relief valve is high enough, no
blockage of the valve or in between piping is suspected. See "9.2.3 To open the gas boiler" on page 31.
9 Lift the condensate drain pan on the left-hand side from the
connection to the condensate trap.
10 Turn it to the right with the condensate trap connection over the
edge of the base tray.
8 Pull the bottom of the pipe forwards and remove the pipe
downwards by turning the pipe alternately clockwise and
counterclockwise.
12 Remove the connector from the fan and the ignition unit from
the gas valve. a Base tray
13 Unscrew the coupling below the gas valve. 7 Turn the condensate drain to the left and push it downwards
14 Unscrew the socket head screws from the front cover and into the condensate trap connection. Make sure in doing this
remove the socket complete with gas valve and fan to the front. that the back of the condensate drain pan comes to rest on the
lug of the back of the base tray.
NOTICE
Make sure that the burner, insulation plate, gas valve, gas
supply and fan do NOT get damaged.
WARNING
Prevent hazards due to inadvertent resetting of the thermal
cut-out: power to this appliance MUST NOT be supplied
through an external switching device, such as a timer, or
8 Fill the condensate trap with water and fit it to the connection
connected to a circuit that is regularly turned ON and OFF
below the condensate drain pan.
by the utility.
9 Slide the flue pipe, turning it counterclockwise, with the top
around the flue adapter into the top cover. DANGER: RISK OF BURNING
10 Insert the bottom into the condensate drain pan and tighten the
coupling nut clockwise.
11 Open the gas tap and check the gas connections below the gas
15.3 General guidelines
valve and on the mounting bracket for leakage. Before starting the troubleshooting procedure, carry out a thorough
12 Check the space heating and the water pipes for leakages. visual inspection of the unit and look for obvious defects such as
loose connections or defective wiring.
13 Turn on the main power supply.
14 Turn on the appliance by pushing the button.
15.4 Solving problems based on
15 Check the front cover, the fan connection on the front cover and
the flue pipe components for leakage.
symptoms
16 Check the gas/air adjustment.
15.4.1 Symptom: The unit is NOT heating as
17 Fit the casing, tighten the 2 screws on the left and right side of expected
the display.
18 Close the display cover. Possible causes Corrective action
19 Check the heating and hot water supply. The temperature setting is NOT Check the temperature setting on
correct the remote controller. See the
operation manual.
15 Troubleshooting
15.4.6 Symptom: The space is NOT sufficiently Possible causes Corrective action
heated at low outdoor temperatures The disinfection operation was Do NOT press the button
stopped manually: with the user while the disinfection function is
Possible causes Corrective action interface displaying the DHW active.
Gas boiler operation is not Check and make sure that: home page and its user
activated permission level set to Installer,
▪ The gas boiler is switched On
the button was pressed
and is NOT in standby mode.
during disinfection operation.
▪ The communication cable
between the gas boiler and the
15.4.9 Symptom: Boiler abnormality detection
outdoor unit is properly
mounted.
(HJ-11 error)
▪ There is no error code on the Possible causes Corrective action
gas boiler display. Communication cable problem Mount the communication cable
The gas boiler equilibrium Increase the "equilibrium between the gas boiler and the
temperature has not been temperature" to activate gas outdoor unit properly.
configured correctly boiler operation at a higher Boiler error Check the boiler display for error
outdoor temperature. Go to: information.
▪ [A.5.2.2] > Installer settings >
Heat sources > Boiler > 15.4.10 Symptom: Boiler/hydrobox combination
Equilibrium temp. OR
abnormality (UA52 error)
▪ [A.8] > Installer settings >
Overview settings [5‑01] Possible causes Corrective action
There is air in the system. Purge air manually or Boiler/hydrobox mismatch Make sure that the . setting is
automatically. See the air purge set to 0.
function in the "Commissioning" Incompatibility of software Update the boiler and hydrobox
chapter. software to the latest version.
15.4.7 Symptom: The pressure at the tapping 15.4.11 Symptom: The burner does NOT ignite
point is temporarily unusually high
Possible causes Corrective action
Possible causes Corrective action Gas tap is closed. Open the gas tap.
Failing or blocked pressure relief ▪ Flush and clean the complete Air in the gas tap. Remove air from the gas pipe.
valve. tank including the piping
between pressure relief valve Gas supply pressure too low. Contact the gas supply company.
and the cold water inlet. No ignition. Replace the ignition electrode.
▪ Replace the pressure relief No spark. Ignition unit on gas ▪ Check the cabling.
valve. valve faulty.
▪ Check the spark plug cap.
▪ Replace the ignition unit.
15.4.8 Symptom: Tank disinfection function is
Gas/air adjustment NOT correctly Check the adjustment. See "To
NOT completed correctly (AH-error) set. check the carbon dioxide
setting" on page 75.
Possible causes Corrective action
Fan faulty. ▪ Check the wiring.
The disinfection function was Program the start-up of the
interrupted by domestic hot water disinfection function when the ▪ Check the fuse. If necessary,
tapping coming 4 hours NO domestic hot replace the fan.
water tapping is expected. Fan dirty. Clean the fan.
Large domestic hot water tapping When the Domestic hot water > Gas valve faulty. ▪ Replace the gas valve.
happened recently before the Type > Reheat or Reheat +
programmed start-up of the sched. is selected, it is ▪ Re-adjust the gas valve, see
disinfection function recommended to program the "To check the carbon dioxide
start-up of the disinfection setting" on page 75.
function at least 4 hours later
than the last expected large hot 15.4.12 Symptom: The burner ignites noisily
water tapping. This start-up can
be set via the installer settings Possible causes Corrective action
(disinfection function). Gas supply pressure too high. The house pressure switch may
When the Domestic hot water > be faulty. Contact the gas
Type > Scheduled only is company.
selected, it is recommended to Incorrect ignition gap. ▪ Replace the ignition pin.
program a Storage eco 3 hours
before the scheduled start-up of ▪ Check the ignition electrode
the disinfection function to gap.
preheat the tank. Gas/air adjustment NOT correctly Check the setting. See "To check
set. the carbon dioxide setting" on
page 75.
28.3~30.2 mm
No heat transfer as a result of Descale or flush the heat
lime scale or fouling in the heat exchanger on the space heating
exchanger. side.
15.4.15 Symptom: The power is reduced 15.4.19 Symptom: Hot water does NOT reach the
temperature (tank installed)
Possible causes Corrective action
At high rpm, the power has fallen ▪ Check the appliance and flue Possible causes Corrective action
by more than 5%. system for fouling. The gas boiler has an error code. Check the display of the gas
boiler for more information.
▪ Clean the appliance and flue
system. The outdoor unit has an error Check for possible errors on the
code. user interface.
15.4.16 Symptom: Space heating does NOT reach The 3-way valve is not working ▪ Check the installation of the 3-
correctly. way valve.
the temperature
▪ In case of domestic hot water
Possible causes Corrective action operation, the flow should be
Weather-dependent setpoint Check the setting on the user directed to the tank.
setting is incorrect. interface and adjust if necessary.
Temperature is too low. Increase the space heating
temperature.
Open the outdoor unit (see "9.2.2 To open the outdoor unit" on Error code Detailed error Description
page 30). The following illustration indicates the location of the code
outdoor unit LED on the PCB: A5 00 OU: High pressure cooling/Peak
cut/ freeze protection problem.
Please contact your dealer.
PCB
E1 00 OU: PCB defect.
LED A
Power reset required.
Please contact your dealer.
E3 00 OU: Actuation of high pressure
switch (HPS).
Please contact your dealer.
E5 00 OU: Overheat of inverter
compressor motor.
Please contact your dealer.
E6 00 OU: Compressor startup defect.
Please contact your dealer.
sensor problem.
Please contact your dealer.
89 01 Heat exchanger frozen. H1 00 External temperature
sensor problem.
Please contact your dealer.
16 Disposal a
b
Liquid stop valve
Closing direction
c Hexagonal wrench
NOTICE d Valve cap
e Gas stop valve
Do NOT try to dismantle the system yourself: dismantling
of the system, treatment of the refrigerant, oil and other
parts MUST comply with applicable legislation. Units
MUST be treated at a specialised treatment facility for
reuse, recycling and recovery.
INFORMATION
For more details, see the service manual.
NOTICE
During pump down operation, stop the compressor before
removing the refrigerant piping. If the compressor is still
running and the stop valve is open during pump down, air
will be sucked into the system. Compressor breakdown or
damage to the system can result due to abnormal pressure
in the refrigerant cycle.
Pump down operation will extract all refrigerant from the system into
the outdoor unit (compressor module).
17 Technical data
A subset of the latest technical data is available on the regional Daikin website (publicly accessible). The full set of latest technical data is
available on the Daikin Business Portal (authentication required).
9.5 CuT
R3T
Y1S t>
d
6.4 CuT
EKBALLV1
9.5 CuT 9.5 CuT 9.5 CuT R4T
9.5 CuT t> i
c
a1
R3T b1 9.5 CuT
7.9 CuT e h
S1PH
B1PR
f
9.5 CuT 9.5 CuT g
c c b2 9.5 CuT
M1C
R1T
t>
(*) OR
(**) OR a2
(*)(**) OR (***) OR
(*) (***) (***)(****) (****)
(**) (****)
j
k 3D117276A
(*) In case of water without glycol (without option EKBALLV1) Y1S Solenoid valve (4‑way valve)(ON: cooling)
(**) In case of water without glycol + option EKBALLV1 Screw connection
(***) In case of water with glycol (without option EKBALLV1) Flare connection
(****) In case of water with glycol + option EKBALLV1 Quick coupling
Heating
Cooling (only pump down) Brazed connection
a1 Water IN
a2 Water OUT
b1 Stop valve (liquid refrigerant)
b2 Stop valve with service port (gas refrigerant)
c Muffler
d Muffler with filter
e Heat exchanger
f Accumulator
g Safety valve
h Shut-off valve
i Air purge
j Stop
k Freeze protection valve
l Vacuum breaker
B1PR Refrigerant pressure sensor
EKBALLV1 Option EKBALLV1
M1C Compressor
M1F Fan
R1T Thermistor (outdoor air)
R1T (t>) Thermistor (water OUT)
R2T Thermistor (heat exchanger)
R3T Thermistor (compressor discharge)
R3T (t>) Thermistor (liquid refrigerant)
R4T (t>) Thermistor (water IN)
S1PH High pressure switch
Y1E Electronic expansion valve
STANDARD PART
BOILER BOX
INDOOR
Power supply
OPTIONAL PART
A2P: X10A
1 Only for
3-WAY VALVE
M3S (when tank is installed) (heat pump convector)
2 core
selection domestic hot water–floor heating X2: 3-5-6 X4: 6-7 X11M: 5-6
230 V 230 V
4D115768A
STANDARD PART
2 core
Only for EKRUHML*
2×0.75
X5M: 1-2 A14P: P1-P2 user interface
communication
THIRD-PARTY BOILER
INDOOR
ON/OFF
thermostat input
4D115768A
40
30
20
10
0 5 7 10 15 20 25
B (l/min)
3D119867
A External static pressure
B Water flow rate
a Maximum ESP (Ø1" 1 meter <-->)
b Minimum ESP (Ø1" 89 meter <-->)
60
b
50
40
30
20
10
0 5 7 10 15 20 25
B (l/min)
3D119867
A External static pressure
B Water flow rate
a Maximum ESP range (Ø1" 1 meter <-->)
b Minimum ESP (Ø1" 123 meter <-->)
Notes:
▪ The upper operation range is only valid if the flow medium is
water. If glycol is added to the system, the operation range limit is
lower.
▪ Selecting a flow outside the operating area can damage the unit or
cause the unit to malfunction.
j
17.2.2 Wiring diagram: Gas boiler
h b
k 1
4 Current loop
module
d i g
S8
1
a
3
f f
r
1
6
8
g d
c
e b
1
5
3,15 AT
a
e
h
1
p 1 5
7 6
8
u 7 34
i 8
c
o a Earth connection heat exchanger
s b Spark cover
c Boiler controller
d Earth lips boiler controller
n e Fuse (3.15 A T)
f Gas valve and ignition unit
q g Ignition/ionization pin
a Space heating pump h Main voltage
b Gas valve i Fan
c Boiler control panel P1 Space heating pump
d Sensor S1 (in) S1 Supply sensor
e Sensor S2 (out) S2 Return sensor
f Fan S3 Domestic hot water sensor (not applicable for Switzerland)
g Flow sensor S5 Flow sensor
h Space heating pressure sensor S7 Space heating water pressure sensor
i Mains lead 230 V AC with earthed plug S8 Flow sensor
j Manual air bleed X2 Main power supply (2=l (BRN), 4=N (BLU))
k Sight glass X3 Power supply fan (230 V)
l Air supply cap (use ONLY when using twin pipe flue X5 Boiler communication cable
X7 Sensor connection
system)
m Flue pipe adapter (use ONLY in combination with the
accompanying elbow in flue sets)
n Connection block/terminal strip X4
o Condensate drain pan
p Domestic Hot water sensor S3
q Condensate S3
r Heat exchanger
s Operating panel and read-out
t Ionisation/ignition electrode
u Position of data plate
Bottom view
a b c d e
a Space heating outlet
b Instant domestic hot water outlet (not applicable for
Switzerland)
c Gas inlet
General
Technical data EHY2KOMB28AA EHY2KOMB32AA
Function Heating – Domestic hot water
Initial gas pressure G20 – 20 mbar; G31: 28-50 mbar
Suitable for gas UK, IT : II2H3P
FR : II2Esi3P
DE : II2ELL3P
Domestic water (not applicable for Switzerland)
Heating power domestic hot water 7.2~29.1 kW 7.6~32.7 kW
Domestic hot water flow rate (setpoint 60°C) 7.5 l/min 9 l/min
Domestic hot water flow rate (setpoint 40°C) 12.5 l/min 15 l/min
Maximum water pressure 8 bar
Efficiency domestic hot water (net calorific value) 105%
Operation range 40~65°C
Domestic water threshold 2 l/min
Effective unit wait time <1 sec
Domestic water side pressure difference See "11.3.1 Flow resistance graph for appliance domestic hot water circuit" on
page 77.
Space heating
Nominal load: upper value(a) 8.0~26.3 kW 8.3~30.0 kW
(a)
Nominal load: lower value 7.1~23.7 kW 7.6~27.0 kW
Output at 80/60°C Min - Nom 7,1~23.1 kW 7.4~26.6 kW
Output at 50/30°C Min - Nom 7,7~25.4 kW 8.2~28.9 kW
Nominal output 7.7~23.1 kW 8.2~26.6 kW
Efficiency space heating (net calorific value 80/60) 97% 98%
Efficiency space heating (net calorific value 37/30 (30%)) >107%
Operation range 30~90°C
Pressure drop See ESP curve in the installer reference guide.
Maximum space heating water pressure 3 bar
Maximum space heating water temperature 90°C
Heat pump module EJHA04AAV3
Device category B23, B33, C13(x), C33(x), C43(x), C53(x), C63(x), C83(x), C93(x)
Gas
Gas consumption (G20) 0.74~3.02 m3/h 0.79~3.39 m³/h
Gas consumption (G25) 0.84~3.46 m3/h 0.89~3.92 m³/h
3
Gas consumption (G31) 0.28~1.15 m /h 0.30~1.29 m³/h
Maximum flue gas temperature domestic hot water 70°C
Massive flow glue gas (maximum) 13.6 g/s 15.3 g/s
Available fan pressure 75 Pa
NOx class 6
Casing
Colour White – RAL9010
Material Pre-coated sheet metal
Dimensions
Packing (H×W×D) 760×490×270 mm 820×490×270 mm
Unit (H×W×D) 650×450×240 mm 710×450×240 mm
Machine net weight 33 kg 36 kg
Packed machine weight 34 kg 37 kg
Packing material Carton/PP (straps)
Packing material (weight) 1 kg
Main components
Water side heat exchanger Aluminium, copper
Space heating water circuit
(1)
Any modifications to the gas valve MUST be performed by a certified representative of the manufacturer. For more
information, contact your dealer.
This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating
compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
CONTROLS
Programmable room thermostat
Optimum start control
Combination Boiler
Fitted
Fitted
Fitted
Automatic bypass to system Fitted
Boiler interlock
ALL SYSTEMS
Yes
Yes
ALL INSTALLATIONS
AND ² Ratio
AND ² Ratio
Yes
Yes
Yes
Yes
*All installations in England and Wales must be to Local Authority Building Control (LABC) either directly or through a
Competent Persons Scheme. A Building Regulations Compliance will then be issued to the customer.
www.centralheating.co.uk
SERVICE RECORD
It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed.
Service Provider
SERVICE 01 SERVICE 02
AND ²% AND ²%
(Where Possible) AND ²% (Where Possible) AND ²%
Signature Signature
SERVICE 03 SERVICE 04
AND ²% AND ²%
(Where Possible) AND ²% (Where Possible) AND ²%
Signature Signature
SERVICE 05 SERVICE 06
AND ²% AND ²%
(Where Possible) AND ²% (Where Possible) AND ²%
Signature Signature
SERVICE 07 SERVICE 08
AND ²% AND ²%
(Where Possible) AND ²% (Where Possible) AND ²%
Signature Signature
SERVICE 09 SERVICE 10
AND ²% AND ²%
(Where Possible) AND ²% (Where Possible) AND ²%
Signature Signature
*All installations in England and Wales must be to Local Authority Building Control (LABC) either directly or through a
Competent Persons Scheme. A Building Regulations Compliance will then be issued to the customer.
18 Glossary
Dealer
Sales distributor for the product.
Authorized installer
Technical skilled person who is qualified to install the
product.
User
Person who is owner of the product and/or operates the
product.
Applicable legislation
All international, European, national and local directives,
laws, regulations and/or codes that are relevant and
applicable for a certain product or domain.
Service company
Qualified company which can perform or coordinate the
required service to the product.
Installation manual
Instruction manual specified for a certain product or
application, explaining how to install, configure and maintain
it.
Operation manual
Instruction manual specified for a certain product or
application, explaining how to operate it.
Maintenance instructions
Instruction manual specified for a certain product or
application, which explains (if relevant) how to install,
configure, operate and/or maintain the product or
application.
Accessories
Labels, manuals, information sheets and equipment that are
delivered with the product and that need to be installed
according to the instructions in the accompanying
documentation.
Optional equipment
Equipment made or approved by Daikin that can be
combined with the product according to the instructions in
the accompanying documentation.
Field supply
Equipment NOT made by Daikin that can be combined with
the product according to the instructions in the
accompanying documentation.
EHY2KOMB28AA
EHY2KOMB32AA
NHY2KOMB28AA
NHY2KOMB32AA
Notes
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Copyright 2018 Daikin
4P531180-1 2018.06