Engine Torque & Horsepower
Engine Torque & Horsepower
Engine Torque & Horsepower
Have you ever looked at the specs of an engine in a magazine and seen something like "this engine makes 300 pound-feet of at 4,000 RPM," and wondered how much power that was? How much horsepower are we talking about here? You can calculate how many foot-pounds of horsepower this engine produces using a common equation: (Torque x Engine speed) / 5,252 = Horsepower The engine that makes 300 pound-feet of torque at 4,000 RPM produces [(300 x 4,000) / 5,252] 228 horsepower at 4,000 RPM. But where does the number 5,252 come from? To get from pound-feet of torque to horsepower, you need to go through a few conversions. The number 5,252 is the result of lumping several different conversion factors together into one number. First, 1 horsepower is defined as 550 foot-pounds per second (read to find out how they got that number). The units of torque are pound-feet. So to get from torque to horsepower, you need the "per second" term. You get that by multiplying the torque by the engine speed. But engine speed is normally referred to in revolutions per minute (RPM). Since we want a "per second," we need to convert RPMs to "something per second." The seconds are easy -- we just divide by 60 to get from minutes to seconds. Now what we need is a dimensionless unit for revolutions: a radian. A radian is actually a ratio of the length of an arc divided by the length of a radius, so the units of length cancel out and you're left with a dimensionless measure. You can think of a revolution as a measurement of an angle. One revolution is 360 degrees of a circle. Since the circumference of a circle is (2 x pi x radius), there are 2-pi radians in a revolution. To convert revolutions per minute to radians per second, you multiply RPM by (2-pi/60), which equals 0.10472 radians per second. This gives us the "per second" we need to calculate horsepower. Let's put this all together. We need to get to horsepower, which is 550 footpounds per second, using torque (pound-feet) and engine speed (RPM). If we divide the 550 foot-pounds by the 0.10472 radians per second (engine speed), we get 550/0.10472, which equals 5,252. So if you multiply torque (in pound-feet) by engine speed (in RPM) and divide the product by 5,252, RPM is converted to "radians per second" and you can get from torque to horsepower -- from "pound-feet" to "foot-pounds per second."
Graphing Horsepower
If you plot the horsepower versus the rpm values for the engine, what you end up with is a horsepower curve for the engine. A typical horsepower curve for a high-performance engine might look like this (this happens to be the curve for the 300-horsepower engine in the Mitsubishi 3000 bi-turbo):
What a graph like this points out is that any engine has a peak horsepower -- an rpm value at which the power available from the engine is at its maximum. An engine also has a peak torque at a specific rpm. You will often see this expressed in a brochure or a review in a magazine as "320 HP @ 6500 rpm, 290 lb-ft torque @ 5000 rpm" (the figures for the 1999 Shelby Series 1). When people say an engine has "lots of low-end torque," what they mean is that the peak torque occurs at a fairly low rpm value, like 2,000 or 3,000 rpm. Another thing you can see from a car's horsepower curve is the place where the engine has maximum power. When you are trying to accelerate quickly, you want to try to keep the engine close to its maximum horsepower point on the curve. That is why you often downshift to accelerate -- by downshifting, you increase engine rpm, which typically moves you closer to the peak horsepower point on the curve. If you want to "launch" your car from a traffic light, you would typically rev the engine to get the engine right at its peak horsepower rpm and then release the to dump maximum power to the .
Torque vs Horsepower
The word horsepower was introduced by James Watt, the inventor of the steam engine in about 1775. Watt learned that "a strong horse could lift 150 pounds a height of 220 feet in 1 minute." One horsepower is also commonly expressed as 550 pounds one foot in one second or 33,000 pounds one foot in one minute. These are just different ways of saying the same thing. Notice these definitions includes force (pounds), distance (feet), and time, (minute, second). A horse could hold weight in a static position but this would not be considered horsepower, it would be similar to what we call torque. Adding time and distance to a static force (or to torque) results in horsepower. RPM, revolutions (distance) per minute (time), is today's equivalent of time and distance. Back to horses, imagine a horse raising coal out of a coal mine. A horse exerting one horsepower could raise 550 pounds of coal one foot every second. Here is an example of another way horsepower could be directly measured. Say you have a horse hitched to a plow. In the hitch is a spring scale (like a fish scale). The horse pulls the plow one foot every second and you see 550 pounds on the scale. That horse would be generating one horsepower. We see horsepower can be directly measured. However there is a problem directly measuring horsepower of modern day internal combustion engines because they produce rotary motion not linear motion, and unless the engine is geared down, the speed at which they do work (time and distance or RPM) is too great for practical direct measurement of horsepower. It seems logical then that the solution was to directly measure torque (rotational force eventually expressed in pounds at one foot radius) and RPM (time and distance, i.e. distance in circumference at the one foot radius) and from these calculate horsepower. Torque and RPM are easily measured directly. Early dynamometers used a brake device to load the engine. A torque arm was attached to this brake's stator. The brake's rotor was coupled to the engine's crankshaft. A spring scale or other measuring device connected the torque arm to the stationary fixture holding the engine and brake. During a test the brake's application loaded the engine. Torque and engine rpm were observed and recorded. On modern day dynamometers horsepower is a calculated value. It's important to remember the dyno measures torque and rpm and then from these calculates horsepower. On the dyno it takes more water flow to the water brake to increase the load on the engine being tested. As the test engine's torque rises more water flow is needed. As the test engine's torque drops less water flow is needed. The dyno's water brake does not respond to Horsepower. Major adjustments to water flow are needed as an engine crosses its torque peak but none are needed as it crosses its horsepower peak. In other words the water flow to the brake during a dyno test follows the engines torque curve and not its horsepower curve. Torque is what twists the tire, prop, or pump. Horsepower helps us understand an amount or quantity of torque. (Torque + time and distance) Now if we are measuring torque and RPM how can we calculate horsepower? Where does the equation HP=TORQUE * RPM / 5252 come from? We will use Watts observation of one horsepower as 150 pounds, 220 feet in one minute. First we need express 150 pounds of force as foot pounds torque. Pretend the force of 150 pounds is "applied" tangentially to a one foot radius circle. This would be 150 foot pounds torque. Next we need to express 220 feet in one minute as RPM. The circumference of a one foot radius circle is 6.283186 feet. ft. (Pi x diameter 3.141593 * 2 feet) The distance of 220 feet, divided by 6.283185 feet, gives us a RPM of 35.014. We are then talking about 150 pounds of force (150 foot pounds torque), 35 RPM, and one horsepower. Constant (X) = 150 ft.lbs. * 35.014 RPM / 1hp 35.014 * 150 / 1 = 5252.1 5252 is the constant. So then hp = torque * RPM / 5252
Here is another way; Remember we know 150 foot pounds and 35.014 RPM = one horsepower 1hp is to 150 ft.lbs. * 35.014 RPM as X hp is to observed ft.lbs.torque * observed RPM Example; We dyno test and observe 400 ft.lbs. torque at 5000 RPM 1 hp is to 150 ft.lbs. * 35.014 RPM as X hp is to 400 ft.lbs. * 5000 RPM When we cross multiply X hp * (150 ft.lbs. * 35.014 RPM) = 1hp * (400 ft.lbs. * 5000 RPM) X hp * (5252 ft.lbs. RPM) = 1 hp * (2,000,000 ft.lbs. RPM) Divide both sides by 5252 ft.lbs. RPM X hp = 1 hp * 380.80 X hp = 380.80 hp
Here is a comment from Marty Rosalik, For those hung up on radians per second we can stay in SI units and convert directly. Torque(Nm) * Omega(rad/sec) = Watts. Or kilowatts. Now divide by about 746 to get horsepower. Good luck finding a tachometer in radians per second. Here is a comment from RJ67ChevySS, I have to say that I belive that radians are in fact a unit. I belive that when you are refering to radians you are not refering to the length of an arc of a circle, but actually to the angle corresponding to that arc. A specific arc in a circle will change as the radius changes, yet the angle corresponding to that arc never changes. So only on a unit circle will 2 pi radians actually equal the length of the arc all the way around a circle, but on any circle 2 pi radians will be 360 degrees. Keith has a point in saying that radians don't have a unit because they are there own unit, just like inches and degrees. The best comparison I can make is that an inch is to a centimeter as a radian is to a degree.
Here is a comment from Keith Menges I came across the 'Horsepower and Torque' page while looking for the magic conversion number for horsepower (5252). Great page. It is a really good description of the relationship of horsepower and torque. The comment about the crossover point of horsepower and torque was really interesting. I never really thought about it but it is definitely true. Pretty cool.