Schneider-Altivar-ATV61-Installation-Manual VDF ATV61 SCHENIDER
Schneider-Altivar-ATV61-Installation-Manual VDF ATV61 SCHENIDER
Schneider-Altivar-ATV61-Installation-Manual VDF ATV61 SCHENIDER
www.schneider-electric.com
Table of Contents
1760655 03/2011 3
Important information
PLEASE NOTE
Please read these instructions carefully and examine the equipment in order to familiarize yourself with the device before installing,
operating or carrying out any maintenance work on it.
The following special messages that you will come across in this document or on the device are designed to warn you about potential risks
or draw your attention to information that will clarify or simplify a procedure.
The addition of this symbol to a "Danger" or "Warning" safety label indicates that there is an electrical risk that will result
in injury if the instructions are not followed.
This is a safety warning symbol. It warns you of potential risks of injury. You must comply with all safety messages that
follow this symbol in order to avoid the risk of injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or equipment
damage.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death, serious injury or equipment
damage.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in injury or equipment damage.
PLEASE NOTE:
Only qualified staff are authorized to carry out maintenance work on electrical equipment. Schneider Electric accepts no responsibility for
the consequences of using this device. This document does not constitute an instruction manual for inexperienced personnel.
© 2006 Schneider Electric. All rights reserved.
4 1760655 03/2011
Before you begin
Read and understand these instructions before performing any procedure on this
drive.
DANGER
HAZARDOUS VOLTAGE
• Read and understand this manual before installing or operating the ATV61 drive.
Installation, adjustment, repair, and maintenance must be performed by qualified
personnel.
• The user is responsible for compliance with all international and national electrical
standards in force concerning protective grounding of all equipment.
• Many parts of this variable speed drive, including the printed circuit boards, operate
at the line voltage. DO NOT TOUCH.
Use only electrically insulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with
voltage present.
• DO NOT short across terminals PA and PB or across the DC bus capacitors.
• Install and close all covers before applying power or starting and stopping the drive.
• Before servicing the variable speed drive
- Disconnect all power.
- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.
- Lock the disconnect in the open position.
• Disconnect all power including external control power that may be present before
servicing the drive. Wait for the charging LED to go off. Then follow the DC bus voltage
measurement procedure on page 30 to verify that the DC voltage is less than 45 V.
The drive LEDs are not accurate indicators of the absence of DC bus voltage.
Failure to follow these instructions will result in death or serious injury.
CAUTION
IMPROPER DRIVE OPERATION
• If the drive is not switched on for a long period, the performance of its electrolytic
capacitors will be reduced.
• If it is stopped for a prolonged period, turn the drive on every two years for at least 5 hours
to restore the performance of the capacitors, then check its operation. It is recommended
that the drive is not connected directly to the line voltage. The voltage should be increased
gradually using an adjustable AC source.
Failure to follow these instructions can result in equipment damage.
1760655 03/2011 5
Steps for setting up the drive
INSTALLATION
b 1 Receive and inspect the drive controller
v Check that the catalog number printed on the label is the same
as that on the purchase order
v Remove the Altivar from its packaging and check that it has not
been damaged in transit
PROGRAMMING
6 1760655 03/2011
Preliminary recommendations
Acceptance
The packaging contains one or more items depending on the model:
Handling/storage
To protect the drive prior to installation, handle and store the device in its packaging. Ensure that the ambient conditions are acceptable.
WARNING
DAMAGED PACKAGING
If the packaging appears damaged, it can be dangerous to open and handle it.
Take precautions against all risks when performing this operation.
Failure to follow this instruction can result in death, serious injury or equipment damage.
WARNING
DAMAGED EQUIPMENT
Do not install or operate any drive that appears damaged.
Failure to follow this instruction can result in death, serious injury or equipment damage.
1760655 03/2011 7
Preliminary recommendations
Figure 1
1 Disassemble the components of the DC choke (figure 2) for installation later, and
remove the choke by means of a hoist (figure 3).
2 Remove the fixing screws (figure 3) from the choke support on the pallet.
WARNING
RISK OF CUTS
The fixing screws that hold the choke support on the pallet are difficult to access,
leading to a risk of cutting oneself. Take all possible measures to avoid this risk,
and use protective gloves.
Failure to follow this instruction can result in death, serious injury or
equipment damage.
Figure 2 Figure 3
3 Remove the screws holding the drive on the pallet and lift off the drive by means of a
hoist. It is fitted with handling lugs for this purpose (figure 4).
60°
max.
WARNING
RISK OF TOPPLING
Never stand the drive upright (figure 5) without keeping hold of it, or it will topple
over.
Failure to follow this instruction can result in death, serious injury or
equipment damage.
Figure 4 Figure 5
8 1760655 03/2011
Preliminary recommendations
Figure 1
1 Disassemble the components of the transformer(s) (figure 2) for installation later, and
remove the transformer(s) by means of a hoist (figure 3).
WARNING
RISK OF CUTS
The fixing screws that hold the transformer support on the pallet are difficult to
access, leading to a risk of cutting oneself. Take all possible measures to avoid
this risk, and use protective gloves.
Failure to follow this instruction can result in death, serious injury or
equipment damage.
Figure 2 Figure 3
3 Remove the screws holding the drive on the pallet and lift off the drive by means of a
hoist. It is fitted with handling lugs for this purpose (figure 4).
60°
WARNING
max.
RISK OF TOPPLING
Never stand the drive upright (figure 5) without keeping hold of it, or it will topple
over.
Failure to follow this instruction can result in death, serious injury or
equipment damage.
Figure 4 Figure 5
1760655 03/2011 9
Preliminary recommendations
- Mount the DC choke on the back of the enclosure or on the wall above the drive and connect it up. The instructions for installing and
connecting the choke are given on page 16.
- Make sure that the seal between the drive and the choke chassis is doing its job properly.
Precautions
Read and understand the instructions in the Programming Manual.
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before powering up and configuring the drive, ensure that the line voltage is compatible with the supply voltage range
shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow this instruction can result in equipment damage.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Before turning on and configuring the Altivar 61, check that the PWR (POWER REMOVAL) input is deactivated (at state 0)
in order to prevent unintended operation. Do not forget to reactivate the Power Removal input to start the motor.
• Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run command
are deactivated (at state 0) since they can cause the motor to start immediately.
Failure to follow these instructions will result in death or serious injury.
If the safety of personnel requires the prohibition of unwanted or unintended operation, electronic locking is performed by the
Altivar 61's Power Removal function.
This function requires the use of connection diagrams conforming to category 3 of standard EN 954-1, ISO 13849-1 and safety
integrity level 2 according to IEC/EN 61508.
The Power Removal function takes priority over any run command.
10 1760655 03/2011
Drive ratings
Powers in kW
Three-phase supply voltage: 200…240 V 50/60 Hz
Three-phase motor 200...240 V
(1) These power ratings and currents are given for an ambient temperature of 45 °C (113 °F) and at the factory-set switching frequency of
2.5 kHz, used in continuous operation.
Above 2.5 kHz, the drive will reduce the switching frequency automatically in the event of excessive temperature rise. For continuous
operation above 2.5 kHz, derating must be applied to the drive nominal current in accordance with the curves on pages 21 and 23.
(2) Typical value for the indicated motor power, with a standard 4-pole motor on a line supply with the indicated "max. prospective line Isc".
(3) The drives are supplied as standard with a DC choke which must be used for connecting the drive on a three-phase line supply.
For connections on the DC bus, the drive can be controlled without a choke. Just add the letter D to the end of the catalog number.
For example, ATV 61HD90N4 becomes ATV 61HD90N4D.
(4) If the drive is installed on a line supply with a prospective short circuit current that is higher than the value given in this column, use line
chokes (please refer to the catalog).
1760655 03/2011 11
Drive ratings
Powers in HP
Three-phase supply voltage: 200…240 V 50/60 Hz
Three-phase motor 200...240 V
(1) These power ratings and currents are given for an ambient temperature of 45 °C (113 °F) and at the factory-set switching frequency of
2.5 kHz, used in continuous operation.
Above 2.5 kHz, the drive will reduce the switching frequency automatically in the event of excessive temperature rise. For continuous
operation above 2.5 kHz, derating must be applied to the drive nominal current in accordance with the curves on pages 21 and 23.
(2) Typical value for the indicated motor power, with a standard 4-pole motor on a line supply with the indicated "max. prospective line Isc".
(3) The drives are supplied as standard with a DC choke which must be used for connecting the drive on a three-phase line supply.
For connections on the DC bus, the drive can be controlled without a choke. Just add the letter D to the end of the catalog number.
For example, ATV 61HD90N4 becomes ATV 61HD90N4D.
(4) If the drive is installed on a line supply with a prospective short circuit current that is higher than the value given in this column, use line
chokes (please refer to the catalog).
12 1760655 03/2011
Drive ratings
Powers in kW and HP
Three-phase supply voltage: 500...690 V 50/60 Hz
Three-phase motor 500...690 V
(1) These power ratings and currents are given for an ambient temperature of 45 °C (113 °F) and at the factory-set switching frequency of
2.5 kHz, used in continuous operation.
Above 2.5 kHz, the drive will reduce the switching frequency automatically in the event of excessive temperature rise. For continuous
operation above 2.5 kHz, derating must be applied to the drive nominal current in accordance with the curves on pages 24 to 25.
(2) Typical value for the indicated motor power, with a standard 4-pole motor on a line supply with the indicated "max. prospective line Isc".
(3) The drives are supplied as standard with one or two transformers which must be used for powering the fan.
(4) The use of an AC choke (to be ordered separately) is compulsory with these drives if no special transformers (e.g. 12-pulse transformer)
are being used.
Note:
The maximum transient current for 60 s corresponds to 120% of the maximum nominal current In.
1760655 03/2011 13
Dimensions and weights
With 0 or 1 option card (1) With 2 option cards (1) ATV61H D55M3X to D90M3X ATV61H C25N4 to C31N4 with braking unit
ATV61H D90N4 to C31N4
a 670 (26.37)
K2
K1 K
b
H
377 mm 392 mm = G = 540 mm (21,26 in)
(14.77 in) (15.43 in) 102,5 mm 27,5 mm
(4.03 in) (1.08 in)
With 0 or 1 option card (1) With 2 option cards (1) ATV61H C40N4 to C50N4 ATV61HC63N4
a a
J1 J J1 J1 J J1
K2
K1 K
b
377 mm 392 mm = G G = = G G =
(14.77 in) (15.43 in)
(1) For the addition of I/O extension cards, communication cards, the multi-pump card or the "Controller Inside" programmable card.
14 1760655 03/2011
Dimensions and weights
With 0 or 1 option card (1) With 2 option cards (1) ATV61H D55M3XD to D90M3XD ATV61H C25N4D to C31N4D
ATV61H D90N4D to C22N4D with braking unit (VW3A7 101)
4x 4x
h
H
H
b
With 0 or 1 option card (1) With 2 option cards (1) ATV61H C40N4D to C50N4D ATV61H C63N4D
K
b
377 mm 392 mm = G G = = G G =
(14.84 in) (15.43 in) a a
(1) For the addition of I/O extension cards, communication cards, the multi-pump card or the "Controller Inside" programmable card.
1760655 03/2011 15
Dimensions and weights
With 0 or 1 option card (1) With 2 option cards (1) ATV61H C11Y to C20Y ATV61H C25Y to C40Y with braking unit
a 670 (26.37)
K2
K1 K
b
H
377 mm 392 mm = G = 540 mm (21,26 in)
(14.77 in) (15.43 in) 102,5 mm 27,5 mm
(4.03 in) (1.08 in)
With 0 or 1 option card (1) With 2 option cards (1) ATV61H C50Y to C80Y
a
J1 J J1
b
377 mm 392 mm = G G =
(14.77 in) (15.43 in)
(1) For the addition of I/O extension cards, communication cards, the multi-pump card or the "Controller Inside" programmable card.
16 1760655 03/2011
Installing the DC choke on ATV61HpppM3X and ATV61HpppN4
drives
This should be performed after mounting the drive and before wiring it. If a VW3 A7 101 braking module is being used, install the module
on the drive before mounting the DC choke.
During installation, ensure that no liquid, dust or conductive objects fall into the drive.
- Mount the DC choke chassis 1 on the wall, on top of the drive. Ensure that the chassis is tightly secured to the drive to maintain the
IP54 seal of the ventilation duct.
- Then install the DC choke 2 on the chassis 1 using the nuts provided.
- Connect the choke between the PO and PA/+ terminals on the drive (see note and next page).
- Connect the grounding strip between the DC choke chassis 1 and the drive.
- Then mount the cover 3 on the chassis and secure it with the nuts 4 provided.
- Then mount panels 5 and 6 using the screws provided.
Once the choke has been installed, the degree of protection of the top of the drive is IP31.
Note: The number of DC chokes supplied with the drive varies according to the drive rating.
1760655 03/2011 17
Installing the DC choke on ATV61HpppM3X and ATV61HpppN4
drives
Between 1 and 4 chokes can be connected in parallel as described in the following examples.
Example 1: Example 3:
ATV61H D55M3X ... D90M3X, ATV61HC40N4
ATV61H D90N4 ... C16N4
Grounding
strips
PO PA/+
Example 2: ATV61H C22N4 ... C31N4 Example 4: ATV61H C50N4 ... C63N4
PO.1 PA/+
PO.2
Grounding
PO PA/+ strips
18 1760655 03/2011
Installing the transformer(s) on ATV61HpppY drives
This should be performed after mounting the drive and before wiring it.
During installation, ensure that no liquid, dust or conductive objects fall into the drive.
3
4
5
- Mount the transformer chassis 1 on the wall, on top of the drive. Ensure that the chassis is tightly secured to the drive to maintain
the IP54 seal of the ventilation duct.
- Then mount the transformer 2 on the chassis 1 using the nuts provided.
- Connect the transformer connector to the drive (see next page).
- Connect the grounding strips between the transformer chassis 1 and the drive.
- Then mount the cover 3 on the chassis and secure it with the nuts 4 provided.
- Then mount panels 5 and 6 using the screws provided.
Once the transformer has been installed, the degree of protection of the top of the drive is IP31.
Location of transformers:
1760655 03/2011 19
Connecting the transformer(s) on ATV61HpppY drives
Example 1: Example 2:
ATV61H C11Y ... C20Y ATV61H C25Y ... C40Y
Unused X0 connectors are put into the parking position
Grounding
strips
Transformer connectors
20 1760655 03/2011
Connecting the transformer(s) on ATV61HpppY drives
Each transformer is equipped with a 500 V/600 V connector and a 690 V connector. Connect the connector corresponding to the line supply
(see below). The unused connector is put into the parking position.
X0 Parking position
X2B
X2A
X2 Used position
X0 Parking position
X2A
X2B
X2 Used position
The ATV61HC50Y to ATV61HC80Y models include 2 transformers. Set up this connection for each transformer.
CAUTION
IMPROPER WIRING PRACTICES
The transformer(s) and the ATV61 drive will be damaged if the connection made does not correspond to the line voltage.
Failure to follow this instruction can result in injury and/or equipment damage.
1760655 03/2011 21
Derating as a function of the temperature and switching frequency
Derating curves for the drive current In as a function of the temperature and switching frequency.
% %
120 120
110
In = 100 In = 100
90
80 40 °C (104 °F)
80
67
60
50 °C (122 °F)
70
60 40 60 °C (140 °F)
40 °C (104 °F)
50
50 °C (122 °F) 20
40
60 °C (140 °F) 0
30
2,5 kHz 4 kHz 6 kHz 8 kHz 2,5 kHz 4 kHz 6 kHz 8 kHz
Switching frequency Switching frequency
ATV61HC11N4 ATV61HC13N4
% %
120 120
106 104
In = 100 In = 100
88 91
80 40 °C (104 °F) 80 40 °C (104 °F)
71
61 50 °C (122 °F) 60 50 °C (122 °F)
60
60 °C (140 °F)
40 60 °C (140 °F) 40
20 20
0 0
2,5 kHz 4 kHz 6 kHz 8 kHz 2,5 kHz 4 kHz 6 kHz 8 kHz
Switching frequency Switching frequency
ATV61HC16N4 ATV61HC22N4
% %
120 120
104 105
In = 100 In = 100
92 90
80 80
75 40 °C (104 °F) 40 °C (104 °F)
67
60 50 °C (122 °F) 60 50 °C (122 °F)
60 °C (140 °F) 60 °C (140 °F)
40 40
20 20
0 0
2,5 kHz 4 kHz 6 kHz 8 kHz 2,5 kHz 4 kHz 6 kHz 8 kHz
Switching frequency Switching frequency
22 1760655 03/2011
Derating as a function of the temperature and switching frequency
ATV61HC25N4 ATV61HC31N4
% %
120 120
105 104
In = 100 In = 100
90 92
80 80
40 °C (104 °F) 40 °C (104 °F)
69 70
60 50 °C (122 °F) 60 50 °C (122 °F)
60 °C (140 °F)
40
60 °C (140 °F) 40
20 20
0 0
2,5 kHz 4 kHz 6 kHz 8 kHz 2,5 kHz 4 kHz 6 kHz 8 kHz
Switching frequency Switching frequency
ATV61HC40N4 ATV61HC50N4
% %
120 120
105 104
In = 100 In = 100
93
90
80
80 78 40 °C (104 °F)
40 °C (104 °F)
69 50 °C (122 °F)
60 60
50 °C (122 °F)
60 °C (140 °F)
40 60 °C (140 °F) 40
20 20
0 0
2,5 kHz 4 kHz 6 kHz 8 kHz 2,5 kHz 4 kHz 6 kHz 8 kHz
Switching frequency Switching frequency
ATV61HC63N4 ATV61HC11Y
%
120
104 %
In = 100 120
93 110
40 °C (104 °F)
80 In = 100
77 40 °C (104 °F) 50 °C (122 °F)
80 60 °C (140 °F)
60 50 °C (122 °F)
60 °C (140 °F)
60
40
40
20 2,5 kHz 4,9 kHz
0 Switching frequency
2,5 kHz 4 kHz 6 kHz 8 kHz
Switching frequency
1760655 03/2011 23
Derating as a function of the temperature and switching frequency
% % %
120 120 120
108 106 105
n = 100 40 °C (104 °F) n = 100 n = 100
50 °C (122 °F) 40 °C (104 °F)
80 80 80 40 °C (104 °F)
60 °C (140 °F) 50 °C (122 °F)
50 °C (122 °F)
60 °C (140 °F) 60
60 60 60 °C (140 °F)
40 40 40
2,5 kHz 4,9 kHz 2,5 kHz 4,9 kHz 2,5 kHz 4,9 kHz
% % %
120 120 120
108 106 105
In = 100 40 °C (104 °F) In = 100 In = 100
% % %
120 120 120
108 106 105
n = 100 40 °C (104 °F) n = 100 In = 100
50 °C (122 °F) 40 °C (104 °F)
80 80 80
60 °C (140 °F) 40 °C (104 °F)
50 °C (122 °F)
60 60 60 50 °C (122 °F)
60 °C (140 °F)
60 °C (140 °F)
40 40 40
2,5 kHz 4,9 kHz 2,5 kHz 4,9 kHz 2,5 kHz 4,9 kHz
24 1760655 03/2011
Mounting in a wall-mounted or floor-standing enclosure
Install the drive vertically at ± 10°. Do not place it close to heating elements.
Dissipated power
These levels of power dissipation are given for operation at nominal load and for a switching frequency of 2.5 kHz.
The drive has a fan for cooling the power components. The air is circulated from the bottom to the top of the unit via a duct (the duct is
shown shaded gray on the diagram below). This duct is isolated from the control section by IP54 protection. The DC choke
(ATV61HpppM3X, ATV61HpppN4) extends this duct while maintaining IP54 protection.
The drive dissipates a great deal of power which must be evacuated to the outside of the enclosure.
Air inlets and outlets must be provided to ensure that the flow of air in the enclosure is at least equal to the value given in the table below
for each drive.
Several methods of evacuation are possible, as described below for IP23 and IP54 mounting.
ATV61 Note:
- If the air in the power circuit is totally evacuated to the outside, very little power is dissipated
inside the enclosure. In this case, use the dissipated power table for dust and damp proof
flange-mounting (see the next page).
- Connect all the additional metal parts to ground using the strips.
1760655 03/2011 25
Mounting in a wall-mounted or floor-standing enclosure
Note:
- If the air in the power circuit is totally evacuated to the outside, very little power is dissipated
inside the enclosure. In this case, use the dissipated power table for dust and damp proof
flange-mounting (see below).
- Connect all the additional metal parts to ground using the strips.
ATV61
Figure 3
IP54 mounting (standard operating conditions):
The drive must be mounted in an IP54 enclosure in certain environmental conditions: dust,
corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc.
The simplest way of obtaining an enclosure with IP54 protection is to follow the mounting
1 recommendations for IP23 protection with the following additional points (figure 3):
1 Do not make an air outlet hole for the control section. Do not make an air inlet hole in the
enclosure door. In the power section, the air will enter through the bottom of the enclosure via
a plinth added for this purpose.
ATV61 2 Add the IP31 or NEMA type 1 conformity kit in accordance with the mounting instructions.
3 Add an enclosure baseplate designed to provide IP54 protection around the power cables.
4 Add an air evacuation duct between the baseplate and the duct of the IP31 or NEMA type 1
conformity kit. The IP31 or NEMA type 1 conformity kit enables an extension duct to be
mounted. Drill a hole in the base of the enclosure to allow air to enter. Place seals around the
duct that has been added to maintain IP54 protection.
5 Add a 200 mm plinth at the bottom of the enclosure with grilles to allow air to enter.
2 6 Use the dissipated power table below to calculate the enclosure dimensions.
Note: Connect all the additional metal parts to ground using the strips.
4
3
5
Power dissipated by the control section inside the enclosure (for calculating the enclosure dimensions)
These levels of power dissipation are given for operation at nominal load and for the factory-set switching frequency.
26 1760655 03/2011
Mounting in a wall-mounted or floor-standing enclosure
To fit the kit to the drive, please refer to the manual supplied with the kit.
Check that the back of the enclosure is strong enough to support the weight of the drive.
Use the dissipated power table in the previous page to calculate the enclosure dimensions.
If the hot air exiting the drive is not ducted and evacuated to the outside, it risks being sucked back in, making the ventilation totally
ineffective. In order to avoid this, it is important to leave enough free space around the drive, as indicated below.
The enclosure must be cooled in order to get rid of the dissipated heat.
ATV61H h1 h2
mm in. mm in.
u h1
1760655 03/2011 27
Installing the kit for IP31/UL Type 1 conformity
On ATV61H D55M3X to D90M3X, D90N4 to C31N4 and C11Y to C40Y drives, the cable shielding can be attached and connected to ground
using one of the following two kits:
• Kit for IP31 conformity (VW3 A9 109 ... 114)
• Kit for UL Type 1 conformity (VW3 A9 209 ... 214)
On ATV61H C40N4 to C63N4 and C50Y to C80Y drives, the cable shielding can be attached and connected to ground using the kit for IP31
conformity (VW3 A9 115, 116).
This kit is not supplied with the drive. It must be ordered separately (please refer to the catalog). It is mounted under the drive as shown
below.
5
2
3
4
- Mount the chassis 1 on the wall or in the bottom of the enclosure under the drive. Ensure that the chassis is tightly secured to the drive
to maintain the IP54 seal of the ventilation duct. To do this, use the 2 locking flanges that are attached in the drive transport holes 5 .
- Mount the EMC plate 2 on the kit chassis using the screws provided.
- Mount the bridge 3 to ensure equipotentiality of the grounds between the drive and the EMC plate.
- Then mount the IP31 or UL Type 1 cover 4 on the EMC plate using the screws provided.
Note:
This kit makes it easier to guide the inlet air. It is supplied with a seal to provide IP54 sealing for the duct to the drive. Close the drive transport
holes 5 with the plastic plugs provided.
28 1760655 03/2011
Installing the kit for IP31/UL Type 1 conformity
VW3 A9 109 ... 116 VW3 A9 109 ... 113, 115 VW3 A9 114 VW3 A9 116
H3
H1
b
c = G = G1 G G2 G G3 G
H2
= =
a a a
VW3 a b c G G1 G2 G3 H1 H2 H3 Ø For
mm mm mm mm mm mm mm mm mm mm mm screws
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
A9 109 325 228 375 250 - - - 95 73 75 11.5
M10
(12.80) (8.98) (14.76) (9.84) - - - (3.74) (2.87) (2.95) (0.45)
A9 110 365 308 375 298 - - - 250 35 35 11.5
M10
(14.37) (12.13) (14.76) (11.73) - - - (9.84) (1.38) (1.38) (0.45)
A9 111 345 323 362 285 - - - 240 35 55 11.5
M10
(13.58) (12.72) (14.25) (11.22) - - - (9.40) (1.38) (2.15) (0.45)
A9 112 445 383 362 350 - - - 250 65 75 11.5
M10
(17.52) (15.08) (14.25) (13.78) - - - (9.84) (2.56) (2.95) (0.45)
A9 113 600 383 362 540 - - - 250 65 75 11.5
M10
(23.62) (15.08) (14.25) (21.26) - - - (9.84) (2.56) (2.95) (0.45)
A9 114 670 383 362 540 102.5 27.5 - 250 65 75 11.5
M10
(23.43) (15.08) (14.25) (21.26) (4.03) (1.08) - (9.84) (2.56) (2.95) (0.45)
A9 115 (895) 483 462 835 - - - 350 65 75 11.5
M10
(35.04) (19.02) (18.19) (32.87) - - - (13.78) (2.56) (2.95) (0.45)
A9 116 1,125 483 462 495 - - 75 350 65 75 11.5
M10
(44.29) (19.02) (18.19) (19.49) - - (2.95) (13.78) (2.56) (2.95) (0.45)
VW3 A9 209 ... 214 VW3 A9 209 ... 213 VW3 A9 214
H3
H1
b
c = G = G1 G G2
H2
a a
VW3 a b c G G1 G2 G3 H1 H2 H3 Ø For
mm mm mm mm mm mm mm mm mm mm mm screws
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
A9 209 325 228 375 250 - - - 95 73 75 11.5
M10
(12.80) (8.98) (14.76) (9.84) - - - (3.74) (2.87) (2.95) (0.45)
A9 210 365 308 375 298 - - - 250 35 35 11.5
M10
(14.37) (12.13) (14.76) (11.73) - - - (9.84) (1.38) (1.38) (0.45)
A9 211 345 323 375 285 - - - 240 35 55 11.5
M10
(13.58) (12.72) (14.76) (11.22) - - - (9.40) (1.37) (2.15) (0.45)
A9 212 445 383 429 350 - - - 250 65 75 11.5
M10
(17.52) (15.08) (16.89) (13.78) - - - (9.84) (2.56) (2.95) (0.45)
A9 213 600 383 475 540 - - - 250 65 75 11.5
M10
(23.62) (15.08) (18.70) (21.26) - - - (9.84) (2.56) (2.95) (0.45)
A9 214 670 383 475 540 102.5 27.5 - 250 65 75 11.5
M10
(23.43) (15.08) (18.70) (21.26) (4.03) (1.08) - (9.84) (2.56) (2.95) (0.45)
1760655 03/2011 29
Position of the charging LED
Before working on the drive, switch it off, wait until the red capacitor charging LED has gone out, then measure the DC bus voltage.
DANGER
HAZARDOUS VOLTAGE
Read and understand the instructions on page 5 before performing this procedure.
Failure to follow this instruction will result in death or serious injury.
The DC bus voltage can exceed 1,000 V c. Use a properly rated voltage sensing device when performing this procedure. To measure the
DC bus voltage:
30 1760655 03/2011
Installing option cards
These should ideally be installed once the drive is mounted and before wiring it.
Check that the red capacitor charging LED has gone out. Measure the DC bus voltage in accordance with the procedure on page 30.
The option cards are installed under the drive control front panel. Remove the graphic display terminal then take off the control front panel
as indicated below.
1 2 3
• Using a screwdriver, press down on • Do the same on the • Pivot the control front panel
the catch and pull to release the right-hand side and remove it
left-hand part of the control front
panel
ATV61H D55M3X to D90M3X, ATV61H D90N4 to C63N4 and ATV61H C11Y to C80Y drives are supplied with an empty option card
support. If adding an I/O or communication option card, the multi-pump card or a "Controller Inside" programmable card, remove the
support using the procedure outlined below. This card support serves no purpose when at least one option card is used.
1
1 Open the empty option card support
2
2 Unhook the support from its clasps and remove it
1760655 03/2011 31
Installing option cards
• First remove the empty option card support (if present), as indicated
on the previous page, so you can access the slot for the encoder
feedback card.
• If an I/O or communication option card or a "Controller Inside"
programmable card has already been installed, remove it so you can
access the slot for the encoder feedback card.
• After installing the encoder interface card, replace the empty card
support or any option cards.
Installing an I/O extension card, a communication card, a "Controller Inside" programmable card or a
multi-pump card
CAUTION
RISK OF DAMAGE TO THE CONNECTOR
Ensure good positioning of the option card on the clasps to avoid damage to the connector.
Failure to follow these instructions can result in equipment damage.
2
1
1 Position the option card on the clasps
3 3 Replace the control front panel on the option card (same procedure as for installing
the option card, see 1 and 2 )
32 1760655 03/2011
Wiring recommendations
Power
The drive must be connected to the protective ground. To comply with current regulations concerning high leakage currents (above 3.5 mA),
use at least a 10 mm² (AWG 6) protective conductor or 2 protective conductors with the same cross-section as the power supply conductors.
DANGER
HAZARDOUS VOLTAGE
Ground equipment using the provided ground connecting point as shown in the figure below. The drive panel must be
properly grounded before power is applied.
Failure to follow these instructions will result in death or serious injury.
Drive
• Check whether the resistance to the protective ground is one ohm or less.
• If several drives need to be connected to protective ground, each one must be connected directly
Drive to this ground as indicated opposite.
Drive
WARNING
IMPROPER WIRING PRACTICES
• The ATV61 drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).
• Check the power connections before powering up the ATV61 drive.
• If replacing another drive, verify that all wiring connections to the ATV61 drive comply with all wiring instructions in this
manual.
Failure to follow these instructions can result in death, serious injury or equipment damage.
When upstream protection by means of a "residual current device" is required by the installation standards, a type A device should be used
for single-phase drives and type B for three-phase drives. Choose a suitable model integrating:
• HF current filtering
• A time delay which prevents tripping caused by the load from stray capacitance on power-up. The time delay is not possible for 30 mA
devices. In this case, choose devices with immunity against nuisance tripping, for example "residual current devices" with reinforced
immunity from the s.i range (Merlin Gerin brand).
If the installation includes several drives, provide one residual current device per drive.
WARNING
INADEQUATE OVERCURRENT PROTECTION
• Overcurrent protective devices must be properly coordinated.
• The Canadian Electricity Code and the National Electrical Code require branch circuit protection. Use the fuses
recommended on the drive nameplate to achieve published short-circuit current ratings.
• Do not connect the drive to a power feeder whose short-circuit capacity exceeds the drive short-circuit current rating
listed in the tables on pages 11, 12 and 13.
Failure to follow these instructions can result in death, serious injury or equipment damage.
1760655 03/2011 33
Wiring recommendations
Keep the power cables separate from circuits in the installation with low-level signals (sensors, PLCs, measuring apparatus, video,
telephone).
In certain cases where motor cables need to be immersed in water, ground leakage currents can cause tripping. The addition of output
filters is therefore required.
Do not use surge arresters or power factor correction capacitors on the variable speed drive output.
CAUTION
IMPROPER USE OF A BRAKING RESISTOR
• Only use the braking resistance values recommended in our catalogs.
• Wire a thermal overload relay in the sequence or configure the braking resistor protection (please refer to the
Programming Manual) so that the drive power section AC supply is disconnected in the event of a fault.
Failure to follow these instructions can result in injury and/or equipment damage.
Control
Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted
cables with a pitch of between 25 and 50 mm (0.98 and 1.97 in.) and connecting the shielding to ground at each end.
If using conduit, do not lay the motor, power supply and control cables in the same conduit. Keep the metal conduit containing the power
supply cables at least 8 cm (3 in.) away from the metal conduit containing the control cables. Keep the non-metal conduits or cable ducts
containing the power supply cables at least 31 cm (12 in.) away from the metal conduits containing the control cables. If it is necessary for
control and power cables to cross each other, be sure they cross at right angles.
Note: On old-generation motors or those with poor insulation we recommend using a motor choke where the cable is more than 5 m (16.4 ft)
long.
34 1760655 03/2011
Power terminals
Fan power
supply
(1) ATV61H C50N4 to C63N4 drives have two input bridges. The power section AC supply is connected on terminals
R/L1.1 - R/L1.2, S/L2.1 - S/L2.2 and T/L3.1 - T/L3.2.
(2) From the ATV61HC25N4 upwards, there are no braking resistor connection terminals on the drive as the braking unit is optional (please
refer to the catalog). The braking resistor is then connected on the braking unit.
1760655 03/2011 35
Power terminals
Fan power
supply
(1) ATV61H C50Y to C80Y drives have two input bridges. The power section AC supply is connected on terminals
R/L1.1 - R/L1.2, S/L2.1 - S/L2.2 and T/L3.1 - T/L3.2.
(2) From the ATV61HC25Y upwards, there are no braking resistor connection terminals on the drive as the braking unit is optional (please
refer to the catalog). The braking resistor is then connected on the braking unit.
36 1760655 03/2011
Power terminals
115 (4.50)
M12
320 (12.54)
PO PA/+ PC/-
M10
225 (8.81)
295 (11.55)
230 (9.01)
172 (6.74)
100 (3.92)
65 (2.55)
M10 M8
M10
1760655 03/2011 37
Power terminals
125 (4.90)
M12
320 (12.54)
PO PA/+ PC/-
M10
M8
328 (4.02)
34 (1.33)
M10
260 (10.18)
265 (10.38)
200 (7.83)
155 (6.07)
250 (9.80)
M10
137 (5.37)
58 (2.27)
38 (1.49) 62 (2.43)
U/T1 V/T2 W/T3 27 (1.06)
217 (8.50)
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
38 1760655 03/2011
Power terminals
ATV61HC16N4
Front view
View from above 80 (3.13) 56 (2.19) 58 (2.28)
115 (4.50)
M12
317 (12.43)
PO PA/+ PC/-
321 (12.58)
281 (11.01)
252 (9.87)
99 (3.88)
80 (3.13)
72 (2.83)
76 (2.98)
M10
68 (2.66)
M10 M10
M8
18 (0.71)
43 (1.68) 75 (2.94)
U/T1 V/T2 W/T3
80 (3.13) 75 (2.94)
R/L1 S/L2 T/L3 PA PB
257 (10.07) 38 (1.49)
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
1760655 03/2011 39
Power terminals
ATV61HC22N4
Front view
View from above 47 (1.84) 100 (3.92) 150 (5.88)
112 (4.39)
M12
319,50 (12.52)
319,50 (12.52)
40 (1.57)
PO PA/+ PC/-
68 (2.66)
321 (12.58)
286 (11.20)
270 (10.58)
260 (10.18)
251 (9.83)
104 (4.07)
80 (3.13)
74 (2.90)
M12 M12
M12 M8
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
40 1760655 03/2011
Power terminals
102 (4.00)
145 (5.68)
2 x M12
319,50 (12.52)
PO PA/+ PC/-
70 (2.74)
67 (2.62)
271 (10.61)
322 (12.62)
251 (9.83)
M12
M12 M12
36 (1.41)
U/T1 V/T2 W/T3
113,5 (4.45) 175 (6.85)
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
1760655 03/2011 41
Power terminals
ATV61H C40N4
122,50 70 70 45 40 40 40 65 40 40 40 75 M12
(4.80) (2.74) (2.74) (1.76) (1.57) (1.57) (1.57) (2.55) (1.57) (1.57) (1.57) (2.94)
82,50
(3.22)
167,50
(6.56)
Fan
terminal (1)
U/T1 V/ T2 W/ T3
M12
(4.47)
114
(2.51)
64
40
57 (1.57) 285 285
(2.23) (11.16) (11.16)
40
167 (1.57) 285 285
(6.54) (11.16) (11.16)
40
254,50 (1.57) 285 162,50
(9.97) (11.16) (6.36)
42 1760655 03/2011
Power terminals
ATV61HC40N4
View from above
313,50
(12.34)
249,50
(9.77)
1760655 03/2011 43
Power terminals
ATV61HC50N4
122,50 70 70 45 40 40 40 65 40 40 40 75 M12
(4.80) (2.74) (2.74) (1.76) (1.57) (1.57) (1.57) (2.55) (1.57) (1.57) (1.57) (2.94)
(3.22)
82,50
167,50
(6.56)
Fan
terminal (1)
U/T1 V/ T2 W/ T3
M12
40
(4.47)
114
(2.51)
64
187 70 70 180 70 70
(7.32) (2.74) (2.74) (7.05) (2.74) (2.74)
40
57 (1.57) 340 340 40
(2.23) (13.39) (13.39) (1.57)
40
(1.57)
122 350 200 40
(4.78) (13.78) (7.83) (1.57)
44 1760655 03/2011
Power terminals
ATV61HC50N4
View from above
313,50
(12.34)
249,50
(9.77)
1760655 03/2011 45
Power terminals
ATV61HC63N4
155,50 95 85 55 40 40 40 80 40 40 40 90
(6.09) (3.72) (3.33) (2.15)(1.57)(1.57)(1.57) (3.13) (1.57)(1.57)(1.57) (3.53)
(3.23)
82,50
167,50
(6.56)
Fan
terminal (1)
40 (1.57) 36 (1.41)
(4.50)
115
(2.55)
65
40
58 (1.57) 433 433 M12
(2.23) (17.05) (17.05)
200,50 96 96 241 96 96
(7.73) (3.76) (3.76) (9.44) (3.76) (3.76)
138,50 272 297
(5.41) (10.65) (10.65)
46 1760655 03/2011
Power terminals
ATV61HC63N4
View from above
(12.34)
313,50
(9.75)
249
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
1760655 03/2011 47
Power terminals
115 (4.50)
M12
317 (12.43)
PA/+ PC/-
321 (12.58)
281 (11.01)
252 (9.87)
99 (3.88)
80 (3.13)
72 (2.83)
76 (2.98)
M10
68 (2.66)
M10 M10
M8
18 (0.71)
43 (1.68) 75 (2.94)
U/T1 V/T2 W/T3
80 (3.13) 75 (2.94)
R/L1 S/L2 T/L3 PA PB
257 (10.07) 38 (1.49)
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
48 1760655 03/2011
Power terminals
117 (4.60)
2 x M12
319,50 (12.52)
337 (13.27)
PA/+ PC/-
80 (3.15)
67 (2.62)
281 (11.06)
322 (12.62)
251 (9.83)
M12
M12 M12
36 (1.41)
U/T1 V/T2 W/T3
120 (4.72) 175 (6.85) 175 (6.85)
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
1760655 03/2011 49
Power terminals
391 200
(15.39) (7.87)
40 40 40 40 40 40
(1.57)(1.57)(1.57) (1.57)(1.57)(1.57)
(3.27)
83
(2.52)
64
40 40 40 40 40 40 40 40 40 40 40
(1.57) 433 433 40 40 40 M12
(1.57) (1.57)(1.57)(1.57)(1.57)
(17.05) (1.57)(1.57)(1.57) (1.57)(1.57)(1.57)
(17.05) (1.57) (1.57)
139 272 241 297
(5.47) (10.65) (9.44) (11.69)
98 433 433
(3.86) (17.05) (17.05)
201 96 96
(7.91) (3.76) (3.76)
634 96 96
(24.96) (3.76) (3.76)
50 1760655 03/2011
Power terminals
PA/+ PC/-
(9.88)
251
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
1760655 03/2011 51
Control terminals
2 CAUTION
IMPROPERLY SECURED TERMINAL
CARD
When replacing the control terminal card, it is essential to
fully tighten the captive screw.
Failure to follow this instruction can result in injury
and/or equipment damage.
AO1
AI1-
+10
AI2
R1C
R2C
Factory setting: LI
PTC LI Maximum wire size:
2.5 mm² - AWG 14
PWR
P24
+24
LI5
LI1
LI2
LI3
LI6
Note: The ATV61 is supplied with a link between the PWR and +24 terminals.
52 1760655 03/2011
Control terminals
1760655 03/2011 53
Option terminals
TH1+
Max. tightening torque:
TH1-
CLO
R3C
R3A
R3B
LI10
+24
L01
L02
-10
LI7
LI8
LI9
0V
0V
0.25 Nm - 2.21 lb.in
0V 0V 0V
TH1+ PTC probe input • Trip threshold 3 kΩ, reset threshold 1.8 kΩ
TH1- • Short-circuit detection threshold < 50 Ω
LO1 Open collector programmable logic • +24 V c (max. 30 V)
LO2 outputs • Max. current 200 mA for internal power supply and 200 mA for external power supply
• Reaction time: 2 ms ± 0.5 ms
CLO Logic output common
0V 0V 0V
54 1760655 03/2011
Option terminals
0V
CLO
LO4
LO3
RP
TH2-
TH2+
AO2
AO3
R4A
R4B
LI12
LI13
LI14
LI11
AI3-
0V
1760655 03/2011 55
Option terminals
TH2 + PTC probe input • Trip threshold 3 kΩ, reset threshold 1.8 kΩ
TH2 - • Short-circuit detection threshold < 50 Ω
RP Frequency input • Frequency range: 0…30 kHz
• Cyclic ratio: 50% ± 10%
• Maximum sampling time: 5 ms ± 1 ms
• Maximum input voltage 30 V, 15 mA
• Add a resistor if the input voltage is greater than 5 V (510 Ω for 12 V,
910 Ω for 15 V, 1.3 kΩ for 24 V)
• State 0 if < 1.2 V, state 1 if > 3.5 V
LO3 Open collector programmable logic • +24 V c (max. 30 V)
LO4 outputs • Max. current 20 mA for internal power supply and 200 mA for external power supply
• Reaction time: 5 ms ± 1 ms
CLO Logic output common
0V 0V 0V
56 1760655 03/2011
Option terminals
A+
A-
0Vs B+
+Vs B-
Z+ Maximum wire size:
B
1.5 mm² - AWG 16
B Z-
P
A Max. tightening torque:
0 0.25 Nm - 2.21 lb.in
A
OA +
OA -
OB +
OB -
OZ +
OZ -
1760655 03/2011 57
Option terminals
Encoder interface cards with RS422 compatible differential outputs with encoder emulation
Terminal Function Electrical characteristics
VW3 A3 411
P Encoder power • 5 V c (max. 5.5 V) protected against short-circuits • 15 V c (max. 16 V) protected against short-circuits
0 supply and overloads and overloads
• Max. current 200 mA • Max. current 200 mA
A+, A- Logic inputs • Max. resolution: 10,000 points/rev
B+, B- • Max. frequency: 300 kHz
Z+, Z-
OA+, OA- Logic outputs • Selectable ratio: 1, 1/2, 1/4, 1/8, 1/16, 1/32, 1/64
OB+, OB- • Max. frequency: 300 kHz
OZ+, OZ-
ON
1 2 3 4 5
• Optical incremental encoder with differential outputs compatible with the RS422 standard
• Optical incremental encoder with open collector outputs
• Optical incremental encoder with push-pull outputs
• Incremental encoder with RS422-compatible differential outputs with encoder emulation
58 1760655 03/2011
Connection diagrams
VW3 A3 411
Max. encoder Minimum cross-section of conductors
cable length Max. consumption
current of encoder 15 V power supply 5 V power supply
25 m 100 mA 0.2 mm² AWG 24 0.5 mm² AWG 20
82 ft 200 mA 0.5 mm² AWG 20 1 mm² AWG 17
50 m 100 mA 0.5 mm² AWG 20 0.75 mm² AWG 18
164 ft 200 mA 0.75 mm² AWG 18 1.5 mm² AWG 15
100 m 100 mA 0.75 mm² AWG 18 - -
328 ft 200 mA 1.5 mm² AWG 15 - -
1760655 03/2011 59
Connection diagrams
3a
- KM1
- Q2 - T1 - Q3 - S2 - S1 A1 A2
- Q2
A1
- KM1
- KM1 R1A R1C
(1)
R1C
R1B
R2A
R2C
R / L1
S / L2
T / L3
PWR
+24
ATV61Hppppp
W / T3
U / T1
V / T2
W1
U1
V1
M
3a
3a
(1)
R1C
R1B
R2A
R2C
R / L1
S / L2
T / L3
PWR
+24
ATV61Hppppp
W / T3
U / T1
V / T2
Q1
W1
U1
V1
M
3a
(1) Line choke, if required, for ATV61HpppM3X and ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special
transformers (e.g. 12-pulse transformer) are being used.
(2) Fault relay contacts, for remote signaling of drive status.
(3) For the wiring of the power section AC supply of ATV61HC50N4, C63N4, C50Y, C63Y and C80Y drives, refer to page 63.
Note: Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid
valves, etc).
60 1760655 03/2011
Connection diagrams
N(-) L1(+)
F1
S2
S1
ESC
A2 Y1 Y2 13 23 33 Y43
3a XPS AC
K1
Logic
T
K2
48 V, 115 V, 230 V K1 K2
A2 PE 14 24 34 Y44
(1)
(3)
(4) (4) (4) (2)
A1 (5)
PWR
+24
LI1
R1A
R1B
R1C
LI2
T / L3
R / L1
S / L2
LI6
ATV61Hppppp
W / T3
U / T1
V / T2
W1
U1
V1
M
3a
(1) Line choke, if required, for ATV61HpppM3X and ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special
transformers (e.g. 12-pulse transformer) are being used.
(2) Fault relay contacts, for remote signaling of drive status.
(3) It is essential to connect the shielding on the cable connected to the Power Removal input to ground.
(4) For the wiring of the power section AC supply of ATV61HC50N4, C63N4, C50Y, C63Y and C80Y drives, refer to page 63.
(5) Use cable ends DZ5CE020 (yellow) on wires connected to PWR and +24 inputs.
- Standard EN 954-1 category 3 and ISO 13849-1 require the use of a stop button with double contact (S1).
- S1 is used to activate the Power Removal safety function.
- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization
conditions for the module.
- One Preventa module can be used for the Power Removal safety function on several ATV61 drives.
- A logic output on the Preventa module can be used to indicate safely that the drive is operating in safe conditions.
Note:
For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive must be switched off before preventive maintenance takes place, and then switched back on again.
The drive logic output signals cannot be considered as safety-type signals.
Fit interference suppressors to all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
1760655 03/2011 61
Connection diagrams
When the emergency stop is activated, deceleration of the motor controlled by the drive is requested first. Then, after a time delay
corresponding to the deceleration time, the Power Removal safety function is activated.
Example:
- 2-wire control
- LI1 assigned to forward
- LI2 assigned to reverse
N(-) L1(-)
F1
S1
S2 ESC
(1) (3)
(4)
(5) (5) (5) (2)
A1
LI1
(6)
LI2
R / L1
S / L2
T / L3
R1A
R1C
R1B
PWR
+24
LI6
ATV61Hppppp
W / T3
U / T1
V / T2
W1
U1
V1
M
3a
(1) Line choke, if required, for ATV61HpppM3X and ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special
transformers (e.g. 12-pulse transformer) are being used.
(2) Fault relay contacts, for remote signaling of drive status.
(3) In this example, the logic inputs Lix are wired as "Source" but can be wired as "Sink Int" or "Sink Ext" (please refer to page 64).
(4) It is essential to connect the shielding on the cable connected to the Power Removal input to ground.
(5) For the wiring of the power section AC supply of ATV61HC50N4, C63N4, C50Y, C63Y and C80Y drives, refer to page 63.
(6) Use cable ends DZ5CE020 (yellow) on wires connected to PWR and +24 inputs.
- Standard EN 954-1 category 3 and ISO 13849-1 require the use of an emergency stop with double contact (S1).
- S1 is used to activate the Power Removal safety function.
- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization
conditions for the module.
- One Preventa module can be used for the Power Removal safety function on several ATV61 drives. In this case the time delay must
be set to the longest stopping time.
- A logic output on the Preventa module can be used to indicate safely that the drive is operating in safe conditions.
Note: For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive must be switched off before preventive maintenance takes place, and then switched back on again.
The drive logic output signals cannot be considered as safety-type signals.
Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
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Connection diagrams
Power terminal connection diagram for ATV61H C50N4, C63N4, C50Y, C63Y and
C80Y drives
To disconnect
3a
(1) (1)
L1.1
L2.1
L3.1
L1.2
L2.2
L3.2
ATV61Hppppp
W/T3
U/T1
V/T2
M1
3a
(1) Line chokes, if required, for ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special transformers (e.g. 12-pulse
transformer) are being used.
A1
ATV61Hppppp
PA
PB
TH
(1)
Braking resistor
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Connection diagrams
A1
ATV61Hppppp
COM
COM
AO1
PWR
+24
AI1+
AI1-
+10
AI 2
LI1
LI5
LI6
LI2
LI3
LI4
0V
Reference
potentiometer
0 ± 10 V
or
X-Y mA
The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs.
• Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.
• Set the switch to Sink Int or Sink Ext if using PLC outputs with NPN transistors.
• SW1 switch set to "Source" position • SW1 switch set to "Source" position and use of an external power
supply for the LIs
Int
+24
LI1
LI5
LI6
LI2
Int
LI3
LI4
0V
LI1
LI5
LI6
LI2
LI3
LI4
0V
24 V c source
+24 V
0V
• SW1 switch set to "Sink Int" position • SW1 switch set to "Sink Ext" position
+24
Int
LI1
LI5
LI6
LI2
LI3
LI4
Int
LI1
LI5
LI6
LI2
0V
LI3
LI4
0V
24 V c source
+24 V
0V
WARNING
UNINTENDED EQUIPMENT OPERATION
When the SW1 switch is set to "Sink Int" or "Sink Ext", the common must never be connected to ground or the protective
ground, as there is then a risk of unintended equipment operation on the first insulation fault.
Failure to follow this instruction can result in death, serious injury or equipment damage.
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Connection diagrams
A1
ATV61Hppppp
AI1+
COM
AI1-
+ 10 V
- 10 V
±10 V c source
A1
ATV61Hppppp
AI1+
COM
AI1-
+
0V
-
Axis control
±10 V
reference
SW2 switch
The LI6 logic input switch (SW2) makes it possible to use the LI6 input:
- either as a logic input by setting the switch to LI (factory setting)
- or for motor protection via PTC probes by setting the switch to PTC
A1
ATV61Hppppp
LI6
0V
SW2
PTC LI
Motor
A1
ATV61Hppppp
0V P24
24 V c source
0V
+24 V
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Connection diagrams
A1
R4A
R4C
R4B
VW3A3202
COM
TH2+
CLO
AO2
AO3
AI3-
AI3+
LI11
LO3
LO4
TH2-
+24
AI4
0V
RP
0V
Motor
0 ± 10 V
or
X-Y mA
A1
R3A
R3C
R3B
VW3A3201
TH1+
TH1-
LO2
LO1
+24
CLO
LI7
0V
Motor
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Connection diagrams
• Switch in "Source" position • Switch in "Source" position and use of an external +24 V c source
SW3 or SW4
SW3 or SW4 A1
Source
A1 VW3 A3 20p
Source Ext
VW3 A3 20p Sink
Ext Int
CLO
LOp
+24
Sink
LIp
0V
Int
CLO
LOp
+24
LIp
0V
24 V c source
+24V
0V
CLO
Int
CLO
Int
+24
LOp
+24
LOp
0V
0V
LIp
LIp
24 V c source
+24V
0V
WARNING
UNINTENDED EQUIPMENT OPERATION
When the SW3 or SW4 switches are set to "Sink Int" or "Sink Ext", the common must never be connected to ground or the
protective ground, as there is then a risk of unintended equipment operation on the first insulation fault.
Failure to follow this instruction can result in death, serious injury or equipment damage.
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Connection diagrams
S / L2
T / L3
R / L1
S / L2
T / L3
R / L1
S / L2
T / L3
PA/+ PA/+ PA/+
ATV61Hppppp 1 ATV61Hppppp 2 ATV61Hppppp 3
PC/- PC/- PC/-
W / T3
U / T1
W / T3
V / T2
W / T3
U / T1
U / T1
V / T2
V / T2
W2
U2
W1
V2
W3
U1
U3
V1
V3
M1 M2 M3
3 a 3 a 3 a
Drives 1 , 2 and 3 must not be more than one size apart when they are connected in this way.
F1, F2, F3: Fast-acting semiconductor fuses for protection on the DC bus side.
3 a
F2 F3
(3)
(1)
PA/+
PA/+
PC/-
PC/-
R/L1
S/L2
F1
T/L3
RO
PA/+
W/T3
W/T3
TO
V/T2
U/T1
V/T2
V/T2
U/T1
U/T1
W3
W1
W2
U3
V3
U1
U2
V1
V2
M1 M2 M3
3 a 3 a 3 a
(1) Line choke, if required, for ATV61HpppM3X and ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special
transformers (e.g. 12-pulse transformer) are being used.
(2) Drives 2 and 3 powered only by their DC bus do not necessarily have a DC choke (catalog number ATV61HpppM3XD or
ATV61HpppN4D).
(3) Separate fan power supply for certain ratings, see warning below.
F1, F2, F3: Fast-acting semiconductor fuses for protection on the DC bus side.
CAUTION
RISK OF DAMAGE TO DRIVES
• Drive 1 must be large enough to supply all the motors capable of operating simultaneously.
• When models D90M3X, C13N4 to C63N4 and C11Y to C80Y (drive 3 in diagram above) are powered only by their DC bus and not
by their R/L1, S/L2, T/L3 terminals, it is essential to power the fans separately with a three-phase supply 380…480 V, 50/60 Hz (RO,
SO, TO terminals), protected with fuses or motor disconnect. Power and connection are detailed on the following page.
Failure to follow these instructions can result in injury and/or equipment damage.
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Connection diagrams
INPUT X1
PARKING X4
INPUT X1
PARKING X4
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Connection diagrams
Terminals
R0, S0, T0
Terminals
R0, S0, T0
Modification for fans powered externally by R0, S0, T0
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Connection diagrams
Terminals Terminals
R0, S0, T0 R0, S0, T0
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Connection diagrams
Terminals Terminals
R0, S0, T0 R0, S0, T0
72 1760655 03/2011
Operation on an IT system and a "corner grounded" system
Altivar 61 drives feature built-in RFI filters. In the case of ATV61H C11Y to C80Y drives, the filters must be isolated from ground for operation
on an IT system, as illustrated in the diagrams below. For other models, the filters can be isolated from ground, but this is not compulsory.
WARNING
RISK OF ELECTRIC SHOCK
ATV61H C11Y to C80Y drives must not be connected on a "corner grounded" system.
Failure to follow this instruction can result in death, serious injury or equipment damage.
Normal
(filter connected)
IT system
(filter
disconnected)
Normal IT system
(filter connected) (filter disconnected)
CAUTION
RISK OF DAMAGE TO DRIVE
For operation on IT or "corner grounded" systems, the filter must be disconnected.
Failure to follow this instruction can result in injury and/or equipment damage.
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Operation on an IT system and a "corner grounded" system
Normal IT system
(filter connected) (filter disconnected)
ATV61HC40N4:
Normal IT system
(filter connected) (filter disconnected)
CAUTION
RISK OF DAMAGE TO DRIVE
For operation on IT or "corner grounded" systems, the filter must be disconnected.
Failure to follow this instruction can result in injury and/or equipment damage.
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Operation on an IT system and a "corner grounded" system
ATV61HC50N4:
Normal IT system
(filter connected) (filter disconnected)
Normal IT system
(filter connected) (filter disconnected)
CAUTION
RISK OF DAMAGE TO DRIVE
For operation on IT or "corner grounded" systems, the filter must be disconnected.
Failure to follow this instruction can result in injury and/or equipment damage.
1760655 03/2011 75
Electromagnetic compatibility, wiring
Electromagnetic compatibility
Principle
• Grounds between drive, motor and cable shielding must have "high frequency" equipotentiality.
• Use of shielded cables with shielding connected to ground at both ends for the motor cables, braking resistor (if used) and control-signal
cables. Metal ducting or conduit can be used for part of the shielding length provided that there is no break in continuity.
• Ensure maximum separation between the power supply cable (line supply) and the motor cable.
Installation diagram
ATV61H D55M3X to D90M3X, ATV61H D90N4 to C63N4 and ATV61H C11Y to C80Y
1 Altivar 61
1
2 Sheet steel grounded plate
3 Metal clamps
Note:
• If using an additional input filter, it should be connected directly to the line supply via an unshielded cable. Link 10 on the drive is then via
the filter output cable.
• The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the
PE protective conductors (green-yellow) to the appropriate terminals on each unit.
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ATV61e_installation_manual_EN_1760655_04
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