Sony kdl-32r305c 40r355c 32r309c 40r359c Chassis gn1tp Ver.1.3 Segm - mb2 SM
Sony kdl-32r305c 40r355c 32r309c 40r359c Chassis gn1tp Ver.1.3 Segm - mb2 SM
Sony kdl-32r305c 40r355c 32r309c 40r359c Chassis gn1tp Ver.1.3 Segm - mb2 SM
SERVICE MANUAL
Chassis Name :GN1TP
ORIGINAL MANUAL ISSUE DATE: 2/2015
Segment Name : MB2
Version Date Subject
1.0 2/2015 Original manual issue.
1.1 6/ 2015 Add ECU Model
1.2 6/2015 Correction of Block Diagram Model Name at Pg43 and Pg44
1.3 7/2015 Add CR1 Model
9-888-176-04
MODEL LIST
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Always clean the LCD panel with a soft cloth material.
7) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
8) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
9)It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
10)Disconnect the AC power when replacing the parts.(FFC cable etc.).
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
<KDL-32R305C>
2. Remove all screws on the Rear Cover to 3. After removing rear cover , lie down the main unit
1. Remove all screws on the Stand to a surface for following test/repair.
to main unit (4 screws) Bezel & Main Board & Bracket (13 screws)
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
<KDL-32R309C>
2. Remove all screws on the Rear Cover to 3. After removing rear cover , lie down the main unit
1. Remove all screws on the Stand to a surface for following test/repair.
to main unit (4 screws) Bezel & Main Board & Bracket (13 screws)
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
2. Remove all screws on the Rear Cover to 3. After removing rear cover , lie down the main unit
1. Remove all screws on the Stand to a surface for following test/repair.
to main unit (4 screws) Bezel & Main Board & Bracket (13 screws)
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
2. Remove all screws on the Rear Cover to 3. After removing rear cover , lie down the main unit
1. Remove all screws on the Stand to a surface for following test/repair.
to main unit (4 screws) Bezel & Main Board & Bracket (15 screws)
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
1-1. KDL-32R305C
1-1-1. BASE STAND
REF. No. PART No. DESCRIPTION MARK
1 4-571-382-01 STAND (32)
1
2-580-603-01 SCREW, +PSW M4X16
1-1. KDL-32R305C
1-1-2. REAR COVER
1-1. KDL-32R305C
1-1-3. POWER BOARD, A BOARD AND SPEAKER
10
13
5
4-679-053-01 SCREW, M3X6
7-685-245-14 SCREW 3*6mm
7-682-903-19 SCREW +PWH 3X6
2-580-592-01 SCREW, +PSW M3X8
1-1. KDL-32R305C
1-1-4. LCD PANEL, DECO and COVER, BOTTOM
17 16
4-542-283-01 BOLT, M3
18 15
1-1. KDL-32R305C
1-1-5. MISCELLANEOUS
1-2. KDL-32R309C
1-2-1. BASE STAND
REF. No. PART No. DESCRIPTION MARK
1 4-571-382-01 STAND (32)
1
2-580-603-01 SCREW, +PSW M4X16
1-2. KDL-32R309C
1-2-2. REAR COVER
2
1-2. KDL-32R309C
1-2-3. POWER BOARD, A BOARD AND SPEAKER
9
3 REF. No. PART No. DESCRIPTION MARK
4 3 1-493-032-11 MOUNTED PWB POWER UNIT
11
4 1-895-803-11 MOUNTED PWB A
5 1-895-804-11 MOUNTED PWB H
6 1-910-110-56 CONNECTOR ASSY 14P-to-9P (MB-IR)
7 1-910-109-64 CONNECTOR ASSY 4P
12 8 1-910-110-55 CONNECTOR ASSY 16P
8
9 1-910-110-57 LVDS CABLE 30P
10 4-571-386-01 SHEET, INSULATION (32)
11 4-542-280-01 BKT_CONNECTOR SGCC
12 4-538-884-01 BRACKET, SIDE
13 1-859-127-11 LOUDSPEAKER (11W)
7 6 7
10 13
1-2. KDL-32R309C
1-2-4. LCD PANEL, DECO and COVER, BOTTOM
17 16 15 4-542-283-01 BOLT
18
1-2. KDL-32R309C
1-2-5. MISCELLANEOUS
1-3. KDL-40R355C
1-3-1. BASE STAND
REF. No. PART No. DESCRIPTION MARK
1 1 4-571-397-01 STAND ASSY (40)
1-3. KDL-40R355C
1-3-2. REAR COVER
1-3. KDL-40R355C
1-3-3. POWER BOARD, A BOARD AND SPEAKER
6 13
5
4-679-053-01 SCREW, M3X6
7-685-245-14 SCREW 3*6mm
7-682-903-19 SCREW +PWH 3X6
2-580-592-01 SCREW, +PSW M3X8
1-3. KDL-40R355C
1-3-4. LCD PANEL, DECO and COVER, BOTTOM
16
17
15
4-542-283-01 BOLT, M3
18
1-3. KDL-40R355C
1-3-5. MISCELLANEOUS
1-4. KDL-40R359C
1-4-1. BASE STAND
REF. No. PART No. DESCRIPTION MARK
1 1 4-571-397-01 STAND ASSY (40)
1-4. KDL-40R359C
1-4-2. REAR COVER 2
1-4. KDL-40R359C
1-4-3. POWER BOARD, A BOARD AND SPEAKER
10
REF. No. PART No. DESCRIPTION MARK
3 1-493-033-11 MOUNTED PWB POWER UNIT
3 4 1-895-803-41 MOUNTED PWB A
4 5 1-895-804-11 MOUNTED PWB H
8
6 1-910-110-86 CONNECTOR ASSY 14P-to-9P (MB-IR)
11 7 1-910-109-70 CONNECTOR ASSY 4P
9 12 8 1-910-109-88 LVDS CABLE
9 1-910-110-59 CONNECTOR ASSY 16P
10 4-571-404-01 SHEET, INSULATION (40)
7 11 4-542-280-01 BRACKET, MB
6
12 4-538-884-01 BRACKET, SIDE
13 1-859-127-11 LOUDSPEAKER (11W)
7
13
1-4. KDL-40R359C
1-4-4. LCD PANEL, DECO and COVER, BOTTOM
16
17
15
4-542-283-01 BOLT, M3
18
1-4. KDL-40R359C
1-4-5. MISCELLANEOUS
KDL-32R305C/32R309C KDL-40R355C/40R359C
Hold the panel from the middle of bezel, and lift rear cover
Hold the panel from the middle of bezel, and lift rear cover
in the direction of the arrow.
in the direction of the arrow.
4-570-411-01 LENS
2) power on mode
a.Turn on the main power switch to place this set in Power on mode.
b.Press the buttons on the remote commander as follows, and entering service mode.
Service Mode
Wide Band Turning >>
Range Scan… >>
Self diagnosis history >>
Status Information >>
LVDS Spectrum(%) <[ 32 ]>
Panel Selection <[ 16_TPT315B5-DX ]>
NO_SIGNAL_MUTE <[ On ]>
TUNING SYSTEM <[ AUTO ]>
STATUS DIGITAL RF INFORMATION >>
Low of HPD <[ 5 ]>
SERIAL NUMBER EDIT 0000001
MODEL NAME EDIT KDL-32R305C
TEST RESET <[ OFF ]>
UART Selection <[ Factory ]>
MHL TMDS Termination <[ 0 ]> When replace Main Board or panel, please confirm " SERIAL NUMBER
EDIT " and "MODEL NAME EDIT" in service mode.
If they are different, please select a suitable thing.
[</>Set[Home]Exit
KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1 41
ADJUSTMENT
4) After entering service mode, then turn off the power switch.
Panel
CN9901
CN9101
CN701
CN601 CN404
CN202
KDL-32R305C KDL-40R355C
H Board
H Board
KDL-32R309C
KDL-40R359C
H Board
H Board
KDL-32R305C KDL-40R355C
TAPE SIZE:
KDL-32R305C: 25MM*50MM
KDL-40R355C: 25MM*50MM
20MM*80MM
The purpose for the tape stick is to make the cables fixed.
KDL-32R309C KDL-40R359C
TAPE SIZE:
KDL-32R309C: 25MM*50MM
20MM*80MM
KDL-40R359C: 25MM*50MM
20MM*80MM
The purpose for the tape stick is to make the cables fixed.
No Yes Yes or OK
Does Backlight
turn On? No or NG
NG OK Yes No
LED Indicator Does Picture
Function check appear?
NG OK No
Power On Key V-Line/H-Line
Function check Abnormal?
OK Yes OK
Power Cable Panel Cable(FFC)
connection Check Connection Check
NG NG
Check IR Cable OK
Reinstall Reinstall
Connection Power Cable Panel Cable
NG
Reinstall NG NG
Exchange
IR Cable Check TV Function Check TV Function
PSU board
OK OK
NG Exchange Exchange
Check TV Function
IR board Main board
OK
OK OK
Check TV Function Check TV Function
NG NG
Exchange Exchange Exchange
Main board Panel Panel
OK OK OK
Check TV Function Check TV Function Check TV Function
Software Download
store the software Package to USB memory. (Applicable USB memory : Format by FAT32, USB2.0 type )
For USB, please store only one file for software update.
KDL-32R305C / KDL-40R355C LA8
sony_fw_2015_XXXX_tncp1.pkg
Note: During the upgrade period, please do not disturb or lost power.
1. Turn on the TV.
Or some damage might cause to the unit and can not boot up later.
2. Unplug the AC power cord.
3. Connect USB memory.
3) Finish update
Lights up Green LED again and TV is turned on.
4. Plug the AC power cord , RC power on TV,then start 5. Unplug AC power cord and disconnect USB memory.
update automatically.
6. Plug the AC power cord then turn on the TV.