Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 18a

Using a generator indoors CAN

Using an engine indoors
KILL YOU IN MINUTES.
CAN KILL YOU IN MINUTES.
Generator exhaust
Engine exhaust contains
contains carbon monoxide.
carbon monoxide. This see
This is a poison you cannot is aor
poison
smell.
you cannot see or smell.

NEVER use inside Only use OUTSIDE

a home or garage, and far away from
Only use OUTSIDE
NEVER use inside
EVEN IF doors and windows, doors,
windows
a home oraregarage,
open. and and far away from
vents.
windows, doors, Visit our website at: http://www.harborfreight.com
EVEN IF doors and
and vents. Email our technical support at: [email protected]
windows are open.
Email our engine support at: [email protected]

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2018 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
 Table of Contents
Safety ......................................................... 2 Maintenance .............................................. 16
Setup .......................................................... 6 Parts List and Diagram .............................. 22
Specifications ............................................. 6 Warranty .................................................... 24
SAFETY

Operation ................................................... 10

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.
SETUp

Addresses practices not related to personal injury.

IMpORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during
installation and maintenance of the Generator and any batteries.
OpERATION

Set up precautions
1. This unit is to be installed so that access is 5. Set up and use only on a flat, level,
restricted to only qualified service personnel well-ventilated surface.
who have been instructed of the reasons for the
restrictions applied to the location and about any 6. All connections and conduits from the Generator
precautions that must be taken. Access shall be to the load must only be installed by trained and
through the use of a special tool, or lock and key, licensed electricians, and in compliance with all
or other means of security and shall be controlled relevant local, state, and federal electrical codes and
by the authority responsible for the location. standards, and other regulations where applicable.

2. Gasoline fuel and fumes are flammable, and 7. Connections for standby power to a building
potentially explosive. Use proper fuel storage electrical system must be made by a qualified
and handling procedures. Do not store fuel electrician. The connection must isolate the
or other flammable materials nearby. Generator power from utility power, and must
MAINTENANCE

comply with all applicable laws and electrical codes.

3. Have multiple ABC class fire extinguishers nearby.
8. Wear ANSI-approved safety goggles, heavy-duty
4. Operation of this equipment may create sparks that work gloves, and dust mask/respirator during set up.
can start fires around dry vegetation.
A spark arrestor may be required. The operator 9. Use only lubricants and fuel
should contact local fire agencies for laws or recommended in this manual.
regulations relating to fire prevention requirements.

Page 2 For technical questions, please call 1-888-866-5797. ITEM 63960

Set up precautions (continued)
10. Improper connections to a building electrical system 11. Do not operate the Generator before grounding.
can allow electrical current from the Generator The Generator must be earth-grounded
to backfeed into the utility lines. Such backfeed in accordance with all relevant electrical
may electrocute utility company workers or others codes and standards before operation.

SAFETY
who contact the lines during a power outage, and
the Generator may explode, burn, or cause fires
when utility power is restored. Consult the utility
company and a qualified electrician if intending
to use the Generator for back up power.

Operating precautions
1. CARBON MONOXIDE HAZARD 8. Never store fuel or other flammable
Using a generator indoors CAN KILL materials near the engine.
YOU IN MINUTES.
Generator exhaust contains carbon 9. Fire Hazard! Do not fill gas tank while engine is
monoxide. This is a poison you cannot running. Do not operate if gasoline has been spilled.
see or smell. Clean spilled gasoline before starting engine.
Do not operate near pilot light or open flame.

10. If the plugged-in product operates abnormally

SETUp
or unusually slow, immediately stop using the
Generator as a power source. Always read and
adhere to the instruction manual of the product
to be powered, to make sure that it can be safely
and efficiently powered by a portable generator.
NEVER use inside a home or garage,
11. Before connecting an appliance or power cord
EVEN IF doors and windows are open.
to the Generator: Make sure that it is in good
working order. Faulty appliances or power cords
can create a potential for electrical shock.

12. Do not exceed the maximum power rating of the

Generator. Make sure that the total electrical rating
of the all of the tools or appliances plugged into
the Generator at the same time does not exceed

OpERATION
Only use OUTSIDE and far away from windows, that of the Generator. Check that the startup
doors, and vents. surge will not be beyond the limit of the Generator.
Power levels between rated and maximum
2. Never use a generator indoors, including in
may be used for no more than 30 minutes.
garages, basements, crawlspaces and sheds.
Opening doors and windows or using fans will NOT 13. Avoid substantially overloading which will
prevent carbon monoxide build up in the home. trip the circuit breaker. Exceeding the time
limit for maximum power operation or slightly
3. When using generators, keep them outdoors
overloading the Generator may not switch the
and far away from open doors, windows,
circuit breaker or circuit protector OFF, but will
and vents to avoid toxic levels of carbon
shorten the service life of the Generator.
monoxide from building up indoors.
14. Do not attempt to connect or disconnect
4. If you start to feel sick, dizzy, or weak while
load connections while standing in
using a generator, get to fresh air right away.
water, or on wet or soggy ground.
The carbon monoxide from generators can
MAINTENANCE

quickly lead to full incapacitation and death. 15. Do not touch electrically energized parts of
the Generator and interconnecting cables
5. Keep children away from the equipment,
or conductors with any part of the body, or
especially while it is operating.
with any non-insulated conductive object.
6. Keep all spectators at least six feet
16. Connect the Generator only to a load or
from the Engine during operation.
electrical system (120 volt or 240 volt) that is
7. Do not touch engine during use. compatible with the electrical characteristics
Let engine cool down after use. and rated capacities of the Generator.

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 3

 17. GFCI pRECAUTIONS 28. Do not operate in explosive atmospheres,
Test Ground Fault Circuit Interrupter (GFCI) such as in the presence of flammable
receptacles before each use as follows: liquids, gases, or dust. Gasoline-powered
a. Disconnect all devices from the Generator. engines may ignite the dust or fumes.
b. Start the engine. 29. Keep grounded conductive objects, such as
c. Press Test button on receptacle tools, away from exposed, live electrical parts
SAFETY

to trip the GFCI device. and connections to avoid sparking or arcing.

d. The Reset button should extend, cutting These events could ignite fumes or vapors.
off electricity to the receptacle.
30. Stay alert, watch what you are doing and
e. If above test fails, do not use receptacle use common sense when operating this
until it is repaired or replaced. piece of equipment. Do not use this piece
f. Press Reset button in for use. of equipment while tired or under the
GFCI receptacles will not protect against influence of drugs, alcohol or medication.
electric shock if Generator is not grounded. 31. Dress properly. Do not wear loose clothing or
Refer to Grounding on page 8. jewelry. Keep hair, clothing and gloves away
18. Insulate all connections and disconnected wires. from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
19. Guard against electric shock. Prevent body
contact with grounded surfaces such as 32. Parts, especially exhaust system components,
pipes, radiators, ranges, and refrigerators. get very hot during use. Stay clear of hot parts.

20. Only use a suitable means of transport and 33. Do not cover the Generator or its
engine during operation.
SETUp

lifting devices with sufficient weight bearing

capacity when transporting the Generator. 34. Keep the Generator, its engine, and
21. Secure the Generator on transport vehicles to surrounding area clean at all times.
prevent the tool from rolling, slipping, and tilting. 35. Do not smoke, or allow sparks, flames,
22. Industrial applications must follow or other sources of ignition around the
OSHA requirements. equipment, especially when refuelling.

23. Do not leave the Generator unattended when it is 36. Use the Generator, accessories, etc., in
running. Turn off the Generator (and remove safety accordance with these instructions and in the
keys, if available) before leaving the work area. manner intended for the particular type of
equipment, taking into account the working
24. The Generator engine can produce high noise conditions and the work to be performed. Use of
levels. Prolonged exposure to noise levels the equipment for operations different from those
above 85 dBA is hazardous to hearing. Always intended could result in a hazardous situation.
wear ear protection when operating or working
OpERATION

around the gas engine while it is operating. 37. Do not operate the Generator with known
leaks in the engine’s fuel system.
25. Wear ANSI-approved safety glasses,
hearing protection, and NIOSH-approved 38. When spills of fuel or oil occur, they must be
dust mask/respirator during use. cleaned up immediately. Dispose of fluids and
cleaning materials as per any local, state, or
26. People with pacemakers should consult their federal codes and regulations. Store oil rags in
physician(s) before use. Electromagnetic fields a bottom-ventilated, covered, metal container.
in close proximity to a heart pacemaker could
cause pacemaker interference or pacemaker 39. Keep hands and feet away from moving parts. Do
failure. Caution is necessary when near not reach over or across Generator while operating.
the engine’s magneto or recoil starter. 40. Before use, check for misalignment or binding
27. Use only accessories that are recommended of moving parts, breakage of parts, and any
by Harbor Freight Tools for your model. other condition that may affect the Generator’s
Accessories that may be suitable for one operation. If damaged, have the Generator
piece of equipment may become hazardous serviced before using. Many accidents are
MAINTENANCE

when used on another piece of equipment. caused by poorly maintained equipment.

41. Use the correct generator for the application.
Do not modify the generator or its engine,
and do not use the generator for a
purpose for which it is not intended.

Page 4 For technical questions, please call 1-888-866-5797. ITEM 63960

Service precautions
1. Before service, maintenance, or cleaning: GFCI protection:
a. Unplug all devices from the Generator.
This Generator is equipped with two 3-Prong,
b. Turn the engine switch to its “OFF” position. duplex 120 V ground fault circuit interrupter

SAFETY
c. Allow the engine to completely cool. (GFCI) receptacles. These outlets provide
additional protection from the risk of electric
d. Then, remove the spark plug
cap from the spark plug. shock. Should replacement of the receptacles
become necessary, use only identical replacement
2. Keep all safety guards in place and in parts that include GFCI protection.
proper working order. Safety guards include
muffler, air cleaner, mechanical guards, Refueling:
and heat shields, among other guards.
1. Do not refill the fuel tank while the
3. Make sure the Engine Switch is in its “OFF” engine is running or hot.
position before moving the Generator and
before performing any service, maintenance, 2. Do not smoke, or allow sparks, flames,
or cleaning procedures on the unit. or other sources of ignition around the
equipment, especially when refuelling.
4. Keep all electrical equipment clean and dry.
Replace any wiring where the insulation is 3. TO pREVENT FUEL LEAKAGE AND FIRE
cracked, cut, abraded, or otherwise degraded. HAZARD, Do not overfill with fuel. Fill with

SETUp
Replace terminals that are worn, discolored, or fuel according to the Fuel Level information
corroded. Keep terminals clean and tight. below the Specification chart for your model.

5. Do not alter or adjust any part of the 4. Do not fill fuel tank to the top. Leave a little
equipment or its engine that is sealed by the room for the fuel to expand as needed.
manufacturer or distributor. Only a qualified
5. Refuel in a well-ventilated area only.
service technician may adjust parts that may
increase or decrease governed engine speed. 6. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
6. Wear ANSI-approved safety goggles,
To prevent FIRE, do not start the engine
heavy-duty work gloves, and dust
while the smell of fuel hangs in the air.
mask/respirator during service.

7. Maintain labels and nameplates on

the equipment. These carry important

OpERATION
information. If unreadable or missing, contact
Harbor Freight Tools for a replacement.

8. Have the equipment serviced by a qualified repair

person using only identical replacement parts.
This will ensure that the safety of the equipment
is maintained. Do not attempt any service or
maintenance procedures not explained in this
manual or any procedures that you are uncertain
about your ability to perform safely or correctly.

9. Store equipment out of the reach of children.

10. Follow scheduled engine and

equipment maintenance.
MAINTENANCE

SAVE THESE INSTRUCTIONS.

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 5

 Functional Description

Specifications
120 / 240 VAC, 60 Hz
SAFETY

Output 3,500 Running Watts (4,375 Max. Starting Watts)

Generator Two 3-Prong, duplex NEMA #5-20 120 V GFCI
Electrical Receptacle One 4-Prong, NEMA #L14-30 twistlock 120 V / 240 V
One DC Outlet 12 VDC
Displacement 212 cc
Engine Type Horizontal Single Cylinder 4 stroke OHV
Cooling System Forced air cooled
Type 87+ octane stabilizer treated unleaded gasoline
Fuel
Recommended fill level 4 Gallons
10W – 30 above 32° F
Type SAE
Engine Engine Oil 5W – 30 at 32° F or below
Capacity 0.6 Quart
Type NHSP® / Torch® F6TC
Spark Plug
Gap 0.027" – 0.031"
SETUp

Intake 0.004" – 0.006"
Valve Clearance
Exhaust 0.006" – 0.008"
Run Time @ 50% load Up to 16 hr.
Available accessories Wheel kit (sold separately)

The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental
Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information,
refer to the last pages of this manual.

Components and Controls

Fuel Cap
OpERATION

DC Receptacle
DC Circuit Breaker
Fuel Valve AC Circuit Breakers

Choke AC Receptacle

GFCI AC Receptacles
Air Filter
MAINTENANCE

Frame

Ground Terminal

Power Switch
Starter
Handle Low Oil Indicator

Page 6 For technical questions, please call 1-888-866-5797. ITEM 63960

Components and Controls (continued)
The following are descriptions of the controls ON
on the power panel. Your Generator has OFF
sockets to power your products with circuit 3. Circuit Breakers: The circuit breaker protects
breakers to protect the voltage flow. the Generator from overloading. The rating of the

SAFETY
breaker and the load it protects are marked near
the breaker. Should any of the Circuit Breakers trip,
START
the Generator will stop the electricity output. If this
I happens, unplug all loads from the Generator.
O Allow the Generator to cool down. Then, press
the tripped Circuit Breaker, restart the Engine, and
re-attach loads.
1. Engine Switch: Used to start and stop the Engine.

2. AC Receptacles: The Generator contains several

AC Receptacles to power tools and equipment.

4. 12 VDC Receptacle: 12 VDC Receptacle provides

a power source for 12 volt DC items.

SETUp
RESET
RESET

TEST
TEST

5. Grounding Terminal: Prior to each use, set

up the ground wire (not included) connection to
the Grounding Terminal to properly ground the
a. 3-prong, duplex Generator. Refer to Grounding on page 8
120 volt GFCI receptacle for instructions on grounding the Generator.
(NEMA #5-20)

OpERATION
b. 4-prong, twistlock,
120/240 volt receptacle
(NEMA #L14-30)

WARNING! Connect tools and equipment

only to the Receptacle (120 volt or 240 volt)
that is compatible with the electrical
characteristics and rated capacities of
the tools and equipment being used.
MAINTENANCE

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 7

 Initial Tool Set Up/Assembly

Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SAFETY

TO pREVENT SERIOUS INJURY:

Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required. The operator should contact local fire agencies
for laws or regulations relating to fire prevention requirements.

At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel-
air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude use
and to prevent damage to the engine and any other devices used with this product.

Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.

Grounding
SETUp

The Generator must be properly grounded before use. Have the unit grounded
by a qualified electrician if you are not qualified to do so.

To ground the Generator, connect a #6 AWG grounding wire (not included) from the
Grounding Terminal on the Control Panel to a grounding rod (not included) that has been
driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven
copper or brass rod (electrode) which can adequately ground the Generator.

There is a permanent conductor between the portable generator stator winding and the frame.

WARNING! GFCI receptacles will not protect from electric shock if Generator is not grounded.

NOTICE: This Generator is not intended to power sensitive electronic equipment without the addition of an
appropriate line conditioner and surge protector (both not included). Sensitive electronic equipment includes,
but is not limited to, audio/video equipment, some television sets, computers, and printers. Sensitive
OpERATION

electronic equipment should be operated on approved inverter-type generators or pure sine wave generators.

Note: Wheel Kit, #68531 (sold separately) can be used with this Generator.
MAINTENANCE

Page 8 For technical questions, please call 1-888-866-5797. ITEM 63960

High Altitude Operation Above 3000 feet
WARNING! TO pREVENT SERIOUS INJURY FROM FIRE:
Follow instructions in a well-ventilated area away from ignition sources.
If the engine is hot from use, shut the engine off and wait for it to cool before proceeding. Do not smoke.

SAFETY
NOTICE: Warranty void if necessary adjustments are not made for high altitude use.
At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel-air ratio will need
to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine
and any other devices used with this product. The fuel system on this engine may be influenced by operation
at higher altitudes. Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 ft.
above sea level. At elevations above 8000 ft, the engine may experience decreased performance, even with
the proper main jet. Operating this engine without the proper altitude kit installed may increase the engine’s
emissions and decrease fuel economy and performance. The kit should be installed by a qualified mechanic.
1. Turn off the engine. Nuts
2. Close the fuel valve. Deflecting plate
3. Move the air cleaner housing aside to allow access to the carburetor:
Foam Filter
a. Loosen the knob and remove air cleaner cover.
b. Remove the foam filter and deflecting plate.
c. Remove the nuts to allow the air cleaner housing

SETUp
to be moved aside.
4. Place a bowl under the fuel cup to catch any spilled fuel.
Air Cleaner
5. Unthread the screws holding the solenoid in place. Housing
CAUTION! Carburetor bowl may have gas in it which
will leak upon removing the solenoid/bolt. Air
Cleaner
6. Disconnect the solenoid and solenoid seal from the bolt.
Cover
7. Unthread the bolt holding the fuel cup.
8. Remove the bolt, Bolt Seal, fuel cup, Fuel Cup Seal and Main Jet from the body of the carburetor assembly.
A carburetor screwdriver (not included) is needed to remove and install the Main Jet.
Note: The mixing tube is held in place by the Main Jet and
might fall out when it is removed. If it falls out, replace it in Carburetor
the same orientation before replacing the Main Jet. Assembly

OpERATION
9. Replace the Main Jet with the replacement Main Jet
needed for your altitude range (part 1a or 2a). Fuel Cup Seal
Note: The Fuel Cup Seal and Bolt Seal may be damaged during
removal and should be replaced with the new ones from the kit. Mixing Tube
(might remain
10. Replace the Fuel Cup Seal (4a), fuel cup, inside carburetor)
Bolt Seal (3a), and bolt. Tighten in place.
NOTICE: Do not cross thread bolt when tightening. Main Jet
Finger tighten first and then use a wrench to
make sure the bolt is properly threaded.
Fuel Cup
11. Replace the solenoid and Solenoid Seal (5a),
and tighten in place with screws.
12. Reassemble the air cleaner and reattach all hoses to it. Bolt Seal
13. Wipe up any spilled fuel and allow excess to evaporate
MAINTENANCE

before starting engine. To prevent FIRE, do not start

Bolt
the engine while the smell of fuel hangs in the air.
Solenoid Seal
High Altitude Kit parts List - A
part Description Qty
1a Main Jet 3000-6000 ft. 1 Solenoid
2a Main Jet 6000-8000 ft. 1
3a Bolt Seal 1 Screws
4a Fuel Cup Seal 1
5a Solenoid Seal 1

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 9

 Operating Instructions

Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

Inspect tool before use, looking for damaged, loose, and missing parts.
SAFETY

If any problems are found, do not use tool until repaired.

Generator pre-Start Checks

1. Inspect engine and equipment, looking for NOTICE: Do not run the engine with too little oil.
damaged, loose, and missing parts before set Engine will shut off if engine oil level is too low.
up and starting. If any problems are found,
do not use equipment until fixed properly. Checking and Filling Fuel
2. Brush off outside of Engine. WARNING! TO pREVENT SERIOUS
INJURY FROM FIRE:
3. Remove the air filter cover and the air
Fill the fuel tank in a well-ventilated area
filter elements and check for dirt. Clean
away from ignition sources. If the engine is
as needed and replace them.
hot from use, shut the engine off and wait
4. Install carbon monoxide alarm(s) with battery for it to cool before adding fuel.
SETUp

backup in all nearby buildings according Do not smoke.

to alarm manufacturer′s instructions.
1. Clean the Fuel Cap and the area around it.
Checking and Filling Engine Oil 2. Unscrew and remove the Fuel Cap.
NOTICE: Your Warranty is VOID if the engine’s 3. If needed, fill the Fuel Tank to about 1 inch
crankcase is not properly filled with oil before under the fill neck with 87 octane or higher
each use. Before each use, check the oil level. unleaded gasoline that has been treated with
Engine will not start with low or no engine oil. a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use.
1. Make sure the engine is stopped and is level.
Note: Do not use gasoline containing more than
2. Close the Fuel Valve. 10% ethanol (E10). Do not use E85 ethanol.

3. Clean the top of the Dipstick and the Note: Do not use gasoline that has been stored in a
area around it. Remove the Dipstick metal fuel container or a dirty fuel container. It can
OpERATION

by threading it counterclockwise, and cause particles to enter the carburetor, effecting

wipe it off with a clean lint free rag. engine performance and/or causing damage.

4. Then replace the Fuel Cap.

5. Wipe up any spilled fuel and allow excess

Full level
to evaporate before starting engine. To
Full level prevent FIRE, do not start the engine while
the smell of fuel hangs in the air.

4. Reinsert the Dipstick without threading it in and

remove it to check the oil level. The oil level
should be up to the full level as shown above.
MAINTENANCE

5. If the oil level is at or below the low mark add the

appropriate type of oil until the oil level is at the
proper level. SAE 10W-30 oil is recommended
for general use. (The SAE Viscosity Grade chart
on page 17 in the Service section shows other
viscosities to use in different average temperatures.)

6. Thread the dipstick back in clockwise.

Page 10 For technical questions, please call 1-888-866-5797. ITEM 63960

Using the Generator
Before Starting the Generator Engine 4. Plug in products.

Before starting the engine: 5. When finished using the Generator,

disconnect all electrical loads.

SAFETY
a. Follow the Set Up Instructions
to prepare the Generator. Note: Do not allow Generator to run
b. Unplug all loads from the Generator. out of fuel with loads attached.
c. Inspect the Generator and engine. 6. Turn off the Engine.
d. Fill the engine with the proper
amount and type of both 7. Allow the Generator and its Engine to
stabilizer-treated fuel and oil. completely cool. Then store the unit in a
clean, dry, safe location out of reach of
Basic Generator Use procedure - See children and other unauthorized people.
following pages for specific instructions IMpORTANT: After starting the engine, allow it to
1. Check that the Generator can handle the run at no load for five minutes with no load after
wattage needed to power your products. each start-up so that the engine can stabilize.

2. Start the Engine, and allow the Engine and 8. Break-in Period:
Generator to run and warm up for five minutes a. Breaking-in the engine will help to ensure

SETUp
after starting with no electrical load. proper equipment and engine operation.

3. With the engine running, test GFCI b. The operational break-in period will last
receptacles before each use as follows: about 3 hours of use. During this period:

a. Press Test button on receptacle • Do not apply a heavy load to the equipment.
to trip the GFCI device. c. The maintenance break-in period will last
b. The Reset button should extend, cutting about 20 hours of use. After this period:
off electricity to the receptacle. • Change the engine oil.
c. If above test fails, do not use receptacle Under normal operating conditions
until it is repaired or replaced. subsequent maintenance follows the schedule
d. Press Reset button in for use. explained in the SERVICE section.

OpERATION
Reset
Button RESET
RESET

TEST

Test
TEST

Button

120 Volt GFCI Receptacle

MAINTENANCE

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 11

 Starting the Engine
SAFETY

1. To start a cold engine, move the Choke to the

START position.
To restart a warm engine, leave the Choke in the
RUN position.

2. Open the Fuel Valve.

SETUp

I ON
3. Turn the Engine Switch to ON.
O
OpERATION

4. Grip the Starter Handle of the Engine loosely and

pull it slowly several times to allow the gasoline to
flow into the Engine’s carburetor. Then pull the
Starter Handle gently until resistance is felt. Allow
Cable to retract fully and then pull it quickly.
Repeat until the engine starts.

Note: Do not let the Starter Handle snap back against

the engine. Hold it as it recoils so it doesn’t hit the engine.

Note: If engine does not start, check engine oil level.

Engine will not start with low or no engine oil.
MAINTENANCE

5. Allow the Engine to run for several seconds. Then,

if the Choke lever is in the START position, move
the Choke Lever very slowly to its RUN position.

Note: Moving the Choke Lever too

fast could stall the engine.

IMpORTANT: Allow the engine to run at no load for five minutes with no
load after each start-up so that the engine can stabilize.

Page 12 For technical questions, please call 1-888-866-5797. ITEM 63960

Connecting Electrical Loads
Familiarize yourself with the engine controls, power panel and how to start the engine before using the
Generator. Calculate the wattage of the products you will use with the Generator and verify that the Generator
ing
can handle the total load. nn
Ru atts
W

SAFETY
WARNING! Connect only properly wired plugs to the Generator. nt
me
A plug that is spliced onto a different cord may be hazardous. uip
Eq
Only a qualified electrician should wire a plug onto a cord.
Must be
less than
NOTICE: Never exceed the rated capacity for this tts 3,500
Wa 0)
Generator, as serious damage to the Generator and/ u
ing
nn an 3,5 tts
0
Must be
al R th Wa s
or appliances, tools, and equipment could result from Tot e less rt-up
loa
d less than
b ta all 375)
ust lS 4,375
an overload. Starting and running wattage requirements (m itiona d for an 4,
d d e d e t h
t A ts ne less
should always be calculated when matching this Generator’s ges
Lar up W ust
at be
t ( m
wattage capacity to the appliance, tool, or equipment. tar
al S
Tot

Use the DC12 V Receptacle to power 12 VDC equipment.

WARNING! Do not charge batteries without a proper charge controller. Do not overcharge.
a. Connect the items that require the most wattage first.
b. Connect “inductive” load appliances, tools, and equipment next. Inductive
loads are small hand tools and some small appliances.

SETUp
c. Connect any lights next.
d. Voltage sensitive appliances, tools, and equipment should be the last to be connected to the Generator.
Plug voltage sensitive items such as TVs, DVD players, microwaves, and cordless telephones into a
UL® Listed voltage surge protector (not included). Then, connect the surge protector into the Generator.

IMpORTANT! Failure to connect and operate appliances, tools, and equipment in this sequence can cause
damage to the Generator, appliances, tools, and equipment and will void the Warranty of this Generator.

Note: If Engine speed or voltage fluctuates with a load below the Generator’s
running watts, move the Choke Lever to the halfway position.

OpERATION
IF ANY CIRCUIT BREAKERS TRIp CHECK THE FOLLOWING:
Evenly distributed
1. Make sure that ALL circuit breakers are reset over outlets:
before starting the Generator again.

2. Adjust the plugs so the loads are

shared across outlet circuits.

To achieve rated output from the Generator,

distribute loads over outlets.
MAINTENANCE

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 13

 Calculating Total Wattage of Devices Used with the Generator
Before using the Generator, check that the products Wattage Estimate Charts
you want to plug into the unit are below the rated and
maximum wattage ratings of the Generator. Use the Note: Wattages listed below are estimates for that
Wattage Calculation Table below, and the watts listed on type of equipment only. Check nameplate wattages
SAFETY

your products, to help calculate multiple wattage totals. on all loads before connecting to Generator.

To use the table: EMERGENCY

Additional
1. Add up the Running Watts for all items you Device
Running
Start-up
would like to use at any given time Watts
Watts
Refrigerator/Freezer 700 1500
2. Make sure that this total is under the 3,500
Radio 100 0
running wattage of the Generator.
3. Find the single highest starting watts for JOB SITE
the selected items and add to the total. Additional
Running
Device Start-up
4. Make sure that this total is under the 4,375 Watts
Watts
max. starting wattage of the Generator. Air Compressor - 1/2 HP 1000 1000
5. Plug in and turn on products from Table Saw - 10″ 1700 1300
Belt Sander - 3″ 1200 1200
largest wattage to smallest.
Hand Drill - 1/2″ 600 600
Halogen Work Light 1000 0
SETUp

Wattage Calculation Table Recipricating Saw 900 900

Running
Equipment Watts RECREATION
Additional
Running
Device Start-up
Watts
Watts
AM/FM Radio 100 0
Electric Grill 1700 0
Inflator Pump 50 100
CD/DVD Player 100 0
Box Fan - 20″ 200 200
Coffee Maker 600 0
Total Running Watts
(must be less than 3,500)
HOUSEHOLD
Largest Additional Start-up Watts
Total Startup Watts needed for all loads Additional
Running
(must be less than 4,375) Device Start-up
Watts
OpERATION

Watts
Computer w/ Monitor 800 0
Example
Electric Clothes Dryer 5500 500
Running
Equipment Watts Electric Range 2100 0
Electric Water Heater 2000 0
Light Bulb - 100 watts 100 0
Microwave - 1000 watts 1000 200
Sump Pump - 1/2 HP 1000 1100
Television 400 0
Washing Machine 1100 1100
Total Running Watts
(must be less than 3,500) Well Pump - 1/2 HP 1000 1000
Largest Additional Start-up Watts
Total Startup Watts needed for all loads
(must be less than 4,375) LAWN & GARDEN
Additional
Running
A generator that is rated more than the minimum Device Start-up
Watts
required max. starting watts will last much longer than Watts
Hedge Trimmer 400 400
a generator that only supplies the exact watts needed.
MAINTENANCE

Pressure Washer 1200 1200

To Calculate Wattage: Lawn Mower 1200 1200
Volts and amps can be multiplied together Edger 1000 1000
to get watts (volts x amps = watts).
To Calculate Additional Start-Up Watts HEATING & COOLING
(If They Are Not Listed) Additional
For equipment with a motor: Use the rated watts Running
Device Start-up
amount as an estimate of additional Start-up Watts. Watts
Watts
For most lights or heaters: Central AC - 10,000 BTU 1500 1500
there are no additional start-up watts. Furnace Fan - 1/2 HP 900 1400
Space Heater 1800 0
Window AC - 10,000 BTU 1200 600

Page 14 For technical questions, please call 1-888-866-5797. ITEM 63960

Stopping the Engine in an Emergency

1. To stop the engine in an emergency,

turn the Engine Switch off.

SAFETY
START

I
O OFF
NOTICE: Generator shut-off under load may damage
the Generator and attached equipment.

Stopping the Engine Under Normal Conditions

SETUp
1. Before turning off the Engine,
turn off all electrical loads, RESET
RESET

then unplug them. TEST TEST

2. Turn the Engine Switch off. I

OpERATION
O OFF

3. Close the Fuel Valve.

MAINTENANCE

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 15

 User-Maintenance Instructions

procedures not specifically explained in this manual must

be performed only by a qualified technician.
SAFETY

TO pREVENT SERIOUS INJURY FROM ACCIDENTAL OpERATION:

Turn the power Switch of the Generator to its “OFF” position, wait for the engine to cool, and disconnect
the spark plug cap before performing any inspection, maintenance, or cleaning procedures.

TO pREVENT SERIOUS INJURY FROM EQUIpMENT FAILURE:

Do not use damaged equipment. If abnormal noise, vibration, or excess
smoking occurs, have the problem corrected before further use.

Follow all service instructions in this manual. The engine may fail critically if not serviced properly.

Many maintenance procedures, including any not detailed in this manual, will need to be
performed by a qualified technician for safety. If you have any doubts about your ability to safely
service the equipment or engine, have a qualified technician service the equipment instead.

Cleaning, Maintenance, and Lubrication

SETUp

Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment
will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.

Note: The following procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the engine and equipment.

Monthly or Yearly or
Before Every 3 mo. or Every 6 mo. or Every
procedure every 20 every 300 page
Each Use 50 hr. of use 100 hr. of use 2 Years
hr. of use hr. of use
Brush off outside of engine 10
Check engine oil level 10
Check air cleaner 10
OpERATION

Change engine oil 17

Clean/replace air cleaner * 17
Clean Spark Arrestor 18
Check and clean spark plug 18
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer
and carburetor
** –
4. Clean carbon build-up from
combustion chamber
Replace fuel line if necessary ** –

*Service more frequently when used in dusty areas.

**These items should be serviced by a qualified technician.
MAINTENANCE

Page 16 For technical questions, please call 1-888-866-5797. ITEM 63960

Checking and Filling Fuel
WARNING! TO pREVENT SERIOUS Note: Do not use gasoline that has been stored in a
INJURY FROM FIRE: metal fuel container or a dirty fuel container. It can
Fill the fuel tank in a well-ventilated area cause particles to enter the carburetor, effecting
away from ignition sources. If the engine is engine performance and/or causing damage.

SAFETY
hot from use, shut the engine off and wait
for it to cool before adding fuel. 3. If needed, fill the Fuel Tank to about 1 inch
Do not smoke. under the fill neck with 87 octane or higher
unleaded gasoline that has been treated with
1. Clean the Fuel Cap and the area around it. a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use.
2. Unscrew and remove the Fuel Cap.
4. Replace the Fuel Cap.
Note: Do not use gasoline containing more than
10% ethanol (E10). Do not use E85 ethanol. 5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
Engine Oil Change
CAUTION! Oil is very hot during operation and can Note: Do not thread the dipstick in
cause burns. Wait for engine to cool before changing oil. when checking the oil level.

SETUp
1. Make sure the engine is stopped and is level. The SAE Viscosity Grade chart shows other
viscosities to use in different average temperatures.
2. Close the Fuel Valve.
SAE Viscosity Grades
3. Place a drain pan (not included) underneath
the crankcase’s drain plug. 30
4. Remove the drain plug and, if possible,
tilt the crankcase slightly to help drain
the oil out. Recycle used oil.
10W-30

5. Replace the drain plug and tighten it.

5W-30
6. Clean the top of the Dipstick and the area around it.
Remove the Dipstick by threading it counterclockwise, -20 0 20 40 60 80 100°F
and wipe it off with a clean lint free rag. Average outdoor temperature

OpERATION
8. Thread the dipstick back in clockwise.

NOTICE: Do not run the engine with too little oil.

Full level
Full level Engine will not start with low or no engine oil.

7. Add the appropriate type of oil until the

oil level is at the full level. SAE 10W-30
oil is recommended for general use.

Air Filter Element Maintenance

1. Remove the air filter cover and the air filter elements • For foam filter elements:
and check for dirt. Clean as described below. Wash the element in warm water and
MAINTENANCE

mild detergent several times. Rinse.

2. Cleaning: Squeeze out excess water and allow it to dry
• For “paper” filter elements: completely. Soak the filter in lightweight oil
To prevent injury from dust and debris, briefly, then squeeze out the excess oil.
wear ANSI-approved safety goggles,
NIOSH-approved dust mask/respirator, and 3. Install the cleaned filter. Secure the
heavy-duty work gloves. In a well-ventilated Air Cleaner Cover before use.
area away from bystanders, use pressurized
air to blow dust out of the air filter. If this
does not get the filter clean, replace it.

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 17

 Spark plug Maintenance
1. Disconnect spark plug cap from end of plug. 4. When installing a new spark plug, adjust
Clean out debris from around spark plug. the plug’s gap to the specification on the
Specifications chart. Do not pry against the
2. Using a spark plug electrode, the spark plug can be damaged.
SAFETY

wrench, remove Spark

plug
the spark plug. 5. Install the new spark plug or the cleaned spark plug
into the engine. Gasket-style: Finger-tighten until
3. Inspect the spark plug: the gasket contacts the cylinder head, then about
If the electrode is oily, 1/2-2/3 turn more.
clean it using a clean, Non-gasket-style: Finger-tighten until the plug
dry rag. If the electrode contacts the head, then about 1/16 turn more.
has deposits on it,
polish it using emery Cylinder NOTICE: Tighten the spark plug properly.
paper. If the white Assembly If loose, the spark plug will cause the engine
insulator is cracked to overheat. If overtightened, the threads
or chipped, the spark plug needs to be replaced. in the engine block will be damaged.
NOTICE: Using an incorrect spark plug may 6. Apply dielectric spark plug boot protector
damage the engine. See the Specifications chart (not included) to the end of the spark
for your Generator for the type and gap required. plug and reattach the wire securely.

Spark Arrestor Maintenance

SETUp

1. Wait for Engine exhaust and 4. WARNING! TO pREVENT SERIOUS INJURY

Muffler to cool completely. FROM ACCIDENTAL BRUSH FIRE, secure
Spark Arrestor back in place immediately
2. Remove Spark Arrestor from end of exhaust. after cleaning and before further operation.
3. Brush all carbon off Spark Arrestor using
a stiff brush (sold separately).

Long-Term Storage
When the equipment is to remain idle for longer than c. Replace spark plug, but leave
20 days, prepare the Engine for storage as follows: spark plug cap disconnected.

1. CLEANING: d. Pull Starter Handle to distribute oil in cylinder.

OpERATION

Wait for Engine to cool, then clean Engine with Stop after one or two revolutions when you
dry cloth. NOTICE: Do not clean using water. feel the piston start the compression stroke
The water will gradually enter the Engine (when you start to feel resistance).
and cause rust damage. Apply a thin coat 4. STORAGE AREA:
of rust preventive oil to all metal parts. Cover and store in a dry, level, well-ventilated
2. FUEL: area out of reach of children. Storage area should
To protect the fuel tank during storage, fill the also be away from ignition sources, such as
tank with gasoline that has been treated with water heaters, clothes dryers, and furnaces.
a fuel stabilizer additive. Follow fuel stabilizer NOTICE: During extended storage periods the
manufacturer’s recommendations for use. Refer Engine must be started every 3 months and allowed
to Checking and Filling Fuel on page 10. to run for 15 – 20 minutes or the Warranty is VOID.
WARNING! TO pREVENT SERIOUS 5. AFTER STORAGE:
INJURY FROM FIRE: Before starting the Engine during or after
MAINTENANCE

Fill tank in a well-ventilated area away from storage, keep in mind that untreated gasoline
ignition sources. If the engine is hot from will deteriorate quickly. Drain the fuel
use, shut the engine off and wait for it to tank and change to fresh fuel if untreated
cool before adding fuel. Do not smoke. gasoline has been sitting for a month, if
treated gasoline has been sitting beyond the
3. LUBRICATION:
fuel stabilizer’s recommended time period,
a. Change engine oil. or if the Engine does not start.
b. Clean out area around spark plug.
Remove spark plug and pour one tablespoon of
engine oil into cylinder through spark plug hole.

Page 18 For technical questions, please call 1-888-866-5797. ITEM 63960

Troubleshooting
problem possible Causes probable Solutions
Engine will not start FUEL RELATED: FUEL RELATED:
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer

SAFETY
treated unleaded gasoline and open fuel valve.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Choke not in START position, cold engine. 2. Move Choke to START position.
3. Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel
(E15, E20, E85, etc.) system. Replace components damaged by
ethanol. Use fresh 87+ octane stabilizer
treated unleaded gasoline only.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Carburetor not primed. 5. Pull on Starter Handle to prime.
6. Dirty fuel passageways. 6. Clean out passageways using fuel additive.
Heavy deposits may require further cleaning.

SETUp
7. Carburetor needle stuck. Fuel 7. Gently tap side of carburetor float
can be smelled in the air. chamber with screwdriver handle.
8. Too much fuel in chamber. This can be 8. Turn Choke to RUN position. Remove spark
caused by the carburetor needle sticking. plug and pull the start handle several times
to air out the chamber. Reinstall spark
plug and set Choke to START position.
9. Clogged Fuel Filter. 9. Replace Fuel Filter.
IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely. 1. Connect spark plug cap properly.
2. Spark plug electrode wet or dirty. 2. Clean spark plug.
3. Incorrect spark plug gap. 3. Correct spark plug gap.
4. Spark plug cap broken. 4. Replace spark plug cap.
5. Circuit breaker tripped (electric 5. Reset circuit breaker. Check wiring and
start models only). starter motor if breaker continues to trip.

OpERATION
6. Incorrect spark timing or faulty ignition system. 6. Have qualified technician diagnose/
repair ignition system.
COMPRESSION RELATED: COMPRESSION RELATED:
1. Cylinder not lubricated. Problem 1. Pour tablespoon of oil into spark plug hole.
after long storage periods. Crank engine a few times and try to start again.
2. Loose or broken spark plug. (Hissing noise 2. Tighten spark plug. If that does not work,
will occur when trying to start.) replace spark plug. If problem persists,
may have head gasket problem, see #3.
3. Loose cylinder head or damaged 3. Tighten head. If that does not remedy problem,
head gasket. (Hissing noise will replace head gasket.
occur when trying to start.)
4. Engine valves or tappets 4. Have qualified technician diagnose/
mis-adjusted or stuck. repair ignition system.
OIL RELATED: OIL RELATED:
MAINTENANCE

1. Low engine oil. 1. Fill engine oil to proper level.

Check engine oil before EVERY use.
2. Engine mounted on slope, 2. Operate engine on level surface.
triggering low oil shutdown. Check engine oil level.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 19

 Troubleshooting (continued)

problem possible Causes probable Solutions

Engine stops when 1. Dirty air filter. 1. Clean or replace element.
under heavy load 2. Engine running cold. 2. Allow engine to warm up prior
SAFETY

to operating equipment.
Engine misfires 1. Spark plug cap loose. 1. Check wire connections.
2. Incorrect spark plug gap or 2. Re-gap or replace spark plug.
damaged spark plug.
3. Defective spark plug cap. 3. Replace spark plug cap.
4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Incorrect compression. 5. Diagnose and repair compression.
(Use Engine will not start:
COMpRESSION RELATED section.)
Engine stops 1. Low oil shutdown. 1. Fill engine oil to proper level. Check
suddenly engine oil before EVERY use.
2. Fuel tank empty or full of impure or low quality 2. Fill fuel tank with fresh 87+ octane stabilizer
gasoline. treated unleaded gasoline.
SETUp

Do not use gasoline with more than

10% ethanol (E15, E20, E85, etc.).
3. Defective fuel tank cap creating 3. Test/replace fuel tank cap.
vacuum, preventing proper fuel flow.
4. Faulty magneto. 4. Have qualified technician service magneto.
5. Disconnected or improperly 5. Secure spark plug cap.
connected spark plug cap.
Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer
treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine overloaded. 2. Do not exceed equipment’s load rating.
3. Incorrect spark timing, deposit buildup, worn 3. Have qualified technician diagnose
engine, or other mechanical problems. and service engine.
Engine backfires 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer
OpERATION

treated unleaded gasoline.

Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine too cold. 2. Use cold weather fuel and oil
additives to prevent backfiring.
3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose
and service engine.
4. Incorrect timing. 4. Check engine timing.
Product doesn’t 1. Product not plugged in properly. 1. Turn off and unplug the product, then
have power. plug it back in again and turn on.
2. Circuit Breaker tripped. 2. Turn off and unplug product. Reset Circuit
Breaker. Plug in product and turn on.
3. GFCI activated. 3. Turn off and unplug product. Test GFCI
receptacle. If functioning properly reset
GFCI, plug in product and turn on.
MAINTENANCE

4. Product needs service. 4. Have product repaired.

Product begins to 1. Problem with appliance. 1. Immediately unplug appliance. Have
operate abnormally. appliance repaired by a qualified
technician, or replace appliance.
2. Rated load capacity exceeded. 2. Lower the number of items plugged into the
Generator to stay within the rated capacity,
or use a more powerful generator.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

Page 20 For technical questions, please call 1-888-866-5797. ITEM 63960

pLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

SAFETY
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

SETUp
OpERATION
MAINTENANCE

Record product's Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.

ITEM 63960 For technical questions, please call 1-888-866-5797. Page 21

 parts List and Diagram

parts List
SAFETY

part Description Qty part Description Qty part Description Qty

1 Gasket, Cylinder Head 1 50 Valve Adjusting Nut 2 99 Cover, Fuel Tank 1
2 Cover Sub, Cylinder Head 1 51 Nut, Valve Lock 2 100 Fuel Strainer 1
3 Gasket, Cylinder Head Cover 1 52 Spring, Valve 2 101 Screw 2
4 Tube, Breather 1 53 Recoil Starter Assembly 1 102 Oil Leveler Assembly 1
5 Bolt, Cylinder Head 4 54 Bolt 3 103 Fuel Cock Assembly 1
6 Stud 2 55 Shroud 1 104 Collar 2
7 Stud 2 56 Shroud, Cylinder Body 1 105 Tube, Fuel 1
8 Pin 2 57 Shield,Lower 1 106 Engine Frame Assembly 1
9 Bolt, Cylinder Head 4 58 Protector, Oil 1 107 Nut 8
10 Plug, Spark 1 59 Bolt 4 108 Cushion, Engine Frame Right 2
11 Head Sub, Cylinder 1 60 Bolt 2 109 Cushion, Engine Frame 2
12 Crankcase Sub. 1 61 Bolt 1 110 Nut 4
13 Sensor, Engine Oil 1 62 Collar 1 111 Seat, Frame Shock Absorption 4
14 Governor Gear Assembly 1 63 Bolt 1 112 Bolt 4
15 Arm, Governor 1 64 Carburetor Assembly 1 113 Bolt 2
16 Bolt, Drain Plug 2 65 Gasket, Air Cleaner 1 114 Crosspiece Sub. 1
17 Washer 2 66 Gasket, Carburetor 1 115 Socket Sub, Power Supply 1
18 Bearing 1 67 Plate, Carburetor Insulator 1 116 Socket Sub, Power Supply 2
SETUp

19 Seal, Oil 1 68 Gasket, Carburetor Insulator 1 117 Protector, Overcurrent 1

20 Washer 3 69 Nut 2 118 Protector, Overcurrent 2
21 Pin 1 70 Cleaner, Air 1 119 Terminal Sub, Grounding 1
22 Bolt 2 71 Nut, Flywheel 1 120 Socket Sub, DC 1
23 Cover, Crankcase 1 72 Pulley,Starter 1 121 Switch Sub. 1
24 Bearing 1 73 Impeller 1 122 Case, Panel Rear 1
25 Seal, Oil 1 74 Flywheel Sub. 1 123 Panel Sub, Control 1
26 Gasket, Crankcase 1 75 Bolt 2 124 Motor Assembly 1
27 Pin 2 76 Coil, Ignition 1 125 Bracket, Motor 1
28 Dipstick Sub, Oil 1 77 Support Sub, Governor 1 126 Stator Bolt 4
29 Bolt 6 78 Nut 1 127 Washer 1
30 Crankshaft Assembly 1 79 Bolt, Governor Support 1 128 Rotor Bolt 1
31 Ring Set, Oil 1 80 Spring, Governor 1 129 Regulator, Voltage 1
32 Clip, Piston Pin 2 81 Rod, Governor 1 130 Bolt 2
33 Piston 1 82 Spring, Throttle Valve Return 1 131 Brush Sub, Carbon 1
34 Pin, Piston 1 83 Throttle Control Assembly 1 132 Bolt 1
35 Rod, Connecting 1 84 Bolt 2 133 Cover, Motor Tail 1
36 Ring, The First 1 85 Muffler Assembly 1 134 Bolt 2
OpERATION

37 Ring, The Second 1 86 Cover, Muffler Outer 1 135 Band 1

38 Camshaft Assembly 1 87 Bracket,Muffler 1 136 Bolt 1
39 Valve, Exhaust 1 88 Bolt 1 137 Valve, One Way 1
40 Valve, Intake 1 89 Bolt 2 138 Clamp 1
41 Seat, Valve Spring 1 90 Bolt 5 139 Clamp 1
42 Exhaust Valve Retainer 1 91 Gasket, Exhaust Outlet 1 140 Hose, Air Cleaner Rubber 1
43 Rotator, Valve 1 92 Bolt 2 141 Hose, Fuel Steam Rubber 1
44 Guide, Seal 1 93 Nut 2 142 Clamp 1
45 Tappet, Valve 2 94 Tank, Fuel 1 143 Clamp 1
46 Lifter, Valve 2 95 Sleeve, Fuel Tank Rubber 4 144 Collector, Fuel Steam 1
47 Plate Sub, Lifter Stopper 1 96 Bush 4 145 Bolt 2
48 Bolt, Valve Adjusting 2 97 Washer 4
49 Rocker, Valve 2 98 Bolt 4
MAINTENANCE

Page 22 For technical questions, please call 1-888-866-5797. ITEM 63960

 122

ITEM 63960
134
136
135
134 130 129
130 115
116
133 128 126 116
132
131 117
125 123
127
126 118
126

29 126 124 118

Assembly Diagram

29
29
119
120
29 25 121
98
29 29
97
28 96
95
101 99 98
24 101 107
27 84 97
23
27 21 102 96 108
90 20 84 100 95
38 15 98
98 107
26 83 97
90 14 97 138 137
30 96
90 96
80 139 95 95
90 18 81 79 77
82 78 141
22 13
16
22 140 142
90
94
86
17 145 107
88 74 145
12
93 89 144 143 107
93 108 107
19 76 73
104 109 106
89 16 107 110 109
87 104 103 114
92 107
92 105 113 107
17 61 110
91 72 110
85 71 62 58 111
75 113
10 39 32 33 110
7 1 75 111
7 57 112 111
2 3 9 112
46 40 45 63 112
9 8 111
60 112
35
5 9 46 45 363731 34
32 70
5 9 59
8
11 56
6 68 60
5 4 6 59
5
67 59 55

For technical questions, please call 1-888-866-5797.

59
50 49 48 42 52
50
43 66
51
51 48
49 47 41 5244

64 54
53
65 54
69 69
54

Page 23
MAINTENANCE OpERATION SETUp SAFETY
 Warranties

Limited 90 Day Warranty (Retail)

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
SAFETY

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS, EXCEPT FOR THE EMISSIONS CONTROL SYSTEM WARRANTY BELOW.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from
causes not within the scope of our warranty, then you must bear the cost of returning the product.
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This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
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Page 24 For technical questions, please call 1-888-866-5797. ITEM 63960

Emissions Control System Warranty
The California Air Resources Board and Harbor Freight Tools (HFT) are pleased to explain the emissions control
system warranty on your 2018 Small Off-Road Engine, in addition to the Retail Warranty above. In California, new
equipment that uses small off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog
standards. HFT must warrant that the emissions control system on your engine will be free from defects in material and

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workmanship for two (2) years, provided there has been no abuse, neglect, or improper maintenance of your engine.
Your emissions control system may include parts such as the carburetor or fuel-injection system, the ignition
system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, vapor hoses, clamps, connectors, and
other emissions-related assemblies.
Where a warrantable condition exists, HFT will repair or replace, at our option, your engine if at no cost to you,
including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE

This emissions control system is warranted for two years. If any emission-related part on your engine is defective,
the part will be repaired or replaced by HFT.

OWNER’S WARRANTY RESpONSIBILITIES

As the engine owner, you are responsible for the performance of the required maintenance listed in your
Owner’s Manual.
As the engine owner, you should however be aware that HFT may deny you warranty coverage if your engine or

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a part has failed due to abuse (including failure to follow the fuel use instructions contained in this manual), neglect,
improper maintenance, or unapproved modifications.
You are responsible for contacting HFT as soon as the problem exists in order to obtain warranty repair or replacement,
by doing either of the following: (a) contact HFT product support at 1-888-866-5797 or [email protected];
or (b) bring the to your nearest Harbor Freight Tools retail store. The nearest Harbor Freight Tools retail store can
be found on the internet at http://www.harborfreight.com. The warranty repairs or replacement should be completed
in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage,
you should contact HFT product support at 1-888-866-5797 or [email protected].

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ITEM 63960 For technical questions, please call 1-888-866-5797. Page 25

 GENERAL EMISSIONS WARRANTY COVERAGE
a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser. The
warranty period is two years.
b) HFT warrants to the initial owner and each subsequent owner that the engine is:
1. Designed, built, and equipped so as to conform with all applicable
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regulations adopted by the Air Resources Board; and

2. Free from defects in materials and workmanship that causes the
failure of a warranted part for a period of two years.
c) The warranty on emissions-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written
instructions provided, is warranted for the warranty period stated above. If any such part fails
during the period of warranty coverage, it will be repaired or replaced HFT. Any such part
repaired or replaced under the warranty will be warranted for the remaining warranty period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions is
warranted for the warranty period stated above. A statement in the written instructions to the effect
of “repair or replace as necessary” does not reduce the period of warranty coverage. Any such
part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written
instructions will be warranted for the period of time prior to the first scheduled replacement point
for that part. If the part fails prior to the first scheduled replacement, the part will be repaired
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or replaced by HFT. Any such part repaired or replaced under warranty will be warranted for
the remainder of the period prior to the first scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty will be performed at no
charge to the owner at a retail store or by HFT paying for shipping the product for repair.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all retail stores
or by contacting HFT product support at 1-888-866-5797 or [email protected].
6. The owner will not be charged for diagnostic labor that leads to the determination that a warranted
part is in fact defective, provided that such diagnostic work is performed at a retail store.
7. HFT is liable for damages to other engine components proximately
caused by a failure under warranty of any warranted part.
8. Throughout the emissions warranty period stated above, HFT will maintain a supply
of warranted parts sufficient to meet the expected demand for such parts.
9. Any replacement part may be used in the performance of any warranty maintenance or repairs and will
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be provided without charge to the owner. Such use will not reduce the warranty obligations of HFT.
10. Add-on or modified parts that are not approved by HFT may not be used. The use of any non-exempted
add-on or modified parts will be grounds for disallowing a warranty claim. HFT is not liable to warrant
failures of warranted parts caused by the use of a non-exempted add-on or modified part.
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Page 26 For technical questions, please call 1-888-866-5797. ITEM 63960

d) Emission Warranty Parts List.
1. Fuel Metering System 4. Catalyst System (if so equipped)
a. Carburetor and its internal parts (and/or a. Exhaust pipe stud/exhaust manifold.
pressure regulator or fuel injection system). b. Thermal reactor.
b. Fuel tank. c. Catalytic converter (if so equipped).
c. Cold start enrichment system.

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5. Particulate Controls
d. Air/fuel ratio feedback and control system. a. Traps, filters, precipitators, and any other
2. Air Induction System device used to capture particulate emissions.
a. Controlled hot air intake system. 6. Miscellaneous Items Used in Above Systems
b. Intake manifold. a. Vacuum, temperature and time sensitive
c. Air filter. valves and switches.
3. Ignition System b. Hoses, belts, connectors, and assemblies.
a. Spark plugs. 7. Evaporative Emission Control System
b. Magneto ignition system. a. Fuel tank.
c. Spark advance/retard system. b. Fuel caps, valves, canisters, filters, vapor hoses,
clamps, connectors, belts, and assemblies.
HFT provides with each product written instructions for the maintenance and use of the product by the owner.

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ITEM 63960 For technical questions, please call 1-888-866-5797. Page 27

3491 Mission Oaks Blvd. • pO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797