02 - Thermodynamic S& HVA - Booklet (2020)
02 - Thermodynamic S& HVA - Booklet (2020)
02 - Thermodynamic S& HVA - Booklet (2020)
Legends:
SOLDAS Data Acquisition System available as an option
SOLCAL Computer - Aided Learning Software available
as an option
EI Electronics Instrumentation available as an
option
IR4.0 Internet Of Things
- Industry 4.0 Compliance
- Smart Sensors
- Mobile App
- Cloud Computing
- Web UI
- Business Systems
- OPC Server
THERMODYNAMICS & HVAC
Thermodynamics is the study of energy conversion using heat and other form of energy
based on temperature, volume and pressure.
Heating, ventilation and air conditioning (HVAC) is the technology of indoor and
vehicular environmental comfort to its goal is to provide comfort and aceptable indoor
air quality.
Fundamental concepts of thermodynamics & HVAC are crucial in the study of all
aspects of engineering. Our equipments are designed to enable the student to grasp a
strong understanding of these concepts. Our product range covers fundamental
principles as well as more advanced studies thermodynamics, with minimum operating
and maintenance costs. Thermodynamics is the branch of science that deals with the
relation between heat and other forms of energy. The SOLTEQ ® equipment is designed
to introduce students to fundamental principle of thermodynamics by exploring basic
concepts such as temperature and pressure measurement, first and second law,
principles of reversibility, entropy, enthalpy and etc.
Equipment List
MODEL NO. EQUIPMENT NAME
Fundamentals of Thermodynamics
FM01 Pressure Gauge Calibration Bench 1
FM01B Pressure Measurement Bench 1
HE169 Marcet Boiler 2
BP16 Vapour Liquid Equilibrium Unit 2
HE151 Temperature Measurement Bench 3
Experimental capabilities:
• Pressure measurement
• Accuracy and linearity of the gauges
• Calibration of different types of gauges
Supplied with:
• Digital pressure calibrator
• Pressure/Vacuum pump and equalization vessel
Experimental capabilities
• Pressure measurement
• Accuracy and linearity of the gauges
• Calibration with different types of gauges
1
Marcet Boiler This Marcet Boiler is a bench top unit
(Model : HE169) designed to demonstrato the thermodynamic
SOLDAS IR4.0 SOLCAL EI principles in a simple boiler.
Experimental capabilities:
• Study of the relationship between pressure and
temperature of saturated steam
• Steam table study
Experimental capabilities:
• Effect of initial composition on boiling temperature
and vapour phase composition
• Determination of minimum boiing point of binary
mixture
• Effect of addition of salts into mixtures
2
Temperature Measurement Apparatus This Temperature Measurement Bench is a
(Model : HE151) complete, self-contained apparatus to
demonstrate fundamental temperature
measurement techniques.
Experimental capabilities:
• Temperature measurement with different
instruments
• Peltier and Seeback thermoelectric effect
• Reference junctions effect
• Law of intermediate metals and temparatures
3
APPLIED THERMODYNAMICS & HVAC
Experimental capabilities:
• Study of the end state properties of each air
conditioning components
• Study of the vapour compression refrigeration
system
• Determination of thermodynamic properties
Experimental capabilities:
• Demonstration of the working principle of air
conditioning and ventilation processes
• Demonstration of industrial components used in
heating, cooling, humidification, and
dehumidification in an air stream
THERMODYNAMICS & HVAC
4
Heat Pump Reverse Cycle This Heat Pump Reverse Cycle is designed
(Model : AC153) for demonstration of reverse direction of
basic refrigeration cycle used by an air
conditioner.
Experimental capabilities:
• Demonstration of reverse direction of
air-conditioning system
• Demonstration in repairing, servicing and
maintenance using industrial grade instrumentation
tools
Experimental capabilities:
• Demonstration of operation and performance if
Variable Volume (VRV) type air conditioning
• To explore the layout and function of all major
components and control, review installation
procedures and perform servicing and
troubleshooting exercises
• Diagnosis and overview of malfunction code
5
Water Cooled Package Air Conditioner This Water Cooled Package Air
(Model : AC155) Conditioner is installed with industrial type
components to demonstrate the working
principle of an actual air conditioning system.
Experimental capabilities:
• Demonstration of air-conditioning system
• Demonstration in repairing, servicing and
maintenance of air conditioning system using
industrial grade instrumentation tools
Experimental capabilities:
• Flame assessment (flame stability, shape, radiation)
• Smoke emission comparison
• Effect of air/fuel ratio on the efficiency of combustion
6
Flame Propagation and Stability Unit This Flame Propagation and Stability Unit
(Model : GE02) is specially designed for experiments on the
characteristics of flames.
Experimental capabilities:
• Qualitative and quantitative observations of flame
propagation and stability
• Demonstration of flame lift off and flame light back
• Construction of flame stability diagrams
• Investigation on the methods to improve flame
stability limits
• Effect of air/fuel ratio on the flame speed for
different slow burning gaseous fuels
• Studies on flame arresting quenching and stability
methods
• Investigation on horizontal and vertical flame
movement
• Effects of directional and cross-sectional changes
on flame speed
Experimental capabilities:
• Water flow pattern and distribution
• End state properties of water and air on the
psychometric chart
• Energy balance in the packed column
• Cooling tower performance at different cooling water
flowrate or heat load
Experimental capabilities:
• Determination of power input, heat output and
coefficient of performance
• Production of heat pump performance curves over
a range of source and delivery temperatures
• Production of the vapour compression cycle on a
p-h diagram and comparison with the ideal cycle
• Determination of energy balances for the condenser
and compressor
This Mechanical Heat Pump is designed to • Production of heat pump performance curves based
provide students with a practical and on the R134a properties at a variety of evaporation
quantitative demonstration of the vapour and condensation temperatures
compression cycle. • Estimation of the effect of compressor pressure
ration in volumetric efficiency
Experimental capabilities:
• Determination of power input, heat output and
coefficient of performance
• Construction of heat pump performance curves
over a range of source and delivery temperatures
• Construction of the vapour compression cycle on a
p-h diagram and comparison with the ideal cycle
• Determination of energy balances for the
condenser and compressor
This Mechanical Heat Pump is designed to • Construction of heat pump performance curves
provide students with a practical and based on the R134a properties at a variety of
quantitative demonstration of the vapour evaporation and condensation temperatures
compression cycle. • Estimation of the effect of compressor pressure
ratio on volumetric efficiency
8
Refrigeration Laboratory Unit This unit consists of:
(Model : RF01) • Open-type refrigerant compressor
SOLDAS IR4.0 SOLCAL EI • Water cooled condenser
• Expansion valve
• Electrically heated evaporator
Experimental capabilities:
• Vapour compression cycle diagram at various
conditions
• Energy balance for the refrigerator
• Effect of different condensing temperatures on
refrigerator duty or cooling ability
• Effect of different condensing temperatures on
refrigerator coefficients of performance
• Effect of different motor power on coefficient of
performance
• Overall heat transfer coefficient for the condenser
cooling coil
• Performance of the thermostatic expansion valve
This Refrigeration Laboratory Unit is • Effect of different condensing temperatures on the
designed to help students to study the heat delivered to the cooling water
performance of a vapour compression cycle • Effect of different condensing temperatures on
under various conditions of evaporator load coefficient of performance as a heat pump
and condenser pressure. • Power input study
Experimental capabilities:
• Principles of a gas absorption refrigeration system
• Operation of a gas absorption refrigeration unit
using either electricity or fuel gas as heat source
• Demonstration of refrigeration process
• Measurement of temperature points along the
absorption refrigeration process
• Effect of air circulation and thermostat control on the
process temperature
9
Vapour Compression Refrigeration Trainer This Vapour Compression Refrigeration
(Model : RF108) Trainer is designed to familiarize students
SOLDAS IR4.0 SOLCAL EI with a vapour compression refrigeration cycle.
Experimental capabilities:
• Investigate the coefficient of performance
• Perform comprehensive study of heat transfer
process and a full energy balance across the
system
• Perform a thorough analysis of the refrigeration
system by observing system response to change of
different operating variables
Experimental capabilities:
• Demonstration of vapour compression refrigeration
THERMODYNAMICS & HVAC
10
Cascade Refrigeration Trainer System This Cascade Refrigeration Trainer
(Model : RF169) System has been designed with industrial
SOLDAS IR4.0 SOLCAL EI type components to demonstrate the working
principle of cascade refrigeration.
Experimental capabilities:
• Refrigeration effects on cascade cycle
• System work outputs
• Measuring and determining actual C.O.P.
(coefficient of performance)
• Measuring and determining Carnot C.O.P.
• Understanding the theory and practical:
understand the variant and comparing both C.O.P
• Determine relative C.O.P
• Calculation ton of refrigeration
• Analysis on plant efficiency
Air Conditioner Trainer Servicing and This Air Conditioner Trainer has been
Installation (Model : RF170) designed with industrial type components to
SOLDAS IR4.0 SOLCAL EI demonstrate the working principle of an
actual air conditioning system.
Experimental capabilities:
• Identification of operation and control components
• Function of operational and control components
• Correction of electrical control components
withcircuit symbol, wattmeter, ammeter and
voltmeter incorporated
• Troubleshooting, diagnosis and correction of
system malfunction
11
Thermal Ice Storage Chiller System This unit consists of:
(Model : RF171) • Compressor
• Condenser
• Evaporator
• Ice thermal storage box
• Air handling unit
• Chilled water pump
Experimental capabilities:
• The possibility of the experiment on temperature,
pressure, automatic control of the device with Ice
Accumulation and mechanical trouble
• The comprehension of refrigeration system with Ice
thermal storage and device’s principle
• The experiment on cycle change of refrigeration
equipment according to temperature and Mollier
diagram drawing in P-I diagram drawing part
• Theoretical education and experiment related to
efficiency test of deice and Ice storage
• Theoretical education of a fundamental circuit,
This Thermal Ice Storage Chiller System is
application circuit and experiment with ice storage
installed with industrial type components to
demonstrate the working principle of a
thermal ice storage.
Experimental capabilities:
• Demonstration and investigation of automatic
operation of gas/oil burner with electronic control
box and service accessories complete with fuel
commutator
• Fault simulation
• High pressure and temperature simulations
12
Engine Test Bed This Engine Test Bed is a floor mounted unit
(Model : TH03) designed for the study of air cooled internal
SOLDAS IR4.0 SOLCAL EI
combustion engines.
Experimental capabilities:
• Engine parameters study
• Engine performance curve study
• Engine efficiency and air/fuel consumption study
13
Perfect Gas Expansion Apparatus This Perfect gas Expansion Apparatus is a
(Model : TH11) self-sufficient bench top unit designed to
SOLDAS IR4.0 SOLCAL EI familiarize students with several fundamental
thermodynamic processes. Demonstration of
the thermodynamic processes is performed
with air for a safe and convenient operation.
Experimental capabilities:
• First Law of Thermodynamics
• Second Law of Thermodynamics and its corollaries
• Observation of P-V-T relationship
• Observation of responses to different rate of
changes in a process
Experimental capabilities:
• Observation of boiling patterns at the surface of
water
• Measurement of saturated steam temperature over
pressure range of 0 to 5 bar
• Plotting saturation lines
• Determination of absolute and gauge pressure
• Study of the characteristics of two phase fluid
• Study of steady flow energy equation
• Determination of wet steam condition by using
throttling calorimeter
14
Steam Motor & Energy Conversion Test Set This Steam Motor & Energy Conversion
(Model : TH15) Test Set is designed to introduce principles
SOLDAS IR4.0 SOLCAL EI of thermodynamics and energy conversion to
students. This unit is self-contained, with all
components mounted within a robust and
mobile epoxy coated frame.
Experimental capabilities:
• First and Second Law of Thermodynamics
• Steam motor performance
• Steam boiler and condenser performance
• Marcet boiler experiment
Experimental capabilities:
• Understanding of functions and operations of a gas
turbine
• Determination of shaft power and fuel consumption
• Performance of a two-shaft unit
• Investigation of characteristics of individual
components:
i) Gas generator compressor
This Two-Shaft Gas Turbine Unit is ii) Combustion chamber
designed to provides the means for carrying iii) Power turbine
out an extensive programme of experiments
in gas turbine technology using the
instrumentation provided.
15
Air Compressor Study Unit This Air Compressor Study Unit is
(Model : WT01) designed for the study of two-stage air
SOLDAS IR4.0 SOLCAL EI compressor. The characteristics of compressed
air flow through different types of flow
arrangement are investigated.
Experimental capabilities:
• Investigation of the performance of two-stage air
compressor
• Pressure losses study in different pipe profiles
• Demonstration of air flow measurement using
orifice
• P-V diagram demonstration (optional)
Experimental capabilities:
• Characteristics study of single-stage air compressor
• Characteristics study of two-stage air compressor
with/without intercooler
• Investigation of the performance under various
conditions (interstage pressure, intercooling
performance and final compression pressure)
• P-V diagram demonstration (optional)
16
SOFTWARE & e-LEARNING
Our range of teaching equipment can be complemented with the following software:
SOLCAL® IR4.0
Computer Aided Learning
SOLCAL® IR4.0 software is a suite of computer aided learning modules designed to complement laboratory
classes and speed up the learning curve. Being Web Based, it can be used as an online learning module especially
where access to laboratory facilities are limited or restricted. By incorporating Internet of Things, resources can be
shared by different study groups or campuses, enabling a lower cost of investment by technical education providers.
Upon completion of the exercise, a questions and answer session can be conducted to test whether the student has
achieved the learning outcomes.
Features:
- Web Based Presentation
- Augmented / Virtual Reality
- Process Modelling (selected models only)
- Real-time Access to Teaching Equipments (selected models only)
- Experiment Manuals and Sample Results
- Q & A Session
SOLDAS® IR4.0
SOLDAS® IR4.0 – Industrial Revolution 4.0 / Data Acquisition System with Industry 4.0
SOLDAS® IR4.0 is a SCADA system which coupled with the element of Industrial 4.0; Internet of Things and Cloud
Computing, etc. The system connects SOLTEQ® equipment’s sensors, controllers with the software and internet
to perform process control, data acquisition and analysis. User interface devices can be mobile phone, tablet or
laptop. Monitor and control your process running from anywhere and anytime with SOLDAS® IR4.0. Extract &
analyse your process data from Cloud.
Features:
- Data Logging
- Signal Analysis
- Process Control
- Real-time Display
- Industry 4.0 Compliance
- Mobile App
- Cloud Computing
- Web UI
- LMS
- OPC Server
Sales Office:
Solution Engineering Sdn. Bhd.
PT 13796 Jalan Tekno Usahawan 2,
Technology Park Malaysia, 57000 Kuala Lumpur,
Wilayah Persekutuan.
Tel. No. : +(603) 8082 1800
Fax No. : +603) 8082 1800
Email: [email protected]
BUATAN MALAYSIA
Web site: http://www.solution.com.my