Manual Mt77hfr Operation and Parts

OPERATION AND PARTS MANUAL
SERIES
MODEL MT77HFR
TAMPING RAMMER
(HONDA GXR120RT-KRB6 GASOLINE ENGINE)
Revision # 0 (04/24/17)
To find the latest revision of this

publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

PROPOSITION 65 WARNING
PAGE 2 — MT77HFR RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (04/24/17)

NOTES
MT77HFR RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (04/24/17) — PAGE 3

TABLE OF CONTENTS
MT77HFR Rammer Honda GXR120RTKRB6 Engine
Proposition 65 Warning............................................ 2 Cylinder Barrel Assembly................................... 40-41
Parts Ordering Procedures....................................... 5 Crankcase Cvr. Assembly.................................. 42-43
Safety Information................................................. 6-9 Crankshaft Assembly......................................... 44-45
Specifications......................................................... 10 Piston/Conn. Rod Assembly............................... 46-47
Noise And Vibration Emissions............................... 11 Camshaft Pulley Assembly................................ 48-49
General Information................................................ 12 Recoil Starter Assembly..................................... 50-51
Components...................................................... 14-15 Fan Cover Assembly.......................................... 52-53
Basic Engine........................................................... 16 Carburetor Assembly......................................... 54-55
Inspection.......................................................... 17-18 Air Cleaner Assembly......................................... 56-57
Operation........................................................... 19-20 Muffler Assembly................................................ 58-59
Maintenance...................................................... 21-22 Flywheel Ignition Assembly................................ 60-61
Troubleshooting................................................. 23-25 Control Assembly............................................... 62-63
Explanation Of Code In Remarks Column............. 26 Labels Assembly................................................ 64-65
Suggested Spare Parts.......................................... 27
Terms And Conditions Of Sale — Parts................. 66
Component Drawings
Nameplates And Decals Assembly.................... 28-29 NOTICE
Crankcase And Engine Assembly...................... 30-33
Specifications and part numbers are subject to change
Guide Cylinder And Spring Assembly............... 34-35
without notice.
Foot Assembly................................................... 36-37
Fuel Tank And Handle Assembly....................... 38-39

PARTS ORDERING PROCEDURES
www.multiquip.com Ordering parts has never been easier!
Choose from three easy options: Effective:
January 1st, 2006
Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username
Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip.
■ View Parts Diagrams com.
■ Order Parts To obtain an MQ Account, contact your
■ Print Specification Information District Sales Manager for more information.
Goto www.multiquip.com and click on Use the internet and qualify for a 5% Discount
Order Parts to log in and save! on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Order via Fax (Dealers Only): Fax your order in and qualify for a 2% Discount
All customers are welcome to order parts via Fax. on Standard orders for all orders which include
Domestic (US) Customers dial: complete part numbers.*
1-800-6-PARTS-7 (800-672-7877) Note: Discounts Are Subject To Change
Order via Phone: Domestic (US) Dealers Call:

1-800-427-1244
Non-Dealer Customers:
Contact your local Multiquip Dealer for International Customers should contact
parts or call 800-427-1244 for help in their local Multiquip Representatives for
locating a dealer near you. Parts Ordering information.
When ordering parts, please supply:

❒ Dealer Account Number ❒ Specify Preferred Method of Shipment:
❒ Dealer Name and Address ✓ UPS/Fed Ex ✓ DHL
❒ Shipping Address (if different than billing address) ■ Priority One ✓ Truck
■ Ground
❒ Return Fax Number
■ Next Day
❒ Applicable Model Number ■ Second/Third Day
❒ Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!

SAFETY INFORMATION
Do not operate or service the equipment before reading Potential hazards associated with the operation of this
the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which
at all times when operating this equipment. may appear throughout this manual in conjunction with
Failure to read and understand the safety safety messages.
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
COULD result in DEATH or SERIOUS INJURY.
CAUTION
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.

SAFETY INFORMATION
GENERAL SAFETY ALWAYS know the location of the nearest phone or keep a
phone on the job site. Also, know the phone numbers of
CAUTION the nearest ambulance, doctor and fire department. This
NEVER operate this equipment without proper protective information will be invaluable in the case of an emergency.
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
RAMMER SAFETY
DANGER
NEVER operate this equipment when not NEVER operate the equipment in an explosive
feeling well due to fatigue, illness or when atmosphere or near combustible materials. An
under medication. explosion or fire could result causing severe
bodily harm or even death.
NEVER operate this equipment under the influence of
drugs or alcohol. WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
ALWAYS check the equipment for loosened threads or devices will void all warranties.
bolts before starting.
DO NOT use this machine on ground that is harder than
DO NOT use the equipment for any purpose other than the machine can handle, or for driving pilings or tamping
its intended purposes or applications. rock beds. Furthermore, use of the machine on sloping
NOTICE ground, such as the side of an embankment, may make
the machine unstable and can cause an accident. It can
This equipment should only be operated by trained and also result in premature machine wear due to uneven
qualified personnel 18 years of age and older. loads on the machine.
Whenever necessary, replace nameplate, operation and Use the machine with confidence for tamping earth and
safety decals when they become difficult read. sand, soil, gravel, and asphalt. DO NOT use the machine
Manufacturer does not assume responsibility for any for other types of jobs.
accident due to equipment modifications. Unauthorized CAUTION
equipment modification will void all warranties.
NEVER lubricate components or attempt service on a
NEVER use accessories or attachments that are not running machine.
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result. NOTICE
ALWAYS know the location of the nearest ALWAYS keep the machine in proper running condition.
fire extinguisher. Fix damage to machine and replace any broken parts
ALWAYS know the location of the nearest immediately.
first aid kit. ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.

SAFETY INFORMATION
ENGINE SAFETY FUEL SAFETY
DANGER DANGER
The engine fuel exhaust gases contain poisonous carbon DO NOT add fuel to equipment if it is placed inside truck
monoxide. This gas is colorless and odorless, and can bed with plastic liner. Possibility exists of explosion or
cause death if inhaled. fire due to static electricity.
The engine of this equipment
requires an adequate free flow
of cooling air. NEVER operate
this equipment in any enclosed
or narrow area where free flow
of the air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or DO NOT start the engine near spilled fuel or combustible
guards removed. fluids. Fuel is extremely flammable and its vapors can
DO NOT remove the engine oil drain plug cause an explosion if ignited.
while the engine is hot. Hot oil will gush ALWAYS refuel in a well-ventilated area, away from
out of the oil tank and severely scald any sparks and open flames.
persons in the general area of the rammer.
ALWAYS use extreme caution when working with
CAUTION flammable liquids.
NEVER touch the hot exhaust manifold, DO NOT fill the fuel tank while the engine is running
muffler or cylinder. Allow these parts to cool or hot.
before servicing equipment.
DO NOT overfill tank, since spilled fuel could ignite if it
NOTICE comes into contact with hot engine parts or sparks from
NEVER run engine without an air filter or with a dirty air the ignition system.
filter. Severe engine damage may occur. Service air filter Store fuel in appropriate containers, in well-ventilated
frequently to prevent engine malfunction. areas and away from sparks and flames.
NEVER tamper with the factory settings NEVER use fuel as a cleaning agent.
of the engine or engine governor. Damage
to the engine or equipment can result DO NOT smoke around or near the
if operating in speed ranges above the equipment. Fire or explosion could result
maximum allowable. from fuel vapors or if fuel is spilled on a
hot engine.

SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Always make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight
upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
Never allow any person or animal to stand underneath the
equipment while lifting.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.

SPECIFICATIONS
Table 1. Rammer Specifications
Overall Height 42.12 in. (1070 mm)
Overall Width 14.76 in. (375 mm)
Over Length 29.13 in. (740 mm)
Shoe Size (L x W) 13.4 x 11.2 in. (340 x 285 mm)
Fuel Tank Capacity 2.11 qt. (2.0 liters)
Lubrication Oil Capacity 0.8 qt. (0.75 liter)
No. of Blows Per Minute 644 - 695
Impact Force 2,653 - 3,080 lbf (11.8 - 13.7 kN)
Impact Plate Stroke 2 - 3.15 in. (50 - 80 mm)
Operating Weight 169.8 lbs. (77 kg)
Table 2. Engine Specifications

Model Honda GXR120RT-KRB6 Engine
Air-Cooled 4 Stroke,
Type
single cylinder gasoline engine
Piston Displacement 7.38 cu.in. (121 cc)
Max. Output 3.6 hp/3,600 rpm (2.7 KW)
Max. Governed Speed, No Load 3,800 - 4,100 rpm
Cooling System Air-Cooled
Engine Oil Capacity 0.3 qt. (0.28 liters)
Fuel Unleaded gasoline
Lubricant for Engine Automobile Oil; Class SE or higher
Starting System Recoil Starter
Spark Plug Type NGK CR5HSB

NOISE AND VIBRATION EMISSIONS
Table 3. Noise and Vibration Emissions

Measured Sound Power Level in dB(A) 104
Guaranteed Sound Power Level in dB(A) 107
Guaranteed Sound Pressure Level at Operator Station in dB(A) 94
Hand-Arm Vibration in m/s2 7.8
NOTES:
1. Products are tested for sound pressure level in accordance with European Directives 2000/14/EC and 2005/88/EC, relating to Noise Emission
in the Environment by equipment for use outdoors.
2. Products are tested for hand/arm vibration (HAV) level in accordance with European Directives 2002/44/EC and EN500-4 and ISO 5349-1:2001,
ISO 5349-2:2001.

GENERAL INFORMATION
The Multiquip MT77HFR tamping rammer is a powerful CAUTION
compacting tool capable of applying a tremendous force
in consecutive impacts to a soil surface. Its applications Before starting operation check the lifting
include soil compacting for road, embankments and handle to:
reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
1. Make sure that there is no damage on the bolts.
The impact force of the MT77HFR levels and uniformly
compacts voids between soil particles to increase dry 2. Make sure that there is no crack or breakage on
density. handle.
Circular motion is converted to create impact force. 3. Make sure that there is no fissure on the surface.
The MT77HFR tamping rammer develops a powerful If there is any abnormality or damage, replace
compacting force at the foot of the rammer. To maintain with new one.
optimum performance, proper operation and service are
For operation:
essential.
This handle is to be used to lift up the shoe part of
The MT77HFR is equipped with an air cooled, four- cycle
the machine with the body laid down on the ground
gasoline engine. Transmission of the power takes place
or truck bed.
by increasing the engine speed to engage the centrifugal
clutch. 1. Use proper lifting techniques to avoid back injury.
This handle is for manual lifting only.
The MT77HFR uses an oil bath lubrication system. Always
check the oil level through the oil level sight glass at the 2. Do not use this handle as a rammer lift point. Use
rear of the tamper foot. the lifting point on the top of the machine.
Before starting the MT77HFR Tamping Rammer identify 3. Do not move the rammer with the lifting handle
and understand the function of the controls. and the front rollers more than 16 feet (5 meters).

NOTES

COMPONENTS
5
6
7
10
3
14 11
12
9
8
13
Figure 1. MT77HFR Rammer

COMPONENTS
Figure 1 shows the location of the controls and components 10. Engine — This unit uses a Honda GXR120RTKRB6
for the MT77HFR Tamping Rammer. The functions of each gasoline engine.
control is described below:
11. Hour and Tacho Meter — Measures run time and
1. Hook — Used to lift rammer for transporting. engine RPM.
2. Handle — To operate rammer, GRIP handle assembly 12. Throttle Lever — Used to adjust engine speed (rpm).
firmly on both sides. Move lever forward (SLOW) to reduce engine speed.
Move lever back toward operator (FAST) to increase
3. Foot — Laminated wood with tempered steel plate for speed. Always operate the rammer at full speed (rpm).
superior shock absorption.
13. Engine Stop Switch — Controls the starting and
4. Bellows — Reservoir for oil bath. stopping of the engine. Switch must be in the "ON"
5. Shock Absorber — Protects rammer from damage position when starting the engine.
by absorbing vibration during operation. 14. Fuel Shut-Off Valve — Supplies fuel from the fuel tank
6. Fuel Tank Cap — Remove this cap to add unleaded to the engine. To begin fuel flow move the fuel shut-off
gasoline to the fuel tank. Make sure cap is tightened valve lever downward.
securely. DO NOT over fill.
WARNING
7. Fuel Tank — Holds the fuel for the unit (up to 3.2
quarts). Adding fuel to the tank should be
accomplished only when the engine is
8. Drain Valve — Open this valve to remove oil from the stopped and has had an opportunity to
bellows. cool down. In the event of a fuel spill, DO
9. Oil Gauge (Sight Glass) — Indicates the level of oil in NOT attempt to start the engine until the
the oil bath reservoir. fuel residue has been completely wiped up, and the
area surrounding the engine is dry.

BASIC ENGINE
1 2
3
5
6
Figure 2. Honda GXR120RT-KRBF Engine
The engine (Figure 2) must be checked for proper lubri- 6. Recoil Starter (pull rope) — Manual-starting method.
cation and filled with fuel prior to operation. Refer to the Pull the starter grip until resistance is felt, then pull
engine manufacturer's manual for detailed operation and briskly and smoothly.
service information.
NOTICE
1. Choke Lever — Normally used in starting the engine in
cold weather conditions. In cold weather, turn the choke Operating the engine without an air filter, with a
lever to the fully closed position. In warm weather, set damaged air filter, or a filter in need of replacement
the choke lever halfway or completely open. will allow dirt to enter the engine, causing rapid engine
wear.
2. Spark Plug — Provides spark to the ignition system.
Set spark plug gap to 0.024 - 0.028 inch (0.6 - 0.7 mm). WARNING
Clean spark plug once a week.
Engine components can generate
3. Muffler — Used to reduce noise and emissions. extreme heat. To prevent burns, DO
4. Dipstick/Oil Filler Cap — Remove this cap to NOT touch these areas while the
determine if the engine oil is low. Add oil through this engine is running or immediately
filler port as recommended in Table 3. after operating. NEVER operate the
engine with the muffler removed.
5. Oil Drain Plug — Remove this plug to remove oil from
the engine's crankcase.

INSPECTION
It is extremely important that this section be read carefully ENGINE OIL CHECK
before attempting to operate the rammer. DO NOT use
your rammer until this section is thoroughly understood. 2. Place the machine on a level surface and then tilt it
forward (Figure 5).
OIL CHECK
1. Check the oil level through the oil gauge onthe
protective sleeve(Figure 3) at the right side of the
tamper foot. TILT UNIT
TO CHECK
PROTECTIVE ENGINEOIL
SLEEVE LEVEL
OIL LEVEL
PLUG
DRAIN Figure 5. Tilting Machine

PLUG
NOTICE
Low levels of oil may result in engine seizure due to
high levels of consumption during operation.
Figure 3. Oil Check
3. Check the engine oil level and if the engine oil level
2. If not enough oil, e, add 10W-30 SE, SF or higher grade is low, it should be refilled (Figure 6). Use the proper
motor oil into the oil fill plug opening. The bath contains motor oil as suggested in the Table 4 below.
approximately 0.8 qt. (0.75 liter).
OIL LEVEL
FUEL CHECK DIPSTICK
1. Fill the fuel tank (Figure 4) with unleaded gasoline. At
the same time, check the engine oil and make it a habit
to replenish it often (Figure 6).
FUEL TANK CAP
FUEL TANK
Figure 6. Engine Oil Dipstick
Table 4. Motor Oil Grade

Grade of motor oil
Season or Temperature
(higher than MS class)
Spring, Summer or Autumn
SAE 30
+120° F to +15° F
Figure 4. Fuel Tank
Winter
SAE 30
+40° F to +15° F
Below +15° F SAE 10W-30

INSPECTION
GENERAL INSPECTION
1. Check all nuts, bolts fasteners for tightness. Retighten
nuts (Figure 7) as necessary with the following torques:
• Nut M10 — 21.6 ft.lbf (29.4 N.m)
• Nut M12 — 78.4 ft.lbf (57.9 N.m)
PLATE
NUTS FOOT
NUTS
PLATE
PLATE
NUTS
NUTS
Figure 7. Tightening Nuts

2. Clean any dirt from the recoil starter and foot pedestal.
Wipe the entire unit clean before operating.
3. Replace any missing or damaged Safety Operation
decals.
4. Adjust height of handle. Adjust handle by loosening
nuts and moving handle to suit operation. Retighten
nuts.

OPERATION
CAUTION CHOKE LEVER
Failure to understand the operation of the rammer could
result in severe damage to the unit or personal injury.
INITIAL STARTUP
When starting the MT77HFR rammer perform the following: “OPEN”
“CLOSE”
1. Open the fuel shut-off valve by moving the lever to the
ON (open) position (Figure 8).
Figure 10. Choke Lever
FUEL SHUT-OFF
4. Grip the starter rope handle (Figure 11) and pull it
VALVE LEVER
until you feel a slight resistance. Then pull sharply and
quickly. Return the handle to the starter case before
releasing.
“OFF”
(CLOSE)
“ON”
(OPEN)
STARTER HANDLE
Figure 8. Fuel Shut-Off Valve
2. Set the engine ON/OFF switch to the ON (start) position RECOIL STARTER
(Figure 9).
ENGINE SWITCH
Figure 11. Recoil Starter
5. If engine fails to start, move the choke lever (Figure 10)
to the half open position to avoid flooding.
6. Repeat steps 1 thru 5.
ON
7. If the engine does not start after repeated attempts,
check the spark plug for excess fuel. Clean and replace
the spark plug as needed.
Figure 9. Engine Switch

3. Close the choke lever (Figure 10) and move the throttle
lever to the "Full Open" position. Turning the choke
lever 90° clockwise closes the choke. In cold weather,
start the unit with choke fully closed. In warm weather
or when the engine is warm, the unit can be started
with choke halfway or completely open.

OPERATION
OPERATION
1. To start the rammer tamping action, move the throttle
lever (Figure 12) quickly from idle to the operating アイドリング(低速)
IDLE POSITION
position. The rammer will start up and down motion. DO
NOT move the throttle lever slowly as this may cause
damage to the clutch or spring.
THROTTLE
　　LEVER
IDLE POSITION OPERATING POSITION
THROTTLE
　　LEVER Figure 13. Throttle Lever (Idle Position)
OPERATING
STOPPING THE ENGINE
POSITION
1. Move throttle lever quickly from the operating to idle
position (Figure 13) and run the engine for three
Figure 12. Throttle Lever (Operating Position) minutes at low speed. After the engine cools, move
the engine stop switch to the OFF position (Figure 14).
CAUTION
If the rammer is used on sloping ground, make sure
that the surroundings are safe and take extra caution
in preventing the machine from falling over.
OFF
2. In cold weather, the oil in the machine will be thicker

and the resistance of the components will be higher. ENGINE SWITCH
This can cause irregular motion. Shift the throttle lever
for the operating position to idle several time and allow
machine to warm up before starting actual work.
3. The metal surface of the foot in contact with the ground Figure 14. Engine Stop Switch (OFF)
has excellent wear resistance. However, if the ground
2. Move the fuel shut-off valve lever to the OFF (Closed)
contains large stones (size of a fist), place some fill
position (Figure 15
soil over the ground for even tamping.
4. The machine will advance as it jumps up and down.
For faster advance, push the handle slightly forward FUEL SHUT-OFF VALVE LEVER
to make the machine lean a little forward.
“OFF”
5. To stop the tamping action, move throttle lever quickly (CLOSE)
from operating to idle position (Figure 13). DO NOT
move the throttle lever slowly.
“ON”
(OPEN)
Figure 15. Fuel Shut-off Lever (OFF)

MAINTENANCE
DAILY EVERY 200 HOURS
Thoroughly remove dirt and oil from the engine and Remove the oil drain plug on foot housing (Figure 18) and
control area. drain the oil. Refill with approximately 0.8 qt. (0.75 liter)
of 10W-30 SE, SF or higher grade motor oil. Check oil
Clean or replace the air cleaner elements as necessary.
gauge on the protective sleeve from the right side if oil
Check and retighten all fasteners as necessary.
is at specified level.
Check the spring box and bellows for oil leaks. Repair PROTECTIVE
or replace as needed. SLEEVE
OIL LEVEL
EVERY 50 HOURS PLUG
Clean the fuel shut-off valve. DRAIN

PLUG
Remove and clean the spark plug, then adjust the spark
gap to 0.024~0.028 inch (0.6~0.7 mm).
EVERY 150 HOURS Figure 18. Oil Replacement
Remove the element from the air cleaner cover - upper EVERY 2 YEARS
part (Figure 16) and wash it with gasoline or kerosene. Replace the fuel line every 2 years even if there is no
Then dip it in engine oil (SAE10W-30) and squeeze visible damage.
lightly. Reinstall the element.
AIR CLEANER
(UPPER)
ELEMENT
Figure 16. Air Cleaner (Upper)

Remove the element from the air cleaner - engine
(Figure 17) and wash it with gasoline or kerosene.
Reinstall the element.
ELEMENT
Figure 17. Air Cleaner (Engine)

MAINTENANCE
STORAGE LONG TERM STORAGE
Wash off any dirt or mud on the machine with clean water. Slide the throttle lever to the STOP position.
After the engine and main body have cooled down, store Drain any fuel including in the fuel hose.
the rammer on a level location. Replace lubrication oil and apply grease to lubrication
Secure the machine body so that it can not fall down. If points.
you have to lay the machine down, close the fuel tank Cover the air intake on the air cleaner and the exhaust
cap securely and tighten engine oil drain plug. outlet on the muffler.
After the engine and machine body have cooled down, Store unit indoors covered with plastic sheet in moisture
lay the machine so that the carburetor is facing up. Once free and dust free location out of direct sunlight.
the machine has been laid down, make sure that there
is no fuel or lubrication oil leaks. If the fuel leaks, drain
the fuel from the fuel tank.
Put a cover on the machine body to protect it from dust
and dirt. Store the machine in a location that is not
exposed to direct sunlight and which has low humidity.
TRANSPORTING
Transport the rammer in a secure and level upright
position.
If you must lay the machine down to transport it, drain
any fuel from the fuel tank and carburetor. Then close
the fuel tank cap and oil fill plug securely. Next, position
the machine so that the air cleaner will be facing up
(Figure 19).
AIR CLEANER
SIDE
Figure 19. Transporting Rammer

TROUBLESHOOTING
Troubleshooting (Engine)
Symptom Possible Problem Solution
Combo lever in incorrect position? Make sure combo lever is in start position.
Spark plug bridging? Check gap, insulation or replace spark plug.
Carbon deposit on spark plug? Clean or replace spark plug.
Short circuit due to deficient spark plug
Check spark plug insulation, replace if worn.
insulation?
Improper spark plug gap? Set to proper gap.
Fuel reaching carburetor? Check fuel line.
Water in fuel tank? Flush or replace fuel tank.
Difficult to start, fuel is available, but no spark at Fuel filter clogged? Replace fuel filter.
spark plug. Stuck carburetor? Check float mechanism.
Spark plug is red? Check transistor ignition unit.
If insufficient compression, repair or replace
Spark plug is bluish white? engine. If injected air leaking, correct leak. If
carburetor jets clogged, clean carburetor.
Check transistor ignition unit is broken, and
replace defective unit. Check if voltage cord
No spark present at tip of spark plug?
cracked or broken and replace. Check if spark
plug if fouled and replace.
No oil? Add oil as required.
ON/OFF switch is shorted? Check switch wiring, replace switch.
Ignition coil defective? Replace ignition coil.
Difficult to start, fuel is available, and spark is
Improper spark gap, points dirty? Set correct spark gap and clean points.
present at the spark plug.
Condenser insulation worn or short circuiting? Replace condenser.
Spark plug wire broken or short circuiting? Replace defective spark plug wiring.
Flush fuel system, replace with correct type of
Wrong fuel type?
fuel.
Difficult to start, fuel is available, spark is Water or dust in fuel system? Flush fuel system.
present and compression is normal.
Air cleaner dirty? Clean or replace air cleaner.
Choke open? Close choke.
Suction/exhaust valve stuck or protruded? Reseat valves.
Piston ring and/or cylinder worn? Replace piston rings and/or piston.
Difficult to start, fuel is available, spark is
present and compression is low. Cylinder head and/or spark plug not tightened
Torque cylinder head bolts and spark plug.
properly?
Head gasket and/or spark plug gasket damaged? Replace head and spark plug gaskets.
No fuel in fuel tank? Fill with correct type of fuel.
Apply lubricant to loosen fuel cock lever,
Fuel cock does not open properly?
replace if necessary.
No fuel present at carburetor.
Fuel filter/lines clogged? Replace fuel filter.
Fuel tank cap breather hole clogged? Clean or replace fuel tank cap.
Air in fuel line? Bleed fuel line.

TROUBLESHOOTING
Troubleshooting (Engine) - continued
Air cleaner dirty? Clean or replace air cleaner.
Weak in power, compression is proper and Improper level in carburetor? Check float adjustment, rebuild carburetor.
does not misfire. Defective spark plug? Clean or replace spark plug.
Improper spark plug? Set to proper gap.
Flush fuel system and replace with correct
Water in fuel system?
Weak in power, compression is proper but type of fuel.
misfires. Dirty spark plug? Clean or replace spark plug.
Ignition coil defective? Replace ignition coil.
Spark plug heat value incorrect? Replace with correct type of spark plug.
Wrong type of fuel? Replace with correct type of fuel.
Cooling fins dirty? Clean cooling fins.
Engine overheats.
Clear intake of dirt and debris. Replace air
Intake air restricted?
cleaner elements as necessary.
Oil level too low or too high? Adjust oil to proper level.
Governor adjusted incorrectly? Adjust governor.
Rotational speed fluctuates. Governor spring defective? Replace governor spring.
Fuel flow restricted? Check entire fuel system for leaks or clogs.
Recoil mechanism clogged with dust and dirt? Clean recoil assembly with soap and water.
Recoil starter malfunctions. (if applicable)
Spiral spring loose? Replace spiral spring.
Ensure tight, clean connections on battery
Loose, damaged wiring?
and starter.
Starter malfunctions.
Battery insufficiently charged? Recharge or replace battery.
Starter damaged or internally shorted? Replace starter.
Check and clean valves. Check muffler and
Over-accumulation of exhaust products?
replace if necessary.
Burns too much fuel.
Replace spark plug with manufacturer's
Wrong spark plug?
suggested type.
Lubricating oil is wrong viscosity? Replace lubricating oil with correct viscosity.
Exhaust color is continuously "white".
Worn rings? Replace rings.
Air cleaner clogged? Clean or replace air cleaner.
Choke valve set to incorrect position? Adjust choke valve to correct position.
Carburetor defective, seal on carburetor
Exhaust color is continuously "black". Replace carburetor or seal.
broken?
Poor carburetor adjustment, engine runs too
Adjust carburetor.
rich?
ON/OFF device not activated ON? Turn on ON/OFF device.
Will not start, no power with key "ON". (if Check cable connections. Charge or replace
Battery disconnected or discharged?
applicable) battery
Ignition switch/wiring defective? Replace ignition switch. Check wiring.

TROUBLESHOOTING
Troubleshooting (Rammer)
Operating speed of throttle lever is
Set throttle lever to correct position.
incorrectly set?
Oil in excess? Drain excess oil. Bring to correct level.
Engine runs but rammer jumps Clutch slips? Replace or adjust clutch.
erratically or not at all. Spring Failure? Replace spiral spring.
Adjust engine speed to correct
Speed of engine improper?
operating RPM setting.
Soil over-compacted? Shut down machine and test soil.

EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there Numbers Used — Item quantity can be indicated by a
are any questions. number, a blank entry, or A/R.
NOTICE A/R (As Required) is generally used for hoses or other

parts that are sold in bulk and cut to length.
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip A blank entry generally indicates that the item is not sold
does not guarantee the availability of the parts listed. separately. Other entries will be clarified in the “Remarks”
Column.
SAMPLE PARTS LIST REMARKS Column
NO. PART NO. PART NAME QTY. REMARKS
Some of the most common notes found in the “Remarks”
1 12345 BOLT .....................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY Column are listed below. Other additional notes needed
2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY to describe the item can also be shown.
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
NO. Column purchased.
Unique Symbols — All items with same unique symbol Indicated by:
(@, #, +, %, or >) in the number column belong to the “INCLUDES ITEMS W/(unique symbol)”
same assembly or kit, which is indicated by a note in the
“Remarks” column. Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same Indicated by:
general item, such as different size saw blade guards in “S/N XXXXX AND BELOW”
use or a part that has been updated on newer versions “S/N XXXX AND ABOVE”
of the same machine. “S/N XXXX TO S/N XXX”
NOTICE Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
When ordering a part that has more than one item number variant listed. It can also be used to show a
number listed, check the remarks column for help in part is NOT used on a specific model or model number
determining the proper part to order. variant.
PART NO. Column Indicated by:
“XXXXX ONLY”
Numbers Used — Part numbers can be indicated by a “NOT USED ON XXXX”
number, a blank entry, or TBD.
“Make/Obtain Locally” — Indicates that the part can
TBD (To Be Determined) is generally used to show a be purchased at any hardware shop or made out of
part that has not been assigned a formal part number available items. Examples include battery cables, shims,
at the time of publication. and certain washers and nuts.
A blank entry generally indicates that the item is not sold “Not Sold Separately” — Indicates that an item cannot
separately or is not sold by Multiquip. Other entries will be purchased as a separate item and is either part of an
be clarified in the “Remarks” Column. assembly/kit that can be purchased, or is not available
for sale through Multiquip.

SUGGESTED SPARE PARTS
MT77HFR TAMPING RAMMER WITH HONDA GXR120RT-KRB6 GASOLINE ENGINE
1 to 3 units
Qty. P/N Description
1............956100048.............THROTTLE WIRE
3............374010100.............ELEMENT, AIR CLEANER
1............361910070.............CAP ASSEMBLY, FUEL TANK
2............16910GB2005.......FUEL FILTER
3............9805655777...........SPARK, PLUG
1............954406010.............STRAINER, FUEL TANK
1............28462Z0DV03........ROPE, RECOIL STARTER
1............366348550.............CLUTCH ASSEMBLY
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.

MT-77HFR NAMEPLATES AND DECALS ASSY.
NAME PLATES
8 4
7
2
5 3
10
12 13
9 11
14

NAMEPLATES AND DECALS ASSY.
1 920220690 DECAL; E/G RPM/MT-66 1
2 920220640 DECAL; CLEANING ELEMENT 1
3 920220650 DECAL; CAUTIONS 4/SET 1
4 920220660 DECAL; CAUTIONS 6/SET 1
5 920900090 DECAL; SET/MVC-MCD/EXP,EU 1
6 920900090 DECAL; SET/MVC-MCD/EXP,EU 1
7 920219730 DECAL; LEVER OPERATION/MCG 1
8 920220670 DECAL; OPERATION/7LANG 1
9 920210310 DECAL; EC NOISE REQ.LWA107 1
10 920218770 DECAL; E/G FIRE WARNING 1
11 920220680 DECAL; ENGINE CLEANER/MQ 1
12 920220280 DECAL; CHECK DAILY(FILTER) 1
13 920214140 DECAL; WARNING/NON-EPA 1
14 PLATE; SERIAL NO............................................1................CONTACT MQ PARTS DEPT.

MT-77HFR CRANKCASE AND ENGINE ASSY.
CRANK CASE & ENGINE
52-4
52-1 53
54
52-2
63-1
63-2 52-3
62 57 A
63-3 59-3
90
59-2 58
91 55 59-1
63-1 59-3
63-2 59-1 3
1 92
18 19
63-3
21
6 9 2
5 8
12
13 10
14 7 46
27 15 47
81 22
23 70 40
24 69 39 34
22 37
17 25 37
48
49
41 42 43
38
71 61
28-2 33 30 36
37
28-1 43
35
44 31
50
63-3 29
101
63-2
63-1
63-3
63-2
A 63-1
66
64-2
65 45
64-1

CRANKCASE AND ENGINE ASSY.
1 374121560 CRANKCASE 1
2 009120204 STUD BOLT, 10X50X21 1
3 022611010 FLANGE NUT M10 1
5 374350260 CRANK GEAR 1
6 040006207 BEARING 6207 1
7 0600200020 BEARING 6204...................................................1................REPLACES P/N 040006204
8 080100720 STOP RING 1
9 080200350 STOP RING 1
10 080200200 STOP RING 1
12 371334730 CONNECTING ROD 1
13 040006304 BEARING 6304 1
14 080100520 STOP RING 1
15 080200200 STOP RING 1
17 374468020 PINION 1
18 374350270 CLUTCH DRUM 1
19 952401450 WASHER, 8.5X22X3 1
21 060404010 OIL SEAL 1
22 041006007 BEARING 6007Z 2
23 374468030 BEARING SPACER 1
24 080200350 STOP RING 1
25 080100620 STOP RING 1
27 374353300 PACKING, FRONT COVER 1
28-1 011208025 BOLT, 8X25.........................................................6................REPLACES P/N 001220825
28-2 030208200 WASHER, LOCK M8 6
29 362910060 THROTTLE LEVER ASSEMBLY........................1................INCLUDES ITEMS W/$
30$ 362341550 THROTTLE BODY 1
31$ 362456521 THROTTLE GEAR 1
33$ 362455620 SLIDER 1
34$ 362455630 THROTTLE LEVER 1
35$ 050100450 O-RING 1
36$ 050200100 O-RING 1
37$ 031110160 WASHER, FLAT M10 4
38$ 032210220 CONICAL LOCK WASHER, M10 1
39$ 022131008 CAP NUT M10 1
40$ 020310080 NUT M10.............................................................1................REPLACES P/N 020410060
41$ 096206006 SOCKET HEAD SCREW, 6X6 1
42$ 014208020 SOCKET HEAD SCREW, 8X20..........................1................REPLACES P/N 096208020
43$ 020408050 NUT M8 2
44 956100048 THROTTLE WIRE 1
45 020406040 NUT M6 2
46 011206020 BOLT, 6X20.........................................................2................REPLACES P/N 001220620
47 952404470 WASHER, FLAT M6............................................2................REPLACES P/N 031106100
48 030206150 WASHER, LOCK M6 2
49 022130605 CAP NUT M6 2
50 959006120 CLIP 1

MT-77HFR CRANKCASE AND ENGINE ASSY. (CONTINUED)
CRANK CASE & ENGINE
52-4
52-1 53
54
52-2
63-1
63-2 52-3
62 57 A
63-3 59-3
90
59-2 58
91 55 59-1
63-1 59-3
63-2 59-1 3
1 92
18 19
63-3
21
6 9 2
5 8
12
13 10
14 7 46
27 15 47
81 22
23 70 40
24 69 39 34
22 37
17 25 37
48
49
41 42 43
38
71 61
28-2 33 30 36
37
28-1 43
35
44 31
50
63-3 29
101
63-2
63-1
63-3
63-2
A 63-1
66
64-2
65 45
64-1

CRANKCASE AND ENGINE ASSY. (CONTINUED)
52-1 374010050 COVER, AIR CLEANER 1
52-2 374010100 ELEMENT, AIR CLEANER 1
52-3 374010060 PACKING, AIR CLEANER 1
52-4 374010110 GRIP BOLT, CLEANER 1
53 353342400 INTAKE PIPE 1
54 507010110A CLAMP................................................................2................REPLACES P/N 507010110
55 362456610 ELEMENT/BREATHER 1
57 366348550 CLUTCH ASSEMBLY 1
58 952401450 WASHER, 8.5X22X3 1
59-2 0401450080 WASHER, FLAT M8............................................1................REPLACES P/N 031108160
59-3 030208200 WASHER, LOCK M8 2
61 363342520 LINK PROTECTOR 1
62 363342530 MUFFLER PROTECTOR 1
63-2 0401450080 WASHER, FLAT M8............................................4................REPLACES P/N 031108160
63-3 030208200 WASHER, LOCK M8 4
64-1 001520835 SOCKET HEAD BOLT, 8X35 4
64-2 033910220 WASHER, 8.4X15.5X1.6 4
65 374219630 GUARD, RECOIL STARTER 1
66 366461050 COLLAR/GUARD 4
69 0105051040 BOLT, 10X40.......................................................2................REPLACES P/N 001111040
70 030210250 WASHER, LOCK M10 2
71 2067550101 CLAMP 1
81 374010040 FRONT COVER 1
90 374010070 CLEANER BOLT 1
91 374010080 BASE, AIR CLEANER 1
92 374010090 WASHER, STEPPED/CLEANER 1
101 912212102 ENGINE ASSEMBLY, GXR120RTKRB6 1

MT-77HFR
SPRING & GUIDE CYLINDER GUIDE CYLINDER AND SPRING ASSY
4
33
2
2
1 51
52-2
6 52-1
24
30
28 31
29
13
27
26
7
41 26
46
5 27
9 30
8-2
8-1 31
28 29
46
23
21 22
14
15 16
17
18 19

GUIDE CYLINDER AND SPRING ASSY
1 366900080 PISTON PIN........................................................1................REPLACES P/N 366460100
2 366459910 PLUG, PISTON PIN 2
4 374353310 PISTON ROD 1
5 371459690 PISTON END 1
6 355447250 STOPPER, UPPER 1
7 355447260 STOPPER, LOWER 1
8-1 001121230 BOLT 12X30 1
8-2 030212300 WASHER, LOCK M12 1
9 952404790 WASHER 1
13 366345990 SPRING CYLINDER 1
14 050100900 O-RING 1
15 355214140 FOOT PLATE 1
16 953405270 PLUG 1
17 953405260 PACKING 1
18 014210020 SOCKET HEAD BOLT 10X20.............................4................REPLACES P/N 001521020
19 014210040 SOCKET HEAD BOLT 10X40.............................4................REPLACES P/N 001521040
21 355119020 SLEEVE 1
22 953405270 PLUG 1
23 953405260 PACKING 1
24 050200950 O-RING 1
26 354446170 PIN 2
27 050931500 O-RING 2
28 354336352 BELLOWS CLAMP 2
29 354442340 BAND GUIDE, BELLOWS 2
30 011008040 BOLT 8X40.........................................................2................REPLACES P/N 001220840
31 020108060 NUT M8...............................................................2................REPLACES P/N 020308060
33 050201500 O-RING 1
41 354010010 BELLOWS, ORANGE 1
46 374469820 MAIN SPRING 2
51 374219410 GUIDE CYLINDER 1
52-1 012210040 BOLT 10X40.......................................................4................REPLACES P/N 001221040
52-2 030210250 WASHER, LOCK M10 4

FOOT ASSY
2
3
2
3
4 5

FOOT ASSY
1 8511S FOOT ASSEMBLY..............................................1................REPLACES P/N 366910020
2 021112140 NYLON NUT M12...............................................4................REPLACES P/N 022711214
3 030212300 WASHER, LOCK M12 4
4 009110034 BOLT, SQUARE NECK 12X65 2
5 009110035 BOLT, SQUARE NECK 12X95 2
6 363343390 GRIP HANDLEBAR 1

MT-77HFR FUEL TANK AND HANDLE ASSY
TANK & HANDLE
2-2
2
57 2-1
1 11 9
41 8
10
51
5
4
31
3
6 32 32
33
54 35
58
35 34
55 21
53
56 52
14-1
14-2
24
22 23
10
60
7
63
62
61
14-2
13-1
14-1
13-2
12
12
13-2
13-1

FUEL TANK AND HANDLE ASSY
1 305910037 FUEL TANK ASSEMBLY.....................................1................INCLUDES ITEMS W/#
2# 361910070 CAP ASSEMBLY, FUEL TANK ORANGE...........1................INCLUDES ITEMS W/$
REPLACES P/N 361910021
2-1#$ 353449010 STRAP, OIL TANK 1
2-2#$ 362458350 SUB CAP, BLACK 1
3# 351437785 HOLDER, COCK 1
4# 954406020 PACKING, FUEL TANK 1
5# 954406010 STRAINER, FUEL TANK 1
6# 954300720 FUEL COCK ASSEMBLY 1
7 011008040 BOLT 8X40.........................................................2................REPLACES P/N 001220840
8 030208200 WASHER, LOCK M8 2
9 022710809 NYLON NUT M8 2
10 952401450 WASHER 8.5X22X3 4
11# 363218260 FUEL TANK 1
12 351337070 SHOCK ABSORBER 2
13-1 014210020 SOCKET HEAD BOLT 10X20.............................4................REPLACES P/N 001521020
13-2 033121009 TOOTHED LOCK WASHER B M10 4
14-1 012210020 BOLT 10X20.......................................................4................REPLACES P/N 001221020
14-2 030210250 WASHER, LOCK M10 4
21 374121590 HANDLE 1
22 939010270 STOPPER RUBBER 1
23 030208200 WASHER, LOCK M8 1
24 020108060 NUT M8...............................................................1................REPLACES P/N 020308060
31 959028625 FUEL HOSE 1
32 954406420 HOSE BAND 2
33 16910GB2005 FUEL FILTER 1
34 959028626 FUEL HOSE 1
35 954406420 HOSE BAND 2
41# 954407840 STRAINER 1
51 374121970 TOP COVER 1
52 955010309 CURL CORD 1
53 959026827 RUBBER TUBE 1
54 955010311 TP-22 TACHO/HOUR METER 1
55 955010307 CLIP BELT 1
56 454010020 CLAMP 1
57 507010110A CLAMP................................................................2................REPLACES P/N 507010110
58 009110045 PAN HEAD SCREW 5X15 2
60 366910030 ROLLER ASSEMBLY, W/SCREW.......................1................INCLUDES ITEMS W/&
61& 366217170 ROLLER 2
62& 0017105020 SCREW 5X20.....................................................4................REPLACES P/N 091005020
63& 022610505 FLANGE NUT M5 4

HONDA GXR120RTKRB6 ENGINE — CYLINDER BARREL ASSY.

HONDA GXR120RTKRB6 ENGINE — CYLINDER BARREL ASSY.
1 12000ZDJ305 BARREL ASSEMBLY, CYLINDER......................1................INCLUDES ITEMS W/#
2# 12201Z0D305 GUIDE ASSEMBLY, EX. VALVE (O.S.) 1
3# 12204Z0D305 GUIDE, IN. VALVE (O.S.) 1
4 12311Z0D000 COVER, HEAD 1
5 12355Z0D000 COVER COMPLETE A, BREATHER 1
6 12365Z0D000 COVER COMPLETE B, BREATHER 1
7 15171Z0DV00 PIPE, BREATHER 1
8 15571Z0DV71 VALVE, OIL OUTLET 1
9 15572ZM7000 PLATE, STOPPER 1
10 15721Z0D000 TUBE, BREATHER 1
12 90008ZM7000 BOLT, 4X10 1
13 90014952000 BOLT, FLANGE, 6X14 6
14# 91202ZE6013 OIL SEAL, 22X35X6 1
15 93500030050A SCREW, PAN, 3X5 1
16 9805655777 SPARK, PLUG 1

HONDA GXR120RTKRB6 ENGINE — CRANKCASE CVR. ASSY.
22
9
22 4
20
5
22
15
10
20 12
3
19
14
16 17
17 18
11
9 19 7
1
6 13
FR

HONDA GXR120RTKRB6 ENGINE — CRANKCASE CVR. ASSY.
1 11300ZDJ305 COVER ASSEMBLY, CRANKCASE....................1................INCLUDES ITEMS W/$
3 11511Z0DV10 FLANGE, P.T.O. 1
4 15600ZDF000 CAP ASSEMBLY, OIL FILLER............................1................INCLUDES ITEMS W/&
5& 15625Z0T800 PACKING, OIL FILLER CAP 1
6$ 16510ZL8000 GOVERNOR ASSEMBLY 1
7$ 16531ZE1000 SLIDER, GOVERNOR 1
8 16541Z0D000 SHAFT, GOVERNOR ARM 1
9 957010602500 BOLT, FLANGE, 6X25.........................................8................REPLACES P/N 90121952000
10 90131ZE1000 BOLT, DRAIN PLUG 1
11$ 90451ZE1000 WASHER, THRUST 1
12 90601ZE1000 WASHER, DRAIN PLUG 1
13$ 90602ZE1000 CLIP, GOVERNOR HOLDER 1
14$ 91001878003 BEARING, RADIAL BALL 1
15$ 91203ZE0013 OIL SEAL, 22X41X6 1
16 91231891003 OIL SEAL, 6X11X4 1
17$ 58176 WASHER, FLAT..................................................2................REPLACES P/N 9410106800
18 9425108000 PIN, LOCK 1
19 9430108200 DOWEL PIN 2
20 9430306100 DOWEL PIN 2
22 957010804500 BOLT, FLANGE, 8X45 4

HONDA GXR120RTKRB6 ENGINE — CRANKSHAFT ASSY.

HONDA GXR120RTKRB6 ENGINE — CRANKSHAFT ASSY.
2 13310ZDJ800 CRANKSHAFT COMPLETE...............................1................INCLUDES ITEMS W/%
3% 91005KS4003 BEARING, RADIAL BALL 1

HONDA GXR120RTKRB6 ENGINE — PISTON/CONN. ROD ASSY.

HONDA GXR120RTKRB6 ENGINE — PISTON/CONN. ROD ASSY.
1 13010ZDJ003 RING SET, PISTON STD. 1
2 13101ZDJ800 PISTON 1
3 13111ZE0000 PIN, PISTON 1
4 13200ZDJ000 ROD ASSEMBLY, CONNECTING......................1................INCLUDES ITEMS W/#
5# 90001ZDJ000 BOLT, CONNECTING ROD, 6X32 2
6 90551ZE0000 CLIP, PISTON PIN, 13 MM 2

HONDA GXR120RTKRB6 ENGINE — CAMSHAFT PULLEY ASSY.

HONDA GXR120RTKRB6 ENGINE — CAMSHAFT PULLEY ASSY.
1 12209KT7013 SEAL, VALVE STEM 1
2 14320ZDD000 PULLEY COMPLETE, CAMSHAFT 1
3 14324Z0D000 SHAFT, CAM PULLEY 1
4 14400Z0D003 BELT, TIMING 1
5 14431ZDD000 ARM, INTAKE VALVE ROCKER 1
6 14441ZDD000 ARM, EXHAUST VALVE ROCKER 1
7 14461ZL8000 SHAFT, ROCKER ARM 2
8 14711Z0D000 VALVE, INLET 1
9 14721Z0D000 VALVE, EXHAUST 1
10 14751Z0D000 SPRING, VALVE 2
11 14771ZM3010 RETAINER, VALVE SPRING 2
12 90012333000 SCREW, TAPPET ADJUSTING 2
13 90206001000 NUT, TAPPET ADJUSTING 2
14 91301ZM0V31 O-RING 1

HONDA GXR120RTKRB6 ENGINE — RECOIL STARTER ASSY.

HONDA GXR120RTKRB6 ENGINE — RECOIL STARTER ASSY.
1 28400ZDJ003ZB STARTER ASSEMBLY, RECOIL, BLK................1................INCLUDES ITEMS W/#
2 28405ZDJ000 SPACER, RECOIL STARTER MOUNTING 1
3# 28410ZDJ003ZB CASE COMPLETE, RECOIL STARTER, BLK. 1
4# 28421ZDD003 REEL, RECOIL STARTER, BLK. 1
5# 28422ZG0W02 RATCHET, STARTER 2
6# 28433ZG0W02 GUIDE, RATCHET 1
7# 28441ZW9003 SPRING, FRICTION...........................................1................REPLACES P/N 28441ZW6003
8# 28442ZH8003 SPRING, RECOIL STARTER 1
9# 28461ZDD003 KNOB, RECOIL STARTER 1
10# 28462Z0DV03 ROPE, RECOIL STARTER 1
11# 28467Z0DV02 PLATE, SIDE 1
12# 28468Z0DV02 PLATE, SLIDE 1
13# 90003ZH8003 SCREW, SETTING 1
14 957010601400 BOLT, FLANGE, 6X14 3

HONDA GXR120RTKRB6 ENGINE — FAN COVER ASSY.

HONDA GXR120RTKRB6 ENGINE — FAN COVER ASSY.
1 19610Z0DV00ZB COVER COMPLETE, FAN, BLK. 1
2 35120Z0DV81 SWITCH ASSEMBLY, ENGINE STOP 1
4 90014952000 BOLT, FLANGE, 6X14 4

HONDA GXR120RTKRB6 ENGINE — CARBURETOR ASSY.
14
13 12
20 10
25
15 1
1
24 1
1
5
8
GASKET SET 11
9 23
2
3
1
4
1 6
7 1
22
NOTICE
Gasket set, item 1 included with items 4, 6, 7, and 24.

HONDA GXR120RTKRB6 ENGINE — CARBURETOR ASSY.
1#% 16010Z4EW51 GASKET SET 1
2# 16011ZDJ851 VALVE SET, FLOAT 1
3# 16013ZG0811 FLOAT SET 1
4# 16015Z4EW51 CHAMBER SET, FLOAT.....................................1................INCLUDES ITEMS W/%
5# 16016Z0DV21 SCREW SET 1
6# 16024124760 SCREW SET, DRAIN..........................................1................INCLUDES ITEMS W/%
7# 16028ZC0005 SCREW SET.......................................................1................INCLUDES ITEMS W/%
8# 16044Z0DV21 LEVER SET, CHOKE 1
9 16100ZDJ841 CARBURETOR ASSEMBLY...............................1................INCLUDES ITEMS W/#
10# 16124ZE0005 SCREW, THROTTLE STOP 1
11# 16166ZDJ851 NOZZLE, MAIN 1
12# 16199Z0DV21 TUBE, AIR VENT 1
13 16211Z0D010 INSULATOR, CARBURETOR 1
14 16212Z0DV20 PACKING, INSULATOR 1
15 16221ZG0801 PACKING, CARBURETOR 1
20# 938920401208 SCREW-WASHER, 4X12.................................. 4................REPLACES P/N 938920401218
22# 950030501931 TUBE, VINYL 1
23# 99101ZG00600 JET, MAIN 1
24# 99204ZE00350 JET SET, PILOT..................................................1................INCLUDES ITEMS W/%
25# 90602921000 CLIP, TUBE 1

HONDA GXR120RTKRB6 ENGINE — AIR CLEANER ASSY.

HONDA GXR120RTKRB6 ENGINE — AIR CLEANER ASSY.
2 17211ZL8023 ELEMENT, AIR CLEANER 1
4 17220Z0DV21 CASE COMPLETE, AIR CLEANER 1
6 17228Z0DV21 PACKING, AIR CLEANER 1
7 17231Z0DV62 COVER, AIR CLEANER 1
11 90011Z0D000 BOLT, AIR CLEANER COVER 2
12 90041Z0DV20 BOLT, STUD 1
13 90042Z0DV20 BOLT, STUD, 5X75 2
15 9405005000 NUT, FLANGE, 5 MM 2
16 9405006000 NUT, FLANGE, 6 MM 1

HONDA GXR120RTKRB6 ENGINE — MUFFLER ASSY.

HONDA GXR120RTKRB6 ENGINE — MUFFLER ASSY.
1 18310ZDJ000 MUFFLER COMPLETE (RAMMER) 1
2 18320ZDJ000 PROTECTOR COMP., MUFFLER (RAMMER) 1
3 18381Z0D000 GASKET, MUFFLER 1
4 90014952000 BOLT, FLANGE, 6X14 3
5 90048ZDJ000 BOLT, STUD, 6X56.5 2
6 90343ZE6000 NUT, SELF-LOCK, 6 MM 2

GXR120RT-KRB6
FLYWHEEL
HONDA / IGNITION ENGINE
GXR120RTKRB6 COIL — FLYWHEEL IGNITION ASSY.
6
4
8
5 9
7
1
2
10
FR

HONDA GXR120RTKRB6 ENGINE — FLYWHEEL IGNITION ASSY.
1 13331357000 KEY, SPECIAL WOODRUFF, 25X18 1
2 28451ZDJ003 PULLEY, STARTER 1
3 30500Z0DV02 COIL ASSEMBLY, IGNITION..............................1................INCLUDES ITEMS W/ #
4 30564ZA5000 GROMMET, CORD 1
5# 30700Z0DV01 TERMINAL ASSEMBLY, HIGH TENSION 1
6 30701883000 CLIP, HIGH TENSION CORD 1
7 31110ZDJ003 FLYWHEEL COMPLETE 1
8 32195Z0D000 CORD, STOP SWITCH 1
9 90022888010 BOLT, FLANGE, 6X20 2
10 90201Z0T800 NUT, SPECIAL, 14 MM 1

HONDA GXR120RTKRB6 ENGINE — CONTROL ASSY.

HONDA GXR120RTKRB6 ENGINE — CONTROL ASSY.
1 16500Z0DV50 CONTROL ASSEMBLY......................................1................INCLUDES ITEMS W/ &
5 16550Z0DV21 ARM COMPLETE, GOVERNOR........................1................INCLUDES ITEMS W/ $
6 16555Z0DV20 ROD, GOVERNOR 1
7 16561ZDJ800 SPRING, GOVERNOR 1
8 16562Z0DV20 SPRING, THROTTLE RETURN 1
9& 16594883010 HOLDER, WIRE 1
11 90014952000 BOLT, FLANGE, 6X14 2
12 90015Z5T000 BOLT, GOVERNOR ARM 1
13& 90605230000 CIRCLIP, 5 MM 1
14& 92301050220A BOLT, RECESSED, 5X20...................................1................REPLACES P/N 92301050200A
15& 0043504060 SCREW, PAN, 4X6.............................................1................REPLACES P/N 93500040060H
17& 94001050000S NUT, HEX., 5 MM 1
19 9405006000 NUT, FLANGE, 6 MM 1
20$ 16263883W10 JOINT, ROD 1

HONDA GXR120RTKRB6 ENGINE — LABELS ASSY.
3
7
5
8

HONDA GXR120RTKRB6 ENGINE — LABELS ASSY.
3 87516ZDD000 MARK, OPERATOR CAUTION (ENGLISH) 1
5 87521ZDJ000 EMBLEM 1
6 87528Z0D000 MARK, CHOKE INDICATION 1
7 87539Z0J000 MARK, EX. CAUTION (ENGLISH) 1
8 87601ZDJV20 MARK, TYPE (KRB6) 1

TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS 5. Parts must be in new and resalable Multiquip reserves the right to quote and
Terms of payment for parts are net 30 days. condition, in the original Multiquip sell direct to Government agencies, and to
package (if any), and with Multiquip part Original Equipment Manufacturer accounts
FREIGHT POLICY numbers clearly marked. who use our products as integral parts of their
6. The following items are not returnable: own products.
All parts orders will be shipped collect or
prepaid with the charges added to the invoice. a. Obsolete parts. (If an item is in the SPECIAL EXPEDITING SERVICE
All shipments are F.O.B. point of origin. price book and shows as being
Multiquip’s responsibility ceases when a A $35.00 surcharge will be added to the
replaced by another item, it is
signed manifest has been obtained from the invoice for special handling including bus
obsolete.)
carrier, and any claim for shortage or damage shipments, insured parcel post or in cases
b. Any parts with a limited shelf life where Multiquip must personally deliver the
must be settled between the consignee and
(such as gaskets, seals, “O” rings, parts to the carrier.
the carrier.
and other rubber parts) that were
MINIMUM ORDER purchased more than six months LIMITATIONS OF SELLER’S LIABILITY
prior to the return date. Multiquip shall not be liable hereunder for
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for c. Any line item with an extended damages in excess of the purchase price of
instructions regarding handling of orders not dealer net price of less than the item with respect to which damages are
meeting this requirement. $5.00. claimed, and in no event shall Multiquip be
d. Special order items. liable for loss of profit or good will or for any
RETURNED GOODS POLICY other special, consequential or incidental
e. Electrical components. damages.
Return shipments will be accepted and
credit will be allowed, subject to the following f. Paint, chemicals, and lubricants.
LIMITATION OF WARRANTIES
provisions: g. Decals and paper products.
No warranties, express or implied, are
1. A Returned Material Authorization h. Items purchased in kits. made in connection with the sale of parts or
must be approved by Multiquip prior to 7. The sender will be notified of any material trade accessories nor as to any engine not
shipment. received that is not acceptable. manufactured by Multiquip. Such warranties
2. To obtain a Return Material Authorization, 8. Such material will be held for five made in connection with the sale of new,
a list must be provided to Multiquip working days from notification, pending complete units are made exclusively by a
Parts Sales that defines item numbers, instructions. If a reply is not received statement of warranty packaged with such
quantities, and descriptions of the items within five days, the material will be units, and Multiquip neither assumes nor
to be returned. returned to the sender at his expense. authorizes any person to assume for it
any other obligation or liability whatever in
a. The parts numbers and descriptions 9. Credit on returned parts will be issued
connection with the sale of its products. Apart
must match the current parts price at dealer net price at time of the original
from such written statement of warranty,
list. purchase, less a 15% restocking
there are no warranties, express, implied or
b. The list must be typed or computer charge.
statutory, which extend beyond the description
generated. 10. In cases where an item is accepted, for of the products on the face hereof.
c. The list must state the reason(s) which the original purchase document
for the return. can not be determined, the price will be
based on the list price that was effective Effective: February 22, 2006
d. The list must reference the sales twelve months prior to the RMA date.
order(s) or invoice (s) under
which the items were originally 11. Credit issued will be applied to future
purchased. purchases only.
e. The list must include the name PRICING AND REBATES
and phone number of the person Prices are subject to change without prior
requesting the RMA. notice. Price changes are effective on a
3. A copy of the Return Material Authorization specific date and all orders received on or
must accompany the return shipment. after that date will be billed at the revised price.
Rebates for price declines and added charges
4. Freight is at the sender’s expense. All for price increases will not be made for stock
parts must be returned freight prepaid to on hand at the time of any price change.
Multiquip’s designated receiving point.

NOTES

OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877
Carson, CA 90746 Fax (310) 537-3927 310-537-3700
Contact: [email protected]
Service Department Warranty Department
800-421-1244 800-421-1244 Fax: 310-943-2249
310-537-3700 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA UNITED KINGDOM
Multiquip Multiquip (UK) Limited Head Office
4110 Industriel Boul. Tel: (450) 625-2244 Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Laval, Quebec, Canada H7L 6V3 Tel: (877) 963-4411 Globe Lane, Fax: 0161 339 3226
Contact: [email protected] Fax: (450) 625-8664 Dukinfield, Cheshire SK16 4UJ
Contact: [email protected]
© COPYRIGHT 2017, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks
are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
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OPERATION AND PARTS MANUAL

To find the latest revision of this

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Order via Phone: Domestic (US) Dealers Call:

When ordering parts, please supply:

All orders are treated as Standard Orders and will

WE ACCEPT ALL MAJOR CREDIT CARDS!

MT77HFR RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (04/24/17) — PAGE 5

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Table 2. Engine Specifications

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Table 3. Noise and Vibration Emissions

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DRAIN Figure 5. Tilting Machine

FUEL TANK CAP

Table 4. Motor Oil Grade

MT77HFR RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (04/24/17) — PAGE 17

Figure 7. Tightening Nuts

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Figure 9. Engine Switch

MT77HFR RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (04/24/17) — PAGE 19

IDLE POSITION OPERATING POSITION

2. In cold weather, the oil in the machine will be thicker

Figure 15. Fuel Shut-off Lever (OFF)

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Clean the fuel shut-off valve. DRAIN

Figure 16. Air Cleaner (Upper)

Figure 17. Air Cleaner (Engine)

MT77HFR RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (04/24/17) — PAGE 21

Figure 19. Transporting Rammer

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NOTICE A/R (As Required) is generally used for hoses or other

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MT77HFR RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (04/24/17) — PAGE 39

Clean the fuel shut-off valve. DRAIN