Introduction To Manufacturing Engineering: Lecturer: Ass - Prof.Dr. Nguyen Tien Duong

Introduction to Manufacturing Engineering – Ass.Prof. N.T.
Duong – HUST
INTRODUCTION TO
MANUFACTURING ENGINEERING
Lecturer: Ass.Prof.Dr. Nguyen Tien Duong
School of Mechanical Engineering

Hanoi University of Science and Technology
Email: [email protected]
Hanoi
Chapter 1 - 1
Introduction to Manufacturing Engineering – Ass.Prof. N.T. Duong – HUST
CONTENT
CHAPTER 1. GENERAL INTRODUCTION
CHAPTER 2. FUNDAMENTALS OF MATERIALS
CHAPTER 3. METAL CASTING PROCESSES AND EQUIPMENT
CHAPTER 4. FORMING AND SHAPING PROCESSES AND EQUIPMENT
CHAPTER 5. MATERIAL-REMOVAL PROCESSES AND MACHINES
CHAPTER 6. JOINING PROCESSES AND EQUIPMENT
CHAPTER 7. SURFACE TECHNOLOGY
CHAPTER 8. COMMON ASPECTS OF MANUFACTURING
CHAPTER 9. MANUFACTURING IN A COMPETITIVE ENVIRONMENT
Chapter 1 - 2
Course Materials
[1] Lecture Notes: Provided to students by
the the lecturer.
[2]
AUTHOR:
[3] GIÁO TRÌNH “CƠ KHÍ ĐẠI CƯƠNG”

AUTHORS: PGS.TS. Nguyễn Văn Hảo;
TS. Nguyễn Ngọc Thành;
TS. Nguyễn Đức Thắng;
TS. Nguyễn Tiến Dương
NHÀ XUẤT BẢN GIÁO DỤC VIỆT NAM
Chapter 1 - 3
Assessment
1 – Mid-term grade (30%):
- Class participation: Regulations of HUST
- Mid-term test (multichoice, 70%): 25 Questions – 40 minutes
- Mini Project (30%)
2 – Final exam (multichoice) (70%):

40 Questions (60 minutes)
Chapter 1 - 4
CHAPTER 1. GENERAL INTRODUCTION

1.1. Manufacturing
 Definition - The process of converting raw materials into products.
 Stages:
1. Design
2. Selection of materials
3. Sequence of processes
 Other names:
1. Production
2. Manufacturing engineering
3. Production engineering
 Resources & activities in manufacturing:
1- Product design 2- Machinery and tooling 3- Process planning
4- Materials 5- Purchasing 6- Manufacturing
7- Production control 8- Support services 9- Marketing
10- Sales 11- Shipping 12- Customer service
Chapter 1 - 5
1.2. Design process and concurrent engineering
1) Manufactured products
 Meet the customer’s quality standards & expected service
requirements
 Can be produced with zero-based rejection and waste
 Are economical to produce in an increasing global &
competitive marketplace
2) Product design process and concurrent engineering

 Traditional (Fig. 1.1a), design and manufacturing activities have
sequentially, but in practice is wasteful of resources.
 Great need developed for bring products to the market as quickly
as possible.
Chapter 1 - 6
Figure 1.1 (a)

Varous steps
involved in
designing and
manufacturing a
product.
(b) General
product flow,
from market
analysis to
selling the
product, and
depicting
concurrent
engineering.
Chapter 1 - 7
1.3. Design for manufacture, assembly,

disassembly, and service
 Designers must have a fundamental understanding of the
characteristics, capabilities, and limitation of materials, manufacturing
processes and related operations, machinery, and equipment.
 Assembly is an important phase, it requires consideration of the ease,

speed, and cost of putting parts together.
 Products must be designed so that disassembly is possible.
 The goal of design for service is that individual parts or

subassemblies in a product be easy to reach and service.
Chapter 1 - 8
1.4. Selecting materials

1) Engineering Materials:
Figure 1.3 An outline of engineering materials
Chapter 1 - 9
2) Considerations in selecting materials

 Properties of materials:
 Mechanical properties: Strength, toughness, ductility, hardness, elasticity,
fatigue, and creep.
 Physical properties: Density, specific heat, thermal expansion and
conductivity, melting point, and electrical and magnetic properties.
 Chemical properties: Oxidation, corrosion, general degradation of properties,
toxicity, and flammability.
 Manufacturing properties: Whether it is easy to manufacture.
 Cost and availability:

 If raw, processed materials, manufactured components are not available in
the desired shapes, dimensions, and quantities, substitutes  Additional processing
will be required  Contribute significantly to product cost.
 Reliability of supply, as well as demand for the material, affects cost.
 Different costs are involved in processing materials by different methods.
Chapter 1 - 10
 Appearance, service life & recycling:
 Color, feel, and surface texture are considered.
 Wear, fatigue, creep, and dimensional stability are important.

Friction and wear, corrosion can shorten a product’s life or cause it
to fail prematurely.
 The need for conserving resources and for maintaining a

clean and health environment.
Chapter 1 - 11
1.5. Selecting manufacturing processes

There is usually more than one method of manufacturing a part
from a given material:
 Casting: Expendable mold and permanent mold;
 Forming and shaping: Rolling, forging, extrusion, drawing,
sheet forming, powder metallurgy, and molding.
 Machining: Turning, boring, drilling, milling, planing, shaping,
broaching, grinding, ultrasonic machining, chemical, electrical, and
electromechanical machining, high energy beam machining.
 Joining: Welding, brazing, soldering, diffusion bonding,
adhesive bonding, and mechanical joining.
 Finishing: Honing, lapping, polishing, burnishing, deburring,
surface treating, coating, and plating.
 Nanofabrication: Etching techniques, electron beams, and laser
beams.
Chapter 1 - 12
 Selection of a manufacturing processes depends on:

 Dimensional accuracy & surface finish
 Operational & manufacturing costs
 Consequences of improper selection of materials and processes
 Net-shape manufacturing
1.6. Environmentally conscious design &

manufacturing
 Reducing waste at their source during design
 Research in environmentally safe products
 Reducing use of hazardous materials
 Proper handling of disposal of all waste
 Improvement in recycling, waste treatment, reuse of materials
Chapter 1 - 13
1.7. Computer integrated manufacturing (CIM)

 Begining with CAD/ CAM (Computer Aided Desing / Manufacturing), the use
of computers has been extended to CIM (Computer Integrated Manufacturing).
 Major applications of computers in manufacturing:
• Computer Numerical Control (CNC)
• Adaptive Control (AC)
• Industrial robots
• Automated handling of materials
• Automated and robotic assembly systems
• Coputer aided process planning (CAPP)
• Group technology (GT)
• Just in time production (JIT)
• Cellular manufacturing
• Flexible manufacturing systems
• Expert systems
• Artificial inteligence (AI) and artificial neural network
Chapter 1 - 14

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Introduction to Manufacturing Engineering – Ass.Prof. N.T.

Lecturer: Ass.Prof.Dr. Nguyen Tien Duong

School of Mechanical Engineering

CHAPTER 2. FUNDAMENTALS OF MATERIALS

CHAPTER 3. METAL CASTING PROCESSES AND EQUIPMENT

CHAPTER 4. FORMING AND SHAPING PROCESSES AND EQUIPMENT

CHAPTER 5. MATERIAL-REMOVAL PROCESSES AND MACHINES

CHAPTER 6. JOINING PROCESSES AND EQUIPMENT

CHAPTER 7. SURFACE TECHNOLOGY

CHAPTER 8. COMMON ASPECTS OF MANUFACTURING

CHAPTER 9. MANUFACTURING IN A COMPETITIVE ENVIRONMENT

[3] GIÁO TRÌNH “CƠ KHÍ ĐẠI CƯƠNG”

2 – Final exam (multichoice) (70%):

CHAPTER 1. GENERAL INTRODUCTION

1.2. Design process and concurrent engineering

2) Product design process and concurrent engineering

Figure 1.1 (a)

1.3. Design for manufacture, assembly,

 Assembly is an important phase, it requires consideration of the ease,

 Products must be designed so that disassembly is possible.

 The goal of design for service is that individual parts or

1.4. Selecting materials

Figure 1.3 An outline of engineering materials

2) Considerations in selecting materials

 Cost and availability:

 Appearance, service life & recycling:

 Color, feel, and surface texture are considered.

 Wear, fatigue, creep, and dimensional stability are important.

 The need for conserving resources and for maintaining a

1.5. Selecting manufacturing processes

 Selection of a manufacturing processes depends on:

1.6. Environmentally conscious design &

1.7. Computer integrated manufacturing (CIM)

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