Service Manual: Split Type
Service Manual: Split Type
Service Manual: Split Type
SVM-18049
SERVICE MANUAL
SPLIT TYPE
Indoor Unit Outdoor Unit
<High Wall, Heat Pump Type> <Heat Pump Type>
RAS-10PKVPG-E RAS-10PAVPG-E
RAS-13PKVPG-E RAS-13PAVPG-E
RAS-16PKVPG-E RAS-16PAVPG-E
RAS-10PKVPG-NZ RAS-10PAVPG-NZ
RAS-13PKVPG-NZ RAS-13PAVPG-NZ
RAS-16PKVPG-NZ RAS-16PAVPG-NZ
/U "
'
� '" �
� ! ---
li'@®[M]OOO&
�eo o�
7
�
:::,..�- � "' i
R32
May, 2018
FILE NO. SVM-18049
CONTENTS
2. SPECIFICATIONS ..................................................................................... 6
-2-
FILE NO. SVM-18049
1. SAFETY PRECAUTIONS
Read the precautions in this manual This appliance is fi lled with R32.
carefully before operating the unit. (Flammable Material)
Information included in the Operation Service personnel should be handing this equipment
Manual and/or Installation Manual. with reference to the Installation Manual.
Power supply cord of outdoor unit shall be more than 1.5 mm2 (H07RN-F or 60245IEC66) polychloroprene
sheathed flexible cord.
CAUTION
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact
separation of at least 3 mm.
-3-
FILE NO. SVM-18049
DANGER
• ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO IN-
STALL/MAINTAIN THE AIR CONDITIONER.
INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
WARNING
• Never modify this unit by removing any of the safety guards or bypass any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit. Personal injury and property
damage can result if the unit falls.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas
may generate.
• The electrical work must be performed by a qualified electrician in accordance with the Installation
Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
• When wiring, use the specified cables and connect the terminals securely to prevent external
forces applied to the cable from affecting the terminals.
• Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
• Manufacturer pay no responsibility to any damage, caused by heating cable, being outside of unit.
-4-
FILE NO. SVM-18049
• Do not pierce or burn as the appliance is pressurized. Do not expose the appliance to heat, fl ame, sparks, or
other sources or ignition. Else, it may explode and cause injury or death.
• For R32 model, use pipes, fl are nut and tools which is specifi ed for R32 refrigerant. Using of existing (R22)
piping, fl are nut and tools may cause abnormally high pressure in the refrigerant cycle (piping), and possibly
result in explosion and injury.
• Thickness of copper pipes used R32 must be more than 0.8mm. Never use copper pipes thinner than 0.8mm.
• Do not perform flare connection inside a building or dwelling or room, when joining the heat exchanger of
indoor unit with interconnection piping. Refrigerant connection inside a building or dwelling or room must be
made by brazing or welding. Joint connection of indoor unit by flaring method can only be made at outdoor or
at outside of building or dwelling or room. Flare connection may cause gas leak and flammable atmosphere.
• After completion of installation or service, confirm there is no leakage of refrigerant gas. It may generate toxic
gas when the refrigerant contacts with fire.
• Appliance and pipe-work shall be installed, operated and stored in a room with a floor area large than Amin m2
How to get Amin m2 : Amin = (M / (2.5 x 0.22759 x h0))2
M is the refrigerant charge amount in appliance in kg. h0 is the installation height of the appliance in m : 0.6 m
for floor standing/1.8m for wall mounted/1.0 m for window mounted/2.2 m for ceiling mounted.
• Comply with national gas regulations.
CAUTION
• Exposure of unit to water or other moisture before installation may result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise or discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
For Reference:
If a heating operation would be continuously performed for a long time under the condition that the outdoor
temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom
plate, resulting in a trouble of the cabinet or fan.
It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner.
For details, contact the dealer.
-5-
FILE NO. SVM-18049
2. SPECIFICATIONS
2-1. Specifications
-6-
FILE NO. SVM-18049
-7-
FILE NO. SVM-18049
2-2. Operation Characteristic Curve
RAS-10PKVPG-E/RAS-10PAVPG-E
RAS-10PKVPG-NZ/RAS-10PAVPG-NZ
<Cooling> <Heating>
8 8
7 7
6 6
5 5
Current (A)
Current (A)
4 4
3 3
2 2
Conditions Conditions
Indoor : DB 27oC/WB 19oC Indoor : DB 20oC/WB 15oC
Outdoor : DB 35oC/WB 24oC Outdoor : DB 7oC/WB 6oC
1 1 Indoor Air Flow : High
Indoor Air Flow : High
Pipe Length : 5m Pipe Length : 5m
Voltage : 230V Voltage : 230V
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
100 110
100
90
90
Cooling capacity (%)
80
Heating capacity (%)
70
80
60
50 0
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 -15 -10 -5 0 5 10
Outside Temperature ( oC) Outside Temperature ( ºC)
-8-
FILE NO. SVM-18049
2-4. Operation Characteristic Curve
RAS-13PKVPG-E/RAS-13PAVPG-E
RAS-13PKVPG-NZ/RAS-13PAVPG-NZ
<Cooling> <Heating>
9 9
8 8
7 7
6 6
Current (A)
5 5
Current (A)
4 4
3 3
2 Conditions 2 Conditions
Indoor : DB 27oC/WB 19oC Indoor : DB 20oC/WB 15oC
Outdoor : DB 35oC/WB 24oC Outdoor : DB 7oC/WB 6oC
1 Indoor Air Flow : High 1 Indoor Air Flow : High
Pipe Length : 5m Pipe Length : 5m
Voltage : 230V Voltage : 230V
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
100
95 100
90
Cooling capacity (%)
80
85
Heating capacity (%)
80
60
75
-9-
FILE NO. SVM-18049
2-6. Operation Characteristic Curve
RAS-16PKVPG-E/RAS-16PAVPG-E
RAS-16PKVPG-NZ/RAS-16PAVPG-NZ
<Cooling> <Heating>
10 10
9 9
8 8
7 7
6 6
Current (A)
Current (A)
5 5
4 4
3 3
Conditions 2 Conditions
2
Indoor : DB 27oC/WB 19oC Indoor : DB 20oC/WB 15oC
Outdoor : DB 35oC/WB 24oC Outdoor : DB 7oC/WB 6oC
1 Indoor Air Flow : High 1 Indoor Air Flow : High
Pipe Length : 5m Pipe Length : 5m
Voltage : 230V Voltage : 230V
0 0
0 10 20 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 80 90 100 110
Compressor Speed (RPS) Compressor Speed (RPS)
<Cooling> <Heating>
105 120
100
95 100
90
Cooling capacity (%)
80
85
Heating capacity (%)
80
60
75
Capacity ratio : 100 % =
70 4.50kW Capacity ratio : 100 % =
40 5.50kW
65 Conditions
Conditions
Indoor : DB 27oC/WB 19oC
Indoor : DB 20oC/WB 15oC
60 Outdoor : DB 35oC/WB 24oC
20 Outdoor : DB 7oC/WB 6oC
Indoor Air Flow : High
Indoor Air Flow : High
55 Pipe Length : 5m
Pipe Length : 5m
Voltage : 230V
Voltage : 230V
50 0
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 -15 -10 -5 0 5 10
Outside Temperature ( oC) Outside Temperature ( ºC)
- 10 -
FILE NO. SVM-18049
3. REFRIGERANT R32
This air conditioner adopts the new refrigerant HFC 3. If a refrigeration gas leakage occurs during
(R32) which does not damage the ozone layer. installation/servicing, be sure to ventilate fully.
The next section describes the precautions for air If the refrigerant gas comes into contact with fire, a
conditioner using the new refrigerant. Conforming to poisonous gas may occur.
contents of the next section together with the general 4. When installing or removing an air conditioner, do
cautions included in this manual, perform the correct
not allow air moisture dust or oil to remain in the
and safe work.
refrigeration cycle. Otherwise, pressure in
the refrigeration cycle may become abnormally high
3-1. Safety During Installation/Servicing so that a rupture or personal injury may be caused.
The basic installation servicing work procedures are 5. After completion of installation work, check to make
the same as conventional R410A models. sure that there is no refrigeration gas leakage.
As R32’s pressure is about 1.6 times higher than that If the refrigerant gas leaks into the room, coming
of R22, improper installation/servicing may cause a
into contact with fire in the fan-driven heater, space
serious trouble. By using tools and materi-als exclusive
for R32, it is necessary to carry out installation/ heater, etc., a poisonous gas may occur
servicing safely while taking the following precautions 6. When an air conditioning system charged with a
into consideration. large volume of refrigerant is installed in a small
room, it is necessary to exercise care so that, even
1. Never use refrigerant other than R32 in an air when refrigerant leaks, its concentration does not
conditioner which is designed to operate with R32. exceed the marginal level.
If other refrigerant than R32 is mixed, pressure in If the refrigerant gas leakage occurs and its
the refrigeration cycle becomes abnormally high, concentration exceeds the marginal level, an
and it may cause personal injury, etc. by a rupture. oxygen starvation accident may result.
2. Confirm the used refrigerant name, and use tools 7. Be sure to carry out installation or removal
and materials exclusive for the refrigerant. according to the installation manual.
The refrigerant name R32 is indicated on the visible Improper installation may cause refrigeration
place of the outdoor unit of the air conditioner using trouble, water leakage, electric shock, fire, etc.
R32 as refrigerant. To prevent mischarging, the
8. Unauthorized modifications to the air conditioner
diameter of the service port differs from that of R22.
may be dangerous. If a breakdown occurs please
R32 and other HFCs are heavier than air, and
call a qualified air conditioner technician or
therefore they are inclined to settle near the floor
electrician.
surface.
Improper repair's may result in water leakage,
If the gas fills up the room or the bottom part of a
electric shock and fire, etc.
room, it may also cause oxygen deficiency and may
reach its combustion concentration.
In order to prevent oxygen deficiency and R32 3-2. Refrigerant Piping Installation
combustion, keep the room well-ventilated for a 3-2-1. Piping Materials and Joints Used
healthy work environment.
For the refrigerant piping installation, copper pipes
In particular, using HFCs in a basement room or and joints are mainly used. Copper pipes and joints
confined area creates a higher risk; be sure to suitable for the refrigerant must be chosen and
furnish the room with local exhaust ventilation. installed. Furthermore, it is necessary to use clean
If a refrigerant leak is confirmed in a room an copper pipes and joints whose interior surfaces are
inadequately ventilated location, do not use a flame less affected by contaminants.
until the area has been ventilated appropriately and
the work environment has been improved. 1. Copper Pipes
The same applies in case of brazing, ensure It is necessary to use seamless copper pipes which
appropriate ventilation to prevent oxygen deficiency are made of either copper or copper alloy and it is
and R32 combustion. desirable that the amount of residual oil is less than
Check that there are no dangerous or combustible 40 mg/10 m. Do not use copper pipes having a
items nearby, and ensure a fire extinguisher is close collapsed, deformed or discolored portion
at hand. (especially on the interior surface).
Keep a sufficient distance away from causes of fire Otherwise, the expansion valve or capillary tube
(ignition sources) such as gas-burning equipment may become blocked with contaminants.
and electric heaters in places where installation, As an air conditioner using R32 incurs pres-sure
repairs, or similar work on air-conditioning higher than when using R22, it is necessary to
equipment is performed. choose adequate materials.
Thicknesses of copper pipes used with R32 are as
shown in Table 3-2-1. Never use copper pipes
thinner than 0.8 mm even when it is available on
the market.
- 11 -
FILE NO. SVM-18049
Thickness (mm)
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 3-2-2.
- 12 -
FILE NO. SVM-18049
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
ØD
By means of the clamp bar, perform the flare A
processing correctly.
Use either a flare tool for R32 or conven-
tional flare tool.
Flare processing dimensions differ according
to the type of flare tool. When using a con-
ventional flare tool, be sure to secure “dimen-
sion A” by using a gauge for size adjustment. Fig. 3-2-1 Flare processing dimensions
A (mm)
Nominal Outer Thickness
diameter Flare tool for R32 Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
A (mm)
Nominal Outer Thickness
diameter Flare tool for R22 Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
- 13 -
FILE NO. SVM-18049
6°
to 4
45°
B A C D
43°
to 4
5°
Fig. 3-2-2 Relations between flare nut and flare seal surface
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
- 14 -
FILE NO. SVM-18049
3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R32 is
changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing
dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are
lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R32 (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R32, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R32 and for conventional refrigerant (R22)
The table below shows the tools exclusive for R32 and their interchangeability.
Tools exclusive for R410A (The following tools for R32 are required.)
Tools whose specifications are changed for R410A and their interchangeability
R32 Conventional air-water
air-water heat pump installation heat pump installation
No. Used tool Usage Existence of Whether conven- Whether new equipment
new equipment tional equipment can be used with
for R32 can be used conventional refrigerant
1 Flare tool Pipe flaring Yes *(Note 1) ¡
Copper pipe gauge for
Flaring by
2 adjusting projection Yes *(Note 1) *(Note 1)
conventional flare tool
margin
3
Torque wrench
(For Ø12.7)
Connection of flare nut Yes × ×
4 Gauge manifold
5 Charge hose
Evacuating, refrigerant
charge, run check, etc.
Yes × ×
6 Vacuum pump adapter Vacuum evacuating Yes × ¡
7
Electronic balance for
refrigerant charging
Refrigerant charge Yes × ¡
8 Refrigerant cylinder Refrigerant charge Yes × ×
9 Leakage detector Gas leakage check Yes × ¡
10 Charging cylinder Refrigerant charge (Note 2) × ×
(Note 1) When flaring is carried out for R32 using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R32 is being currently developed.
Also prepare the following equipments for other installation method and run check.
1. Clamp meter 3. Insulation resistance tester
2. Thermometer 4. Electroscope
- 15 -
FILE NO. SVM-18049
(Indoor unit)
(Outdoor unit)
Opened
Refrigerant cylinder
(with siphon)
Check valve
Opened
Opened
Open/close Closed
valve for charging
Service port
Electronic balance for refrigerant charging
- 16 -
FILE NO. SVM-18049
It is necessary for charging refrigerant under condition of liquid because R32 is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
Fig. 3-4-2
- 17 -
FILE NO. SVM-18049
Nitrogen gas
1. Do not enter flux into the refrigeration cycle. cylinder
- 18 -
FILE NO. SVM-18049
4. CONSTRUCTION VIEWS
TI'@@[MJ O [ID& � © 0 o�
rr
64
64
IU
D
M
�
• •
62 62
6
6
Knock out system Knock out system
62
52 64 64 62
84.5
193
57 20
Wiress remote controller
Drain hose
(0.6m) Hanger 312 Hanger
149
190mm 225mm
198
293
or more or more
Hanger Hanger
46
65
46
- 19 -
FILE NO. SVM-18049
4-2. Outdoor Unit
(Unit : mm)
600 125
A
50
36
29 108
R15
29
6 hole
106
316
R5.5
330
330
A detail drawing (Back leg)
330
316
2- 11x14 Hole 6 hole R15
25 Drain outlet B
(For 8- 10 anchor bolt) 11x14 hole 36
50
B detail drawing (Front leg)
FAN-GUARD
440
COVER-PV
ViewZ
630
318
299 330
100 600 99 69
351
Electrical part
Liquid side
(Flare 6.35)
Gas side
(Flare 9.52)
RAS-10PAVPG-E,-NZ
RAS-13PAVPG-E,-NZ
137
(Flare 12.70)
54
92
RAS-16PAVPG-E,-NZ
Service port
View Z
600 or more
320
Installation dimension
- 20 -
FILE NO. SVM-18049
5. WIRING DIAGRAM
- 21 -
FILE NO. SVM-18049
RAS-13PAVPG-E,-NZ
KTN150D42UFZ 3-phases 6-poles 1185W
RAS-16PAVPG-E,-NZ
- 22 -
FILE NO. SVM-18049
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger Tcj
TC
Allowable height
difference : 10m
Max. : 25m
Min. : 2m
P Pressure measurement Chargeless : 15m
Deoxidized copper pipe
Gauge attaching port Outer dia. : 6.35mm Charge : 20g/m
Vacuum pump connecting port Thickness : 0.8mm (16 to 25m)
Sectional shape
Deoxidized copper pipe of heat insulator
Outer dia. : 9.52mm
Thickness : 0.8mm
Muffler
Dryer
4-way valve
Compressor Strainer
KTN110D42UFZ
TS
TO
Outdoor heat
exchanger Split capillary
Ø1.0 x 80
Ø1.0 x 80
Temp. measurement T2
TE
NOTE :
• The maximum pipe length of this air conditioner is 25 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 200g)
- 23 -
FILE NO. SVM-18049
RAS-13PKVPG-E / RAS-13PAVPG-E
RAS-13PKVPG-NZ / RAS-13PAVPG-NZ
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger Tcj
TC
Allowable height
difference : 10m
Max. : 25m
Min. : 2m
P Pressure measurement Chargeless : 15m
Deoxidized copper pipe
Gauge attaching port Outer dia. : 6.35mm Charge : 20g/m
Vacuum pump connecting port Thickness : 0.8mm (16 to 25m)
Sectional shape
Deoxidized copper pipe of heat insulator
Outer dia. : 9.52mm
Thickness : 0.8mm
Muffler
Dryer
4-way valve
Compressor Strainer
KTN150D42UFZ
TS
TO
Outdoor heat
exchanger Split capillary
Ø1.0 x 80
Ø1.0 x 80
Temp. measurement T2
TE
NOTE :
• The maximum pipe length of this air conditioner is 25 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 200g)
- 24 -
FILE NO. SVM-18049
RAS-16PKVPG-E / RAS-16PAVPG-E
RAS-16PKVPG-NZ / RAS-16PAVPG-NZ
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger Tcj
TC
Allowable height
difference : 10m
Max. : 25m
Min. : 2m
P Pressure measurement Chargeless : 15m
Deoxidized copper pipe
Gauge attaching port Outer dia. : 6.35mm Charge : 20g/m
Vacuum pump connecting port Thickness : 0.8mm (16 to 25m)
Sectional shape
Deoxidized copper pipe of heat insulator
Outer dia. : 12.7mm
Thickness : 0.8mm
Muffler
Dryer
4-way valve
TS
TO
Outdoor heat
exchanger Split capillary
Ø1.0 x 80
Ø1.0 x 80
Temp. measurement T2
TE
NOTE :
• The maximum pipe length of this air conditioner is 25 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 200g)
- 25 -
FILE NO. SVM-18049
<Cooling>
Tempeature Standard Heat exchanger pipe Indoor fan Outdoor fan Compressor Connecting
Model name
condition(°C) pressure temp. mode mode revolution piping
RAS-
Indoor Outdoor P (MPa) T1 (°C) T2 (°C) (rps) (m)
10PKVPG-E
1.1 to 1.2 14 to 16 39 to 41 High High 27 5.0
10PKVPG-NZ
13PKVPG-E
27/19 35/- 1.1 to 1.2 14 to 16 39 to 41 High High 27 5.0
13PKVPG-NZ
16PKVPG-E
0.9 to 1.1 12 to 14 41 to 43 High High 37 5.0
16PKVPG-NZ
<Heating>
Tempeature Standard Heat exchanger pipe Indoor fan Outdoor fan Compressor Connecting
Model name
condition(°C) pressure temp. mode mode revolution piping
RAS-
Indoor Outdoor P (MPa) T1 (°C) T2 (°C) (rps) (m)
10PKVPG-E
2.1 to 2.3 33 to 35 3 to 4 High High 36 5.0
10PKVPG-NZ
13PKVPG-E
27/- 7/6 2.1 to 2.3 33 to 35 3 to 4 High High 36 5.0
13PKVPG-NZ
16PKVPG-E
2.4 to 2.6 36 to 38 2 to 3 High High 42 5.0
16PKVPG-NZ
NOTES :
Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent.
(Thermistor thermometer)
- 26 -
FILE NO. SVM-18049
Power Supply
Serial Signal Communication
(Operation Command and Information)
ON TIMER Setting
Air Flow
ECO
Hi-POWER
COMFORT SLEEP
WEEKLY ON / OFF
- 27 -
For INDOOR UNIT MICRO-COMPUTER BLOCK DIAGRAM
220–240 V ~50Hz
Indoor unit
send/receive M.C.U Current
circuit detect
PWM synthesis function
Discharge Input current release control
temp. sensor IGBT over-current detect control
Gate drive
Outdoor fan control circuit
Outdoor air
temp. sensor High power factor correction control
Inverter output frequency control
8-2. Outdoor Unit (Inverter Assembly)
- 28 -
temp.sensor
Signal communication to indoor unit Gate drive
circuit
High Pressure
Switch
Clock Heater
frequency Control
10MHz Circuit
9. OPERATION DESCRIPTION
9-1. Outline of Air Conditioner Control • Detection of inverter input current and current
This air conditioner is a capacity-variable type air release operation
conditioner. Its system can control the speed of • Over-current detection and prevention operation to
compressor motor according to load. The drive circuit IGBT module (Compressor stop function)
for the indoor motor is mounted in the indoor unit. • Compressor and outdoor fan stop function when
The drive circuits for outdoor motor and compressor serial signal is off (when the serial signal does not
are mounted in the outdoor unit. reach the board assembly of outdoor control by
trouble of the signal system)
The entire air conditioner is mainly controlled by the • Transferring of operation information (Serial
indoor unit controller. The indoor unit controller signal) from outdoor unit controller to indoor unit
drives the indoor fan motor based upon command controller
sent from the remote controller. Moreover, it also • Detection of outdoor temperature and operation
determines required speed of compressor motor and revolution control
then transfers the operation command to the outdoor • Defrost control in heating operation (Temp.
unit controller. measurement by outdoor heat exchanger and
control for 4-way valve and outdoor fan)
The outdoor unit controller erceives operation
command from the indoor unit and controls revolution
speed of the compressor motor. 3. Contents of operation command signal
The outdoor unit controller controls speed of (Serial signal) from indoor unit controller to
compressor motor be controlling output voltage of the
outdoor unit controller
inverter and switching timing of supply power (current
The following three types of signals are sent from
transfer timing), so that compressor motor operates
according to the operation command. And then, the the indoor unit controller.
outdoor unit controller transfers the operating status • Operation mode set on the remote controller
back to the indoor unit controller. • Compressor revolution command signal defined
by indoor temperature and set temperature
As the compressor adopts four-pole brushless (Correction along with variation of room tempera-
DC motor, the frequency of the supply power ture and correction of indoor heat exchanger
from inverter to compressor is two-times cycles temperature are added.)
of the actual number of revolution.
• Temperature of indoor heat exchanger
1. Role of indoor unit controller • For these signals ([Operation mode] and [Com-
pressor revolution] indoor heat exchanger tem-
The indoor unit controller judges the operation
perature), the outdoor unit controller monitors the
commands from the remote controller and assumes input current to the inverter, and performs the
the following functions. followed operation within the range that current
• Judgment of suction air temperature of the indoor does not exceed the allowable value.
heat exchanger by using the indoor temp. sensor.
(TA sensor) 4. Contents of operation command signal
• Judgment of the indoor heat exchanger tempera- (Serial signal) from outdoor unit controller
ture by using heat exchanger sensor (TC sensor)
(Prevent-freezing control, etc.) to indoor unit controller
The following signals are sent from the outdoor unit
• Louver motor control
controller.
• Indoor fan motor operation control
• The current operation mode
• LED (Light Emitting Diode) display control
• The current compressor revolution
• Transferring of operation command signal (Serial
signal) to the outdoor unit • Outdoor temperature
• Reception of information of operation status • Existence of protective circuit operation
(Serial signal including outside temp. data) from For transferring of these signals, the indoor unit
the outdoor unit and judgment/display of error controller monitors the contents of signals, and
judges existence of trouble occurrence. Contents
of judgment are described below.
2. Role of outdoor unit controller • Whether distinction of the current operation
Receiving the operation command signal (Serial status meets to the operation command signal
signal) from the indoor unit controller, the outdoor • Whether protective circuit operates
unit performs compressor operation control as When no signal is received from the outdoor
followed to judgment of serial signal from indoor unit controller, it is assumed as a trouble.
side.
- 29 -
FILE NO. SVM-18049
9-2. Operation Description
1. Basic operation ........................................................................................................... 31
1. Operation control ................................................................................................... 31
2. Cooling/Heating operation ..................................................................................... 32
3. AUTO operation ..................................................................................................... 32
4. DRY operation ........................................................................................................ 32
2. Indoor fan motor control ............................................................................................. 33
3. Outdoor fan motor control ........................................................................................... 36
4. Capacity control .......................................................................................................... 37
5. Current release control ............................................................................................... 37
6. Release protective control by temperature of indoor heat exchanger ........................ 38
7. Defrost control (Only in heating operation) ................................................................ 39
8. Louver control ............................................................................................................. 41
1) Louver position ....................................................................................................... 41
2) Wind direction adjustment ..................................................................................... 43
3) Swing ..................................................................................................................... 43
9. ECO operation ............................................................................................................ 44
10. Temporary operation ................................................................................................... 45
11. Plasma ionizer purifier control [Detection of abnormality] ......................................... 45
12. Discharge temperature control ................................................................................... 46
13. High pressure control ................................................................................................. 47
14. Pulse Modulating valve (P.M.V.) control ...................................................................... 47
15. Self-Cleaning function ................................................................................................ 48
16. Remote-A or B selection ............................................................................................ 50
17. QUIET mode ............................................................................................................. 50
18. COMFORT SLEEP mode ............ ............................................................................. 50
19. Short Timer ................................................................................................................ 51
20. Hi-POWER Mode ...................................................................................................... 51
21. POWER Selection Mode .................................................................................... 52
22. Silent Operation............................................................................................... 52
23. Outdoor Quiet Control ........................................................................................ 53
24. Operation mode selectable.............................................................................. 53
25. Fireplace Operation .......................................................................................... 54
26. 8 degree heating / Frost protective Operation.................................................. 54
27. Cord Heater Control ............................................................................................ 54
28. FCU Display lamp brighness control ..................................................................... 55
- 30 -
FILE NO. SVM-18049
Remote controller
Indoor unit
Serial signal
transmission ∼
Power relay
Outdoor unit
- 31 -
FILE NO. SVM-18049
- 32 -
FILE NO. SVM-18049
Fan speed setup MANUAL * The values of fan speed and air flow
volume indicate on the table are
(Fig. 1)
measured when the louver is inclined
AUTO Indication Fan speed downward. Fan speed and air flow
volume broadly vary with position
L W7
of louver.
L+ (L + M) / 2 1) When setting the fan speed to L,
M WA L+, M, M+,H or Quiet on the
remote controller, the operation is
M+ (M + H) / 2 performed with the constant
H WD speed shown in Fig. 1.
Quiet W5 2) When setting the fan speed to
AUTO on the remote controller,
(Fig. 2) revolution of the fan motor is
controlled to the fan speed level
Air volume AUTO shown in Fig. 2 and Table 1
Ta according to the setup tempera-
[°C]
ture, room temperature, and heat
M+(WC)
+2.5 exchanger temperature.
RAS-10PKVPG-E,-NZ
Mode
Fan speed Cooling Heating
level Cool Heat PAP Dry Fan speed Air flow rate Fan speed Air flow rate
3
(rpm) (m /h) (rpm) (m3/h)
WF UH UH/H 1120 700 1160 750
WE UH H 1120 700 1140 730
WD H M+ UH 1100 690 990 610
WC M+ M+ H 980 590 950 570
WB M M+ 930 550 840 470
WA M M/L+ M 780 420 840 470
W9 L+ 750 400 750 400
W8 L+ L L+ 710 370 660 320
W7 L L- L 640 300 650 310
W6 L- L 620 290 640 300
W5 UL UL L- L- 540 220 560 240
W4 UL 520 200 550 230
W3 SUL UL SUL/SL- 500 190 500 190
W2 SUL SL 480 170 480 170
W1 SL- 440 140 440 140
- 33 -
FILE NO. SVM-18049
2. Indoor fan
motor control
- 34 -
FILE NO. SVM-18049
2. Indoor fan <In heating operation> 1) When setting the fan speed to L,
motor control L+, M, M+, H or Quiet on the remote
controller, the operation is per-
formed with the constant speed
HEAT ON shown in Fig. 3 and Table 1.
2) When setting the fan speed to
AUTO on the remote controller,
Fan speed setup MANUAL revolution of the fan motor is
(Fig. 3) controlled to the fan speed level
Indication Fan speed shown in Fig. 5 according to the set
temperature and room temperature.
L W8
3) Min air flow rate is controlled by
L+ (L + M) / 2 temperature of the indoor heat
M WB exchanger (Tc) as shown in Fig. 4.
AUTO
M+ (M + H) / 2 4) Cold draft prevention, the fan
speed is controlled by temperature
H WE of the indoor heat exchanger (Tc)
Quiet W5 as shown in Fig. 6.
YES 5) In order to prevent Cold draft when
TC ≥ 42°C Min air flow rate control compressor step during heating
operation. Then louver will move to
NO upper position and fan speed will
reduce or off.
Tc M+ (WC)
51
50
42
41
*
No limit
* Fan speed =
(Fig. 4) (TC – (41+a)) / (51 − 41) x (M+ −L ) + L
Cold draft preventive control
- 35 -
FILE NO. SVM-18049
3. Outdoor fan The blowing air volume at the outdoor unit side is controlled. 1) The operation command sent
motor control Receiving the operation command from the controller of from the remote controller is
indoor unit, the controller of outdoor unit controls fan speed. processed by the indoor unit
controller and transferred to the
* For the fan motor, a DC motor with non-stage variable
controller of the outdoor unit.
speed system is used. However, it is limited to 8 stages for
reasons of controlling. 2) When strong wind blows at
outdoor side, the operation of air
conditioner continues with the
fan motor stopped.
Air conditioner ON
(Remote controller) 3) Whether the fan is locked or not
is detected, and the operation of
air conditioner stops and an
Indoor unit controller alarm is displayed if the fan is
locked.
4) According to each operation
1) Outdoor unit mode, by the conditions of
operation command outdoor temperature (To) and
(Outdoor fan control) compressor revolution, the speed
of the outdoor fan shown in the
table is selected.
2) Fan speed ≥ 400. Fan motor OFF continues
YES (Use wind for heat
when the motor OFF.
(by strong wind) exchanging)
NO
Fan motor ON
In Cooling Operation In Heating Operation
Compressor Speeds (rps) Compressor Speeds (rps)
Comp. Hz Hz < 21.0 21.0 Hz <46.2 46.2 Hz Comp. Hz Hz < 21.0 21.0 Hz <46.2 46.2 Hz
Fan Speed Ranges Min Max Min Max Min Max To 10C f7 f8 f9
To 38C f6 fB f8 fE fA fE To < 10C f9 fB fE
To
To 28C f5 fA f7 fE f9 fE To < 5C fE fE fE
To 15C f3 f7 f5 f9 f7 fB To < ‐3C fE fE fE
To
To 5.5C f2 f5 f4 f7 f6 f9 When To is abnormal fF fF fF
To 0C f1 f3 f3 f5 f4 f7
To < 0C f1 f2 f2 f4 f3 f5
When To is abnormal OFF fB OFF fE f1 fE
- 36 -
FILE NO. SVM-18049
4. Capacity The cooling or heating capacity depending on the load is 1) The difference between set
control adjusted. temperature on remote controller
According to difference between the setup value of tempera- (Ts) and room temperature (Ta)
ture and the room temperature, the capacity is adjusted by is calculated.
the compressor revolution. 2) According to the temperature
difference, the correction value of
Remote controller Indoor unit Hz signal which determines the
Set temp. (Ts) Room temp. (Ta) compressor speed is set up.
3) The rotating position and speed
of the motor are detected by the
electromotive force occurred on
Ts −Ta the motor winding with operation
of the compressor.
Correction value of Hz signal 4) According to the difference
resulted from comparison of the
correction value of Hz signal with
Detection of electromotive force the present operation Hz, the
of compressor motor winding inverter output and the commuta-
tion timing are varied.
Detection of motor speed (Operation Hz) 5) Change the compressor motor
and rotor position speed by outputting power to the
compressor.
Correction value of Hz signal- Operating Hz * The contents of control
operation are same in cooling
operation and heating
Inverter output change operation
Commutation timing change
5. Current release This function prevents troubles on the electronic parts of the 1) The input current of the outdoor
control compressor driving inverter. unit is detected in the inverter
This function also controls drive circuit of the compressor section of the outdoor unit.
speed so that electric power of the compressor drive circuit 2) According to the detected
does not exceed the specified value. outdoor temperature, the
specifice value of the current is
Outdoor unit inverter main Outdoor temp. To selected.
circuit control current 3) Whether the current value
exceeds the specifice value or
Setup of current release point
not is judged.
4) If the current value exceeds the
High specified value, this function
Operating current ≤
Reduce compressor speed reduces the compressor speed
Setup value
and controls speed up to the
Low closest one commanded from the
Current decrease indoor unit within the range
which does not exceed the
Capacity control continues.
specified value.
- 37 -
FILE NO. SVM-18049
- 38 -
FILE NO. SVM-18049
7. Defrost control (This function removes frost adhered to the outdoor The necessity of defrost operation is
(Only in heating heat exchanger.) detected by the outdoor heat exchanger
operation) The temperature sensor of the outdoor heat temperature (TE) and outdoor air
ex-changer (TE sensor) judges the frosting status of temperature (TO). The conditions to
the outdoor heat exchanger and the defrost operation detect the necessity of defrost operation
is performed with 4-way valve reverse defrost system. differ in A, B, C or D zone each. And
starting of defrost operation of each zone
are explain on Table-1.
Start of heating operation
‐0°C
‐3 °C
A zone
‐7 °C
D zone
B zone
‐25 °C
*
C zone
* The minimum TE value and TO value between 10 and 15 minutes after heating operation has
started are stored in memory as TE0 and TO0, respectively.
Table 1
Defrost zone In normal TO In abnormal TO ***
A zone TO> -10 °C & (TE0-TE)-(TO0-TO)≥3°C & SH-SH0≤2 TE0-TE≥3°C & SH-SH0≤2
B zone TO> -10 °C & (TE0-TE)-(TO0-TO)≥2°C & SH-SH0≤2 TE0-TE≥2°C & SH-SH0≤2
C zone To> -10 °C & TE≤ -25°C & SH-SH0≤2
D zone TO > -10 °C & Accumulate heating operation time > e minute & TE < 0 °C
*** If TO sensor is abnormal, TO value is fixed at +10°
C. Table 2
Heating operation Model
RAS-10PKVPG-E RAS-13PKVPG-E RAS-16PKVPG-E
(time) RAS-10PKVPG-NZ RAS-13PKVPG-NZ RAS-16PKVPG-NZ
a 37 37 37
b 35 35 35
c 31 31 31
d 70
- 39 -
FILE NO. SVM-18049
C07
IC81
J805
J803
J804
SET
- 40 -
FILE NO. SVM-18049
8. Louver control This function controls the air direction of the indoor unit.
1) Louver • The position is automatically controlled according to the operation
position mode (COOL/HEAT).
• The set louver position is stored in memory by the microcomputer,
and the louver returns to the stored position when the next operation
is performed. (Cooling/Heating memory position)
The angle of the louver is indicated as the louver closes fully is 0°.
Initial setting is directs downward (20mm) Default setting is directs downward (45mm)
Left side lover setting is left facing (75mm) Left side lover setting is front facing (55mm) Left side lover setting is left facing (75mm)
Right side lover setting is right facing (75mm) Right side lover setting is right facing (75mm) Right side lover setting is front facing (55mm)
Left side lover setting is left facing (55mm) Left side lover setting is front facing (35mm) Left side lover setting is left facing (75mm)
Right side lover setting is right facing (55mm) Right side lover setting is right facing (75mm) Right side lover setting is front facing (35mm)
- 41 -
FILE NO. SVM-18049
Initial setting is directs downward (73mm) Default setting is directs downward (45mm)
Left side lover setting is left facing (75mm) Left side lover setting is front facing (55mm) Left side lover setting is left facing (75mm)
Right side lover setting is right facing (75mm) Right side lover setting is right facing (75mm) Right side lover setting is front facing (55mm)
Left side lover setting is left facing (55mm) Left side lover setting is front facing (35mm) Left side lover setting is left facing (75mm)
Right side lover setting is right facing (55mm) Right side lover setting is right facing (75mm) Right side lover setting is front facing (35mm)
- 42 -
FILE NO. SVM-18049
8. Louver control
3) Swing • Swing operation is perfor in range 35° with the Fixed position as • Swing
the center. When pressing
• If the swing range exceeded either upper or lower limit position, [SWING] button during
swing operation is perfomed in range 35° from the limit. operation, the louver
starts swinging.
• Up-Down and Left-Right
Upper Limit Upper Limit
Position. Position. 5o louver are same setting.
17.5o Fixed 30o
Swing Position
range 35o 17.5o before start
swing
- 43 -
FILE NO. SVM-18049
9. ECO When pressing [ECO] button on the remote controller, a <Cooling operation>
operation Economic operation is performed.
1) The control target temperature
<Cooling operation> increase 0.5ºC per hour up to 2ºC
This function operates the air conditioner with the difference starting from the set temperature
between the set and the room temperature as shown in the when ECONO has been received.
following figure.
2) The indoor fan speed is depend
on presetting and can change
Zone Frequency every speed after setting ECO
°C
12 Dry Max
FAN operation.
6.5
11 *12
6.0
10 *11
3) The compressor speed is
5.5 controlled as shown in the left
8 *9
4.5
4.0 7 *8
6
3.5
5
3.0
4
2.5
3
2.0
2
1.5
1.0 Min
-2.0
OFF
1H 2H 3H 4H Time
3.0
C Zone
minutes after ECO operation start.
4.0
5.0 2) The compressor speed is
6.0 controlled as shown on the table.
7.0
3) The indoor fan speed is not
8.0 B Zone controlled and can be selected
9.0 during the ECO operation.
10.0
11.0
12.0 C Zone
- 44 -
FILE NO. SVM-18049
10. Temporary Pressing [RESET] button starts the temporary 1) When pressing [RESET] button, the
operation operation of [AUTO] operation. When keeping temporary [AUTO] operation starts.
[RESET] button pressed for 10 seconds or more, 2) When keeping [RESET] button pressed
the temporary [COOL] operation is performed. for 3 seconds or more, Pi, Pi, Pi sound is
heard and [AUTO RESTART] control is
changed.
Press RESET button.
3) When keeping [RESET] button pressed
for 10 seconds or more, “Pi” sound is
NO heard and the temporary [COOL]
Did you press [RESET] button
for 3 seconds or more?
Temporary [AUTO] operation operation starts.
YES 4) To stop the temporary operation, press
the button again.
Did you press [RESET] button YES
for 10 seconds or more?
NO
Switch to [AUTO RESTART] control. Temporary [COOL] Operation
11. Plasma This function cleaning the air in the room. If plasma purifier-ON signal is received while the air
purifier conditioner stops, the plasma purifier starts operation, and if it is received while the air conditioner
control operates, the air conditioner and the plasma purifier start operation.
1 1 , 2 2 3 3 , 4 4
Air conditioner stops Air conditioner operates Plasma purifier Air conditioner +
operates Plasma purifier
operate
*2
- 45 -
FILE NO. SVM-18049
- 46 -
FILE NO. SVM-18049
14. Pulse This function controls throttle amount of the 1) When starting the operation, move the
Modulating refrigerant in the refrigerating cycle. valve once until it fits to the stopper.
valve (P.M.V.) According to operating status of the air conditioner, (Initialize)
control this function also controls the open degree of valve * In this time, “Click” sound may be
with an expansion valve with pulse Modulation. heard.
2) Adjust the open degree of valve by super
heat amount. (SH control)
Starting up 3) If the discharge temperature was exces-
sively up, adjust the open degree of valve
so that it is in the range of set tempera-
Initialize ture. (Discharge temp. control)
4) When defrost operation is performed, the
open degree of valve is adjusted accord-
Move to ing to each setup conditions during
initial position preparation for defrost and during defrost
operation (4-way valve is inversed.).
Compressor ON 5) When operation is OFF by the remote
controller or when compressor is OFF by
room temperature control, the open
degree of valve is adjusted to the stop
Td, high pressure position.
SH control release control
- 47 -
FILE NO. SVM-18049
- 48 -
FILE NO. SVM-18049
Item Operation flow and applicable data, etc. Description
15. Self-Cleaning
function
ON ON
FCU fan OFF
rpm is depend on presetting. (500RPM)
ON or OFF ON or OFF
Timer display ON
depend on presetting of timer function. depend on presetting of timer function.
ON or OFF
Compressor OFF OFF
depend on presetting per room temperature.
Operation time
Cool mode or dry mode Self-Cleaning mode
operation more than 10 mins. operate 30 mins.
Automatically turn-off.
Turn off by remote controller or
timer-off function.
Fig. 15-1-2
- 49 -
FILE NO. SVM-18049
1 2
17. QUIET mode When the "Quiet mode" selected from [ FAN ] button; Quiet mode is the system which, control the
- The fan of the indoor unit will be restricted the revolving speed of indoor fan to work
revolving speed at speed UL. constantly at lower than speed L. In addition,
- The compressor speed is controlled as shown noise level of indoor unit is less than usual.
in the figure.
Remarks :
1. Quiet mode is unable to work in dry mode.
Model 10k 13k 16k
2. Quiet mode is appropriate to work with less
Cool/Heat min 10 10 10
cooling load and less heating load condition.
Quiet Cool (Hz) 13 17 22
Because of the fan speed may not enough
Quiet Heat (Hz) 22 21 30 the cooling capacity or heating capacity.
When is cancel "Quiet mode". The [ FAN ] is
selected other speed.
18. COMFORT Cooling mode The principles of comfort sleep mode are:
SLEEP • The preset temperature will increase as • Quietness for more comfortable. When
show on ECO operation (Item No. 9) room temperature reach setting temperature
• Save energy by changing room temperature
• Press the [COMFORT SLEEP] button to
automatically.
choose the operating hours. Repeat
• The air condition can shut down by itself
pressing to select the hours.
automatically.
(1hr, 3hr, 5hr or 9hr)
Remarks:
• If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode. 1. Comfort sleep mode will not operate in dry
mode and fan only mode.
Heating mode
• The preset temperature will drop down as
show on ECO operation (Item No. 9)
• Press the [COMFORT SLEEP] button to
choose the operating hours. Repeat
pressing to setect thehours.
(1hr, 3hr, 5hr or 9 hr)
• If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode.
- 50 -
FILE NO. SVM-18049
19. Short Timer In the normal condition, after switching one circuit Purpose
breaker, 3-minute delay time for compressor and To start the unit immediately for the purpose of
1 hour for plasma air purifier are set for the testing, trial...etc, short timer can be used.
maintenance of the unit. maintenance of the unit.
Short Timer Setting
j Press [ ] button to turn the unit OFF.
k Set the operation mode or plasma air
purifier on the remote control without
sending the signal to the unit.
l Use the tip of the pencil to push the
[CHK] button and hold, "00" will show
on display, them press [SET] button
to make "00" disappear.
m Press [ ] button to turn the unit ON.
4 n When short timer is activated, all
setting on the remote operates
immediately, besides, all indicatiors on
front panel turns ON continuously for
3 seconds.
20. Hi-POWER ([Hi-POWER] button on the remote controller ∗ The Hi-POWER operation will be cancelled
Mode is pressed) when press [Hi-POWER] button again.
When [Hi-POWER] button is pressed while the indoor
unit is in Auto, Cooling or Heating operation, Hi-
POWER mark is indicated on the display of the remote
controller and the unit operates as follows.
1. Automatic operation
• The indoor unit operates in according to the
current operation.
2. Cooling operation
• The preset temperature drops 1ºC
(The value of the preset temperature on the
remote controller does not change.)
The indoor unit's fan speed level increase 1 tap
3. Heating operation
• The preset temperature increases 2ºC
(The value of the preset temperature on the
remote controller does not change.)
The indoor unit's fan speed level increase 1 tap
4. The Hi-POWER mode can not be set in Dry
operation
- 51 -
FILE NO. SVM-18049
22. Silent Silent button on remote controller is pressed. This function is used when the user need
Operation Silent 1: to keep silent at outdoor side. It is limit
Cooling/heating capacity is limited maximum maximum compressor speed and CDU
for 70% of rated. Only compressor speed is fan speed. Sound level can be
limited. implemented by 2 silent level.
Silent 2: Sound level:
CDU sound level is limited for lowest CDU Rated level > Silent 1 > Silent 2
sound level. Compressor and CDU fan speed Note:
are limited. Due to Silent operation reason,
In adequate cooling/heating capacity may
occur.
SILENT#2 SILENT#1
- 52 -
FILE NO. SVM-18049
<Maximum number of revolution of compressor at normal time and Quiet control time>
J804
- 53 -
FILE NO. SVM-18049
Fireplace Operation
Fireplace#1
8°C
Fireplace#2
Normal
operation
26. 8C heating / 8C Button on remote controller is pressed. Intended for cold latitudes and
Frost protective Set temperature is performed for 5C to 13C performs objective heating operation.
operation and no cold draft prevention control.
8°C
Fireplace#1 Fireplace#2
Normal
operation
- 54 -
FILE NO. SVM-18049
Rise
Press or to adjust brightness which can be set at 4 levels or
to turn it off.
Decrease
Rremote control
Operation display Brightness
LCD
100%
50%
50%
• In the examples of and , the lamp illuminates for 5 seconds before going off.
- 55 -
FILE NO. SVM-18049
9-3. Auto Restart Function (Default setting from factory is ON for -NZ, and OFF for -E).
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with
the set operating conditions in the event of a power supply being accidentally shut down.
The operation will resume without warning three minutes after power is restored.
This function is set to work from the factory.
The Auto Restart Function will not restart operation of the air conditioner in following case.
• The Auto Restart Function is setup to OFF.
• The power supply is shut down during the air conditioner is OFF.
• The power supply is shut down when timer operatio is set.
Operation Motions
Temporary switch
Operation Motions
Press [RESET] button for more than The unit is in operation. The blue indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The blue indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times.
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
Temporary switch
- 56 -
FILE NO. SVM-18049
Operation Motions
Operation Motions
Press [RESET] button for more than The unit is in operation. The blue indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The blue indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times. The blue indicator flashes
for 5 seconds.
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
Temporary switch
- 57 -
FILE NO. SVM-18049
1
9-4. Remote control
9-4-1. Remote control and its functions
1 Infrared signal emitter
2 Memory and preset button (PRESET)
3 Start/Stop button
4 Temperature up/down button (TEMP.)
5 Mode select button (MODE)
6 Swing louver button (SWING)
7 Fan speed button (FAN)
8 Wide air flow, spot air flow (AIR FLOW)
9 Set louver button for vertical direction (FIX )
10 Set louver button for Horizontal divection (FIX )
11 8 degree celcius operation and fireplace function button ( ) 2
4
12 Economy button (ECO)
3
13 High power button (Hi-POWER)
14 Plasma ionizer purifier button (PURE) 6
- 58 -
FILE NO. SVM-18049
Blink
SU MO TU WE TH FR SA
WEEKLY SUMO
TUWETHFRSA
(All day)
3•
Press to select the program number.
The program 1 is ready for setting while is pressed PG-1 appears on the
LCD.
• Press to change the program number in the sequence program 1 to program 4.
PG-1
PG- 2
PG- 3
PG- 4
•• The time can be set between 0:00 and 23:50 in 10 minute intervals.
Press and hold the button to change setting time for 1 hr.
• Only one of ON or OFF timer can be set on each program.
- 59 -
FILE NO. SVM-18049
5
Press to select desired operation.
8 ••
Add operations, if required.
Press to use 8°C operation.
Press to use ECO operation
9
Adding or editing the program.
The program can be set to perform on all the required days until is pressed to
confirm the setting !.
If adding or editing a program is required, please repeat steps 2 - 8 before setting
confirmation.
!
After adding or editing, press to confirm the setting*.
Operating Mode
*Point remote control at air conditioner receiving module then, press SET button until
you hear the “PiPi” sound. This means the setting operation has been completed.
As the air conditioner is receiving the signal, you will hear separate “Pi” sounds
corresponding to the number of days in the selected setting.
An incomplete setting is indicated if the TIMER lamp is blinking. Press twice.
Notes
1. Place the remote control where the indoor unit can receive the signal. This will increase the accuracy of the timing between the remote control and the air
conditioning unit.
2. The ON/OFF timer can be set during the WEEKLY TIMER operation. In this situation, the air conditioner will first follow the normal timer until it is complete;
then, it will return to the WEEKLY TIMER function.
3. During WEEKLY TIMER operation, all of operation such as MODE, TEMP, FAN, Hi-POWER, ECO and etc., can be adjusted but when the clock reaches
the program setting, the operation will return to the set items in the program.
4. When the remote control is sending a signal to the air conditioner, avoid interference from objects that can block the signal.
- 60 -
FILE NO. SVM-18049
1• Press .
The day of the week and the program number of the current day will be displayed.
3
Press to exit confirming mode.
• To reactivate the WEEKLY TIMER operation again, press again, LCD shows the next
program. The program, after reactivation, is related to the clock time.
- 61 -
FILE NO. SVM-18049
To delete programs
1 •• Press .
The day of the week and the program number is displayed.
Select the day to delete the program.
3•
Press .
ON or OFF timer will be cleared and the LCD will blink.
4•
Press to delete the program.
Press while the LCD is blinking. The program has now been deleted.
All programs
1• Press .
The day of the week and the program number will be displayed.
2•
Press and hold for 3 seconds.
All programs will be deleted and LCD displays current operation.
Notes
Make sure the remote control receiving module on the air conditioner receives the signal
from the remote control.
- 62 -
FILE NO. SVM-18049
2. AUTOMATIC OPERATION
To automatically select cooling, heating, or fan only operation.
1. Press : Select
2. Press : Select the desired temperature
3. Press : Select AUTO, LOW , LOW+ , MED , MED+ , HIGH or Quiet
3. 8°C OPERATION
1. Press button to change Fireplace1, Fireplace2 and 8°C operation
2. Pre
Press to adjust setting temperature from 5°C to 13°C
Note1 : 8°C will operate in Heating mode only. should be charge mode
to Heating mode before use.
Note2 : With Fireplace operation on heating mode indoor unit always runs
and cold air breezing might be occurred.
FIREPLACE and 8°C operation.
8°C
Fireplace#1 Fireplace#2
Normal
operation
7. Hi-POWER OPERATION
To automatically control room temperature and airflow for faster cooling or heating
operation (except in DRY and FAN ONLY mode)
Press : Start and stop the operation
- 63 -
FILE NO. SVM-18049
8. ECO OPERATION
To automatically control room to save energy (except in DRY and FAN ONLY mode)
Press : Start and stop the operation.
Note: Cooling operation; the set temperature will increase automatically 1 degree/
hour for 2 hours (maximum 2 degrees increase). For heating operation the
set temperature will decrease.
When changing the air to the When changing the air to the
vertical direction, release the horizontal position, release
left side at the desired position. the right side at the desired
( at the lower and position.
PiPi
upper limit). ( PiPi sounds at the
center position).
• Every time...
Pi Pi PiPi
Vertical Horizontal Up-Down
(Up-Down) (Left-Right) Left-Right Swing
Swing Swing Swing off
The shows
the range of air
flow direction Louver for
operation. air flow direction
up and down
Louver for
The range of air flow
swing operation. direction up
and down
- 64 -
FILE NO. SVM-18049
While operating (Auto, Cool, Heat, Dry and these modes with PURE), Select
• Every time...
When pressed, the air flow direction changes.
Cancel Air
Flow
Note:
· Keep the remote control in accessible transmission to the indoor unit
otherwise, the time lag of up to 15 minutes will occur.
· The setting will be saved for the next same operation
- 65 -
FILE NO. SVM-18049
SILENT#2 SILENT#1
Note1 : When the level is selected, PWR-SEL level flashes on remote LCD display for 3 seconds
In case of 75% and 50% level, number “75” or “50” also flashes for 2 seconds.
Note2 : Due to the reason that POWER SELECTION FUNCTION and silent operation,
inadequate cooling or heating capacity may occur.
- 66 -
FILE NO. SVM-18049
12 Quiet
Indicates when quiet is activated.
Press Fan button to start and press it again to select
other fan speed for operation.
7
14 ECO indicator
14 Indicates when the ECO is in activated.
11 13 Press the ECO button to start and press it again
6 16 5 to stop operation.
15 15 Silent operation
Indicates the selected Silent 1 and Silent 2.
16 Fireplace operation
Indicates the selected Fireplace 1 and Fireplace 2.
- 67 -
FILE NO. SVM-18049
Wall
52 mm or more
190
mm Hook
or m
ore 1 Installation
plate Insert the cushion between the indoor
unit and wall, and tilt the indoor unit for
better operation.
225
mm
Hook or m
ore The auxiliary piping can be connected to
the left, rear left, rear right, right, bottom
Bush body right or bottom left.
(Attac
h to th Do not allow the drain hose to get slack.
e fron
t pane
l.)
outdoors.
ore
rm
100 mmo
mm 100
or
Saddle Insulate the refrigerant pipes separately
mo
re with insulation, not together.
2 Wireless remote control
- 68 -
FILE NO. SVM-18049
10-2. Installation
10-2-1. Optional installation parts
125 mm
29 mm 108 mm
Ø25 mm Air inlet
121 mm
106 mm
330 mm
Air outlet 99 mm
600 mm Drain outlet
Fig. 10-2-1
· Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
· Use ∅ 8 mm or ∅ 10 mm anchor bolts and nuts.
· If it is necessary to drain the defrost water, attach drain nipple 7 and cap waterproof 8 to the
bottom plate of the outdoor unit before installing it.
- 69 -
FILE NO. SVM-18049
1 5
2 6
Flat head wood screw
Wireless remote control* x 1 ∅3.1 x 16 s x 2 Installation Manual
3 7
Drain nipple*** x 1
Battery x 2 (for heating model only) B Label x 1 (for Multi model)
Air filters
Clean every 2 weeks.
1. Open the air inlet grille.
2. Remove the filters if they are on the air filter.
3. Vacuum or wash and then dry them.
4. Reinstall the filters and close the air inlet grille.
- 70 -
FILE NO. SVM-18049
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the
U. S’s ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to
the charge hose’s port size.
- 71 -
FILE NO. SVM-18049
225
(Side view) (Top view)
137
Indoor unit 190
Indoor unit
104
45º
45º
º
75
Re
ce
pt
ion
Remote
Reception Remote 1
ra
control
range
ng
Hook
Pipe hole Pipe hole plate
Thread
Indoor unit 5 Mounting screw
Weight
Fig. 10-3-1
Fig. 10-3-3
- 72 -
FILE NO. SVM-18049
When the installation plate is directly 10-3-3. Piping and Drain Hose Installation
mounted on the wall
Piping and drain hose forming
1. Securely fit the installation plate onto the wall by
screwing it in the upper and lower parts to hook • Since condensation results in machine trouble,
up he indoor unit. make sure to insulate both the connecting pipes
2. To mount the installation plate on a concrete wall separately.
with anchor bolts, use the anchor bolt holes as (Use polyethylene foam as insulating material.)
illustrated in the below figure.
3. Install the installation plate horizontally in the wall. Rear right
CAUTION
drain hose
Changing
Rear left
Piping preparation
When installing the installation plate with a
Die-cutting
bush body
Bottom left
mounting screw, do not use the anchor bolt holes.
slit
Otherwise the unit may fall down and result in Bottom right
personal injury and property damage.
Changing
and cut bush
drain
hose
Take off cap
Left
body slit
Right
Installation plate
(Keep horizontal direction.)
Anchor bolt Fig. 10-3-7
Projection
15mm or less 1. Die-cutting bush body slit
• For Bottom right
Cut out the slit on bottom right side of bush body
for bottom right connection with a pair of nippers.
• For Left or Right
Fig. 10-3-4
Take off Cap and cut out the slit on left or right
side of bush body for the left or right connection
with a pair of nippers.
5 mm dia. hole
2. Changing drain hose
For leftward connection's piping, it is necessary
5 Mounting screw to change the drain hose and dain cap.
Ø4 × 25 l
Clip anchor
(local parts) How to remove the drain hose
• The drain hose can be removed by removing the
Fig. 10-3-5 screw securing the drain hose and then pulling out
the drain hose.
• When removing the drain hose, be careful of any
CAUTION sharp edges of steel plate. The edges can injuries.
• To install the drain hose, insert the drain hose firmly
Failure to firmly install the unit may result in until the connection part contacs with heat insulator,
personal injury and/or property damage if the and then secure it with original screw.
unit falls.
Heat insulator
NOTE :
Drain hose
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it. Fig. 10-3-8
- 73 -
FILE NO. SVM-18049
Clip the drain cap by needle-nose • Take off the cap by hand and cut of the slit.
pliers and pull out. • After scribing slits of the bush body with a knife or
a making-off, cut them with a pair of nippers or an
equivalent tool.
Fig. 10-3-9
Cap Slit
How to fix the drain cap
Fig. 10-3-12
1. Insert hexagonal wrench (4 mm) in a center head.
Fig. 10-3-10
Slit
2) Firmly insert the drain cap.
- 74 -
FILE NO. SVM-18049
Hook here.
Outward form of indoor unit 1 Installation plate
43 mm
Hook
Installation plate
°
80 Use the handle of screwdriver, etc.
Hook
Fig. 10-3-14
• For detaching the indoor unit
WARNING : from the installation plate, pull Push
the indoor unit toward you
● Do not perfor flare connection inside a building or
while pushing its bottom up at
dwelling or room, when joining the heat exchanger the specified parts.
of indoor unit with interconnection piping. Refrigerant
connection inside a building or dwelling or room
must be made by brazing or welding. Joint
connection of indoor unit by flaring method can only
be made at outdoor or at outside of building or Push Push
dwelling or room. Flare connection may cause gas Fig. 10-3-15
leak and flammable atmosphere.
NOTE :
10-3-5. In case of Indoor unit is fixed to
If the pipe is incorrectly, the indoor unit may
unstably be set on the wall. Installation plate with screws
After passing the connecting pipe through the pipe 1. Remove 2 screw caps with flat screwdriver.
hole, connect the connecting pipes to the auxiliary 2. Fix them with ∅4 x10~14L, 2 screws which are
pipes and wrap the facing tape around them. prepared at the site.
3. Cover screw caps as previous process.
CAUTION
<How to remove> <How to fix>
• Bind the auxiliary pipes (two) and connecting cable
with facing tape tightly. In case of leftward piping
and rear-leftward piping, bind the auxiliary pipes
(two) only with facing tape.
- 75 -
FILE NO. SVM-18049
Shield pipe
Fig. 10-3-18
- 76 -
FILE NO. SVM-18049
Front
Install at least 50 cm
Snow protection hood above the snow
accumulation line.
At least
50 cm
Fig. 10-4-1
- 77 -
FILE NO. SVM-18049
Fig. 10-4-3
CAUTION
2. Install the drain nipple and a commercially • Do not scratch the inner surface of the flared part
available drain hose (with 16 mm inside diam- when removing burrs.
eter), and drain off the water. • Flare processing under the condition of scratches
(For the position where the drain nipple is on the inner surface of fl are processing part will
installed, refer to the installation diagram of the cause refrigerant gas leak.
indoor and outdoor units.)
• Check that the outdoor unit is horizontal, and
route the drain hose at a downward sloped
angle while ensuring that it is connected tautly.
Fig. 10-4-4
- 78 -
FILE NO. SVM-18049
<Tightening connection> After the piping has been connected to the indoor
Align the centers of the connecting pipes and tighten unit, you can perform the air purge together at once.
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as AIR PURGE
shown in the figure. Evacuate the air in the connecting pipes and in the
indoor unit using a vacuum pump. Do not use the
refrigerant in the outdoor unit. For details, see the
Half union Flare nut manual of the vacuum pump.
Vacuum
pump
Fig. 10-4-9
Fig. 10-4-8
- 79 -
FILE NO. SVM-18049
CAUTION
• KEEP IMPORTANT 6 POINTS FOR PIPING WORK
1) Take away dust and moisture (inside of the
connecting pipes).
2) Tighten the connections (between pipes and
unit).
3) Evacuate the air in the connecting pipes using a
VACUUM PUMP.
4) Check gas leak (connected points).
5) Be sure to fully open the packed valves before
operation.
6) Reusable mechanical connectors and flared
joints are not allowed indoors. When mechanical
connectors are reused indoors, sealing parts
shall be renewed. When flared joints are reused
indoors, the flare part shall be refabricated.
Hexagon wrench
is required.
Fig. 10-4-10
- 80 -
FILE NO. SVM-18049
Arm
Main panel
Arm
Arm
Fig. 10-5-1
Front panel
Outdoor unit
1. Remove the valve cover from the outdoor unit.
2. Connect the cable to the terminals as identifi ed with their respective
matched numbers on the terminal block of indoor and outdoor unit.
Cable
3. When connecting the cable to the outdoor unit terminals, make a loop as
Terminal cover
shown in the installation diagram of indoor and outdoor unit to
prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any water coming in the
outdoor unit. Proceed them so that they do not touch any electrical
or metal parts.
abo
ut 2
0 cm
Fig. 10-5-2
Terminals block
Fig. 10-5-4
- 81 -
FILE NO. SVM-18049
Earth line
100 mm
10 mm
Cord clamp
N
L Connecting cable
10 mm
90 mm
Screw
1 2 3
10
Connecting cable
10
Power supply terminal block (L, N, ˙) 40
30
Plastic wire guide
Connecting terminal block
(1, 2, 3, ˙)
Earth line
Connecting cable
Earth line
45 mm abo
ut 2
0 cm
Connecting cable
Connecting cable connect Terminal block
to terminal block (L, N)
1 2 3 L N
10
10
10
10
40 40
Stripping length of the connecting cable 30 30
Earth line
50 mm Connecting cable Earth line Earth line
10 mm
3
10 mm
Connecting cable Power cord
45 mm
N
L abo
ut 2
10 mm 90 mm 0 cm
- 82 -
FILE NO. SVM-18049
Indoor
Terminal
Block
EARTH
Outdoor
Terminal
Block
CHASSIS
Indoor
Terminal
Block
Outdoor EARTH
Terminal
Block
CHASSIS
CAUTION
1. The power supply must be same as the rated of air conditioner.
2. Prepare the power source for exclusive use with air conditioner.
3. Circuit breaker must be used for the power supply line of this air conditioner.
4. Be sure to comply power supply and connecting cable for size and wiring method.
5. Every wire must be connected f rmly.
6. Perform wiring works so as to allow a general wiring capacity.
7. Wrong wiring connection may cause some electrical part burn out.
8. Incorrect or incomplete wiring is carried out, it will cause an ignition or smoke.
9. This product can be connected to main power supply.
Connection to fixed wiring : A switch which disconnects all poles and has a contact separation at least 3mm must be
incorporated in the fixed wiring.
- 83 -
FILE NO. SVM-18049
1 2
F ig. 10-6-2
• Check the flare nut connections for the gas leak with
a gas leak detector or soap water.
- 84 -
FILE NO. SVM-18049
Table 11-1
Compressor
SPM
Driver
Shared potential
Fan motor
MCU Comparator
FET × 6
Driver
Amplifier
Fig. 11-1
- 85 -
FILE NO. SVM-18049
CAUTION
A high voltage (equivalent to the supply voltage) is also energized to ground through the
sensors, PMV and other low-voltage circuits. The sensor leads and other wires are covered
with insulated tubes for protection. Nevertheless, care must be taken to ensure that these
wires are not pinched.
Take sufficient care to avoid directly touching any of the circuit parts without first turning off
the power.
At times such as when the circuit board is to be replaced, place the circuit board assembly in
a vertical position.
Laying the board flat on an electrically conductive object (such as the top panel of the air conditioner's
outdoor unit) while a charge is still retained by the electrolytic capacitors of the inverter's main circuit may
cause short-circuiting between the electrolytic capacitors and secondary circuit components and result in
damage to the components.
Fig. 11-2
Do NOT lay the circuit board assembly flat.
Inverter cover
P. C. board
(Soldered surface)
Fig. 11-3
- 86 -
FILE NO. SVM-18049
Table 11-1-1
1 When power breaker is turned “ON”, the The OPERATION lamp of the indoor unit flashes when
operation indicator (white) of the indoor power source is turned on. If [ ] button is
unit flashes. operated once, flashing stops.
(Flashes also in power failure)
2 Compressor may not operate even if the The compressor does not operate while compressor
room temperature is within range of restart delay timer (3-minutes timer) operates.
compressor-ON. The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In Dry and ECO mode, FAN (air flow) The air flow indication is fixed to [AUTO].
display does not change even though FAN
(air flow select) button is operated.
4 In AUTO mode, the operation mode is After selecting Cool or Heat mode, select an operation
changed. mode again if the compressor keeps stop status for 15
minutes.
In HEAT mode, the compressor motor The compressor motor speed may decrease by high-
5
speed does not increase up to the maxi- temp. release control (Release protective operation by
mum speed or decreases before the temp.-up of the indoor heat exchanger) or current
temperature arrives at the set temperature. release control.
- 87 -
FILE NO. SVM-18049
Firstly use the method 1) for diagnosis. Then, use the method 2) or 3) to diagnose the details of troubles.
Table 11-3-1
Check
Item code Block display Description for self-diagnosis
OPERATION
A Power failure (when power is ON)
Indoor indication Flashing display (1 Hz)
lamp flashes.
OPERATION
B Protective circuit operation for indoor P.C. board
Which lamp Flashing display (5 Hz)
does flash?
OPERATION
Protective circuit operation for connecting cable
C TIMER (White)
and serial signal system
Flashing display (5 Hz)
OPERATION
D Flashing display (5 Hz) Protective circuit operation for outdoor P.C. board
OPERATION
TIMER Protective circuit operation for others
E
Flashing display (5 Hz) (including compressor)
NOTES :
1. The contents of items B and C and a part of item E are displayed when air conditioner operates.
2. When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
3. The check codes can be confirmed on the remote controller for servicing.
- 88 -
FILE NO. SVM-18049
•••
- 89 -
FILE NO. SVM-18049
1. After using the service mode of remote controller finished, press the [ ] button to reset the remote controller to
normal function.
2. After finished the diagnosis by the remote controller, turn OFF power supply and turn its ON again to reset the air
conditioner to normal operation. However, the check codes are not deleted from memory of the microcomputer.
3. After servicing finished, press [CLR] button of remote controller under service mode status to send code "7F" to the
indoor unit. The check code stored in memory is cleared.
Table 11-4-1
TC sensor ; The heat Operation Flashes when 1. Check the sensor TC and connection.
exchanger temperature continues. error is detected. 2. In case of the sensor and its
sensor of the indoor unit connection is normal, check the
is out of place, disconnection, P.C. board.
short-circuit or migration.
Fan motor of the indoor unit All OFF Flashes when 1. Check the fan motor and connection.
is failure, lock-rotor, short- error is detected. 2. In case of the motor and its
circuit, disconnection, etc. connection is normal, check the
Or its circuit on P.C. board P.C. board.
has problem.
- 90 -
FILE NO. SVM-18049
Serial signal 1) Defective wiring of the Indoor unit Flashes when 1) to 3) The outdoor unit never
and connecting connecting cable or operates error is detected. operate.
cable. miss-wiring. continue. Flashing stop Check connecting cable and correct
2) Operation signal has not Outdoor unit and outdoor unit if defective wiring.
send from the indoor unit stop. start to operate Check 25A fuse of inverter P.C. board.
when operation start. when the return Check 3.15A fuse of inverter
3) Outdoor unit has not signal from the P.C. board.
send return signal to the outdoor unit is Check operation signal of the indoor
indoor unit when operation normal. unit by using diode. Measure voltage
started. at terminal block of the indoor unit
4) Return signal from the between No.2 and No.3 (or L2 and S)
outdoor unit is stop during If signal is varied 15-60V continuously,
operation. replace inverter P.C. board.
Some protector If signal is not varied, replace indoor
(hardware, if exist) of the P.C. board.
outdoor unit open 4) The outdoor unit abnormal stop at
circuit of signal. some time.
Signal circuit of indoor If the other check codes are found
P.C. board or outdoor concurrently, check them together.
P.C. board is failure Check protector (hardware) such
in some period. as Hi-Pressure switch,
Thermal-Relay, etc.
Check refrigerant amount or any
possibility case which may caused
Note : Operation signal of the indoor unit shall be measured in the sending period as high temperature or high pressure.
picture below. Check operation signal of the indoor
unit by using diode. Measure voltage
Sending signal of the indoor unit when have not return
signal from the outdoor unit. at terminal block of the indoor unit
VDC
between No.2 and No.3 (or L2 and S)
***
Measured signal voltage by apply diode
0 3 4 7 8 Time (Min)
* Signal send only 1 minute and stop. Because of return signal from outdoor unit has not received.
** Signal resend again after 3 minutes stop. And the signal will send continuously.
** * 1 minute after resending, the indoor unit display flashes error.
- 91 -
FILE NO. SVM-18049
Compressor position-detect All OFF Flashes after 1. Remove connecting lead wire of the
circuit error or short-circuit error is detected compressor, and operate again.
between winding of 8 times*. 2. If outdoor fan does not operate or
compressor. operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure resistance of compressor
winding. If circuit is shortage, replace
the compressor.
Current-detect circuit of All OFF Flashes after Even if trying to operate again, all
inverter P.C. board error. error is detected operations stop, replace inverter
4 times*. P.C. board.
TE or TS sensor; abnormal. All OFF Flashes after 1. Check sensors, TE, TS connection. In
Out of place, disconnection, error is detected case of sensors and it’s connection is
shortage, or misconnection 4 times*. normal, check the inverter P.C. board
(TE sensor is connected to TS
2. Check 4way valve operation/position.
connector, TS sensor is
In case TE, TS detected temperature
connected to TE sensor
relationship are different from normal
connector)
operation, “18” might be detected.
TE sensor; Outdoor heat
exchanger temperature sensor
TD sensor ; Discharge pipe All OFF Flashes after 1. Check sensors TD and connection.
temperature sensor is error is detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
inverter P.C. board.
Outdoor fan failure or its All OFF Flashes after 1. Check the motor, measure winding
drive-circuit on the inverter error is detected resistance, shortage or lock rotor.
P.C. board failure. 8 times*. 2. Check the inverter P.C. board.
TO sensor ; The outdoor Operation Record error 1. Check sensors TO and connection.
temperature sensor is continues. after detected 2. In case of the sensor and its
4 times*.
disconnection or shortage. connection is normal, check the
But does not
flash display. inverter P.C. board.
- 92 -
FILE NO. SVM-18049
* 4 or 8 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4, 8, 11 or 18 times, record error to check code. But after re-starting operation, if no
error is detected and air conditioner can operate more than 6 minutes, error count is cleared.
The others Return signal of the outdoor Indoor unit Flashes when 1. Check power supply (Rate + 10%)
(including unit has been sent when operates error is detected. 2. If the air conditioner repeat operates and
compressor) operation start. But after continue. Flashing stop stop with interval of approx. 10 to 40
that, signal is stop some time. Outdoor unit and outdoor unit minutes.
Instantaneous power stop. start to operate (In case of these exist)
failure. when the return Check protector (hardware) such as
Some protector signal from the Hi-Pressure switch, Thermal-Relay, etc.
(hardware) of the outdoor unit is Check refrigerant amount, packed valve
outdoor unit open normal. opening and any possibility cause which
circuit of signal. may affect high temperature or high
Signal circuit of indoor pressure.
P.C. board or outdoor 3. Check operation signal of the indoor unit
P.C. board is failure by using diode. Measure voltage at
in some period. terminal block of the indoor unit
between No.2 and No.3 (or L2 and S) If
signal is varied 15-60V continuously,
replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.
- 93 -
FILE NO. SVM-18049
Compressor is high current All OFF Flashes after 1. Check installation conditions such as
though operation Hz is error is detected packed valve opening, refrigerant
decreased to minimum limit. 8 times*. amount and power supply (rate +10%,
Installation problem. both of operation and non operation
Instantaneous power condition).
failure. 2. (In case of P.M.V. exists)
Refrigeration cycle Check P.M.V. by measure the
problem. resistance of the coil and confirm its
Compressor break down. operation (sound of initial operation, etc.)
Compressor failure (High 3. Observe any possibility cause which
current).operation, etc.) may affect high current of compressor.
4. If 1, 2 and 3 are normal, replace
compressor.
- 94 -
FILE NO. SVM-18049
* 4, 8 or 11 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2
times) When error count comes 4, 8, 11 or 18 times, record error to check code. But after re-starting operation,
if no error is detected and air conditioner can operate more than 6 minutes, error count is cleared.
- 95 -
FILE NO. SVM-18049
Check Item
Item by symptoms
Is OPERATION indicator flashing?
NO
YES
Is voltage
DC15V pin 4(+) Does connection
YES between PC Board YES Microcomputer Replace main
and pin 3(GND)
on and reciver PCB is defective. P.C. board
CN301? are connect properly?
NO
NO
Reconnect housing
Replace fan
motor.
NO NO
Does OPERATION indicator flash? Is wired correctly to white and
black lead wires of terminal block? Correct wiring
YES
To item of
“Indoor unit is not operated”.
- 96 -
FILE NO. SVM-18049
Is it possible to detect
Does fan motor YES DC 1V or more between NO
continue to operate? 5 + and 3 – of Peplace indoor
motor connector (CN301).
NO fan motor.
YES
Is it possible to detect
Does indoor
NO DC 310–340V between NO
fan operate? 1 + and 3 – of motor
connector (CN301).
YES
YES
Turn off indoor unit and remove
(Motor connection condition)
Is it possible to detect DC 15V NO connector from motor.
Then push [ ] button
between 4 + and 3 – of on remote controller to stop
motor connector (CN301). flashing lamp on indoor unit.
YES
YES
Start to operate the
indoor unit in except
heating operation.
At this time, is it possible NO
to detect DC 1V or more
between 5 + and 3 –
of motor connector (CN301)?
(Check this condition
within 15 seconds after
starting unit.)
YES
A B
- 97 -
FILE NO. SVM-18049
YES YES
YES
B
Fan motor
operates normally.
YES YES
Turn off indoor unit
and rotate cross-flow
fan by hand when the
unit is on standby. NO Replace indoor
At this time, is it possible to fan motor.
detect DC 1V or more
between 5 + and 3 –
of motor connector
(CN301).
YES
Peplace main
P.C. board.
- 98 -
FILE NO. SVM-18049
(4) Indoor fan motor automatically starts to rotate by turning on power supply
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to inside of the motor.
If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Inspection procedure>
1. Turn on breaker.
2. After Fan motor operate, off A/C by remote controller.
3. Turn off breaker for a while, then turn it ON.
3.1. If fan motor not operate, it means an unit in Auto-restart operation. (see more detail in P. 45-46)
3.2. If Fan motor still operate, follow the below.
3.2.1. Remove the grille.
3.2.2. Remove the cover terminal by release one screw.
3.2.3. Remove right panel and remove E-box coner.
3.2.4. Check DC voltage with CN301 connector while the fan motor is rotating.
NOTE :
• Do not disconnect the connector while the fan motor is rotating.
• Use a thin test rod.
P.C. board
CN301
(Check output DC voltage of fan motor on P.C. board.)
6 (Blue)
Yellow 5 (Yellow)
Measure voltage between 3 (GND : BLACK) 4 (White)
and 5 (V line : YELLOW) of motor connector (CN301) Black 3 (Black)
while indoor fan motor is rotating.
2 –
1 (Red)
DC
- 99 -
FILE NO. SVM-18049
YES
Press RESET button
on remote control
Is there direct with tip of pencil
sunlight on the NO
receptor of the air
conditioner?
YES
Is operation
Is there any possible when the
thyristor NO NO transmitter is moved
fluorescent light nearer to the infrared
nearly? signal receiver of the
air conditioner?
YES Push the [ ]
YES button
Battery life
Dose the
Is operation possible NO
transmission
when setting the
NO indicator light?
temporary switch of the
air conditioner main unit YES
to “TEST RUN” or
“TEMPORARY AUTO”?
NO Is there any
YES beep and
operation?
YES
Can any signal tone
be heard in a transistor NO
radio when transmitting
within 5 cm distance
from the radio?
YES
Remote control
P.C. board is failure. is failure.
- 100 -
FILE NO. SVM-18049
Normal time : Voltage swings between DC15 and 60V. ...................Inverter Assembly check (11-8-1.)
Abnormal time : Voltage does not vary.
2) If the unit stops once, it does not operate until the power will be turned on again.
3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective.
Refer to the chart in 11-6.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TC sensor
- 101 -
FILE NO. SVM-18049
1C 1E
Gas leakage, Discharge temp. error,
disconnection of TS/TC gas leakage
sensors (Check code 02, 1C) (Check code 03, 1E)
NO
Does this model
have P.M.V. or not?
YES
NO
Is connector of coil connected to inverter? Set it correctly.
YES
NO
Check the operating pressure from service port, and add gas if pressure is low. Add gas.
- 102 -
FILE NO. SVM-18049
Remove connector
of compressor.
Check 25A NO
fuse (F01)
failure?
YES
Turn ON power
Supply.
Check terminal
Voltage of electrolytic NO
capacitor are in
(Voltage Rate
±10%) x 1.414?
YES Replace
control board.
Check component
NO parts of control board
assembly by visual.
(damage, burn,.. Etc.)
- 103 -
FILE NO. SVM-18049
NO
Remove connector CN31 of
outdoor fan motor.
NO Check winding resistance by
ohmmeter are correct?
Compressor Check rotor locking by rotate
is normal
with hand. Can it rotate?
Check compressor NO
winding resistance
correct?
YES
Replace
compressor.
Turn ON power
supply.
- 104 -
FILE NO. SVM-18049
NO
Does the OPERATION indicator flash? To item “Power supply is not turned on”
YES
Turn off the power breaker and remove
CN401 (Micro switch connector).
Short-circuit between 1 and 2 pin
of CN401 at PC side, and turn on the
power breaker after 10 seconds.
Primary check
NO
Does the indoor fan rotate? To item “Only indoor fan does not operate”
YES Is DC-5V to DC-10V
applied between
Does the PURE indicator (white) NO 4 (Negative voltage) NO
go on? and 2 (GND) Check High Voltage output Short to GND?
of CN402 of the main
YES P.C. board?
• How to check output of the air purifier
<Caution on High Voltage!!>
Operation check
YES
- 105 -
FILE NO. SVM-18049
11-9. How to Check Simply the Main Parts (2) Inspection procedures
1) When a P.C. board is judged to be defective,
11-9-1. How to check the P.C. board (Indoor unit) check for disconnection, burning, or discolora-
(1) Operating precautions tion of the copper foil pattern or this P.C. board.
1) When removing the front panel or the P.C. 2) The P.C. board consists of the following 3 parts
board, be sure to shut off the power supply a. Main P.C. board part:
breaker. DC power supply circuit (5 V, 12 V, 15V)
2) When removing the P.C. board, hold the edge Indoor fan motor control circuit, CPU and
of the P.C. board and do not apply force to the peripheral circuits, buzzer, and Driving circuit
parts. of louver.
3) When connecting or disconnecting the connec- b. Indication unit circuit
tors on the P.C. board, hold the whole housing. c. Infrared ray receiving circuit
Do not pull at the lead wire.
This setting helps to shortern a compressor waiting period when operate cool, heat or dry mode.
A compressor suddenly starts one order of Remote controller is received.
- 106 -
FILE NO. SVM-18049
GND
+5V
+15V +12V
100
90
80
TD
Resistance value (k )
70
60
50
40
TD : Discharge temp. sensor
30 TA : Room temp. sensor
20 TC and TCJ : Heat exchanger temp. sensor
TO : Outdoor temp. sensor
10 TA,TC,TCJ,TO,TE,TS
TE : Outdoor heat exchanger temp. sensor
0 TS : Suction temp. sensor
0 10 20 30 40 50
Temperature (°C)
- 107 -
FILE NO. SVM-18049
2 Outdoor fan motor Measure the resistance value of winding by using the tester.
(Model : ICF-140-43-4R) Red
Position Resistance value
Red - White
White - Black 21 ± 1.05Ω
Black - Red
White Black
at 20ºC
3 4-way valve coil Measure the resistance value of winding by using the tester.
(Model : STF-H01AJ1872A1)
Resistance value
1725 ± 172.5Ω
at 20°C
4 Pulse motor valve coil Measure the resistance value of winding by using the tester.
(Model : CAM-MD12TCTH-5) Position Resistance value
1 W
COM 6 R Gray - White 46 ± 4Ω
3 O
Gray - Orange 46 ± 4Ω
Red- Yellow 46 ± 4Ω
Y BL Red- Blue 46 ± 4Ω
2 4
at 20°C
5 Outdoor temperature sensor Disconnect the connector, and measure resistance value with the tester.
(TO), discharge temperature (Normal temperature)
sensor (TD), suction
Temperature
temperature sensor (TS), Sensor 10°C 20°C 25°C 30°C 40°C 50°C
outdoor heat exchanger
temperature sensor (TE) TD (kΩ ) 100 64 50 41 27 18
TO,TS,TE (kΩ ) 20.7 12.6 10.0 7.9 4.5 —
- 108 -
FILE NO. SVM-18049
- 109 -
FILE NO. SVM-18049
11-10. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several tens seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped, etc.
Remote controller check code “02 : Outdoor block, 1A : Outdoor fan drive system error”
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding failure of the outdoor fan motor
3) Position-detect circuit failure inside of the outdoor fan motor
4) Motor drive circuit failure of the outdoor P.C. board
3. How to simply judge whether outdoor fan motor is good or bad
YES
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
- 110 -
FILE NO. SVM-18049
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with
the repairs.
Electric shocks may occur if the power plug is not disconnected.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a
test run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur.
Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding.
If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
• If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir-
cuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched.
High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit
board may result in electric shocks.
5 Screws
- 111 -
FILE NO. SVM-18049
- 112 -
FILE NO. SVM-18049
Fan motor
TC sensor
TA sensor
- 113 -
FILE NO. SVM-18049
1 Screw
2 Screws
3 Screws
Earth screw.
- 114 -
FILE NO. SVM-18049
Plasma-ion
4 Claws
Ground lead
- 115 -
FILE NO. SVM-18049
Fixing screw
Fixing screw
PUSH
PUSH
- 116 -
FILE NO. SVM-18049
Fixing screw
Set screw
- 117 -
FILE NO. SVM-18049
<Caution at assembling>
- If the bearing is out from the housing, Fixing screw
push it into the specified position and then
incorperate it in the main body.
Fixing screw
Bearing
Bearing base
- 118 -
FILE NO. SVM-18049
- 119 -
FILE NO. SVM-18049
Common 1. Detachment
procedure
NOTE
Wear gloves for this job.
Otherwise, you may injure your
hands on the parts, etc.
2. Attachment
1) Attach the water-proof cover.
NOTE
The water-proof cover must be These 2 bending
attached without fail in order to parts shall be
prevent rain water, etc. from entering put inside of a unit
inside the indoor unit. by bending
these 2 ports.
- 120 -
FILE NO. SVM-18049
2. Attachment
1) Insert the claw on the front left side into
the side cabinet (left).
2) Hook the bottom part of the front right side
onto the concave section of the bottom
plate. Insert the claw of the side cabinet
(right) into the square hole in the front
cabinet.
3) Return the screws that were removed
above to their original positions and attach
them.
Claw
Square
hole
Concave section
- 121 -
FILE NO. SVM-18049
some cases.
NOTE
This capacitor is one with mass capacity.
Therefore, it is dangerous that a large
spark generates if short-circuiting
between ,
Requirement
As each connector has a lock mecha-
nism, avoid to remove the connector by
holding the lead wire, but by holding the
connector.
- 122 -
FILE NO. SVM-18049
CN52 CN73
assembly the other parts from the control board assembly. CN63 CN61 CN64 CN62
1) Leads
• 3 leads (black, white, orange) connected to
terminal block.
• Lead connected to compressor :
Disconnect the connector (3P).
• Lead connected to reactor :
Disconnect the two connectors (2P).
2) Connectors
CN31 : Outdoor fan motor (3P: white)*
CN31,CN72,CN61,CN73,CN64,
(* : See Note)
CN62,CN63 and CN52
CN72 : 4-way valve (2P: yellow)* are connectors with locking
CN61 : TE sensor (2P: white)* mechanisms: as such, to
CN73 : PMV (6P: white) disconnect them, they must be
CN64 : TS sensor (3P: white)* pressed in the direction of the
arrow while pulling them out.
CN62 :TD sensor (3P: white)*
CN63 : TO sensor (2P: white)
CN52 : High Pressure Switch (2P : white)
NOTE
These connectors have a disconnect prevention
mechanism: as such, the lock on their housing
must be released before they are disconnected.
NOTE
When mounting the new control board assembly,
ensure that the P.C. board is inserted properly
into the spacer support.
- 123 -
FILE NO. SVM-18049
Flange nut
- 124 -
FILE NO. SVM-18049
Screw
Reactor
- 125 -
FILE NO. SVM-18049
Electronic 1. Detachment
expansion valve 1) Perform step 1 in , all the steps in
coil and 1 in
.
2) Remove the coil by pull it upward.
2. Attachment
1) Insert a valve coil to value body by push
it downward. And confirm to fix it surely.
2. Attachment
1) Insert claws of the fan guard in the holes
of the front cabinet. Push the hooking
claws (9 positions) by hands and fix the
claws.
- 126 -
FILE NO. SVM-18049
Sensor lead
Detail C
Straight part
Detail B
Detail A
Detail C
Sensor lead
10
Straight part
TO sensor
holder
Detail A Detail B Detail D
TS sensor TD sensor TO sensor
CAUTION
During the installation work (and on its completion), take care not to damage the coverings of
the sensor leads on the edges of the metal plates or other parts. It is dangerous for these
coverings to be damaged since damage may cause electric shocks and/or a fire.
CAUTION
After replacing the parts, check whether the positions where the sensors were installed are the
proper positions as instructed. The product will not be controlled properly and trouble will result
if the sensors have not been installed in their proper positions.
- 127 -
13. EXPLODED VIEWS AND PARTS LIST
410
406
409
- 129 -
13-3. Outdoor Unit
4
44
22 45
7
9 43
30 25
2 51
52 42
21
62
5 3
23
20
1 24 35
8 37, 41
36, 40
6
60 46
61
63 HOLDER SENSOR(TE)
64 HOLDER SENSOR(TD)
65 HOLDER SENSOR(TS)
- 130 -
FILE NO. SVM-18049
702
704
TE Sensor (Ø6)
701 708
TO Sensor (Ø6)
707
TS Sensor (Ø6)
706
TD Sensor (Ø4)
709
705
703
- 131 -
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.