Details Outline Design & Engineering Index

Detail Engineering for Gas Insulated Substn (GIS) - Electrical, Civil, Structural, SCADA,
Controls and Automation system

Detail engineering activities comprises of preparation of the following drawings and

documents for GIS substation design, Outdoor switchyard

1. Relay and Metering SLDs of EHV switchyards, MV switchgear panels, LV switchgears and
MCC panels.

2. Electrical layout plan & elevation of EHV switchyards, GIS substation buildings, indoor
substations and plant electrical rooms.

3. Erection key diagram of EHV switchyards along with BOQ of clamps, connectors,
conductors, shield wires, hardware’s.

4. Clearance diagram for EHV switchyards.

5. Cable trench layout with BOQ of cable trays, bends, Tee, reducers, cable racks etc. for EHV
switchyards, GIS substation buildings, indoor substations and plant electrical rooms.

6. Earthing calculation and earthing layout with BOQ of all earthing materials for EHV
switchyards, GIS substation buildings, indoor substations and plant electrical rooms.

7. Direct stroke lightning protection (DSLP) calculation and layout of EHV switchyards, GIS
substation buildings, indoor substations and plant electrical rooms.

8. Interlocking diagrams for 400kV, 220kV, 132kV, 33kV switchyards. Protection trip logics.

9. Control cable block diagrams and estimation.

10. Power cable schedule and interconnection chart.

11. Control cable schedule and interconnection chart.

12. Control schematics for MV & LV motor feeders in MCC - Unidirectional, Bidirectional,
VVVF drives.
13. Lighting calculations, SLD for lighting distribution and layout with BOQ of lighting
materials for outdoor switchyard, road, open areas, substation buildings, staff quarters,
plant buildings, conveyor galleries, stockpile areas, factory sheds etc.

14. Civil drawings of equipment and gantry tower foundations, Control building, GIS
building, GIS bus duct foundations, Switchgear building, Store shed, DG building, Security
post cum Dormitory, Transformer oil pit and drain away system, Oil water separator pit, Rail
cum Road, Cable trench, Surface drainage system, Boundary wall, Fence, Fence gate.

15. Steel structure for Gantry towers, Beams and Equipment supports (Lattice / Pipe type).

16. SCADA system Architecture, Technical specification and BOQ.

17. PLCC system Architecture, Technical specification and BOQ.

18. Fibre Optic communication system Architecture, Technical specification and BOQ.

19. Air conditioning and ventilation systems.

20. Fire protection system, hydrant and High velocity water spray (HVWS) systems,

21. Fire detection and alarm system.

22. Nitrogen injection fire protection systems.

3D Layout Drawings for EHV Substation projects

Prepare 3D layout drawings of EHV switchyards, EHV GIS substations, Control cum
Switchgear buildings. 3D drawings help decision makers to visualise the intended installation
from different angles and adopt suitable decisions to add/delete/augment facilities for
obtaining desired results from the project.
Electrical System Studies by ETAP (Electrical Transient Analyser Program) 2019

Provide the following Electrical System Studies using ETAP software latest version 2019:

1. Load flow study

2. Short circuit study

3. Earth fault study

4. Motor starting study

5. Equipment sizing

6. MV cable thermal analysis in ducts, buried, on tray

7. Earthing calculation

8. Relay protection coordination

Above studies and calculations for several EHV, HV and MV networks, Substations,
Transmission line projects in India and abroad.

Detail engineering for Electrical, Civil, Structural, SCADA, Controls and Automation
systems of E.H.V Substations

Detail engineering activities comprises of preparation of the following drawings and

documents for GIS substation design, Outdoor switchyard design.

1. Relay and Metering SLDs of EHV switchyards, MV switchgear panels, LV switchgears and
MCC panels.

2. Electrical layout plan & elevation of EHV switchyards, GIS substation buildings, indoor
substations and plant electrical rooms.

3. Erection key diagram of EHV switchyards along with BOQ of clamps, connectors,
conductors, shield wires, hardware’s.

4. Clearance diagram for EHV switchyards.

5. Cable trench layout with BOQ of cable trays, bends, Tee, reducers, cable racks etc. for EHV
switchyards, GIS substation buildings, indoor substations and plant electrical rooms.

6. Earthing calculation and earthing layout with BOQ of all earthing materials for EHV
switchyards, GIS substation buildings, indoor substations and plant electrical rooms.

7. Direct stroke lightning protection (DSLP) calculation and layout of EHV switchyards, GIS
substation buildings, indoor substations and plant electrical rooms.
8. Interlocking diagrams for 400kV, 220kV, 132kV, 33kV switchyards. Protection trip logics.

9. Control cable block diagrams and estimation.

10. Power cable schedule and interconnection chart.

11. Control cable schedule and interconnection chart.

12. Control schematics for MV & LV motor feeders in MCC - Unidirectional, Bidirectional,
VVVF drives.

13. Lighting calculations, SLD for lighting distribution and layout with BOQ of lighting
materials for outdoor switchyard, road, open areas, substation buildings, staff quarters,
plant buildings, conveyor galleries, stockpile areas, factory sheds etc.

14. Civil drawings of equipment and gantry tower foundations, Control building, Switchgear
building, Store shed, DG building, Security post cum Dormitory, Transformer oil pit and drain
away system, Oil water separator pit, Rail cum Road, Cable trench, Surface drainage system,
Boundary wall, Fence, Fence gate.

15. Steel structure for Gantry towers, Beams and Equipment supports (Lattice / Pipe type).

16. SCADA system Architecture, Technical specification and BOQ.

17. PLCC system Architecture, Technical specification and BOQ.

18. fibre Optic communication system Architecture, Technical specification and BOQ.

19. Air conditioning and ventilation systems.

20. Fire protection system, hydrant and High velocity water spray (HVWS) systems,

21. Fire detection and alarm system.

22. Nitrogen injection fire protection systems.

Basic Engineering Services for EHV Substn., Transm. Lines, EBOP of Power Gen. Plants,
Indust. Power Dist. systems

Basic engineering services consisting of Site visits, Data collection, Preliminary

discussion/Kick off meeting with Client, Design Basis Report, Basic Engineering drawings,
Design calculations for Extra high/ High/ Medium/ Low voltage Electrical systems and
equipment. Main activities under this category are as follows. Basic engineering covers
Electrical, Civil, Structural, Mechanical, Controls & Instrumentation, Substation automation
systems:

a. Design Basis Report (DBR) : A document created in the begining of a project to freeze the
basic technical parameters and criteria on the basis of which design engineering activity will
be guided.

b. Basic Engineering Drawings : Key Single line diagram, relay & metering single line
diagrams of power plants/substations/industrial power distributin projects,
breaker/disconnects/ground switch control schematics, HV/MV switchgear schematics and
wiring diagrams, Electrical layouts consisting of equipment layout, switchyard layouts.

c. Design calculations : Grounding / shielding / lighting calculations, cable sizing & voltage
drop calculations, breaker/transformer sizing calculations, Neutral grounding equipment
sizing calculations, AC/DC auxiliary system sizing calculations including battery & charger
sizing, short circuit force and insulator spacing calculations, sag & tension calculation and
stringing chart, CT & PT sizing calculations, Relay setting calculations etc.

d. Software used : AutoCAD 2009/12/13, ETAP 7.0 and MS Office.

Prebid Engineering and BOQ Estimation services for EHV Substn. and Transm. Lines,
Indust. Power Dist. Systems

Provide Prebid engineering services to help EPC contractors to prepare their techno-
commercial offers for Power generation, substation and industrial projects. Estimation
works for the following equipment and systems:

1. High voltage switchyard equipment likes CB, CT, CVT, PT, LA, Isolator, Insulators,
ACSR/AAC/AAAC conductors, earth wires, clamps, connectors and hardware’s.

2. Power transformer, Distribution transformer, Earthing transformers, Lighting

transformers.

3. Indoor MV switchboards - 6.6/11/33kV and MV MCCs.

4. LV Switchgear, DBs, Lighting DBs, MCCs.

5. Battery, battery charger, UPS.

6. Control, metering & protection panels.

7. HV & LV power cables, control and signal cables.

8. Substation automation system.

9. HV & LV motors.

10. VVVF drives.

11. Earthing system.

12. Lightning protection system.

13. Outdoor and Indoor illumination system.

14. Cabling system including trays & racks.

15. Power line carrier communication (PLCC) system.

16. PLC and industrial plant automation system.

17. G.S structures for switchyard.

18. Complete civil constructional materials for equipment foundations, gantry tower
foundations, transformer oil pit, cable trenches, buildings, road, drain, sewerage system,
boundary wall, culverts etc.

19. Air conditioning and ventilation systems.

20. Fire protection system, Hydrant and High velocity water spray system.

21. Nitrogen injection fire protection system for Transformers.

Design Calculations for Electrical, Civil, Structural and Mechanical works engineering

Following design calculations for projects:

1. Load flow study, fault level calculations, transformer sizing, breaker sizing, motor starting
study.

2. Earthing calculation.
3. Direct stroke lightning protection (DSLP) calculation.

4. CT, CVT & PT sizing calculation.

5. Voltage drop calculation for power cables.

6. Short circuit force calculation for strung bus in switchyards.

7. Sag & tension calculation for strung bus in switchyards, Stringing chart.

8. Short circuit force calculation for rigid tubular bus in switchyards, Cantilever strength
calculation for BPI.

9. Relay setting calculation and setting charts.

10. Indoor and outdoor lighting calculation, lighting calculation for road.

11. LV AC & DC breaker sizing calculation.

12. Transformer sizing calculation.

13. ACSR conductor & Aluminum tube bus sizng calculation.

14. Sag template and stringing chart for Transmission lines.

15. Civil design calculations for various buildings and equipment/structure foundations.

16. Structural design calculations for lattice or pipe type support structures, gantry towers,
beams and transmission line towers.

17. Air conditioning and ventilation system design calculations.

18. Design calculations for Fire fighting system, Hydrants and High velocity water spray
system.

Design & Engineering for Transmission Lines up to 400kV

Following points to be considered:

1. Detail route survey and preparation of topographical contour layout drawing. Tower
spotting using PLS - CADD software.
2. Geotechnical investigation along the route.
3. GA drawings with BOM and weight for transmission line towers.
4. Design calculation for lattice type steel tower structures.
5. Foundation drawings and foundation design calculations for transmission line towers.
6. Overall transmission line route layout drawing showing plan and elevation views, location
of towers, details of various crossings.
7. Sag & tension calculation and sag chart using PLS CADD software.
8. Technical specification and bill of quantity (BOQ) for transmission line towers and all
electrical materials.
9. Review of vendor drawings.

Civil, Structural and Architectural Engg. Services for EHV/HV/MV Substn., Transm. Lines,
Indust. Power Dist. systems

a. Structural G.A drawings (with BOM and weight) and design calculations for steel
Lattice/box/pipe type gantry towers, beams, equipment support structures, cable trestles,
transmission line towers etc.

b. Civil construction (RCC) drawings, design calculations and bar bending schedules of
foundations for gantry towers, equipment support structures, control buildings / DG
building / fire fighting pump house / Store shed / Staff quarter buildings, indoor substations,
MCC rooms, fire water reservoirs, transformer foundation, Oil water separator pits, cable
trenches, roads & drainage, boundary wall, culverts, switchyard fence & gate and cable
trench. Civil/structural design calculations are made using STAAD computer programs.

c. Architectural drawings of industrial buildings like control buildings, indoor substations, GIS
substation buildings, store sheds, security room, Staff quarters, pump houses etc.

Instrumentation and Controls, Building Automation, SCADA Solutions (In collaboration

with M/s ABI Smartek, Canada
Instrumentation & Control

1) Instrument Index, I/O List, Winterization List, Equipment List;

2) Cause & Effect diagrams, Logic diagrams, Control System Flow Chart, Ladder Logic
diagrams;
3) Design and development of JBs and Control/Network Architecture drawings;
4) Development of Instrument layouts, Terminations, and Loop drawings;
5) Development of Instrument Hook-up drawings and Material Take-Off;
6) Engineering and Design of DCS, Safety Instrumented System(SIS) and PLC Systems;
7) Plant-wide fibre Optic Network Design;
8) Plant site study for upgrading/modernization of existing instrumentation/control;
9) Select and develop instrumentation measurement and control scheme for P&ID;
10) General Instrument Design Specifications, Control Philosophy, and Safety Shutdown
Philosophy;
11) Instruments, Control Valves, Safety Valves sizing, and selection;
12) Instrument Purchase Requisition, Bid Evaluation, Purchase Specifications and I&C
Data sheets.
13) Fire & Gas Detection System design.

Building Automation System

1) HVAC Controls;
2) Elevator Controls;
3) Access Controls & voice entry systems;
4) Monitored CCTV;
5) Lighting Controls;
6) Systems integration;
7) Pneumatic Controls;
8) Preventative Maintenance & Programming services/Upgrades;
9) Fire & Gas detection & Fire Alarm Panel;
10) Energy management and Building analytics
11) Parking System;
12) Perimeter Protection and Intrusion Protection Systems & Devices;
13) Data acquisition and Integrated Building Management System;

Automation and SCADA Solutions

1) Hardware independent SCADA/HMI software technology, a platform for industrial

supervision and control applications;
2) Energy Management System (EMS);
3) Material Tracking System (MTS);
4) Manufacturing Execution System (MES);
5) Integrated Building Management;
6) Wireless and Fiber Optic Network integration;
7) Substation Automation System (SAS);
Preparation of Technical specifications for High / Medium / Low voltage Electrical equip. &
systems, Mechanical systems

Standard specifications for the following equipment and systems. These can be converted to
project specific specifications in a short span to assist the Customer to proceed for
procurement.

1. High voltage switchyard equipment likes CB, CT, CVT, PT, LA, Isolator, Insulators,
ACSR/AAC/AAAC conductors, earth wires, clamps, connectors and hardware’s.

2. Power transformer, Distribution transformer, Earthing transformers, Lighting

transformers.

3. Indoor MV switchboards - 6.6/11/33kV and MV MCCs.

4. LV Switchgear, DBs, Lighting DBs, MCCs.

5. Control, metering & protection panels.

6. HV & LV power cables, control and signal cables.

7. Substation automation system.

8. HV & LV motors.

9. PLC, HMI

10. VVVF drives.

11. Earthing system.

12. Lightning protection system.

13. Outdoor and Indoor illumination system.

14. Cabling system including trays & racks.

15. Fire protection systems, Hydrant and High velocity water spray systems.

16. Air conditioning and ventilation systems.

Tender evaluations, recommendations to client and providing assistance to client for
placement of orders.

Sourcing of equipment from reputed sources, issuing technical specifications, tender

evaluation, recommendation report and suggestion for procurement of following equipment
and systems:

1. High voltage switchyard equipment like CB, CT, CVT, PT, LA, Isolator, Insulators,
ACSR/AAC/AAAC conductors, earth wires, clamps, connectors and hardware’s.

2. Power transformer, Distribution transformer, Earthing transformers, Lighting

transformers.

3. Indoor MV switchboards - 6.6/11/33kV and MV MCCs.

4. LV Switchgear, DBs, Lighting DBs, MCCs.

5. Control, metering & protection panels.

6. HV & LV power cables, control and signal cables.

7. Substation automation system.

8. HV & LV motors.

9. VVVF drives.

10. Earthing system.

11. Lightning protection system.

12. Outdoor and Indoor illumination system.

13. Cabling system including trays & racks.

14. Steel structures (Lattice / Pipe type).

15. Air conditioning and ventilation systems.

16. Fire protection systems, Hydrant and High velocity water spray system.

17. Nitrogen injection fire protection system.

Vendor drawing review and approvals/coordination with vendors for equipment

finalization
Vendor drawing review, comments / clarifications and approval of following equipment
and systems:

1. High voltage switchyard equipment like CB, CT, CVT, PT, LA, Isolator, Insulators,
ACSR/AAC/AAAC conductors, earth wires, clamps, connectors and hardware’s.

2. Power transformer, Distribution transformer, Earthing transformers, Lighting

transformers.

3. Indoor MV switchboards - 6.6/11/33kV and MV MCCs.

4. LV Switchgear, DBs, Lighting DBs, MCCs.

5. Control, metering & protection panels.

6. HV & LV power cables, control and signal cables.

7. Substation automation system (SCADA, HMI, Servers, Ethernet switches).

8. HV & LV motors.

9. VVVF drives.

10. Earthing system.

11. Lightning protection system.

12. Outdoor and Indoor illumination system.

13. Cabling system including trays & racks.

14. Power line carrier communication (PLCC) system.

15. PLC and industrial plant automation system.

16. G.S structures for switchyard.

17. Air conditioning and ventilation systems of EHV substations.

18. Fire protection system, Hydrant system, High velocity water spray (HVWS) system.

Inspection services, Witnessing of Factory Acceptance tests at manufacturers works of

Electrical High voltage equipment

Inspection and witnessing of routine and acceptance tests at manufacturer's works for
following equipment and systems:

1. High voltage switchyard equipment like CB, CT, CVT, PT, LA, Isolator, Insulators,
ACSR/AAC/AAAC conductors, earth wires, clamps, connectors and hardware’s.

2. Power transformer, Distribution transformer, Earthing transformers, Lighting

transformers.

3. Indoor MV switchboards - 6.6/11/33kV and MV MCCs.

4. LV Switchgear, DBs, Lighting DBs, MCCs.

5. Control, metering & protection panels.

6. HV & LV power cables, control and signal cables.

7. Substation automation system.

8. HV & LV motors.

9. VVVF drives.

10. Earthing system.

11. Lightning protection system.

12. Outdoor and Indoor illumination system.

13. Cabling system including trays & racks.

14. Power line carrier communication (PLCC) system.

15. PLC and industrial plant automation system.

16. G.S structures for switchyard.

Topographical Contour Survey, Geotechnical Investigation of Substation Plots and OHL

Routes, Tower Spotting

1. Topographical contour survey of substation plots.

2. Preliminary survey, Check survey and Detail survey of Overhead Line routes up to 400kV.

3. Preparation of topographical contour survey plan and elevation drawings of Substation

plots and OHL routes.

4. Tower spotting and selection of various type of towers by PLS CADD software.

5. Sag & Tension calculations by PLS CADD software.

6. Sag template drawing for overhead lines.

7. Overhead line structure design by STAAD pro software.

8. Design and drawings of Tower foundations.

9. Geotechnical investigation of substation plots and along overhead line routes (2 bore
holes per km or as per Client's advice).

10. Soil resistivity test for substation plots and along overhead line routes (2 points per km
or as per Client's advice)
As built drawings for EHV Substn., Transm. Lines, EBOP of Power gen. plants, Indust.
Power Dist. projects

All drawings prepared during detail engineering stage may undergo certain changes during
project installation and commissioning. We can depute our representative at site to mark
these changes in respective drawings. Based on these changes and site discussions, drawings
can be revised and submitted as "As Built' drawings.

We are providing the following Design Engineering services for Mobile Substation:

(Rated Primary Voltage 132kV,110kV, rated secondary Voltage 11- 33 KV)

 Topographical contour survey, Survey drawings, Topographical contour layout

 Geotechnical investigation

 Soil resistivity measurement

 Electrical SLD, protections & metering SLD, controls and indications

 Overall site layout plan / Land utilisation plan

 Switchyard layout plan & elevation

 Earthing calculation, layout and Earthing details

 DSLP calculation and layout

 Cable schedule and interconnection diagram for Power and control cables

 Technical specification of all equipment and materials

 Lighting calculations, SLD, layout and BOM

 Fault level calculation by ETAP

 Battery and battery charger sizing calculations

 Vendor drawing review

 Civil drawings and calculations for foundations

 GS structure drawings (lattice/pipe type) for gantry towers, beams and equipment
supports

 Vendor drawing review

 Control & protection schemes