PROJECT:

2 X 10 Structure

TITLE:
Connection Design

CLIENT:-

CleanMax solar

CONSULTANT:- CAPSTONE CONSULTANT

Civil & Structural Consultants
203 Elecon Chamber
Near Sakinaka Telephone Exchange
Kurla Andheri Road Andheri (E), Mumbai - 400 072

0 29/05/2017 FOR APPROVAL VJ DG RA

REV DATE DESCRIPTION DESIGNED CHECKED APPROVED
 Connection Design
2 X 10 structure

1) Column Top Connection :-

Fx 4.162 kN
Fy 8.010 kN

Resultant shear force on bolts = 9.03 kN

Using 2-M 12 Bolts (HDG 8.8 grade bolt)

Shear force on each bolt = 4.51 kN

Capacity = (Nos of interface x slip factor x proof loadx )/ FOS)

Slip Factor 0.16
Proof Load Duggal Steel Design Book
FOS 1.2

Shear Capacity of Bolt

Nos Dia Proof Load Capacity
1 8 21.2 2.83
1 10 33.70 4.49
1 12 50.70 6.76
1 16 94.50 12.60
1 20 147.00 19.60
1 22 182.00 24.27

Bearing check by using IS800:2007 for column thickness

Member thickness 2 mm
Use 12 mm dia bolt
Actual stress of bolt in bearing on any plate, fpb = Vsb/Apb
The permissible bearing stress of the bolt/plate, fapb= 0.60Vnpb/Apb
Hence Vsb < 0.6Vnpb for safety against bearing
Vnpb is nominal bearing capacity of a bolt calculated as follows
Vnpb = 2.5kbdtfu
where kb is minimum of a. e/3d0 b. p/3do - 0.25 c. fub/fu d. 1
e, p = end and pitch distances of the fastener
along bearing direction;
do = diameter of the hole;
fub, fu = Ultimate tensile stress of the bolt and the ultimate tensile stress of the plate
respectively;
d = nominal diameter of the bolt; and t = minimum thickness of the connected members
fub = 800 MPa
e= 18 mm
P= 36 mm
d0 = 14 mm
fu = 420 Mpa
e/3do 0.429
p/3do-0.25 0.607
fub/fu 1.905
Vnpb (bearing) = 2.5Kb d t fu
= 10.80 kN
Fres 4.51 < 6.480
hence safe

Hence, provide 2-M 12 (HDG 8.8 grade bolt) at column to rafter connection
 Connection Design
2 X 10 structure

2) Angle to rafter connection :-

Maximum force obtained from Staad at purlin to rafter connection:
Fy 2.431 kN
Fz 0.164 kN
Shear force on bolts = 1.2155 kN
Tensile force on bolts = 1.218 kN

Using 2-M 12 bolts (HDG 8.8 grade bolt),

Proof load for M 12 bolt = 50.70 kN (HDG 8.8 grade bolt)

Bolt tension should be less than 0.6 x Proof load = 30.42 kN > 1.218

Hence, provide 1-M 12 for Tension Bolt (HDG 8.8 grade bolt)

3) Purlin To Angle connection :-

Resultant shear force on bolts = 1.22 kN

Using 2-M 12 Bolts (HDG 8.8 grade bolt)

Shear force on each bolt = 1.22 kN

Capacity = (Nos of interface x slip factor x proof loadx )/ FOS)

Slip Factor 0.16
Proof Load Duggal Steel Design Book
FOS 1.2

Shear Capacity of Bolt

Nos Dia Proof Load Capacity
1 8 21.2 2.83
1 10 33.70 4.49
1 12 50.70 6.76
1 16 94.50 12.60

Bearing check by using IS800:2007 for column thickness

Member thickness 2 mm
Use 12 mm dia bolt
Actual stress of bolt in bearing on any plate, fpb = Vsb/Apb
The permissible bearing stress of the bolt/plate, fapb= 0.60Vnpb/Apb
Hence Vsb < 0.6Vnpb for safety against bearing
Vnpb is nominal bearing capacity of a bolt calculated as follows
Vnpb = 2.5kbdtfu
where kb is minimum of a. e/3d0 b. p/3do - 0.25 c. fub/fu d. 1
e, p = end and pitch distances of the fastener
along bearing direction;
do = diameter of the hole;
fub, fu = Ultimate tensile stress of the bolt and the ultimate tensile stress of the plate
respectively;
d = nominal diameter of the bolt; and t = minimum thickness of the connected members
fub = 800 MPa
e= 18 mm
P= 36 mm
d0 = 14 mm
fu = 420 Mpa
e/3do 0.429
p/3do-0.25 0.607
fub/fu 1.905
Vnpb (bearing) = 2.5Kb d t fu
= 10.80 kN
Fres 1.22 < 6.480
hence safe

Hence, provide 2-M 12 for shear Bolts (HDG 8.8 grade bolt)
 Connection Design
2 X 10 structure

4) Back Bracing to column plate/ Rafter Connection

Maximum values obtained from Staad :-
Fx = 15.629 kN
Shear force on each bolt = 7.815 kN

Using 2 - M 16 ( HDG - 8.8 grade bolts )

Shear Capacity of Bolt

Nos Dia Proof Load Capacity
1 8 21.2 2.83
1 10 33.70 4.49
1 12 50.70 6.76
1 16 94.50 12.60
1 20 147.00 19.60

Bearing check by using IS800:2007 for bracing thickness

Member thickness 2 mm
Use 16 mm dia bolt
Actual stress of bolt in bearing on any plate, fpb = Vsb/Apb
The permissible bearing stress of the bolt/plate, fapb= 0.60Vnpb/Apb
Hence Vsb < 0.6Vnpb for safety against bearing
Vnpb is nominal bearing capacity of a bolt calculated as follows
Vnpb = 2.5kbdtfu
where kb is minimum of a. e/3d0 b. p/3do - 0.25 c. fub/fu d. 1
e, p = end and pitch distances of the fastener
along bearing direction;
do = diameter of the hole;
fub, fu = Ultimate tensile stress of the bolt and the ultimate tensile stress of the plate
respectively;
d = nominal diameter of the bolt; and t = minimum thickness of the connected members
fub = 800 MPa
e= 24 mm
P= 48 mm
d0 = 18 mm
fu = 420 Mpa
e/3do 0.444
p/3do-0.25 0.639
fub/fu 1.905
Vnpb (bearing) = 2.5Kb d t fu
= 14.93 kN
Fres 7.81 < 8.960
hence safe

Hence, provide 2-M 16 (HDG 8.8 grade bolt) at each end of back bracing
 Connection Design
2 X 10 structure

5) Plate to column connection for back bracing :-

FX = 15.629 KN from staad

resolve forces in horizontal & vertical directions :-

15.629 cos 45 11.0512659 KN
15.629 sin 45 11.0512659 KN

eccentricity e1 = 0.115 m
eccentricity e2 = 0.0762 m

moment 1 = force X e 1.27 KN.m

moment 1 = force X e 0.84 KN.m

resultant moment = 1.52 KN.m

Shear force due to moment :-

1.52
= 30.49 KN
0.05

Total shear force = 30.49 + 7.55

38.04 kN

Shear force on each bolt = 6.34 kN

Hence, provide 6-M 12 (HDG 8.8 grade bolt) at column to plate for back bracing

Check for plate thickness :-

Allowable stress for bending(sigma) 0.66*fy

Z= Requried section modulus= b^2 t/6
Fy 250 Mpa
Sigma 165 Mpa
b 146 mm
M/Z=Sigma

Required Thickness (t) 2.60 mm

Hence Provided thickness of plate is 5 mm of Fy 250Mpa grade

 Connection Design
2 X 10 structure

6) Front Bracing to column/ Rafter Connection :-

Maximum values obtained from Staad at end of bracing:

Fx = 9.94 kN
Shear force on each bolt = 4.970 kN

Using 2 - M 12 ( HDG - 8.8 grade bolts )

Shear Capacity of Bolt

Nos Dia Proof Load Capacity
1 8 21.2 2.83
1 10 33.70 4.49
1 12 50.70 6.76
1 16 94.50 12.60
1 20 147.00 19.60

Bearing check by using IS800:2007 for bracing thickness

Member thickness 2 mm
Use 12 mm dia bolt
Actual stress of bolt in bearing on any plate, fpb = Vsb/Apb
The permissible bearing stress of the bolt/plate, fapb= 0.60Vnpb/Apb
Hence Vsb < 0.6Vnpb for safety against bearing
Vnpb is nominal bearing capacity of a bolt calculated as follows
Vnpb = 2.5kbdtfu
where kb is minimum of a. e/3d0 b. p/3do - 0.25 c. fub/fu d. 1
e, p = end and pitch distances of the fastener
along bearing direction;
do = diameter of the hole;
fub, fu = Ultimate tensile stress of the bolt and the ultimate tensile stress of the plate
respectively;
d = nominal diameter of the bolt; and t = minimum thickness of the connected members
fub = 800 MPa
e= 18 mm
P= 36 mm
d0 = 14 mm
fu = 420 Mpa
e/3do 0.429
p/3do-0.25 0.607
fub/fu 1.905
Vnpb (bearing) = 2.5Kb d t fu
= 10.80 kN
Fres 4.97 < 6.480
hence safe

Hence, provide 2-M 12 (HDG 8.8 grade bolt) at each end of front bracing
 Connection Design
2 X 10 structure

7) Plate to column connection for front bracing :-

FX = 9.95 KN

resolve forces in horizontal & vertical directions :-

9.95 cos 17 9.515185 KN
9.95 sin 17 9.515185 KN

eccentricity e1 = 0.12 m
eccentricity e2 = 0.04 m

moment 1 = force X e 1.14 KN.m

moment 1 = force X e 0.38 KN.m

resultant moment = 1.20 KN.m

Shear force due to moment :-

1.2
= 24.07 KN
0.05

Total shear force = 24.07 + 4.97

29.04 kN

Shear force on each bolt = 7.26 kN

Hence, provide 4-M 16 (HDG 8.8 grade bolt) at column to plate for front bracing

Check for plate thickness :-

Allowable stress for bending(sigma) 0.66*fy

Z= Requried section modulus= b^2 t/6
Fy 250 Mpa
Sigma 165 Mpa
b 115 mm
M/Z=Sigma

Required Thickness (t) 3.31 mm

Hence Provided thickness of plate is 5 mm of Fy 250Mpa grade

 Connection Design
2 X 10 structure

5) Module To Purlin Bolt :-

FX 0.74 kN (Pz X cf X module area )

Shear Capacity of Bolt :-

Nos Dia yeild strength of bolt Proof Load Capacity (kN)

1 8 205 7.72 1.03

Tensile force on bolts = 0.740 kN

Using 1-M 8 bolts (SS304 Bolt),

Proof load for M 8 bolt = 7.72 kN

Bolt tension should be less than 0.6 x Proof load = 4.63 kN > 0.740

Hence use 4- M 8-SS304 grade bolt per module to purlin connection