R

Y
B

L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11
1.6 - 2.5A 2.4 - 6 A 6-10A 6-10A 4 - 6.3A 6-10A 6-10A 6-10A 6-10A 6-10A 1.6-2.5A

T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6

1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
R Y B

VFD

K1 2 4 6 K2 2 4 6 K3 2 4 6 K4 2 4 6 K5 2 4 6 K6 2 4 6 K7 2 4 6 K8 2 4 6 K9 2 4 6 K10 2 4 6 U V W
9A 9A 9A 9A 9A 9A 9A 9A 9A 9A

M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11

GBR(BO) GBR(BO) GBR(BO) MINCHANG MINCHANG CONDENSER 1 CONDENSER 2 RK DELIVARY SPARE MT

BEATER LATTICE CONVEYOR BEATER FEEDROLLER MOTOR MOTOR BEATER FAN GEAR
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR

Title POWER DIAGRAME 1 (SHEET 1)

Author BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Desktop\card4 ... POWER1 Y.dsn
Revision Date Sheets
1.0 1 of 1
 R B

Q12
DPMCB
10A

R B
(220V)
TRANSFORMER (220V)

Q13
SPMCB EMERGENCY
2A SWITCH
T1 TRANSFORMER
440/220
(01)

K12 CONTROL
OFF PB
(N) 01
01 01 01
01
(P)
CONTROL CONTROL CONTROL
K12
ON PB INDICATOR READY
N L
INDICATOR
SMPS 02 02 02
(N)
+ -
A1
K12
Q14 CONTROL
SPMCB CONTACTOR A2
2A

(0V) (24V)
(N) (P)
(N)

0V DC 24V DC
0 AC 230 AC N

Title POWER DIAGRAME 2 (SHEET2)

Author BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Desktop\card4 ... POWER2 Y.dsn
Revision Date Sheets
1.0 1 of 1
 R Y B

Q11
1.6-2.5A

T T T
2 4 6

L1 L2 L3
MAINS

VFD MATERIAL TRANSPORT

(REFERENCE 0-10V) (TRIP RELAY)

(FWD ON) (REV ON)
U V W
MI1 DCM MI2 AVI ACM RA RB RC

(65) (66) (67) (V0+) (V0-) (X41) (7)

M11 R17 R18

PLC VO0 PLC AG
PLC X41
(SHEET8) (SHEET8) (SHEET5) (SHEET7) (SHEET9)

MT
GEAR
MOTOR

Title VFD DIAGRAMME (SHEET3)

Author
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Desktop\card46,4 ... VFD 3.dsn
Revision Date Sheets
1.0 1 of 1
 {P} (N)

L N L N L
N
DVP 20EX2 DVP 32XP2 DVP 32XP2 DVP 08XM2
(MAIN PLC) (EXTENSION1) (EXTENSION2) (EXTENSION3)

COM2
D+ D-

COM2 PRESSURE TRANS.

1 6
+ -
RS485 (V+)
2 VOUT
1 0V

HMI DTC1000
(0V)
24V

POWER SUPPLY POWER SUPPLY

24V 0V 24V 0V

(SHEET2)
(24V)
24V DC

0V DC
(SHEET2)
(0V)
Title
PLC, HMI, DTC, PRESS TRANS CONNECTION (SHEET 4)
Author
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\ ... PLC HMI DTC CONNECTION4 YES.dsn
Revision Date Sheets
1.0 1 of 1
 L
230 VAC (P) (SHEET2)

N
NEUTRAL (N) (SHEET2)

D+ D-

COM2
COM2
POWER

TO HMI

(SHEET4)
SUPPLY
E
0 VDC (0V) (SHEET2)

COM3
NC S/S
SPARE (X0)

DC OUT
SPARE (X1)

(SHEET2) 24 VDC (24V)

MATERIAL ON PB (X2) (SHEET10)
(SHEET2) 0 VDC (0V)

SG D+ D- +24V 24G UP ZP
IN

MATERIAL OFF PB (X3)

(SHEET8)
GBR(BO) BEATER (Y0) (SHEET10

Y0
GBR(BO) ON PB (X4)
(SHEET10)
(SHEET8) GBR(BO) LATTICE (Y1)
Y1
GBR (BO) OFF PB (X5)
(SHEET10)
OUT

(SHEET8) GBR (BO) CONVEYOR (Y2)

Y2
MINCHANG ON PB (X6) (SHEET10)
(SHEET8) MINCHANG BEATER (Y3)
Y3

MINCHANG OFF PB (X7) (SHEET10)

(SHEET8) MINCH. FEEDROLLER MOTOR (Y4)
DVP 20EX2 MAIN PLC

(SHEET8) CONDENSER1 MOTOR (Y5)

Y4 Y5 FE V3+
A TO D

A TO D

(SHEET3) MT VFD AVI (V0+)

A TO D

I3+ VI3- VO0 IO0

D TO A

(SHEET3) MT VFD ACM (V0-)

A TO D

D TO A

File
X0 X1 X2 X3 X4 X5 X6 X7 FE V0+ I0+ VI0- V1+ I1+ VI1- V2+ I2+ VI2-

Title
AG VO1 IO1 AG

1.0
Author

Revision Date
C:\Users\HP_PC\Desktop\card46, ... PLC5 Y.dsn
MAIN PLC 20EX2 DIAGRAMME (SHEET5)

Sheets
1 of 1
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

Document
 L
230 VAC (P) (SHEET2)

N
NEUTRAL (N) (SHEET2)

POWER
SUPPLY

DC OUT
E
(SHEET2) 24 VDC (24V)

(SHEET2) 0 VDC (0V)

0 VDC (0V) (SHEET2)

NC S/S
(SHEET8) CONDENSER 2 ON (Y20)

+24V 24G UP ZP0 Y0

CONDENSER1 ON PB (X20) (SHEET10)
(SHEET8)
RK BEATER ON (Y21)

Y1
CONDENSER 1 OFF PB (X21) (SHEET10)
(SHEET8) DELAIVARY FAN ON (Y21)

Y2
CONDENSER2 ON PB (X22) (SHEET10)

Y3
CONDENSER 2 OFF PB (X23) (SHEET10)
(SHEET8) MATERIAL READY INDICATOR (Y24)

Y4
RK ON PB (X24) (SHEET10)
(SHEET8) MATERIAL ON INDICATOR (Y25)
Y5 RK OFF PB (X25) (SHEET10)
(SHEET8) FAULT ALARM INDICATOR (Y26)
Y6

DELIVARY FAN ON PB (X26) (SHEET10)

DEMAND TO GBR CONV INDICATOR (Y27)
(SHEET8)
OUT

DELIVARY FAN OFF PB (X27) (SHEET10)

IN

DVP 32XP2

(SHEET2) 0 VDC (0V)

EXTENSION 1

GBR(BO) CONV. LIMIT SW (X30)

(SHEET10)
DEMAND FROM CONDE. PHOTOCELL INDICATR (Y30)
(SHEET8)
CONDENSER PHOTOCELL (X31)(SHEET10)
(SHEET8) PRESSURE SWITCH INDICATOR (Y31)
LINE PRESS SWITCH (X32) (OPTIONAL)
(SHEET8) MT FORAWARD ON (Y32)
GBR(BO) & MINCH.BEATER READY (X33)
(SHEET9)
(SHEET8) MT REVERSE ON (Y33)
CONDENSER READY (SHEET9)

GBR(BO) TRIP (X35) (SHEET9)

(SHEET8) ALARM HOOTER (Y35)
MINCHANG TRIP (X36) (SHEET9)

CONDENSER TRIP (X37) (SHEET9)

Y7 ZP1 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17
X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17

File
Title

1.0
Author

Revision Date
C:\Users\HP_PC\Desktop\card46, ... PLC6 Y.dsn
PLC EXTENSION 1 (32 XP2) (SHEET 6)

Sheets
1 of 1
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

Document
 L
230 VAC (P) (SHEET2)

N
NEUTRAL (N) (SHEET2)

POWER
SUPPLY

DC OUT
E
0 VDC (0V) (SHEET2)

NC S/S

+24V 24G UP ZP0 Y0

RKTRIP (X40) (SHEET9)

Y1
MT VFD MPCB TRIP (X41) (SHEET9)

Y2
FAULT RESET PB (X42) (SHEET10)

Y3
SPARE

Y4
DELIVARY FAN TRP (X44) (SHEET9)

Y5 MT FEED LIMIT SWITCH(RK) (X44)

(SHEET10)
Y6

MINCHANG FEED LIMIT SWITCH (X45)

(SHEET10)
OUT

SPARE
IN

DVP 32XP2
EXTENSION 2

DELIVARY FAN READY (SHEET10)

RK BEATER READY (SHEET10)

CARD1 (X52) (SHEET11)

(SHEET11)
CARD2 (X53)

(SHEET11)
CARD3 (X54)

(SHEET11)
CARD4 (X55)

(SHEET11)
CARD5 (X56)

(SHEET11)
CARD6 (X57)
Y7 ZP1 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17
X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17

File
Title

1.0
Author

Revision

0V DC (0V) (SHEET2)

(SHEET11) (SHEET11)
CARD11 (X64) CARD7 (X60)

(SHEET11) CARD12 (X65) CARD8 (X61) (SHEET11)

Date
IN
IN

(SHEET11) CARD13 (X66)

CARD9 (X62) (SHEET11)
DVP 08XM2
EXTENSION 3

(SHEET11) CARD14 (X67)

CARD10 (X63) (SHEET11)
NC X14 X15 X16 X17
S/S X14 X15 X16 X17

PLC EXTENSION 2 & 3 ( SHEET 7)

NC
NC

C:\Users\HP_PC\Desktop\card46, ... PLC7 Y.dsn

Sheets
1 of 1
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

Document
 (SHEET5) (SHEET5) (SHEET5) (SHEET5) (SHEET5) (SHEET5) (SHEET6) (SHEET6) (SHEET6) (SHEET6)
PLC Y0 PLC Y1 PLC Y2 PLC Y3 PLC Y4 PLC Y5 PLC Y20 PLC Y21 PLC Y22 PLC Y23

(P)
(SHEET2)

R1 R2 R3 R4 R5 R6 R7 R8 R9 R10

(SHEET2)
24V DC
(24V)
1 2 3 4 5 6 7 8 9 10

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10

(N)
(SHEET2)

(SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET6)

PLC Y24 PLC Y25 PLC Y26 PLC Y27 PLC Y30 PLC Y31 PLC Y32 (SHEET3) PLC Y33 (SHEET3)
(P) VFD MI1 VFD MI2
(SHEET2) (65) (67)

R11 R12 R13 R14 R15 R16 R17 R18

24V DC
(SHEET2) (24V)
P 11 12 13 14 15

(66)

VFD DCM
(SHEET3)

(N)
(SHEET2)

Title RELAY DIAGRAMME (SHEET8)

Author
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Desktop\card4 ... RELAY8 Y.dsn
Revision Date Sheets
1.0 1 of 1
(SHEET2)
(24V)
24V DC

(24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V)

K1 K6 K8 K9 Q1 Q4 Q6 Q8 Q9 Q11

(10) (12) (1) (3) (4) (7)

(1)
(7)
(10) (12) (3) (4)

Q2
K4 K7 Q5 Q7 VFD TRIP RELAY
(2)

(X33) (X34) (X51) (X50) (X36) (X37) (X40) (X44) (X41)

(2)

Q3

(X35)

PLC X33 PLC X34 PLC X51 PLC X50 PLC X35 PLC X36 PLC X37 PLC X40 PLC X44 PLC X41
(SHEET6) (SHEET6) (SHEET7) (SHEET7) (SHEET6) (SHEET6) (SHEET6) (SHEET7) (SHEET7) (SHEET7)

Title TRIP AND READY SIGNAL (SHEET9)

Author
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_P ... trip and ready signal 9.dsn
Revision Date Sheets
1.0 1 of 1
24V DC

(24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V) (24V)
(24V) (24V)

(X6) (X7) (X20) (X21) (X22) (X23) (X24) (X25) (X26) (X27) (X42) (X2) (X3)
(X4) (X5)
MINCHANG ON PB

MINCHANG OFF PB

CONDENSER 1 OFF PB

CONDENSER 2 OFF PB
GBR (BO) ON PB

FAULT RESET PB
CONDENSER 1 ON PB

CONDENSER 2 ON PB
GBR (BO) OFF PB

DELIVARY FAN OFF PB

RK ON PB

MATERIAL OFF PB
RK OFF PB

DELIVARY FAN ON PB

MATERIAL ON PB
PLC X4 PLC X5 PLC X6 PLC X7 PLC X20 PLC X21 PLC X22 PLC X23 PLC X24 PLC X25 PLC X26 PLC X27 PLC X42 PLC X2 PLC X3
(SHEET5) (SHEET5) (SHEET5) (SHEET5) (SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET6) (SHEET7) (SHEET5) (SHEET5)

Title PUSH BUTTON (SHEET10)

Author
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Desk ... PUSH BUTTON 10 Y.dsn
Revision Date Sheets
1.0 1 of 1
24V DC

(SHEET2)
(P)
(24V) (24V) (24V) (24V)

CONDENSER
PHOTOCELL

K13
A1
LS1 LS2 LS3
K13
A2
CONDENSER PHOTOCELL
MT (RK) FEED LIMIT SWITCH

GBR CONVEYOR LIMIT SWITCH

MINCHANG FEED LIMIT SWITCH

(N)
(X45) (X46) (X30) (X31) (SHEET2)

PLC X45 PLC X46 PLC X30 PLC X31

(SHEET7) (SHEET7) (SHEET6) (SHEET6)

Title PHOTOCELL AND LIMIT SWITCH (SHEET11)

Author BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\User ... 11 photocell and limit switch.dsn
Revision Date Sheets
1.0 1 of 1
 CONNECTER DIAGRAMME:-

(SHEET1) (SHEET1) (SHEET1) (SHEET1) (SHEET1) (SHEET1) (SHEET1) (SHEET1) (SHEET1) (SHEET1)

M1 M1 M1 G M2 M2 M2 G M3 M3 M3 G M4 M4 M4 G M5 M5 M5 G M6 M6 M6 G M7 M7 M7 G M8 M8 M8 G M9 M9 M9 G M10 M10 M10 G M11 M11 M11 G

GBR(B0) GBR(B0) GBR(B0) MINCHANG MINCHANG RK DELIVARY MT

SPARE
BEATER LATTICE CONVEYOR BEATER FEEDROLLER CONDENSER1 CONDENSER2 BEATER FAN GEAR
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR

(SHEET6) (SHEET7) (SHEET6) (SHEET4) (SHEET7)

P N P N 24V X30 X45 24V X32 X46 24V 0V V+ 24V 24V 24V 24V 24V 24V X52 X53 X54 X55 X56 X57 X60 X61 X62 X63 X64 X65 X66 X67

MT FEED MONITOR LIMIT SW

CARD 10 ON

CARD 11 ON

CARD 12 ON

CARD 13 ON

CARD 14 ON
PRESS TRANS VOUT+
LINE PRESS SWITCH (OPTIONAL)

MING CHENG FEED MONITOR LIMIT SW

CARD 1 ON

CARD 2 ON

CARD 3 ON

CARD 4 ON

CARD 5 ON

CARD 6 ON

CARD 7 ON

CARD 8 ON

CARD 9 ON
GBR CONV LIMIT SW

(SHEET11)

(SHEET11)
(SHEET11) (SHEET4)

Title CONNECTER DIAGRAME (SHEET 12)

Author BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Desktop\c ... CONNECTOR 12.dsn
Revision Date Sheets
1.0 1 of 1
 DVP 20EX2 DVP 32XP2 DVP 32XP2 DVP 08XM2 DTC SMPS
1000
MAIN PLC EXTENSION 1 EXTENSION 2 EXTENSION 3
0V 24V VFD
Q14
SPMCB
24V DC

RELAY PAD1 RELAY PAD2 RELAY PAD3

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11

R R R R R R R R R R R R R R R R R R R R R R R R
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 R B
K12 K13 K14

NNNNN
Q12 Q13
DPMCB SPMCB
230V P

MOTOR CONNECTER CONTROL IP CONNECTOR

U V W G U V W G U V W G U V W G U V W G U V W G U V W G U V W G U V W G U V W G U V W G

PNPNPN 24V X52....X57 X60....X67

M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11

Title PANEL POSITIONAL DIAGRAMME (SHEET 13)

Author BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Desktop ... 13POSITION YES.dsn
Revision Date Sheets
1.0 1 of 1
 DEMAND TO GBR
GBR (BO) MINCHANG CONDENSER1 CONDENSER2 RK DELIVARY FAN CONVEYOR
ON ON ON ON ON ON INDICATOR

DEMAND FROM
MIN. PHOTOCELL
GBR (BO) MINCHANG CONDENSER1 CONDENSER2 RK DELIVARY FAN
INDICATOR
OFF OFF OFF OFF OFF OFF

TOUCH SCREEN
SELECTER(OPTIONAL) PRESS SITCH
SWITCH INDICATOR

CONTROL ON FAULT RESET

EMERGENCY CONTROL MATERIAL ON
MATERIAL
INDICATOR PB
SWITCH ON ON INDICATOR

FAULT
CONTROL MATERIAL
INDICATOR
OFF OFF Title
PUSH BUTTON POSITIONAL DIAGRAMME (SHEET 14)
Author
BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Desk ... 14PB POSITION YES.dsn
Revision Date Sheets
1.0 1 of 1
 RK BEATER
MINCHANG LVAS
&
GBR BEATER
CONDENSER MT GEAR
MOTOR

DEL FAN
TO CARDS

SET PRESSURE

PID PRESS
HMI
PLC CONTROLLER TRANSDUCER
ACT PRESSURE

SPEED REFERENCE

NO OF CARD
MT
PRESS SWITCH
RUN STATUS
GEAR MOTOR
Title FUNCTIONAL BLOCK DIAGRAMME

Author BLOWROOM CONTIFEED SYSTEM LINE 6 MILL2

File Document
C:\Users\HP_PC\Deskt ... FBD LINE 6 MILL2.dsn
Revision Date Sheets
1.0 1 of 1
 PT SUNRISE BUMI
TEXTILES
BLOWROOM CONTIFEED SYSTEM
(MILL 2 LINE 6)

DEVELOPED BY
KMS Enterprise, India
[email protected]
Mobile: +91 9824053990