Sungrow SG 36 KTL M Installation Manual EN
Sungrow SG 36 KTL M Installation Manual EN
Sungrow SG 36 KTL M Installation Manual EN
SG36KTL-M
PV Grid-Connected
Inverter
Aim
The manual contains information about the inverter, providing you guidelines to
connect the inverter into the PV power system and operate the inverter.
Related Documents
The manual cannot include complete information about the PV system. You will get
the additional information about other devices at www.sungrowpower.com or via
webpage of device manufacturer.
Target Group
The manual is targeted to technical personnel who is responsible for inverter
installation and commissioning in the PV power system and inverter owner who will
perform daily LCD operation.
I
Symbols Explanation
Important instructions contained in this manual should be followed during
installation, operation and maintenance of the inverter. And they will be highlighted
by the following symbols.
DANGER indicates a hazard with a high level of risk which, if not avoided,
will result in death or serious injury.
CAUTION indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injury.
II
Contents
About This Manual .......................................................................... I
1 Safety Instructions ................................................................... 1
2 Product Introduction ............................................................... 6
2.1 Intended Usage ......................................................................................................6
2.2 Product Description ..............................................................................................7
2.2.1 Product Appearance ................................................................................................ 7
2.2.2 Dimensions of Inverter............................................................................................ 8
2.2.3 LCD Display Panel...................................................................................................... 8
2.2.4 DC Switch ..................................................................................................................... 9
2.3 Technical Description ...........................................................................................9
2.3.1 Principle Description................................................................................................ 9
2.3.2 Functions Description .......................................................................................... 10
2.3.3 Derating ..................................................................................................................... 11
3 Installation Flow..................................................................... 13
4 Unpacking and Storage ......................................................... 15
4.1 Unpacking and Inspection .............................................................................. 15
4.2 Identifying Inverter ............................................................................................ 16
4.3 Delivery Contents ............................................................................................... 17
4.4 Storage of Inverter.............................................................................................. 17
5 Installing Inverter onto Wall .................................................. 19
5.1 Selecting Installation Location....................................................................... 19
5.2 Moving Inverter to Installation Site .............................................................. 22
5.3 Installing the Inverter ........................................................................................ 22
5.3.1 Installing on Metal Frame ................................................................................... 23
5.3.2 Installing on Concrete Wall ................................................................................. 25
6 Electrical Connection ............................................................. 27
6.1 Terminals Description ....................................................................................... 27
III
6.2 Connecting Inverter to AC Grid ..................................................................... 29
6.2.1 AC Side Requirements .......................................................................................... 29
6.2.2 Grid Connection ..................................................................................................... 30
6.3 Connecting Inverter to PV Arrays ................................................................. 33
6.3.1 PV Inputs Configuration ...................................................................................... 33
6.3.2 PV Connection Procedures ................................................................................. 35
6.4 Grounding the Inverter .................................................................................... 38
6.4.1 Grounding System Overview............................................................................. 38
6.4.2 Second Protective Earth Terminal .................................................................... 39
6.5 Communication Connection .......................................................................... 40
6.5.1 Communication Overview.................................................................................. 40
6.5.2 Communication System ...................................................................................... 41
6.5.3 RS485 Communication Connection ................................................................ 43
6.5.4 PLC Communication Connection ..................................................................... 45
7 Commissioning.......................................................................46
7.1 Inspection before Commissioning ............................................................... 46
7.2 Commissioning Procedure .............................................................................. 46
8 Disconnecting, Dismantling and Disposing the Inverter ....50
8.1 Disconnecting the Inverter ............................................................................. 50
8.2 Dismantling the Inverter.................................................................................. 50
8.3 Disposing the Inverter ...................................................................................... 51
9 Troubleshooting and Maintenance.......................................52
9.1 Troubleshooting ................................................................................................. 52
9.1.1 Troubleshooting of LED Indicator .................................................................... 52
9.1.2 Troubleshooting of Faults in LCD Screen ...................................................... 52
9.2 Maintenance ........................................................................................................ 57
9.2.1 Routine Maintenance ........................................................................................... 57
9.2.2 Maintenance Instruction ..................................................................................... 57
9.3 Contact Sungrow Service ................................................................................ 60
10 Operation of LCD Display ......................................................61
10.1 Description of Button Function..................................................................... 61
IV
10.2 Inverter Menu Structure ................................................................................... 62
10.3 Main Screen .......................................................................................................... 63
10.4 Adjust Contrast .................................................................................................... 64
10.5 Checking Running Information ..................................................................... 64
10.6 Checking History Information ........................................................................ 66
10.6.1 Checking Fault Records ..................................................................................... 66
10.6.2 Checking History Event Records .................................................................... 66
10.6.3 Checking Running Records.............................................................................. 66
10.6.4 Checking Energy Records ................................................................................. 67
10.7 Starting/Stopping ............................................................................................... 68
10.8 Password Entry .................................................................................................... 68
10.9 System Parameter Setting ............................................................................... 69
10.9.1 Language Setting ................................................................................................ 69
10.9.2 Time Setting ........................................................................................................... 70
10.9.3 Total Energy Deviation Adjustment .............................................................. 70
10.9.4 Load Default .......................................................................................................... 71
10.9.5 Checking Firmware Version ............................................................................. 71
10.10 Running Parameter Setting............................................................................. 71
10.10.1 Main Screen of Run-param ............................................................................ 71
10.10.2 Active/Reactive Power Parameters............................................................. 73
10.10.3 Reactive Power Regulation............................................................................ 73
10.10.4 Reactive Power Setting for Italy ................................................................... 76
10.10.5 Save P/Q-set ........................................................................................................ 79
10.10.6 Time Parameters ................................................................................................ 79
10.10.7 LVRT Parameter .................................................................................................. 79
10.10.8 Derating Parameters ........................................................................................ 80
10.10.9 ISO Parameters ................................................................................................... 80
10.11 Protection Parameter Setting ......................................................................... 80
10.11.1 Country Setting.................................................................................................. 81
10.11.2 Single-stage Protection Parameter Setting............................................. 82
10.11.3 Multi-stage Protection Parameter Setting ............................................... 82
10.11.4 Protection Recovery Setting ......................................................................... 83
V
10.11.5 Protection Parameter Confirmation ........................................................... 84
10.12 Communication Parameter Setting ............................................................. 84
10.13 Advanced Parameters Setting ....................................................................... 84
10.13.1 PVS Detect Settings .......................................................................................... 85
10.13.2 10min Max-V ....................................................................................................... 85
10.13.3 Grid Unbalance .................................................................................................. 86
11 Appendix ................................................................................87
11.1 Technical Data ..................................................................................................... 87
11.2 Exclusion of Liability .......................................................................................... 88
11.3 About Us ................................................................................................................ 89
VI
1 Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS
The SG36KTL-M has been designed and tested strictly according to the international
safety regulations. As electrical and electronic equipment, safety instructions related
to them must be complied with during installation, commissioning, operation and
maintenance. Incorrect operation or work may result in damage to:
The life and well-being of the operator or a third party
The inverter and other properties that belong to the operator or a third party
Therefore, the following safety instructions must be read and always kept in mind
prior to any work. All detailed work-related safety warnings and notes will be
specified at the critical points in corresponding chapter.
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1 Safety Instructions User Manual
Before Installation
During Installation
Prior to installing the inverter onto the wall, it is crucial to make certain that the
inverter is not electrically connected.
Prior to installing the inverter onto the wall, it is crucial to make certain that
the inverter is not electrically connected.
2
User Manual 1 Safety Instructions
Operate the inverter by strictly following the descriptions in this manual to avoid
unnecessary injury to the persons and damage to the device. Arc flash, fire or
explosion may follow if otherwise and Sungrow will hold no liability for the
damages followed.
At least the following improper operations can cause the arc flash, fire and
explosion inside the device. Remember all the time that these accidents can
only be handled by qualified personnel. Improper handling of the accidents
occurred may lead to more serious fault or accident.
Plug and unplug the DC side HV fuse when it is alive;
Touch the end of the cables that has no insulating treatment and may still
be alive;
Touch the connection copper bus bar, terminal or other spare parts inside
the device that may be alive;
The power cable connection is loose;
Spare parts like the bolts are falling inside the inverter;
Incorrect operation of the non-qualified persons that receives no training;
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1 Safety Instructions User Manual
Any fault that may impair the inverter safety functions must be repaired
immediately before the inverter is restarted.
Inverter contains no owner serviceable parts inside. Please contact local
authorized personnel if any service work is required.
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User Manual 1 Safety Instructions
Others
All safety instructions, warning labels and nameplate on the inverter body:
Must be clearly visible;
Must not be removed, covered and pasted.
5
2 Product Introduction
2.1 Intended Usage
SG36KTL-M (It will be referred to as inverter hereinafter unless otherwise specified)
which is a 3-phase string inverter without transformer, is a crucial unit between the
PV strings and utility grid in the PV power system.
Inverter is dedicated to converting direct current power generated by the PV
modules into alternating current, which conforms to parameters of local utility grid,
and feeds it into the utility grid. The intended usage of the inverter is illustrated in
Fig. 2-1.
6
User Manual 2 Product Introduction
If the PV system exceeds the capacity of one inverter, it is possible to connect several
inverters into the PV system, with each one connected to an appropriate section of
PV inputs and on the AC side they connected in parallel to the grid.
*Image shown here is for reference only. Actual product you receive may differ.
Item Name Description
Inverter operation data viewing and parameters
1 LCD display panel configuration can be performed via the LCD display
panel.
They are DC input terminals, AC output terminal
2 Connection terminals
and RS485 communication terminal.
Second protective earth terminals as specified in EN
3 Second PE Terminals
50178.
There are four fans to perform controlled forced-air
4 Fans
cooling.
The handles are designed for holding the unit when
5 Handles
transporting, installing or servicing.
6 Air outlet Exit of hot air during the inverter operation.
7 Mounting ear It is used for hanging inverter onto the backplate.
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2 Product Introduction User Manual
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User Manual 2 Product Introduction
2.2.4 DC Switch
DC switch is designed for safely disconnecting the DC input current if required.
The inverter works automatically when input and output meet the requirements.
Rotating DC switch to the “OFF” position will immediately cut off the flow of DC
current.
Rotate the DC switch to the “ON” position, before restarting the inverter.
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2 Product Introduction User Manual
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User Manual 2 Product Introduction
2.3.3 Derating
Derating the output power is a way to protect the inverter from overload and
potential faults. Inverter’s derating function can be activated in the following
scenarios:
Grid voltage too low
Temperature too high (Inner temperature and power modules temperature)
Power limit setting on the inverter LCD display or remote dispatch
Grid frequency too high (when the Country selection is “DE” or “IT”)
Over-temperature Derating
Power modules over-temperature may result from high ambient temperature, poor
ventilation or fault of fans. Over-temperature derating may protect the inverter as
well as the power modules against damage.
When the modules temperature exceeds an upper limit, the inverter start to
gradually derating until the temperature decreases to normal range.
When the inner temperature exceeds an upper limit, the inverter start to
gradually derating until the temperature decreases to normal range.
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2 Product Introduction User Manual
12
3 Installation Flow
Fig. 3-1 shows the installation flow of inverter. Please follow these procedures when
installing the inverter.
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3 Installation Flow User Manual
14
4 Unpacking and Storage
4.1 Unpacking and Inspection
The unit is thoroughly tested and strictly inspected before delivery. Damage may
still occur during shipping.
Check the packing for any visible damage upon receiving.
Check the inner contents for damage after unpacking.
Check the completeness of delivery contents according to the inner packing list.
If there is visible damage to the packaging or the inner contents, or if there is
something missing, contact the unit dealer.
Do not dispose of the original packaging. It will be the best choice to store the
inverter by re-using the original packaging.
15
4 Unpacking and Storage User Manual
*Image shown here is for reference only. Actual product you receive may differ.
Item Description
1 SUNGROW logo and product type
2 Technical data of inverter
3 Marks of certification institutions of inverter
4 Company name, website and origin
Tab. 4-1 Description of Icons on the Nameplate
Icon Description
16
User Manual 4 Unpacking and Storage
*Images shown here is for reference only! Actual product you receive may differ.
Item Name Description
A Inverter unit ---
B Backplate It is used for mounting inverter onto the wall.
Documents include quality certificate, packing list, product
C Documents
test report, and quick user manual.
D Fastener set Six units. It is used for fastening backplate onto metal frame.
E Fix screws 2 M4×16 screws for fix the inverter to the backplate.
DC Eight pairs. PV input cables must be equipped with the
F
connectors connector.
MC4 cable Eight pairs. Please insert MC4 cable gland to the
G
gland unconnected DC input terminal.
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4 Unpacking and Storage User Manual
The unit must be stored in a clean and dry place to protect against dust and
moisture.
Relative temperature: -30℃…85℃; Relative humidity: 0-100%.
If one inverter is stacked on top of the other inverter, the max. stack layer should
be two.
It is very important to keep the packing away from chemicals. Otherwise it will
lead to corrosion.
Periodically(six months) check for any visible damages during the storage period.
Replace the packing in time if necessary.
The packaging should be kept upright.
If the inverter is stored for half a year or longer time, local installer or service dept.
of Sungrow should perform a comprehensive test before connecting the inverter
into PV power system.
18
5 Installing Inverter onto Wall
5.1 Selecting Installation Location
Selecting an optimal installation location for the inverter is decisive for its operating
safety as well as its expected efficiency and service life.
Take the load capacity of the wall into account. The wall (such as concrete wall
and metal structure) should be strong enough to hold the weight of the inverter
over a long period of time.
Install the unit where is accessible to install, electrical connect or service.
Do not install the unit on the wall of flammable
materials.
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5 Installing Inverter onto Wall User Manual
>450mm
The inverter should meet the following requirement if it is to be installed
titled (leaning backward).
Take sunshade methods to the inverter that is installed outdoors.
The lowest part of the inverter should be no less than 450mm to the
ground. The air inlet cannot be blocked by sundries.
It is recommended to install the inverter on the frame if you select the titled
installation or the horizontal installation method.
Sungrow will provide detailed frame installation solution. If you do not use the
frame to install the inverter, please make sure the installation place meets the
requirement described in this section. The image of the frame and the inverter that
is installed to the frame is shown below.
20
User Manual 5 Installing Inverter onto Wall
Avoid exposing inverter to direct sunlight or rain or snow to extend its service life
despite the IP65 protection degree. Exposure to the sun may cause additional
internal heating which will cause power reducing. Shaded site of the building is
preferred.
Take enough space for convection into consideration during installing multiple
inverters. It is suggested that position the multiple inverters in a staggered way if
necessary.
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5 Installing Inverter onto Wall User Manual
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User Manual 5 Installing Inverter onto Wall
The stainless fasteners are supplied for attaching the backplate to metal frame.
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5 Installing Inverter onto Wall User Manual
Step 5 Fasten the backplate against the metal frame with bolts and nuts. The
dimensions of fasteners used in the following diagram are recommended.
The torque for fastening the nut is 35 Nm.
Step 6 Lift up the inverter above the backplate and then slide down to make sure
that the recesses on the back of the inverter fit perfectly together with the
backplate.
Step 7 After fit the inverter to the backplate, fasten the inverter to the backplate
with two M4×16 screws.
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User Manual 5 Installing Inverter onto Wall
Step 5 Attach the backplate to the wall firmly with expansion bolt set. The torque
for fastening the nut is 35 Nm.
25
5 Installing Inverter onto Wall User Manual
Step 6 Lift up inverter above the backplate and then slide down to make sure that
the recesses on the back of the inverter fit perfectly together with the
backplate.
Step 7 After fit the inverter to the backplate, fasten the inverter to the backplate
with two M4×16 screws.
26
6 Electrical Connection
Once the inverter is firmly attached to the appropriate location, it can be connected
to the PV power system.
Installation shall comply with local regulations and technical rules. Installation shall
comply with the relevant instructions of AS 4777.1. All electrical connection should
follow the National Wiring Rules of Standard AS/NZS 3000.
Improper operation during the wiring process can cause fatal injury to the
operator or unrecoverable damage to the inverter.
Only qualified personnel can perform the wiring work.
Prior to any electrical connection, keep in mind that inverter has dual power
supplies. It is mandatory for technical personnel to wear personal protective
equipment: helmet, footwear and gloves during the electrical work.
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6 Electrical Connection User Manual
*Image shown here is for reference only. Actual product you receive may differ.
No. Description No. Description
Plinth of DC SPDs (Surge
1 DC switch 6
Protection Devices)
2 Configuration circuit board 7 PV input terminals
3 AC connection terminal block 8 Communication cable glands
4 PE terminal 9 AC cable gland
5 Second PE terminal 10 Waterproof air valve
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User Manual 6 Electrical Connection
Only after receiving prior approval from the local grid company as
required, should you connect the inverter to the grid.
Prior to connecting to the utility grid, verify whether the grid voltage and frequency
are within the range of inverter output parameters, referred to “Appendix”.
Otherwise consult local grid company for solution.
It is not allowed for several inverters to use the same circuit breaker.
It is not allowed to connect loads between inverter and circuit breaker.
Scenario 1:
Several inverters are operated
in parallel connection to the
three-phase Low Voltage grid.
Requirements:
Please contact Sungrow for technical evaluation if the grid-connected power
exceeds 1.6MVA.
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6 Electrical Connection User Manual
Scenario 2:
Several inverters are operated in parallel connection to low-voltage side of MV
transformer. The high-voltage side of MV transformer is connected to the Middle
Voltage Grid.
Requirements:
Please contact Sungrow for technical evaluation if the grid-connected power
exceeds 1.6MVA.
The rate voltage on the low-voltage side of transformer must meet the inverter
output electrical specification. A neutral point is necessary and must lead
outwards as neutral conductor.
If the AC side has anti-PID function, the voltage of the grid-connection side
transformer or the AC output of the low-voltage switch cabinet to the ground
may be increased. The following requirements therefore need to be met.
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User Manual 6 Electrical Connection
AC Cable Requirements
Consider the following facts when select AC cables specifications and types:
The grid impedance of the AC cable must correspond to the specification to
avoid unintended disconnection from the grid or derating of the output power.
Voltage drop and other consideration may use the larger size cables. Avoid
power loss in cables of more than 1% of nominal inverter rating.
Withstand ambient temperature;
Layout type (inside wall, underground, free air etc.);
UV resistance and so on.
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6 Electrical Connection User Manual
Danger to human life due to high voltage existing inside the inverter!
Make sure that all the DC and AC cables to the inverter are not live before
you start the electrical work.
Do not turn on the AC side circuit breaker until all inverter electrical
connections have completed.
Step 1 Disconnect AC circuit breaker and prevent it from reconnection
inadvertently.
Step 2 Loose the six screws on the lower connection cabinet.
Step 3 Strip off AC cables as shown below.
For flexible cables (stranded wires), use cold pressing terminal lugs
(plastic sleeves).
The cross-section of the AC cable conductor must be sized in order to prevent
accidentally disconnections of the inverter from the grid due to high impedance of
the cable that connects the inverter to the power supply point.
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User Manual 6 Electrical Connection
*Images shown here is for reference only! Actual product you receive may differ.
Make sure that the PV impedance to the ground is proper before connecting
the PV array to the inverter.
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6 Electrical Connection User Manual
PV Input 2
Inverter Inside
MPPT2
PV Input 3
MPPT3
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User Manual 6 Electrical Connection
Supposed that the lowest temperature is -25°C, the open-circuit voltage of PV cells is
22×37.6V×[1+β×(min. ambient temperature- STC temperature)] =
22×37.6V×[1+(-0.32%/°C) ×(-25°C-25°C)]=952.4V<1100V (meet the operation
requirement).
Therefore, PV string should be designed to meet the open-circuit voltage
requirement even under the lowest ambient temperature condition.
DC Cable Requirements
Tab. 6-1 DC Cable Requirements
Cross-section Outer cable Max. Withstand Max. input current
Area Range diameters Voltage for each PV string
4...6mm2
6…9mm 1100V 12A
12AWG…10AWG
The input current of each input channel should be less than 12A, otherwise
the fuse may blow out.
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6 Electrical Connection User Manual
DC Cable Connection
Make sure that all the DC and AC cables to the inverter are not live before
you start the electrical work.
Step 1 Strip off 7mm insulation layer from
all DC cables.
The inverter will not function properly if the DC polarities are reversed.
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User Manual 6 Electrical Connection
Step 8 Check the connection cable of PV string for the correct polarity and that the
open-circuit voltage does not exceed the inverter input limit 1100V, even
under the lowest operating temperature.
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6 Electrical Connection User Manual
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User Manual 6 Electrical Connection
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6 Electrical Connection User Manual
Cable Connection
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User Manual 6 Electrical Connection
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6 Electrical Connection User Manual
Communication Connection
Inverter Terminating Resistor
(RS485 bus connection)
Only out.
No
Single one
42
User Manual 6 Electrical Connection
Inverter 1
In and Out
No
Inverter
2~n-1
In and Out
No Yes
Inverter n
43
6 Electrical Connection User Manual
Step 3 According to the position of the inverter (refer to the prior section), repeat
step 1…2 to connect the other RS485 cables.
Step 4 Pull cables outwards to confirm whether they are fastened firmly.
Step 5 According to the position of the inverter (refer to the prior section) switch ON
or OFF the terminating resistor.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect
the inverter’s internal from dust and moisture.
Step 7 Seal the gaps between the communication cable and the gland inside the
lower part of the cabinet by fireproofing mud.
Step 8 If there is no other connection procedure, recover and fix the front cover of
the connection cabinet.
Step 9 Now perform RS485 communication connection as the diagram shown
above. Connect the other end of cable to other devices. Communication
terminal definition is referred to device manual.
Step 10 Verify the communication connection and configure the
communication parameters.
SolarInfo logger and RS485-232 converter are optional parts and can be
ordered from Sungrow.
44
User Manual 6 Electrical Connection
The PLC Box is an optional device that can be ordered from Sungrow.
The PLC Box conducts data communication by directly using the AC
output cable of the inverter and thus saves the trouble to lay and
maintain the special communication cables. The RS-485 port of the PLC
Box supports the transparent transmission of the MODBUS-RTU and is
completely compatible with the monitoring devices and software of the
original RS-485 communication method.
45
7 Commissioning
Commissioning is a critical part for a well-installed PV system, which can protect
against fires, injury and electrical shock.
46
User Manual 7 Commissioning
If the country code is not set correctly during commissioning, reset the
protective parameters as dictated in “10.11 Protection Parameter Setting”.
There may be faults if otherwise.
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7 Commissioning User Manual
48
User Manual 7 Commissioning
If commissioning fails, the “FAULT” indicator will be on and “Fault” will occur on the
display. Press to view “current fault” information. Remove the existing fault and
then repeat the commissioning procedures.
49
8 Disconnecting, Dismantling and
Disposing the Inverter
8.1 Disconnecting the Inverter
For maintenance work or any service work, inverter must be switched off. In normal
operation, switching off is not necessary.
In order to disconnect the inverter from the AC and DC power sources, you should
proceed as follows. Otherwise you will be exposed to lethal voltages or the inverter
will be damaged.
Step 1 Disconnect the external AC circuit breaker and prevent it from reconnecting.
Step 2 Rotate the DC switch to the “OFF” position and then pull off all the PV string
inputs
Please strictly follow the sequence of the above procedures. Inverter will
not work normally if otherwise.
Step 3 Wait about ten minutes until the capacitors inside the inverter have
discharged.
Step 4 Loose the six screws on the lower connection cabinet and then remove the
lid.
Step 5 Measure AC voltage to ground at the AC terminal to confirm AC output of
inverter at the AC circuit breaker is voltage free.
Step 6 Loose screws to remove AC cables.
Step 7 Disconnect DC cables from the inverters.
If the inverter will be reinstalled in the future, please refer to 4.4 Storage of
Inverter for a proper conservation.
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User Manual 8 Disconnecting, Dismantling and Disposing the Inverter
Some parts and devices in the inverter, such as the LCD display, batteries,
capacitors, may cause environment pollution. Users must comply with the
related local regulations to avoid pollution.
51
9 Troubleshooting and
Maintenance
9.1 Troubleshooting
9.1.1 Troubleshooting of LED Indicator
See “Tab. 2-2 Description of LED Indicator Status” for definition of LED’s states.
Type of fault Troubleshooting
LED indicators 1. Disconnect AC side circuit breaker.
and LCD screen 2. Rotate DC switch to the “OFF” position.
cannot be lit 3. Check the polarity of DC input.
1. Disconnect AC side circuit breaker.
2. Rotate DC switch to the “OFF” position.
3. Check the correctness of electrical connection of inverter. See
“RUN” indicator
“6 Electrical Connection”.
goes out
4. Check whether DC input voltage exceeds the inverter start
voltage of inverter.
5. If all above conditions are OK, please contact with Sungrow.
1. A fault is not removed yet.
“Fault” indicator 2. Perform troubleshooting in according to fault type in LCD
is lit screen. See “9.1.2 Troubleshooting of Faults in LCD Screen”.
3. If it cannot be solved, please contact Sungrow.
1. 1. Warning fault occurs of the inverter.
“RUN” indicator is 2. Perform troubleshooting in according to fault type in LCD
blinking screen. See “9.1.2 Troubleshooting of Faults in LCD Screen”.
3. If it cannot be solved, please contact Sungrow.
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User Manual 9 Troubleshooting and Maintenance
Fault
Description Troubleshooting
Code
1. Check the voltage of the grid.
2. If the grid voltage exceeds the permissible
The grid voltage
range of inverter protection parameters, ask
002 exceeds inverter
utility grid company for solution.
allowable upper limit.
3. If the grid voltage is within the permissible
range, contact Sungrow Service Dept..
1. This is a short-term fault due to grid
Grid transient voltage condition. Wait a moment for inverter
003 exceeds the permissible recovery.
range 2. If the fault still exists, please contact
Sungrow Service Dept..
1. Check the grid voltage.
2. If the grid voltage exceeds the permissible
The grid voltage is
range of inverter protection parameters, ask
004 below inverter’s
utility grid company for solution.
allowable lower limit.
3. If the grid voltage is within the permissible
range, contact Sungrow Service Dept..
1. This is a short-term fault due to grid
condition. Wait a moment for inverter
The grid voltage is too
005 recovery.
low.
2. If the fault still exists, please contact
Sungrow Service Dept..
1. The inverter will resume if the output
The AC output current
current falls below the protection value.
006 exceeds inverter
2. If the fault still exists, please contact
protection limit.
Sungrow Service Dept..
Transient AC The inverter will self-recover after several
007
overcurrent seconds.
The grid frequency 1. Check the grid frequency.
008 exceeds inverter 2. If the grid frequency exceeds the
allowable upper limit. permissible range of inverter protection
parameters, ask utility grid company for
The grid frequency is solution.
009 below the inverter 3. If the grid frequency is within the
allowable lower limit. permissible range, contact Sungrow Service
Dept..
1. Check whether AC circuit breaker is
triggered.
2. Check whether AC cables are all firmly
connected.
010 Islanding
3. Check whether grid is not in service.
4. If all conditions are OK and this fault still
occurs in the LCD screen, contact Sungrow
Service Dept..
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9 Troubleshooting and Maintenance User Manual
Fault
Description Troubleshooting
Code
The DC component of 1. Wait a moment for inverter recovery.
011 AC current exceeds 2. If the fault occurs repeatedly, contact
inverter limit. Sungrow Service Dept..
1. Check the PV strings for ground fault.
A failure current is
012 2. If the fault occurs repeatedly, contact
detected.
Sungrow Service Dept..
1. Wait a moment for grid recovery.
2. If the grid parameters exceed the
permissible range, ask utility grid company for
Grid abnormal is
013 solution.
detected
3. If the grid frequency is within the
permissible range, contact Sungrow Service
Dept..
The average grid voltage
1. Wait a moment for inverter recovery.
exceeds the permissible
014 2. If the fault occurs repeatedly, contact
range for over 10
Sungrow Service Dept..
minutes.
1. Check the model of the AC cables.
Grid impedance exceeds 2. Wait a moment for inverter recovery.
015
inverter’s limit 3. If the fault occurs repeatedly, contact
Sungrow Service Dept..
1. Wait a moment for inverter recovery.
The AC output
016 2. If the fault occurs repeatedly, contact
overloads.
Sungrow Service Dept..
Unbalance between the 1. Wait a moment for inverter recovery.
017 three phase voltages is 2. If the fault occurs repeatedly, contact
detected Sungrow Service Dept..
1. Wait a moment for inverter recovery.
The transient bus
019 2. If the fault occurs repeatedly, contact
voltage is high.
Sungrow Service Dept..
1. Wait a moment for inverter recovery.
020 The bus voltage is high. 2. If the fault occurs repeatedly, contact
Sungrow Service Dept..
PV1 or PV3 input Check the layout and the wiring of PV1 or PV3
021
overcurrent is detected input.
PV2 input
022 Check the layout and the wiring of PV2 input.
overcurrent is detected
PV configuration mode
Check the PV input configuration mode and
023 has changed during
restart the inverter when necessary.
inverter running.
1. Inverter will recover if the deviation value
Deviation from neutral
falls below the protection limit.
024 point voltage is
2. If the fault occurs repeatedly, contact
detected.
Sungrow Service Dept..
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User Manual 9 Troubleshooting and Maintenance
Fault
Description Troubleshooting
Code
1. Inverter will recover if the deviation value
Transient unbalance of
falls below the protection limit.
025 neutral point voltage is
2. If the fault occurs repeatedly, contact
detected
Sungrow Service Dept..
1. This is a short-term fault. Wait a moment for
Bus fluctuation voltage inverter recovery.
026
is high. 2. If the fault still exists, please contact
Sungrow Service Dept..
The temperature of 1. Check whether AC output power exceeds
036
module is too high the nominal power.
2. Check the functionality of the fans and
whether there are some abnormal fans. Please
The ambient replace broken fan if necessary.
037
temperature is too high 3. Clean air outlet grills.
4. If the fault still exists, please contact
Sungrow.
1. Wait a moment for inverter recovery.
038 Relay fault is detected 2. If the fault occurs repeatedly, contact
Sungrow Service Dept..
1. Wait a moment for inverter recovery.
The insulation resistance
039 2. If the fault occurs repeatedly, contact
is low. (ISO-flt)
Sungrow Service Dept..
AC or DC overcurrent 1. Wait a moment for inverter recovery.
040 fault, or DC overvoltage 2. If the fault occurs repeatedly, contact
fault. Sungrow Service Dept..
1. Wait a moment for inverter recovery.
041 Sampling channel failure 2. If the fault occurs repeatedly, contact
Sungrow Service Dept..
If the fault occurs repeatedly, contact Sungrow
042 Current imbalance.
Service Dept..
The ambient Disconnect and stop the inverter. Wait for
043 temperature falls below ambient temperature to rise above -25 ℃
-25oC and then restart inverter.
1. Wait a moment for inverter recovery.
There is a fault with
044 2. If the fault occurs repeatedly, contact
DC/AC inversion circuit
Sungrow Service Dept..
The PV configuration 1. Disconnect the inverter.
mode set on the display 2. Re-select PV configuration mode and
047 is not in accordance re-connect PV strings. For more detailed
with the configuration in information please refer to “6.3 Connecting
the connection cabinet. Inverter to PV Arrays”.
Phase-R current
048 1. Wait a moment for inverter recovery.
sampling channel fault.
2. If the fault occurs repeatedly, contact
Phase-S current
049 Sungrow Service Dept..
sampling channel fault.
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9 Troubleshooting and Maintenance User Manual
Fault
Description Troubleshooting
Code
Phase-T current
050
sampling channel fault.
1. Wait a moment for inverter recovery.
Hardware Overvoltage/
051 2. If the fault occurs repeatedly, contact
Overcurrent protection
Sungrow Service Dept..
Disconnect inverter and remove the broken
070 Fans are defective.
fan.
071 Fault with AC SPD It is necessary to replace the SPD. Contact
072 Fault with DC SPD Sungrow Service Dept..
Disconnect the inverter and replace the fuses.
073 Fuse has blown out
Contact Sungrow Service Dept..
A fault has occurred in the internal
Communication fault of communication of the inverter. However, the
074
LCD inverter continues feeding into the grid.
Contact Sungrow Service Dept..
1. Wait for higher irradiation.
Solar irradiation is not
2. If this recurs at medium irradiation, check
075 sufficient for inverter
the PV system design and correct the
operation.
connection of PV inputs.
Check the PV system design and correct the
076 PV overload
connection of PV inputs.
Check the PV1 input for disconnection or
PV1 power abnormal looseness.
078
warning If the warning fault still exists, please contact
Sungrow
Check the PV2 input for disconnection or
PV2 power abnormal looseness.
079
warning If the warning fault still exists, please contact
Sungrow
Check the PV3 input for disconnection or
PV3 power abnormal looseness.
080
warning If the warning fault still exists, please contact
Sungrow
1. Check the polarity of the PV inputs, if the
Reverse polarity warning polarity is reverse, please reconnect PV strings.
532-547
of PVS connection. 2. If the fault still exists, please contact with
SUNGROW.
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User Manual 9 Troubleshooting and Maintenance
Fault
Description Troubleshooting
Code
1. Check whether the PV array is shielded. If
the PV array is clear and is not shielded,
check whether the PV modules are faulty.
The output current of
2. Check the DC input cable for
548-563 the PVS is obviously
abnormal. disconnection. If so, reconnect the cable
and reset the PVS function.
3. If the fault still exists, please contact with
SUNGROW.
9.2 Maintenance
9.2.1 Routine Maintenance
Items Methods Period
Check the temperature and dust of the inverter.
Clean the inverter enclosure. Six months to a
System Check the humidity and dust of the environment. year (it depends
clean Meanwhile check whether the filter function of on the dust
the air inlet is ok. Clean the air inlet and outlet, contents in air.)
when necessary.
Check whether there is crack of the fan blade
Check whether there is any abnormal noise of the
Fans Once a year
fan.
Clean or replace the fans.
Check the fuses and the DC SPD.
Devices
Replace the fuse. Every 6 months
check
Contact Sungrow to order new DC SPDs.
Fans’ Maintenance
There are four fans at the side of the inverter for active cooling during running
operation. If the fans are dirty or out of work, the inverter may not be well cooled
down and its efficiency may accordingly decrease. Therefore it is necessary to clean
the dirty fans or replace the broken fans.
Disconnect the inverter from the grid first and then PV arrays before any
maintenance work.
Lethal voltage still exists in the inverter. Please wait for at least ten
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9 Troubleshooting and Maintenance User Manual
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User Manual 9 Troubleshooting and Maintenance
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9 Troubleshooting and Maintenance User Manual
60
10 Operation of LCD Display
10.1 Description of Button Function
Inverter offers two buttons for user to look up the running information and
configure parameters. The two buttons have multiple functions. Please refer to Tab.
10-1 before any operation onto inverter.
Tab. 10-1 Button function
Button Operation Description
Press for less than 2 Move upwards or downwards or scroll among set
seconds values. Hereinafter, it is referred to as “Press ”.
Return to the previous menu or cancel the
Press for more than
command. Hereinafter, it is referred to as “Press
two seconds
ESC”.
Press for less than 2 Move left or right, or turn pages. Hereinafter, it is
seconds referred to as “Press ”.
Enter into the sub-menu or confirm the
Press for more than
command. Hereinafter, it is referred to as “Press
two seconds
ENTER”.
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10 Operation of LCD Display User Manual
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User Manual 10 Operation of LCD Display
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10 Operation of LCD Display User Manual
Step 2 Press to increase the setting value and press to decrease the value.
Step 3 Press ENTER to confirm the contrast setting.
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User Manual 10 Operation of LCD Display
Vac[V]: Line-voltage.
Iac[A]: Phase current.
F[Hz]: Frequency of each phase.
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10 Operation of LCD Display User Manual
The inverter can only store at most 100 latest fault records.
The inverter can only store at most 100 latest fault records.
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User Manual 10 Operation of LCD Display
LCD display shows the running records. Press to turn pages and press to view the
records of the selected date.
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10 Operation of LCD Display User Manual
10.7 Starting/Stopping
Press to choose
“Start”/”Stop” and press
ENTER to confirm the
choice.
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User Manual 10 Operation of LCD Display
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10 Operation of LCD Display User Manual
For user with higher accuracy requirement of the inverter internal clock,
time calibration can be performed everyday through the upper
computer (or other channel communicated with the device). For details,
please refer to the time calibration description in the inverter
communication protocol.
Please contact Sungrow if there is still time deviation after calibration.
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User Manual 10 Operation of LCD Display
All history information will be unrecoverable cleared and all parameters will
return to the default value except the protective parameters and time once
the “load default” operation is performed.
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10 Operation of LCD Display User Manual
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User Manual 10 Operation of LCD Display
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10 Operation of LCD Display User Manual
“Pf” Mode
The reactive power can be regulated by the parameter PF on the Run-param screen.
“Qt” Mode
The reactive power can be regulated by the parameter Q-Var limits (in %) on the
Run-param screen.
“Off” Mode
Reactive power cannot be regulated. The PF is limited to +1.000, and the Q-Var limit
is limited to 0.0%.
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User Manual 10 Operation of LCD Display
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User Manual 10 Operation of LCD Display
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10 Operation of LCD Display User Manual
Fig. 10-6 Reference Reactive Power Regulation Curve in “IT” Q(U) Mode
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User Manual 10 Operation of LCD Display
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10 Operation of LCD Display User Manual
User can only check the parameter in this interface. The default values of the
protection parameters have been preset as per grid code of corresponding
countries.
To set the protection parameter, please contact Sungrow to acquire advanced
password.
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User Manual 10 Operation of LCD Display
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User Manual 10 Operation of LCD Display
Parameter Explanation
Ⅱ-Max-V. grid Stage Ⅱ Grid over-voltage (U>>)
Ⅱ-Max-V. time Stage Ⅱ Grid over-voltage (U>>) tripping time
Min-V. prot Under-voltage protection
Ⅰ-Min-V. grid Stage Ⅰ Grid under-voltage (U<)
Ⅰ-Min -V. time Stage Ⅰ Grid under-voltage (U<) tripping time
Ⅱ-Min -V. grid Stage Ⅱ Grid under–voltage (U<<)
Ⅱ-Min -V. time Stage Ⅱ Grid under–voltage (U<<) tripping time
Max-F. prot Over-frequency protection
Ⅰ-Max-F. grid Stage Ⅰ Grid over-frequency (f>)
Ⅰ-Max-F. time Stage Ⅰ Grid over-frequency (f>) tripping time
Ⅱ-Max-F. grid Stage Ⅱ Grid over-frequency (f>>)
Ⅱ-Max-F. time Stage Ⅱ Grid over-frequency (f>>) tripping time
Min-F. prot Under-frequency protection
Ⅰ-Min-F. grid Stage ⅠGrid under-frequency (f<)
Ⅰ-Min -F. time Stage Ⅰ Grid under-frequency (f<) tripping time
Ⅱ-Min -F. grid Stage Ⅱ Grid under-frequency (f<<)
Ⅱ-Min -F. time Stage Ⅱ Grid under-frequency (f<<) tripping time
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10 Operation of LCD Display User Manual
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User Manual 10 Operation of LCD Display
User can only check the parameter in this interface. The default values of the
advanced parameters have been preset as per grid code of corresponding countries.
To set the advanced parameters , please contact Sungrow to acquire advanced
password.
When the PV inputs are changed, the corresponding “fault” state will
be shown on the main screen. You can perform the PVS Detect Reset
function to re-detect the PV input strings number.
PVS Detect is only valid in the machine that is equipped with this
feature.
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10 Operation of LCD Display User Manual
86
11 Appendix
11.1 Technical Data
Parameters SG36KTL-M
Input Side Data
Max. PV input power 36800W
Max. PV input voltage 1100V
Nominal input voltage 585V
MPP voltage range 200…950V
MPP voltage range for
500...850V
nominal power
No. of MPPT(s) 3
Max. number of PV strings
3/3/2
per MPPT
Max. PV input current 88(33A/33A/22A)
Max. input current for input
12A
connector
Output Side Data
Nominal AC output power 36000W
Max AC output power
36000W
(PF=1)
Max. AC output apparent
36000VA
power
Max. AC output current 53A
Nominal AC voltage 3/N/PE, 400Vac
352...440Vac
AC voltage range (May vary as per corresponding country’s grid
standard.)
Nominal grid frequency 50Hz/60Hz
45~55Hz / 55~65Hz
Grid frequency range (May vary as per corresponding country’s grid
standard.)
THD < 3 % (at nominal power)
DC current injection <0.5%In
Power factor >0.99 default value at nominal power
(adj. 0.8 overexcited...0.8 underexcited)
87
Parameters SG36KTL-M
Protection
Anti-islanding protection Yes
LVRT Yes
DC reverse connection
Yes
protection
AC short circuit protection Yes
Leakage current protection Yes
String monitoring Yes
DC switch Yes
DC fuse Yes
PV string current
Yes
monitoring
Overvoltage protection DC Type II DIN rail surge arrester(40KA)/AC Type II
System data
Max. efficiency 98.90%
Max. European efficiency 98.50%
Isolation method Transformerless
Ingress protection rating IP65
Night power consumption <1W
Operating ambient
-25...+60℃ (>50℃ derating)
temperature range
Allowable relative humidity
0...100%
range
Cooling method Smart forced air cooling
Max. operating altitude 4000m (>3000m derating)
Display Graphic LCD
Communication RS485/PLC
VDE0126-1-1,EN62109-1,EN62109-2,G59/3,BDEW,GB/T
Certification
19964, GB/T 29319
Mechanical Data
Dimensions (W×H×D) 525×740×240mm
Mounting method Wall bracket
Weight 48kg
88
Guarantee or liability claims for damages of any kind are excluded if they are caused
by one or more of the followings:
Inappropriate use or install of the product
Installing or operating the product in an unintended environment
Ignoring relevant safety regulations in the deployment location when installing
or operating the product
Ignoring safety warnings and instructions contained in all documents relevant to
the product
Installing or operating the product under incorrect safety or protection
conditions
Altering the product or supplied software without authority
The product faults due to operating attached or neighboring devices beyond
allowed limit values
Damages caused by irresistible natural environment
The use of supplied software produced by Sungrow Power Supply Co., Ltd. is subject
to the following conditions:
Sungrow Power Supply Co., Ltd. rejects any liability for direct or indirect damages
arising from the use of the SolarInfo software. This also applies to the provision or
non-provision of support activities.
Using the SolarInfo software for commercial purposes is prohibited.
Decompiling, decoding or destroying the original program, including SolarInfo
software and the embedded software, is prohibited.
11.3 About Us
Sungrow power supply is a China-leading manufacturer of various power electronics
products for renewable energy generation systems. Our products include converters,
inverters, battery chargers and other power supplies for distributable generation
system in both grid-connected and stand-alone applications. The power rating of
Sungrow products covers from hundred watt to mega-watt systems.
The vision of Sungrow is to help our customers acquire stable and clean power with
minimum cost, maximum reliability and enhanced safety.
89
Contact Information
Should you have any question about this product, please contact us.
Company: Sungrow Power Supply Co., Ltd.
Website: www.sungrowpower.com
Email: [email protected], [email protected]
No.1699 Xiyou Rd., New & High Technology Industrial Development
Address:
Zone, Hefei, P. R. China.
Zip: 230088
Telephone: +86 551 6532 7834, +86 551 6532 7845
Fax: +86 551 6532 7856
90
Sungrow Power Supply Co., Ltd.
Add: No.1699 Xiyou Rd.,New & High Technology Industrial Development Zone, 230088,Hefei, P. R. China.
Post Zip: 230088
Web: www.sungrowpower.com Tel: +86 551 6532 7834/6532 7845
E-mail: [email protected] Fax: +86 551 6532 7856