Material Specification - 077154C-000-JSS-1700-009 - D

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PMC/ EPCM Services for

PROJECT PETROCHEMICAL AND LUBE


INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 1 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

SPECIFICATION FOR MATERIALS OF CIVIL & STRUCTURAL


WORKS

Ganapathy P
Jayaprakash Jayaraman Charan Kambhampati
TechnipFMC
Sayee Sankara
Rameshkumar Kalyanasundaram
2020.12.23 11:47:10
+05'30'
2020.12.23 16:28:50 Authorized By 2020.12.23
2020.12.23 11:40:57 +05'30' +05'30'
19:38:11 +05'30'

D 23-12-2020 Issued For Design KR JP KC TKA/PSSG


C 14-02-2019 Issued For Design KS JP KC MP / TKA

B 26-07-2018 Issued For Design KS JP KC MP / PSSG


A 06-07-2018 Issued For Design KS JP KC MP / PSSG
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED AUTHORIZED

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 2 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

TABLE OF CONTENTS

1. Introduction ...............................................................................................................................3
2. Definitions .................................................................................................................................3
3. Scope .......................................................................................................................................4
4. Water........................................................................................................................................4
5. Aggregate for Concrete .............................................................................................................4
6. Cement .....................................................................................................................................7
7. Steel .........................................................................................................................................8
8. Brick .........................................................................................................................................9
9. Stone ......................................................................................................................................10
10. Admixtures ..............................................................................................................................10
11. Water Proofing Compounds.....................................................................................................11
12. Water Bars (Water Stops) ........................................................................................................11
13. Bitumen / Bituminous Materials................................................................................................11
14. PVC Pipes...............................................................................................................................12
15. Wood/ Timber..........................................................................................................................12
16. Anti-Termite Compounds.........................................................................................................12
17. Polysulphide Sealants .............................................................................................................13
18. Grouting..................................................................................................................................13

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 3 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

1. Introduction

Indian Oil Corporation (IOC), raising the capacity of its Gujarat refinery as well as setting up a
petrochemical plant at the unit as part of plans for upscaling Petchem business to protect margins. The
project envisages raising the capacity of the Vadodara refinery in Gujarat from 13.7 MMTPA to 18 MMTPA
and building a 500 KTPA polypropylene (PP) plant and a 235 KTPA Lube Oil Base Stock (LOBS) unit. The
project would be a building block for the production of niche chemicals in future with a potential to increase
petrochemical and specialty products integration index on incremental crude oil throughput which would
enhance the refinery margins. The Gujarat Refinery project is part of IOC's plans to boost petrochemical
capacity by more than 70 per cent over the next decade, from 3.2 million tonnes a year currently.

2. Definitions

Wherever used in this procedure, the following words shall have the meaning as given hereunder;

Abbreviation Definition

IOCL / CLIENT / OWNER Indian Oil Corporation Limited

PMC / CONSULTANT Technip India Limited

CONTRACTOR Party whose services are obtained for performing


the works specified as part of LSTK / packages.

VENDOR / Any third party supplying the equipment / materials


for setting up the Plant
MANUFACTURER

PROJECT Indicates LuPech Project, Gujarat Refinery.

SITE Indicates Gujarat Refinery in Vadodara, Gujarat


State, India

UNIT Indicates any particular portion of the project to be


built which can be Process related or
Utilities/Offsites related

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 4 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

3. Scope
This specification lays down the provisions for minimum requirements of various materials to be used in Civil
& Structural works.
This JSS covers typical General specification for some standard items only and the CONTRACTOR shall
comply with the requirement as given in 077154C-000-JSD-1700-001 for specific cases and for any other
items not mentioned/specified in this JSS. The requirement for various type of Buildings /Unit / Structures
etc., as specified in the document 077154C-000-JSD-1700-001 shall be the governing one.
The CONTRACTOR shall submit the detailed specification for the items not covered in this specification for
Approval by OWNER’S/ENGINEER IN CHARGE during execution.
4. Water
Water used in construction for all Civil & structural works shall be clean and free from injurious amounts of
oil, acids, alkalis, organic matters or other harmful substances which may be deleterious to concrete,
masonry or steel. The pH value of water sample shall be not less than 6. Potable water will be considered
satisfactory. All requirements of IS: 456 have to be met.
Tests on water samples shall be carried out in accordance with IS: 3025 and these shall fulfil all the
guidelines and requirements given in IS: 456.
Water for curing shall be of the same quality as used for concreting and masonry works.
5. Aggregate for Concrete
Coarse and fine aggregates for Civil and Structural works shall conform in all respects to IS: 383
(Specification for coarse and fine aggregates from natural sources for concrete). Aggregates shall be
obtained from an approved source known for the satisfactory quality of its materials.
Aggregates shall consist of naturally occurring (crushed or uncrushed) stones, gravel and sand or a
combination thereof. These shall be chemically inert, hard, strong, dense durable, clean and free from veins,
adherent coatings, injurious amounts of alkalis, vegetable matter and other deleterious substances such as
iron pyrites, coal, lignite, mica, shale, sea shells etc.
Aggregates, which may chemically react with alkalis of cement or might cause corrosion of the
reinforcement, shall not be used.
The maximum quantities of deleterious materials in the aggregates as determined in accordance with IS:
2386 - Part-II (Methods of Test for aggregates for concrete), shall not exceed the limits defined in IS: 383.
5.1 Coarse Aggregates
Coarse aggregates are the aggregates, which are retained on 4.75mm IS sieve. It shall have a specific
gravity not less than 2.6 (saturated surface dry basis).
These may be obtained from crushed or uncrushed gravel or stone and may be supplied as single sized or
graded. The grading of the aggregates shall be as per IS: 383 or as required by the mix design, to obtain

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 5 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

densest possible concrete.


5.2 Fine Aggregates
Fine aggregates are the aggregates which pass through 4.75mm IS sieve but not more than ten percent
(10%) pass through 150 micron IS sieve. These shall comply with the requirements of grading Zones -II and
III of IS: 383. Fine aggregates conforming to grade Zone-IV shall not be used for reinforced concrete works.
Fine aggregates shall consist of material resulting from natural disintegration of rock and which has been
deposited by streams or glacial agencies, or crushed stone sand or gravel sand. Sand from seashores,
creeks or riverbanks affected by tides, shall not be used for filling or concrete works.

5.3 Sampling & Testing


The CONTRACTOR shall carry out all tests including mix designs of concrete, at the start of work as well
as during any stage of construction as per the requirement. Tests shall be carried out in accordance with IS:
516 - Methods of test for strength of concrete and IS: 2386 - Methods of test for aggregates of concrete. The
method of sampling shall be in accordance with the requirements given in IS: 2430.

5.4 Storage of Aggregates


Storage of all types of aggregates at the site of work shall be as specified in IS: 4082. Aggregates shall in
no case be stored near excavated earth or directly over ground surface.
Fine aggregates delivered at the site in wet condition or becoming wet due to rain or any other means, shall
not be used for at least 24 hours. For the use of such aggregates the CONTRACTOR shall adjust the water
content in accordance with IS: 2386 to achieve the desired mix.

5.5 Sand (For Masonry & Filling)

5.5.1 Sand for Masonry Mortars


The sand shall consist of natural sand, crushed stone sand or crushed gravel sand or a combination of any
of these. The sand shall be hard, durable, clean and free from adherent coatings and organic matter and
shall not contain the amount of clay, silt and fine dust more than specified in IS: 2116.
The sand shall not contain any harmful impurities such as iron pyrites, alkalis, salts, coal or other organic
impurities, mica, shale or similar laminated materials, soft fragments, sea shells in such form or in such
quantities as to affect adversely the hardening, strength or durability of the mortar.
The maximum quantities of clay, fine salt, fine dust and organic impurities in the sand, when tested in
accordance with IS: 2386, shall not be more than 5% by mass in natural sand, or crushed gravel sand or
crushed stone sand.
For organic impurities, when determined in accordance with IS: 2386, colour of the liquid shall be lighter
than that indicated by the standard solution specified in IS: 2386.

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 6 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

5.5.2 Grading of Sand


The particle size grading of sand for use in masonry mortars shall be within the limits as specified in Table -
1 below:

IS Sieve designation Percentage Passing by mass


IS: 460 (Part-I) (Refer method of IS: 2386 (Part-I)
4.75 mm 100

2.36 mm 90 to 100

1.18 mm 70 to 100

600 micron 40 to 100

300 micron 5 to 70

150 micron 0 to 10

In case of sand who’s grading falls outside the specified limits due to excess or deficiency of coarse or fine
particles, this shall be processed to comply with the standard by screening through a suitably sized sieve
and/ or blending with required quantities of suitable sizes of natural sand particles or crushed stone
screening which is by themselves unsuitable. The various sizes of particles of which the sand is composed
shall be uniformly distributed throughout the mass.
5.5.3 Sampling and Testing
The method of sampling shall be in accordance with IS: 2430. The amount of material required for each test
shall be as specified in relevant parts of IS: 2386. All tests shall be carried out in accordance with the relevant
parts of IS: 2386.
If further confirmation as to the satisfactory nature of the material is required, compressive test on cement
mortar cubes (1:6) may be made in accordance with IS: 2250 using the supplied material in place of standard
sand and the strength value so obtained shall be compared with that of another mortar made with a sand of
acceptable and comparable quality.
5.5.4 Sand for Filling
Sand for filling shall meet the requirements of IS: 383 and shall be natural sand, hard, strong, and free from
any organic and deleterious materials. Sand obtained from seashores, creeks or riverbanks affected by
tides, shall not be used for filling. Fine aggregates suitable for concreting works shall be suitable for filling
also. No sand below grading Zone - III as per IS: 383 shall be allowed for filling.
The fill shall be constructed in layers, each layer being compacted to the required density before the next
layer is laid. The compacted thickness shall be 100mm for the first layer and 200 mm for each subsequent

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 7 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

layer.
Before compaction, blending of the earth and sand shall be carried out on the ground using the following
procedure:

1) Earth (all lumps and clods should be broken by manual means) and sand shall be deposited in
alternate heaps, with close control on the volume of the heaps to ensure that the desired ratio of
earth to sand is achieved.

2) The well mixed filler material shall be transported to the excavated pits for backfilling.

Compaction of the backfill material shall be carried out using mechanical compactors or hand manual
compaction as per requirement.

The top surface of each layer shall be roughened before placing the subsequent layer to ensure proper
keying in between layers.

Prior to compaction, the moisture content of the material shall be brought to within ± 2% of the optimum
moisture content as obtained from the tests (as above) by addition or removal of water, accompanied by
thorough mixing to ensure a uniform moisture content. Each layer shall be compacted to at least 95% of the
maximum dry density as obtained from the Standard Proctor Test.

If the testing indicates that any part of the fill does not meet the requirements, that part shall be reworked by
the Contractor at his own cost till the specified density is achieved.

The Contractor shall submit daily laboratory and observations report. This shall provide details of location of
sample, time of collection, time it was placed in oven, the moisture content and density test results.

6. Cement

Unless otherwise specifically called for, cements for RCC and PCC/ lean concrete works shall be one of the
following:

43 or 53 grade ordinary Portland cement IS: 8112

Portland Pozzolana cement (fly ash based) IS: 1489 (Part-I)

Portland Pozzolana cement (calcined clay based) IS: 1489(Part-2)

Portland slag cement IS: 455

Sulphate resistant Portland cement (SRC) IS: 12330

For masonry applications, the use of Masonry cement (conforming to IS: 3466) can be made. Each
consignments of the cement shall be subjected to tests and analysis as per requirement of the relevant
Indian standard codes.

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 8 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

7. Steel
All steel bars, sections, plates and other miscellaneous steel materials, etc. shall be free from loose m ill
scales, rust as well as oil, mud paint or other coatings. The materials, construction specifications such as
dimensions, shape, weight, tolerances, testing etc. for all materials covered under this section, shall conform
to respective IS codes.
7.1 Reinforcement Bars

TMT steel bars of minimum grade Fe 500D conforming to IS: 1786 shall be used. Wherever warranted by
soil investigation report, HYSD Fe500 corrosion resistant bars confirming to IS: 1786 shall be used in
foundations, piles and pile caps. For Liquid retaining structures such as sump, cooling towers, ETP, DM
plant, reservoirs etc, HYSD Fe500 corrosion resistant bars shall be used.
Bar Diameters to be used are 8, 10, 12, 16, 20, 25, 28 & 32 (in mm)
Mild steel Round Bars, as per IS 432 – Grade 1, shall be used as Lugs for Insert Plates and Insert Angles.
Fabric Reinforcement shall be provided as per IS 1566 wherever required.
7.2 Structural Steel
Structural Steel shall be of yield stress of 250 N/mm 2 conforming to Grade A of IS: 2062 & shapes as per
SP 6 conforming to IS: 800/ IS: 12778 (wide flange/narrow flange sections) or Universal beams and Columns
as per BS. Other structural steel sections shall conform to following IS codes:
Structural Steel shall comply with requirements as follows:

For ISMB, ISMC, ISA (Angles) : IS 2062 Grade E250B

For Flats : IS 2062 Grade E250B

For Plates : IS 2062 Grade E250BR / E350BR

For Universal Columns/Beams : BSEN 10025 S275JR / S275J0 /S355J0

Tubular / Hollow steel should conform to Yst 310 of IS:1161.


Properties of steel section shall be as follows:

a) Rolled section as per IS: 808

b) Parallel flanged sections as per IS: 12778.

c) Circular Hollow sections (CHS) as per IS: 1161.

d) Square Hollow sections (SHS) / Rectangular Hollow Sections (RHS) as per IS: 4923.

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No.
Page 9 of 13
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D

7.3 Miscellaneous Steel Materials


Miscellaneous steel materials shall conform to the following IS codes:
♦ Expanded Metal Steel Sheets for General purposes IS: 412
♦ Specification for mild steel and medium tensile steel bars and hard drawn steel wire for concrete
reinforcement (Grade-I)
(For mild steel bars of rungs, metal inserts, grating etc.) IS: 432

♦ Hexagonal head bolts, screws and nuts of product Grade-C IS: 1363
♦ Cold-formed light gauge structural steel sections IS: 811
♦ Technical supply conditions for threaded steel fasteners IS: 1367
♦ Plain washers IS: 2016

♦ Steel wire ropes for general engineering purposes IS: 2266


♦ Thimbles for wire ropes IS: 2315
♦ Bulldog grips IS: 2361

♦ Mild steel tubes, tubular and other wrought steel fittings IS: 1239
(For handrail, tubular sections)
♦ Drop forged sockets for wire ropes for general purposes IS: 2485
♦ Steel chequered plates IS: 3502

♦ Hexagonal bolts and nuts (M42 to M150) IS: 3138


7.4 Anchor Bolts
Material for Anchor Bolts shall be of mild steel conforming to Grade A of IS: 2062 unless otherwise specified.
8. Brick
Bricks for masonry works shall conform to IS: 1077 - specification for common burnt clay building bricks and
shall be of class 7.5 for 230 mm and above thick walls (with minimum compressive strength of 7.0 N/mm2)
and class 7.5 for 115 mm thick walls (with minimum compressive strength of 7.0 N/mm 2). Physical
requirements, quality, dimensions, tolerances etc. of common burnt clay building bricks shall conform to the
requirements of IS: 1077.
Bricks shall be hand moulded or machine moulded and shall be made from suitable soils. The bricks shall
have smooth rectangular faces with sharp corners and shall be well burnt, sound, hard, tough and uniform
in colour. These shall be free from cracks, chips, flaws, stone or humps of any kind.

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No. Page 10 of
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D 13

Testing of the bricks shall be done as per IS: 5454 and IS: 3495. Water absorption shall not be more than
20% by its dry weight when soaked in cold water for 24 hours.
Locally available bricks of non-modular size (230 x 115 x75mm) in place of bricks of modular size (190 x 90
x 90mm) can be used in case the bricks satisfy the other requirements of IS: 1077 (Class 5.0).

9. Stone
All stones used for masonry works shall conform to the requirements of following IS codes.
♦ Method of identification of natural building stones IS: 1123
♦ Recommendations for dimensions and workmanship
of natural building stones for masonry work IS: 1127
♦ Recommendations for dressing of natural building stones IS: 1129
9.1 Quality of Stones
Stones shall be hard, dense, strong, sound, durable, clean and uniform in colour. They shall also be free
from veins, adherent coatings, injurious amounts of alkalis, vegetable matters and other deleterious
substances such as iron pyrites, coal, lignite, mica, sea shells etc. As far as possible stones from one single
quarry shall be used for anyone work. The strength of stones should be adequate to carry the imposed load
and shall meet all the requirements of IS: 1905, taking into account the appropriate crushing strength of
stone and type of the mortar used. The percentage of water absorption, when tested in accordance with IS:
1124 shall not exceed 5 percent.
The length of the stone shall not exceed 3 times the height. Width of stone on base shall not be less than
150mm and in no case exceed 0.75 times the thickness of the wall. Height of the stone shall not be more
than 300mm.

10. Admixtures

10.1 General Requirements for Admixtures


All concrete admixtures shall comply with the following Indian Standards.

♦ Specification for integral cement water proofing compounds IS: 2645

♦ Specification for other admixtures for concrete IS: 9103

In case of non-availability of any IS code for testing and acceptability criteria, relevant American, British or
German Code shall be applicable.
No admixture shall impair the durability of the concrete nor combine with the ingredients to form harmful
compounds neither increase the risk of corrosion of reinforcement. Once use of admixtures has been
established, strict check shall be maintained not to alter the proportions of ingredients and water-cement

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No. Page 11 of
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D 13

ratio of the Design Mix during execution. The chloride contents in admixtures shall not exceed 2% by mass
of the admixture or 0.03% by mass of the cement. Admixtures, which do not meet the requirements stipulated
in this document, shall not be used.

11. Water Proofing Compounds

The permeability of the specimen with the admixture shall be less than half of the permeability with a similar
specimen without the use of these compounds. These compounds shall be used in such proportion as
recommended by manufacturer but in no case it shall exceed 3% by weight of cement. The initial setting
time of the cement with the use of these compounds shall not be less than 30 minutes and final setting time
shall not be more than 10 hours. Tests shall be carried out in accordance with IS: 4031.
Compressive strength of the specimen at 3 days shall not be less than 160 kg/cm 2 nor 80% of the 3 days
compressive strength of mortar cubes prepared with same cement and sand only, whichever is higher.
Similarly compressive strength at 7 days shall not be less than 220 kg/cm 2 or less than 80% of the 7 days
compressive strength prepared with the same cement and sand only, whichever is higher. The test to
determine the compressive strength shall conform to IS: 4031.

12. Water Bars (Water Stops)

PVC water bars shall be used in reinforced concrete construction of liquid retaining structures or any other
structure to safeguard them from hydrostatic pressure and water leakage and any relative movement
between to parts of the structure due to thermal loading shrinkage or differential movement of foundations.
These shall be performed and shall provide permanent watertight seal along the entire joint in the poured
concrete structures. These shall also be flexible enough to withstand deflection/displacements at joints
arising due to variation of temperatures or settlement of foundations.
Performance requirements of PVC water bars shall meet the requirements of IS: 12200. These shall be of
an approved make and or ribbed/serrated/plane type with a bulb at the centre. The thickness and width of
water bars shall in no case be less than 5mm and 150mm respectively. However, for concrete sections
greater than 300mm thick, the width of water bars shall not be less than 230 mm.

13. Bitumen / Bituminous Materials

Bitumen to be used for various types of work shall meet all the requirements of relevant IS codes as given
below:

♦ Specification of Paving Bitumen IS: 73

♦ Specification for bitumen mastic for flooring IS: 1195

♦ Specification for Bitumen felts for waterproofing and damp proofing. IS: 1322

♦ Specification for Bituminous compounds for waterproofing and caulking IS: 1834

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No. Page 12 of
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D 13

purposes.

♦ Specification for preformed fillers for expansion joint in concrete IS: 1838

pavements and structures.

♦ Specification for bitumen mastic for use in waterproofing of roofs IS: 3037

♦ Specification for bitumen primer for use in waterproofing and damp proofing IS: 3384

♦ Specification for Bitumen Mastic for Tanking and damp proofing. IS: 5871

♦ Specification for Glass fibre base coal tar pitch & bitumen felts IS: 7193

♦ Code of practice for damp proofing using bitumen mastic IS: 7198

♦ Specification for bitumen Mastic, Anti-static and Electrically conducting grade IS: 8374

Tests and acceptable criteria shall be as per relevant IS codes.

14. PVC Pipes


PVC pipes shall conform to the requirements of IS: 4985.

15. Wood/ Timber


Wood recommended for platforms of cold vessels or below cold vessels/ exchangers shall be hard and shall
be of group A, Grade-I and shall have safe permissible stress of 7 N/mm 2 in compression, perpendicular to
grains on outside location as per IS: 883. General characteristics like durability, treatability etc. shall conform
to IS: 883 and IS: 3629.
Timber required to be used for formwork shall be fairly dry before use. It should maintain its shape during
the use and even when it comes into contact with moisture from the concrete. Storage of Wood/Timber shall
be as per the requirements of IS: 4082.
For proper identification and selection of suitable timber for formwork, following codes shall be referred.

♦ Classification of commercial timbers and their zonal distribution IS: 399

♦ Specification for ballies for general purposes IS: 3337

♦ Specification for Plywood for concrete shuttering work IS: 4990

16. Anti-Termite Compounds


Chloropyrifos emulsifiable concentrates (1%) conforming to IS: 8944 shall be used for treatment of soil for
protection of buildings, if so required against attack by subterranean termites.

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PMC/ EPCM Services for
PROJECT PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18)
IOCL GUJARAT REFINERY
CLIENT INDIAN OIL CORPORATION LIMITED
SPECIFICATION FOR MATERIALS OF Project No. Document No. Rev. No. Page 13 of
CIVIL AND STRUCTURAL WORKS 077154C001 077154C-000-JSS-1700-009 D 13

17. Polysulphide Sealants


All Polysulphide Sealants shall conform to IS: 12118. Test conditions and requirements shall be as given in
the above referred IS code.
18. Grouting
Sand-Cement Grout (Type G1), Ordinary grout consisting of 1 part of OPC and 2 parts of clean, dry well
graded sand mixed with water to obtain the required consistency shall only be used under the base plates
of cross-overs, short pipe supports (not exceeding 1.5 m height) and small operating platforms (not
exceeding 2 m height) not supporting any equipment.
Non-Shrink (premix type) Cement Base Grout (Type G2) with a minimum crushing strength of 40N/mm2 as
per specifications shall be used under column bases of all major steel structures and in anchor bolt
sleeves/pockets for stationary equipments.
Epoxy Grout (Type G3), as per specifications, shall be used for grouting under all compressors (unless
otherwise specified on manufacturer’s drawings), and under heavy equipments where so indicated on
Drawings.
For rotating equipment bases and pockets, (above 300 kW rating), grout shall be as per requirements of
equipment vendor, as per the approved list / as per the decision of Engineer-in-Charge.

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd . It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization

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