Cortem Group Signal and Control Equipment Sockets and Plugs

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2022

YEARS

Explosion-protected electrical equipment


CSC, EFSCO, EFDC, EMHA
Command and control stations ‘Ex d’
- Group IIC
- Zone 1, 2, 21, 22
- Aluminium alloy, stainless steel or cast iron enclosures
- Category 2GD or M2

Ca st me tal fixi ng
lug s

RAL7035
polyester coating

Stainless
steel screws

Ear thi ng bol t wit h rod to pre ven t


cable from twi sti ng

E.1 ED.2021
CSC Series... Control and signalling station

The Ex d IIC stations and controllers are suitable for the control and signalling of devices installed both “onboard” the machine and
remotely (e.g. on a field control column). They are easily installed using wall mount lugs and have threaded entries for connection by
means of a cable gland or metal pipe.
Used specifically in offshore and onshore environments, the chemical, petrochemical and pharmaceutical industries, and all locations
which require an explosion proof system.
The switches, circuit breakers and selectors which make up the CSC series are 16 A rotary type with a front control handle. Supplied
with 1” Male to 3/4” Female reducer. They are recommended for controlling devices both on board machine and on wall mounted
columns. The various available cable arrangements make devices in the CSC series versatile for any type of use.

Cortem Group labels its products with a non-removable adhesive label featuring a hologram and
an alphanumerical univocal code, as a safety measure against the illegal sale of fakes so that
all the products are guaranteed as original. Non-compliance with the International standards
entails serious risks for the environment, especially for those working daily on the plants.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum loading/ Low Mining 100%
refineries petrochemical plants plants unloading temperatures operations produced by
plants pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD/M2

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: I M2 Ex db I Mb (stainless steel and cast iron ONLY)

II 2 GD; Ex db IIC T...°C Gb; Ex tb IIIC T...°C Db

Certificate: ATEX CESI 01 ATEX 092 X

IEC Ex CES 17.0001X For all IEC Ex and TR CU certification data,


download the certificate from
TR CU AVAILABLE www.cortemgroup.com

CENELEC EN 60079-0: 2012, EN 60079-0/A11: 2013, EN 60079-1: 2014 EN60079-31


2014 and European Directive 2014/34/EU
Standards:
IEC 60079-0: 2011, IEC 60079-1: 2014, IEC 60079-31: 2013
RoHS Directive 2002/95/EC.

Temperature class: T6 (Ta +40°C) T5 (Ta +55°C)

Ambient Temp.: -20°C +55°C Standard

Only for group II. The Group II monitoring and signalling units, equipped with polycarbonate
-50°C +55°C signalling lenses, are limited to -40°C

Degree of protection: IP66

Use and maintenance


ATEX Certificate IECEx Certificate
instructions

ED.2021 E.2
CSC Series... Control and signalling station

CROSS-SECTION VIEW

MECHANICAL FEATURES OF ENCLOSURES


Body and lid: Low copper content aluminium alloy, complete with wall fastening lugs.
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Instrument casing: Borosilicate glass
Certification label: Adhesive affixed to external surface
Screws: Stainless steel
Earth screw: Internal M5 on body and lid connected by a 2.5 mm2 wire
Coating: Polyester RAL 7035 (Light grey)
Threaded entries: One upper and one lower Ø 1” complete with Male 1”- Female 3/4” adapter
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

MECHANICAL FEATURES OF CONTROL AND SIGNALLING DEVICES


Pushbutton: Coloured nylon
Illuminated pushbutton: Clear coloured polycarbonate
Control levers: Coated aluminium alloy
Badge: Anodised aluminium, white lettering on black background
Internal bushing and pin: Stainless steel
Gaskets: Acid and hydrocarbon resistant NBR
Coating: Polyester RAL 7035 (Light grey), where applicable
Station assembly: Screwed onto cover
Contacts assembly: Snap action on an appropriate flange to ensure the quick connection of entire contacts block to the station
External body lens: Impact and UV resistant polycarbonate lens, coloured or transparent

ELECTRICAL FEATURES
Contacts for pushbuttons: Max. 10A 600 V
Switches: 16A, 690 V
Indicator lights: 24/250V, 3W
Analogue instruments: 600V

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


RAL 2004 (Pure orange) internal anti-condensation coating
External polyester coatings in various colours (specify RAL colour)
Stainless steel or cast iron version available with minimum production batches. Contact your sales representative for more details.
(sample code stainless steel CSC-DIN, cast iron sample code CSC-DGJ)
Cablegland / fittings
System protecting against accidental operation for mushroom-head push-buttons serie CSC-R (code M-990)

E.3 ED.2021
CSC Series... Control and signalling station

DIMENSIONAL DRAWING

(CSC single unit) (CSC double unit)

Model for switches

Model for pushbuttons, indicator


lights, instrument housings

Dimensions in mm

SELECTOR ARRANGEMENT

Description Badge Single pole arrangement Contacts Single pole arrangement Contacts Codes

Motors “start-stop”
control, with spring
return to 0 from both
X
STOP and START.

Motors “start-stop”
control with spring
return from START
to 0, and in fixed
R
STOP position can be
padlocked.

Switch with two fixed-


positions, suitable for
“automatic-manual”
Z
service

Switch I

Three fixed position


switch can be
padlocked in the centre
position. Versions:
C
single pole - double pole
- triple pole

Three position switch


can be padlocked in
centre position with W
spring return to 0 from
positions 1 and 2.

5 position reversing
start switch. Lever with
fixed C position and Y
spring return to 0 from
A and B

“Start” motors control


with lever spring return M
to position B

ED.2021 E.4
CSC Series... Control and signalling station

CODE SELECTION TABLE

Entry Weight
Illustration Description Diagram Codes
ØD Kg

1” ISO 7/1 CSC-D

Single body: double pushbutton 0.85

1” NPT CSC-DN

1” ISO 7/1 CSC-G

Single body: illuminated pushbutton 0.90

1” NPT CSC-GN

1” ISO 7/1 CSC-GG

Double body: double illuminated pushbutton 1.60

1” NPT CSC-GGN

1” ISO 7/1 CSC-L

Single body: single signal lamp 0.80

1” NPT CSC-LN

1” ISO 7/1 CSC-LL

Double body: double signal lamp 1.57

1” NPT CSC-LLN

1” ISO 7/1 Single body: single pushbutton


CSC-P
0.74
1” NPT (1NA+1NC) CSC-PN

1” ISO 7/1 Single body: single pushbutton


CSC-2P
0.88
1” NPT 2NO+2NC CSC-2PN

1” ISO 7/1 CSC-PL

Double body: pushbutton + indicator light 1.63

1” NPT CSC-PLN

1” ISO 7/1 CSC-PP

Double body: two pushbuttons 1.69

1” NPT CSC-PPN

1” ISO 7/1 CSC-B


Single body: single maintained pushbutton
0.90
(maintained) (1NA+1NC)
1” NPT CSC-BN

1” ISO 7/1 CSC-2B


Single body: single maintained pushbutton
0.92
(maintained) (2NA+2NC)
1” NPT CSC-2BN

E.5 ED.2021
CSC Series... Control and signalling station

CODE SELECTION TABLE


Entry Weight
Illustration Description Diagram Codes
ØD Kg
1” ISO 7/1 CSC-F
Single body: mushroom head pushbutton
0.92
(1NO+ 1NC)
1” NPT CSC-FN

1” ISO 7/1 CSC-2F


Single body: mushroom head pushbutton
0.94
(2NO+ 2NC)
1” NPT CSC-2FN

1” ISO 7/1 CSC-R


Single body: ‘twist to release’ mushroom head
0.92
pushbutton (1NO+ 1NC)
1” NPT CSC-RN

1” ISO 7/1 CSC-2R


Single body: ‘twist to release’ mushroom head
0.94
pushbutton (2NA+2NC)
1” NPT CSC-2RN

Selectors

1” ISO 7/1 CSC-1C


Single body: single pole selector 0.87
1” NPT CSC-1CN

1” ISO 7/1 CSC-2C


Single body: double pole selector 0.89
1” NPT CSC-2CN

1” ISO 7/1 CSC-3C


Single body: triple pole selector 0.91
1” NPT CSC-3CN

1” ISO 7/1 CSC-1I


Single body: single pole switch 0.87
1” NPT CSC-1IN

1” ISO 7/1 CSC-2I


Single body: double pole switch 0.89
1” NPT CSC-2IN

1” ISO 7/1 CSC-3I


Single body: triple pole switch 0.91
1” NPT CSC-3IN

1” ISO 7/1 CSC-1R


Single body: run/stop selector 0.89
1” NPT CSC-1RN

1” ISO 7/1 CSC-1W


Single body: single pole selector 0.89
1” NPT CSC-1WN

1” ISO 7/1 CSC-2W


Single body: double pole selector 0.91
1” NPT CSC-2WN

1” ISO 7/1 CSC-1X


Single body: run/stop selector 0.89
1” NPT CSC-1XN

1” ISO 7/1 CSC-1Y


Single body: reversing start switch 0.89
1” NPT CSC-1YN

1” ISO 7/1 CSC-1Z


Single body: single pole circuit breaker 0.89
1” NPT CSC-1ZN

1” ISO 7/1 CSC-2Z


Single body: double pole circuit breaker 0.89
1” NPT CSC-2ZN

1” ISO 7/1 CSC-3Z


Single body: triple pole circuit breaker 0.89
1” NPT CSC-3ZN

ED.2021 E.6
CSC Series... Control and signalling station

CODE SELECTION TABLE

Combinations

Entry Weight
Illustration Description Codes
ØD Kg
1” ISO 7/1 CSC-1CL
Double body:
1.65
single pole changeover switch + indicator light
1” NPT CSC-1CLN

1” ISO 7/1 CSC-2CL


Double body:
1.67
double pole changeover switch + indicator light
1” NPT CSC-2CLN

1” ISO 7/1 CSC-3CL


Double body:
1.69
triple pole changeover switch + indicator light
1” NPT CSC-3CLN

1” ISO 7/1 CSC-P1C


Double body: pushbutton + single pole selector 1.70
1” NPT CSC-P1CN

1” ISO 7/1 CSC-P2C


Double body: pushbutton + double pole selector 1.72
1” NPT CSC-P2CN

1” ISO 7/1 CSC-P3C


Double body: pushbutton + triple pole selector 1.74
1” NPT CSC-P3CN

1” ISO 7/1 CSC-1ZL


Double body: single pole circuit breaker + indicator light 1.65
1” NPT CSC-1ZLN

1” ISO 7/1 CSC-2ZL


Double body: double pole circuit breaker + indicator light 1.67
1” NPT CSC-2ZLN

1” ISO 7/1 CSC-3ZL


Double body: triple pole circuit breaker + indicator light 1.65
1” NPT CSC-3ZLN

1” ISO 7/1 CSC-P1Z


Double body: pushbutton + single pole circuit breaker 1.70
1” NPT CSC-P1ZN

1” ISO 7/1 CSC-P2Z


Double body: pushbutton + double pole circuit breaker 1.72
1” NPT CSC-P2ZN

1” ISO 7/1 CSC-P3Z


Double body: pushbutton + triple pole circuit breaker 1.74
1” NPT CSC-P3ZN

1” ISO 7/1 CSC-1R1C


Double body:
1.74
run/stop selector + single pole switch
1” NPT CSC-1R1CN

1” ISO 7/1 CSC-1R2C


Double body:
1.76
run/stop selector + single pole switch
1” NPT CSC-1R2CN

1” ISO 7/1 CSC-1R3C


Double body:
1.78
run/stop selector + single pole switch
1” NPT CSC-1R3CN

1” ISO 7/1 CSC-1R1Z


Double body:
1.73
run/stop selector + single pole circuit breaker
1” NPT CSC-1R1ZN

1” ISO 7/1 CSC-1R2Z


Double body:
1.76
run/stop selector + double pole circuit breaker
1” NPT CSC-1R2ZN

1” ISO 7/1 CSC-1R3Z


Double body:
1.78
run/stop selector + triple pole circuit breaker
1” NPT CSC-1R3ZN

E.7 ED.2021
CSC Series... Control and signalling station

CODE SELECTION TABLE

Entry Weight
Illustration Description Codes
ØD Kg
1” ISO 7/1 Double body: CSC-1X1C
1.73
1” NPT run/stop selector + single pole switch CSC-1X1CN

1” ISO 7/1 Double body: CSC-1X2C


1.75
1” NPT run/stop selector + double pole changeover switch CSC-1X2CN

1” ISO 7/1 Double body: CSC-1X3C


1.73
1” NPT run/stop selector + triple pole changeover switch CSC-1X3CN

1” ISO 7/1 Double body: CSC-1X1Z


1.73
1” NPT run/stop selector + single pole circuit breaker CSC-1X1ZN

1” ISO 7/1 Double body: CSC-1X2Z


1.75
1” NPT run/stop selector + double pole circuit breaker CSC-1X2ZN

1” ISO 7/1 Double body: CSC-1X3Z


1.77
1” NPT run/stop selector + triple pole circuit breaker CSC-1X3ZN

1” ISO 7/1 CSC-1RL


Double body:
1.67
run/stop selector + indicator light
1” NPT CSC-1RLN

1” ISO 7/1 CSC-1XL


Double body:
1.66
run/stop selector + indicator light
1” NPT CSC-1XLN

1” ISO 7/1 CSC-H


Single body: instrument casing 0.75
1” NPT CSC-HN

1” ISO 7/1 CSC-HH

Double body: instrument casing 1.50

1” NPT CSC-HHN

1” ISO 7/1 CSC-1RH

1” NPT CSC-1RHN
Double body:
1.67
run/stop selector + instrument casing
1” ISO 7/1 CSC-1XH

1” NPT CSC-1XHN

1” ISO 7/1 CSC-1ZK

1” NPT Single body: CSC-1ZKN


Key operated handle with quick coupling 0.95
1” ISO 7/1 for cam switch. Stainless steel bushing. CSC-2ZK

1” NPT CSC-2ZKN

1” ISO 7/1 CSCPEA2


Single body:
1.10
break glass emergency pushbutton with hammer
1” NPT CSCPEA2N

Note:
For non-standard arrangements, contact the Sales Office.

ED.2021 E.8
EFDC Series... Control and signalling station

CROSS-SECTION VIEW

DESCRIPTION
EFDC series control and monitoring units are suitable for the control and signalling of devices, both on board the machine or remotely,
and are used in the chemical, petrochemical and pharmaceutical industries, and any location which requires an explosion proof
system. A feature of this station is the ability to mount up to four operators on the cover.

MECHANICAL FEATURES OF ENCLOSURES


Body and lid: Low copper content aluminium alloy, complete with wall fastening lugs.
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Certification label: Adhesive affixed to external surface
Screws: Stainless steel
Earth screw: Internal M5 on body and lid connected by a 2.5 mm2 wire
Coating: Polyester RAL 7035 (Light grey)
Threaded entries: One upper and one lower Ø 1”
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

MECHANICAL FEATURES OF CONTROL AND SIGNALLING DEVICES


Pushbutton: Coloured nylon
Illuminated pushbutton: Clear coloured polycarbonate
Control lever: Aluminium alloy
Badge: Anodised aluminium, white lettering on black background
Outer body: Aluminium alloy
Internal bushing and pin: Stainless steel
Gaskets: Acid and hydrocarbon resistant NBR
Station assembly: Screwed onto cover
Contacts assembly: Snap action on an appropriate flange to ensure the quick connection of entire contacts block to the station
External body lens: Impact and UV resistant polycarbonate lens, coloured or transparent

ELECTRICAL FEATURES
Contacts for pushbuttons: Max. 10A 600 V
Switches: 16A, 690 V
Indicator lights: 24/250V, 3W

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


RAL 2004 (Pure orange) internal anti-condensation coating
External polyester coatings in various colours (specify RAL colour)
Cablegland / fittings
System protecting against accidental operation for mushroom-head push-buttons serie EFDC-21EMR and EFDC-21EMC (code M-990)

E.9 ED.2021
EFDC Series... Control and signalling station

DIMENSIONAL DRAWING

Dimensions in mm

CODE SELECTION TABLE

Entry Weight
Illustration Description Diagram Codes
ØD Kg

1” ISO 7/1 EFDC-21


Single body:
1.4
button
1” NPT EFDC-21N

1” ISO 7/1 EFDC-25


Single body:
1.4
indicator light
1” NPT EFDC-25N

1” ISO 7/1 EFDC-22


Single body:
1.5
two buttons
1” NPT EFDC-22N

1” ISO 7/1 EFDC-24


Single body:
1.5
two indicator lights
1” NPT EFDC-24N

1” ISO 7/1 EFDC-23


Single body:
1.5
pushbutton with indicator light
1” NPT EFDC-23N

1” ISO 7/1 EFDC-27


Single body:
1.6
three buttons
1” NPT EFDC-27N

1” ISO 7/1 EFDC-20


Single body:
1.6
three indicator lights
1” NPT EFDC-20N

1” ISO 7/1 EFDC-28


Single body:
1.6
two pushbuttons and an indicator light
1” NPT EFDC-28N

1” ISO 7/1 EFDC-29


Single body:
1.6
pushbutton with two indicator lights
1” NPT EFDC-29N

ED.2021 E.10
EFDC Series... Control and signalling station

CODE SELECTION TABLE

Entry Weight
Illustration Description Diagram Codes
ØD Kg

1” ISO 7/1 EFDC-30


Single body:
1.8
four pushbuttons
1” NPT EFDC-30N

1” ISO 7/1 EFDC-31


Single body:
1.8
four indicator lights
1” NPT EFDC-31N

1” ISO 7/1 EFDC-32


Single body:
1.8
three pushbuttons with an indicator light
1” NPT EFDC-32N

1” ISO 7/1 EFDC-33


Single body:
1.8
two pushbuttons with two indicator lights
1” NPT EFDC-33N

1” ISO 7/1 EFDC-34


Single body:
1.8
pushbutton with three indicator lights
1” NPT EFDC-34N

1” ISO 7/1 EFDC-21EMV


Single body:
emergency pushbutton station with 1.4
protective glass and hammer
1” NPT EFDC-21EMVN

1” ISO 7/1 EFDC-21EM

Single body:
1.4
emergency pushbutton station

1” NPT EFDC-21EMN

1” ISO 7/1 EFDC-21EMR

Emergency pushbutton station with ‘twist to


1.4
release’ mushroom head pushbutton

1” NPT EFDC-21EMRN

1” ISO 7/1 EFDC-21EMC


Emergency pushbutton station with key release
mushroom head pushbutton (when the button is 1.4
pressed, turn the key to release)
1” NPT EFDC-21EMCN

E.11 ED.2021
EFDC Series... Control and signalling station

CODE SELECTION TABLE

Entry Weight
Illustration Description Diagram Codes
ØD Kg

1” ISO 7/1 EFDC-21EMRV1


Emergency pushbutton station with ‘twist
to release’ mushroom head pushbutton and 1.5
pushbutton
1” NPT EFDC-21EMRV1N

1” ISO 7/1 EFDC-21EMRV2


Emergency pushbutton station with ‘twist
to release’ mushroom head pushbutton, 1.5
pushbutton and indicator light
1” NPT EFDC-21EMRV2N

1” ISO 7/1 EFDC-21EMCV1

Single body: emergency pushbutton station


1.4
with mushroom head pushbutton and key reset

1” NPT EFDC-21EMCV1N

1” ISO 7/1 EFDC-21EMCV2


Single body: emergency pushbutton station
with mushroom head pushbutton and key reset, 1.4
pushbutton and indicator light
1” NPT EFDC-21EMCV2N

1” ISO 7/1 EFDC-1C

Single body: Single pole selector 2.0

1” NPT EFDC-1CN

1” ISO 7/1 EFDC-2C

Single body: Double pole selector 2.1

1” NPT EFDC-2CN

Note:
For non-standard arrangements, contact the Sales Office.

ED.2021 E.12
EFDC Series... Control and signalling station (Double body)

DESCRIPTION
EFDC series control and signalling stations -.../... are double bodied enclosures and can contain up to eight devices. They are used for
the remote control of devices such as distribution panels for lights, pumps, starter motors, etc.

DIMENSIONAL DRAWING

Dimensions in mm

CODE SELECTION TABLE

Use the code in the selection table of EFDC single body stations to
compose the code for double body stations.

Example:
EFDC-20/22
Double body station with three indicator lights in the left-hand
enclosure and two pushbuttons in the one to the right. Two 1”
ISO7/1 fittings.

EFDC-23/21N
Double body station with pushbutton and indicator light in the
left-hand enclosure and a pushbutton in the one to the right. Two
1” NPT fittings.

EFDC - / N: NPT EFDC33/2C connected to an instrument casing


CSC-H with ammeter.

E.13 ED.2021
ED.2021 E.14
CSC Series... Switches, selectors and circuit breaker

EXPLODED VIEW

DESCRIPTION
The switches, circuit breakers and selectors which make up the CSC series are 16 A rotary type with a front control handle. Supplied
with 1” Male to 3/4” Female reducer

MECHANICAL FEATURES
Body and lid: Low copper content aluminium alloy, complete with wall fastening lugs.
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Control lever: Coated aluminium alloy
Certification label: Adhesive affixed to external surface
Badge: Anodised aluminium, white lettering on black background
Internal bushing and pin: Stainless steel
Control lever: Aluminium alloy
Screws: Stainless steel
Earth screw: Internal M5 on body and lid connected by a 2.5 mm2 wire
Coating: Polyester RAL 7035 (Light grey)
Threaded entries: One upper and one lower Ø 1” complete with Male 1”- Female 3/4” adapter
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

ELECTRICAL FEATURES
Switches: 16A, 690 V

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


RAL 2004 (Pure orange) internal anti-condensation coating
External polyester coatings in various colours (specify RAL colour)
Stainless steel or cast iron version available with minimum production batches. Contact your sales representative for more details.
(sample code stainless steel CSC-216IN, cast iron sample code CSC-216GJ)
Cablegland / fittings

E.15 ED.2021
CSC Series... Switches, selectors and circuit breaker

DIMENSIONAL DRAWING

Dimensions in mm

SELECTION TABLE
Entry Weight
Illustration Description Badge Arrangement Capacity Poles Code
ØD (*) Kg

1” ISO 7/1 CSC-216


Switch with 2 fixed
16 A 2 0.95
positions ‘0-1’
1” NPT CSC-216N

1” ISO 7/1 CSC-316


Switch with 2 fixed
16 A 3 0.86
positions ‘0-1’
1” NPT CSC-316N

1” ISO 7/1 CSC-416


Switch with 2 fixed
16 A 4 0.85
positions ‘0-1’
1” NPT CSC-416N

1” ISO 7/1 CSCC-216


Switch with 3 fixed
16 A 2 0.89
positions ‘1-0-2’
1” NPT CSCC-216N

1” ISO 7/1 CSCD-216


Switch with 3 fixed
16 A 2 0.89
positions ‘1-2’
1” NPT CSCD-216N

1” ISO 7/1 CSCI-216

Inverter with 3 fixed


16 A 2 0.89
positions ‘1-0-2’
1” NPT CSCI-216N

* Supplied with 1” Male to 3/4” Female reducer

ED.2021 E.16
EFSCO Series... Switches, selectors and circuit breaker

EXPLODED VIEW

The switches, circuit breakers and selectors which make up the EFSCO series are 25, 32, 40 and 63 A rotary type with a front control
handle.

MECHANICAL FEATURES
Body and lid: Low copper content aluminium alloy, complete with wall fastening lugs.
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Control lever: Coated aluminium alloy
Certification label: Adhesive affixed to external surface
Badge: Anodised aluminium, white lettering on black background
Internal bushing and pin: Stainless steel
Screws: Stainless steel
Earth screw: Internal M5 on body and lid connected by a 2.5 mm2 wire
Coating: Polyester RAL 7035 (Light grey)
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

ELECTRICAL FEATURES
Switches: 25 A to 63 A, 690 V

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


RAL 2004 (Pure orange) internal anti-condensation coating
External polyester coatings in various colours (specify RAL colour)
Stainless steel version available with minimum production batches. Contact your sales representative for more details. (sample code
stainless steel EFSCO-266IN)
Cablegland / fittings

E.17 ED.2021
EFSCO Series... Switches, selectors and circuit breaker

DIMENSIONAL DRAWING

Dimensions in mm

CODE SELECTION TABLE

Entry Weight
Illustration A G I Description Arrangement Capacity Poles Code
D ISO7/1 Kg
1” 140 110 60 25 A 2 1.14 EFSCO-22

1” 140 110 60 32 A 2 1.20 EFSCO-32


Switch with 2 fixed
1” 140 110 60 positions ‘0-1’ 40 A 2 1.35 EFSCO-42

1 1/2” 160 120 80 63 A 2 1.35 EFSCO-62

1” 140 110 60 25 A 3 1.14 EFSCO-23

1” 140 110 60 32 A 3 1.20 EFSCO-33


Switch with 2 fixed
1” 140 110 60 positions ‘0-1’ 40 A 3 1.35 EFSCO-43

1 1/2” 160 120 80 63 A 3 1.40 EFSCO-63

1” 140 110 60 25 A 4 1.18 EFSCO-24

1” 140 110 60 Switch with 2 fixed 32 A 4 1.20 EFSCO-34

1” 140 110 60 positions ‘0-1’ 40 A 4 1.35 EFSCO-44

1 1/2” 160 120 80 63 A 4 1.40 EFSCO-64

1” 140 110 60 25 A 1 1.20 EFSCO-26

1” 140 110 60 32 A 1 1.18 EFSCO-36

1” 140 110 60 40 A 1 1.20 EFSCO-46

1” 140 110 60 63 A 1 1.40 EFSCO-66


Circuit breaker with 2
fixed positions ‘1-2’
1” 140 110 60 25 A 2 1.18 EFSCO-266

1” 140 110 60 32 A 2 1.18 EFSCO-366

1 1/2” 160 120 80 40 A 2 1.20 EFSCO-466

1” 140 110 60 25 A 1 1.14 EFSCO-242

1” 140 110 60 32 A 1 1.18 EFSCO-342

1” 140 110 60 40 A 1 1.18 EFSCO-442

1” 140 110 60 63 A 1 1.40 EFSCO-642


Switch with 3 fixed
positions ‘1-0-2’
1” 140 110 60 25 A 2 1.14 EFSCO-244

1” 140 110 60 32 A 2 1.18 EFSCO-344

1 1/2” 160 120 80 40 A 2 1.18 EFSCO-444

ED.2021 E.18
EMHA-9 and CSC-H Series... Instrument housings

CROSS-SECTION VIEW

DESCRIPTION
EMHA-9 instrument housings are normally used to contain medium-sized analogue instruments such as ammeters and voltmeters.
CSC-H instrument housings are normally used to contain small-sized analogue instruments such as ammeters and voltmeters.

MECHANICAL FEATURES
Body and lid: Low copper content aluminium alloy, complete with wall fastening lugs.
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Glass tempered and temperature resistant
Internal frame: Aluminium
Certification label: Adhesive affixed to external surface
Screws: Stainless steel
Earth screw: Internal M5 on body and lid connected by a 2.5 mm2 wire
Coating: Polyester RAL 7035 (Light grey)
Threaded entries: One upper and one lower Ø 3/4”
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


Measuring instruments (Voltmeter - Ammeter)
RAL 2004 (Pure orange) internal anti-condensation coating
External polyester coatings in various colours (specify RAL colour)
Stainless steel or cast iron version available with minimum production batches. Contact your sales representative for more details.
(sample code stainless steel EMHA-9IN, cast iron sample code EMHA-9GJ)
Cablegland / fittings

E.19 ED.2021
EMHA-9 and CSC-H Series... Instrument housings

DIMENSIONAL DRAWING

Dimensions in mm

CODE SELECTION TABLE

Entry Weight
Illustration Description Codes
ØD Kg

3/4” ISO7/1 EMHA-9

Instrument casing Ø85 mm 1.88

3/4” NPT EMHA-9N

1” ISO 7/1 CSC-H

Single body: instrument casing 0.75

1” NPT CSC-HN

ED.2021 E.20
CSE, EFD
Command and control stations
- Group IIB
- Zone 1, 2, 21, 22
- Aluminium alloy housings
- Category 2GD

Ca st me tal fixi ng
lug s

Me tal dat a pla tes


riv ete d to the cov er

Stainless steel screws


Ear thi ng bol t wit h rod to pre ven t
cable from twi sti ng
E.1 ED.2021
CSE Series... Control and signalling station

The Ex d IIB stations and controllers are suitable for the control and signalling of devices installed both “on board” the machine and
remotely (P.E on a field control column). They are easily installed using wall mount lugs and have threaded entries for connection by
means of a cable gland or metal pipe.
Used specifically in offshore and onshore environments, the chemical, petrochemical and pharmaceutical industries, and all locations
which require an explosion proof system.

Cortem Group labels its products with a non-removable adhesive label featuring a hologram and
an alphanumerical univocal code, as a safety measure against the illegal sale of fakes so that
all the products are guaranteed as original. Non-compliance with the International standards
entails serious risks for the environment, especially for those working daily on the plants.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum loading/ Low Mining 100%
refineries petrochemical plants plants unloading temperatures operations produced by
plants pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD; Ex d IIB T6; Ex tD A21 T85°C

II 2 GD; Ex d IIB T5; Ex tD A21 T100°C

Certificate: ATEX CESI 03 ATEX 172

For all IEC Ex and TR CU certification data, download


TR CU AVAILABLE the certificate from www.cortemgroup.com

CENELEC EN 60079-0: 2012, EN 60079-1:2007, EN 60079-31: 2009 and EUROPEAN


Standards: DIRECTIVE 2014/34/EU
RoHS Directive 2002/95/EC.

Temperature class: T6 (Ta +40°C) T5 (Ta +55°C)

Temp. Temperature: -20 °C +55 °C

-20 °C +40 °C

Degree of protection: IP66

Use and maintenance


ATEX Certificate
instructions

ED.2021 E.2
CSE Series... Control and signalling station

EXPLODED VIEW

MECHANICAL FEATURES OF ENCLOSURES


Body and lid: Low copper content aluminium alloy, complete with wall fastening lugs.
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Certification label: Adhesive affixed to external surface
Screws: Stainless steel
Earth screw: Internal and external stainless steel
Coating: Polyester RAL 7035 (Light grey)
Threaded entries: One upper and one lower Ø 3/4”
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

MECHANICAL FEATURES OF CONTROL AND SIGNALLING DEVICES


Pushbutton: Coloured nylon
Illuminated pushbutton: Clear coloured polycarbonate
Outer body: Aluminium
Internal bushing and pin: Stainless steel
Gaskets: Acid and hydrocarbon resistant NBR
Station assembly: Screwed onto cover
Contact assembly: snap action on a dedicated flange to ensure the quick connection of entire contacts block to the
station
External body lens: Impact and UV resistant polycarbonate lens, coloured or transparent

ELECTRICAL FEATURES
Contacts for pushbuttons: Max. 25A 600 V
Indicator lights: 24/250V, 3W

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


RAL 2004 (Pure orange) internal anti-condensation coating
External polyester coatings in various colours (specify RAL colour)
Cablegland / fittings

E.3 ED.2021
CSE Series... Control and signalling station

DIMENSIONAL DRAWING

Dimensions in mm

CODE SELECTION TABLE

Entry Weight
Illustration Description Diagram Codes
ØD Kg

3/4” ISO7/1 CSE-L

Unit with single indicator light 1.01


3/4” NPT CSE-LN

3/4” ISO7/1 CSE-LL


Unit with double indicator light 1.12
3/4” NPT CSE-LLN

3/4” ISO7/1 CSE-LLL


Unit with three indicator light 1.53
3/4” NPT CSE-LLLN

3/4” ISO7/1 CSE-P

Single pushbutton unit 0.97


3/4” NPT CSE-PN

3/4” ISO7/1 CSE-PP


Unit with double pushbutton 1.05
3/4” NPT CSE-PPN

3/4” ISO7/1 CSE-PPP


Three pushbutton unit 1.42
3/4” NPT CSE-PPPN

ED.2021 E.4
CSE Series... Control and signalling station

SELECTION TABLE

Entry Weight
Illustration Description Diagram Codes
ØD Kg

3/4” ISO7/1 CSE-PL

Pushbutton unit and indicator light 1.09

3/4” NPT CSE-PLN

3/4” ISO7/1 CSE-PLL


Pushbutton unit plus two indicator
1.50
lights
3/4” NPT CSE-PLLN

3/4” ISO7/1 CSE-PPL


Unit with two pushbuttons plus
1.60
indicator light
3/4” NPT CSE-PPLN

3/4” ISO7/1 CSEPEA-2

Break glass emergency pushbutton 1.50

3/4” NPT CSEPEA-2N

3/4” ISO7/1 CSEPEA-2M


Break glass emergency pushbutton
1.55
with hammer
3/4” NPT CSEPEA-2MN

3/4” ISO7/1 CSEPEP-2


Emergency mushroom head
1.00
pushbutton
3/4” NPT CSEPEP-2N

Note:
For non-standard arrangements, contact the Sales Office.

E.5 ED.2021
EFD3 Series... Breakers

DIMENSIONAL DRAWING

DESCRIPTION
EFD3 series three pole, magnetothermic breakers are used for control (start - stop) and protection of three-phase motors.
Circuit breaker with adjustable magnetothermic protection and external control handle.

MECHANICAL FEATURES
Body and lid: Rectangular casing constructed from low copper content aluminium alloy, complete with wall fastening
lugs.
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Control levers: Coated aluminium alloy
ON - OFF plate: Stainless steel
Certification label: Adhesive affixed to external surface
Screws: Stainless steel
Earth screw: Internal M5 on body and lid connected to each other with a 2.5 mm2 wire
Coating: Polyester RAL 7035 (Light grey)
Threaded entries: One upper and one lower Ø 3/4”

: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

CODE SELECTION TABLE

Weight
Illustration Rated current (A) Temperature range (A) Codes
Kg
0.25 0.16 0.25 2.25 EFD3-02

0.40 0.25 0.40 2.25 EFD3-04

0.60 0.40 0.60 2.52 EFD3-06

1.00 0.60 1.00 2.52 EFD3-10

1.60 1.00 1.60 2.52 EFD3-16

2.50 1.60 2.50 2.52 EFD3-25

4.00 2.50 4.00 2.52 EFD3-40

6.00 4.00 6.00 2.52 EFD3-63

10.00 6.00 10.00 2.52 EFD3-100

16.00 10.00 16.00 2.52 EFD3-160

20.00 16.00 20.00 2.52 EFD3-200

25.00 20.00 25.00 2.52 EFD3-250

ED.2021 E.6
Ex d Ex d control, monitoring and control devices
M-0 series control, monitoring and control devices are installed as accessories
outside of ‘Ex d’ enclosures, panels and stations used in all industrial environments
where there may be an explosive atmosphere classified as Zone 1, 2, 21, 22. The
M-0 devices allow the electrical or mechanical equipment assembled inside the
‘Ex d’ enclosures to be opened or closed, and signalling of the operating status
light. Device components are constructed from stainless steel to ensure maximum
efficiency and durability in most environmental conditions.

ATEX Certificate IECEx Certificate

E.1 ED.2021
Ex d
M-0 Series... Control, monitoring and signalling devices

Contact block for pushbuttons


ELECTRICAL FEATURES
Twist to release emergency
stop pushbutton
Rated voltage: 600V
Rated current: 10A
Lightning impulse withstand voltage: 4 kV
Ambient temperature: For operating temperature range, see the
control station folders
Insulation class: Group C conforming to VDE 0110
Degree of protection
of terminals: IP2x conforming to CENELEC EN 60529
Contact operation: – slow action
– self-cleaning (wiping action)
– NC contact forced opening
Emergency pushbutton
– double movable bridge
– four points of contact
– double break
Contact resistance Pollution
≤ 25 mΩ per IEC 255.7 category 3
Short-circuit protection
16A gG time-delay fuses (on request)
per IEC 269.1 and 269.3

Electrical performance
Rated thermal current Ith = 10 A

Operational limits per IEC 947.5.1:

Category AC15
EU voltage (V) 24 48 60 110 220 380 500 600
Current Ie (A) 10 10 10 6 3 2 1.5 1.2
Category DC13
EU voltage (V) 24 48 60 110 220 300
Current Ie (A) 2.5 1.5 1 0.22 0.27 0.2

Operational limits per IEC 947.5.1:


AC Heavy Duty A600
DC Standard Duty Q300

MECHANICAL FEATURES

Outer body: Aluminium


Internal bushing: Stainless steel
Internal pin: Stainless steel
Gaskets: Acid and hydrocarbon resistant NBR
Pushbutton: Coloured nylon
Illuminated pushbutton: Clear coloured polycarbonate
Station assembly: Screwed onto cover
Contact assembly: snap action on a dedicated flange to ensure
the quick connection of entire contacts block
to the station

ED.2021 E.2
M-0 Series... Control, monitoring and signalling devices

Contacts block for control handles


Ex e

ELECTRICAL FEATURES (Contacts block for control handles)

Alternating current
Series 10 16 20 32 40/63
Rated voltage EU VDE/IEC V 690 690 690 690 690
Rated current Ith VDE/IEC A 20 25 32 45 63
220V-240V kW 2.2 4.5 5.5 7.5 15
380V-440V kW 4.0 7.5 9.0 11.0 30
AC3 VDE/IEC, Direct
squirrel cage induction 660V-690V kW 4.0 7.5 11.0 15.0 30
motor start up and
stop during operation 110 V kW 0.4 1.5 1.5 2.5 2.5
220V-240V kW 0.75 2.5 4.5 4.0 6
400 V kW 1.3 4.0 5.5 5.5 7.5

Internal switch

Rotating cam type, snap action cell made of explosion proof,


thermoplastic material, steel shaft and tie rods, contacts covered
with silver alloy and protected according to IP20 specification (rated
insulation voltage = 690V), the terminal screws with matching cross
head / screwdriver cannot be lost.
Conforms to the following standards: UL 508, CSA C22, IEC 947-1,
IEC 947-3, DIN VDE0660 P.100/02.92, DIN VDE 0660 P.107/12.92,
(CE-CSA-UL), European directive 2002/95/EG (ROHS), 2003/11/EG

MECHANICAL FEATURES

Internal bushing: Stainless steel


Internal pin: Stainless steel
Gaskets: Acid and hydrocarbon resistant NBR
Control handle levers: Coated aluminium alloy
Coating: Polyester RAL 7035 (Light grey), where
applicable

E.3 ED.2021
M-0 Series... Control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Ex e
Normal pushbutton with standard 10A
600V 1NO+1NC contacts.
Button available in six different colours.

BLUE (B) M-0429../B..

WHITE (BI) M-0429../BI..

YELLOW (G) M-0429../G..

BLACK (N) M-0429../N..

RED (R) M-0429../R..

GREEN (V) M-0429../V..


Padlock Insert IN for a stainless steel body
option L suffix for padlock option

Illuminated pushbutton with standard


10A 600V 1NO+1NC contacts.
(lamp on request)
Illuminated button available in five
different colours.

BLUE (B) M-0428../B

WHITE (I) M-0428../I

YELLOW (G) M-0428../G

RED (R) M-0428../R

GREEN (V) M-0428../V


Insert IN for a stainless steel body

Double pushbutton with standard


10A 600V contacts.
One red 1NO+1NC button and
one black 1NO+1NC button.
M-0427..
Add suffix L for padlock option

Padlocking
Padlok option
option

ED.2021 E.4
M-0 Series... Control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE


Ex e

Emergency mushroom head


pushbutton with standard 10A
600V 1NO+1NC contacts.
Comprises a red mushroom
head push-button. M-0430..
Add IN for a stainless steel body

Twist-to-release emergency stop


push-button with standard 10A
600V 1NO+1NC contacts.
Comprises a red button with twist
mechanism for push-button release
(turn to release when button is
pressed) M-0445..
Add IN for a stainless steel body

Pull-to-release emergency stop


push-button with standard 10A
600V 1NO+1NC contacts.
Comprises a red button with
mechanism for push-button release
(pull to release when button is
pressed) M-0447..
Add IN for a stainless steel body

E.5 ED.2021
M-0 Series... Control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Ex e
Key-to-release emergency stop
push-button with standard 10A
600V contacts.
Comprises a red button with key
mechanism for push-button release
(use key to release when button is
pressed)

M-0446..
Add IN for a stainless steel body

Key-to-release push-button with


OFF setting and standard 10A
600V contacts (use key to release
when button is pressed)
M-093/CF

Quick-connect handle for cam or


rotary switch.
Fixed pin length.

Add IN for a stainless steel body

M-0553..L

ED.2021 E.6
M-0 Series... Control, monitoring and signalling devices

MECHANICAL FEATURES OF CONTROL AND SIGNALLING DEVICES


Ex e

External body: Impact and UV resistant, clear coloured polycarbonate


Bushing (for M-0487): Aluminium
Gaskets: Acid and hydrocarbon resistant NBR
Device assembly: Screwed onto cover

ELECTRICAL FEATURES
Rated voltage: 12/240 VAC/DC
Power: max. 3W (signalling light)
Frequency: 50/60 Hz

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Indicator lights with lamps (on


request*) from 3W, 12/240 VAC/
DC
Illuminated lens available in five
different colours.

Blue M-0457/B

Yellow M-0457/G

Red M-0457/R

Green M-0457/V

Colourless M-0457/I

* lamp 12V: LAMPBA9S12V

24 V LAMPBA9S24V

110 V LAMPBA9S110V

240 V LAMPBA9S240V

E.7 ED.2021
Ex e

ED.2021 E.8
P, I, A
Command and control stations ‘Ex e’
- Group IIC
- Zone 1, 2, 21, 22
- Aluminium, reinforced polyester or stainless steel enclosures
- Standard or custom products
- Speed of delivery, designed to customer specifications
- Category 2GD

B.1 ED.2021
Control stations P, I and A

The control and monitoring units of series P, I and A... are manufactured from fibreglass reinforced polyester, stainless steel or
aluminium, and are suitable for housing electrical command and signal devices. The units are preconfigured according to the

Ex e
following diagrams and can be ordered using their respective product code. They can be installed both on board the machine or
remotely, and are used in the chemical, petrochemical and pharmaceutical industries. In addition to the following listed standards,
Cortem Group offers a wide range of accessories and versions manufactured to customer specification.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. The failure to observe international standards involves serious
hazards to the environment and, above all, personnel who work with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum loading/ Low Mining 100%
refineries petrochemical plants plants unloading temperatures operations produced by
plants pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD; Ex de IIC T6, T5 Gb; Ex tb IIIC T85°C Db

Certificate: ATEX CESI 03 ATEX 115

IECEx IECEx CES 11.0032


For all IEC Ex and TR CU certification data, download
the certificate from www.cortemgroup.com
TR CU AVAILABLE

CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-31: 2009


Standards: and EUROPEAN DIRECTIVE 2014/34/UE
RoHS Directive 2002/95/EC.

Temperature class: T6 (Ta +40°C) T5 (Ta +55°C)

Ambient Temp.: -40°C +55°C

-40°C +40°C

Degree of protection: IP66

ATEX Certificate IECEx Certificate User instructions User instructions


SA CTB

ED.2021 B.2
Control station type P (reinforced polyester)
Ex e

EXPLODED VIEW

MECHANICAL FEATURES
Body and cover: Black antistatic fibreglass reinforced polyester complete with fixing lugs
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Certificate plate: Riveted aluminium
Screws: Stainless steel
Earth screw: Internal M5 on body and cover connected to each other with a 2.5 mm wire2
Cable gland: Polyamide type UNI1LXE7

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


Safety measures and padlocks for stations
Safety measures against accidental contacts (padlockable)
Earthing rings for control units
Nameplates in various materials
Breather or drainage valve
Metal cable glands
Other contact types (see Ex e Control, monitoring and signalling stations folder)
Various possible configurations

B.3 ED.2021
Control station type P (reinforced polyester)

DIMENSIONAL DIAGRAM

Ex e
P1... P2...

P3... P4...

Dimensions in mm

CODE SELECTION TABLE

Illustration Description Diagram Codes

One red 24 VAC/DC indicator light P1T01R9


Indicator light
One green 24 VAC/DC indicator light P1T01V9
One blue 24 VAC/DC indicator light P1T01B9
One yellow 24 VAC/DC indicator light P1T01G9
One colourless 24 VAC/DC indicator light P1T01I9
One red 1NO+1NC pushbutton P1T01R3
Button
One black 1NO+1NC pushbutton P1T01N3
One green 1NO+1NC pushbutton P1T01V3
One red 1NO pushbutton P1T01R1
One black 1NO pushbutton P1T01N1
One green 1NO pushbutton P1T01V1
One red 1NC pushbutton P1T01R2
One black 1NC pushbutton P1T01N2
One green 1NC pushbutton P1T01V2
One red 2NO pushbutton P1T01R4
One black 2NO pushbutton P1T01N4
One green 2NO pushbutton P1T01V4
One red 2NC pushbutton P1T01R5
One black 2NC pushbutton P1T01N5
One green 2NC pushbutton P1T01V5

ED.2021 B.4
Control station type P (reinforced polyester)

CODE SELECTION TABLE


Ex e

Illustration Description Diagram Codes

Selector
Switch with two fixed-positions, suitable for
P1T011Z
“automatic-manual” 1NO+1NC service

Motors “start-stop” control, with spring return to


P1T011X
0 from both STOP and START.

Motors “start-stop” control with spring return


from START to 0, and in fixed STOP position can P1T011R
be padlocked.

Three fixed position switch can be padlocked in


the centre position. Versions: single pole - double P1T011C
pole - triple pole.

Button Emergency mushroom head pushbutton with


1NO+1NC block P1T01F3
(when pressed, rotate to release)

Emergency mushroom head pushbutton with


1NC block P1T01F2
(when pressed, rotate to release)

Ammeter/voltmeter
Ammeter (scale on request) P1T02A

Voltmeter (scale on request) P1T02V

Two buttons Red pushbutton + green pushbutton,


P2T07R3V3
1NO+1NC contacts

Black pushbutton + green pushbutton,


P2T07N3V3
1NO+1NC contacts

Red pushbutton + green pushbutton, 1NO


P2T07R1V1
contacts

Black pushbutton + green pushbutton, 1NO


P2T07N1V1
contacts

Indicator light and pushbutton 24 VAC/DC red indicator light and one red
P2T07R9R3
1NO+1NC pushbutton

24 VAC/DC green indicator light and one green


P2T07V9V3
1NO+1NC pushbutton

24 VAC/DC red indicator light and one red 1NC


P2T07R9R2
pushbutton

24 VAC/DC green indicator light and one green


P2T07V9V2
1NC pushbutton

B.5 ED.2021
Control station type P (reinforced polyester)

CODE SELECTION TABLE

Ex e
Illustration Description Diagram Codes

Indicator light and pushbutton 24 VAC/DC red indicator light and one red
P2T07R9R1
1NO pushbutton

24 VAC/DC green indicator light and one green


P2T07V9V1
1NO pushbutton

Indicator light and emergency pushbutton 24 VAC/DC red indicator light and emergency
P2T07R9F3
1NO+1NC mushroom pushbutton

24 VAC/DC green indicator light and 1NO+1NC


P2T07V9F3
emergency mushroom pushbutton

Pushbutton and emergency pushbutton Green 1NO pushbutton and one 1NO
P2T07V1F1
emergency mushroom head pushbutton

Yellow 1NO pushbutton and one 1NO


P2T07G1F1
emergency mushroom head pushbutton

Green 1NO+1NC pushbutton and one


1NO+1NC emergency mushroom head P2T07V3F3
pushbutton
Yellow 1NO+1NC pushbutton and one
1NO+1NC emergency mushroom head P2T07G3F3
pushbutton

Indicator light and two pushbuttons

24 VAC/DC green LED indicator light,


one green 1NO pushbutton and red 1NC P3T18V9V1R2
pushbutton

Two pushbuttons and Emergency pushbutton One green 1NO and one red 1NC pushbutton,
P3T17V1R2F1
one mushroom head 1NO pushbutton

One green 1NO and one red 1NC pushbutton,


P3T17V1R2F2
one mushroom head 1NC pushbutton

Two indicator lights and two pushbuttons

24 VAC/DC red and green LED indicator lights,


one green 1NO pushbutton and red 1NC P3T19V9R9V1R2
pushbutton

ED.2021 B.6
Control station type P (reinforced polyester)

CODE SELECTION TABLE


Ex e

Illustration Description Diagram Codes

Two indicator lights and two pushbuttons

24 VAC/DC red and green LED indicator lights, one


green 1NO+1NC pushbutton and red 1NO+1NC P4T25V9R9V3R3
pushbutton

Three buttons

Two green pushbuttons and one red 1NO+1NC P4T26V3R3V3

Two indicator lights and two selectors

24 VAC/DC red and green LED indicator lights, two


P4T27R9V92I2I
switches arrangement 2I

Ammeter and selector

Ammeter 1 A, scale 3 - 5 In and “start-stop” motors


control switch, with spring return to 0 from both P4T39A1X
STOP and START.

Ammeter and two buttons


Ammeter 1 A, scale 3 - 5 In with red 1NO
P4T40AR1V1
pushbutton and green 1NO pushbutton

Ammeter 1 A, scale 3 - 5 In with red 1NO


P4T40AR1V2
pushbutton and green 1NC pushbutton

B.7 ED.2021
Ex e

ED.2021 B.8
Control station type I (stainless steel)
Ex e

EXPLODED VIEW

MECHANICAL FEATURES
Body and cover: Stainless steel complete with feet for fastening
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Screws: Stainless steel
Certificate plate: Riveted stainless steel
Earth screw: Internal M5 on body and cover connected to each other with a 2.5 mm wire2
Cable gland: Nickel-plated brass

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


Safety measures and padlocks for stations
Safety measures against accidental contacts (padlockable)
Earthing rings for control units
Nameplates in various materials
Breather or drainage valve
Other contact types (see Ex e Control, monitoring and signalling stations folder)
Various possible configurations

B.9 ED.2021
Control station type I (stainless steel)

DIMENSIONAL DIAGRAM

Ex e
I1... I2...

I4...

Dimensions in mm

CODE SELECTION TABLE

Illustration Description Diagram Codes


One red 24 VAC/DC indicator light I1T01R9
Indicator light
One green 24 VAC/DC indicator light I1T01V9
One blue 24 VAC/DC indicator light I1T01B9
One yellow 24 VAC/DC indicator light I1T01G9
One colourless 24 VAC/DC indicator light I1T01I9
One red 1NO+1NC pushbutton I1T01R3
Button
One black 1NO+1NC pushbutton I1T01N3
One green 1NO+1NC pushbutton I1T01V3
One red 1NO pushbutton I1T01R1
One black 1NO pushbutton I1T01N1
One green 1NO pushbutton I1T01V1
One red 1NC pushbutton I1T01R2
One black 1NC pushbutton I1T01N2
One green 1NC pushbutton I1T01V2
One red 2NO pushbutton I1T01R4
One black 2NO pushbutton I1T01N4
One green 2NO pushbutton I1T01V4
One red 2NC pushbutton I1T01R5
One black 2NC pushbutton I1T01N5
One green 2NC pushbutton I1T01V5

ED.2021 B.10
Control station type I (stainless steel)

CODE SELECTION TABLE


Ex e

Illustration Description Diagram Codes

Selector
Switch with two fixed-positions, suitable for
I1T011Z
“automatic-manual” 1NO+1NC service

Motors “start-stop” control, with spring return to


I1T011X
0 from both STOP and START.

Motors “start-stop” control with spring return


from START to 0, and in fixed STOP position can I1T011R
be padlocked.

Three fixed position switch can be padlocked in


the centre position. Versions: single pole - double I1T011C
pole - triple pole.

Button Emergency mushroom head pushbutton with


1NO+1NC block I1T01F3
(when pressed, rotate to release)

Emergency mushroom head pushbutton with


1NC block I1T01F2
(when pressed, rotate to release)

Ammeter/voltmeter
Ammeter (scale on request) I1T02A

Voltmeter (scale on request) I1T02V

Indicator light and pushbutton 24 VAC/DC red indicator light and one red
I2T07R9R3
1NO+1NC pushbutton

24 VAC/DC green indicator light and one green


I2T07V9V3
1NO+1NC pushbutton

24 VAC/DC red indicator light and one red 1NC


I2T07R9R2
pushbutton

24 VAC/DC green indicator light and one green


I2T07V9V2
1NC pushbutton

Indicator light and pushbutton 24 VAC/DC red indicator light and one red
I2T07R9R1
1NO pushbutton

24 VAC/DC green indicator light and one green


I2T07V9V1
1NO pushbutton

B.11 ED.2021
Control station type I (stainless steel)

CODE SELECTION TABLE

Ex e
Illustration Description Diagram Codes

Indicator light and emergency pushbutton 24 VAC/DC red indicator light and emergency
I2T07R9F3
1NO+1NC mushroom pushbutton

24 VAC/DC green indicator light and 1NO+1NC


I2T07V9F3
emergency mushroom pushbutton

Two pushbuttons and emergency pushbutton One green 1NO and one red 1NC pushbutton,
I4T20V1R2F1
one mushroom head 1NO pushbutton

One green 1NO and one red 1NC pushbutton,


I4T20V1R2F2
one mushroom head 1NC pushbutton

Indicator light and two pushbuttons


24 VAC/DC red LED indicator light,one green
I4T20R9V1R2
1NO pushbutton and red 1NC pushbutton

24 VAC/DC green LED indicator light,one green


I4T20V9V1R2
1NO pushbutton and red 1NC pushbutton

24 VAC/DC red LED indicator light, one green


1NO+1NC pushbutton I4T20R9V3R3
and red 1NO+1NC pushbutton

24 VAC/DC green LED indicator light, one


green 1NO+1NC pushbutton I4T20V9V3R3
and red 1NO+1NC pushbutton

Three buttons

One black 1NO+1NC pushbutton


one red 1NO+1NC pushbutton I4T20N3R3V3
green 1NO+1NC pushbutton

Ammeter, two indicator lights and two buttons

Ammeter, one red and one green 24 VAC/DC


indicator light, red 1NO+1NC pushbutton, I4T32AR9V9R3V3
green 1NO+1NC pushbutton

ED.2021 B.12
Control station type A (aluminium)
Ex e

EXPLODED VIEW

MECHANICAL FEATURES
Body and cover: Low copper content aluminium alloy.
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the cover
Certificate plate: Riveted aluminium
Screws: Stainless steel
Earth screw: Internal M5 on body and cover connected to each other with a 2.5 mm2 wire
Coating: RAL 7035 epoxy (Light grey)
Cable gland: Polyamide type UNI1LXE7
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


Safety measures and padlocks for stations
Safety measures against accidental contacts (padlockable)
Earthing rings for control units
Nameplates in various materials
Breather or drainage valve
Metal cable glands
Other contact types (see Ex e Control, monitoring and signalling stations folder)
Various possible configurations

B.13 ED.2021
Control station type A (aluminium)

DIMENSIONAL DIAGRAM

Ex e
A1... A2...

A3... A4...

Dimensions in mm

CODE SELECTION TABLE

Illustration Description Diagram Codes

One red 24 VAC/DC indicator light A1T01R9


Indicator light
One green 24 VAC/DC indicator light A1T01V9
One blue 24 VAC/DC indicator light A1T01B9
One yellow 24 VAC/DC indicator light A1T01G9
One colourless 24 VAC/DC indicator light A1T01I9
One red 1NO+1NC pushbutton A1T01R3
Button
One black 1NO+1NC pushbutton A1T01N3
One green 1NO+1NC pushbutton A1T01V3
One red 1NO pushbutton A1T01R1
One black 1NO pushbutton A1T01N1
One green 1NO pushbutton A1T01V1
One red 1NC pushbutton A1T01R2
One black 1NC pushbutton A1T01N2
One green 1NC pushbutton A1T01V2
One red 2NO pushbutton A1T01R4
One black 2NO pushbutton A1T01N4
One green 2NO pushbutton A1T01V4
One red 2NC pushbutton A1T01R5
One black 2NC pushbutton A1T01N5
One green 2NC pushbutton A1T01V5

ED.2021 B.14
Control station type A (aluminium)

CODE SELECTION TABLE


Ex e

Illustration Description Diagram Codes

Selector
Switch with two fixed-positions, suitable for
A1T011Z
“automatic-manual” 1NO+1NC service

Motors “start-stop” control, with spring return to


A1T011X
0 from both STOP and START.

Motors “start-stop” control with spring return


from START to 0, and in fixed STOP position can A1T011R
be padlocked.

Three fixed position switch can be padlocked in


the centre position. Versions: single pole - double A1T011C
pole - triple pole.

Button Emergency mushroom head pushbutton with


1NO+1NC block A1T01F3
(when pressed, rotate to release)

Emergency mushroom head pushbutton with


1NC block A1T01F2
(when pressed, rotate to release)

Ammeter/voltmeter
Ammeter (scale on request) A1T02A

Voltmeter (scale on request) A1T02V

Two buttons Red pushbutton + green pushbutton,


A2T07R3V3
1NO+1NC contacts

Black pushbutton + green pushbutton,


A2T07N3V3
1NO+1NC contacts

Red pushbutton + green pushbutton,


A2T07R1V1
1NO contacts

Black pushbutton + green pushbutton,


A2T07N1V1
1NC contacts

Indicator light and pushbutton 24 VAC/DC red indicator light and one red
A2T07R9R3
1NO+1NC pushbutton

24 VAC/DC green indicator light and one green


A2T07V9V3
1NO+1NC pushbutton

24 VAC/DC red indicator light and one red 1NC


A2T07R9R2
pushbutton

24 VAC/DC green indicator light and one green


A2T07V9V2
1NC pushbutton

B.15 ED.2021
Control station type A (aluminium)

CODE SELECTION TABLE

Ex e
Illustration Description Diagram Codes

Indicator light and pushbutton 24 VAC/DC red indicator light and one red
A2T07R9R1
1NO pushbutton

24 VAC/DC green indicator light and one green


A2T07V9V1
1NO pushbutton

Indicator light and emergency pushbutton 24 VAC/DC red indicator light and emergency
A2T07R9F3
1NO+1NC mushroom pushbutton

24 VAC/DC green indicator light and 1NO+1NC


A2T07V9F3
emergency mushroom pushbutton

Pushbutton and emergency pushbutton Green 1NO pushbutton and one 1NO
A2T07V1F1
emergency mushroom head pushbutton

Yellow 1NO pushbutton and one 1NO


A2T07G1F1
emergency mushroom head pushbutton

Green 1NO+1NC pushbutton and one


1NO+1NC emergency mushroom head A2T07V3F3
pushbutton
Yellow 1NO+1NC pushbutton and one
1NO+1NC emergency mushroom head A2T07G3F3
pushbutton

Indicator light and two pushbuttons

24 VAC/DC green LED indicator light,


one green 1NO pushbutton and red 1NC A3T18V9V1R2
pushbutton

Two pushbuttons and Emergency pushbutton One green 1NO and one red 1NC pushbutton,
A3T17V1R2F1
one mushroom head 1NO pushbutton

One green 1NO and one red 1NC pushbutton,


A3T17V1R2F2
one mushroom head 1NC pushbutton

Two indicator lights and two pushbuttons

24 VAC/DC red and green LED indicator lights,


one green 1NO pushbutton and red 1NC A3T19V9R9V1R2
pushbutton

ED.2021 B.16
Control station type A (aluminium)

CODE SELECTION TABLE


Ex e

Illustration Description Diagram Codes

Two indicator lights and two pushbuttons

24 VAC/DC red and green LED indicator lights, one


green 1NO+1NC pushbutton and red 1NO+1NC A4T25V9R9V3R3
pushbutton

Three buttons

Two green pushbuttons and one red 1NO+1NC A4T26V3R3V3

Two indicator lights and two selectors

24 VAC/DC red and green LED indicator lights, two


A4T27R9V92I2I
switches arrangement 2I

Ammeter and selector

Ammeter 1 A, scale 3 - 5 In and “start-stop” motors


control switch, with spring return to 0 from both A4T39A1X
STOP and START.

Ammeter and two buttons


Ammeter 1 A, scale 3 - 5 In with red 1NO
A4T40AR1V1
pushbutton and green 1NO pushbutton

Ammeter 1 A, scale 3 - 5 In with red 1NO


A4T40AR1V2
pushbutton and green 1NC pushbutton

B.17 ED.2021
Ex e

ED.2021 B.18
Ex e control, monitoring and signalling devices
The M-0 control, monitoring and signalling stations are installed as accessories
outside of ‘Ex e’ enclosures, panels and control stations used in all industrial
environments where there may be an explosive atmosphere classified as Zone 1, 2,
Ex e

21, 22. The M-0 devices allow the electrical or mechanical equipment assembled
inside the ‘Ex e’ enclosures to be opened or closed, and the light signalling of
the operating status. The components of the control stations are constructed from
stainless steel to ensure maximum efficiency in almost any environmental conditions.
The levers are constructed from aluminium, and the plastic pushbutton components
ensure maximum durability over time, even in highly corrosive atmospheres. The
M-0 control devices have an IP66 protection rating.

A QR reader is required
to access the information
contained in the QRCode.
Centre the QR code in the
frame of your Smartphone camera.
ATEX Certificate ATEX Certificate IECEx Certificate IECEx Certificate
Your Smartphone will open the operator units contacts control units contacts
corresponding address.

B.19 ED.2021
Ex e control, monitoring and signalling devices

Contact block for pushbuttons

Ex e
ELECTRICAL FEATURES

Rated voltage
400 V 500 V 690 V 400 V 400 V 400 V 48 V 230 V
Category of use
AC-15 AC-15 AC-15 AC-1 AC-2 AC-3 DC-13 DC-13
Rated current
10 A 4A 2A 16 A 6A 2.4 A 10 A 0.5 A

Rated voltage: max. 690 V


Frequency: 50/60 Hz
Rated current: 10 A
Connection: max. 2.5 mm2
Lightning impulse
withstand voltage: 4 kV
Pollution degree: 2
Conditional
short circuit current: 1kA
Maximum use of short circuit
protection devices: a gG 10A 500V fuse on each conductor
Minimum travel for positive opening: 3 mm
Minimum force required to
achieve positive
opening of all opening contacts: 5N
Maximum travel (+ overtravel): 4.75 Hz
Body: Polyamide
Contacts: Brass
Pins, springs and screws: Stainless steel

Installation
The new slot-in adapter system makes light work of fitting
contacts in control panels with walls up to 7 mm thick. In
addition, with the mushroom head pushbutton having a
smaller diameter thread (M32x1.5), the cover can accom-
modate more control and signalling devices than the previ-
ous version.

ED.2021 B.20
Ex e control, monitoring and signalling devices

SAFETY MEASURES AND PADLOCKS FOR STATIONS, ACCESSORIES AND SPECIAL REQUESTS
Ex e

Selector padlock system


(codes M-962 and M-963)

System OPEN System CLOSED

Padlockable protection
Pushbutton padlock system (code M-0631)
(code M-0603/..L)

Earthing rings for the installation


control units in polyester enclosures
(code A331IB)
Black mushroom head
pushbutton
(code M-0605/N)

B.21 ED.2021
Ex e control, monitoring and signalling devices
Aluminium Cortem enclosure type SA302318 complete with: Stainless steel Cortem enclosure type SA473018SS complete with:
n°1 ammeter B-0140A n°1 ammeter B-0140A

Ex e
n°1 M-0612/3R230 red indicator light n°1 M-0605/K emergency pushbutton with key reset
n°1 green indicator light M-0612/3V230 n°1 M-0603/NL padlockable black pushbutton
n°2 M-0604/1Z selectors n°1 M-0612/3G230 yellow indicator light
n°1 NAV32IB type cable glands n°1 green indicator light M-0612/3V230
n°11 CBD2 type connections n°2 M-0604/1C selectors
n°1 TE6O earth connection n°6 NAV32IB type cable glands
n°1 B32-229 internal frame n°1 B47-357 internal frame
External RAL7035 coating

SELECTOR ARRANGEMENT

Description Badge Single pole arrangement Contacts Single pole arrangement Contacts Codes

Motors “start-stop”
control, with spring
return to 0 from both X
STOP and START.

Motors “start-stop”
control with spring
return from START
to 0, and in fixed
R
STOP position can be
padlocked.

Switch with two fixed-


positions, suitable for
“automatic-manual”
Z
service

Switch I

Three fixed position


switch can be
padlocked in the centre
position. Versions:
C
single pole - double pole
- triple pole

Three position switch


can be padlocked in
centre position with W
spring return to 0 from
positions 1 and 2.

5 position reversing
start switch. Lever with
fixed C position and Y
spring return to 0 from
A and B

“Start” motors control


with lever spring return M
to position B

ED.2021 B.22
Ex e control, monitoring and signalling devices

Pushbutton M-0603
Ex e

ILLUSTRATION CODE DESCRIPTION NOTES MODULAR


CODES
Add requested contact
M-0603/N Black Ex e pushbutton without contacts
assembly
N

Black Ex e pushbutton can be locked Add requested contact


M-0603/NL
without contacts assembly
E
Add requested contact
M-0603/R Red Ex e pushbutton without contacts
assembly
R
Add requested contact
M-0603/RL Red Ex e pushbutton without contacts, can be padlocked
assembly
L
Add requested contact
M-0603/V Green Ex e pushbutton without contacts
assembly
V
Add requested contact
M-0603/G Yellow Ex e pushbutton without contacts
assembly
G
Add requested contact
M-0603/B Blue Ex e pushbutton without contacts
assembly
B
Add requested contact
M-0603/BI White Ex e pushbutton without contacts
assembly
I

M-0606/10 Contact assembly 1NO 1


Range of pushbuttons designed
to permit the installation of an M-0606/01 Contact assembly 1NC 2
increased number of controls
on the cover. Polyamide 6 caps
available in various colours M-0606/11 Contact assembly 1NO+1NC 3
and in a lockable version.
Plates, listing dimensions and
with customised wording on M-0606/20 Contact assembly 2NO 4
the cover, can be affixed to all
stations.
M-0606/02 Contact assembly 2NC 5

Drilling arrangement (minimum distances)

Cover

Front part of switch


Contact block type M-0530 and/or M-0531
M-0603, comprised of:
Ex II 2G Ex de IIC version (CESI 09 ATEX 016U) 1) control unit with 4 contacts - control unit with 4 contacts
1. body
2) control unit with 4 contacts - control unit with 2 contacts
2. coloured cap
3) control unit with 2 contacts - control unit with 2 contacts
3. o-ring
A) control unit with 4 contacts - control unit with 4 contacts
4. spring * with 4 raised contacts: 79 mm B) control unit with 2 contacts - control unit with 2 contacts
5. moving part
6. locknut

B.23 ED.2021
Ex e control, monitoring and signalling devices

Selector M-0604

Ex e
ILLUSTRATION CODE DESCRIPTION MODULAR NOTES
CODES
M-0604/X Selector Ex e arrangement X 1X
M-0604/R Selector Ex e arrangement R 1R
M-0604/RSX Selector Ex e arrangement R left RS
M-0604/1Z Selector Ex e arrangement 1Z 1Z
M-0604/2Z Selector Ex e arrangement 2Z 2Z

Selector complete with contacts


M-0604/1I Selector Ex e arrangement 1I 1I
M-0604/2I Selector Ex e arrangement 2I 2I
M-0604/3I Selector Ex e arrangement 3I 3I
M-0604/4I Selector Ex e arrangement 4I 4I
M-0604/1C Selector Ex e arrangement 1C 1C
M-0604/2C Selector Ex e arrangement 2C 2C
M-0604/1W Selector Ex e arrangement 1W 1W
M-0604/2W Selector Ex e arrangement 2W 2W
M-0604/1M Selector Ex e arrangement 1M 1M
M-0606/11 Contact assembly 1NO+1NC Replacement part for arrangements: X - R - 1Z - RSX

M-0606/22 Contact assembly 2NO+2NC Replacement part for arrangements: 2Z


Selector complete with 2 or 4
contacts, available in different M-0606/10 Contact assembly 1NO Replacement part for arrangements: 1I 1M
electrical arrangements for
connection to the electrical M-0606/20 Contact assembly 2NO Replacement part for arrangements: 2I 2M 1C 1W
enclosure and machine.
Can be padlocked and have M-0606/30 Contact assembly 3NO Replacement part for arrangements: 3I 3M
earthing connection
M-0606/40 Contact assembly 4NO Replacement part for arrangements: 4I 4M 2C 2W

Drilling arrangement (minimum distances)

Cover

Front part of switch


M-0604, comprised of: Contact block type M-0530 and/or M-0531 1) control unit with 4 contacts - control unit with 4 contacts
1. body Ex II 2G Ex de IIC version (CESI 09 ATEX 016U) 2) control unit with 4 contacts - control unit with 2 contacts
2. lever 3) control unit with 2 contacts - control unit with 2 contacts
3. o-ring A) control unit with 4 contacts - control unit with 4 contacts
* with 4 raised contacts: 79 mm B) control unit with 2 contacts - control unit with 2 contacts
4. moving part
5. locknut

ED.2021 B.24
Ex e control, monitoring and signalling devices

Emergency pushbutton M-0605


Ex e

CODE DESCRIPTION MODULAR NOTES


CODES
Emergency Ex e pushbutton with reset, without
M-0605
contacts
F

Emergency Ex e pushbutton with key reset, without Add requested contact


M-0605/K
contacts
K
assembly

M-0605/P Press and pull Ex e pushbutton without contacts P

M-0606/10 Contact assembly 1NO 1

M-0606/01 Contact assembly 1NC 2

M-0606/11 Contact assembly 1NO+1NC 3

The emergency pushbutton allows


the operator to safely lock out the M-0606/20 Contact assembly 2NO 4
machine by pressing the key. With
2 keys provided with each order, the
pushbutton of model M-0605/K can
be locked. M-0606/02 Contact assembly 2NC 5

Drilling layout (minimum distances)*


Available with model
M-0605/K

Cover

1) control unit with 4 contacts - control unit with 4 contacts


2) control unit with 4 contacts - control unit with 2 contacts
3) control unit with 2 contacts - control unit with 2 contacts
A) control unit with 4 contacts - control unit with 4 contacts
B) control unit with 2 contacts - control unit with 2 contacts

Front part of switch Contact block type M-0530 and/or M-0531


M-0605, comprised of: EX II 2G Ex de IIC version (CESI 09 ATEX 016U)
1. body
2. mushroom head pushbutton * Standard drilling layout.
3. o-ring Up to 2 contacts can be used per station with the
4. moving part M-0605 emergency pushbutton
5. locknut

B.25 ED.2021
Ex e control, monitoring and signalling devices

M-0612/3 multi-LED indicator light

Ex e
CODE DESCRIPTION MODULAR CODES
M-0612/3B110 Blue 110 VAC/DC multi-LED indicator light B6
M-0612/3B12 Blue 12 VAC/DC multi-LED indicator light B7
M-0612/3B230 Blue 230 VAC multi-LED indicator light B8
M-0612/3B24 Blue 24 VAC/DC multi-LED indicator light B9
M-0612/3G110 Yellow 110 VAC/DC multi-LED indicator light G6
M-0612/3G12 Yellow 12 VAC/DC multi-LED indicator light G7
M-0612/3G230 Yellow 230 VAC multi-LED indicator light G8
M-0612/3G24 Yellow 24 VAC/DC multi-LED indicator light G9
M-0612/3I110 Colourless 110 VAC/DC multi-LED indicator light I6
M-0612/3I12 Colourless 12 VAC/DC multi-LED indicator light I7
M-0612/3I230 Colourless 230 VAC multi-LED indicator light I8
M-0612/3I24 Colourless 24 VAC/DC multi-LED indicator light I9
M-0612/3R110 Red 110 VAC/DC multi-LED indicator light R6
M-0612/3R12 Red 12 VAC/DC multi-LED indicator light R7
M-0612/3R230 Red 230 VAC multi-LED indicator light R8
M-0612/3R24 Red 24 VAC/DC multi-LED indicator light R9
M-0612/3V110 Green 110 VAC/DC multi-LED indicator light V6
Multi-LED indicator lights available
in various cap colours and M-0612/3V12 Green 12 VAC/DC multi-LED indicator light V7
different voltages. Easy to install
and wire and long-lasting reliability M-0612/3V230 Green 230 VAC multi-LED indicator light V8
with 50,000 hour lifespan LEDs
M-0612/3V24 Green 24 VAC/DC multi-LED indicator light V9

Drilling arrangement (minimum distances)

Front part of switch


M-0605, comprised of:
1. body
2. mushroom head pushbutton
3. o-ring
4. moving part
5. locknut

ED.2021 B.26
Ex e control, monitoring and signalling devices

Ammeter B-0140A, voltmeter B-0140V


Ex e

CODE DESCRIPTION NOTES MODULAR


CODES
B-0140A Ammeter * A

B-0140V Voltmeter V

Maximum voltage: 600 V


Rated frequency: 40 ÷ 60 Hz
Accuracy class: 1.5
Power dissipation: 1.1 VA (B-0140A)
3.0 VA B-0140V
Field of measure - Direct measurement: 0 - 40mA 0 - 0.1A
0 - 60 mA 0 - 1.5 A
0 - 100 mA 0 - 2.5 A
0 - 250 mA 0-5A
0 - 400 mA 0-6A
0 - 600 mA 0 - 15 A

Field of measure - With current transformer: 0 - 2.5mA 0 - 50A
0 - 5 mA 0 - 60 A
0 - 10 mA 0 - 75 A
0 - 15 mA 0 - 100 A
0 - 20 mA 0 - 150 A
0 - 25 mA 0 - 200 A
0 - 30 mA 0 - 300 A
Cortem certified ammeters and voltmeters 0 - 40 mA 0 - 400 A
are suitable for measuring electrical
quantities, when accuracy and precision * For ammeter mod. B-0140A4 (4-20 mA) 1200 Ω impedance. If the driver is incompatible with this
are required. The internal plates with field- impedance, it is recommended to use the Cortem supplied transducer, mod. NI-DT1
scale measurement are made to customer The transducer must be installed in a safe zone.
specification.

Drilling arrangement (minimum distances)

Cover

Ammeter/voltmeter
B-0140, comprised of:
1. body
2. internal device
3. gasket
4. connector contact with screw
5. bi-component resin

B.27 ED.2021
Ex e

ED.2021 B.28
Series 01 - Supporting posts

Supporting for lighting fixtures handrail mounted

Code: COLONNINA 01
Supporting

Sect. C - C Bearing plate

Note:
- 2mm steel plate support. Hot dip galvanized. Zinc covering thickness to be 400 g/m2 or 50 µm
- N°4 welded bolts M12 with relevant nut and elastic washer

C.29 ED.2019
Series 03 - Supporting posts

Supporting for equipment on structure

Code: COLONNINA 03

Supporting
Sect. C - C Bearing plate

Note:
- 2mm steel plate support. Hot dip galvanized. Zinc covering thickness to be 400 g/m2 or 50 µm
- N°4 welded bolts M12 with relevant nut and elastic washer

ED.2019 C.30
Series 04 - Supporting posts

Supporting for equipment on structure on foundation block

Code: COLONNINA 04
Supporting

Sect. C - C

N.4 bulloni completi di dato


e rondella elastiche

Note:
- 2mm steel plate support. Hot dip galvanized. Zinc covering thickness to be 400 g/m2 or 50 µm

C.31 ED.2019
Series 05 - Supporting posts

Supporto apparecchiature, installazione su struttura.

Code: COLONNINA 05

Sect. C - C Bearing plate Supporting

Note:
- 2mm steel plate support. Hot dip galvanized. Zinc covering thickness to be 400 g/m2 or 50 µm
- N°4 welded bolts M12 with relevant nut and elastic washer

ED.2019 C.32
Series 06 - Supporting posts

Supporting for equipment on foundation block

Code: COLONNINA 06
Supporting

Sect. A - A

Note:
- Support in stainless steel AISI 316 L plate 15/10 hick

C.33 ED.2019
Protection cap

Protection cap for posts

Supporting
Dimensions (mm)
Code Thickness
A B C

N1-300 600 200 180

N2-300 600 450 180 20/10

N3-300 300 200 180

Note:
- Material: Hot dip galvanized plate

ED.2019 C.34
PY, SPY; FSQC, FP; EPC; AP
Sockets and plugs Aluminium alloy
with low copper
- Group IIC content
- Zone 1, 2, 21, 22
- Aluminium alloy
- Ergonomic
- Plugs can be used with industrial
sockets

Polyester
coating
RAL7035

Ear thi ng bol t wit h rod to pre ven t


cable from twi sti ng Steel chain

Ca st me tal fixi ng
lug s

E.1 ED.2022
PY, SPY Series Sockets and plugs from 16 A to 32 A

PY series sockets are equipped with an interlocked disconnect switch with the plug positioned beneath. The rotary movement together
with the closing/opening operations which occur inside a special explosion-proof chamber ensure any explosion in the presence of
gas is contained. The electric circuit is connected only after the SPY series plug has been correctly inserted into its seat, and ensures
it can only be removed once the electrical circuit has been disconnected. The range includes two pole sockets + earth (PE); three pole
sockets + earth (PE) and three pole sockets + neutral + earth (PE), with a current capacities of 16A and reduced overall dimensions,
up to a maximum of 32A. Voltages range from 20V to a maximum of 690VAC, with a maximum frequency of 500Hz. These sockets
can be used in any environment with a potentially explosive atmosphere, and are manufactured so they cannot be used with industrial
type plugs.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. Failure to observe international standards creates serious
risks for the environment and, above all, for the personnel working with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum Low Fuel storage 100%
refineries petrochemical facilities facilities loading/unloading temperatures facilities produced by
plants pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD Ex d IIC T6 Gb; Ex tb IIIC T76°C Db

Certificate: ATEX CESI 14 ATEX 017X

IEC Ex CES 11.0011X

INMETRO DNV 16.0098X For all IEC Ex, INMETRO, TR CU and


TR CU certification data,
download the certificate from
TR CU AVAILABLE www.cortemgroup.com

CCoE AVAILABLE

CENELEC EN 60079-0: 2012, EN 60079-0/A11: 2013, EN 60079-1: 2014, EN60079-31:


2014 and European Directive 2014/34/EU.
Standards: IEC 60079-0: 2011, IEC 60079-1: 2014, IEC 60079-31: 2013
RoHS Directive 2002/95/EC.

Temperature class: 76°C (T6)

Ambient temp.: -20°C +50°C

Use and maintenance


ATEX Certificate IECEx Certificate
instructions

ED.2022 E.2
PY, SPY Series Sockets and plugs from 16 A to 32 A

PY SPY

MECHANICAL FEATURES
Socket body: Low copper content aluminium alloy, complete with wall fastening lugs and threaded socket closure
cap attached to body with a safety chain
Lid: Screw fastened, aluminium alloy with low copper content. Used to access socket and make electrical
connection
Plug: Low copper content aluminium alloy, complete with colour coded plastic lock rings to identify the
mains power supply voltage
Pins: Nickel-plated brass
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the lid
Certificate label: Adhesive affixed to external surface
Screws: Stainless steel
Earth screw: M5 external and internal
Coating: Polyester RAL 7035 (Light grey)
Threaded entry points: One upper and one lower Ø 1” or 3/4”
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

Safety system: The sockets have an interlocked disconnect switch with plug. The rotary movement together with
the closing/opening operations which occur inside a special explosion-proof chamber ensure any
explosion in the presence of gas is contained. The electrical circuit is connected only after the SPY
series plug has been correctly inserted into its seat, and ensures it can only be removed once the
electrical circuit has been disconnected.

These sockets are unique in that they can be equipped with


SPY series plugs which can also be used with industrial solder
type sockets. This feature is unique to the Cortem Group, and
is designed to allow the user to keep a limited stock of spare
parts compared to competitor sockets which do not have this
specification. In fact, the position of the phase and earth pins,
together with the coloured lock rings which comply with the
colour code required by IEC/EN 60309-2 for industrial sockets
and plugs, identify them according to the power supply voltage
and current used.
For a better understanding, we have included the earth pin
(PE) positioning drawing and relative colours, in compliance
with IEC/EN 60309-2, for voltages greater than 50V.

E.3 ED.2022
PY, SPY Series Sockets and plugs from 16 A to 32 A

ELECTRICAL FEATURES
Rated voltage: Max. 690 Vac
Rated frequency: Max. 500 Hz
Rated current: 16A and 32A
Cable entry: no. 2 on the socket and no. 1 on the plug
Max. cable cross-section: for 16A: 4 mm2
for 32A: 6 mm2

DIMENSIONAL DRAWING

PY Socket SPY Plug

Ød

Dimensions in mm

DIMENSIONS (mm)
WEIGHT
MODEL
(Kg)
A B C y x w Ød

PY..16.. Ø 90 165 135 104 50 8 3/4” ISO7/1 1.7

PY..32.. Ø 120 240 175 140 80 8 1” ISO7/1 2.1

SPY..16.. Ø 66 116 - - - - 3/4” ISO7/1 0.3

SPY..32.. Ø 92 145 - - - - 1” ISO7/1 0.6

ED.2022 E.4
PY, SPY Series Sockets and plugs from 16 A to 32 A

CODE SELECTION TABLE

RATED NUMBER OF RATED VOLTAGE


FREQUENCY Hz ARRANGEMENT WEIGHT (Kg) SOCKET CODE PLUG CODE
CURRENT POLES Vac

2P + 50 / 60 200 / 250 1.70 PY216B SPY216B

2P + 50 / 60 100 / 130 1.70 PY216G SPY216G

2P + 50 / 60 20 / 25 1.70 PY216V SPY216V

2P + 50 / 60 380 / 415 1.70 PY216R SPY216R

16 A 2P + 50 / 60 40 / 50 1.70 PY216BI SPY216BI

3P + 50 / 60 200 / 250 1.70 PY316B SPY316B

3P + 50 / 60 100 / 130 1.70 PY316G SPY316G

3P + 50 / 60 20 / 25 1.70 PY316V SPY316V

3P + 50 / 60 380 / 415 1.70 PY316R SPY316R

2P + 50 / 60 200 / 250 2.10 PY232B SPY232B

2P + 50 / 60 40 / 50 2.10 PY232BI SPY232BI

2P + 50 / 60 100 / 130 2.10 PY232G SPY232G

32 A

2P + 50 / 60 380 / 415 2.10 PY232R SPY232R

2P + 50 / 60 20 / 25 2.10 PY232V SPY232V

2P + 50 / 60 50 2.10 PY232VE SPY232VE

E.5 ED.2022
PY, SPY Series Sockets and plugs from 16 A to 32 A

CODE SELECTION TABLE

RATED NUMBER OF RATED VOLTAGE


FREQUENCY Hz ARRANGEMENT WEIGHT (Kg) SOCKET CODE PLUG CODE
CURRENT POLES Vac

3P + 50 / 60 200 / 250 2.10 PY332B SPY332B

3P + 50 / 60 100 / 130 2.10 PY332G SPY332G

3P + 50 / 60 500 2.10 PY332N SPY332N

3P + 50 / 60 380 / 415 2.10 PY332R SPY332R

3P + 50 / 60 440 2.10 PY332RR SPY332RR

3P + 50 / 60 20 / 25 2.10 PY332V SPY332V

32 A 3P + 50 / 60 50 2.10 PY332VE SPY332VE

3P + N + 50 / 60 200 / 250 2.10 PY432B SPY432B

3P + N + 50 / 60 100 / 130 2.10 PY432G SPY432G

3P + N + 50 / 60 500 2.10 PY432N SPY432N

3P + N + 50 / 60 380 / 415 2.10 PY432R SPY432R

3P + N + 50 / 60 440 2.10 PY432RR SPY432RR

3P + N + 50 / 60 50 2.10 PY432VE SPY432VE

Features comply with CEI EN 60309-1/60309-2

ED.2022 E.6
PY, SPY Series Sockets and plugs from 16 A to 32 A

ILLUSTRATION DESCRIPTION MODEL FEATURES CODE LEGEND


Material:
3/4” ISO 7/1 or nickel-plated brass NAV2B
Cable gland
1” ISO 7/1 std. cable range NAV3B
11 to 20

3/4” ISO 7/1 or Material: PLG2B


Cap
1” ISO 7/1 nickel-plated brass PLG3B

PY216 2P+T 16A 690V A2-10E/S


PY232 2P+T 32A 690V A2-32E/A
Rotary disconnect
A3-10E/S
RICAMBIO
PY316 3P+T 16A 690V
switch
PY332 3P+T 32A 690V A3-32E/A
PY432 3P+N+T 32A 690V A4-32E/A

SPY216... M16-523/...
The rated voltage or
SPY316... M16-751/...
Coloured ring with frequency of each RICAMBIO

bayonet connection plug is identified by its


SPY332... M32-523/...
colour

SPY432... M-766/...

PY216... M-0384/...
Coloured cap with The rated voltage or
PY316... M-0574/...
bayonet connection frequency of each RICAMBIO

and safety chain to plug is identified by its


PY332... M-0385/...
prevent losing cap colour

PY432... M-0564/...

Special application - portable socket and plug

Portable socket comprised of:


- CCA-03E housing with internal frame and
pre-installed 230/110V terminals and transformer
- PY-216G socket, 110V, 1P+N+T
- SPY-216B plug, 230V, 1P+N+T complete with
30 m of 3G2.5 cable
- SPY-216G plug, 110V, 1P+N+T
- easy to use, powder coated steel trolley

Electrical arrangement

E.7 ED.2022
FSQC, FP Series Sockets and plugs from 10 A to 63 A

FSQC series sockets are manufactured in two phase + earth (PE) and three phase + earth (PE) versions. They are therefore suitable for
single phase or three phase loads. They have an automatic circuit breaker with both thermal (overload) protection and magnetic (short
circuit) protection with a typical "C" curve for electrical loads and a fixed factory default trip current threshold.
The range includes two pole sockets + earth (PE), three pole sockets + earth (PE), with a current capacities from 10A up to a maximum
of 63A, maximum voltage of 690VAC and frequency of 50/60Hz.
Cortem has chosen to adopt industrial type switches for these sockets, as well, and they can be equipped with 63A FP series plugs.
These sockets can be used in any environment with a potentially explosive atmosphere, and are manufactured so they cannot be used
with industrial type plugs.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. Failure to observe international standards creates serious
risks for the environment and, above all, for the personnel working with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum Low Fuel storage 100%
refineries petrochemical facilities facilities loading/unloading temperatures facilities produced by
plants pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD; Ex d IIC T6 Gb; Ex tb IIIC T85°C Db IP65

Certificate: ATEX CESI 04 ATEX 043

IEC Ex CES 11.0012X


For all IEC Ex, TR CU, and INMETRO certification data,
TR CU AVAILABLE download the certificate from
www.cortemgroup.com
INMETRO AVAILABLE

CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN60079-31: 2009 and European


Directive 2014/34/EU.
Standards: IEC 60079-0: 2010, IEC 60079-1: 2007, IEC 60079-31: 2008
RoHS Directive 2002/95/EC.

Temperature class: 85°C (T6)

Ambient temp.: -20°C +40°C With internal 100A rated current switch

-20°C +55°C With internal 125A rated current switch

Degree of protection: IP65

Use and maintenance


ATEX Certificate IECEx Certificate
instructions

ED.2022 E.8
FSQC, FP Series Sockets and plugs from 10 A to 63 A

FSQC FP

MECHANICAL FEATURES
Socket body: Low copper content aluminium alloy, complete with wall fastening lugs and threaded socket closure
cap attached to body with a safety chain
Lid: Screw fastened, aluminium alloy with low copper content. Used to access socket and make electrical
connection
Plug: Low copper content aluminium alloy, complete with plastic lock rings
Pins: Nickel-plated brass
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body and the lid
Certificate label: Adhesive affixed to external surface
Screws: Stainless steel
Earth screw: M6 external, M5 internal
Coating: Polyester RAL 7035 (Light grey)
Threaded entry points: One upper and one lower Ø 1” (FSQC-2...)
One upper and one lower Ø 1 1/2” (FSQC-3...)
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

Safety system: The sockets have an interlocked disconnect switch with plug. The rotary movement together with
the closing/opening operations which occur inside a special explosion-proof chamber ensure any
explosion in the presence of gas is contained. The electrical circuit is connected only after the SPY
series plug has been correctly inserted into its seat, and ensures it can only be removed once the
electrical circuit has been disconnected.

Internal layout of power and switching modules, in main markings (front view of FSQC socket)
Marking 2P+T 220V-250V Marking 2P+T 115V-125V Marking 3P+N+T 115V-125V
Brown
L1
Brown
N

Blue Blue L2
L3

Marking 3P+T 380V-415V Marking 3P+T 220V-250V Marking 3P+N+T 220V-250V


L3
L1 L2 L3 L2
N

L3 L2 L1 L1

E.9 ED.2022
FSQC, FP Series Sockets and plugs from 10 A to 63 A

ELECTRICAL FEATURES
Rated voltage: Max. 415 V
Rated frequency: Max. 50/60 Hz
Rated current: From 10 A to 63 A
Cable entry: no. 2 on the socket and no. 1 on the plug
Max. cable cross-section: Max. 10 mm2

DIMENSIONAL DRAWING

FSQC Socket FP Plug

Dimensions in mm

CODE SELECTION TABLE

SOCKETS

NUMBER OF POLES MAX. CAPACITY (A) ENTRY POINTS WEIGHT (Kg) SOCKET CODE

2P + 10 A 2 x 1” 3.15 FSQC-23310

2P + 15 A 2 x 1” 3.15 FSQC-23315

2P + 20 A 2 x 1” 3.15 FSQC-23320

2P + 30 A 2 x 1” 3.15 FSQC-23330

2P + 40 A 2 x 1” 3.15 FSQC-23340

2P + 50 A 2 x 1” 3.15 FSQC-23350

2P + 63 A 2 x 1” 3.15 FSQC-23363

3P + 10 A 2 x 1” 3.37 FSQC-23410

3P + 15 A 2 x 1” 3.37 FSQC-23415

3P + 20 A 2 x 1” 3.37 FSQC-23420

3P + 30 A 2 x 1” 3.37 FSQC-23430

3P + 40 A 2 x 1” 3.37 FSQC-23440

3P + 50 A 2 x 1” 3.37 FSQC-23450

3P + 63 A 2 x 1” 3.37 FSQC-23463

ED.2022 E.10
FSQC, FP Series Sockets and plugs from 10 A to 63 A

CODE SELECTION TABLE

SOCKETS

NUMBER OF POLES MAX. CAPACITY (A) ENTRY POINTS WEIGHT (Kg) SOCKET CODE

2P + 10 A 2 x 1 1/2” 3.05 FSQC-33310

2P + 15 A 2 x 1 1/2” 3.05 FSQC-33315

2P + 20 A 2 x 1 1/2” 3.05 FSQC-33320

2P + 30 A 2 x 1 1/2” 3.05 FSQC-33330

2P + 40 A 2 x 1 1/2” 3.05 FSQC-33340

2P + 50 A 2 x 1 1/2” 3.05 FSQC-33350

2P + 63 A 2 x 1 1/2” 3.05 FSQC-33363

3P + 10 A 2 x 1 1/2” 3.27 FSQC-33410

3P + 15 A 2 x 1 1/2” 3.27 FSQC-33415

3P + 20 A 2 x 1 1/2” 3.27 FSQC-33420

3P + 30 A 2 x 1 1/2” 3.27 FSQC-33430

3P + 40 A 2 x 1 1/2” 3.27 FSQC-33440

3P + 50 A 2 x 1 1/2” 3.27 FSQC-33450

3P + 63 A 2 x 1 1/2” 3.27 FSQC-33463

PLUGS

NUMBER OF POLES MAX. CAPACITY (A) ENTRY POINT FOR SOCKET TYPE WEIGHT (Kg) PLUG CODE

2P + 63 A 1 x 1” FSQC (2P+T) 0.82 FP-23

3P + 63 A 1 x 1” FSQC (3P+T) 0.83 FP-24

Example installations

Socket sets FSQC-23450 and FSQC- Socket enclosure comprised of:


23315, mounted on a galvanised steel A. FSQC-23463 socket; 380V, 63A, 3p+T
column, complete with an SA302318 B. PY216B socket; 220V, 16A,
'Ex e' type terminal housing, junction C. SA302310/P housing with 35 mm2 terminals
fittings, entry point cable glands, and D. SA141410/P housing with 4mm2 terminals
FP-24 and FP-23 plugs. A. FP-24 socket; 380V, 63A, 3p+T

A B

C D

E.11 ED.2022
EPC, EPRC, AP Series Sockets and plugs from 63 A to 125 A

EPC and EPRC sockets are particularly suitable for powering utility currents above 32A (up to a maximum of 125A), such as filter
press systems for the reclamation and regeneration of oil from large power transformers, large welding machines, electro-pneumatic
compressors, generators and a whole series of large mobile utilities required for the maintenance and or updating process elements.
EPC and EPCR series sockets, precisely because they must be suitable for significantly large electric loads, are equipped with an
automatic circuit breaker with both thermal (overload) protection and magnetic (short circuit) protection with a typical "C" curve for
electrical loads and a fixed factory default trip current threshold.
The range includes three pole sockets + earth (PE) and three pole sockets + Neutral + earth (PE), with a current capacities of 63A and
125A, with a maximum voltage of 500VAC. They can be equipped with 125A AP series plugs.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. Failure to observe international standards creates serious
risks for the environment and, above all, for the personnel working with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum loading/ Low Fuel storage 100%
refineries petrochemical facilities facilities unloading temperatures facilities produced by
plants pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD; Ex d IIC T6 Gb; Ex tb IIIC T85°C Db IP66

Certificate: ATEX CESI 03 ATEX 198

IEC Ex IECEx CES 16.0008 For all IEC Ex and TR CU certification data,
download the certificate from
TR CU AVAILABLE www.cortemgroup.com

CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN60079-31: 2009 and European


Directive 2014/34/EU.
Standards: IEC 60079-0: 2010, IEC 60079-1: 2007, IEC 60079-31: 2008
RoHS Directive 2002/95/EC.

Temperature class: 85°C (T6)

Ambient temp.: With internal 100A rated current switch


-20°C +40°C

With internal 125A rated current switch


-20°C +55°C

Degree of protection: IP66

Use and maintenance


ATEX Certificate IECEx Certificate
instructions

ED.2022 E.12
EPC Series EPRC, AP Sockets and plugs from 63 A to 125 A

EPC AP

MECHANICAL FEATURES
Socket body: Low copper content aluminium alloy, complete with wall fastening lugs and threaded socket closure
cap attached to body with a safety chain
Lid: Screw fastened, aluminium alloy with low copper content for opening socket and making electrical
connection
Plug: Low copper content aluminium alloy, complete with plastic lock rings
Pins: Nickel-plated brass
Gaskets: Acid, hydrocarbon and high temperature resistant positioned between the body and the lid
Certificate label: Metal, affixed externally
Screws: Stainless steel
Earth screw: M6 external and internal
Coating: Polyester RAL 7035 (Light grey)
Threaded entry points: Two upper and two lower Ø 1 1/2” (EPC)
Two upper Ø 1 1/2” (EPRC..)
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

Safety system: The external control lever and mechanically interlocked safety system prevents the electrical circuit
from closing if the plug has not been correctly inserted in its explosion-proof housing, and prevents
extraction if the automatic circuit breaker has not be opened previously. These sockets can be used in
any environment with a potentially explosive atmosphere, and are manufactured so they cannot be
used with industrial type plugs.

Circuit breaker operation

Internal circuit breaker Internal circuit breaker


in "ON" position in "OFF" position

The plug cannot be removed from the socket if the switch is in the "ON" position (with
the handle facing upwards) or, in any event, if the "e" references are not aligned on
the same axis.

E.13 ED.2022
EPC Series EPRC, AP Sockets and plugs from 63 A to 125 A

ELECTRICAL FEATURES
Rated voltage: Max. 690 V
Rated frequency: Max. 50/60 Hz
Rated current: From 63 A to max. 125 A
Cable entry: Socket EPC 4 holes Ø 1 1/2"
Socket EPRC 2 holes Ø 1 1/2”
Plug AP 1 hole Ø 1 1/4”
Max. cable cross-section: Max. 50 mm2

DIMENSIONAL DRAWING

EPC Socket AP Plug

Dimensions in mm

EPRC Socket AP Plug

Dimensions in mm

3P + 3P + N +

Position of internal equipment for the


L2
execution of EPC... sockets
72°

L1 L2
L1 L3
N L3 Front view of EPC... sockets

12

°
°
90

72

ED.2022 E.14
EPC, EPRC, AP Series Sockets and plugs from 63 A to 125 A

CODE SELECTION TABLE

SOCKETS

NUMBER OF POLES MAX. CAPACITY (A) CASING TYPE WEIGHT (Kg) SOCKET CODE

3P + 63 A GUB-03 14 EPC1-1Q63B

3P + N + 63 A GUB-03 14 EPC1-1P63B

3P + 125 A GUB-03 14 EPC1-1Q125B

3P + N + 125 A GUB-03 14 EPC1-1P125B

3P + 63 A CCA-03E 14 EPRC1-1Q63B

3P + N + 63 A CCA-03E 14 EPRC1-1P63B

3P + 125 A CCA-03E 14 EPRC1-1Q125B

3P + N + 125 A CCA-03E 14 EPRC1-1P125B

PLUGS

NUMBER OF POLES MAX. CAPACITY (A) WEIGHT (Kg) PLUG CODE

3P + 125 A 2 AP-4125

3P + N + 125 A 2 AP-5125

Socket combination unit


Electrical arrangement

A B

Socket enclosure comprised of:


A. EPC1-1P32B socket, 3p+N+T, 400V, with MCCB 32A 18kA
A. EPC1-1P63B socket, 3p+N+T, 400V, with MCCB 63A 18kA
C. CCA-02C housing with MCB 16A, 2P, 'C' curve for 18kA
B. PY216B socket, 2p+T, 230V 16A 18KA
D. SAG473018 Cortem aluminium housing
E. Galvanized steel "U" profile support frame, 80x45

E.15 ED.2022
Example installations

TROLLEY MOUNTED SOCKET UNIT ASSEMBLY

SIDE VIEW INTERNAL VIEW OF CASING

Unit comprised of: - Cable suitable for extremely high mechanical stresses,
- Three PY216B sockets, 2p+T, 16A, 230Vac and three and is resistant to both oils and chemicals, 4x35 + 1x35PE
SPY216B plugs. mm2, L=30m.
- Two PY432R sockets, 3p+N+T, 32A, 380/415Vac and two - One AP5125 plug, 4p+T (400/230Vac supply line).
SPY432R plugs. - Steel trolley with rubber wheels, RAL3020 powder coated.
- GUB-04 housing, complete with circuit breaker.

ELECTRICAL ARRANGEMENT

ED.2022 E.16
Example installations
ELECTRICAL DISTRIBUTION PANEL WITH INTERLOCKED SOCKETS

A D G
FRONT VIEW

J
B
H

E I
C
F

LAYOUT 3D

Socket enclosure comprised of:


A. An EJB-4B aluminium housing with a boxed automatic
switch and control lever, relay protection, reset button,
fuse and toroidal transformer.
B. An EPRC1-1Q100B with 3p+T, 100A, 600V, with an
interlocked automatic switch.
C. One AP-4125 plug, 3p+T, max. 125A.
D. An EJB-55 aluminium housing with a boxed automatic
switches and control handles, relay protection, reset
buttons, fuses and toroidal transformers.
E. Four PY232B sockets, 2p+T, 32A, 200/250V with
interlocked switch.
F. Four SPY232B plugs, 2p+T, 32A.
G. An EJB-6 housing with a 1000VA 120/24V 60Hz
transformer, boxed automatic switch and control lever,
relay protection, reset button, fuse, toroidal transformer,
and green signalling light.
H. Two PY232G sockets, 2p+T, 32A, 110/130V with
interlocked switch; one PY232V socket, 2p+T, 32A,
20/25V with interlocked switch.
I. Two SPY232G plugs, 2p+T, 32A, 110/130V; one
SPY232V plug, 2P+T, 32A, 20/25V.
J. Galvanized steel "U" profile support frame,
100x50.
Lock and junction fittings.

E.17 ED.2022
ED.2022 E.18
YFC 24 ope rat ing
hea d typ es
Limit switch
- Group IIC
- Zone 1, 2, 21, 22
- Aluminium alloy
- Easy installation, wiring and maintenance
- Durable and safe over time

Fas ten ing


sys tem

Earth screw

RAL7035
pol yes ter
coa tin g

Ca ble ent ry

Sta inl ess ste el scr ews

E.59 ED.2021
YFC Series Limit switch

YFC Series explosion-proof limit switches feature an actuator linked mechanically to the contacts. The series includes both position
switches and switches for safety applications. They are available in ten basic versions, depending on the type of actuator used, or sixty
versions, if snap-action or slow-action contacts are considered.
Thanks to the combination of various types of actuators, bodies and contacts, YFC limit switches are ideal for a wide range of
applications and for seamless system operation.
Being corrosion- and vibration-resistant, their mechanical and electrical components are able to withstand the extreme mechanical and
thermal stresses they are continuously subjected to. Designed for installation in potentially explosive atmospheres, in the presence of
combustible gases (hydrogen and acetylene), vapour, mist and powders, zones 1 and 21, 2 and 22, they are also used in watertight
industrial and civil applications.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. Failure to observe international standards creates serious
risks for the environment and, above all, for the personnel who work with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum Agribusiness Fuel storage 100%
refineries petrochemical facilities facilities loading/ facilities facilities produced by
facilities unloading Cortem
pontoons

EMPTY ENCLOSURE CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD Ex d IIC T6 Ex d tD A21 T85°C IP66/67

Certificate: ATEX SIRA 07 ATEX 1316

IEC Ex IECEx SIR 07.0104 For all IEC Ex and TR CU certification data,
download the certificate from
TR CU AVAILABLE www.cortemgroup.com

CENELEC EN 60079-0: 2006, EN 60079-1: 2004, EN 61241-0: 2006, EN 61241-1: 2004


and European Directive 2014/34/EU.
Standard:
IEC 60079-0: 2004, IEC 60079-1: 2003, IEC 61241-0: 2004, IEC 61241-1: 2004
RoHS Directive 2002/95/EC.

Temperature class: 85°C (T6)

Ambient Temp.: -20°C +55°C

Degree of protection: IP66/67

Use and maintenance


ATEX Certificate IECEx Certificate
instructions

ED.2021 E.60
YFC Series Limit switch

MECHANICAL FEATURES
Body: Low copper content aluminium alloy, complete with wall fastening lugs
Gaskets: Acid, hydrocarbon and high temperature resistant silicone positioned between the body and the cover
Certification label: Adhesive affixed to external surface
Screws: Stainless steel
Earth screw: Internal and external stainless steel
Coating: Polyester RAL 7035 (Light grey)
Entry points: One entry point ISO M20x1.5
Mounting positions: All positions
Consistency (measured following
a million operations): 0.05 mm (at the point of closure)
Minimum control
speed: 0.06 m/s slow action
0.001 m/s snap action
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

ELECTRICAL FEATURES
Rated voltage: max. 500 Vac, 250 Vdc
Rated frequency: max. 50/60 Hz
Rated current: 24 Vac - 50/60 Hz: 10 A
120 Vac - 50/60 Hz: 6 A
230 Vac - 50/60 Hz: 3.1
240 Vac - 50/60 Hz: 3.1 A
400 Vac - 50/60 Hz: 1.8 A
24 Vdc: 2.8 A
125 Vdc: 0.55 A
250 Vdc: 0.27 A
Connecting cable cross-section: 0.75 ... 2.5 mm2

ACCESSORIES UPON REQUEST / SPECIAL REQUESTS


Cable gland

E.61 ED.2021
YFC Series Limit switch

DIMENSIONAL DRAWING

Dimensions in mm

Range of operating heads:


- plain plunger
- roller plunger
- roller lever, fixed or adjustable

Limit switch body:


- aluminium
- RAL7035 coating
- fasten with two M5 screws

M5 external earth screw

Contacts bracket
Example of an electrical
connection with internal
Contact block: contacts. An NAV20SIB
- contacts configuration cable gland is used.
1N.O.+1N.C., 2N.O., 2N.C.
- positive opening operation
- slow or snap action
- the two contacts are electrically
separated

Limit switch cover

ED.2021 E.62
YFC Series Limit switch

TERMINOLOGY
Positive opening operation
A control switch, with one or more break-contact elements, has a positive opening operation when the switch actuator (C)
ensures the full opening of the contacts. For the part of travel that separates the contacts, there must be a positive zone with
no resilient elements (e.g.: springs) between the moving contacts and the point where the actuator force is applied. The posi-
tive opening operation does not deal with N.O. contacts.
Control switches with positive opening operation may be provided with snap-action or slow-action contact elements. To use several
contacts on the same control switch with positive opening operation, they must be electrically separated from each other; if not, only
one contact may be used.
Snap action
Snap action contacts are characterised by a release position that is distinct from the operating position. The opening (or closure) of
snap-action contacts is independent of the switch actuator speed and contributes to regular electric performance, even for slow switch
actuator speeds.
Slow action
Slow-action contacts have a release position that is the same as the operating position. The switch actuator speed directly conditions
the travel speed of contacts.
Minimum actuation force / torque
The minimum amount of force/torque that is to be applied to the switch actuator to produce a change in contact position.
Minimum force/torque to achieve positive opening operation
The minimum amount of force/torque that is to be applied to the switch actuator to ensure positive opening operation of the N.C. contact.

Po Free position
Position of the switch actuator when no external
force is exerted on it.

Pa Operating position
Position of the switch actuator, under the effect of force
F1, when the contacts leave their initial free position.

Pp Positive opening position


Position of the switch actuator from which positive
opening operation is ensured.

L Max. travel position


Maximum acceptable travel position of the switch
actuator under the effect of a force F1.

Measurements in mm Measurements in degrees Pr Release position


Position of the switch actuator when the contacts
return to their initial free position.
Travel for snap action contacts
C1 Pre-travel
Distance between the free position Po and the
operating position Pa.

Cp Positive opening travel


Minimum travel of the switch actuator, from the free
position Po, to ensure positive opening operation of
the N.C. contacts.

C2 Max. travel
Distance between the operating position Pa and the
Travel for non-overlapping slow-action contacts max. travel position L.

CL Max. travel
Distance between the free position Po and the max.
travel position L.

C3 Differential travel (C1-C4)


Travel difference between Pa and Pr.
For slow-action contacts:
C3 = 0 C4 Release travel
C1-1 = pre-travel of contacts 21-22 Distance between Pr and Po.
C1-2 = pre-travel of contacts 13-14
E.63 ED.2021
YFC Series Limit switch

Sample order code


Limit switch with stainless steel lateral
YFC - E21 Z11 plain plunger and snap-action contact
(1N.O. + 1N.C.)

MODEL OPERATING CONTACT


HEAD TYPE TYPE

CODE SELECTION TABLE

OPERATING HEAD E21 E22 E23


MODEL Stainless steel lateral Stainless steel lateral Stainless steel lateral
plain plunger plunger with Ø12 vertical plunger with Ø12
roller horizontal roller

Compliance / (positive opening operation N.C. contacts) EN 50041 EN 50041 EN 50041

Max. control speed [m/s] 0.5 0.5 0.5

Minimum actuation force [N] or torque [Nm] 30 / 50 30 / 50 30 / 50

CONTACT TYPE
Z11 YFC-E21Z11 YFC-E22Z11 YFC-E23Z11
Snap-action contacts 0 2.0 3.2 4.8 6.0 mm 0 3.7 5.9 8.8 10.2 mm 0 3.7 5.9 8.8 10.2 mm
(1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
21-22 21-22 21-22
13-14 13-14 13-14

X11 YFC-E21X11 YFC-E22X11 YFC-E23X11


Slow action break before 0 2.3 3.9 6.0 mm 0 4.6 7.5 10.2 mm 0 4.6 7.5 10.2 mm
make (1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
3.2 6.0 6.0

Y11 YFC-E21Y11 YFC-E22Y11 YFC-E23Y11


Slow action make before 0 3.6 5.2 6.0 mm 0 6.6 9.5 10.2 mm 0 6.6 9.5 10.2 mm
break 1NO+1NC 21-22 21-22 21-22
13-14 13-14 13-14
2.2 4.3 4.3

W02 YFC-E21W02 YFC-E22W02 YFC-E23W02


Slow-action contacts 0 2.2 3.8 6.0 mm 0 4.3 7.2 10.2 mm 0 4.3 7.2 10.2 mm
(2N.C.) 11-12 11-12 11-12
21-22 21-22 21-22

W20 YFC-E21W20 YFC-E22W20 YFC-E23W20


Slow-action contacts 0 2.1 6.0 mm 0 4.1 10.2 mm 0 4.1 10.2 mm
(2N.O.) 13-14 13-14 13-14
23-24 23-24 23-24

Z02 YFC-E21Z02 YFC-E22Z02 YFC-E23Z02


Snap action (2N.C.) 0 2.0 3.1 4.7 6.0 mm 0 3.7 5.7 8.6 10.2 mm 0 3.7 5.7 8.6 10.2 mm
11-12 11-12 11-12
21-22 21-22 21-22
11-12 11-12 11-12
21-22 21-22 21-22

DIMENSIONS (mm)

ED.2021 E.64
YFC Series Limit switch

CODE SELECTION TABLE

OPERATING HEAD E3.. E4.. E44


MODEL One way lever Ø22 Lever with Ø22 roller Lever with Ø50 rubber
E31: nylon roller E41: nylon roller roller
E32: stainless steel roller E42: stainless steel roller
E33: steel bearing E43: steel bearing

Compliance / (positive opening operation N.C. contacts) EN 50041 EN 50041 EN 50041

Max. control speed [m/s] 1.5 1.5 1.5

Minimum actuation force [N] or torque [Nm] 12 / 40 0.15 / 0.30 0.15 / 0.30

CONTACT TYPE
Z11 YFC-E3.Z11 YFC-E4.Z11 YFC-E4.Z11
Snap-action contacts 0 3.1 6.3 10.8 15.5 mm 0 20° 33° 49° 78° 0 20° 33° 49° 78°
(1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
21-22 21-22 21-22
13-14 13-14 13-14

X11 YFC-E3.X11 YFC-E4.X11 YFC-E4.X11


Slow action break before 0 4.5 9.0 15.5 mm 0 22° 38° 78° 0 22° 38° 78°
make (1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
6.1 33° 33°

Y11 YFC-E3.Y11 YFC-E4.Y11 YFC-E4.Y11


Slow action make before 0 7.2 11.7 15.5 mm 0 37° 53° 78° 0 37° 53° 78°
break 1NO+1NC 21-22 21-22 21-22
13-14 13-14 13-14
4.0 21° 21°

W02 YFC-E3.W02 YFC-E4.W02 YFC-E4.W02


Slow-action contacts 0 4.0 9.5 15.5 mm 0 21° 37° 78°
(2N.C.) 11-12 11-12 0 21° 37° 78°
21-22 21-22 11-12
21-22

W20 YFC-E3.W20 YFC-E22W20 YFC-E4.W20


Slow-action contacts 0 3.6 15.5 mm 0 20° 78°
(2N.O.) 13-14 13-14 0 20° 78°
23-24 23-24 13-14
23-24

Z02 YFC-E3.Z02 YFC-E4.Z02 YFC-E4.Z02


Snap action (2N.C.) 0 3.1 6.1 10.6 15.5 mm 0 20° 32° 48° 78° 0 20° 32° 48° 78°
11-12 11-12 11-12
21-22 21-22 21-22
11-12 11-12 11-12
21-22 21-22 21-22

DIMENSIONS (mm)

E.65 ED.2021
YFC Series Limit switch

CODE SELECTION TABLE

OPERATING HEAD E5.. E61 E62


MODEL One way lever Ø22 Nylon actuator with a Stainless steel spring
E51: nylon roller stainless steel spring actuator
E52: stainless steel roller
E53: steel bearing

Compliance / (positive opening operation N.C. contacts) EN 50041 EN 50041 EN 50041

Max. control speed [m/s] 1.5 1.5 1.5

Minimum actuation force [N] or torque [Nm] 0.15 / 0.30 0.15 / - 0.15 / -

CONTACT TYPE
Z11 YFC-E5.Z11 YFC-E61Z11 YFC-E62Z11
Snap-action contacts 0 20° 33° 49° 78° 0 20° 33° 78° 0 20° 33° 78°
(1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
21-22 21-22 21-22
13-14 13-14 13-14

X11 YFC-E5.X11 YFC-E61X11 YFC-E62X11


Slow action break before 0 22° 38° 78° 0 22° 78° 0 22° 78°
make (1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
33° 33° 33°

Y11 YFC-E5.Y11 YFC-E61Y11 YFC-E62Y11


Slow action make before 0 37° 53° 78° 0 37° 78° 0 37° 78°
break 1NO+1NC 21-22 21-22 21-22
13-14 13-14 13-14
21° 21° 21°

W02 YFC-E3.W02 YFC-E61W02 YFC-E62W02


Slow-action contacts
(2N.C.) 0 21° 37° 78° 0 21° 78° 0 21° 78°
11-12 11-12 11-12
21-22 21-22 21-22

W20 YFC-E5.W20 YFC-E61W20 YFC-E62W20


Slow-action contacts
(2N.O.) 0 20° 78° 0 20° 78° 0 20° 78°
13-14 13-14 13-14
23-24 23-24 23-24

Z02 YFC-E5.Z02 YFC-E61Z02 YFC-E62Z02


Snap action (2N.C.) 0 20° 32° 48° 78° 0 20° 32° 78° 0 20° 32° 78°
11-12 11-12 11-12
21-22 21-22 21-22
11-12 11-12 11-12
21-22 21-22 21-22

DIMENSIONS (mm)

ED.2021 E.66
YFC Series Limit switch

CODE SELECTION TABLE

OPERATING HEAD E7.. E91 E99


MODEL Adjustable rod lever Multi-directional stainless Pull action with ring
E71: stainless steel rod Ø3 steel spring actuator
E72: nylon rod Ø6
E73: fibreglass rod Ø3
E75: metal rod 3x3

Compliance / (positive opening operation N.C. contacts) EN 50041 EN 50041 EN 50041

Max. control speed [m/s] 1.5 1 0.5

Minimum actuation force [N] or torque [Nm] 0.15 / 0.30 0.18 / - 25 / -

CONTACT TYPE
Z11 YFC-E7.Z11 YFC-E91Z11 YFC-E99Z11
Snap-action contacts 0 20° 33° 49° 78° 0 9° 21° 32° 0 3.2° 4.4° 5.0° mm
(1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
21-22 21-22 21-22
13-14 13-14 13-14

X11 YFC-E7.X11 YFC-E91X11 YFC-E99X11


Slow action break before 0 22° 38° 78° 0 12° 32° 0 2.5° 5.0° mm
make (1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
33° 19° 3.2°

Y11 YFC-E7.Y11 YFC-E91Y11 YFC-E99Y11


Slow action make before 0 37° 53° 78° 0 3.4° 5.0° mm 0 3.4° 5.0° mm
break 1NO+1NC 21-22 21-22 21-22
13-14 13-14 13-14
21° 2.1° 2.1°

W02 YFC-E7.W02 YFC-E91W02 YFC-E99W02


Slow-action contacts
(2N.C.) 0 21° 37° 78° 0 11° 32° 0 3.4 5.0
11-12 11-12 11-12
21-22 21-22 21-22

W20 YFC-E7.W20 YFC-E91W20 YFC-E99W20


Slow-action contacts
(2N.O.) 0 20° 78° 0 10° 32° 0 3.6 5.0
13-14 13-14 13-14
23-24 23-24 23-24

Z02 YFC-E7.Z02 YFC-E91Z02


Snap action (2N.C.) 0 20° 32° 48° 78° 0 9° 20° 32°
11-12 11-12
21-22 21-22
11-12 11-12
21-22 21-22

DIMENSIONS (mm)

E.67 ED.2021
YFC Series Limit switch

CODE SELECTION TABLE

OPERATING HEAD E11 E12 E13


MODEL Stainless steel ball Stainless steel roller
plunger plunger Ø12

Compliance / (positive opening operation N.C. contacts) EN 50041 EN 50041 EN 50041

Max. control speed [m/s] 0.5 0.5 0.5

Minimum actuation force or torque 30 / 45 30 / 45 22 / 40

CONTACT TYPE
Z11 YFC-E11Z11 YFC-E12Z11 YFC-E13Z11
Snap-action contacts 0 1.8 3.0 4.6 6.0 mm 0 1.8 3.0 4.6 6.0 mm 0 3.1 5.3 8.2 10.5 mm
(1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
21-22 21-22 21-22
13-14 13-14 13-14

X11 YFC-E11X11 YFC-E61X11 YFC-E13X11


Slow action break before 0 2.1 3.7 6.0 mm 0 2.1 3.7 6.0 mm 0 4.0 6.9 10.5 mm
make (1N.O.+1N.C.) 21-22 21-22 21-22
13-14 13-14 13-14
3.0 3.0 5.4

Y11 YFC-E11Y11 YFC-E61Y11 YFC-E13Y11


Slow action make before 0 3.4 5.0 6.0 mm 0 3.4 5.0 6.0 mm 0 6.0 8.9 10.5 mm
break 1NO+1NC 21-22 21-22 21-22
13-14 13-14 13-14
2.0 2.0 3.7

W02 YFC-E11W02 YFC-E61W02 YFC-E13W02


Slow-action contacts 0 2.0 3.6 6.0 mm 0 2.0 3.6 6.0 mm 0 3.7 6.6 10.5 mm
(2N.C.) 11-12 11-12 11-12
21-22 21-22 21-22

W20 YFC-E11W20 YFC-E61W20 YFC-E13W20


Slow-action contacts 0 1.9 6.0 mm 0 1.9 6.0 mm 0 3.5 10.5 mm
(2N.O.) 13-14 13-14 13-14
23-24 23-24 23-24

Z02 YFC-E11Z02 YFC-E61Z02 YFC-E13Z02


Snap action (2N.C.) 0 1.8 2.9 4.5 6.0 mm 0 1.8 2.9 4.5 6.0 mm 0 3.1 5.1 8.0 10.5 mm
11-12 11-12 11-12
21-22 21-22 21-22
11-12 11-12 11-12
21-22 21-22 21-22

DIMENSIONS (mm)

ED.2021 E.68
GRDE-4200
Electronic earthing system ‘Ex eb / tb’
- Zone 1, 2, 21, 22
- High quality electronic components
- Aluminum or polyester junction box
- High resistance to corrosion and extreme
weather LED i n d i c a
to rs
- Safe and reliable over time
- Available with one or two earthing clamps Polyester
coating
SIL certified
Level 2 RAL7035

Conn ec ti on pl ier s

Cont rol le ve r

8m connection cable

E.1 ED.2021
GRDE-4200 Electronic earthing system ‘Ex eb / tb’

The GRDE-4200 electronic earthing system help to prevent fire and explosions in areas with hazardous levels of static electricity when
trucks or trains load and unload liquids and dry materials.
During the entire loading and unloading phase, the device checks that the equipotentiality of the earthing system is maintained by
using the connection of an earthing clamp.
In fact, the electronic system is equipped with a protection circuit that checks the resistance value and compares it to the set parameter
and, if this value falls within the pre-set range, closes the electrical circuit between the two systems that are equipotential. Viceversa, it
removes the operating consent from the loading pump and closes the loading valve.
The GRDE-4200 is composed by ‘Ex eb/tb’ Cortem enclosure, which contain the ATEX/IECEx certified grounding control logic LCZ-
4200, and by Cortem ‘Ex eb/ tb’ control and signal devices such as selectors and alert LED lights. It can be provided with one or two
earthing clamps for the connection to tank trucks or other metallic parts.
Furthermore, the GRDE-4200 can be supplied with an ATEX/IECEx certified cable reel.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. Failure to observe international standards creates serious
risks for the environment and, above all, for the personnel who work with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum load- Agribusiness Fuel storage 100%
refineries petrochemical facilities facilities ing/unloading facilities facilities produced by
facilities pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2GD - Ex db eb mb [ia Ga] IIC T5 Gb - Ex tb [ia Da] IIIC T85°C Da IP66

Certificate: ATEX CML 20 ATEX 3235X

For all IEC Ex certification data, download the


IEC Ex IECEx CML 20.0144X
certificate from www.cortemgroup.com

CENELEC EN 60079-0: 2018, EN 60079-1: 2014, EN 60079-7: 2015, EN 60079-11:


2012, EN 60079-18: 2015, EN 60079-31: 2014, EN 60529: 1991 and the European
Standards: Directive 2014/34/UE.
IEC 60079-0: 2017, IEC 60079-1: 2014-06 IEC 60079-7: 2015, IEC 60079-11: 2011, IEC
60079-18: 2017, IEC 60079-31: 2013, IEC 60529: 2001. RoHS Directive 2002/95/EC.

Temperature class: 85°C (T6) 100°C (T5)

Ambient Temperature: -40°C +50°C -40°C +60°C

Degree of protection: IP66

Use and maintenance


ATEX Certificate IECEx Certificate
instructions

ED.2021 E.2
GRDE-4200 Electronic earthing system ‘Ex eb / tb’

GRDE-4200.. GRDE-4200..P ..

MECHANICAL FEATURES

GRDE-4200..
Body and lid: Low copper content aluminium alloy
Impact protection rating: IK10
Gasket: Acid, hydrocarbon and high temperature-resistant silicone, located between body and
lid
Certification label: Aluminium plate riveted onto lid
Bolts and screws: Stainless steel captive variety
Earth screws: Stainless steel. On inside and outside of body complete with anti-rotation brackets
Mounting: Cast aluminium feet for M6 screw
Coating: Polyester RAL 7035 (Light grey)

: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by
standards EN 60068-2-30 (hot/humid cycles) and EN 60068-2-11 (salt mist tests)

GRDE-4200..P..
Body and lid: Made from polyester resin in black with antistatic properties
Impact protection rating: IK10
Gasket: Acid, hydrocarbon and high temperature-resistant silicone, located between body and
lid
Mounting: Polyester feet for M6 screws
Certification label: Aluminium plate riveted into lid
Bolts and screws: Stainless steel captive variety

Plier: Bipolar, casting with aluminium with handles in


neoprene, jaws with steel tips, auto-releasing. 16 mm
opening.
Spiral cable: Yellow with oil and chemical resistant rubber coating.
Suitable for very high mechanical stresses. Length 8
meters (extended).
Bracket for plier: In stainless steel.
Selector lever: In aluminum with black anodic oxidation.
Indicator light: In transparent colored polycarbonate.

SPECIAL REQUESTS

Cablegland
Model with body and lid in stainless steel AISI 316L

E.3 ED.2021
GRDE-4200 Electronic earthing system ‘Ex eb / tb’

The use of the grounding system in Ex environments


Equipotential bonding of electrostatically charged metal masses
Everyone must have experienced an electrostatic shock at least once, on a cold, dry afternoon, when exiting a car and
touching the door handle to close it. The static energy accumulated by being in a car isolated from the ground, discharg-
es to the ground itself through our body when we come into contact with it if we are not isolated (wearing rubberised
shoes).

Static electricity in the human body can reach 10-15 kV (kilovolts) and its discharge can reach 20-30 mJ (millijoules),
which is well above the ignition limit of propane, gasoline vapours and fine dust particles.

In potentially explosive atmospheres, these phenomena occur while loading and/or unloading vehicles carrying flam-
mable and explosive products. Hazardous environments that require an earthing system are, for example:

- loading/unloading tanker bays,

- jetties used for loading/unloading oil, methane or gas tankers

- silos used to transfer liquid or solid products.

Filling, dispensing, transporting and tipping materials into vehicles or containers generates static electricity simply
through the movement of the material being processed or handled.

The charge level is greater for poorly conductive solvents flowing through plastic pipes. Furthermore, a fast flow or large
amounts of air bubbles flowing through the pipe can amplify the static electricity.

The flammable charge can ignite if the vehicle is not adequately earthed.

An earth connection between the tanker and the earth network of the plant is not enough to prevent sparks from being
generated a number of safety measures must be adopted, which connect the two systems safely, guaranteeing the safety
of people and the property. These systems are commonly referred to as “earthing systems” and function based on the
principle of equipotential bonding of conductive and semi-conductive metal objects while loading or unloading poten-
tially explosive products.

Accumulation of the electrostatic charge


during the flammable liquid transfer phase
inside the tanker

ED.2021 E.4
GRDE-4200 Electronic earthing system ‘Ex eb / tb’

For this reason, the “earthing” systems must be implemented in such a way as to guarantee full plant functionality while
protecting the safety of the operators assigned, in compliance with current regulations. The earthing system connects
the object to the ground and discharges any accumulated voltage, which is absorbed by the ground and neutralised.

Cortem Group’s GRDE series earthing device meets all the functionality and safety specifications set forth in the regu-
lations for such operations and is designed to be installed in environments at risk of explosion due to the presence of
flammable gas and/or dust.
Check of the resistance value and
comparison with the set parameter. If
this value falls within the predetermined
range, the electrical circuit between the
two equipotential systems is closed,
vice versa the operation consent from
the loading pump is removed and the
loading valve is closed.

Status signal to the


load management sy-
stem, for starting the
pump and opening
the filling valve

In fact, this system consists of an earth control logic called LCZ-4200, which thanks to the ‘Ex mb’ protection, besides
controlling the earth connection parameters, also has an ‘Ex ia’ intrinsic safety barrier that ensures the coupling of the
clamp for the safe earth connection.

Moreover, thanks to this logic, besides enabling the earth connection so as to eliminate the electrostatic charges of the
tanker, cistern, etc., the GRDE system can also be used to enable the loading/unloading pump to switch-on thanks to a
double contact relay. In this way, in the unfortunate event that the earth connection fails, the loading/unloading of the
flammable liquid is immediately blocked in complete safety until the earth connection is restored. The GRDE system can
be supplied with one or two earthing clamps for the simultaneous connection of several tankers or other metal parts.

Earthing systems
GRDE-4200

Once the flammable liquid


transfer operations have
been completed, it will be
possible to deactivate opera-
tion from the loading pump,
proceed with the removal of Earthing clamp
the duct and of the earthing PZCC
plug safely. Ground bar
type BTM
Earth electrode
type TZ

E.5 ED.2021
GRDE-4200 Electronic earthing system ‘Ex eb / tb’

DIMENSIONAL DRAWING

Dimensions in mm

SELECTION TABLE

Code Material of the junction box Number of pliers Power supply Rated frequency Weight Kg

GRDE-4200 220-240 Vac 50 - 60 Hz 3,25 Kg


GRDE-4200-12 12 Vac/dc 0 - 50 - 60 Hz 3,25 Kg
Aluminium
GRDE-4200-24 24 Vac/dc 0 - 50 - 60 Hz 3,25 Kg
GRDE-4200-110 110 Vac 50 - 60 Hz 3,25 Kg
One plier
GRDE-4200-P 220-240 Vac 50 - 60 Hz 2,80 Kg
GRDE-4200-P-12 12 Vac/dc 0 - 50 - 60 Hz 2,80 Kg
Polyester
GRDE-4200-P-24 24 Vac/dc 0 - 50 - 60 Hz 2,80 Kg
GRDE-4200-P-110 110 Vac 50 - 60 Hz 2,80 Kg

Start or stop pumps


Contacts 240 Vac 5 A

Supply
ac/dc
Terminal

Grounding of the
Ground bar junction box Red light
type BTM
indicator
Earth electrode rossa
type TZ Green light
indicator

ED.2021 E.6
GRDE-4200 Electronic earthing system ‘Ex eb / tb’

DIMENSIONAL DRAWING

SELECTION TABLE

Code Material of the junction box Number of pliers Power supply Rated frequency Weight Kg

GRDE-4200-2 220-240 Vac 50 - 60 Hz 6,45 Kg


GRDE-4200-2-12 12 Vac/dc 0 - 50 - 60 Hz 6,45 Kg
Aluminium
GRDE-4200-2-24 24 Vac/dc 0 - 50 - 60 Hz 6,45 Kg
GRDE-4200-2-110 110 Vac 50 - 60 Hz 6,45 Kg
Two pliers
GRDE-4200-2P 220-240 Vac 50 - 60 Hz 5,65 Kg
GRDE-4200-2P-12 12 Vac/dc 0 - 50 - 60 Hz 5,65 Kg
Polyester
GRDE-4200-2P-24 24 Vac/dc 0 - 50 - 60 Hz 5,65 Kg
GRDE-4200-2P-110 110 Vac 50 - 60 Hz 5,65 Kg

Start or stop pumps


Contacts 240 Vac 5 A
Terminal

Red light Green light


Supply indicator indicator
ac/dc
Start or stop pumps
Contacts 240 Vac 5 A
Terminal

Earth electrode Grounding of the


Ground bar Red light Green light
type TZ junction box
type BTM indicator indicator

E.7 ED.2021
GRDE-4200 Accessories upon request and spare parts

ILLUSTRATION DESCRIPTION MODEL CODE KEY

Red multi-LED indicator 12 Vca/cc M-0612/3R12


RICAMBIO
GRDE-4200..

Green multi-LED indicator 12 Vca/cc M-0612/3V12

RICAMBIO
Special switch GRDE... M-0604/2R

GRDE-4200... LCZ-4200

GRDE-4200...12 LCZ-4200/12
RICAMBIO
Monitoring logic
GRDE-4200...24 LCZ-4200/24

GRDE-4200...110 LCZ-4200/110

RICAMBIO
Earthing pliers GRDE... PZCC-4209

Yellow cable RICAMBIO


GRDE... 20CE063
Length: 8 metres

Cable gland
NAV20IB
SPARE PART
GRDE...
range cable 6,5÷14
ACCESSORY

ED.2021 E.8
GRD-4200
Electronic earthing system
Polyester
LED indicators coating
- Zone 1, 2, 21, 22 RAL7035
- High quality electronic components
- High resistance to corrosion and extreme
weather
- Safe and reliable over time
SIL certified
Level 2

Cont rol le ve r

Con n ec ti on pl ie rs
8m connection cable

E.9 ED.2021
GRD-4200 Electronic earthing system

The GRD-4200 series electronic earthing system ensures grounding of tankers and tank trucks during the transfer of flammable liquids,
preventing the formation of electrostatic charges.
During the entire loading and unloading phase, the device checks that the equipotentiality of the earthing system is maintained.
In fact, the electronic system is equipped with a protection circuit that checks the resistance value and compares it to the set parameter
and, if this value falls within the preset range, closes the electrical circuit between the two systems that are equipotential. Vice versa, it
removes the operating consent from the loading pump and closes the loading valve.
The GRD-4200 electronic earthing system has obtained SIL (Safety Integrity Level) Level 2 certification in compliance with IEC-61508
and EN-50495 standards, which guarantees that the system is able to perform its safety function.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. Failure to observe international standards creates serious
risks for the environment and, above all, for the personnel who work with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum load- Agribusiness Fuel storage 100%
refineries petrochemical facilities facilities ing/unloading facilities facilities produced by
facilities pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2(1) G - Ex d [ia Ga] ia IIB+H2 T6 Gb

II 2(1) D - Ex tb [ia Da] ia IIIC T85°C Db

Certificate: ATEX CESI 04 ATEX 129

For all IEC Ex certification data, download the


IEC Ex IECEx CES 14.0035X
certificate from www.cortemgroup.com
CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN 60079-11: 2012, EN 60079-31:2009
and the European Directive 2014/34/UE.
Standards:
IEC 60079-0: 2011, IEC 60079-1: 2007, IEC 60079-11: 2011, IEC 60079-31: 2008
RoHS Directive 2002/95/EC.

Temperature class: 85°C (T6)

Ambient Temperature: -20°C +55°C

Degree of protection: IP66

Use and maintenance


ATEX Certificate IECEx Certificate
instructions

ED.2021 E.10
GRD-4200 Electronic earthing system

MECHANICAL FEATURES
Body and lid: Low copper content aluminium alloy
Gasket: Acid, hydrocarbon and high temperature resistant silicone positioned between the body and the lid
Certificate label: Riveted aluminium on lid
Screws, bolts and nuts: Stainless steel
Earthing screw: Stainless steel M6. Inside and outside the body and on the lid, complete with anti-rotation brackets
Fastening brackets: Electrolytically galvanized steel
Lever on lid: In coated aluminium
Warning lights: Impact and UV resistant polycarbonate
Coating: Polyester RAL 7035 (Light grey)
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN60068-2-30 (hot-humid cycles) and EN60068-2-11 (salt fog test)

Inputs: 2 3/4” fittings. Complete with a PLG2G plug


Cable gland: For non-armored cable, internally sealed, thread Ø 3/4” ISO7/1
Cable: Yellow with trim in rubber resistant to oil and chemical substances. Suitable for extremely high
mechanical stresses. Length 8 m.
Plier: Bipolar, casting with aluminium with handles in neoprene, jaws with steel tips, auto-releasing. 16 mm
opening.
Bracket for plier: In stainless steel.

ELECTRICAL FEATURES
Rated voltage: 230 Vac o 110 Vac o 24 Vac dc
Rated frequency: max. 50/60 Hz

GRD-4200 GRD-4200/110 GRD-4200/24

Status: Block Consent Status: Block Consent Status: Block Consent


Current draw: 12 mA 24 mA Current draw: 22 mA 45 mA Voltage: 24 Vac 24 Vdc 24 Vac 24 Vdc
Power: 1.64 W 4.32 W Power: 1.52 W 4.18 W Current draw: 64 mA 24 mA 64 mA 24 mA
Power factor: 0.57 0.82 Power factor: 0.62 0.84 Power: 1.64 W 4.32 W 1.64 W 4.32 W
Power factor: 0.57 0.82 0.57 0.82
ACCESSORIES UPON REQUEST / SPECIAL REQUESTS
Cable gland
Pliers PMT-B2

E.11 ED.2021
GRD-4200 Electronic earthing system

DIMENSIONAL DRAWING

Dimensions in mm

SELECTION TABLE
Weight
Peso
Codice
Code Alimentazione
Power supply Frequenza
Rated frequency
nominale
Kg

GRD-4200 230 Vac 50 - 60 Hz 20

GRD-4200/110 110 Vac 50 - 60 Hz 20

GRD-4200/24 24 Vac dc 0 / 50 - 60 Hz 20

Detail of connection pliers

ED.2021 E.12
GRD-4200 Accessories upon request and spare parts

ILLUSTRATION DESCRIPTION MODEL CODE LEGEND

RICAMBIO
Special switch GRD... SEA10X2/12EZ16R

GRD-4200 LC-4200S

RICAMBIO
Monitoring logic GRD-4200/110 LC-4200S/110

GRD-4200/24 LC-4200S/24

RICAMBIO
Zener barrier GRD... BZ-4200

RICAMBIO
Earthing pliers GRD... PZCC-4209

Yellow cable RICAMBIO


GRD... NSSHOU-02X2,5
Length: 8 metres

RICAMBIO
Barrier cable gland GRD... NAVB2NB ACCESSORIO

E.13 ED.2021
GRD-4200 Electronic earthing system

WIRING DIAGRAM

Internal view GRD-4200

ED.2021 E.14
PMT Cont ac ts in ph osp horous bronz
e

Earthing pliers
- Group IIC
- Zone 1, 2, 21, 22
- Robust and easy to handle
- High resistance to corrosion and extreme
weather
- Safe and reliable over time
Op ti m um
re si st an ce to we ar
an d corr os ion

N on -s li p gr ip

M et al pl at e

Metal cable gland

E.83 ED.2021
PMT Earthing pliers

The PMT pliers are used to connect tankers and tank trucks to ground during loading and unloading operations. The ground contact
occurs inside the body of the pliers in an Ex d chamber, only after the pliers have been connected to the local earthing system.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. Failure to observe international standards creates serious
risks for the environment and, above all, for the personnel who work with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum load- Agribusiness Fuel storage 100%
refineries petrochemical facilities facilities ing/unloading facilities facilities produced by
facilities pontoons Cortem

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2GD - Ex d IIC T6 Ex tD A21 IP65 T85°C

Certificate: ATEX CESI 03 ATEX 201

CENELEC EN 60079-0: 2006, EN 60079-1: 2004, EN 61241-0: 2006, EN61241-1: 2004


Standards:
and European Directive 2014/34/EU.

Temperature class: 85°C (T6)

Ambient Temperature: -20°C +55°C

Degree of protection: IP65

Use and maintenance


ATEX Certificate
instructions

ED.2021 E.84
PMT Earthing pliers

MECHANICAL FEATURES
Grip: In black non-slip rubber
External contact elements: In phosphorous bronze
Certificate label: Riveted aluminium on the grip
Screws, bolts and nuts: Stainless steel
Cable gland: For non-armored cable, thread ISO M32

ELECTRICAL FEATURES
Isolating voltage: 3 kV
Rated current: 20 A

SELECTION TABLE
Weight
Code Cable range Connection plate thickness
Kg

PMT-B2 Ø 11 - 14 4-7 0.8

Dowels for cable tightening


Earthing cable
Cable gland
Pliers grip

Return spring

Contacts in phosphorous
bronze

Cable gland o-ring

Locking dowels
Contact pin

E.85 ED.2021
PMT Earthing pliers

DIMENSIONAL DRAWING

Dimensions in mm

ED.2021 E.86
Junction boxes for control, monitoring and
control panel ‘Ex tb’

- Zone 21, 22
- Category 2D In sp ec ti on win d ow
- Aluminium, reinforced polyester or stainless steel enclosures
Ex tb

- Standard or custom products

Padlockable handles

Hinges in
stainless steel

Strong and reliable


materials

Quick-hook switches Built-in /magnetothermal circuit breakers

G.1 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’

The control, monitoring and signaling units SA, SA/P, CTB include a series of enclosures with “Ex tb” protection available in
aluminum, polyester or stainless steel and in different measures.
According to the size and the material chosen, there are three maximum dissipation limits that correspond to each of the three
maximum optional ambient temperatures: + 40° C, + 55° C and + 60° C.
Several IECEx/ATEX certified devices can be mounted on the enclosure faces and a glass or polycarbonate window can also be
fixed to the lid. Various electronic devices can be installed internally with a total power dissipation within the limits defined for
each housing such as terminals, analog and digital instruments, control and measurement devices, circuit breakers and IECEx /

Ex tb
ATEX certified battery packs.
SA/SS series stainless steel command and control junction boxes may be provided for ‘Ex tb’ panels on request.

Cortem Group applies a tamper-evident holographic security label to its products, complete with a
unique authentication numeric code, to combat the illegal sale of imitations and counterfeits, as well as
guarantee the authenticity of its products. The failure to observe international standards involves serious
hazards to the environment and, above all, personnel who work with the systems on a daily basis.

Sectors of application:
Petroleum Chemical and Onshore Offshore Petroleum Low Mining 100%
refineries petrochemical plants plants loading/ temperatures operations produced by
plants unloading Cortem
pontoons
CERTIFICATION DATA

Classification: Group II Category 2D

Installation: EN 60079.14 zone 21 - zone 22 (Dust)

Marking: II 2D Ex tb IIIC T80°C Db IP66

Certification: ATEX CML 17 ATEX 3307X

All IEC Ex certification data can be downloaded


IEC Ex CML 17.0162X from www.cortemgroup.com

CENELEC EN 60079-0: 2012+A11:2013, EN 60079-31: 2014 and EUROPEAN DIRECTIVE 2014/34/UE


Standards: IEC 60079-0: 2011, IEC 60079-31: 2013

Temperature class: 80°C (T6)

When Cortem ammeters and/or voltmeters are installed on the


-40°C +40°C
cover, the enclosures shall be marked with a maximum ambient
Ambient temperature: -40°C +55°C
temperature no higher than +40°C.
-40°C +60°C For details see max power dissipation table

Degree of protection: IP66

To access content from QRCode, you


must use a QR reader. Frame the
QR code using your phone’s digital
camera. Your mobile phone will open
the corresponding address. ATEX Certificate IECEx Certificate

ED.2020 G.2
Junction boxes for monitoring and control panel ‘Ex tb’ SA

ALLUMINIUM CONTROL HOUSINGS SA-SAG SERIES


Ex tb

MECHANICAL FEATURES
Body and lid: Low copper content aluminium alloy
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body
and the lid
Certificate plate: Aluminium label riveted
Screws: Stainless steel
Earth screw: Stainless steel. On inside and outside of body complete with anti-rotation brackets
Mounting: Cast aluminium lugs for M6 screw
Coating: Polyester Ral 7035 (light grey)
MAX POWER DISSIPATION

max power dissipation (w)


Junction Box Material
T.a. @ +40°C T.a. @ +55°C T.a. @ +60°C
SA111108 alluminium 22 12,5 9,5

SAG111108 alluminium 21 12 9,5

SA171108 alluminium 21 12 9,5

SAG171108 alluminium 21 12 9,5

SA141410 alluminium 37 21 16

SAG141410 alluminium 38 22 16

SA202012 alluminium 37 21 16

SA301410 alluminium 37 21 16

SAG301410 alluminium 37 21 16

SA302310 alluminium 55,5 34 28

SAG302310 alluminium 50,5 30,5 24

SA302318 alluminium 55,5 34 28

SAG302318 alluminium 50,5 30,5 24

SA473018 alluminium 100 59 47

SAG473018 alluminium 90 50 40

SAG623018 alluminium 124 74 59

SAG606018 alluminium 100 59 47

G.3 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’ SA

DIMENSIONAL DRAWING

Ex tb
Dimensions in mm

SELECTION CHART
Code External dimensions Inner dimensions Mounting Weight
A B C a b c S1 S2 X Y X1 ØD Kg

SA111108 110 110 83 104 104 64 3 2,5 94 94 - 6,5 0,50

SAG111108 110 110 83 96 96 64 7 2,5 94 94 - 6,5 0,75

SA171108 170 110 83 164 104 65 3 2,5 154 94 - 6,5 0,80

SAG171108 170 110 83 156 96 65 7 2,5 154 94 - 6,5 1,55

SA141410 147 147 100 141 141 80 3 2,5 131 131 - 6,5 0,80

SAG141410 147 147 100 133 133 80 7 2,5 131 131 - 6,5 1,40

SA202012 200 200 120 192 192 98 4 3 180 180 - 6,5 1,70

SA301410 305 147 110 296 138 90 4,5 3 285 127 - 6,5 2,00

SAG301410 305 147 96 291 133 75 7 4 285 127 - 6,5 2,70

SA302310 305 230 110 296 221 90 4,5 3 285 210 - 6,5 2,80

SAG302310 305 230 100 291 216 75 7 4 285 210 - 6,5 3,40

SA302318 305 230 190 296 221 165 4,5 3 285 210 - 6,5 3,50

SAG302318 305 230 180 291 216 155 7 4 285 210 - 6,5 5,30

SA473018 475 305 195 465 295 174 5 4 450 285 225 6,5 6,50

SAG473018 475 305 195 461 294 174 7 4 450 285 225 6,5 8,90

SAG623018 625 305 195 613 293 174 6 5 605 285 302,5 6,5 11,3

SAG606018 600 600 205 584 584 177 10÷13 5 580 580 290 8 27,0

ED.2020 G.4
Junction boxes for monitoring and control panel ‘Ex tb’ SA

BODY DRILLING DATA

THREAD COMPARISON CHART


D
01 1 2 3 4 5 6 7 8
Thread diameter
ISO228 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3"
Ex tb

Through hole Ø17 Ø22 Ø27.5 Ø34 Ø43 Ø48.5 Ø60.5 Ø76 Ø89
D
01 1 2 3 4 5 6 7 8
Thread diameter
ISO 261/965 16x1,5 20x1.5 25x1.5 32x1.5 40x1.5 50x1.5 63x1.5 75x1.5 90x1.5
Through hole Ø17 Ø20.5 Ø25.5 Ø32.5 Ø40.5 Ø50.5 Ø63.5 Ø75.5 Ø85.5
D
01 1 2 3 4 5 6 7 8
Thread diameter As required by the current standard, holes can be drilled by
ANSI B.20.1 NPSM 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" Cortem or by authorized partners who hold a production
Through hole Ø17.5 Ø22 Ø27.5 Ø34 Ø43 Ø48.5 Ø60.5 Ø76 Ø89 notification in accordance with ATEX Directive .

HOLE DRILLING IN BODY


TYPE OF Sides A and C Sides B and D
ENCLOSURE Drilling MAXIMUM QUANTITY PER HOLE TYPE Drilling MAXIMUM QUANTITY PER HOLE TYPE
area area
mm 01 1 2 3 4 5 6 7 8 mm 01 1 2 3 4 5 6 7 8

SA/SAG111108 58x55 3 2 1 1 - - - - - 58x55 Square box


SA/SAG171108 68x55 3 2 1 1 - - - - - 128x55 5 5 3 2 2 2 - - -
SA/SAG141410 100x65 6 6 3 2 1 - - - - 100x65 Square box
SA202012 145x75 8 7 6 3 2 1 - - - 145x75 Square box
SA/SAG301410 90x65 6 4 3 1 1 1 - - - 250x65 14 12 9 5 4 3 - - -
SA/SAG302310 180x65 10 10 7 3 3 2 - - - 255x65 14 12 9 5 4 3 - - -
SA/SAG302318 180x140 18 18 12 9 6 4 2 1 1 258x140 24 24 18 14 8 6 3 2 2
SA/SAG473018 258x140 24 24 18 14 8 6 3 2 1 380x140 36 36 24 18 12 12 4 4 2
SAG623018 250x140 24 24 18 14 8 6 3 3 2 525x140 48 48 36 28 16 12 6 4 4
SAG606018 420x130 40 40 30 25 12 12 4 4 4 420x130 35 35 26 16 10 10 4 4 4

G.5 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’ SA

LID DRILLING DATA

TYPE OF Drilling area


ENCLOSURE mm

SA/SAG111108 90x90

Ex tb
SA/SAG171108 90x150

SA/SAG141410 127x127

SA202012 180x180

SA/SAG301410 127x285

SA/SAG302310 210x285

SA/SAG302318 210x285

SA/SAG473018 285x450

SAG623018 280x595 Data sheet new product Pag. 13 di 13

SAG606018 505x505

Examples of cover drilling

LOCKNUT AND HOLES FOR DEVICES


TYPE OF HOLES
For handles
Valid for: For handles
Valid for: For handles
Valid for:
M-0634/11 M-0634/12
M-0634.. M-0634/10
M-0634.. M-0639 M-0638
all devices
M-0634/13 M-0634/14 M-0634/10L M-0637 M-0635
(except M-0634...)
M-0634/03 M-0634/06 M-0634/01 M-0636
M-0634/07 M-0634/09

M16x1.5 - 6H M20x1.5 - 6H M32x1.5 - 6H


33,5
21,5
17,5
21,5

33,5
17,5

Ø16,5 Ø20,5
4 Ø32,5
4
4

For ammeters and voltmeters


For indicator light

ED.2020 G.6
Junction boxes for monitoring and control panel ‘Ex tb’ SA/P

POLYESTER CONTROL HOUSINGS SA/P SERIES


Ex tb

MECHANICAL FEATURES
Body and lid: Black polyester resin with antistatic properties
Gaskets: Acid, hydrocarbon and high temperature resistant silicon positioned between the body
and the lid
Mounting: Polyester lugs for M6 screws
Certificate plate: In aluminum riveted
Screws: Stainless steel captive variety

MAX POWER DISSIPATED

max power dissipated (w)


Box Material
T.a. @ +40°C T.a. @ +55°C T.a. @ +60°C

SA111108/P polyester 9 5 4

SA171108/P polyester 12 6,5 4,5

SA141410/P polyester 17 9 6,5

SA301410/P polyester 23 12 8,5

SA302310/P polyester 22,5 12 8,5

SA302318/P polyester 45 19,5 15

SA473018/P polyester 56 29,5 22

SA623018/P polyester 50 27 19,5

G.7 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’ SA/P

DIMENSIONAL DRAWINGS

Ex tb
Dimensions in mm

SELECTION CHART

Code External dimensions Inner dimensions Fixing Weight


A B C a b c S1 X Y X1 ØD Kg

SA111108/P 110 110 83 104 104 65 3 94 94 - 6,5 0,40

SA171108/P 170 110 83 164 104 65 3 154 94 - 6,5 0,80

SA141410/P 147 147 100 135 135 79 3 131 131 - 6,5 1,00

SA301410/P 305 147 110 296 138 90 4,5 285 127 - 6,5 1,90

SA302310/P 305 230 110 296 221 90 4,5 285 210 - 6,5 2,50

SA302318/P 305 230 190 296 221 165 4,5 285 210 - 6,5 3,10

SA473018/P 470 305 195 460 295 175 5 450 285 225 6,5 4,70

SA623018/P 620 305 185 608 293 160 5 560 285 260-300 8 6,30

ED.2020 G.8
Junction boxes for monitoring and control panel ‘Ex tb’ SA/P

BODY DRILLING DATA

THREAD COMPARISON CHART

D
1 2 3 4 5 6 7 8
Ex tb

Thread diameter
ISO 261/965 20x1.5 25x1.5 32x1.5 40x1.5 50x1.5 63x1.5 75x1.5 85x2
Through hole Ø20.5 Ø25.5 Ø32.5 Ø40.5 Ø50.5 Ø63.5 Ø75.5 Ø85.5

As required by the current standard, holes can be drilled by Cortem or by authorized partners who
hold a production notification in accordance with ATEX Directive .

HOLE DRILLING IN BODY


Sides A and C Sides B and D
TYPE OF
ENCLOSURE Drilling MAXIMUM QUANTITY PER HOLE TYPE Drilling MAXIMUM QUANTITY PER HOLE TYPE
area area
mm 1 2 3 4 5 6 7 8 mm 1 2 3 4 5 6 7 8

SA111108/P 58x55 2 2 1 1 1 - - - 58x55 Square box


SA171108/P 68x55 2 2 1 1 1 - - - 128x55 5 3 2 2 2 - - -
SA141410/P 100x65 6 3 2 1 1 1 - - 100x65 Square box
SA301410/P 100x65 6 3 2 1 1 1 - - 255x65 12 11 5 4 4 3 - -
SA302310/P 180x65 8 7 5 3 2 2 - - 260x65 12 11 5 4 4 3 - -
SA302318/P 180x140 16 14 9 8 5 4 2 2 258x140 24 22 14 11 8 6 3 2
SA473018/P 258x140 24 18 14 8 8 6 3 2 380x140 36 24 18 12 12 8 6 2
SA623018/P 248x117 18 15 10 8 6 3 2 2 434x117 32 26 16 14 12 6 4 4

G.9 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’ SA/P

LID DRILLING DATA

TYPE OF Drilling area


ENCLOSURE mm

Ex tb
SA111108/P 90x90

SA171108/P 90x150

SA141410/P 127x127

SA301410/P 127x285

SA302310/P 210x285

SA302318/P 210x285

SA473018/P 285x450
Data sheet new product Pag. 13 di 13
SA623018/P 596x280

Examples of cover drilling


TYPE OF HOLES
LOCKNUT AND HOLES FOR DEVICES

Valid for: Valid for: For handles


Valid for:
M-0634..
For handles M-0634..
For handles M-0639 M-0638
all devices
M-0634/11 M-0634/12 M-0634/10 M-0637 M-0635
(except M-0634...)
M-0634/13 M-0634/14 M-0634/10L M-0636
M-0634/03 M-0634/06 M-0634/01
M-0634/07 M-0634/09

M16x1.5 - 6H M20x1.5 - 6H M32x1.5 - 6H


33,5
21,5
17,5
21,5

33,5
17,5

Ø16,5 Ø20,5
4 Ø32,5
4
4

For ammeters and voltmeters


For indicator light

ED.2020 G.10
Junction boxes for monitoring and control panel ‘Ex tb’ CTB

STAINLESS STEEL CONTROL HOUSINGS CTB SERIES


Ex tb

MECHANICAL FEATURES
Body and lid: Stainless steel AISI 316L
Hinges: Stainless steel AISI 316L
Gaskets: Resistant to acids, hydrocarbons and high temperatures, located between body and lid.
Ensures consistent protection to IP66 during use
Certificate plate: Stainless steel riveted
Removable gland plates: Stainless steel thickness 30/10
Bolts and Screws: Stainless steel captive variety
Earth screws: Brass. On inside and outside of body complete with anti-rotation brackets
Mounting: Welded AISI 316L stainless steel lugs

MAX POWER DISSIPATION

max power dissipation (w)


Box Material
T.a. @ +40°C T.a. @ +55°C T.a. @ +60°C
CTB221513 stainless steel 8 4 3
CTB262616 stainless steel 12 6 4
CTB262620 stainless steel 13 6,5 4
CTB303016 stainless steel 16 8 4
CTB303020 stainless steel 18,5 9 4
CTB382616 stainless steel 17 8,5 4
CTB382620 stainless steel 20,5 10 5
CTB453816 stainless steel 25 12,5 6
CTB453820 stainless steel 34 17 6
CTB484816 stainless steel 31 15,5 6,5
CTB484820 stainless steel 43 21,5 6,5
CTB503516 stainless steel 26 13 6
CTB503520 stainless steel 35 17,5 6
CTB624516 stainless steel 38 19 7
CTB624520 stainless steel 55 27,5 7,5
CTB745520 stainless steel 77 37,5 8,5
CTB765020 stainless steel 77 37,5 8,5
CTB808030 stainless steel 77 37,5 8,5
CTB866420 stainless steel 99 49,5 9
CTB916120 stainless steel 103 51,5 9
CTB916130 stainless steel 103 51,5 9
CTB987420 stainless steel 125 62,5 9

G.11 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’ CTB

DIMENSIONAL DRAWING

Ex tb
Dimensions in mm

SELECTION CHART
Code External dimensions Inner dimensions Fixing
A B C E F c s a1 b1

CTB221513 229 152 130 169 92 75 1,5 152 208


CTB262616 260 260 160 224 200 100 1,5 170 316
CTB262620 260 260 205 224 200 145 1,5 170 316
CTB303016 306 306 160 270 246 100 1,5 203 361
CTB303020 306 306 205 270 246 145 1,5 203 361
CTB382616 380 260 160 344 200 100 1,5 250 316
CTB382620 380 260 205 344 200 145 1,5 250 316
CTB453816 450 380 160 414 322 100 1,5 305 437
CTB453820 450 380 205 414 322 145 1,5 305 437
CTB484816 480 480 160 444 420 100 1,5 327 535
CTB484820 480 480 205 444 420 145 1,5 327 535
CTB503516 500 350 160 464 290 100 1,5 350 406
CTB503520 500 350 205 464 290 145 1,5 350 406
CTB624516 620 450 160 584 390 100 2 450 506
CTB624520 620 450 205 584 390 145 2 450 506
CTB745520 740 550 205 704 490 145 2 540 606
CTB765020 762 508 205 726 448 145 2 508 564
CTB808030 800 800 305 725 725 245 2 510 855
CTB866420 860 640 205 824 580 145 2 696 570
CTB916120 914 610 205 878 550 145 2 666 559
CTB916130 914 610 305 878 550 245 2 666 559
CTB987420 980 740 205 944 680 145 2 700 769

ED.2020 G.12
Junction boxes for monitoring and control panel ‘Ex tb’ CTB

BODY DRILLING DATA

THREAD COMPARISON CHART


D
01 1 2 3 4 5 6 7 8
Thread diameter
ISO 261/965 16x1.5 20x1.5 25x1.5 32x1.5 40x1.5 50x1.5 63x1.5 75x1.5 90x1.5
Ex tb

Through hole Ø17 Ø20.5 Ø25.5 Ø32.5 Ø40.5 Ø50.5 Ø63.5 Ø75.5 Ø90.5

As required by the current standard, holes can be drilled by Cortem or by authorized partners who
hold a production notification in accordance with ATEX Directive .

HOLE DRILLING IN BODY


TYPE OF Sides A and C Sides B and D
ENCLOSURE Drilling MAXIMUM QUANTITY PER HOLE TYPE Drilling MAXIMUM QUANTITY PER HOLE TYPE
area area
mm 01 1 2 3 4 5 6 7 8 mm 01 1 2 3 4 5 6 7 8
CTB221513 105x55 5 5 2 2 1 - - - - 165x55 8 8 3 3 3 - - - -
CTB262616 195x80 10 10 7 4 3 3 2 - - 210x80 10 10 8 4 3 3 2 - -
CTB262620 215x125 15 15 14 8 6 3 2 2 1 195x125 15 15 12 6 6 3 2 2 1
CTB303016 260x80 12 12 10 9 8 3 2 2 - 245x80 12 12 10 9 8 3 2 2 -
CTB303020 260x125 18 18 17 10 8 6 3 2 2 245x125 18 18 15 10 8 6 3 2 2
CTB382616 215x80 10 10 10 7 3 3 2 2 - 315x80 16 16 14 11 5 4 3 3 -
CTB382620 215x125 15 15 12 8 6 6 2 2 1 315x125 24 24 21 12 10 8 3 3 2
CTB453816 335x80 16 16 14 6 5 4 3 2 - 385x80 20 20 16 7 6 5 4 3 -
CTB453820 335x125 24 24 21 12 10 8 3 3 2 335x125 30 30 24 14 12 10 4 3 3
CTB484816 435x80 22 22 18 8 7 6 4 3 - 405x80 20 20 18 8 6 5 4 3 -
CTB484820 435x125 32 32 26 16 13 11 4 3 3 405x125 30 30 26 14 12 10 4 3 3
CTB503516 305x80 14 14 12 5 4 4 3 2 - 440x80 22 22 19 8 7 6 4 4 -
CTB503520 305x125 21 21 18 12 10 7 3 2 2 440x125 33 33 27 16 14 11 4 4 3
CTB624516 405x80 20 20 18 7 6 5 4 3 - 555x80 28 28 24 10 9 7 6 5 -
CTB624520 405x125 30 30 26 14 12 10 4 3 2 550x125 39 39 36 20 18 15 6 5 3
CTB745520 505x125 36 36 32 16 16 13 5 4 3 670x125 50 50 42 24 21 17 7 6 4
CTB765020 465x125 33 33 29 18 14 11 5 4 3 690x125 50 50 44 26 22 18 7 6 4
CTB866420 595x125 44 44 38 22 18 15 6 5 4 780x125 57 57 51 28 24 20 8 6 5
CTB916120 565x125 41 41 35 20 18 14 6 5 3 830x125 60 60 53 30 26 22 9 7 5
CTB916130 565X224 65 65 60 40 27 21 12 9 3 833x228 80 80 75 48 33 27 14 12 5
CTB987420 700x125 50 50 44 26 22 18 7 6 4 840x125 63 63 59 34 28 24 9 8 6

Side A
Side B

Side D

Side C

G.13 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’ CTB

LID DRILLING DATA

TYPE Drilling area


ENCLOSURES mm
CTB221513 150x75
CTB262616 180x180

Ex tb
CTB262620 180x180
CTB303016 225x225
CTB303020 225x225
CTB382616 300x180
CTB382620 300x180
CTB453816 370x300
CTB453820 370x300
CTB484816 400x400
CTB484820 400x400
CTB503516 420x270
CTB503520 420x270
CTB624516 540x370
CTB624520 540x370
CTB745520 660x470
CTB765020 680x425
CTB866420 780x560
CTB916120 835x530
CTB916130 Data
835x530 sheet new product Pag. 13 di 13
CTB987420 900x660
CTB808030 720x720
Examples of cover drilling
TYPE OF HOLES
LOCKNUT AND HOLES FOR DEVICES

Valid for: Valid for: ForValid


handles
for: For ammeters and voltmeters
For handles
M-0634.. For handles
M-0634.. M-0639 M-0638
all devices
M-0634/11 M-0634/12 M-0634/10 M-0637 M-0635
(except M-0634...)
M-0634/13 M-0634/14 M-0634/10L M-0636
M-0634/03 M-0634/06 M-0634/01
M-0634/07 M-0634/09

For indicator light


M16x1.5 - 6H M20x1.5 - 6H M32x1.5 - 6H
33,5
21,5
17,5
21,5

33,5
17,5

Ø16,5 Ø20,5
4 Ø32,5
4
4

ED.2020 G.14
Junction boxes for monitoring and control panel ‘Ex tb’ CTB

REMOVABLE GLAND PLATES ON CTB SERIES STAINLESS STEEL BOXES

Side A Removable gland plate dimensions


Code
Side A Side B Side C Side D
CTB221513S.. 144x94 144x94 144x94 144x94
Ex tb

CTB262616S.. 254x120 154x120 254x120 154x120


Side B

Side D
CTB262620S.. 254x164 154x164 254x164 154x164
CTB303016S.. 298x120 254x120 298x120 254x120
CTB303020S.. 298x164 254x164 298x164 254x164
CTB382616S.. 254x120 298x120 254x120 298x120
CTB382620S.. 254x164 298x164 254x164 298x164
CTB453816S.. 374x120 374x120 374x120 374x120
Side C
CTB453820S.. 374x164 374x164 374x164 374x164
CTB484816S.. 474x120 444x120 474x120 444x120
Removable gland plate position coding CTB484820S.. 474x164 444x164 474x164 444x164
CTB503516S.. 344x120 444x120 344x120 444x120
CTB503520S.. 344x164 444x164 344x164 444x164
CTB624516S.. 444x120 544x120 444x120 544x120
1 2 3 4 CTB624520S.. 444x164 544x164 444x164 544x164
CTB745520S.. 544x164 634x164 544x164 634x164
Ordering code examples CTB765020S.. 504x164 594x124 504x164 594x124
1) CTB503516S3 CTB808030S.. 634x214 634x214 634x214 634x214
500x350x160 stainless steel box with 3 removable gland plates
2) CTB624520S4 CTB866420S.. 634x164 740x164 634x164 740x164
620x450x205 stainless steel box with 4 removable gland plates CTB916120S.. 604x164 740x164 604x164 740x164
CTB916130S.. 604x264 740x264 604x264 740x264
CTB987420S.. 634x164 444x164 (x2) 634x164 444x164 (x2)
OVERVIEW OF SIZES

120x120x80
450x382x160
450x382x205
150x150x90
740x550x205 800x800x300

190x190x100

480x480x160
480x480x205
220x150x130

762x508x205
260x260x160 914x610x205
260x260x205 500x350x160 914x610x305
500x350x205

306x306x160
306x306x205

860x640x205
620x450x160
380x260x160
620x450x205
380x260x205 980x740x205

G.15 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’ CTB

Example of enclosure body featuring removable gland plate on just one side.

Gasket between removable gland


plate and enclosure body

Ex tb
Enclosure
Removable stainless steel gland body
plate

HOLE DRILLING IN REMOVABLE GLAND PLATES


Sides A and C Sides B and D
TYPE OF
ENCLOSURE Drilling MAXIMUM QUANTITY PER HOLE TYPE Drilling MAXIMUM QUANTITY PER HOLE TYPE
area area
mm 01 1 2 3 4 5 6 7 mm 01 1 2 3 4 5 6 7

CTB221513 98x54 3 3 2 1 1 1 - - 104x54 3 3 2 1 1 1 - -


CTB262616 214x80 10 10 8 4 3 2 - - 114x80 6 6 3 2 1 1 - -
CTB262620 214x124 15 15 12 8 6 3 - - 114x124 9 9 6 4 2 1 - -
CTB303016 258x80 12 12 10 4 4 3 2 - 214x80 10 10 8 4 3 3 2 -
CTB303020 258x124 18 18 13 8 4 3 - - 214x124 15 15 10 8 3 2 - -
CTB382616 214x80 10 10 8 4 3 3 - - 258x80 12 12 9 4 3 3 - -
CTB382620 214x124 15 15 12 8 6 4 - - 258x124 18 18 15 8 5 3 - -
CTB453816 334x80 16 16 14 6 5 4 3 - 334x80 16 16 14 6 5 4 3 -
CTB453820 334x124 24 24 20 12 8 4 3 - 334x124 24 24 20 12 8 4 3 -
CTB484816 434x80 22 22 18 7 5 5 4 - 404x80 20 18 14 6 5 4 3 -
CTB484820 434x124 32 32 24 14 12 5 4 - 404x124 29 27 21 12 8 4 3 -
CTB503516 304x80 14 14 12 5 4 4 3 - 404x80 19 16 12 5 4 4 3 -
CTB503520 304x124 21 21 17 10 8 4 3 2 404x124 29 24 18 10 8 4 3 2
CTB624516 404x80 19 19 16 7 6 5 4 - 504x80 24 22 16 7 6 5 4 -
CTB624520 404x124 29 29 23 14 10 5 4 3 504x124 36 33 24 14 12 5 4 3
CTB745520 504x124 36 36 30 16 13 7 5 4 594x124 42 42 30 18 14 7 5 4
CTB765020 464x124 33 33 16 14 10 5 4 3 594x124 42 42 22 22 16 8 5 5
CTB866420 594x124 44 44 36 20 16 8 6 5 700x124 51 48 36 20 16 8 6 4
CTB916120 564x124 41 41 22 16 8 8 4 4 700x124 51 48 22 22 8 8 5 5
CTB916130 564x224 65 65 60 40 27 21 12 9 700x224 80 80 75 48 33 27 14 12
CTB987420 594x124 44 44 36 20 16 8 6 4 404x124 (x2) 58 58 48 28 20 10 8 6

ED.2020 G.16
Junction boxes for monitoring and control panel ‘Ex tb’

ELECTRICAL FEATURES

The command, control and signalling units SA, SA/P and CTB series junction boxes could mount certificated signal,
control and command operators and maneuver on the lid while, internally, could mount analogic and digital instruments,
electronic reactors/inverters, PLC, multiplexers, amplifier, measuring and control devices, automatic switches, fuses,
relays, electronic control devices, contactors, timers, twilight relays capacitors, transformers, resistors, terminals, reactors,
soft starter, heater, sensor boards, amperometer, battery pack.
Ex tb

Rated voltage max.: 1000 Vac/dc


Rated current max.: 312 A
Rated frequency: 50/60 Hz
Terminal section: da 1,5 mm2 a 300 mm2

EXAMPLE OF TYPICAL DISPOSAL OF INTERNAL AND EXTERNAL ACCESSORIES


Inside view External view
2 5 6

3
4

8
Legend:
1. Indicator lights M-0612 / 3R230 5. Fuses 5x20 2A
2. Maneuver M-0634/01 with 100A - 4 poles circuit 6. B-0140A ammeter and B-0140V voltmeter
breaker and thermal magnetic trip unit 7. 40 / 1A current transformers
3. M-0634/10 maneuvers with switches 8. Terminals section 4mm2
4. M-0434 / V maneuvers with 2P 10A magneto-thermal
switches and differential blocks

EXAMPLE OF ASSEMBLING OF CORTEM G-0309 SERIES BATTERY UNIT


Battery Pack

Battery Pack. Electronic inverter


type EI-58

LED light
clamps

Plate

Special conditions for the use of the battery pack G-0309 .. and for the ammeter or voltmeter B-0140 ..:
- when the battery is installed (IECEx CES 13.0006U and CESI 00ATEX032U certificates), the maximum dissipated power must
be reduced by 12.5% and the equipment must be marked with a minimum temperature not lower than -20° C;
- when the ammeter and/or the voltmeter (IECEx CES 12.0022U and CESI 04ATEX128U certificates) are installed, the equipment
must be marked with a maximum temperature not higher than +40° C and the maximum power dissipated for an ambient with
temperature +40° C is reduced by 31.25%.
.
G.17 ED.2020
Junction boxes for monitoring and control panel ‘Ex tb’

ENCLOSURES WITH TRANSPARENT GLASS OR POLYCARBONATE ON THE LID

According to customer’s request, standard windows are available for the different type of enclosures for uses such as
visualization of analog or digital instruments or indicators.

Ex tb
DIMENSIONAL DRAWING BOXES WITH WINDOWS

SELECTION TABLE
Dimensiones
Transparent Gasket Ring Material
H A B L M
K12-373P B12-446 K12-372P polycarbonate 9 118 118 45 45
K151-373P B151-446 K151-372P polycarbonate 9 149 118 76 45
K15-373P B15-446 K15-372P polycarbonate 9 149 149 76 76
K191-373P B191-446 K191-372P polycarbonate 9 189 149 116 76
K19-373P B19-446 K19-372P polycarbonate 9 189 189 116 116
K22-373P B22-446 K22-372P polycarbonate 9 228 151 155 78
K26-373P B26-446 K26-372P polycarbonate 9 257 257 184 184
K12-373V B12-446 K12-372V glass 12 118 118 45 45
K151-373V B151-446 K151-372V glass 12 149 118 76 45
K15-373V B15-446 K15-372V glass 12 149 149 76 76
K191-373V B191-446 K191-372V glass 12 189 149 116 76
K19-373V B19-446 K19-372V glass 12 189 189 116 116
K22-373V B22-446 K22-372V glass 12 228 151 155 78
K26-373V B26-446 K26-372V glass 12 257 257 184 184

ED.2020 G.18
M-0... control, monitoring and signalling devices

M-0
Ex tb

M-0 series control, monitoring and signalling devices are installed as external accessories on Cortem 'Ex d' enclosures
used in any industrial environment where an explosive atmosphere may be present, classified as Zone 1, 2, 21, 22. M-0
control devices can be used to close or open electrical or mechanical devices fitted inside the 'Ex d' enclosures while
the signalling devices feature lights to indicate their operating status. The control and signalling device components are
made from stainless steel to deliver unbeatable efficiency under any environmental conditions. Levers are made from
aluminium while the plastic parts on push-buttons are designed to provide lengthy service life even when used in a
highly corrosive atmosphere. M-0 control and signalling devices have an IP66 protection degree.

CERTIFICATION DATA FOR CONTROL DEVICES

Classification: Group 2 Category 2D

Installation: EN 60079.14 zone 21 - zone 22 (Dust)

Marking: II 2D Ex tb IIIC Db IP66

Certification: ATEX CML 17 ATEX 3111U All IEC Ex certification


data can be downloaded from
www.cortemgroup.com
IEC Ex CML 17.0051U

Standards:
CENELEC EN 60079-0: 2012+A11:2013, EN 60079-31:2014 and EUROPEAN DIRECTIVE 2014/34/UE
IEC 60079-0: 2011, IEC 60079-31: 2013

Degree of protection: IP66

To access content from


QRCode, you must use
a QR reader. Frame the QR
code using your phone’s digital
camera. Your mobile phone will open
ATEX Certificate IECEx Certificate
the corresponding address.

G.19 ED.2020
M-0... control, monitoring and signalling devices

MECHANICAL FEATURES OF CONTROL DEVICES


Outer body: Aluminium
Internal bush: Stainless steel
Internal pin: Stainless steel
Gaskets: Acid/hydrocarbon-resistant silicone
Push-button: Coloured nylon

Ex tb
Illuminated push-button: Clear coloured polycarbonate
Handle levers: Aluminium
Coating: Polyester coating RAL 7035 (Light grey), where this is an option
Device mounting: Screws into lid
Contact mounting: Snaps onto special flange, which assures quick connection of the whole contact block to the
device or boxed type installed on DIN rails directly on the internal frame

ELECTRICAL FEATURES (Contact block for push-buttons)


Rated voltage: 600V Electrical performance
Rated current: 10A Rated thermal current Ith = 10 A
Impulse withstand voltage: 4kV Operational limits as per IEC 947.5.1:

Insulation category: Group C as per VDE 0110 Category AC15

Voltage Ue (V) 24 48 60 110 220 380 500 600


Degree of protection
Current Ie (A) 10 10 10 6 3 2 1.5 1.2
of terminals: IP2x as per CENELEC EN 60529
Category DC13
Contact operation: – slow acting Voltage Ue (V) 24 48 60 110 220 300
– self-cleaning (wiping action)
Current Ie (A) 2.5 1.5 1 0.22 0.27 0.2
– NC contact forced opening
– double movable bridge
– four points of contact Operational limits as per IEC 947.5.1:
– double break AC Heavy Duty (A600)
Contact resistance DC Standard Duty (Q300)
≤ 25 mΩ as per IEC 255.7 category 3
Short-circuit protection
16A gG time-delay fuses as per IEC 269.1 and 269.3

ELECTRICAL FEATURES (CONTACT BLOCK FOR M-0553.. HANDLES)

Alternating current
Series 10 16 20 32 40/63
Rated voltage Ue VDE/IEC V 690 690 690 690 690
Rated current Ith VDE/IEC A 20 25 32 45 63
220V-240V kW 2.2 4.5 5.5 7.5 15
380V-440V kW 4.0 7.5 9.0 11.0 30
AC3 VDE/IEC, Direct
starting of squirrel
660V-690V kW 4.0 7.5 11.0 15.0 30
cage motor, stop
during operation 110V kW 0.4 1.5 1.5 2.5 2.5
220V-240V kW 0.75 2.5 4.5 4.0 6
400V kW 1.3 4.0 5.5 5.5 7.5

ED.2020 G.20
M-0... control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Normal push-button with standard 10A 600V


1NO+1NC contacts.
Button comes in choice of six colours.
Ex tb

Blue (B) M-0639../B..

White(BI) M-0639../BI..

Yellow (G) M-0639../G..

Black (N) M-0639../N..

Red (R) M-0639../R..

Green (V) M-0639../V..

Add IN for stainless steel body

Note:
For the padlockable push-button add
CODE + L (e.g. M- 0639/RL)

Normal push-button with standard 10A 600V


1NO+1NC contacts.

Emergency stop pushbutton with


M-0638
release

Black push-pull, stop push-button M-0638../N

Emergency stop pushbutton with


M-0638../K
key release

Push-pull, stop pushbutton M-0638../P

Add IN for stainless steel body

Illuminated push-button with standard 10A 600V


1NO+1NC contacts. (lamps on request)
Illuminated button comes in choice of five colours.

Blue M-0637../B

White M-0637../I

Yellow M-0637../G

Red M-0637../R

Green M-0637../V

Add IN for stainless steel body

G.21 ED.2020
M-0... control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Indicator light with 3W lamps (on request*),


12/240 Vac/dc.
Lens comes in choice of five colours.

Ex tb
Blue M-0636/B
Yellow M-0636/G
White M-0636/I
Red M-0636/R
Green M-0636/V

* lamp 12V: LAMPBA9S12V


24V: LAMPBA9S24V
110V: LAMPBA9S110V
240V: LAMPBA9S240V

Multi-LED indicators come with lenses in


different colours. Reliability with a LED
service life of 50,000 hours.

Blue M-0612/3B..
Yellow M-0612/3G..
Colourless M-0612/3I..
Red M-0612/3R..
Green M-0612/3V..

Can be ordered in 4 possible voltages:


110 Vac/dc = M-0612/..110
12 Vac/dc = M-0612/..12
230 Vac = M-0612/..230
24 Vac/dc = M-0612/..24

Indicator light with one high-brightness


LED, for a consumption of 20 mA and
estimated life of around 50,000 hours.
LED in 5 colours available.
Complete with locknut.

Color If (mA) Vf Tip. (V) Vf max. (V)

Red 20 2.1 2.6 M-0487

Yellow 20 2.1 2.4 M-0487/G

Clear 20 3.2 4.0 M-0487/I

Green 20 3.2 4.0 M-0487/V

Bicolor 20 2.0 2.5 M-0487/1

ED.2020 G.22
M-0... control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Quick-connect handle for cam M-0634/10..


or rotary switch.
Fixed pin length.
Ex tb

Complete with locknut.

Add suffix IN for stainless steel


body and handle

Note:
contact block is supplied on request.
Please contact our sales department if
you need advice

Quick-connect padlockable M-0634/10L..


handle for cam or rotary switch.
Fixed pin length. Complete with
locknut.

Add suffix IN for stainless steel


body and handle

Note:
contact block is supplied on request.
Please contact our sales department if
you need advice

Padlockable handle for cam


switch. Complete with locknut.

Fixed pin length M-0634../11F

Variable pin length M-0634../11V

Add IN for stainless steel body


and handle

G.23 ED.2020
M-0... control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Padlockable handle for special


switches. (3RV motor protectors).
Complete with locknut.

Ex tb
Variable pin length M-0634.. /12V

Fixed pin length M-0634.. /12F

Add IN for stainless steel body


and handle

Padlockable handle for switches


with Ø6 shaft. Complete with
locknut.

Variable pin length M-0634../13V

Fixed pin length M-0634../13F

Add IN for stainless steel body


and handle

Padlockable handle for enclosed


circuit breakers. Complete with
locknut.

Variable pin length M-0634../14V


(size to order)

Fixed pin length M-0634../14F

Add IN for stainless steel body and


handle

ED.2020 G.24
M-0... control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Padlockable handle for heavy-duty


series enclosed circuit breakers.
Complete with locknut.
Ex tb

Variable pin length M-0634../01V

Fixed pin length M-0634../01F

Add IN for stainless steel body and


handle

Padlockable handle for modular


circuit breakers. Complete with
locknut.

Fixed pin length M-0634../03F

Variable pin length M-0634../03V

Add IN for stainless steel body


and handle

Knob for potentiometers with Ø6 M-0634/06


shaft

G.25 ED.2020
M-0... control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Handle for enclosed circuit M-0634/07


breakers. Wall mounting.
Complete with locknut.

Ex tb
Handle for modular circuit M-0634/09
breakers.Wall mounting.
Complete with locknut.

Type of handle padlocking devices

Code M-698/5 Code M-698/6 Code M-698/7 Code M-698/8

ED.2020 G.26
M-0... control, monitoring and signalling devices

ILLUSTRATION DIMENSIONS mm DESCRIPTION CODE

Selector with 0A 600V 1NO+1NC


contacts.
Selector R arrangement M-0635/R
Ex tb

Left selector RSX arrangement M-0635/RSX


Selector X arrangement M-0635/X
Selector 1C arrangement M-0635/1C
Selector 1I arrangement M-0635/1I
Selector 1M arrangement M-0635/1M
Selector 1W arrangement M-0635/1W
Selector 1Z arrangement M-0635/1Z
Selector 2C arrangement M-0635/2C
Selector 2I arrangement M-0635/2I
Selector 2W arrangement M-0635/2W
Selector 2Z arrangement M-0635/2Z
Selector 3I arrangement M-0635/3I
Selector 4I arrangement M-0635/4I

The Cortem certified ammeter and voltmeter are


suitable for measuring electrical values when the
situation demands the utmost accuracy. The internal
faces featuring the measuring range scale are
produced to the customer’s specifications.

Ammeter B-0140A

voltmeter B-0140V

Maximum voltage: 600 V


Nominal frequency: 40 ÷ 60 Hz
Precision class: 1.5
Dissipated power: 1.1 VA (B-0140A)
3.0 VA (B-0140V)

Measurement range - Direct measurement: 0 ÷ 40 mA 0 ÷ 0.1 A


0 ÷ 60 mA 0 ÷ 1.5 A
0 ÷ 100 mA 0 ÷ 2.5 A
0 ÷ 250 mA 0÷5 A
0 ÷ 400 mA 0÷6 A
0 ÷ 600 mA 0 ÷ 15 A

Measuring range - With current transformer: 0 ÷ 2.5 mA 0 ÷ 50 A
0 ÷ 5 mA 0 ÷ 60 A
0 ÷ 10 mA 0 ÷ 75 A
0 ÷ 15 mA 0 ÷ 100 A
0 ÷ 20 mA 0 ÷ 150 A
0 ÷ 25 mA 0 ÷ 200 A
0 ÷ 30 mA 0 ÷ 300 A
0 ÷ 40 mA 0 ÷ 400 A

G.27 ED.2020
Ex tb

ED.2020 G.28
Product modifications and warranty

Cortem Group reserves the right, at its sole discretion, to make any modifications (at any time and without notice) in order
to improve the functionality and performance of its products or meet technical and manufacturing requirements. The mea-
surements and drawings of the products and their parts are indicative only and not binding, because they can be modified
without notice.

The latest updated information, data and certificates of our products are available on www.cortemgroup.com web site.

All Cortem Group products are covered by warranty for a period of twelve months from the delivery date. For more informa-
tion, refer to the “General Terms and Conditions of Sale” on www.cortemgroup.com web site.

Copyright

In accordance with copyright laws, the Italian Civil Code and other regulations in effect in the markets where the
Cortem Group operates, all the information, images, photographs, drawings, tables and anything else contained in the
Cortem Group’s illustrative/promotional material are the exclusive property of the Cortem Group, which has all the moral
rights to the aforesaid material as well as the right to use it for commercial and economic purposes.
It is therefore forbidden to reproduce all or part of the Cortem Group’s illustrative/promotional material in any way, unless
otherwise authorized by the Cortem Group in writing. Any violation of the above is against the law.
© by Cortem - Villesse - Italy. All rights reserved
Sales
Piazzale Dateo 2
20129 Milano, Italia

Domestic Sales
tel. +39 02 76 1103 29 r.a.
fax +39 02 73 83 402
[email protected]

Export Sales
tel. +39 02 76 1105 01 r.a.
fax +39 02 73 83 402
[email protected]
[email protected]

Works and Headquarters


Copyright Cortem Design

Via Aquileia 10, 34070 Villesse (GO), Italia


tel. +39 0481 964911 r.a.
fax +39 0481 964999
[email protected]
EN - K
Print:

Works and Headquarters


Via Aquileia 12, 34070 Villesse (GO), Italia
tel. +39 0481 964911 r.a.
fax +39 0481 964999
[email protected]
[email protected]
www.elfit.com

Sales
Piazzale Dateo 2
20129 Milano, Italia

Domestic Sales
tel. +39 02 76 1103 29 r.a.
fax +39 02 73 83 402
[email protected]

Export Sales
tel. +39 02 76 1105 01 r.a.
fax +39 02 73 83 402
[email protected]
[email protected]

Works and Headquarters


Via Aquileia 10, 34070 Villesse (GO), Italia
tel. +39 0481 964911 r.a.
fax +39 0481 964999
[email protected]

www.cortemgroup.com

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