机柜热交换器用户手册

CABINET HEAT EXCHANGER

USER MANUAL

[产品型号/MODEL: HE0120H]

※ Please read the manual before using

※ Please keep well this manual
HE0120H Heat Exchanger User Manual

Contents
1. INTRODUCTION .............................................................................................................................. 4

1.1. PREFACE ...................................................................................................................................... 4

1.2. PRODUCT OVERVIEW ................................................................................................................... 4
1.3. WORKING PRINCIPLE ................................................................................................................... 4
1.4. STANDARDS ................................................................................................................................. 5

2. PRODUCT FUNCTION ................................................................................................................... 5

2.1. EXTERNAL FAN CONTROL LOGIC.................................................................................................. 5

2.2. INTERNAL FAN CONTROL LOGIC................................................................................................... 5
2.3. DUST FUNCTION .......................................................................................................................... 5
2.4. ENERGIZATION START FUNCTION................................................................................................. 5
2.5. SELF-INSPECTION ........................................................................................................................ 5
2.6. ALARMING .................................................................................................................................. 6

3. TECHNICAL PARAMETER ........................................................................................................... 6

3.1. TECHNICAL PARAMETER TABLE................................................................................................... 6

3.2. INSTALLATION DIAGRAM ............................................................................................................. 7

4. INSTALLATION PREPARATION ................................................................................................. 8

4.1. PACKAGE DRAWING..................................................................................................................... 8

4.2. REMOVE THE PACKAGING AND CHECK......................................................................................... 8
4.3. PACKING LIST .............................................................................................................................. 9

5. RESISTOR INSTALLATION .........................................................................................................10

5.1. THE CABINET HOLE SIZE CHART..................................................................................................10

5.2. INSTALLATION INSTRUCTION ...................................................................................................... 11
5.3. PREPARATION BEFORE INSTALLATION ........................................................................................ 11
5.4. MACHINERY INSTALLATION .......................................................................................................12
5.5. ELECTRICAL INSTALLATION .......................................................................................................12

6. PRODUCTS RUNNING ..................................................................................................................13

6.1. PRODUCT CHECK BEFORE OPERATION .........................................................................................13

6.2. PRODUCTS RUNNING ...................................................................................................................13
6.3. ANNOUNCEMENTS ......................................................................................................................14

7. FAULT ANALYSIS AND PROCESSING ....................................................................................15

7.1. COMMON FAULT ANALYSIS AND PROCESSING.............................................................................15

8. MAINTENANCE AND MAINTENANCE ......................................................................................16

8.1. REGULAR INSPECTION ................................................................................................................16

8.2. REGULAR MAINTENANCE............................................................................................................16

9. AFTER-SALES SERVICE AND WARRANTY ...........................................................................16

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9.1. WARRANTY PERIOD ....................................................................................................................16

9.2. WARRANTY COVERAGE ..............................................................................................................16
9.3. DISCLAIMER ...............................................................................................................................18

APPENDIX: ELECTRIC SCHEMATIC DIAGRAM.............................................................................19

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 HE0120H Heat Exchanger User Manual

1. Introduction
1.1. Preface
This user's manual describes the important methods cabinet heat exchanger used

correctly, before you use carefully read this user's manual, and observe the use of methods

and precautions to ensure you are safe and correct use of the heat exchanger cabinet. Keep

After reading this user manual for easy reference.

1.2. Product overview

The heat exchanger is suitable for use in communication outdoor cabinet, outdoor

power control cabinet, the cabinet can be for the closed state) in normal working conditions

(internal control cabinet passive cooling temperature, to ensure that all of the thermal

components contained in the works, exert its best work performance. With high reliability,

simple installation, after electrify work, without complex debugging, etc.

Note: in addition to the above illustrate the application of the object of any damage

caused by any other occasion, we do not assume responsibility.

1.3. Working principle

Heat exchanger is the use of indoor and outdoor temperature difference, on the sides of

indoor and outdoor air through the heat exchanger core body will indoor air side heat transfer

to the outdoor air was taken away, so as to achieve the aim of heat and cooling.

NO. name

1 Cabinets

2 Cabinet interior module

3 Heat exchange

4 Internal circulation fan

5 Internal recycling cavity

6 Electric heaters

7 Heat exchanger core

8 External circulation fan

9 External circulation chamber

Heat exchanging principle diagram

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HE0120H Heat Exchanger User Manual

1.4. Standards
GB/T2423.38-1990 Electrical and Electronic Products Basic Environmental Test
Regulation_Test R: Water Test Method;
GB/T 2423.1-2001 Electrical and Electronic Products Environmental Test Part 2：Test
method Test A：low temperature;
GB/T 2423.2-2001 Electrical and electronic products environmental test Part 2：
Test method Test B：high temperature;
GB4208-2008 Shell Protection Level;
GJB150-86 Military Equipment Environment Test Method;
GB/T17626.8-1998 Electromagnetic Compatibility Testing and Measurement
Techniques Power Frequency Magnetic Field Immunity Test
GB9254-1998 Radio Disturbance Limited Value and Measurement Method of
Information Technology Equipment.

2. Product Function
2.1. External fan control logic
The circulation fan：circulation within the inlet temperature below 25 ℃ to stop

running；more than 35 ℃ to start the work；below 35 ℃ low speed operation（900r/min)；

linear speed of 35 ℃ ~ 43 ℃；higher than 43 ℃ run at full speed（1700r/min)。

2.2. Internal fan control logic

The circulation fan ：Inner loop speed inlet temperature below 25 ℃（900r/min)；
Linear speed of 25 ℃ ~ 43 ℃；More than 43 ℃ at full speed（1700r/min)。
2.3. Dust function
Press the TEST button 3 seconds, both inside and outside the fan runs at full speed

for 3 minutes, after the heat exchanger according to the normal logic operation.

Heat exchanger can guarantee for automatic forced dirt, automatically force dirt cycle for 7

days, namely every seven days of mandatory dirt again.

In the process of dirt, if press the TEST button again, the heat exchanger to stop dirt,

return to dust top working condition. In the state of dirt, the TEST of green light flash.

2.4. Energization start function

After power on heat exchanger can automatically put into operation, and keep the

red light, green light 1 s.

2.5. Self-inspection
Self-checking order: boot self-checking (or press TEST self-check), the green LED

lights flash.

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HE0120H Heat Exchanger User Manual

1、outside the fan start (default half speed), run after the set time to shut down.

2、the fan start (default half speed), run after the set time to shut down.

3、the introspection.

2.6. Alarming
Heat exchanger by RS485 upload alarm signal and provides the following alarm

information:
In response to the action
Whet
Num Num If dry
The Reset her
ber ber contac
alarm Triggering condition The machine the to
of the of the t
types moves way uploa
red green output
d
light light
The
The alarm signal to Auto
sensor Sensor fault 1 0 Yes Yes
upload matic
alarm
Internal The continuous fan The alarm signal to Auto
1 1 Yes Yes
fan alarm rotation error signal upload matic
External The continuous fan The alarm signal to Auto
2 1 Yes Yes
fan alarm rotation error signal upload matic
High and Incase temperature
low below 5 ℃; Ark inside The alarm signal to Auto
2 2 Yes Yes
temperat temperature is higher upload matic
ure alarm than 55 ℃
High and
Voltage less than 36
low Voltage is lower than Auto
1 2 v or higher than 60 v Yes Yes
voltage 40 v or above 58 v matic
power off
alarm

Note: the above any alarm occurs, the alarm indicator red, and through the dry contact
signal to upload.

3. Technical Parameter
3.1. Technical parameter table
Project Unit Parameter

Power Supply(DC) VDC -40～-58

Rated voltage (DC) VDC -48V

Rated Power(DC) W 174

Integrated heat transfer coefficient W/K 120

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HE0120H Heat Exchanger User Manual

way to install Completely embedded

operating temperature range ℃ -40～+55

Environmental humidity 5%～95%

Protection grade/cycle between inside and outside IP55

Noise pressure level dB（A） ≤65

weight Kg 24

3.2. Installation diagram

Internal
Air in

out

Internal
Air out
in

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HE0120H Heat Exchanger User Manual

4. Installation Preparation
4.1. Package drawing
At the bottom of the packing of the products including the pallet, the top protective

plate, wrap film as a whole and packing tape, packing of the products diagram below:

4.2. Remove the packaging and check

1) ready to dismantle packaging tools: protective gloves, scissors, pen knife;

2) wear protective gloves, remove the stretch film and packaging;

3) take a heat exchanger, out of the checking: check the heat exchange box shape is

in accordance with the requirements, the attachment is complete;

4) read the user manual carefully before installation to chapter 5.3 content, in order to

successfully complete the heat exchanger to install.

5) removed after packing, please check carefully whether the appearance of the heat

exchanger damage or oil, if you find any damage, please do not hesitate to contact

manufacturers;

6) if the product is not installed immediately or need to transfer to other areas, please

check back after packing for heat exchanger;

7) to protect the environment, we suggest that the recycling of packaging material.

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HE0120H Heat Exchanger User Manual

4.3. Packing list

serial number name quantity Note

1 Heat exchanger 1

2 user's manual 1

3 DC CORD 1

4 Alarm wire harness 1

5 RS485 Communications wiring harness 1

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HE0120H Heat Exchanger User Manual

5. Resistor Installation
5.1. The cabinet hole size chart

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5.2. Installation instruction

Note: the installation diagram for reference only, should be used according to actual

installation environment.

5.3. Preparation before installation

1. The installation position of cabinet internal devices, if the block with circulate in

heat exchanger inlet and outlet, should make appropriate adjustments in order to

avoid ventilation;

2. According to annex listing count at random, and ready to install tools;

3. Select installation location, should confirm this equipment around the well

ventilated, make the in and out of the side of the wind and other equipment, the

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HE0120H Heat Exchanger User Manual

distance between the wall body, ground in more than 300 mm, otherwise easy to

trigger a return air phenomenon such as short circuit, so the heat exchange

efficiency is bad;

4. Installed in three steps: mechanical installation, electrical installation and

commissioning.

5.4. Machinery installation

1. Open the cabinet door, the door install heat exchanger from the opening of outward

embedded inside ark cabinet (size chart) with reference to the size of holes, make

the installation of the heat exchanger of the flange to match the cabinet position

(for the inner loop control panel side);

2. Use the M5 stainless steel hexagonal nut tighten fixed on the installation of flange

in turn;

3. Check cabinet heat exchanger machinery installation, determine the correct after

into the electrical installation.

5.5. Electrical installation

Note: all electrical connections must comply with national and local electrical code

requirements, before the installation power disconnect heat exchangers, and on the basis of

the heat exchanger technology parameters to choose the appropriate cable and power

supply.

Electrical installation include: dc power supply, alarm output and communication cable

connection, connection ports are defined as follows:

Connector port:

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HE0120H Heat Exchanger User Manual

NO. Terminal marking Definition

1 0V Power positive

2 -48V Power nggative

3 RS485A RS485A communication

4 RS485B RS485B communication

5 NC Normal close

6 COM Commom terminal

7 NO Normal open

6. Products Running
6.1. Product check before operation
 check whether heat exchanger according to installation schematic direction

assembly, no upside down installation;

 check heat exchanger structure is complete, installation is firm, without shaking;

 check heat exchanger input power supply, the dry contacts alarm output and

communication cable is assembled according to the requirements of electrical

assembly, check the wiring terminals are wrong plug, plug;

 check cabinet of input power supply voltage and frequency whether meet the

requirements of the heat exchanger.

 check finished, ready for commissioning.

6.2. Products running

Heat exchanger, such as transistors, automatically self-checking, self-check order,

please check the user manual in item 2.5, self-check program is completed, heat exchanger

based on machine cabinets temperature detection, at the same time, according to the

control program logic control on the operation of the heat exchanger.

If there is a warning, please refer to section 2.6 of this user manual content view,

preliminary determination of the heat exchanger the detailed content of alarm, and please

refer to the user manual in item 7.1 for fault analysis and processing; Then please make

your own professional processing or contact manufacturer for maintenance.

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HE0120H Heat Exchanger User Manual

6.3. Announcements
 please according to this manual operation, otherwise, the improper installation

may lead to leakage, electric shock, fire, equipment loose or fall off, endanger

the safety of the accident;

 banned lead midway through the power cord or extend the power cord, no

pressure, heating, pulling the power cord;

 power supply voltage and frequency must be in conformity with the provisions

of this product in the use of;

 must connect good grounding line and ensure reliable, on the ground, not

received gas canisters, water pipe, the lightning rod, if bad earth, get an electric

shock risk will happen;

 no operating the device with wet hands, lest produce an electric shock risk;

 when clean, remove or repair equipment, please cut off power supply, lest

produce an electric shock accident;

 all electrical connections must comply with national and local electrical code

requirements, before installation to close all the power of the heat exchanger,

and according to the nameplate of heat exchanger and the technical

parameters of choosing the appropriate line diameter and circuit protection

device;

 have combustible gas, corrosive gas, oil mist, conductive dust and other places

of ambient air quality bad, it is forbidden to install, the use of the equipment;

 banned in inlet and outlet insert fingers or bar, because the internal high speed

fan and fin, after touching may cause injuries and damage to the equipment;

 equipment when an exception occurs (smoking, abnormal sound, boot after

long time without heat, etc.), should be immediately cut off the power and stop

the equipment operation, at the same time please professional maintenance.

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HE0120H Heat Exchanger User Manual

7. Fault Analysis And Processing

7.1. Common fault analysis and processing
The fault content Failure analysis Fault handling
High temperature The environment temperature is Add sunshade device or
alarm inside ark too high; improve the environment air;
Incase temperature sensor fault; Review and make adjustment to
The air circulation inside ark, local heat exchanger of calorific
overheating; value;
Heat exchanger outside circulation Check the control board to
inlet and outlet obstruction; replace the temperature sensor;
Heat exchanger outside circulation Adjust the circulate in heat
inlet and outlet short circuit; exchanger inlet and outlet air
Heat exchanger core body dirt, so flow channel;
the heat exchange efficiency is Clean outside circulation inlet
decreased; and outlet;
Production of heat changer
outside loop for inlet and outlet
Internal fan fault; isolation;
10.external fan fault.

Clean the heat exchanger core

body;
Replace the internal fan;
Replace the outer fan.
Low temperature The air circulation, contained in the Adjust the circulate in heat
alarm inside ark local low temperature; exchanger inlet and outlet air
Internal fan fault. flow channel;
Replace the internal fan.
The temperature The sensor fault. Replace the sensor.
sensor alarm
There are loose inside the fan The internal plug strong fan
Internal fan fault terminal; terminal;
Internal fan is jammed Adjust the internal fan fixed
Internal fan fault. position;
Replace the internal fan.
External fan fault There are loose inside the fan 1. The External plug strong
terminal; fan terminal;
External fan is jammed 2. Adjust the External fan fixed
External fan fault. position;
3. Replace the External fan.
Heat exchanger The input power supply interface To connect the power cord is
failures loose; firm;

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 HE0120H Heat Exchanger User Manual

Power is negative after the; Will the power cord plus or

The control panel is broken, minus a correction;
leaving no work. Change the control panel.

8. Maintenance And Maintenance

8.1. Regular inspection
1. Check the heat exchanger of the dc power cord, warning lines, communication

lines is normal;

2. Check whether the heat exchangers operate normally;

3. Check whether there is outer circulating air inlet block;

4. Make inspection cycle should be used according to the actual environment,

suggested that regular visit 4 times a year.

8.2. Regular maintenance

Heat exchanger used in outdoor environment medium, the outer circulating air inlet and

heat exchanger core experience with ash, catkin and other foreign matter such as block,

set of cleaning and maintenance should be carried out on a regular basis.

9. After-Sales Service And Warranty

9.1. Warranty period
In the case of the proper use of this equipment, the warranty period of the contract shall

prevail.

9.2. Warranty coverage

This equipment within the scope of the warranty, all belong to the product itself quality

problem caused by fault, the manufacturer will provide maintenance service free of charge,

when customer warranty shall provide the product number, however, due to any of the

following fault does not belong to the manufacturer's warranty scope:

 has more than warranty period;

 cannot provide product factory number;

 due to run in an abnormal condition or environment, or used in accordance with the

instructions specified in the way of improper installation, maintenance, or other actions

lead to disorders;

 the obstacles caused by this equipment, such as equipment by the user, the user of the

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HE0120H Heat Exchanger User Manual

software of disorders;

 users to replace damaged or dismantling parts, or losses caused by the unauthorized

server overhaul and maintenance;

 force majeure such as fire, earthquake, flood losses caused obstacles.

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HE0120H Heat Exchanger User Manual

9.3. Disclaimer
Manufacturer's warranty is limited to sent the product, for any loss may be derived by the
equipment failure irresponsible.

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HE0120H Heat Exchanger User Manual

Appendix: Electric Schematic Diagram

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HE0120H Heat Exchanger User Manual

Manufacturers：Suzhou Blackshields Environment Co.,Ltd

Address：No.9,Tianduoli Road,Yangchenghu Town,

Xiangcheng District,Suzhou,China

URL： www.blackshieldscooling.com

Telephone：0086 512 88180000

Fax：0086 512 88188628

(3.1.11.0289)

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