Service Parts

Engine

Engine Models:
Mitsubishi S6R-PTA
Generator Models:
600 kW

TP-6089 9/00
 Table of Contents
Group 1: Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Group 4: Valve Mechanism and Rocker Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Group 5: Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 7.1: Crankcase Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Group 7.2: Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 11: Timing Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 13: Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Group 14: Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Group 17: Piston and Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 20: Crankshaft, Flywheel, and Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 23: Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Group 25.1: Accessory Drive, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Group 25.2: Accessory Drive, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Group 25.3: Hourmeter Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Group 30: Intake System and Air Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Group 32.1: Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Group 32.2: Exhaust Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Group 33: Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group 35: Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Group 36.1: Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Group 36.2: Oil Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Group 36.3: Turbocharger Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 39: Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Group 40: Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Group 42: Oil Filler and Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Group 43: Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Group 45: Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Group 46.1: Thermostat and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Group 46.2: Water Pump Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Group 48: Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Group 55: Air Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Group 61.1: Fuel Injection Pump Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Group 61.2: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Group 61.3: Nozzle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Group 61.4: Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Group 61.5: Feed Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Group 61.6: Fuel Leakoff Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Group 62.1: Fuel Filter Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Group 62.2: Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Group 63.2: Governor Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Group 63.3: Governor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Group 63.4: Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Group 66: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Group 68.1: Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Group 68.2: Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Group 71: Turning Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Group 87: Stop System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Group 94.1: Overhaul Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Group 94.2: Oil Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
 Introduction
This manual lists service replacement parts for 600 kW How to Find Part Numbers
generator sets.
Use the following steps to locate a service replacement
At the time of print this manual applied to the generator part.
set specification (spec) numbers listed in the
Specification Number Index. On occasion this manual 1. Identify the group most likely to include the
may apply to specs not listed in the Specification service part number.
Number Index. 2. Page forward to locate the group identified in
Information in this publication represents data available step 1 or find the appropriate page in the Table of
at the time of print. Kohler Co. reserves the right to Contents.
change this publication and the products represented 3. Find the part on the illustration and note the item
without notice and without any obligation or liability number of the part or find the part description in
whatsoever. the parts list.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Group Parts Lists. List the part numbers of parts in the
groups.
Numbering System Significance
This manual uses the following numbering systems:
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not substitute
illustrations for assembly or disassembly instructions.

TP-6089 9/00 1
Group 1: Cylinder Head

2.4

2.2 2.1

2.6

2.3
2.2

2.2 2.7

2.5

6084-1

2 TP-6089 9/00
 Group 1: Cylinder Head
Quantity
Variation
Part Number
Item Number Description 1
1 GM15553 Head assembly, cylinder 6
2 X Head subassembly, cylinder 6
2.1 GM14490 Cap, sealing 6
2.2 GM15518 Cap, sealing 42
2.3 GM15520 Plug, tapered 6
2.4 GM15590 Guide, valve 24
2.5 GM15602 Seat, valve, exhaust 24
2.6 X Head, cylinder 6
2.7 GM15603 Seat, valve, inlet 12
3 GM14625 Guide 12
4 GM14915 Stud 6
5 GM14916 Pin, dowel 6
6 GM15554 Gasket, cylinder head 6
7 GM15604 Bolt, cylinder head 36
8 GM14628 Washer 36
X Item not sold separately

TP-6089 9/00 3
Group 4: Valve Mechanism and Rocker Cover
25

26

23

24

14 12
18
15

11
11.2
11.1
22 11.3
21 11.4
20

11 13
11.1
11.3
17
11.4
11.2 19.1
19.2
9
16 19 8
9 2 10
8 3 6
10
7
2
4 1
3

5
4
1
5

1 1

6084-4

4 TP-6089 9/00
 Group 4: Valve Mechanism and Rocker Cover
Quantity
Variation
Part Number
Item Number Description 1
1 GM15611 Valve 24
2 GM14570 Cotter 48
3 GM14918 Rotator 24
4 GM15606 Spring, valve 24
5 GM14626 Seal 24
6 GM15607 Bridge 6
7 GM15608 Bridge 6
8 GM14893 Screw 12
9 GM15166 Nut 12
10 GM14557 Cap 12
11 GM15613 Rocker assembly 12
11.1 GM15167 Nut 12
11.2 GM14892 Screw 12
11.3 X Rocker 12
11.4 GM15615 Bushing, rocker 12
12 GM15614 Case, rocker 6
13 GM15612 Packing 6
14 GM15959 Bolt 30
15 GM15180 Washer, spring 30
16 GM15202 O-ring 6
17 GM15526 O-ring 6
18 GM14916 Pin, dowel 6
19 GM15616 Shaft assembly, rock 6
19.1 GM14489 Cap, sealing 6
19.2 X Shaft, rocker 6
20 GM15605 Spacer, rocker 6
21 GM16045 Bolt, flange 6
22 GM15609 Bolt 6
23 GM15610 Cover, rocker 6
24 GM15617 O-ring, rocker cover 6
25 GM15978 Bolt w/washer 18
26 GM15174 Washer, plain 18
X Item not sold separately

TP-6089 9/00 5
Group 5: Camshaft

8 8 3
4
7 7

6084-5

6 TP-6089 9/00
 Group 5: Camshaft
Quantity
Variation
Part Number
Item Number Description 1
1 GM15620 Camshaft 1
2 GM15187 Pin 2
3 GM15111 Bolt 4
4 GM15180 Washer, spring 4
5 GM15618 Plate, cam thrust 1
6 GM15151 Bolt 2
7 GM15621 Tappet 12
8 GM15619 Rod, push 12

TP-6089 9/00 7
Group 7.1: Crankcase Assembly

7 8 2 4

14
4 15

7
5
6 16
13

20

17
10 9 12
10 10
9
11

19 18

2.4
10 21 23 3

10 22

2.2

2.1 2.5
2.1
2.1
24 13
2.1 2.3
2.1

2.1

6084-7.1

8 TP-6089 9/00
 Group 7.1: Crankcase Assembly
Quantity
Variation
Part Number
Item Number Description 1
1 GM15644 Crankcase assembly 1
2 X Crankcase subassembly 1
2.1 X Bearing, cap 6
2.2 X Bearing, cap 1
2.3 GM15640 Bolt, bearing cap 28
2.4 X Crankcase 1
2.5 GM14628 Washer 28
3 GM14619 Pin, dowel 6
4 GM14563 Pin, dowel 12
5 GM15237 Plug, screw 1
6 GM14529 Washer, sealing 1
7 GM14496 Plug, tapered 2
8 GM14490 Sealing cap 1
9 GM15625 Bushing, cam 2
10 GM15626 Bushing, cam 5
11 GM15627 Bolt set 7
12 GM14529 Washer, sealing 7
13 GM15190 Pin, dowel 2
14 GM15622 Plate, nozzle 1
15 GM14503 O-ring 1
16 GM14496 Plug, tapered 1
17 GM15188 Pin, dowel 2
18 GM15519 Cap, sealing 1
19 GM15567 Cap, sealing 1
20 GM15187 Pin 2
21 GM15520 Plug, tapered 1
22 GM14610 Plate 1
23 GM14503 O-ring 1
24 GM15517 Cap, sealing 1
X Item not sold separately

TP-6089 9/00 9
Group 7.2: Crankcase

9 10 6 8 7

44
2 5

3
4
4 15
16
45
46
34
17 15, 16
16 11
19
13

20

49
31 47
50
26 48
24 18
25
14

21 27
40--43
23
22
35--39

40--43

12

28
30

29

32 33 30
31
6084-7.2

10 TP-6089 9/00
 Group 7.2: Crankcase
Quantity
Variation
Part Number
Item Number Description 1
1 GM15636 Liner, cylinder 6
2 GM15641 O-ring, liner 6
3 GM15591 O-ring, liner 6
4 GM15592 O-ring, liner 12
5 GM15623 Hanger 1
6 GM15634 Hanger, rear 1
7 GM15963 Bolt 2
8 GM15182 Washer, spring 2
9 GM15109 Bolt 6
10 GM15180 Washer, spring 6
11 GM15632 Cover, side 4
12 GM15630 Cover, side 1
13 GM15642 O-ring 6
14 GM15157 Bolt 24
15 GM15637 Cover 1
16 GM15639 Cover, cam room 3
17 GM15643 O-ring 5
18 GM15157 Bolt 17
19 GM15633 Cover 1
20 GM15638 Cover, cam room 1
21 GM15635 Nozzle 6
22 GM15261 Valve 6
23 GM14887 Washer 6
24 GM14622 Cock, drain 1
25 GM14558 Clamp 1
26 GM16023 Tube, vinyl 1
27 GM15558 Clamp 1
28 GM15629 Cover 1
29 GM16011 O-ring 1
30 GM15150 Bolt 4
31 GM15242 Plug, tapered 2
32 GM15230 Connector 1
33 GM14997 Pipe 1
34 GM15794 Gasket 1
35 GM15645 Bearing, main (std) 7
36 GM15646 Bearing, main (0.25 mm undersize) 7
37 GM15647 Bearing, main (0.5 mm undersize) 7
38 GM15648 Bearing, main (0.75 mm undersize) 7
39 GM15649 Bearing, main (1 mm undersize) 7
40 GM15650 Plate, thrust (std) 4
41 GM15651 Plate, thrust (0.25 mm oversize) 4
42 GM15652 Plate, thrust (0.5 mm oversize) 4
43 GM15653 Plate, thrust (0.75 mm oversize) 4
44 GM15624 Ring, seal 6
45 GM15628 Cover, cam room 1
46 GM15863 Gasket 1
47 GM15113 Bolt 1
48 GM15108 Bolt 4
49 GM15180 Washer, spring 1
50 GM15180 Washer, spring 4

TP-6089 9/00 11
Group 11: Timing Gear Case
4

10 9 16 15 8 14 13

28
27 2
22

23

21

12

14
11
6

18

20
19 25
17 24

26

6084-11

12 TP-6089 9/00
 Group 11: Timing Gear Case
Quantity
Variation
Part Number
Item Number Description 1
1 GM15660 Case, timing gear 1
2 GM14901 Plug 1
3 GM14486 Pickup 1
4 GM15516 Cable, connector 1
5 GM14888 Cover 1
6 GM15149 Bolt w/washer 3
7 GM15188 Pin, dowel 4
8 GM15656 Packing 1
9 GM15659 Plate, rear 1
10 GM15657 Packing 1
11 GM15124 Bolt 9
12 GM15964 Bolt 5
13 GM15984 Nut 2
14 GM15182 Washer, spring 14
15 GM15108 Bolt 6
16 GM15180 Washer, spring 6
17 GM15655 Seal assembly, oil rear 1
18 GM15593 Slinger 1
19 GM14920 Seal, oil 1
20 GM14459 Plug 1
21 GM15658 Cover 1
22 GM15654 Gasket 1
23 GM15140 Bolt w/washer 3
24 GM15556 Cover 1
25 GM16008 O-ring 1
26 GM15140 Bolt w/washer 6
27 GM15240 Plug, drain 1
28 GM14533 Washer, sealing 1

TP-6089 9/00 13
Group 13: Oil Pan

9 6

4
5
7
8 9

6
4
5
1
8

3 9

9
11
10
13
12 9

6084-13

Quantity
Variation
Part Number
Item Number Description 1
1 GM15662 Pan, oil 1
2 GM15661 Packing 1
3 GM15151 Bolt 41
4 GM14627 Cover 2
5 GM16012 O-ring 2
6 GM15150 Bolt 4
7 GM16035 Plug, tapered 2
8 GM15241 Plug, drain 2
9 GM14534 Washer, sealing 2
10 GM15239 Plug, drain 1
11 GM14532 Washer, sealing 1
12 GM15238 Plug, screw 1
13 GM14531 Washer, sealing 1

14 TP-6089 9/00
 Group 14: Engine Mounting
6
7

7
6

3 1
2
3
2
6084-14

Quantity
Variation
Part Number
Item Number Description 1
1 GM15663 Bracket, front 2
2 GM15118 Bolt 10
3 GM15180 Washer, spring 10
4 GM15665 Bracket, mounting RS 1
5 GM15664 Bracket, mounting LS 1
6 GM15963 Bolt 8
7 GM15182 Washer, spring 8

TP-6089 9/00 15
Group 17: Piston and Connecting Rod

4
1

5.20

5.10

5.30
6--10

6--10

5.40

6084-17

Quantity
Variation
Part Number
Item Number Description 1
1 GM15668 Piston 6
2 GM15666 Ring set, piston 6
3 GM15667 Pin, piston 6
4 GM16019 Ring, snap 12
5 GM15671 Connecting rod assembly 6
5.10 X Connecting rod 6
5.20 GM15669 Bushing, connecting rod 6
5.30 X Cap, connecting rod 6
5.40 GM15670 Bolt, connecting rod 12
6 GM15672 Bearing, connecting rod (std) 12
7 GM15673 Bearing, con. rod (0.25 mm undersize) 12
8 GM15674 Bearing, con. rod (0.5 mm undersize) 12
9 GM15675 Bearing, con. rod (0.75 mm undersize) 12
10 GM15676 Bearing, con. rod (1 mm undersize) 12
X Item not sold separately
5 GM47167 Connecting rod assembly (14.3 kg) AR
5 GM47168 Connecting rod assembly (14.4 kg) AR
5 GM47169 Connecting rod assembly (14.5 kg) AR
5 GM47170 Connecting rod assembly (14.6 kg) AR
5 GM47171 Connecting rod assembly (14.7 kg) AR
5 GM47172 Connecting rod assembly (14.8 kg) AR
16 5 GM47173 Connecting rod assembly (14.9 kg) AR TP-6089 9/00
 Group 20: Crankshaft, Flywheel, and Damper

5
9 6
7.20
10 7.10

2.30
2.10 7
3

2.20
2

1
4

11 12

6084-20

Quantity
Variation
Part Number
Item Number Description 1
1 GM15678 Crankshaft 1
2 X Crankshaft assembly 1
2.10 GM15185 Pin, dowel 1
2.20 X Crankshaft 1
2.30 GM15681 Gear, crankshaft 1
3 GM15190 Pin, dowel 2
4 GM15677 Pin, dowel 2
5 GM15965 Bolt 8
6 GM14628 Washer 8
7 GM15679 Flywheel assembly 1
7.10 GM14583 Gear, ring 1
7.20 X Flywheel 1
8 GM15680 Damper, viscous 1
9 GM15631 Pointer 1
10 GM15139 Bolt w/washer 1
11 GM14584 Label set, thermo 75-95 deg. C 1
12 GM14585 Label set, thermo 100-120 deg. C 1
X Item not sold separately

TP-6089 9/00 17
Group 23: Timing Gear
8 7

1.2 1.1

4
3

5
6

6084-23

Quantity
Variation
Part Number
Item Number Description 1
1 GM15684 Gear assembly, idler 1
1.1 GM14896 Bushing 1
1.2 X Gear, idler 1
2 GM15685 Shaft, idler 1
3 GM15108 Bolt 4
4 GM15180 Washer, spring 4
5 GM14568 Plate, thrust 1
6 GM15140 Bolt w/washer 2
7 GM15682 Gear, crankshaft 1
8 GM15683 Gear, injection pump 1
X Item not sold separately

18 TP-6089 9/00
 Group 25.1: Accessory Drive, Front

5
8
4

9
10

2
1
13
12

11 3 6

6084-25.1

Quantity
Variation
Part Number
Item Number Description 1
1 GM15690 Cover, front 1
2 GM15691 Packing 1
3 GM15152 Bolt 2
4 GM15111 Bolt 2
5 GM15180 Washer, spring 2
6 GM15188 Pin, dowel 2
7 GM15190 Pin, dowel 2
8 GM15687 Seal assembly, oil front 1
9 GM14902 Slinger 1
10 GM14920 Seal, oil 1
11 GM15689 Pulley, crankshaft 1
12 GM15966 Bolt 8
13 GM15993 Washer, spring 8

TP-6089 9/00 19
Group 25.2: Accessory Drive, Rear
4 3 14
13

16

6
2 7
10 5
11
12 1
15

8
9

6084-25.2

Quantity
Variation
Part Number
Item Number Description 1
1 GM15692 Case, drive 1
2 GM15686 O-ring 1
3 GM15111 Bolt 7
4 GM15180 Washer, spring 7
5 GM15152 Bolt 1
6 GM15688 Shaft 1
7 GM15998 Key, woodruff 1
8 GM15995 Washer, spring 1
9 GM15594 Coupling, damper 1
10 GM16039 Bearing, ball 1
11 GM16021 Ring, snap 1
12 GM16037 Bearing, ball 1
13 GM14921 Seal 1
14 GM16031 Elbow 1
15 GM14496 Plug, tapered 1
16 GM15192 Key, woodruff 1

20 TP-6089 9/00
 Group 25.3: Hourmeter Drive

2
3

6084-25.3

Quantity
Variation
Part Number
Item Number Description 1
1 GM15550 Gasket 1
2 GM15549 Cover 1
3 GM15975 Bolt w/washer 2

TP-6089 9/00 21
Group 30: Intake System and Air Heater

3
4

6 2

7
8
9

6084-30

22 TP-6089 9/00
 Group 30: Intake System and Air Heater
Quantity
Variation
Part Number
Item Number Description 1
1 GM15693 Packing 6
2 GM15695 Duct, inlet 1
3 GM15696 Connector 1
4 GM14648 O-ring 2
5 GM15694 Gasket 1
6 GM15141 Bolt 8
7 GM14922 Packing 6
8 GM14627 Cover 6
9 GM15151 Bolt 12

TP-6089 9/00 23
Group 32.1: Exhaust System

12
10

13

24
25
26
19
11 9
23 3
22

18 21 27 14
5 16
2
6
21 16
15
15
15
15

21 3
16 13

14
7 16
8

21

17

6084-32.1

24 TP-6089 9/00
 Group 32.1: Exhaust System
Quantity
Variation
Part Number
Item Number Description 1
1 GM15706 Manifold, exhaust 1
2 GM15246 Plug, tapered 2
3 GM15705 Manifold, exhaust 2
4 GM15700 Gasket, exhaust 6
5 GM15557 Bolt 2
6 GM15992 Washer 2
7 GM15697 Bolt 22
8 GM15601 Spacer 22
9 GM15596 Stay 1
10 GM15983 Bolt w/washer 2
11 GM15530 Bolt 4
12 GM14552 Bolt 4
13 GM15990 Nut, self-locking 8
14 GM15701 Joint, flexible 2
15 GM15081 Coupling assembly 4
16 GM14592 Gasket, joint 4
17 GM15702 Insulator 5
18 GM15510 Insulator 1
19 GM15703 Insulator 1
20 GM15704 Stay insulator 4
21 GM15980 Bolt 10
22 GM15971 Stud 4
23 GM15551 Spacer 4
24 GM15163 Nut 4
25 GM15178 Washer, spring 4
26 GM15173 Washer, plain 4
27 GM15598 Gasket 1

TP-6089 9/00 25
 Group 32.2: Exhaust Elbow

1 2

3 4

10
9

6084-32.2

Quantity
Variation
Part Number
Item Number Description 1
1 GM15597 Pipe, exhaust 1
2 GM15947 Clamp, turbo 1
3 GM14994 Plug 2
4 GM15229 Gasket 2
5 GM15246 Plug, tapered 1
6 GM15698 Bracket 1
7 GM14552 Bolt 2
8 GM15990 Nut, self-locking 2
9 GM15859 Bolt 2
10 GM15180 Washer, spring 2

26 TP-6089 9/00
 Group 33: Turbocharger
1

1.24

1.16
1.01 1.16
1.15
1.10
1.09
1.13
1.14
1.21
1.15
1.22 1.16
1.26 1.11
1.25 1.12
1.07
1.20
1.19

1.05
1.08
1.02 1.06
1.30
1.03
1.04
1.27
1.14

1.14
1.23 1.28 1.29
6084-33

Quantity
Variation
Part Number
Item Number Description 1
1 GM15925 Turbocharger assembly 1
1.01 GM15926 Cartridge assembly 1
1.02 GM15937 Housing 1
1.03 X Housing, bearing 1
1.04 GM15949 Pin, spring 2
1.05 GM15938 Rotor assembly 1
1.06 GM15930 Plate 1
1.07 GM15936 Ring 1
1.08 GM15923 Seal, ring 1
1.09 GM15940 Ring 1
1.10 GM15941 Ring 1
1.11 GM15933 Bearing 1
1.12 GM15932 Deflector 1
1.13 GM15931 Insert 1
1.14 GM15943 Sleeve 1
1.15 GM15934 Bearing 2
1.16 GM15935 Ring, snap 3
1.17 GM15948 O-ring 1
1.18 GM15050 O-ring 1
1.19 GM15942 Nut 1
1.20 GM15043 Ring, snap 1
1.21 GM15939 Wheel, compressor 1
1.22 GM15944 Cover, compressor 1
1.23 GM15946 Diffuser 1
1.24 GM15945 Clamp assembly 1
1.25 GM14481 Rivet, screw 2
1.26 X Nameplate 1
1.27 GM15927 Housing 1
1.28 GM15924 Bolt 6
1.29 GM15929 Lockplate 3
1.30 GM15928 Lagging 1
X Item not sold separately

TP-6089 9/00 27
Group 35: Oil Pump
4

1
1.02

1.03
1.04
1.05
1.06 1.05
1.05
1.07
1.08 1.19

1.09 1.10
1.18
1.12 1.17
1.12
1.12
1.11
1.16
1.25
1.15
1.14
1.14
1.26 1.15 1.13
3
1.13
2

1.21
1.20
1.23
1.24
6084-35

Quantity
Variation
Part Number
Item Number Description 1
1 GM15708 Pump assembly, oil 1
1.01 GM15718 Case and gear assembly 1
1.02 GM15709 Gear 1
1.03 GM15713 Case assembly 1
1.04 X Case 1
1.05 GM15579 Bushing 3
1.06 GM15716 Gear assembly 1
1.07 X Shaft 1
1.08 GM15710 Gear 1
1.09 GM15712 Pin 2
1.10 GM15714 Cover assembly, oil 1
1.11 X Cover 1
1.12 GM15579 Bushing 3
1.13 GM15717 Gear assembly 2
1.14 GM15710 Gear 2
1.15 X Shaft 2
1.16 GM15715 Gear assembly 1
1.17 X Gear 1
1.18 GM15579 Bushing 1
1.19 GM15711 Spindle 1
1.20 GM15580 Spring 2
1.21 GM15577 Valve 2
1.22 GM15572 Stopper 2
1.23 GM15578 Seat, spring 2
1.24 GM15996 Pin 2
1.25 GM16046 Nut 1
1.26 GM15143 Bolt 4
2 GM15120 Bolt 4
3 GM15180 Washer, spring 4
4 GM15707 Shim 2
X Item not sold separately

28 TP-6089 9/00
 Group 36.1: Oil Strainer
5

4
6

11
12

9
8
10
7

3
2

1
6084-36.1

Quantity
Variation
Part Number
Item Number Description 1
1 GM15725 Strainer, oil 1
2 GM15958 Bolt 2
3 GM15179 Washer, spring 2
4 GM16013 O-ring 1
5 GM15720 Pipe, oil 1
6 GM15150 Bolt 4
7 GM15719 Pipe, oil 1
8 GM15958 Bolt 2
9 GM15179 Washer, spring 1
10 GM15151 Bolt 2
11 GM15212 O-ring 1
12 GM15213 O-ring 1

TP-6089 9/00 29
Group 36.2: Oil Pipe

2 7 8 6 12
4

12
11
5

10
9

6084-36.2

Quantity
Variation
Part Number
Item Number Description 1
1 GM14926 Valve, relief 1
2 GM14924 Spring 1
3 GM14925 Sleeve 1
4 GM15722 Plate, relief valve 1
5 GM15727 Pipe, relief valve 1
6 GM15525 O-ring 1
7 GM15724 Stopper 1
8 GM15212 O-ring 1
9 GM15116 Bolt 3
10 GM15180 Washer, spring 3
11 GM15151 Bolt 2
12 GM16011 O-ring 2

30 TP-6089 9/00
 Group 36.3: Turbocharger Oil Lines

19 17

16 17 22 18

17

20
21

15 21

13 1

12
8 3 2
7 11
8

6
10 5

9 5 4 6084-36.3

Quantity
Variation
Part Number
Item Number Description 1
1 GM15723 Pipe, oil 1
2 GM15982 Bolt 1
3 GM15175 Washer 1
4 GM15235 Bolt, eye 1
5 GM14531 Washer, sealing 2
6 GM15729 Pipe, drain 1
7 GM15129 Bolt 2
8 GM15179 Washer, spring 2
9 GM15150 Bolt 2
10 GM15721 Packing 1
11 GM15586 Packing 1
12 GM15587 Packing 1
13 GM15981 Bolt w/washer 2
14 GM15726 Pipe, oil 1
15 GM15728 Pipe, drain 1
16 GM16032 Bolt, eye 1
17 GM14529 Washer, sealing 2
18 GM15810 Stay, oil pipe 1
19 GM15960 Bolt 1
20 GM15234 Bolt, eye 1
21 GM14530 Washer, sealing 2
22 GM15140 Bolt w/washer 1

TP-6089 9/00 31
Group 39: Oil Cooler
1 3 2

1.07 1.07 1.02 1.09 1.08

1.01

1.01

1.06
1.06

1.05 1.03
1.04
1.07
1.07 1.10
5
4
1.10
1.081.09

1.11 1.11

8
3 3 7
6

6084-39

Quantity
Variation
Part Number
Item Number Description 1
1 GM15736 Oil cooler assembly 1
1.01 GM15731 Element, oil cooler 2
1.02 GM15737 Cover 1
1.03 GM15164 Nut 8
1.04 GM15179 Washer, spring 8
1.05 GM15174 Washer, plain 8
1.06 GM16010 O-ring 4
1.07 GM15524 O-ring 8
1.08 GM16042 Plug 2
1.09 GM15527 O-ring 2
1.10 GM16034 Plug, tapered 3
1.11 GM15246 Plug, tapered 2
2 GM15732 Packing 1
3 GM15733 O-ring 3
4 GM15152 Bolt 21
5 GM15175 Washer 21
6 GM15735 Thermostat, oil 1
7 GM15734 Seal, thermostat 1
8 GM16027 Connector 2

32 TP-6089 9/00
 Group 40: Oil Filter
11 7 8 9

6
5

10
6
5

6
5
3

1.02 1.01 1.03 1.03 1.04

1
6084-40

Quantity
Variation
Part Number
Item Number Description 1
1 GM15740 Filter assembly, oil 1
1.01 GM15741 Bracket assembly 1
1.02 GM15242 Plug, tapered 1
1.03 GM13949 Filter 2
1.04 GM13950 Filter 1
2 GM15121 Bolt 1
3 GM15111 Bolt 2
4 GM15548 Bolt 3
5 GM15180 Washer, spring 6
6 GM15175 Washer 6
7 GM16011 O-ring 1
8 GM15525 O-ring 1
9 GM16014 O-ring 1
10 GM15230 Connector 1
11 GM14488 Alarm, oil filter 1

TP-6089 9/00 33
Group 42: Oil Filler and Breather

6 4

10 8
11

7 5 6084-42

Quantity
Variation
Part Number
Item Number Description 1
1 GM14602 Elbow 1
2 GM14633 Cap, oil 1
3 GM14623 Packing 2
4 GM15141 Bolt 2
5 GM15743 Guide, oil level 1
6 GM15742 Gauge 1
7 GM16030 Connector 1
8 GM15744 Stay 1
9 GM15979 Bolt 1
10 GM15555 Clamp 1
11 GM15149 Bolt w/washer 1

34 TP-6089 9/00
 Group 43: Breather

1.04

1.02

1.05
1

1.01
2

1.03

6084-43

Quantity
Variation
Part Number
Item Number Description 1
1 GM15745 Breather assembly 1
1.01 GM15521 Clamp 1
1.02 GM15547 Chain 1
1.03 GM15861 Hose, vinyl 1
1.04 GM15560 Cap 1
1.05 X Breather 1
2 GM14605 Gasket 1
3 GM15150 Bolt 2
4 GM15563 Element, breather 1
X Item not sold separately

TP-6089 9/00 35
Group 45: Water Pump
13
16

11.09

11.08 14
11 12
15
11.04
11.04
11.05
11.03
18
11.07
11.02 17
11.06 19
11.01

1.16 1.09

1 1.12
6

1.04

10 1.11
1.18

1.10 1.17

1.15
1.08

1.14
1.07 1.13
1.01
1.02

1.03

2 1.05
3 1.06
4

1.19

8 7
9 5
6084-45

36 TP-6089 9/00
 Group 45: Water Pump
Quantity
Variation
Part Number
Item Number Description 1
1 GM15761 Pump assembly, water 1
1.01 X Case, water pump 1
1.02 GM14927 Cover 1
1.03 GM15210 O-ring 1
1.04 GM15760 Shaft, water pump 1
1.05 GM15746 Impeller 1
1.06 GM15747 Seal unit 1
1.07 GM15748 Pulley 1
1.08 GM15759 Spacer 1
1.09 GM15750 Seal 1
1.10 GM15751 Seal 1
1.11 GM16040 Bearing, ball 1
1.12 GM16038 Bearing, ball 1
1.13 GM14928 Ring, snap 1
1.14 GM15986 Nut 1
1.15 GM15994 Washer, spring 1
1.16 GM15998 Key, woodruff 1
1.17 GM16020 Ring, snap 1
1.18 GM16011 O-ring 1
1.19 GM15749 Plug 1
2 GM16007 O-ring 1
3 GM14502 O-ring 1
4 GM16004 O-ring 1
5 GM15151 Bolt 5
6 GM15752 V-belt, water pump 1
7 GM14603 Valve 1
8 GM16026 Clamp, hose 1
9 GM16022 Tube, vinyl 1
10 GM15753 V-belt, alternator 1
11 GM15754 Pulley, tension 1
11.01 GM15107 Bolt 1
11.02 GM15180 Washer, spring 1
11.03 GM16018 Ring, snap 1
11.04 GM15581 Bearing 2
11.05 GM15582 Spacer 1
11.06 GM15583 Plate, thrust 1
11.07 GM15584 Spacer 1
11.08 GM15585 Pulley, tension 1
11.09 GM15756 Bracket, tension 1
12 GM15755 Plate 1
13 GM15757 Plate, slide 1
14 GM15758 Bolt, tension 1
15 GM15167 Nut 1
16 GM15142 Bolt w/washer 3
17 GM15961 Bolt 2
18 GM15181 Washer, spring 2
19 GM15979 Bolt 2
X Item not sold separately

TP-6089 9/00 37
Group 46.1: Thermostat and Covers
3 4

2
5
1
2

2
5
1
2
14

20
9
21 8
19 6 16
7 11 10
15
22

12
13
8
6
7
24
18 17 25

18

23 26

27
6084-46.1

38 TP-6089 9/00
 Group 46.1: Thermostat and Covers
Quantity
Variation
Part Number
Item Number Description 1
1 GM15776 Connector 6
2 GM16006 O-ring 13
3 GM15771 Plug 1
4 GM15141 Bolt 1
5 GM15772 Ring, snap 6
6 GM13953 Thermostat 2
7 GM15764 Seal 2
8 GM15763 Ring, snap 2
9 GM15762 Case assembly 1
10 X Case, thermostat 1
11 GM15588 Valve 1
12 GM15778 Cover, thermostat 1
13 GM15765 Packing, cover 1
14 GM15142 Bolt w/washer 6
15 GM15779 Bracket 1
16 GM15967 Bolt w/washer 4
17 GM15151 Bolt 3
18 GM16005 O-ring 2
19 GM15857 Connector 1
20 GM15238 Plug, screw 1
21 GM14531 Washer, sealing 1
22 GM16033 Plug 3
23 GM15770 Cover 1
24 GM14929 Packing 1
25 GM15151 Bolt 4
26 GM15246 Plug, tapered 1
27 GM15247 Plug, tapered 1
X Item not sold separately

TP-6089 9/00 39
Group 46.2: Water Pump Pipes

7
11
14
8
13
14

10 10
5
9 10

9
9
2
12 4
11 3
10 4
9 1
15
9

6084-46.2

40 TP-6089 9/00
 Group 46.2: Water Pump Pipes
Quantity
Variation
Part Number
Item Number Description 1
1 GM15768 Pipe, water 1
2 GM15769 Pipe, water 1
3 GM16024 Hose, rubber 1
4 GM15522 Clamp 2
5 GM15773 Pipe, water 1
6 GM15774 Pipe, bypass 1
7 GM15767 Stay assembly 1
8 GM15150 Bolt 1
9 GM14605 Gasket 5
10 GM15151 Bolt 8
11 GM15142 Bolt w/washer 4
12 GM15780 Cover 1
13 GM15775 Hose 1
14 GM15522 Clamp 2
15 GM15766 Spacer 1

TP-6089 9/00 41
Group 48: Fan Drive
3 6
12

20 19 4

35 22
22

2 16 5
1
10 23
8

14
13
15

35

36
10 38
9 37
18
11
17

29

21
21
24
25

26

34

27

31
29
30
32

28
34
33
6084-48

42 TP-6089 9/00
 Group 48: Fan Drive
Quantity
Variation
Part Number
Item Number Description 1
1 GM15791 Case, fan drive 1
2 GM15787 Packing 1
3 GM15790 Plate, fan 1
4 GM15206 O-ring 2
5 GM16004 O-ring 1
6 GM16000 O-ring 1
7 GM15187 Pin 2
8 GM15114 Bolt 4
9 GM15111 Bolt 1
10 GM15180 Washer, spring 5
11 GM15979 Bolt 4
12 GM15150 Bolt 2
13 GM15107 Bolt 4
14 GM14529 Washer, sealing 4
15 GM15788 Gear, fan drive 1
16 GM15789 Gear, fan drive 1
17 GM15784 Shaft 1
18 GM15997 Key, woodruff 1
19 GM15988 Nut, jam 1
20 GM15995 Washer, spring 1
21 GM15259 Bearing, ball 2
22 GM16039 Bearing, ball 2
23 GM16016 Ring, snap 1
24 GM15781 Seal, oil 1
25 GM15568 Sleeve 1
26 GM15785 Plate, fan 1
27 GM15109 Bolt 4
28 — Fan (See generator set parts catalog for part number) 1
29 GM15786 Rubber, friction 2
30 GM16049 Grommet 4
31 GM15782 Bushing 1
32 GM15783 Spacer 4
33 GM15119 Bolt 4
34 GM15180 Washer, spring 8
35 GM15571 Pin, dowel 4
36 GM15970 Stud 4
37 GM15163 Nut 4
38 GM15178 Washer, spring 4

TP-6089 9/00 43
Group 55: Air Cooler
1

10
2

7
11
9 8
1.04
1.01
1.03
1.08
1.02

1.09

1.04

1.07
1.05 5 6 3
1.08

1.06 5 6 4

Quantity
Variation
Part Number
Item Number Description 1
1 GM15796 Cooler assembly, air 1
1.01 GM15798 Element, air cooler 1
1.02 GM15799 Case, air cooler 1
1.03 GM15792 Gasket 1
1.04 GM15793 Plate 2
1.05 GM15797 Connector 1
1.06 GM15795 Gasket 1
1.07 GM14513 O-ring 2
1.08 GM15142 Bolt w/washer 2
1.09 GM15153 Bolt 8
2 GM15792 Gasket 1
3 GM15111 Bolt 23
4 GM16043 Bolt 3
5 GM15175 Washer 26
6 GM15180 Washer, spring 26
7 GM15800 Connector 1
8 GM15111 Bolt 2
9 GM15180 Washer, spring 2
10 GM15142 Bolt w/washer 2
11 GM14513 O-ring 2

6084-55

44 TP-6089 9/00
 Notes

TP-6089 9/00 45
Group 61.1: Fuel Injection Pump Bracket
11 10 9

26
27

28
29 25

12

13

19

7 9
18 24
23

20

21
22

18
23

14 24 23
17
24
7
1
2
16
15

5 3 5 4
6084-61.1

46 TP-6089 9/00
 Group 61.1: Fuel Injection Pump Bracket
Quantity
Variation
Part Number
Item Number Description 1
1 GM15822 Bracket, injection pump 1
2 GM15999 O-ring 1
3 GM15109 Bolt 3
4 GM16044 Bolt 2
5 GM15180 Washer, spring 5
6 GM15121 Bolt 4
7 GM15802 Pin, dowel 2
8 GM15180 Washer, spring 4
9 GM15116 Bolt 4
10 GM15180 Washer, spring 4
11 GM15812 Cover, coupling 1
12 GM15917 Bolt, eye 1
13 GM15552 Air vent 1
14 GM15806 Bracket 1
15 GM15968 Bolt 2
16 GM15178 Washer, spring 3
17 GM15808 Bolt 1
18 GM14621 Nut 2
19 GM15807 Stopper 1
20 GM15821 Bracket, return 1
21 GM15951 Spring 1
22 GM15820 Bracket, return 1
23 GM14463 Wire, seal 3
24 GM15001 Seal 3
25 GM15811 Stay 1
26 GM15107 Bolt 2
27 GM15180 Washer, spring 2
28 GM15961 Bolt 2
29 GM15181 Washer, spring 2

TP-6089 9/00 47
Group 61.2: Fuel System

21
21 21
21
21
21
23
23 29
23 28 27
22
2 20
3 21 27

25 15
24
26 14
23
22

7 27 13

4 12

5
6 11

8 9

19 18
10 16
9
8

17

16

48 TP-6089 9/00
 Group 61.2: Fuel System
Quantity
Variation
Part Number
Item Number Description 1
1 GM15801 Gland, nozzle 6
2 GM15168 Nut 6
3 GM15570 Washer 6
4 GM16003 O-ring 6
5 GM16002 O-ring 6
6 GM16001 O-ring 6
7 GM15818 Gasket, nozzle 6
8 GM15813 Cover 12
9 GM15814 Holder 12
10 GM15839 Pipe, injection (no.1) 1
11 GM15840 Pipe, injection (no.2) 1
12 GM15841 Pipe, injection (no.3) 1
13 GM15842 Pipe, injection (no.4) 1
14 GM15843 Pipe, injection (no.5) 1
15 GM15844 Pipe, injection (no.6) 1
16 GM15832 Clamp 2
17 GM15977 Bolt w/washer 7
18 GM15178 Washer, spring 7
19 GM15163 Nut 7
20 GM15833 Clamp, pipe 2
21 GM15834 Clamp, pipe 14
22 GM15146 Bolt 8
23 GM15174 Washer, plain 14
24 GM16047 Clamp 3
25 GM16048 Clamp 3
26 GM15974 Bolt 3
27 GM15835 Stay, injection pipe 3
28 GM15144 Bolt 6
29 GM15147 Bolt 2

TP-6089 9/00 49
Group 61.3: Nozzle Assembly

1.16

1.15

1.05

1.03

1.10

1.12
1

1.02
1.08

1.11

1.07

1.04
1.13

1.09

1.06

1.14

1.01

6084-61.3

50 TP-6089 9/00
 Group 61.3: Nozzle Assembly
Quantity
Variation
Part Number
Item Number Description 1
1 GM15830 Nozzle assembly 6
1.02 GM15831 Holder assembly, nozzle 6
1.01 GM13952 Tip assembly, nozzle 6
1.03 GM14530 Washer, sealing 6
1.04 GM15595 Rod 6
1.05 GM15817 Nut, cap 6
1.06 GM15816 Nut, retaining 6
1.07 GM15825 Spring 6
1.08 GM15827 Connector, inlet 6
1.09 GM15828 Spacer 6
1.10 GM15826 Screw 6
1.11 GM15809 Spring, seat 6
1.12 GM15829 Body, nozzle holder 6
1.13 GM16036 Bearing, roller 12
1.14 GM15254 Bearing, roller 12
1.15 GM14528 Washer, sealing 6
1.16 GM15569 Screw, set 6

TP-6089 9/00 51
Group 61.4: Injection Pump
1

1.49
1.10 1.55
1.57
1.80
1.18 1.54 1.52 1.47
1.30 1.72
1.82 1.17 1.26
1.29 1.74
1.25 1.07 1.57
1.26 1.24 1.55
1.49
1.26 1.73
1.41--1.45
1.57 1.67
1.56
1.22
1.50
1.53
1.01 1.49
1.75 1.56
1.51 1.54
1.57 1.61
1.08 1.06
1.59
1.11 1.58

1.16 1.66
1.32
1.12

1.09 1.13

1.48
1.69 1.76 1.31
1.62 1.65
1.20
1.34 1.02 1.65
1.63

1.36
1.62
1.65 1.37--1.40
1.65 1.79
1.15
1.81 1.63
1.33 1.34
1.04 1.46
1.23
1.27 1.28
1.65
1.03 1.64
1.14 1.78

1.15 1.21 1.77

1.79 1.35 1.71
1.19 1.60 1.7
1.68
6084-61.4

52 TP-6089 9/00
 Group 61.4: Injection Pump
Quantity
Variation
Part Number
Item Number Description 1
1 GM15920 Pump assembly, injection 1
1.01 GM15922 Block, plunger 6
1.02 GM15918 Case, pump 1
1.03 GM15914 Camshaft 1
1.04 GM15887 Rack 1
1.05 X
1.06 X
1.07 GM15919 Valve assembly 6
1.08 GM15886 Pinion 6
1.09 GM15904 Tappet 6
1.10 GM15915 Holder, valve 6
1.11 GM15896 Seat 6
1.12 GM15897 Seat 6
1.13 GM15913 Tappet assembly, roller 6
1.14 GM15237 Plug, screw 1
1.15 GM16041 Bearing, roller 2
1.16 GM15888 Spring 6
1.17 GM15870 Spring, valve 6
1.18 GM15871 Stopper 6
1.19 GM15916 Cover, front 1
1.20 GM15511 Cover, rear 1
1.21 GM15872 Center bearing 1
1.22 GM15889 O-ring 18
1.23 GM15898 Bushing, rack 2
1.24 GM15873 Bolt, barrel 6
1.25 GM15885 Bolt, barrel 6
1.26 GM15004 Washer, barrel 14
1.27 GM15874 Pin 7
1.28 GM14489 Cap, sealing 7
1.29 GM15883 Wire 1
1.30 GM15001 Seal 1
1.31 GM15902 Valve, check 1
1.32 GM15899 Pointer 1
1.33 GM15890 Bellows 2
1.34 GM15903 Bolt, deflector 12
1.35 GM15900 Bolt 2
1.36 GM15901 Screw, set 1
1.37 GM15891 Shim t=0.5 mm AR
1.38 GM15892 Shim t=0.1 mm AR
1.39 GM15893 Shim t=0.15 mm AR
1.40 GM15894 Shim t=0.5 mm AR
1.41 GM15875 Shim, barrel t=0.8 mm AR
1.42 GM15876 Shim, barrel t=0.9 mm AR
1.43 GM15877 Shim, barrel t=1 mm AR
1.44 GM15878 Shim, barrel t=1.1 mm AR
1.45 GM15879 Shim, barrel t=1.3 mm AR
1.46 GM15880 Bolt, eye 1
1.47 GM15881 Nut 2
1.48 GM15882 Bolt, eye 2
1.49 GM15905 Bolt, short 6
1.50 GM15906 Bolt, long 2
1.51 GM15909 Flywheel 1
1.52 GM15512 Coupling 1
1.53 GM15907 Coupling, cross 1
1.54 GM15908 Plate, laminate 20
1.55 GM15911 Bushing 4
1.56 GM15912 Bushing 4
1.57 GM15910 Washer, coupling 8
1.58 GM15566 Plate 1
1.59 X Nameplate 1
1.60 GM15514 Pump fuel 1
1.61 GM14481 Rivet, screw 2
1.62 GM14527 Washer 3
1.63 GM14528 Washer, sealing 12
1.64 GM14529 Washer, sealing 1
1.65 GM14530 Washer, sealing 6
1.66 GM15972 Bolt w/washer 2
1.67 GM15962 Bolt 1
1.68 GM15976 Bolt w/washer 4
1.69 GM15138 Bolt washer assembly 4
X Item not sold separately

TP-6089 9/00 53
Group 61.4: Injection Pump, continued
1

1.49
1.10 1.55
1.57
1.80
1.18 1.54 1.52 1.47
1.30 1.72
1.82 1.17 1.26
1.29 1.74
1.25 1.07 1.57
1.26 1.24 1.55
1.49
1.26 1.73
1.41--1.45
1.57 1.67
1.56
1.22
1.50
1.53
1.01 1.49
1.75 1.56
1.51 1.54
1.57 1.61
1.08 1.06
1.59
1.11 1.58

1.16 1.66
1.32
1.12

1.09 1.13

1.48
1.69 1.76 1.31
1.62 1.65
1.2
1.34 1.02 1.65
1.63

1.36
1.62
1.65 1.37--1.40
1.65 1.79
1.15
1.81 1.63
1.33 1.34
1.04 1.46
1.23
1.27 1.28
1.65
1.03 1.64
1.14 1.78

1.15 1.21 1.77

1.79 1.35 1.71
1.19 1.6 1.7
1.68
6084-61.4

54 TP-6089 9/00
 Group 61.4: Injection Pump, continued
Quantity
Variation
Part Number
Item Number Description 1
1.70 GM15973 Bolt 3
1.71 GM15991 Washer 3
1.72 GM15987 Nut, jam 1
1.73 GM15181 Washer, spring 1
1.74 GM14571 Washer 1
1.75 GM15998 Key, woodruff 1
1.76 GM15884 Seal 1
1.77 GM15523 O-ring 2
1.78 GM15211 O-ring 1
1.79 GM16015 O-ring 2
1.80 GM15528 O-ring 6
1.81 GM15917 Bolt, eye 1
1.82 GM15921 Holder, plunger (service only) 6
1.83 GM15895 Repair kit* 1
* Includes items 1.22, 1.33, 1.62--1.66, 1.76--1.80

TP-6089 9/00 55
Group 61.5: Feed Pump
1

1.09

1.07

1.06
1.08 1.10
2 1.06
1.05
1.05 1.12
2.01 1.13

2.02
2.03

1.01
1.13
1.02
1.12 1.03
1.11
1.04

6084-61.5

Quantity
Variation
Part Number
Item Number Description 1
1 GM15514 Pump, feed 1
1.01 GM15532 Housing 1
1.02 GM15533 Piston 1
1.03 GM15534 Spring, piston 1
1.04 GM15535 Plug 1
1.05 GM15540 Valve 4
1.06 GM15541 Spring 4
1.07 GM15542 Plug 3
1.08 GM15543 Ring, snap 1
1.09 GM15544 Pump, priming 1
1.10 GM15545 Bolt, eye 1
1.11 GM15513 Bolt, eye 1
1.12 GM14530 Washer, sealing 5
1.13 GM15546 Adapter 2
2 GM15536 Tappet assembly 1
2.01 GM15537 Roller 1
2.02 GM15538 Pin 1
2.03 GM15539 Guide 2

56 TP-6089 9/00
 Group 61.6: Fuel Leakoff Pipe

1 4
2 4
2
4
4 7
3
4 11
4 5 8
2 4
12

4
6
13
16 9 14
15
10
17

10

6084-61.6

Quantity
Variation
Part Number
Item Number Description 1
1 GM15804 Pipe, fuel 1
2 GM15559 Bolt, eye 5
3 GM15573 Bolt, eye 1
5 GM14528 Washer, sealing 15
8 GM15823 Pipe, fuel leakoff 1
9 GM16025 Bolt, eye 1
10 GM15824 Pipe, fuel leakoff 1
11 GM15815 Pipe, fuel leak end 1
12 GM16035 Plug, tapered 1
13 GM14530 Washer, sealing 3
14 GM16029 Connector 1
15 GM15150 Bolt 2
16 GM15950 Spacer 1
17 GM15957 Bolt 1
19 GM15111 Bolt 1
20 GM15180 Washer, spring 1
24 GM15803 Spacer 1

TP-6089 9/00 57
Group 62.1: Fuel Filter Piping
1

8
7
6

3
12
11

10
10

4
5

9
8
9
8
10
7 10
14
15
9

12
13

6084-62.1

58 TP-6089 9/00
 Group 62.1: Fuel Filter Piping
Quantity
Variation
Part Number
Item Number Description 1
1 GM15837 Bracket, fuel filter 1
2 GM15150 Bolt 4
3 GM15154 Bolt 4
4 GM15858 Connector 1
5 GM15836 Pipe 1
6 GM15838 Pipe 1
7 GM15234 Bolt, eye 2
8 GM14530 Washer, sealing 4
9 GM15599 Clamp 3
10 GM15600 Seat 4
11 GM15143 Bolt 1
12 GM15174 Washer, plain 2
13 GM15956 Bolt 1
14 GM15164 Nut 1
15 GM15179 Washer, spring 1

TP-6089 9/00 59
Group 62.2: Fuel Filter

1.02 1.01 1.03 1.04

6084-62.2

Quantity
Variation
Part Number
Item Number Description 1
1 GM14931 Filter assembly, fuel 1
1.01 GM14930 Bracket assembly 1
1.02 GM13951 Element, fuel filter 2
1.03 GM14609 Plug, air 1
1.04 GM14527 Washer 1

60 TP-6089 9/00
 Group 63.2: Governor Pipe

2
1

6084-63.2

Quantity
Variation
Part Number
Item Number Description 1
1 GM15869 Connector 1
2 GM15730 Pipe, oil 1
3 GM16027 Connector 1

TP-6089 9/00 61
Group 63.3: Governor Control

17 13
14
19 21

16 23
15
23 22
18
20

8
23
22

3
2

1 8

5
24 9
9
23
10
11
12
23

24

6
24

6084-63.3

62 TP-6089 9/00
 Group 63.3: Governor Control
Quantity
Variation
Part Number
Item Number Description 1
1 GM15150 Bolt 2
2 GM14474 Grip 1
3 GM15860 Plate 1
4 GM15975 Bolt w/washer 1
5 GM15845 Bracket, lever 1
6 GM15846 Joint, ball 1
7 GM14651 Ball joint 2
8 GM15862 Lever 1
9 GM15256 Bearing, ball 2
10 GM16017 Ring, snap 1
11 GM14608 Plate 1
12 GM15144 Bolt 1
13 GM15001 Seal 3
14 GM14463 Wire, seal 3
15 GM15867 Lever 1
16 GM15529 Rod, connecting 1
17 GM14652 Ball joint 1
18 GM15985 Nut 2
19 GM15531 Nut, lock 1
20 GM15989 Nut 1
21 GM15969 Bolt 1
22 GM14621 Nut 2
23 GM15178 Washer, spring 4
24 GM15162 Nut 2

TP-6089 9/00 63
Group 63.4: Governor

13

10

9
11
9

2
1

12
6084-63.4

64 TP-6089 9/00
 Group 63.4: Governor
Quantity
Variation
Part Number
Item Number Description 1
1 GM15868 Cover 1
2 GM16009 O-ring 1
3 GM15865 Bracket, actuator 1
4 GM15954 Bolt 4
5 GM15177 Washer, spring 4
6 GM14998 Cushion, rubber 8
7 GM15866 Spacer 4
8 GM14555 Washer 4
9 GM15169 Nut 8
10 GM15863 Gasket 1
11 GM15152 Bolt 4
12 GM16034 Plug, tapered 2
13 GM15515 Actuator 1

TP-6089 9/00 65
Group 66: Starter
1

1.10
1.09

1.07

1.16
1.06

1.15

1.05 1.14

1.01
1.13 2
1.04

1.12

1.17
1.03 1.02
1.11
1.08

6084-66

Quantity
Variation
Part Number
Item Number Description 1
1 GM15847 Starter 1
1.01 GM14933 Switch 1
1.02 GM14934 Clip ring 1
1.03 GM14935 Pinion, stopper 1
1.04 GM14937 Lever assembly 1
1.05 GM15848 Switch 1
1.06 GM14938 Terminal 1
1.07 GM14939 Bracket 1
1.08 GM14940 Washer assembly 1
1.09 GM14941 Seal kit 1
1.10 GM14942 Bolt 2
1.11 GM14943 Bracket 1
1.12 GM15849 Bracket 1
1.13 GM14944 Shaft assembly 1
1.14 GM14945 Bracket 1
1.15 GM14946 Armature assembly 1
1.16 GM14947 Coil 1
1.17 GM14936 Clutch assembly 1
2 GM15152 Bolt 3

66 TP-6089 9/00
 Group 68.1: Alternator Mounting
10

11
7

12
13 9
11
8

15

4
2
5 1
4
14

4
3
6084-68.1

Quantity
Variation
Part Number
Item Number Description 1
1 GM15852 Bracket, alternator 1
2 GM15121 Bolt 1
3 GM15108 Bolt 1
4 GM15180 Washer, spring 4
5 GM15175 Washer 2
6 GM15108 Bolt 1
7 GM15851 Rod 1
8 GM14951 Rod 1
9 GM15111 Bolt 1
10 GM15119 Bolt 1
11 GM15180 Washer, spring 2
12 GM15850 Rod, adjusting 1
13 GM15172 Nut 1
14 GM15109 Bolt 1
15 GM14483 Alternator 1

TP-6089 9/00 67
Group 68.2: Alternator

1.07

1.04

1.08
1.03
1.14
1.06
1.13

1.02
1.11 1.12

1.05
1.01

1.10

1.09

2.01
2.02

2.03

6084-68.2

68 TP-6089 9/00
 Group 68.2: Alternator
Quantity
Variation
Part Number
Item Number Description 1
1 GM14483 Alternator 1
1.01 GM15092 Nut 1
1.02 GM15093 Pulley 1
1.03 GM15090 Screw set 1
1.04 GM15094 Bracket 1
1.05 GM15091 Screw set 1
1.06 GM15135 Bearing 1
1.07 GM15953 Rotor assembly 1
1.08 GM15170 Bearing 1
1.09 GM15089 Stator 1
1.10 GM15095 Bracket 1
1.11 GM15098 Regulator 1
1.12 GM15096 Brush 2
1.13 GM15097 Rectifier 1
1.14 GM15952 Nut set 1
2 GM14635 Connector 1
2.01 GM15574 Body, connector 1
2.02 GM15575 Plug 2
2.03 GM15576 Holder, rear 1
3 GM14618 Connector 1

TP-6089 9/00 69
Group 71: Turning Gear
4 5

5
1
4

6
6084-71

Quantity
Variation
Part Number
Item Number Description 1
1 GM14953 Gear, turning 1
2 GM14521 Gasket 1
3 GM15853 Flange 1
4 GM15149 Bolt w/washer 2
5 GM15175 Washer 2
6 GM14952 Plate, caution 1

70 TP-6089 9/00
 Notes

TP-6089 9/00 71
Group 87: Stop System

5, 22 4 19, 23

3 22,
16,
14,
9

11

8,
14,
15,
22

21, 1
23

12 24
2 20, 23 10 7
14

18
22, 17 13

6084-87

72 TP-6089 9/00
 Group 87: Stop System
Quantity
Variation
Part Number
Item Number Description 1
1 GM14484 Solenoid 1
2 GM15561 Bracket, solenoid 1
3 GM15565 Bracket, lever 1
4 GM15738 Lever, stop 1
5 GM14991 Follower 1
6 GM16017 Ring, snap 1
7 GM15256 Bearing, ball 1
8 GM14653 Joint, ball 1
9 GM14654 Joint, ball 1
10 GM14608 Plate, end 1
11 GM15739 Rod 1
12 GM14998 Cushion, rubber 8
13 GM14999 Spacer 4
14 GM15162 Nut 6
15 GM15169 Nut 1
16 GM14556 Nut 1
17 GM15777 Bolt 4
18 GM15144 Bolt 1
19 GM15119 Bolt 2
20 GM15116 Bolt 2
21 GM15111 Bolt 2
22 GM15177 Washer, spring 7
23 GM15180 Washer, spring 6
24 GM14555 Washer, spring 4

TP-6089 9/00 73
Group 94.1: Overhaul Gasket Kit

*
* *
*
*

*
* *
*
* *
*
*
* *
* *
*
*
*
* *
*
*
*
*
* * *
*
* * *

*
*
*
* *
*

* *

*
*
* *
* *

* * * * * *
*
*

* *

* *

* * *
* 6084-94.1

Quantity
Variation
Part Number
Item Number Description 1
1 GM15854 Gasket kit (Includes items marked with *.) 1

74 TP-6089 9/00
 Group 94.1: Overhaul Gasket Kit, continued

*
*

*
* *

*
* *
*
*

* *
*

* *
*
*
*
*
*
*
* *

* *
*

*
* *
*
* *

*
*
*
*

*
*
*
*
* *
* *
*
*

*
*

* *
6084-94.1

TP-6089 9/00 75
Group 94.2: Oil Seal Kit
*

* *

*
*

6084-94.2

Quantity
Variation
Part Number
Item Number Description 1
1 GM15855 Kit, oil seal (Includes items marked with *.) 1

76 TP-6089 9/00
 Notes

TP-6089 9/00 77
TP-6089 9/00