Av 410
Av 410
Av 410
We are an established world force in the design and manufacture of instrumentation for industrial
process control, flow measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers Cert. No. Q05907
The quality, accuracy and performance of the Company’s products result from over 100 years
Lenno, Italy – Cert. No. 9/90A
experience, combined with a continuous program of innovative design and development to
incorporate the latest technology.
Stonehouse, U.K.
The NAMAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants
operated by the Company, and is indicative of our dedication to quality
and accuracy.
0255
Electrical Safety
This equipment complies with the requirements of CEI/IEC 61010-1:2001-2 'Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use'. If the equipment is used in a manner NOT specified by the Company, the protection
provided by the equipment may be impaired.
Symbols
One or more of the following symbols may appear on the equipment labelling:
Warning – Refer to the manual for instructions Direct current supply only
Protective earth (ground) terminal Both direct and alternating current supply
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for
any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the
Technical Publications Department.
1
1 INTRODUCTION
1.1 Introduction 1.3 AV400 Series Systems – Fig. 1.1
UV
Warning. The sensor emitter module Note. An AV400 System is supplied factory-
contains a high intensity xenon strobe lamp that emits configured as a matched system with each component
ultraviolet (UV) radiation. This must NOT be viewed bearing the same serial number. If any part of a system
with the naked eye and must NEVER be operated is replaced (transmitter or sensor[s]), a complete
while outside the sensor. Under normal operating factory re-calibration must be carried out – see
conditions, it is not possible to see the light source but, Section 7.
if the sensor is dismantled with electrical power applied,
it may be possible to expose the eyes to the strobe
flash. • The AV410 and AV411 low range monitors are primarily for
use in potable water applications, such as monitoring the
effectiveness of the coagulation control, THM precursor
Many dissolved organic compounds (DOC) found commonly in detection and final treated water quality.
potable water absorb ultraviolet radiation. These include Humic
Range: 0 to 20mgl-1 C maximum.
Acids, that gives water a characteristic yellow color, and
dissolved organics, that result in the formation of • The AV420 and AV422 high range coagulation monitors are
Trihalomethanes (THMs). designed for use in potable water treatment plants to predict
the coagulant dose to be applied to the raw water and to
The monitor is designed for use as a surrogate color monitor,
detect the rise in DOC from algal bloom toxins.
coagulation monitor/controller and to monitor for THM
precursors in potable water treatment plants. Range: 0 to 100mgl-1 C maximum.
2
2 OPERATION
2.1 Powering Up the Monitor 2.2.1 Membrane Key Functions – Fig. 2.2
Up Key
Down Key D – Adjusting and Storing a Parameter Value
New value is
automatically stored
3
…2 OPERATION
A:#####085%##### B:#####085%#####
A:#####085%##### B:#####085%#####
Key
Displayed only if digital communications option board fitted and PROFIBUS-DP
digital communications feature enabled – see Section 7.1
4
2 OPERATION…
Use the Menu Key Use the Sidescroll Key to scroll through the Pages within each Menu
to scroll through
the Menus
Section 5.5, Page 23
CONFIG.OUTPUTS Config. Output 1 Config. Output 2
AO1: Assign AO2: Assign
AO1: Range AO2: Range
Use the Downscroll
Key to scroll through AO1: Span Value AO2: Span Value
the Parameters AO1: Default AO2: Default
within each Page
AO1: Default Val AO2: Default Val
Time 12:00
Press To Set Press To Abort
Displayed only if digital communications option board fitted and PROFIBUS-DP digital communications
CONFIG. SERIAL feature enabled (Section 7.1) – see Supplementary Manual PROFIBUS Datalink Description (IM/PROBUS)
Test Output 1 Hold Outputs Org & Ref Signals Org & Ref Signals Org. Totals
Test Output 2 Automatic Time Sensor A Reading Sensor B Reading Ref. Totals
Org. Peak
Ref. Peak
To FACTORY SETTINGS
(see Section 7.1, Page 41)
5
…2 OPERATION
Measured Values
1.25H Reading in inferred units, e.g. Colour (°H). For units available, refer to Inferred Units in
Section 5.3.
10.25mg/l C
Diss. Organics Concentration of dissolved organics in mgl–1.
Note. If Lamp Disabled (see below) is set to Yes, Lamp Disabled is shown in the lower
display line and no values are displayed.
Warning. Disable the lamp before performing any maintenance on the sensor –
Lamp Disabled see also Warning on page 2.
Manual Cleaning
Sen. A Select Yes to initiate the sensor cleaning system.
Yes
----- No
Manual Clean
WASH FUNCTION A3: Type set to Wash (Section 5.4.) – See Section 2.3.3.
Diss. Organics A3: Type not set to Wash (Section 5.4.) – Return to the top of the page.
6
2 OPERATION
Note. If Lamp Disabled (see below) is set to Yes, Lamp Disabled is shown in the lower
display line and no values are displayed.
10.25mg/l C Sensor B.
Diss. Organics
Note. If Lamp Disabled (see below) is set to Yes, Lamp Disabled is shown in the lower
display line and no values are displayed.
Warning. Disable the lamp before performing any maintenance on the sensor –
Lamp Disabled see also Warning on page 2.
Warning. Disable the lamp before performing any maintenance on the sensor –
Lamp Disabled see also Warning on page 2.
WASH FUNCTION A3: Type set to Wash (Section 5.4.) – See Section 2.3.3.
Diss. Organics A3: Type not set to Wash (Section 5.4.) – Return to the top of the page.
7
…2 OPERATION
Note. The Wash function is available only if A3: Type is set to Wash – see Section 5.5.
Wash Function
Manual Off – Wash function off. Lower display line of Operating Page shows
On WASH INHIBITED.
----- Off On – Wash function controlled automatically. Lower display line of Operating Page
Wash Function shows WASH IN PROGRESS.
Manual – Enables wash function to be initiated manually – see below.
Note. Set Wash Function to Off before removing the sensor from the process.
Press to Wash and Press to Abort are shown alternately on the lower display line.
-----
Press To Wash
Press To Abort
WASH IN PROGRESS Press the key to initiate the wash cycle. The display returns to the top of
the Operating Page and the lower display line shows WASH IN PROGRESS until
the wash cycle is completed. The Wash Function selection reverts to the one
that was set before Manual was selected.
Diss. Organics
Press the key to abort the wash cycle. The display returns to the top of
the Operating Page.
8
3 OPERATOR VIEWS
3.1 View Set Points
Alarm set point in units selected for display – see Displayed Units in Section 5.3.
10.25mg/l C Alarm set point in units selected for display – see Displayed Units in Section 5.3.
A2: Setpoint
Note. Inferred Units for Sensor B (dual input monitors only) set to None –see Section 5.3.
3.500mg/l C
A3: Setpoint
VIEW SETPOINTS
VIEW OUTPUTS See Section 3.2.
9
…3 OPERATOR VIEWS
102.0% Current output shown as a percentage of full scale for the output range set in CONFIG.
Analog Output 1 OUTPUTS – see Section 5.5.
-----
VIEW HARDWARE
Sensor Type A
UV Displays the sensor type selected for the Sensor A input in the Factory Settings page – see
Section 7.1.
7320 100
Sensor Type A 7320 100 – Low Range (0 to 20mgl-1 C)
7320 200 – High Range (0 to 100mgl-1 C)
-----Pb DP Displays the communications type enabled in the Factory Settings page – see Section 7.1.
Digital Comms.
VIEW HARDWARE
VIEW SOFTWARE See Section 3.4.
10
3 OPERATOR VIEWS…
-----
VIEW SOFTWARE
Issue
Shows the version number of the software.
1.0
AV400/2000 Issue
VIEW SOFTWARE
VIEW CLOCK See Section 3.5.
-----
VIEW CLOCK
Date
Shows the current date.
-----
Date 17:03:04
Time
Shows the current time.
-----
Time 10:48
11
…3 OPERATOR VIEWS
Note. The View Logbook function is available only if Logbook is set to On – see Section 5.7.
The logbook stores data entries for alarm events, sensor errors, power failures and sensor
calibrations.
-----
VIEW LOGBOOK
Alarms
1A1 The Alarms logbook contains up to 10 entries (entry 1 is the most recent), each comprising
an alarm number, alarm state (On or Off), and the date/time of the occurrence.
-----On
02:03:04 15:17
Note. If no more entries are stored, the display shows No More Entries.
Errors
1Sen. A The Errors logbook contains up to 5 entries (entry 1 is the most recent), each comprising
the sensor letter, error number, and the date/time of the occurrence.
-----
02:03:04 16:44
Note. If no more entries are stored, the display shows No More Entries.
12
3 OPERATOR VIEWS
Power
1 The Power logbook contains up to 2 entries (entry 1 is the most recent), each comprising
the power state (On or Off), and the date/time of the occurrence.
----- Off
12:03:04 11:34
2 Advance to entry 2.
Note. If no more entries are stored, the display shows No More Entries.
Calibration
1Sen. A The Cals logbook contains up to 5 entries (entry 1 is the most recent), each comprising
3 frames. Frame 1 contains the entry number, sensor letter, calibration type (Z = Zero,
-----ZS Cal S = Span, ZS = Zero and Span) and the date/time of the occurrence.
12:03:04 18:56
99.2Zero A
30.5Span A
Org Totals Frames 2 and 3 contain the raw outputs from the sensor for both the Zero and Span
solutions. These values equate to the percentage light transmission through the standard
solutions.
99.9Zero A
98.3Span A
Ref Totals
Note. If no more entries are stored, the display shows No More Entries.
13
4 SETUP
4.1 Sensor Calibration Standard Solutions 4.1.3 Calibration Checks
UV absorption is a non-specific, aggregate measurement of The sensor's emitter module contains an optical system with
organic carbon concentration therefore true standards are not very stable electronics that eliminate electronic drift, therefore,
available. A standard solution, made from potassium hydrogen routine calibration is normally unnecessary. However, it may be
phthalate, is used for calibration purposes and the monitor necessary to check system accuracy, particularly after cleaning
produces readings in units of mgl–1 of carbon defined against this the flowcell.
calibration standard.
A calibration check is carried out by filling the flowcell with the
Zero and Span standard solutions and observing the readings in
Note. Clean the flowcell internally (see Section 8) the Operating Page – see Section 2.3.
before calibration to ensure that the standard solutions,
particularly the zero standard, are not contaminated The solutions are poured in from the top of the flowcell.
with organic material that may be present inside the 7320 100 Low Range Sensor:
flowcell. Remove the wiper module, fill the flowcell and refit the wiper
module.
7320 200 High Range Sensor:
4.1.1 Zero Standard Solution
Remove the filler plug on top of the flowcell and use the
High purity water is used for the zero standard solution and must
funnel provided.
be as fresh as possible. If storage is unavoidable, use a glass
container to prevent contamination. Some plastics, for example
polythene and polypropylene, may be acceptable, but
regardless of material, the container must be meticulously clean
and kept solely for the purpose of storing the zero standard
solution.
Note. The high purity water used for the zero solution
and for diluting the span standard solution must contain
less than 50µgl–1 TOC. It is recommended that the
water is obtained from purification systems comprising
reverse osmosis and de-ionization units but freshly
distilled water can also be used. De-ionized water is not
recommended as it often contains significant levels of
organics.
14
4 SETUP
Sensor Calibration
-----
SENSOR CAL
Note. This frame is displayed only if Alter Cal. Code is not set to zero – see Section 5.8.
0000
CAL. USER CODE Enter the required code number (between 0000 and 19999) to gain access to the sensor
calibration pages. If an incorrect value is entered, access to the calibration pages is
prevented and the display reverts to the SENSOR CAL. frame.
Calibrate Sensor A
Note. A full calibration comprises a zero and a span calibration. However, it is possible to
----- carry out zero and span calibrations independently by aborting the one that is not required
Calib. Sensor A (press the key to initiate the calibration and press it again before the calibration is
complete). If either calibration is aborted, A:Cal Incomplete is shown on the lower display
line (see next page). The Cals logbook records the calibration type as zero (Z), span (S) or
both (ZS) – see Section 3.6, page 12.
Calib. Sensor B Sensor B calibration (dual input monitors only) is identical to Sensor A
calibration.
SECURITY CODE Alter Sec. Code not set to zero (Section 5.8) – see Section 5.1.
CONFIG. DISPLAY Alter Sec. Code set to zero (Section 5.8) – see Section 5.2.
Zero Calibration
Fill the flowcell with high purity water – see Section 4.1.1.
0.0mg/l C
A:Fill Zero Sol.
Press the key to initiate calibration.
Note. If the key is pressed again at any time before zero calibration is complete, the
display advances automatically to the A:Fill Span Sol. frame.
15
…4 SETUP
Span Calibration
50.0mg/l C Fill the flowcell with the required span standard calibration solution – see Section 4.1.2.
50.0mg/l C
A:Fill Span Sol.
Press the key to initiate calibration.
Note. If the key is pressed again at any time before span calibration is complete,
A:Cal Incomplete is shown on the lower display line (see below).
Calibration Completed
A message is displayed at the end of calibration:
A:Cal Complete – calibration successful
50.0mg/l C A:Cal Incomplete – zero and/or span calibration aborted
A:Cal. Complete
Calib. Sensor A
Calib. Sensor B Sensor B calibration (dual input monitors only) is identical to Sensor A
calibration.
SECURITY CODE Alter Sec. Code not set to zero (Section 5.8) – see Section 5.1.
CONFIG. DISPLAY Alter Sec. Code set to zero (Section 5.8) – see Section 5.2.
16
5 PROGRAMMING
5.1 Security Code
Note. This frame is displayed only if Alter Sec. Code is not set to zero – see Section 5.8.
Enter the required code number (between 0000 and 19999) to gain access to the
0000 configuration pages. If an incorrect value is entered, access to the configuration pages is
SECURITY CODE prevented and the display reverts to the Operating Page – see Section 2.3.
17
…5 PROGRAMMING
-----
CONFIG. DISPLAY
Set Language
Sets the language to be used on all displays.
-----
Set Language
Language
Use the and keys to select the required language.
-----
English
Deutsch
Francais
Espanol
Italiano
Set Language
-----
Set Backlight
Backlight
Use the and keys to select the required backlight option:
Auto. On – Backlight is always on.
On
----- Auto. – Backlight comes on at each button press and switches off one minute after
the last button press.
LED Backlight
Set Backlight
CONFIG. DISPLAY Return to main menu.
18
5 PROGRAMMING…
-----
CONFIG. SENSOR
Configure Sensor A
-----
Config. Sensor A
Config. Sensor B Sensor B configuration (dual input monitors only) is identical to Sensor A
configuration.
Displayed Units
ppm Select the units required for display:
mg/kg
----- mg/l mg/l – milligrammes per litre
A:Displayed Unit mg/kg – milligrammes per kilogramme
ppm – parts per million
Filter Time
To prevent short term variations in reading, typically due to air bubbles in the sample, the
sensor signal can be configured to provide an average reading over a set period of time.
3Mins Set the required filter time, between 1 and 10 minutes in 1 minute increments.
A:Filter Time
Note. Use the lowest value that provides an acceptably stable reading. The default value
is 3 minutes.
Inferred Units
Infer. The monitor is calibrated and operates in mgl–1 dissolved organic carbon but can be
configured to display values in inferred units:
-----Units
A: None None – The monitor displays all sensor readings in mgl–1.
A: Absorbance/m Absorbance/m – A conversion factor of 1.5 is applied to the sensor signal.
A: Colour (H) Colour (°H) – displayed in °H The conversion factor set in the
A:Coagulant Dose Coagulant Dose – displayed in mgl–1 A:Conv. Factor frame (see next page) is
A: TOC TOC – displayed in mgl–1 applied to the sensor signal.
A: User Defined
User Defined – The required units are entered in the A: User Defined frame (see
next page) and the conversion factor set in the A:Conv. Factor
frame (see next page) is applied to the sensor signal.
Notes.
• With the exception of Absorbance/m, the conversion factor must be determined by
laboratory analysis of the actual sample.
• When inferred units are selected for display, all values for alarm settings, current output
ranges and calibration values remain in mgl–1 dissolved organics but the equivalent
inferred unit is displayed.
A: User Defined Infer. Units set to User Defined – continued on next page.
A:Conv. Factor Infer. Units set to Colour (°H), Coagulant Dose or TOC – continued on next page.
A:Clean Interval Infer. Units set to None or Absorbance/m – continued on next page.
19
…5 PROGRAMMING
B A flashing cursor is shown in the upper display line. Press the and keys until the
A: User Defined first character of the required units is shown in the center display line. Press the key to
enter the character into the upper display line and advance the cursor one character.
Infer. Units
Repeat the process for the remaining characters to a maximum of 6.
set to
Colour (°H),
Press the key to save the user defined units and advance to the next frame.
Coagulant Dose
or TOC
Conversion Factor
Enter the conversion factor, determined by laboratory analysis, to be applied to the sensor
signal for the chosen inferred units, between 0.10 and 9.00 in 0.01 increments.
2.00
A:Conv. Factor Notes.
• It is assumed that the applied conversion factor remains constant.
Infer. Units • The monitor measures absorbance of dissolved organics at 254nm only. If the
set to conversion factor changes, the monitor readings may not agree with independent
None or laboratory results until a new conversion factor is determined and entered.
Absorbance/m
Cleaning Interval
Select the required interval between automatic cleaning operations:
15, 30 or 45 minutes or 1, 2, 4, 6, 12 or 24 hours.
1Hr
A:Clean Interval Note. The cleaning interval setting is determined by plant experience. Check the
condition of the flowcell and optical windows at appropriate intervals to determine the
optimum setting.
Flow Alarm
N/C Set the input switch contact condition required during normal operations:
N/O Off – Input switch contact disabled
----- Off N/O – Normally open
A:Flow Alarm N/C – Normally closed
Config. Sensor A
Config. Sensor B Sensor B configuration (dual input monitors only) is identical to Sensor A
configuration.
20
5 PROGRAMMING…
-----
CONFIG. ALARMS
Configure Alarm 1
-----
Config. Alarm 1
Note. The wash alarm type can be assigned only to alarm 3 and is displayed only when
the lower display shows A3: Type.
Alarm 1 Assign
Select the alarm assignment required:
Sen. B
-----Off
Sen. A Sen. A – The monitor activates an alarm if the dissolved organics content of the
A1: Assign Sen. B process fluid measured by the selected sensor exceeds or drops below the
value set in the Alarm 1 Set Point parameter, depending on the type of Alarm
1 Action selected – see next page.
Config. Alarm 1 A1: Type set to Off or Status – return to top of page.
A1: Failsafe A1: Type set to Alarm – continued on next page.
21
…5 PROGRAMMING
Alarm 1 Action
Select the alarm action required, High or Low.
Low Refer to Figs. 5.1 to 5.5 (page 22).
-----High
A1: Action
3.75mg/l C Set the alarm set point to the required value. High range between 0.0 and 100.0 in 0.1
A1: Setpoint increments and low range between 0.00 and 20.00 in 0.01 increments.
Alarm 1 Hysteresis
A differential set point can be defined between 0 and 5% of the alarm set point value. Set
the required hysteresis in 0.1% increments.
2.0% Refer to Figs. 5.1 to 5.5 (page 22).
A1: Hysteresis
Alarm 1 Delay
If an alarm condition occurs, activation of the relays and LEDs can be delayed for a
specified time period. If the alarm clears within the period, the alarm is not activated.
1Min
A1: Delay Set the required delay, in the range 0 to 100 minutes in 1 minute increments.
Refer to Figs. 5.1 to 5.5 (page 22).
22
5 PROGRAMMING…
Wash Frequency
Set the wash frequency required.
Hours
15 Mins
Wash frequency is set in 15 minute increments between 15 and 45 minutes, then in 1 hour
Wash Frequency increments between 1 and 24 hours.
Wash Duration
Set the wash duration required.
Mins
15Secs Wash duration is set in 15 second increments between 15 and 45 seconds, then in 1
Wash Duration minute increments between 1 and 10 minutes.
Recovery Period
Set the recovery period required, between 0.5 and 5.0 minutes in 0.5 minute increments.
1.0Mins
Recovery Period
Config. Alarm 3
CONFIG. OUTPUTS
Frequency
Continuous
t
1s 1s
Pulsed
t
23
…5 PROGRAMMING
Note. The following examples illustrate High Alarm Actions, i.e. the alarm is activated when the process variable exceeds the
defined set point. Low Alarm Actions are the same except the alarm is activated when the process variable drops below the
defined set point.
Relay Energized,
LED Off Relay Energized, LED On
Relay De-energized,
Relay De-energized, LED On LED Off
Fig. 5.1 High Failsafe Alarm without Fig. 5.4 High Non–Failsafe Alarm without
Hysteresis and Delay Delay and Hysteresis
Hysteresis
Delay
Relay De-energized, LED On Relay De-energized, LED On
Fig. 5.2 High Failsafe Alarm with Fig. 5.5 High Failsafe Alarm with
Hysteresis but no Delay Delay but no Hysteresis
Process Variable
Hysteresis
Relay Energized,
LED Off
Delay
Relay De-energized, LED On
24
5 PROGRAMMING…
-----
CONFIG. OUTPUTS
Configure Output 1
-----
Config. Output 1
Assign
Select either Sensor A (Sen. A) or Sensor B (Sen. B).
-----Sen. A
AO1: Assign
Range
0-20mA Select the analog output current range for the selected output.
0-10mA
----- 4-20mA
AO1: Range
Span Value
28.00°H Inferred units. Displayed only if Infer. Units set to anything other than None – see Section 5.3.
14.00mg/l C Adjust the displayed reading to the required span value. Low range between 5.00 and
20.00 and high range between 20.0 and 100.0
AO1: Span Value
Default Output
Hold Select the system reaction to failure:
On Off – Ignore failure and continue operation.
Off
----- mA On – Stop on failure. This drives the analog output to the level set in the Default Val
AO1: Default frame below.
Config. Output 1
Hold – Hold the analog output at the value prior to the failure.
Off
or
Hold
On
Default Value
The level to which the analog output is driven if a failure occurs.
Config. Output 1
Config. Output 2 Configure Output 2.
25
…5 PROGRAMMING
-----
CONFIG. CLOCK
Set Clock
Set the system clock.
-----
Set Clock?
Date Format
Select the required date format.
-----
mm:dd:yy
Format dd:mm:yy
Date
Set Set the date in the format selected above.
-----Day Press
Use the
to move between the day, month and year fields.
and keys to adjust each field.
Date 16:03:04
Time
Set
Set the time in the form hh:mm.
-----Hours Press
Use the
to move between the hours and minutes fields.
and keys to adjust each field.
Time 11:54
----- Press to Set and Press to Abort are shown alternately on the lower display line.
Press To Set
Press To Abort
Press the appropriate key to set the clock or abort the changes.
Set Clock?
26
5 PROGRAMMING…
-----
CONFIG. LOGBOOK
Configure Logbook
Off Set the logbook to On or Off.
If Off is selected, all data entries in the logbook are cleared.
----- On
Logbook
-----
CONFIG. SECURITY
00000
Alter Sec. Code
00000
Alter Cal. Code
27
…5 PROGRAMMING
-----
TEST/MAINTENANCE
Test Outputs
Displays the output test details for the analog outputs.
----- Test Output 1 frame only is shown. The format of Test Output 2 frame is identical.
Test Outputs
Test Output 1
4.00mA The theoretical output current value.
Maintenance
-----
Maintenance
Hold Outputs
Auto. Enables the relay action and analog outputs to be maintained.
On
----- Off Auto. – Changes in relay action and analog outputs are disabled during sensor
Hold Outputs calibration.
On – Changes in relay action and analog outputs are disabled.
Off – Changes in relay action and analog outputs are not disabled.
28
5 PROGRAMMING…
If a time is set, changes in relay action and analog outputs are disabled during sensor
calibration but, if the calibration is not completed within the set time, the calibration is
aborted, the display returns to the Operating Page and CAL. ABORTED is displayed.
Sensor A Outputs
-----
Sensor A Outputs
Peak:S=208 R=202
The peak values of the light pulse generated by the strobe lamp.
Instantaneous Reading
Internal damping function disabled – display shows instantaneous reading from sensor.
35.2mg/l C
Sensor A Reading
Sensor B Outputs Sensor B outputs (dual input monitors only) are identical to Sensor A outputs.
Sensor A Outputs Cal.Coefficients Single input monitor – continued on next page.
29
…5 PROGRAMMING
Cal.Coefficients
Cal.Coefficients Sensor B calibration coefficients (dual input monitors only) are identical to
Sensor A calibration coefficients.
Load/Save Config Single input monitor – continued on next page.
30
5 PROGRAMMING…
Load/Save Configuration
Select whether a configuration is to be loaded or saved.
Yes
----- No
Note. If No is selected, pressing the key has no effect.
Load/Save Config
User Config. and Factory Config. are displayed alternately if a User Configuration has been
saved previously. Select the configuration required.
-----
Press To Set. Press to Set and Press to Abort are displayed alternately on the lower display line.
Press To Abort
Press the appropriate key to load/save the configuration or abort the changes.
TEST/MAINTENANCE
31
6 INSTALLATION
6.1 Siting Requirements – Fig. 6.1 6.1.2 Sensor
Maximum Distance
750mm (29.5 in.)
Minimum Distance
200mm (7.88 in.)
50°C
(122°F)
Max.
0°C
(32°F)
Min.
IP66
NEMA 4X
C – Within Environmental Limits
32
6 INSTALLATION…
150 (5.9)
175 (6.9)
192 (7.56)
6)
.2
(0
50
6.
Ø
25
1
Mark fixing centres
(see Fig. 6.2)
3
Secure plate
3
Secure instrument to
wall using 4 Secure transmitter to mounting plate
suitable fixings
A – Wall-mounting B – Pipe-mounting
33
…6 INSTALLATION
Notes.
• Use flexible plastic or rigid PVC, polypropylene or metal connecting pipework, depending on the installation.
• Fit isolating valves to enable removal of the sensor.
Dimensions in mm (in.)
327 (12.87)
155 (6.1)
between 162 (6.3)
centers
Cleaner Module
Emitter Module
118
(4.64) 410
(16.14)
Fig. 6.4 7320 100 Low Range Sensor – Overall Dimensions and Mounting Details
34
6 INSTALLATION…
Dimensions in mm (in.)
162 (6.4)
between
centers
Cleaner Module
373
(14.7)
Sample Inlet
4 holes ø6 (0.24) (12 [0.47] i.d. flexible
for mounting hose connection)
Drain
(12 [0.47] i.d. flexible
hose connection)
155 (6.1)
110 (4.3) between
centers
Bracket fixed to
flowcell cover,
emitter side
Fix to wall
Notes.
• The emitter end mounting bracket is in two parts to facilitate
emitter module removal during maintenance – see Section 7.
• For maintenance purposes, allow the following minimum
clearances around the sensor:
Left (for receiver module removal) – 150mm (5.9 in.)
Right (for emitter module removal) – 100mm (3.94 in.)
Top (for cleaner module removal) – 200mm (7.87 in.)
Fig. 6.5 7320 200 High Range Sensor – Overall Dimensions and Mounting Details
35
…6 INSTALLATION
Sample Outlet
Removable Fitting
Sample Inlet
(12 [0.47] i.d. flexible
hose connection)
36
6 INSTALLATION…
De-bubbler
see Note 1 below
Drain
Outlet
150mm (5.9 in.) maximum AV400
– see Note 2 below
Tundish
Flow Regulator
Adjust flow regulator valve
1 Valve (A) Flow Regulator 150mm (5.9 in.) maximum
(A) until the overflow from – see Note 2 below
the de-bubbler is at a Valve (B)
minimum
Sample in Tundish
Notes.
1. The de-bubbler MUST be mounted vertically with the flow upwards.
2. Degassing of the sample causes very erratic readings. To prevent degassing, do not exceed stated distance.
3. Adjust the flowrate as required to prevent blockages in the pipework and/or sediment build-up in the flowcell.
4. Install flow regulating valves and a flow indicator to simplify maintenance and ensure consistent performance.
These items are not supplied with the AV400 Series UV Dissolved Organics Monitor system.
37
…6 INSTALLATION
Warnings.
• The transmitter is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming
to local safety standards must be fitted to the final installation. It must be fitted in close proximity to the transmitter within
easy reach of the operator and must be marked clearly as the disconnection device for the transmitter.
• Remove all power from supply, relay and any powered control circuits and high common mode voltages before accessing
or making any connections.
• The power supply earth (ground) cable must be connected to the earth (ground) stud nearest to the cable's entry point
in the transmitter case (see Fig. 6.10) to ensure safety to personnel, reduce the effects of RFI interference and ensure
correct operation of the power supply interference filter.
• Use cable appropriate for the load currents. The terminals accept cables up to 14AWG (2.5mm2).
• The monitor conforms to Mains Power Input Insulation Category III. All other inputs and outputs conform to Category II.
• All connections to secondary circuits must have basic insulation.
• After installation, there must be no access to live parts e.g. terminals.
• Terminals for external circuits are for use only with equipment with no accessible live parts.
• The relay contacts are voltage-free and must be appropriately connected in series with the power supply and the alarm/
control device which they are to actuate. Ensure that the contact rating is not exceeded. Refer also to Section 6.5.1 for
relay contact protection details when the relays are to be used for switching loads.
• Do not exceed the maximum load specification for the selected analog output range.
The analog output is isolated, therefore the –ve terminal must be connected to earth (ground) if connecting to the isolated
input of another device.
• If the monitor is used in a manner not specified by the Company, the protection provided by the equipment may be
impaired.
• All equipment connected to the transmitter's terminals must comply with local safety standards (IEC 60950, EN601010-1).
Notes.
• Four earth (ground) – studs are fitted to the transmitter case for bus-bar earth (ground) connection – see Fig. 6.10.
• Always route sensor signal cables and mains-carrying/relay cables separately, ideally in earthed (grounded) metal conduit.
• The screens of the sensor's emitter, receiver and cleaner cables must be enclosed in yellow/green sleeving and
connected to the earth (ground) stud fitted to the transmitter case closest to the cable's entry point – see Fig. 6.10.
• Ensure that cables enter the transmitter through the glands nearest the appropriate screw terminals and are short and
direct. Do not tuck excess cable into the terminal compartment.
• Ensure that the NEMA4X/IP66 rating is not compromised when using cable glands, conduit fittings and blanking plugs/
bungs (M20 holes). The M20 glands accept cable of between 5 and 9mm (0.2 and 0.35 in.) diameter.
38
6 INSTALLATION…
Note. For reliable switching the minimum voltage must be greater than 12V and the minimum current greater than 100mA.
Diode
R C
Load Load
External L N External + –
AC Supply DC Supply
A – AC Applications B – DC Applications
Fig. 6.8 Relay Contact Protection
39
…6 INSTALLATION
40
6 INSTALLATION…
Terminal Block A
Case Earth
(Ground) Studs
41
…6 INSTALLATION
Sensor B Cleaner
Sensor A Cleaner
any electrical
Digital Communications
Out-of-Sample
Out-of Sample
connections,
refer to the
Sensor B
Sensor A
+ve
–ve
Warnings on
page 36
265 V AC
85 to
Out of Sample
C11 Acknowledge
Not Used
C14 Common
C19 Common
Neutral
Trigger
C10 Trigger
Factory-fitted Links.
+12V
+12V
C16 TX—
C17 RX+
Line
C18 RX–
C15 TX+
DO NOT REMOVE
0V
C12 0V
C1
C2
C3
C4
C5
C6
C7
C8
C9
N
N
E
E
L
Terminal Block C
A4
A5
A6
A7
A8
A9
C A10
NC A11
NO A12
+ A13
— A14
+ A15
— A16
C
NC
NO
C
NC
NO
Analog Output 1
Analog Output 2
Relay 1
Relay 2
Relay 3
Notes.
• The screens of the sensor’s emitter, receiver and cleaner cables must be enclosed in yellow/green sleeving and
connected to the earth (ground) stud fitted to the transmitter case closest to the cable’s entry point – see Fig. 6.10.
• Dual input versions – connect each sensor to the correct input terminals (A or B) as indicated on the sensor's cables.
• Use the three-hole cable gland provided with the sensor for the sensor cables.
42
7 CALIBRATION
Note. An AV400 System is supplied factory-configured as a matched system with each component bearing the same serial
number. If any part of a system is replaced (transmitter or sensor[s]), a complete factory re-calibration must be carried out.
Use the Sidescroll Key to scroll through the Pages within each Menu
A:100%
To OPERATING PAGE
A: Fill Sol. 3
A:100%
A:Cal. Complete
Factory Cal. B Cal. Output 1 Cal. Output 2 Digital Comms. Alter Fact. Code
B: Fill Sol. 2
B:100%
B: Fill Sol. 3
B:100%
B:Cal. Complete
Key
43
…7 CALIBRATION
-----
FACTORY SETTINGS
Set Up Sensor A
Note. The values in the display lines for sensor calibration are shown as examples only –
----- the actual values obtained will differ.
Set Up Sensor A
Reference Factor
Set to 1.000.
1.000
A:Ref. Factor
Set Up Sensor A
44
7 CALIBRATION…
Set Up Sensor B
-----
Set Up Sensor B
----- For dual input monitors, Sensor B type selection is identical to Sensor A.
B: None
Set Up Sensor B
45
…7 CALIBRATION
Calibrate Sensor A
Note. The Factory Calibration matches the specific linearity characteristics of the sensor
----- to the transmitter.
Factory Cal. A
Factory Cal. B Sensor B calibration (dual input monitors only) is identical to Sensor A
calibration.
Zero Calibration
Fill the flowcell with de-ionized water.
0.00mg/l C
A:Fill Zero Sol.
Press the key to initiate calibration.
Note. If the key is pressed again at any time before calibration is complete, the
calibration is aborted and the display advances automatically to the next step.
Note. If the key is pressed again at any time before calibration is complete, the
calibration is aborted and the display advances automatically to the next step.
46
7 CALIBRATION…
Note. If the key is pressed again at any time before calibration is complete, the
calibration is aborted and the display advances automatically to the next step.
Note. If the key is pressed again at any time before calibration is complete, the
calibration is aborted, the display advances automatically to the next frame and
A:Cal Incomplete is shown on the lower display line.
Calibration Completed
0.93 lo Cal Complete is displayed to indicate a successful calibration.
1.16 hi Note. Cal Incomplete is displayed if any part of the is calibration is aborted.
A:Cal. Complete
Factory Cal. B Sensor B calibration (dual input monitors only) is identical to Sensor A
calibration.
Factory Cal. A
47
…7 CALIBRATION
Calibrate Output 1
Note. When adjusting the 4 and 20mA output values, the display reading is unimportant
----- and is used only to indicate that the output is changing when the and keys are
Cal. Output 1 pressed.
Adjust 4mA
Set the milliammeter reading to 4mA.
16000 Note. The analog output range selected in Configure Outputs (see Section 5.5) does not
O1: Adjust 4mA affect the reading.
Adjust 20mA
Set the milliammeter reading to 20mA.
7200 Note. The analog output range selected in Configure Outputs (see Section 5.5) does not
O1: Adjust 20mA affect the reading.
Cal. Output 1
Cal. Output 2 Continued below.
Calibrate Output 2
7200
O1: Adjust 20mA
Cal. Output 2
Option Board Continued on next page.
48
7 CALIBRATION
0000
Alter Fact. Code
FACTORY SETTINGS Return to main menu.
49
8 SENSOR MAINTENANCE
8.1 Scheduled Maintenance 8.2.1 Dismantling and Cleaning – Figs. 8.1 to 8.4
Warning. DO NOT open the emitter module. It Warning. Isolate the transmitter and sensor
uses high voltages that can cause serious injury or from the power supply before dismantling the sensor.
death.
UV
50
8 SENSOR MAINTENANCE…
Inspect the wiper blade for wear or damage and Seal Seal
6
fit a new one if necessary, ensuring that it is
fitted in the 'parked' position.
Fig. 8.1 7320 100 Low Range Sensor – Dismantling and Cleaning
51
…8 SENSOR MAINTENANCE
Inlet/Isolating
Valve
Flowcell Seal
Drain
Valve
Fig. 8.2 7320 200 High Range Sensor – Dismantling and Cleaning
52
8 SENSOR MAINTENANCE…
2
Remove the four stainless steel screws
holding the flowcell halves together.
3
Insert two of the stainless steel screws into the
holes indicated and screw them in them slowly
and evenly to push the cell halves apart.
When the O-ring seal is clear of the body,
the cell halves should separate easily.
Fig. 8.3 7320 200 High Range Sensor – Splitting the Flowcell
53
…8 SENSOR MAINTENANCE
• Do not use the wiper blade arms to rotate the wiper drive
shaft.
Flowcell
Securing Nut
Receiver Glass
Fig. 8.4 7320 200 High Range Sensor – Replacing the Wiper Blades
54
8 SENSOR MAINTENANCE
8.3 Replacing the Emitter and Receiver Modules 8.4. Adjusting the Emitter Brightness
1) Fill the flowcell with high purity water.
Notes. 2) Select the TEST/MAINTENANCE Page (see Section 5.9).
• The emitter and receiver modules are matched
during manufacture. If either module fails, return 3) Scroll to the Org. Totals frame (page 28) for the relevant
both to the Company for repair/replacement. sensor.
• Refer to the Warnings and Notes in Sections 8.1 and 4) Remove the small plug on the left hand side of the emitter
8.2.1 before removing the modules from the flowcell. module.
• Under NO circumstances dismantle the modules. 5) Using a long, small-bladed screwdriver, adjust the multi-turn
potentiometer until Span A (or Span B) value reads 100 ±10.
55
9 DIAGNOSTICS
9.1 Status Messages
The diagnostic facilities incorporated in the software displays the appropriate system status message (see Table 9.1) in the Operating
Page (see Section 2.3) if a fault is detected.
A: Low Signal No signal received from the sensor. Possible causes are:
B: Low Signal
a) Sensor requires cleaning. Clean sensor – see Section 8.2.
b) Failure of the cleaner module. Dismantle sensor to reveal wiper blades (see
Section 8.2) and check operation of cleaner module
by performing a manual clean – see Section 2.3.
c) Faulty connections between monitor/sensor. Check monitor/sensor connections – see Section 6.5.
d) Failure of lamp power supply. Return the emitter and receiver modules to the
Company for repair.
e) Failure of the emitter and/or receiver module. Return the emitter and receiver modules to the
Company for repair.
A: Cleaner Fail
Failed or jammed cleaner module. Contact the Company.
B: Cleaner Fail
Input Brd. Fault
24 V Power Loss
12 V Power Loss Monitor hardware fault. Contact the Company.
Check FlexiCable
RAM Fault
56
10 SPARES
Cleaner Module
Wiper Blade Assembly
7320 080
7997 096
Emitter Module *
57
SPECIFICATION
Specification Display
Type
General Dual 41/2-digit, 7-segment backlit LCD
Sensor range
Information
(Based on potassium hydrogen phthalate calibration standards)
16-character, single line dot matrix
AV410/411 Low range 0 to 20mgl–1C
Resolution
AV420/422 High range 0 to 100mgl–1C
Low range 0.01mgl–1
Linearity
High range 0.1mgl–1
Low range ±2% of reading or 0.15mgl–1 C
whichever is the greater Energy saving function
High range ±2% of reading or 0.5mgl–1 C Backlit LCD configurable as ON or Auto Off after 60 seconds
whichever is the greater
Logbook
Reproducibility Electronic record of major events and calibration data
Low range ±0.15mgl–1 C
Real-time clock
High range ±0.5mgl–1 C
Records time for logbook and auto cleaning
Inferred units
Diagnostics
Absorbance units/metre
Out of sample
Color (°H)
Lamp disabled
Coagulant dose (mgl–1)
Loss of signal
TOC (mgl–1)
Electronic failure
User Defined
Languages
Maximum current output scale expansion
English
Low range 0 to 2mgl–1 C
French
High range 0 to 20mgl–1 C
German
Response time Italian
Normally three minutes for 90% step change depending on Spanish
damping factor
Lamp life
Rated by the manufacturer at 1.2 x 109 flashes Outputs
(10 years continuous operation at the rate of one flash at 2s Current Outputs
intervals [typical] equates to 13.1% of the rated lamp life)
Number of signals
Internal wiper cleaning system
2 fully isolated current outputs supplied as standard,
Programmable, operation frequency 15, 30, 45 and configurable to one or both sensor outputs
60 minutes 2, 4, 6, 12 and 24 hours
Current outputs also programmable to any value between
Maximum distance between transmitter and sensor 0 and 22mA to indicate system failure
750mm (29.5 in.) Output current
0 to10mA, 0 to 20mA or 4 to 20mA
58
SPECIFICATION
Hysteresis Sensor
Programmable 0 to 5% in 0.1% increments Low Range Dimensions 327mm (12.87 in.) wide
x 410mm (16.14 in.) high x 162mm (6.38 in) deep
Delay High Range Dimensions 405mm (15.94 in.) wide
Programmable 0 to 100 minutes in 1 minute intervals x 373mm (14.68 in.) high x 136mm (5.35 in) deep
Insulation EN50081-2
Mains to earth (line to ground) 2kV RMS EN50082-2
Safety
EN61010-1
Overvoltage Class II on inputs and outputs
Pollution Category 2
SS/AV4ORG Issue 3
59
APPENDIX A REPLACING A 7320 TRANSMITTER WITH AN AV400
Sensor B Cleaner
Sensor A Cleaner
any electrical
Digital Communications
Out-of-Sample
Out-of Sample
connections,
refer to the
Sensor B
Sensor A
+ve
–ve
Warnings on
page 37
265 V AC
85 to
Out of Sample
C11 Acknowledge
Not Used
C14 Common
C19 Common
Neutral
Trigger
C10 Trigger
Factory-fitted Links.
+12V
+12V
C16 TX—
C17 RX+
Line
C18 RX–
C15 TX+
DO NOT REMOVE
0V
C12 0V
C1
C2
C3
C4
C5
C6
C7
C8
C9
N
N
E
E
L
Terminal Block C
B16
B15
B14
B13
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
L
A4
A5
A6
A7
A8
A9
C A10
NC A11
NO A12
+ A13
— A14
+ A15
— A16
C
NC
NO
C
NC
NO
Analog Output 1
Analog Output 2
Relay 1
Relay 2
Relay 3
Notes.
1) The screens of the sensor's emitter, receiver and cleaner cables must be enclosed in yellow/green sleeving and
connected to the earth (groud) stud fitted to the transmitter case closest to the cable's entry point – see Fig A.1.
2) Dual input versions – connect each sensor to the correct input terminals (A or B) as indicated on the sensor's
cables.
3) Use the three-hole cable gland provided with the sensor for the sensor cables.
4) Fit a link between C3 and C5. This stops a false Cleaner Fail messages occuring, as the 7320 system cleaner
module does not generate the Cleaner Acknowledge signal used in the AV400 for the Cleaner Fail Diagnostic.
5) Remove the existing tag from the green wire and fit an eyelet tag. Connect the green wire (Cable 2) to the AV400
Transmitter earth (ground) stud.
60
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