LNK562 564
LNK562 564
LinkSwitch-LP
Energy Efficient Off-Line Switcher IC for
Linear Transformer Replacement
Product Highlights
+ DC
Lowest System Cost and Advanced Safety Features AC
Output
IN
• Lowest component count switcher
• Very tight parameter tolerances using proprietary IC
trimming technology and transformer construction
techniques enable Clampless™designs – decreases D
FB
component count/system cost and increases efficiency
LinkSwitch-LP BP
• Meets industry standard requirements for thermal overload
protection – eliminates the thermal fuse used with linear S
October 2005
LNK562-564
BYPASS DRAIN
(BP) (D)
REGULATOR
5.8 V
AUTO-RESTART
COUNTER FAULT BYPASS PIN
0.8 V PRESENT UNDER-VOLTAGE
RESET +
+
5.8 V -
4.85 V CURRENT LIMIT
6.3 V COMPARATOR
- VI
LIMIT
JITTER
CLOCK
DCMAX
ADJ THERMAL
SHUTDOWN
OSCILLATOR
FEEDBACK
1.69 V -VTH
(FB)
S Q
OPEN LOOP R Q
PULLDOWN
LEADING
EDGE
BLANKING
PI-3958-092905
SOURCE
(S)
LinkSwitch-LP Functional protection, frequency jittering, current limit circuit, and leading
edge blanking.
Description
LinkSwitch-LP comprises a 700 V power MOSFET switch with Oscillator
a power supply controller on the same die. Unlike conventional The typical oscillator frequency is internally set to an average
PWM (pulse width modulation) controllers, it uses a simple of 66/83/100 kHz for the LNK562, 563 & 564 respectively.
ON/OFF control to regulate the output voltage. The controller Two signals are generated from the oscillator: the maximum
consists of an oscillator, feedback (sense and logic) circuit, 5.8 V duty cycle signal (DCMAX) and the clock signal that indicates
regulator, BYPASS pin under-voltage circuit, over-temperature the beginning of each switching cycle.
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LNK562-564
PI-3660-081303
off (disabled). Since the sampling is done only at the beginning 500
of each cycle, subsequent changes in the FB pin voltage or VDRAIN
current during the remainder of the cycle are ignored. When 400
the FB pin voltage falls below 1.69 V, the oscillator frequency
linearly reduces to typically 48% at the auto-restart threshold 300
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10/05 3
LNK562-564
C5 VR1*
D1 RF1* L1 T1 D4 220 µF R3 1N5240B 6 V,
L 1N4937 8.2 Ω 3300 µH EE16 7 UF4002 25 V 2 kΩ 10 V 0.33 A
2
J-1 2.5 W J3-2
C1
90-265 10 µF J3-1
VAC 1 6
400 V
J-2 4 RTN
N
D2
1N4005 5
R1
D3 37.4 kΩ
1N4005 C4*
D C3 100 pF
FB 250 VAC
LinkSwitch-LP 330 nF
U1 BP 50 V
LNK564P C2 R2
S 0.1 µF 3 kΩ
*Optional components
50 V
PI-4106-101105
Applications Example output of the power supply), the power supply will turn OFF
for 800 ms and then turn back on for 100 ms. It will continue
The circuit shown in Figure 5 is a typical implementation of in this mode until the auto-restart threshold is exceeded. This
a 6 V, 330 mA, constant voltage, constant current (CV/CC) function reduces the average output current during an output
output power supply. short circuit condition.
AC input differential filtering is accomplished with the very No-load consumption can be further reduced by increasing C3
low cost input filter stage formed by C1 and L1. The proprietary to 0.47 μF or higher.
frequency jitter feature of the LNK564 eliminates the need for
an input pi filter, so only a single bulk capacitor is required. A Clampless primary circuit is achieved due to the very
Adding a sleeve may allow the input inductor L1 to be used as a tight tolerance current limit trimming techniques used in
fuse as well as a filter component. This very simple Filterfuse™ manufacturing the LNK564, plus the transformer construction
input stage further reduces system cost. Alternatively, a fusible techniques used. Peak drain voltage is therefore limited to
resistor RF1 may be used to provide the fusing function. typically less than 550 V at 265 VAC, providing significant
margin to the 700 V minimum drain voltage specification
Input diode D2 may be removed from the neutral phase in (BVDSS).
applications where decreased EMI margins and/or decreased
input surge withstand is allowed. In such applications, D1 will Output rectification and filtering is achieved with output rectifier
need to be an 800 V diode. D4 and filter capacitor C5. Due to the auto-restart feature, the
average short circuit output current is significantly less than
The power supply utilizes simplified bias winding voltage 1 A, allowing low cost rectifier D4 to be used. Output circuitry is
feedback, enabled by LNK564 ON/OFF control. The resistor designed to handle a continuous short circuit on the power supply
divider formed by R1 and R2 determine the output voltage across output. Diode D4 is an ultra-fast type, selected for optimum
the transformer bias winding during the switch OFF time. In the V/I output characteristics. Optional resistor R3 provides a pre-
V/I constant voltage region, the LNK564 device enables/disables load, limiting the output voltage level under no-load output
switching cycles to maintain 1.69 V on the FB pin. Diode D3 and conditions. Despite this pre-load, no-load consumption is within
low cost ceramic capacitor C3 provide rectification and filtering targets at approximately 140 mW at 265 VAC. The additional
of the primary feedback winding waveform. At increased loads, margin of no-load consumption requirement can be achieved
beyond the constant power threshold, the FB pin voltage begins by increasing the value of R4 to 2.2 kΩ or higher while still
to reduce as the power supply output voltage falls. The internal maintaining output voltage well below the 9 V maximum
oscillator frequency is linearly reduced in this region until it specification. Placement is left on the board for an optional
reaches typically 50% of the starting frequency. When the FB Zener clamp (VR1) to limit maximum output voltage under
pin voltage drops below the auto-restart threshold (typically open loop conditions, if required.
0.8 V on the FB pin, which is equivalent to 1 V to 1.5 V at the
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10/05
LNK562-564
Key Application Considerations The following requirements are recommended for a universal
input or 230 VAC only Clampless design:
Output Power Table
The data sheet maximum output power table (Table 1) represents 1. Clampless designs should only be used for PO ≤ 2.5 W using
the maximum practical continuous output power level that can a VOR of ≤ 90 V
be obtained under the following assumed conditions: 2. For designs with PO ≤ 2 W, a two-layer primary must be
used to ensure adequate primary intra-winding capacitance
1. The minimum DC input voltage is 90 V or higher for 85 VAC in the range of 25 pF to 50 pF.
input, or 240 V or higher for 230 VAC input or 115 VAC 3. For designs with 2 < PO ≤ 2.5 W, a bias winding must be added
with a voltage doubler. The value of the input capacitance to the transformer using a standard recovery rectifier diode
should be large enough to meet these criteria for AC input (1N4003– 1N4007) to act as a clamp. This bias winding may
designs. also be used to externally power the device by connecting
2. Secondary output of 6 V with a Schottky rectifier diode. a resistor from the bias winding capacitor to the BYPASS
3. Assumed efficiency of 70%. pin. This inhibits the internal high voltage current source,
4. Voltage only output (no secondary-side constant current reducing device dissipation and no-load consumption.
circuit). 4. For designs with PO > 2.5 W, Clampless designs are not
5. Discontinuous mode operation (KP > 1). practical and an external RCD or Zener clamp should be
6. A suitably sized core to allow a practical transformer design used.
(see Table 2). 5. Ensure that worst-case, high line, peak drain voltage is below
7. The part is board mounted with SOURCE pins soldered the BVDSS specification of the internal MOSFET and ideally
to a sufficient area of copper to keep the SOURCE pin ≤ 650 V to allow margin for design variation.
temperature at or below 100 °C.
8. Ambient temperature of 50 °C for open frame designs VOR (Reflected Output Voltage), is the secondary output plus
and an internal enclosure temperature of 60 °C for adapter output diode forward voltage drop that is reflected to the
designs. primary via the turns ratio of the transformer during the diode
conduction time. The VOR adds to the DC bus voltage and the
LinkSwitch-LP Device leakage spike to determine the peak drain voltage.
Core Size LNK562 LNK563 LNK564
Audible Noise
EE13 1.1 W 1.4 W 1.7 W The cycle skipping mode of operation used in LinkSwitch-LP
EE16 1.3 W 1.7 W 2W can generate audio frequency components in the transformer.
To limit this audible noise generation, the transformer should
EE19 1.9 W 2.5 W 3W
be designed such that the peak core flux density is below
Table 2. Estimate of Transformer Power Capability vs. 1500 Gauss (150 mT). Following this guideline and using the
LinkSwitch-LP Device and Core Size at a Flux Density of standard transformer production technique of dip varnishing,
1500 Gauss (150 mT). practically eliminates audible noise. Vacuum impregnation
of the transformer is not recommended, as it does not provide
Below a value of 1, KP is the ratio of ripple to peak primary any better reduction of audible noise than dip varnishing. And
current. Above a value of 1, KP is the ratio of primary MOSFET although vacuum impregnation has the benefit of increased
OFF time to the secondary diode conduction time. Due to transformer capacitance (which helps in Clampless designs),
the flux density requirements described below, typically a it can also upset the mechanical design of the transformer,
LinkSwitch-LP design will be discontinuous, which also has especially if shield windings are used. Higher flux densities are
the benefit of allowing lower-cost fast (vs. ultra-fast) output possible, increasing the power capability of the transformers
diodes and reducing EMI. above what is shown in Table 2. However careful evaluation of
the audible noise performance should be made using production
Clampless Designs transformer samples before approving the design.
Clampless designs rely solely on the drain node capacitance
to limit the leakage inductance induced peak drain-to-source Ceramic capacitors that use dielectrics such as Z5U, when used
voltage. Therefore the maximum AC input line voltage, the in clamp circuits, may also generate audio noise. If this is the
value of VOR, the leakage inductance energy, (a function of case, try replacing them with a capacitor having a different
leakage inductance and peak primary current), and the primary dielectric or construction, for example a film type.
winding capacitance determine the peak drain voltage. With no
significant dissipative element present, as is the case with an Bias Winding Feedback
external clamp, the longer duration of the leakage inductance To give the best output regulation in bias winding designs, a
ringing can increase EMI. slow diode such as the 1N400x series should be used as the
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10/05 5
LNK562-564
TOP VIEW
D FB CBP
LinkSwitch-LP
BP
Capacitor
Input Filter
Y1-
Capacitor
S S
S
Tr a n s f o r m e r S
- HV DC +
INPUT
+
DC
OUT
-
Maximize hatched copper
areas ( ) for optimum
Output Filter heatsinking
Capacitor
PI-4157-101305
Figure 6. Recommended Circuit Board Layout for LinkSwitch-LP (Assumes a HVDC Input Stage).
rectifier. This effectively filters the leakage inductance spike Primary Loop Area
and reduces the error that this would give when using fast The area of the primary loop that connects the input filter
recovery time diodes. The use of a slow diode is a requirement capacitor, transformer primary and LinkSwitch-LP together
in Clampless designs. should be kept as small as possible.
6
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10/05
LNK562-564
As with any power supply design, all LinkSwitch-LP designs Design Tools
should be verified on the bench to make sure that component
specifications are not exceeded under worst-case conditions. The Up-to-date information on design tools can be found at the
following minimum set of tests is strongly recommended: Power Integrations web site: www.powerint.com.
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10/05 7
LNK562-564
THERMAL IMPEDANCE
Thermal Impedance: P or G Package: Notes:
(θJA) ........................... 70 °C/W(2); 60 °C/W(3) 1. Measured on pin 2 (SOURCE) close to plastic interface.
(θJC)(1) ............................................... 11 °C/W 2. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad.
3. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad.
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -40 to 125 °C Min Typ Max Units
See Figure 7
(Unless Otherwise Specified)
CONTROL FUNCTIONS
LNK562 61 66 71
Output TJ = 25 °C
fOSC Average LNK563 77 83 89 kHz
Frequency VFB =1.69 V
LNK564 93 100 107
Ratio of Output
Frequency At Auto- fOSC(AR) TJ = 25 °C, VFB = VFB(AR) 48 %
Restart to fOSC
Frequency Jitter Peak-Peak Jitter, TJ = 25 °C 5 %
Maximum Duty
DCMAX S2 Open 66 70 %
Cycle
FEEDBACK Pin
TJ = 25 °C
Turnoff Threshold IFB
See Note A
56 70 84 μA
Current
FEEDBACK Pin
TJ = 0 to 125 °C
Voltage at Turnoff VFB
See Note A
1.60 1.69 1.78 V
Threshold
VFB ≥ 2 V
IS1 (MOSFET Not Switching) 160 220 μA
DRAIN Supply See Note B
Current FEEDBACK Open
IS2 (MOSFET Switching) 220 260 μA
See Notes B, C
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10/05
LNK562-564
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -40 to 125 °C Min Typ Max Units
See Figure 7
(Unless Otherwise Specified)
CONTROL FUNCTIONS (cont.)
BYPASS Pin ICH1 VBP = 0 V, TJ = 25 °C, See Note D -5.5 -3.3 -1.8
mA
Charge Current ICH2 VBP = 4 V, TJ = 25 °C, See Note D -3.8 -2.3 -1.0
BYPASS Pin
VBP 5.55 5.8 6.10 V
Voltage
BYPASS Pin
VBPH 0.8 0.95 1.2 V
Voltage Hysteresis
BYPASS Pin
IBPSC See Note E 84 μA
Supply Current
CIRCUIT PROTECTION
di/dt = 40 mA/μs
Current Limit ILIMIT
TJ = 25 °C
124 136 148 mA
Thermal Shutdown
TSD 135 142 150 °C
Temperature
Thermal Shutdown
TSHD See Note G 75 °C
Hysteresis
OUTPUT
ON-State TJ = 25 °C 48 55
RDS(ON) ID = 13 mA Ω
Resistance TJ = 100 °C 76 88
DRAIN Supply
50 V
Voltage
Output Enable
tEN See Figure 9 17 μs
Delay
Output Disable
tDST 0.5 μs
Setup Time
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10/05 9
LNK562-564
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -40 to 125 °C Min Typ Max Units
See Figure 7
(Unless Otherwise Specified)
OUTPUT (cont.)
FEEDBACK Pin
Auto-Restart VFB(AR) TJ = 25 °C 0.8 V
Threshold Voltage
Auto-Restart VFB = VFB(AR)
100 ms
ON-Time TJ = 25 °C
Auto-Restart
DCAR 12 %
Duty Cycle
NOTES:
A. In a scheme using a resistor divider network at the FB pin, where RU is the resistor from the FB pin to the rectified
bias voltage and RL is the resistor from the FB pin to the SOURCE pin, the output voltage variation is influenced
by VFB and IFB variations. To determine the contribution from the VFB variation in percent, the following equation
can be used:
K VFB(MAX) b RL l + IFB(TYP) RU
J RU + RL N
O
x = 100 # K - 1O
KK VFB(TYP) b RU + RL l + IFB(TYP) RU OO
L RL P
To determine the contribution from IFB variation in percent, the following equation can be used:
K VFB(TYP) b RL l + IFB(MAX) RU
J RU + RL N
O
y = 100 # K - 1O
KK VFB(TYP) b RU + RL l + IFB(TYP) RU OO
L RL P
Since IFB and VFB are independent parameters, the composite variation in percent would be ! x 2 + y 2 .
B. Total current consumption is the sum of IS1 and IDSS when FEEDBACK pin voltage is ≥2 V (MOSFET not
switching) and the sum of IS2 and IDSS when FEEDBACK pin is shorted to SOURCE (MOSFET switching).
C Since the output MOSFET is switching, it is difficult to isolate the switching current from the supply current at the
DRAIN. An alternative is to measure the BYPASS pin current at 6 V.
D. See Typical Performance Characteristics section Figure 15 for BYPASS pin start-up charging waveform.
E. This current is only intended to supply an optional optocoupler connected between the BYPASS and FEEDBACK
pins and not any other external circuitry.
H. Breakdown voltage may be checked against minimum BVDSS by ramping the DRAIN pin voltage up to but not
exceeding minimum BVDSS.
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LNK562-564
470 Ω
5W 470 kΩ
D FB
S1 S2
BP
50 V 50 V
S S 0.1 µF
S S
PI-3490-060204
DCMAX
(internal signal)
tP
FB
tEN
VDRAIN
1
tP =
fOSC
PI-3707-112503
100
2 µs
-100
Time (µs)
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10/05 11
LNK562-564
1.1 1.2
PI-2680-012301
PI-2213-012301
1.0
(Normalized to 25 °C)
(Normalized to 25 °C)
Breakdown Voltage
Output Frequency
0.8
1.0 0.6
0.4
0.2
0.9 0
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125
Junction Temperature (°C) Junction Temperature (°C)
Figure 11. Breakdown vs. Temperature. Figure 12. Frequency vs. Temperature.
1.4 1.1
PI-4164-100505
PI-4057-071905
1.2 FEEDBACK Pin Voltage
(Normalized to 25 °C)
(Normalized to 25 °C)
1.0
Current Limit
0.8
1.0
0.6
0.4
0.2
0 0.9
-50 0 50 100 150 -50 -25 0 25 50 75 100 125 150
Temperature (°C) Temperature (°C)
Figure 13. Current Limit vs. Temperature. Figure 14. FEEDBACK Pin Voltage vs. Temperature.
7 200
PI-3927-083104
PI-2240-012301
6 175
BYPASS Pin Voltage (V)
25 °C
DRAIN Current (mA)
5 150
100 °C
4 125
3 100
2 75
1 50
0 25
0
0 0.2 0.4 0.6 0.8 1.0 0 2 4 6 8 10 12 14 16 18 20
Time (ms) DRAIN Voltage (V)
Figure 15. BYPASS Pin Start-up Waveform. Figure 16. Output Characteristics.
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LNK562-564
1000
PI-3928-083104
Drain Capacitance (pF)
100
10
1
0 100 200 300 400 500 600
Drain Voltage (V)
Figure 17. COSS vs. Drain Voltage.
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LNK562-564
DIP-8B
⊕ D S .004 (.10) .137 (3.48) Notes:
-E- MINIMUM 1. Package dimensions conform to JEDEC specification
MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP)
package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are
shown in parentheses.
3. Dimensions shown do not include mold flash or other
.240 (6.10)
protrusions. Mold flash or protrusions shall not exceed
.260 (6.60)
.006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock-
wise to Pin 8 when viewed from the top. The notch and/or
dimple are aids in locating Pin 1. Pin 6 is omitted.
Pin 1 5. Minimum metal to metal spacing at the package body for
the omitted lead location is .137 inch (3.48 mm).
.367 (9.32) 6. Lead width measured at package body.
-D- 7. Lead spacing measured with the leads constrained to be
.387 (9.83)
.057 (1.45) perpendicular to plane T.
.068 (1.73)
(NOTE 6)
.125 (3.18) .015 (.38)
.145 (3.68) MINIMUM
-T-
SEATING .008 (.20)
PLANE .120 (3.05) .015 (.38)
.140 (3.56)
.300 (7.62) BSC
.100 (2.54) BSC .048 (1.22) (NOTE 7)
.014 (.36)
.053 (1.35) .300 (7.62) P08B
.022 (.56) ⊕ T E D S .010 (.25) M .390 (9.91) PI-2551-121504
SMD-8B
⊕ D S .004 (.10) .137 (3.48) Notes:
MINIMUM 1. Controlling dimensions are
inches. Millimeter sizes are
-E- shown in parentheses.
2. Dimensions shown do not
include mold flash or other
protrusions. Mold flash or
protrusions shall not exceed
.372 (9.45) .006 (.15) on any side.
.240 (6.10)
.388 (9.86) .420
.260 (6.60) 3. Pin locations start with Pin 1,
⊕ E S .010 (.25) and continue counter-clock-
.046 .060 .060 .046 wise to Pin 8 when viewed
from the top. Pin 6 is omitted.
4. Minimum metal to metal
.080 spacing at the package body
Pin 1 Pin 1
for the omitted lead location
.086 is .137 inch (3.48 mm).
.100 (2.54) (BSC)
.186 5. Lead width measured at
package body.
.286
.367 (9.32) 6. D and E are referenced
-D- Solder Pad Dimensions datums on the package
.387 (9.83)
body.
.057 (1.45)
.125 (3.18) .068 (1.73)
.145 (3.68) (NOTE 5)
.004 (.10)
.032 (.81) .048 (1.22)
.053 (1.35)
.009 (.23) .004 (.10) .036 (0.91) 0°- 8°
.037 (.94)
.012 (.30) .044 (1.12) G08B
PI-2546-121504
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LNK562-564
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LNK562-564
PATENT INFORMATION
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S.
and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrationsʼ patents
may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm.
LIFE SUPPORT POLICY
POWER INTEGRATIONSʼ PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS
WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein:
1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose failure to perform,
when properly used in accordance with instructions for use, can be reasonably expected to result in significant injury or death to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life
support device or system, or to affect its safety or effectiveness.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, EcoSmart, Clampless, E-Shield, Filterfuse,
PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies.
©Copyright 2005, Power Integrations, Inc.
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