Technical Data Demag Hoist Units Volume 1: DH 600, DH 1000, DH 2000

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Technical data

Demag hoist units Volume 1


DH 600, DH 1000, DH 2000

24597 24571 24583

Technical data
Demag hoist units Volume 2
EZDH 600/EZLDH 600 – 2000
double-rail crab
see 203 706 44

27462

2021-11-19 enGB 203 701 44 714 IS 813


Manufacturer Demag Cranes & Components GmbH
Ruhrstrasse 28
58300 Wetter, Germany
www.demagcranes.com
[email protected]

If an operating limit switch is fitted The effective hook path decreases by the values given in table 2 and 3.
for the top hook position, hook
dimension “C”, for 1/1, 2/1 and 4/1
rope reeving, increases as follows: With operating limit switch for the With operating limit switch for the
top hook position top and bottom hook positions

DH hoist unit DH hoist unit DH hoist unit


Table 1 Table 2 Table 3
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1/1 2/1 4/1 1/1 2/1 4/1 1/1 2/1 4/1

85 mm 50 mm 20 mm - 85 mm - 50 mm - 20 mm - 170 mm - 100 mm - 40 mm

There are two types of rope drum brake: FB = Overspeed brake


HB = Holding brake
2 For further information, see operating instructions for the rope drum brake 206 394 44 (720 IS 823.1)
Contents

Design overview 4
Explanation of size designation 4
Selection criteria 5
Selection table 6
Specification table, squirrel-cage hoist motors 10
DH 600 - DH 2000 motor data 12
EUDH travel motor data (40% CDF) 15
DH 600 to DH 2000 hoist unit weights 16
Mounting flange positions and rope lead-offs 18
Dimensions for attaching buffers to runways 19
Counterweight box filling for EKDH 600 and EKDH 1000 trolleys 20
Mounting positions of DH hoist units 22
DH 600 – DH 2000 frame dimensions 23
DH 600 hoist unit data and dimensions 24
Load capacity 1600 kg – 16000 kg 24
DH 1000 hoist unit data and dimensions 26
Load capacity 2500 kg – 25000 kg 26
DH 2000 hoist unit data and dimensions 28
Load capacity 6300 kg – 50000 kg 28
Type C 4/1 hoist units 30
DH 600 H40, H52- DH 1000 H40, H51 - DH 2000 H47 30
UDH 600 trolley size 6 32
Load capacity 3200 kg – 8000 kg 32
UDH 600 trolley size 10 34
Load capacity 6300 kg – 16000 kg 34
UDH 1000 trolley size 10 36
Load capacity 5000 kg – 12500 kg 36
KDH 600 trolley size 6 38
Load capacity 3200 kg – 8000 kg 38
KDH 600 trolley size 10 40
Load capacity 6300 kg – 16000 kg 40
KDH 1000 trolley size 10 42
Load capacity 5000 kg – 12500 kg 42
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3
Design overview

24625-1.tif
Fig. 1
  1 Electric equipment cover   6 Rope guide 11 Main hoist motor brake
  2 Electric components   7 Planetary gearbox 12 Terminal box
  3 Geared limit switch   8 Rope drum 13 Rope drum brake
 4 Frame   9 Roller coupling 14 Wire rope
  5 Journal shaft 10 Motor

Explanation of size designation


E U DH 1050 H16 K V1 - 4 / 1 F6 1400 12,5
Cross travel in m/min

Track gauge in mm

F6 – creep lifting 1:6 DH (pole-changing)

F10 – creep lifting 1:10 DH (microspeed unit)

Single-groove drum

Four-fall reeving

Lifting speed

Motor type: K = Squirrel-cage rotor


S = S = Slip-ring rotor
G = DC
X = Explosion-protected motor

Hook path 16 m (for 2/1 reeving)

Rope tensile force on the drum 25 kN

Size 1050

1000 range
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Demag hoist unit type DH

U = Standard-headroom monorail hoist


K = Low-headroom monorail hoist
Z = Double-rail crab
E = Electric travel trolley

4
Selection criteria

The size of the hoist is determined by 1. What are the operating conditions? 5. Do the loads need to be lifted and
the load spectrum, average operating 2. What is the specified safe working lowered with great accuracy?
time per working day, load capacity and load? 6. Is horizontal load travel necessary?
reeving.
3. To what height must the load be 7. How is the hoist to be controlled?
lifted?
4. What is the required lifting speed?

The load spectrum (in most cases The group is determined by the load spectrum and operating time.
estimated) can be evaluated accord-
ing to the following definitions: Load spectrum Average operating time per working day in hours
1 Light 1 Light up to 2 2-4 4-8 8-16
more
Hoist units which are usually subject to very small => than 16
loads and in exceptional cases only to maximum Medi-
2 up to 1 1-2 2-4 4-8 8-16
loads. um

3 Heavy up to 0,5 0,5-1 1-2 2-4 4-8


Load capacity

up to
Small partial load 4 Very heavy 0,25-0,5 0,5-1 1-2 2-4
0,25
Small dead load
FEM 1Bm 1Am 2m 3m 4m
Operating time Group of mechanisms to
ISO M3 M4 M5 M6 M7
2 Medium
Hoist units which are usually subject to small loads Reeving arrangement Range Size
but rather often to maximum loads.
2/2 4/2 8/2
1/1 2/1 4/1 6/1 1) 8/1 1)

Load capacity in kg
Load capacity

Large partial load


Medium partial load
1600 3200 6300 - - DH - - - - 616
Medium dead load
2000 4000 8000 12500 16000 DH - - - 620 -
Operating time 2500 5000 10000 16000 20000 DH - - 625 - 1025
3 Heavy 3200 6300 12500 20000 25000 DH - 632 - 1032 -
Hoist units which are usually subject to medium
loads but frequently to maximum loads. 4000 8000 16000 25000 32000 DH 640 - 1040 - -

5000 => 20000


10000 32000 40000 DH - 1050 - - 2050
Load capacity

6300 12500 25000 40000 50000 DH 1063 - - 2063 -


Heavy dead load
8000 16000 32000 50000 63000 DH - - 2080 - -

10000 20000 40000 63000 80000 DH - 2100 - - -


Operating time 12500 25000 50000 80000 100000 DH 2125 - - - -

4 Very heavy Example (see => )


Hoist units which are usually subject to maximum or
almost maximum loads.
Load capacity 10000 kg
Load spectrum “Light” from table
Very heavy dead load Lifting speed 8 m/min
Load capacity

Creep lifting speed 1,3 m/min


Reeving 2/1
Average hook path 4 m
Operating time No. of cycles/hour 20
Working time/day 8 hours
The average operating time per working day is estimated or calculated as follows:
2 · average hook path · no. of cycles/hour · working
Operating time/ time/day
Check the frequency of starts per hour when =
day =
selecting motors for DH hoist units (see pages 11 60 · lifting speed
to 14).

DH hoist unit with pole-changing motor Operating time/ 2 · 4 · 20 · 8


Main lifting speed = 80 starts per hour = 2,66 hours
day = 60 · 8
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Creep lifting speed = 160 starts per hour

DH hoist units with mechanical microspeed For the “light” load spectrum and an average daily operating time of 2,66 hours,
Main lifting speed = 240 starts per hour the table shows group 1Am. For a load capacity of 10000 kg and 2/1 rope reeving,
Creep lifting speed = 240 starts per hour
the diagram indicates hoist size DH 1050.

1) Only available in groups of mechanisms 1Bm, 1Am and 2m.


5
Selection table

Load Reeving 1/1 2/2-2 Lifting speed 1) Reeving 2/1 4/2 Lifting speed 1)
capac- Size FEM Size FEM
Hook path m/min Hook path m/min
ity
kg m m V1 V2 V3 m m V1 V2 V3
1600 DH 616 3) 4m 24; 40; 10,4; 20; 4; - 20 32 2)
80; 104 45,2; 60,4
2000 DH 620 3) 3m 24; 40; 10,4; 20; 4; - 16 25
80; 104 45,2; 60,4
2500 DH 625 3) 2m 24; 40; 10,4; 20; 4; - 16 25
80; 104 45,2; 60,4
DH 1025 4m 32; 48; 16; 27; 20 32 2) 50 2)
80; 102 49,6; 66 20/3,4 32/5,4 44,8/7,4
3200 DH 632 3) 1Am 24; 40; 10,4; 20; 4; - 12,5 20 DH 616 3) 4m 12; 20; 5,2; 10,2; - 10 16
80; 104 45,2; 60,4 40; 52 22,6; 30,2 - - -
DH 1032 3m 32; 48; 16; 27; 16 25 36 2)
80; 102 49,6; 66 16/2,7 25/4,2 36/6
4000 DH 1040 2m 32; 48; 16; 27; 16 25 36 2) DH 620 3) 3m 12; 20; 5,2; 10,2; - 8 12,5
80; 102 49,6; 66 16/2,7 25/4,2 36/6 40; 52 22,6; 30,2 - - -
5000 DH 1050 1Am 32; 48; 16; 27; 12,5 20 32 2) DH 625 3) 2m 12; 20; 5,2; 10,2; - 8 12,5
80; 102 49,6; 66 12,5/2,1 20/3,4 28/4,6 40; 52 22,6; 30,2 - - -
DH 2050 4m - 13,8; 24,8; 16 25 32 DH 1025 4m 16; 24; 8; 13,5; 10 16 25
- 48,8 16/2,7 22,4/3,7 - 40; 51 24,8; 33 10/1,7 16/2,7 22,4/3,7
6300 DH 1063 1Bm 32; 48; 16; 27; 10- 16 24,2 DH 632 3) 1Am 12; 20; 5,2; 10,2; - 6,3 10
80; 102 49,6; 66 16/2,7 22,4/3,6 40; 52 22,6; 30,2 - - -
DH 2063 3m 36; 54; 13,8; 24,8; 12,5 20 25 DH 1032 3m 16; 24; 8; 13,5; 8 12,5 18
94 48,8 12,5/2,1 18/3 - 40; 51 24,8; 33 8/1,3 12,5/2,1 18/3
8000 DH 2080 2m 36; 54; 13,8; 24,8; 12,5 20 25 DH 640 3) 1Bm 12; 20; 5,2; 10,2; - 5 8
94 48,8 12,5/2,1 18/3 - 40; 52 22,6; 30,2 - -
DH 1040 2m 16; 24; 8; 13,5; 8 12,5 18
40; 51 24,8; 33 8/1,3 12,5/2,1 18/3
10000 DH 2100 1Am 36; 54; 13,8; 24,8; 10 16 20 DH 1050 1Am 16; 24; 8; 13,5; 6,3 10 16
94 48,8 10/1,7 14,2/2,4 - 40; 51 24,8; 33 6,3/1 10/1,7 14/2,3
DH 2050 4m 18; 27; 6,9; 12,4; 8 12,5 16
47 24,4 8/1,3 11,2/1,9 -
12500 DH 2125 1Bm 36; 54; 13,8; 24,8; 8 12,5 16 DH 1063 1Bm 16; 24; 8; 13,5; 5 8 12,5
94 48,8 8/1,3 11,2/1,8 - 40; 51 24,8; 33 - 8/1,3 11,2/1,8
DH 2063 3m 18; 27; 6,9; 12,4; 6,3 10 12,5
47 24,4 6,3/1 9/1,5 -
16000 DH 2080 2m 18; 27; 6,9; 12,4; 6,3 10 12,5
47 24,4 6,3/1 9/1,5 -

20000 DH 2100 1Am 18; 27; 6,9; 12,4; 5 8 10


47 24,4 5/0,8 7,1/1,2 -

25000 DH 2125 1Bm 18; 27; 6,9; 12,4; 4 6,3 8


47 24,4 4/0,6 5,6/0,9 -

32000

40000

50000

1) Specified lifting speeds:


203 701 44.indd / 2021-11-19

upper row F10 (1:10) without creep lifting


lower row F6 (1:6) with a 2/12-pole motor
See page 10 for microspeed unit lifting speed 1:10.
Other creep lifting speeds on request.
2) Lifting speeds for 1/1 and 2/2 on request.
3) DH 600 hoist units with H40 and H52 hook paths are only supplied as FDH foot-mounted hoists.
6
Load Reeving 4/1 Lifting speed 1) Rope reeving
capac- 1/1 2/1
Size FEM Hook path m/min
ity
kg m V1 V2 V3
1600

2000

2500
4/1 6/1

3200

4000

5000 8/1 2/2-2

6300 DH 616 3) 4m 6; 10; - 5 8


20; 26 - - -

8000 DH 620 3) 3m 6; 10; - 4 6,3


20; 26 - - -
4/2-2 4/2

10000 DH 625 3) 2m 6; 10; - 4 6,3


20; 26 - - -
DH 1025 4m 8; 12; 5 8 12,5
20; 25,5 5/0,8 8/1,3 11,2/1,8
12500 DH 632 3) 1Am 6; 10; - 3,1 5
20; 26 - - -
DH 1032 3m 8; 12; 4 6,3 9 4/2-2 4/4-4
20; 25,5 4/0,6 6,3/1 9/1,5
16000 DH 640 3) 1Bm 6; 10; - 2,5 4
20; 26 - 2,5/0,4 4/0,6
DH 1040 2m 8; 12; 4 6,3 9
20; 25,5 4/0,6 6,3/1 9/1,5
20000 DH 1050 1Am 8; 12; 3,1 5 8
20; 25,5 3,1/0,5 5/0,8 7/1,1
DH 2050 4m 9; 13,5; 4 6,3 8
23,5 4/0,6 5,6/0,9 -
25000 DH 1063 1Bm 8; 12; 2,5 4 6,3
20; 25,5 - 4/0,6 5,6/0,9 2 x 2/1 2 x 3/1
DH 2063 3m 9; 13,5; 3,1 5 6,3
23,5 3,1/0,5 4,5/0,7 -
32000 DH 2080 2m 9; 13,5; 3,1 5 6,3
23,5 3,1/0,5 4,5/0,7 -
40000 DH 2100 1Am 9; 13,5; 2,5 4 5
23,5 2,5/0,4 3,6/0,6 -
50000 DH 2125 1Bm 9; 13,5; 2 3,1 4
23,5 2/0,3 2,8/0,4 -

2 x 4/1 2 x 5/1

8/2
1) Specified lifting speeds:
203 701 44.indd / 2021-11-19

upper row F10 (1:10) without mech. creep lifting


lower row F6 (1:6) with a 2/12-pole motor
See page 10 for microspeed unit lifting speed 1:10.
Other creep lifting speeds on request.
3) DH 600 hoist units with H40 and H52 hook paths are only supplied as FDH foot-mounted hoists.

Fig. 2 41665644.eps
7
Load Reeving 6/1 Lifting speed 1) Reeving 8/1 Lifting speed 1)
capac-
Size FEM Hook path m/min Size FEM Hook path m/min
ity
kg m V1 V2 V3 m V1 V2 V3
10000

12500

16000

20000

25000 DH 1040 2m 5,3; 8; 2,6 4,1 6


13,3; 17 2,6/0,4 4,1/0,7 6/1

32000 DH 1050 1Am 5,3; 8; 2 3,3 5,3 DH 1040 2m 4; 6; 2 3,1 4,5


13,3; 17 2/0,3 3,3/0,5 4,6/0,8 10; 12,7 2/0,3 3,1/0,5 4,5/0,7
40000 DH 1063 1Bm 5,3; 8; 1,6 2,6 4 DH 1050 1Am 4; 6; 1,5 2,5 4
13,3; 17 - 2,6/0,4 3,7/0,6 10; 12,7 1,5/0,2 2,5/0,4 3,5/0,6
50000 DH 2080 2m 6; 9; 2 3,3 4,1 DH 1063 1Bm 4; 6; 1,2 2 3
15,7 2/0,3 3/0,5 - 10; 12,7 - 2/0,3 2,8/0,4
63000 DH 2100 1Am 6; 9; 1,6 2,6 3,3 DH 2080 2m 4,5; 6,8; 1,5 2,5 3,1
15,7 1,6/0,2 2,4/0,4 - 11,8 1,5/0,2 2,3/0,4 -
80000 DH 2125 1Bm 6; 9; 1,3 2 2,6 DH 2100 1Am 4,5; 6,8; 1,2 2 2,5
15,7 1,3/0,2 1,9/0,3 - 11,8 1,2/0,2 1,8/0,3 -
100000 DH 2125 1Bm 4,5; 6,8; 1 1,6 2
11,8 1/0,1 1,4/0,2 -

203 701 44.indd / 2021-11-19

1) Specified lifting speeds:


upper row F10 (1:10) without creep lifting, lower row F6 (1:6) with a 2/12-pole motor
See page 10 for microspeed unit lifting speed 1:10.
8 Other creep lifting speeds on request.
Load Reeving 8/2 Lifting speed 1) Rope reeving
capac-
Size FEM Hook path m/min
1/1 2/1
ity
kg m V1 V2 V3
10000 DH 1025 4m 4;6,7; 5 8 12,5
12,4;16,5 5/0,8 8/1,3 11,2/1,8
12500 DH 1032 3m 4;6,7; 4 6,3 9
12,4;16,5 4/0,6 6,3/1 9/1,5
16000 DH 1040 2m 4;6,7; 4 6,3 9
12,4;16,5 4/0,6 6,3/1 9/1,5 4/1 6/1
20000 DH 1050 1Am 4;6,7; 3,1 5 8
12,4;16,5 3,1/0,5 5/0,8 7/1,1
DH 2050 4m 3,4;6,1; 4 6,3 8
12,1 4/0,6 5,6/0,9 -
25000 DH 1063 1Bm 4;6,7; 2,5 4 6
12,4;16,5 - 4/0,6 5,6/0,9
DH 2063 3m 3,4;6,1; 3,1 5 6,3
12,1 3,1/0,5 4,5/0,7 -
32000 DH 2080 2m 3,4;6,1; 3,1 5 6,3 8/1 2/2-2
12,1 3,1/0,5 4,5/0,7 -
40000 DH 2100 1Am 3,4;6,1; 2,5 4 5
12,1 2,5/0,4 3,6/0,6 -
50000 DH 2125 1Bm 3,4;6,1; 2 3,1 4
12,1 2/0,3 2,8/0,4 -
63000

80000
4/2-2 4/2
100000

4/2-2 4/4-4

2 x 2/1 2 x 3/1

2 x 4/1 2 x 5/1

8/2
203 701 44.indd / 2021-11-19

1) Specified lifting speeds:


upper row F10 (1:10) without creep lifting, lower row F6 (1:6) with a 2/12-pole motor
See page 10 for microspeed unit lifting speed 1:10.
Fig. 4 41665644.eps
Other creep lifting speeds on request. 9
Specification table, squirrel-cage hoist motors
Frequency inverter controlled motors on request.

Range DH 600

Size 640 632 625 620 616

Group of mechanisms to FEM/ISO 1Bm / M3 1Am / M4 2m / M5 3m / M6 4m / M7

Code (lifting speed) V2 V3 V2 V3 V2 V3 V2 V3 V2 V3

Motor type Main/F6 creep lifting, pole-changing

Main lifting/ 2/1 m/min - 8/1,3 - - - - - - - -


F6 creep lifting speed with
reeving 4/1 m/min 2,5/0,6 4/0,6 - - - - - - - -

Main hoist motor


KBH...B 2/12 140 160 - - - - - - - -
size
Motor type Main and F10 mechanical creep lifting speeds

Main lifting speed with 2/1 m/min 5 8 6,3 10 8 12,5 8 12,5 10 16 1)


reeving 4/1 m/min 2,5 4 3,1 5 4 6,3 4 6,3 5 8
Creep lifting speed 2/1 m/min 0,5 0,8 0,63 1,0 0,8 1,25 0,8 1,25 1,0 1,6
(F10 mechanical micro-
speed unit) with reeving 4/1 m/min 0,25 0,4 0,31 0,5 0,4 0,63 0,4 0,63 0,5 0,8
Main hoist motor
KBH...B 4 125 140 125 140 125 140 125 140 125 140
size
Mechanical microspeed unit
FG... 08
size
F10 creep lifting motor
KBA...B4 80 90 2) 80 90 2) 80 90 2) 80 90 2) 80 90 2)
size

Range DH 1000
Size 1063 1050 1040 1032 1025
Group of mechanisms to FEM/ISO 1Bm / M3 1Am / M4 2m / M5 3m / M6 4m / M7
Code (lifting speed) V1 V2 V3 V1 V2 V3 V1 V2 V3 V1 V2 V3 V1 V2 V3

Motor type Main/F6 creep lifting, pole-changing


Main lifting/ 2/1 m/min - 8/1,3 11,2/1,8 6,3/1,0 10/1,7 14/2,3 8/1,3 12,5/2,1 18/3 8/1,3 12,5/2,1 18/3 10/1,7 16/2,7 22,4/3,7
F6 creep lifting speed with
reeving 4/1 m/min - 4/0,6 5,6/0,9 3,1/0,5 5/0,8 7/1,1 4/0,6 6,3/1 9/1,5 4/0,6 6,3/1 9/1,5 5/0,8 8/1,3 11,2/1,8
Main hoist motor
KBH...B 2/12 - 180 200 160 180 200 160 180 200 160 180 200 160 180 200
size
Motor type Main and F10 mechanical creep lifting speeds

Main lifting speed with 2/1 m/min 5 8 12,5 6,3 10 16 1) 8 12,5 18 1) 8 12,5 18 1) 10 16 1) 25 1)
reeving 4/1 m/min 2,5 4 6,3 3,1 5 8 4 6,3 9 4 6,3 9 5 8 12,5
Creep lifting speed 2/1 m/min 0,5 0,8 1,25 0,63 1,0 1,6 0,8 1,25 1,8 0,8 1,25 1,8 1,0 1,6 2,5
(F10 mechanical micro-
speed unit) with reeving 4/1 m/min 0,25 0,4 0,63 0,31 0,5 0,8 0,4 0,63 0,9 0,4 0,63 0,9 0,5 0,8 1,25
Main hoist motor 140 160 200 140 160 200 140 160 200 140 160 200 140 160 200
KBH...B
size B4 B4 B6 B4 B4 B6 B4 B4 B6 B4 B4 B6 B4 B4 B6
Mechanical microspeed
FG... 08 10 08 10 08 10 08 10 08 10
unit size
F10 creep lifting motor
KBA...B4 80 100 2) 112 2) 80 100 2) 112 2) 80 100 2) 112 2) 80 100 2) 112 2) 80 100 2) 112 2)
size
203 701 44.indd / 2021-11-19

1) Lifting speeds for 1/1 and 2/2 on request


10 2) KBA ... B4 with 100% CDF
Range DH 2000

Size 2125 2100 2080 2063 2050

Group of mechanisms to FEM/ISO 1Bm / M3 1Am / M4 2m / M5 3m / M6 4m / M7

Code (lifting speed) V1 V2 V3 V1 V2 V3 V1 V2 V3 V1 V2 V3 V1 V2 V3

Motor type Main/F6 creep lifting, pole-changing

2/1 m/min 4/0,6 5,6/0,9 - 5/0,8 7,1/1,2 - 6,3/1,0 9/1,5 - 6,3/1,0 9/1,5 - 8/1,3 11,2/1,9 -

4/1 m/min 2/0,3 2,8/0,4 - 2,5/0,4 3,6/0,6 - 3,1/0,5 4,5/0,7 - 3,1/0,5 4,5/0,7 - 4/0,6 5,6/0,9 -
Main lifting/
F6 creep lifting speed 2/2 m/min 8/1,3 11,2/1,8 - 10/1,7 14,2/2,4 - 12,5/2,1 18/3 - 12,5/2,1 18/3 - 16/2,7 22,4/3,7 -
with reeving
4/2 m/min 4/0,6 5,6/0,9 - 5/0,8 7,1/1,2 - 6,3/1,0 9/1,5 - 6,3/1,0 9/1,5 - 8/1,3 11,2/1,9 -

8/2 m/min 2/0,3 2,8/0,4 - 2,5/0,4 3,6/0,6 - 3,1/0,5 4,5/0,7 - 3,1/0,5 4,5/0,7 - 4/0,6 5,6/0,9 -
Main hoist motor
KBH...B 2/12 180 200 - 180 200 - 180 200 - 180 200 - 180 200 -
size
Motor type Main and F10 mechanical creep lifting speeds

2/1 m/min 4 6,3 8 5 8 10 6,3 10 12,5 6,3 10 12,5 8 12,5 16

4/1 m/min 2 3,1 4 2,5 4 5 3,1 5 6,3 3,1 5 6,3 4 6,3 8


Main lifting speed with
2/2 m/min 8 12,5 16 10 16 20 12,5 20 25 12,5 20 25 16 25 32 1)
reeving
4/2 m/min 4 6,3 8 5 8 10 6,3 10 12,5 6,3 10 12,5 8 12,5 16

8/2 m/min 2 3,1 4 2,5 4 5 3,1 5 6,3 3,1 5 6,3 4 6,3 8

2/1 m/min 0,4 0,63 0,8 0,5 0,8 1,0 0,63 1,0 1,25 0,63 1,0 1,25 0,8 1,25 1,6

4/1 m/min 0,2 0,31 0,4 0,25 0,4 0,5 0,31 0,5 0,63 0,31 0,5 0,63 0,4 0,63 0,8
Creep lifting speed
(F10 mechanical micro- 2/2 m/min 0,8 1,25 1,6 1 1,6 2 1,25 2 2,5 1,25 2 2,5 1,6 2,5 3,2
speed unit) with reeving
4/2 m/min 0,4 0,63 0,8 0,5 0,8 1,0 0,63 1,0 1,25 0,63 1,0 1,25 0,8 1,25 1,6

8/2 m/min 0,2 0,31 0,4 0,25 0,4 0,5 0,31 0,5 0,63 0,31 0,5 0,63 0,4 0,63 0,8
Main hoist motor 160 200 225 160 200 225 160 200 225 160 200 225 160 200 225
KBH...B
size B4 B6 B6 B4 B6 B6 B4 B6 B6 B4 B6 B6 B4 B6 B6
Mechanical microspeed
FG... 10 10 10 10 10
unit size
F10 creep lifting motor
KBA...B4 100 2) 112 2) 112 100 2) 112 2) 112 100 2) 112 2) 112 100 2) 112 2) 112 100 2) 112 2) 112
size
203 701 44.indd / 2021-11-19

1) Lifting speeds for 1/1 and 2/2 on request


2) KBA ... B4 with 100% CDF 11
DH 600 – DH 2000 motor data
The equipment is designed in accordance with the VDE regulations and the FEM design rules to meet the high
demands made on electric hoists.

Main/F6 creep lifting


Size No. of Group of P % CDF n Starts/h Rated current IN and start-up current IA for 50 Hz cos cos
poles mecha-
nisms to
230 V 400 V 500 V φN φA

KBH FEM kW rpm IN (A) IA (A) IN (A) IA (A) IN (A) IA (A)

2 1Bm 7,1 25 2870 80 36 183 21 105 16,7 84 0,70 0,65

12 1Am, 2m 1,1 15 440 160 27 35 15,7 20 12,5 16 0,40 0,50


140 B2/12 1)
2 5,7 40 2900 120 31 183 18,1 105 14,4 84 0,62 0,65
3m, 4m
12 0,85 20 460 240 27 35 15,7 20 12,5 16 0,36 0,50

2 1Bm 11,4 25 2870 80 43 248 25 143 19,8 114 0,88 0,61

12 1Am, 2m 1,7 15 460 160 28 55 16,2 31 12,9 25 0,36 0,53


160 B2/12 1)
2 9,3 40 2900 120 36 248 21 143 16,7 114 0,86 0,61
3m, 4m
12 1,4 20 470 240 28 55 16,2 31 12,9 25 0,32 0,53

2 1Bm 17,8 25 2870 80 73 408 42 235 33 188 0,84 0,60

12 1Am, 2m 2,6 15 460 160 35 64 20 37 16 30 0,36 0,48


180 B2/12 1)
2 14,2 40 2900 120 61 408 35 235 28 188 0,80 0,60
3m, 4m
12 2,1 20 475 240 33 64 19 37 15,2 30 0,31 0,48

2 1Bm 25 25 2920 80 93 595 53 342 43 274 0,84 0,50

12 1Am, 2m 3,7 15 470 160 41 84 24 48 19 39 0,37 0,50


200 B2/12 1)
2 20 40 2930 120 79 595 46 342 36 274 0,81 0,50
3m, 4m
12 3 20 475 240 38 84 22 48 17,5 39 0,32 0,50

Required supply cable conductor cross-sections and fuse links


Size Mains connection delay fuse for 50 Hz 2) Supply lines for 5% voltage drop ∆U and start-up current IA for 50 Hz 4)

230 V 400 V 500 V 230 V (∆U 11,5 V) 400 V (∆U 20 V) 500 V (∆U 25 V)

KBH A A A mm² m mm² m mm² m

140 B2/12 1) 80 50 50 6 1) 14 3) 2,5 1) 16 2,5 1) 23

160 B2/12 1) 80 50 50 10 1) 18 4 1) 44 4 1) 60

180 B2/12 1) 125 80 80 16 1) 24 3) 6 1) 21 6 1) 33

200 B2/12 1) - 100 100 25 1) - 10 1) 31 10 1) 52


203 701 44.indd / 2021-11-19

1) Only use motors with starting and braking circuitry. Voltage drop may then be 10%. (See function
description 202 708 44 (714 IS 952)
2) Fuse links also apply in conjunction with a cross-travel motor.
3) Earth-loop impedance of 100 mΩ required.
4) The cable lengths are calculated on the basis of an earth-loop impedance of 200 mΩ.
12
Main lifting
Size Group of P % CDF n Starts/h Rated current IN and start-up current IA for 50 Hz cos cos
mechanisms
to 230 V 400 V 500 V

KBH FEM kW rpm IN (A) IA (A) IN (A) IA (A) IN (A) IA (A) φN φA


1Bm
7,1 40 1410 240 33 135 19 78 15,2 62 0,78
1Am, 2m
125 B4 0,65
3m, 4m 5,7 60 1420 360 30 135 17,1 78 13,7 62 0,76

1Bm
11,4 40 1420 240 53 30 24 0,72
1Am, 2m
140 B4 248 143 114 0,59
3m, 4m 9,3 60 1440 360 45 26 21 0,68

1Bm
17,8 40 1440 240 76 44 35 0,78
1Am, 2m
160 B4 425 244 195 0,58
3m, 4m 14,2 60 1450 360 64 37 30 0,75

1Bm
28,5 40 955 240 119 68 55 0,71
1Am, 2m
200 B6 496 285 228 0,46
3m, 4m 22,5 60 965 360 99 57 46 0,66

1Bm
40 40 970 240 157 90 72 0,79
1Am, 2m
225 B6 760 437 350 0,60
3m, 4m 32 60 975 360 132 76 61 0,76

Required supply cable conductor cross-sections and fuse links


Size Mains connection delay fuse for 50 Hz 1) Supply lines for 5% voltage drop ∆U and start-up current IA for 50 Hz 3)

230 V 400 V 500 V 230 V (∆U 11,5 V) 400 V (∆U 20 V) 500 V (∆U 25 V)

KBH A A A mm² m mm² m mm² m

125 B4 63 35 35 6 16 2,5 32 1,5 20

140 B4 100 63 63 10 22 2) 4 15 4 23

160 B4 125 80 80 25 38 2) 6 21 6 33

200 B6 - 125 100 - - 16 32 10 52

225 B6 - 160 125 - - 25 11 16 58

Example for calculating the cross-sections of the conductors of cables exceeding


the length indicated in the table:
KBH 125 B4, 230 V required length 25 m

Known cross-section · required length 6 mm² · 25 m


= = 9,4 mm²
Known cable length 16 m
203 701 44.indd / 2021-11-19

1) Fuse links also apply in connection with a creep lifting or cross-travel motor.
2) Earth-loop impedance of 100 mΩ required.
3) The cable lengths are calculated on the basis of an earth-loop impedance of 200 mΩ. 13
F10 mechanical microspeed unit
Size Group of P % CDF n Starts/h Rated current IN and start-up current IA for 50 Hz cos cos
mechanisms
to 230 V 400 V 500 V

KBA FEM kW rpm IN (A) IA (A) IN (A) IA (A) IN (A) IA (A) φN φA


1Bm
1,5 25 1340 240 7,9 4,6 3,6 0,73
1Am, 2m
80 B 4 26 15,1 12,1 0,77
3m, 4m 1,3 40 1370 360 7,3 4,2 3,3 0,68

1Bm
2,3 25 1365 240 11,2 6,5 5,2 0,74
1Am, 2m
90 B 4 41 24 19
3m, 4m 2,0 40 1340 360 10,1 5,9 4,7 0,7 0,71

1Bm
3,5 25 1405 240 16,5 9,5 7,6 0,72
1Am, 2m
100 B 4 71 41 33 0,73
3m, 4m 3,0 40 1420 360 15,2 8,7 7,0 0,68

1Bm
100 B 4 1Am, 2m 2,3 100 1425 --- 10,8 56 6,2 32 5,0 26 0,71 0,72
3m, 4m
1Bm
5,2 25 1410 240 23 13,5 10,8 0,75
1Am, 2m
112 B 4 106 61 49 0,68
3m, 4m 4,5 40 1425 360 21 12,1 9,7 0,70

1Bm
112 B 4 1Am, 2m 3,5 100 1425 --- 15,6 83 9,0 48 7,2 38 0,73 0,70
3m, 4m

203 701 44.indd / 2021-11-19

1) Fuse links also apply in connection with a creep lifting or cross-travel motor.
2) Earth-loop impedance of 100 mΩ required.
14 3) The cable lengths are calculated on the basis of an earth-loop impedance of 200 mΩ.
EUDH travel motor data (40% CDF)
Size PN nN MN IN cos IA / IN MA /MN MH Jmot A MB std Weight
230 V
kW rpm Nm A φN Nm kgm2 h-1 Nm kg
0,06 675 0,85 1,15 0,59 1,40 2,20 1,7 720
ZBF 63 A 8/2 B003 0,00459 1,4 10
0,25 2745 0,87 1,65 0,71 2,65 2,10 1,5 550
0,09 675 1,25 1,30 0,61 1,60 2,70 2,5 620
ZBF 71 A 8/2 B003 0,00690 1,9 12,2
0,34 2785 1,15 1,75 0,73 3,50 2,60 2,5 500
0,13 630 1,95 2,10 0,64 1,20 2,10 3,5 620
ZBF 80 A 8/2 B020 0,01275 3,3 19,5
0,50 2790 1,70 2,40 0,73 4,50 2,60 4,0 500
0,20 690 2,80 2,60 0,50 1,95 2,50 6,5 580
ZBF 90 B 8/2 B020 0,02169 4,4 28,2
0,80 2765 2,80 4,00 0,79 3,60 2,40 6,2 450
0,29 685 4,00 3,70 0,50 1,80 2,50 9,0 460
ZBF 100 A 8/2 B050 0,03092 8,3 35,0
1,20 2760 4,20 5,60 0,82 4,00 2,50 9,5 350
0,46 705 6,20 4,30 0,49 2,50 2,40 15,0 460
ZBF 112 A 8/2 B050 0,04374 11 56,4
1,90 2855 6,40 7,50 0,85 5,30 2,40 14,5 350

Size PN nN MN IN cos IA / IN MA /MN MH Jmot A MB std Weight


400 V
kW rpm Nm A φN Nm kgm2 h-1 Nm kg
0,06 675 0,85 0,66 0,59 1,40 2,20 1,7 720
ZBF 63 A 8/2 B003 0,00459 1,4 10
0,25 2745 0,87 0,95 0,71 2,65 2,10 1,5 550
0,09 675 1,25 0,76 0,61 1,60 2,70 2,5 620
ZBF 71 A 8/2 B003 0,00690 1,9 12,2
0,34 2785 1,15 1,00 0,73 3,50 2,60 2,5 500
0,13 630 1,95 1,20 0,64 1,20 2,10 3,5 620
ZBF 80 A 8/2 B020 0,01275 3,3 19,5
0,50 2790 1,70 1,40 0,73 4,50 2,60 4,0 500
0,20 690 2,80 1,50 0,50 1,95 2,50 6,5 580
ZBF 90 B 8/2 B020 0,02169 4,4 28,2
0,80 2765 2,80 2,30 0,79 3,60 2,40 6,2 450
0,29 685 4,00 2,10 0,50 1,80 2,50 9,0 460
ZBF 100 A 8/2 B050 0,03092 8,3 35,0
1,20 2760 4,20 3,20 0,82 4,00 2,50 9,5 350
0,46 705 6,20 2,50 0,49 2,50 2,40 15,0 460
ZBF 112 A 8/2 B050 0,04374 11 56,4
1,90 2855 6,40 4,30 0,85 5,30 2,40 14,5 350

Size PN nN MN IN cos IA / IN MA /MN MH Jmot A MB std Weight


500 V
kW rpm Nm A φN Nm kgm2 h-1 Nm kg
0,06 675 0,85 0,53 0,59 1,40 2,2 1,7 720
ZBF 63 A 8/2 B003 0,00459 1,4 10
0,25 2745 0,87 0,76 0,71 2,65 2,10 1,5 550
0,09 675 1,25 0,61 0,61 1,60 2,70 2,5 620
ZBF 71 A 8/2 B003 0,00690 1,9 12,2
0,34 2785 1,15 0,80 0,73 3,50 2,60 2,5 500
0,13 630 1,95 1,10 0,64 1,20 2,10 3,5 620
ZBF 80 A 8/2 B020 0,01275 3,3 19,5
0,50 2790 1,70 1,10 0,73 4,50 2,60 4,0 500
0,20 690 2,80 1,20 0,50 1,95 2,50 6,5 580
ZBF 90 B 8/2 B020 0,02169 4,4 28,2
0,80 2765 2,80 1,85 0,79 3,60 2,40 6,2 450
0,29 685 4,00 1,70 0,50 1,80 2,50 9,0 460
ZBF 100 A 8/2 B050 0,03092 8,3 35,0
1,20 2760 4,20 2,60 0,82 4,00 2,50 9,5 350
0,46 705 6,20 2,00 0,49 2,50 2,40 15,0 460
ZBF 112 A 8/2 B050 0,04374 12 63,0
1,90 2855 6,40 3,40 0,85 5,30 2,40 14,5 350
203 701 44.indd / 2021-11-19

15
DH 600 to DH 2000 hoist unit weights

DH 600 weights [kg]


Reeving 1/1 2/1 4/2 Type A 4/1 Type B 4/1
Range Motor size Size

DH 632-616 640-620 616 640-620 616 640-620 616 640-620 616


125 320 315 355 330 365 395 470 - -
DH 600 H12 KBH 140 350 345 385 360 395 425 500 - -
160 420 415 455 430 465 495 570 - -
125 360 355 395 355 390 420 495 - -
DH 600 H20 KBH 140 390 385 425 385 420 450 525 - -
160 460 455 495 455 490 520 595 - -
125 480 475 515 475 490 - - 540 615
DH 600 H40 KBH 140 510 505 545 505 540 - - 570 645
160 580 575 615 575 610 - - 640 715
125 02545 540 580 540 575 - - 605 680
DH 600 H52 KBH 140 575 570 610 570 605 - - 635 710
160 645 640 680 640 675 - - 705 780
Weight of mechanical microspeed unit
FG 08 with KBA 71 = 50 kg
FG 10 with KBA 80 = 55 kg

DH 1000 weights [kg]


Reeving 1/1 2/1 4/2 Type A 4/1 Type B 4/1
Range Motor size Size

DH 1063-1025 1063-1032 1025 1063-1032 1025 1063-1032 1025 1063-1032 1025


140 665 685 700 720 765 825 890 - -
160 735 755 770 790 835 895 960 - -
DH 1000 H16 KBH
180 805 825 840 860 905 965 1030 - -
200 865 885 960 920 965 1025 1090 - -
140 755 775 790 810 855 910 985 910 985
160 825 845 860 880 925 980 1055 980 1055
DH 1000 H24 KBH
180 895 915 930 950 995 1050 1125 1050 1125
200 955 975 990 1010 1055 1110 1185 1110 1185
140 955 975 990 1010 1055 - - 1110 1185
160 1025 1045 1060 1080 1125 - - 1180 1255
DH 1000 H40 KBH
180 1095 1115 1130 1150 1195 - - 1250 1325
200 1155 1175 1190 1210 1255 - - 1310 1385
140 1075 1095 1110 1130 1175 - - 1230 1305
160 1145 1165 1180 1200 1245 - - 1300 1375
DH 1000 H51 KBH
180 1215 1235 1250 1270 1315 - - 1370 1445
200 1275 1295 1310 1330 1375 - - 1430 1505
Weight of mechanical microspeed unit
FG 08 with KBA 80 = 55 kg
FG 10 with KBA 90 = 160 kg
FG 10 with KBA 100 = 186 kg
203 701 44.indd / 2021-11-19

16
DH 2000 weights [kg]
Reeving 1/1 2/1 4/2 Type A 4/1 Type B 4/1

Range Motor size Size

DH 2125-2063 2125-2080 2063-2050 2125-2063 2050 2125-2080 2063-2050 2125-2080 2063-2050


160 1155 1305 1330 1305 1375 1580 1645 - -
180 1235 1385 1410 1385 1455 1660 1725 - -
DH 2000 H18 KBH
200 1300 1450 1475 1450 1520 1725 1790 - -
225 1405 1555 1570 1555 1625 1830 1895 - -
160 1345 1495 1520 1500 1570 1800 1865 1800 1865
180 1425 1575 1600 1580 1650 1880 1945 1880 1945
DH 2000 H27 KBH
200 1490 1640 1665 1645 1715 1945 2010 1945 2010
225 1595 1745 1770 1750 1825 2050 2115 2050 2115
160 1725 1875 1900 1885 1955 - - 2150 2215
180 1805 1955 1980 1965 2035 - - 2230 2295
DH 2000 H47 KBH
200 1870 2020 2045 2030 2100 - - 2295 2360
225 1975 2120 2150 2135 2205 - - 2400 2465
Weight of mechanical microspeed unit
FG 10 with KBA 90 = 160 kg
FG 10 with KBA 100 = 186 kg
FG 10 with KBA 112 = 212 kg
203 701 44.indd / 2021-11-19

17
Mounting flange positions and rope lead-offs

Rope lead-off 2 or 3 possible (dimensions on request)


Foot position A Code Foot position C Code

Pay attention to mounting


3 positions provided on DH
3 2000.
3 1
1 1

Main hoist motor


terminal box Welded-on suspension only for

2
DH 600 - DH 2000 4/1 2

2
2
2

2
1 1

1 3
3

41443144.eps 3 41443344.eps
Foot position B Code Foot position D Code

2 2

1
1

1
3

3
3

3
1

3
3

1
1

2
41443244.eps
2 41443444.eps
Fig. 5 View of the main hoist motor
2

Demag hoist unit with rope guide Demag hoist unit without rope guide
Range Rope lead-off Special design Range
Rope lead-off
Rope lead-off
1 2 3 1 2 3
α1 ß1 α2 ß2 α3 ß3 α1 ß1 α2 ß2 α3 ß3
H12 H12
DH 600 23° 10° 21° DH 600 24° 50° 35° 12° 71°
H20 H20
H16 H16 38°
13° 8° 15° 9°
H24 H24
DH 1000 20° 20° DH 1000 25° 45° 66°
H40 20° 25° H40 34°
3° 3°
H51 H51
H18 H18
59°
DH 2000 H27 20° 15° 20° 0° DH 2000 H27 22° 33° 19° 62° 0°
H47 H47 52°

Special rope lead-offs 4 and 5 (on request)

5
203 701 44.indd / 2021-11-19

Fig. 6 41111144.eps
18
Four different mounting positions A, B, C and D and three rope lead-offs 1, 2 and 3
can be obtained by rotating the hoist unit about its longitudinal axis (see fig. 7).
The position of the motor terminal box can be changed, staggered at 90°.
If the mounting flange position is altered, it must be ensured that the code number
stamped into the gearbox casing (gear ratio) always points upwards (see fig. 7).
Only then can it be ensured that the gearbox is vented properly.

Indication of position of terminal boxes for main lifting and creep lifting
motor (mechanical microspeed).
0

Standard
Terminal box position Foot position
The position is indicated by the code
1 3 numbers 0-1-2-3, ascending in an-
H1 A ti-clockwise direction when looking at
H0 B the motor end face.
H3 C The position must be indicated in ac-
2
Fig. 7 cordance with the selected mounting
40134144.eps H2 D
flange position A, B, C or D.

Mounting code for ordering a mechanical microspeed unit

Gearbox Basic model Main hoist motor terminal box Microspeed hoist motor termi- Transmission ratio 1)
position nal box position
FG.. - U0 - H1 - F1 / 10 2)

FG.. - U1 - H0 - F0 / 10 2)

FG.. - U2 - H1 - F1 / 10 2)

FG.. - U3 - H0 - F0 / 10 2)

Dimensions for attaching buffers to runways

Buffers must be fitted at both ends of the trolley runway.

UDH KDH

Trolley size Range b7 [mm] Trolley size Range b7 [m]

6 DH 600 2/1 143 6 DH 600 2/1 170,5

DH 600 4/1 DH 600 4/1


10 165 10 200
DH 1000 2/1 DH 1000 2/1

Buffer cpl. Buffer cpl.


Part no. 963 360 44 Part no. 963 360 44
b7
203 701 44.indd / 2021-11-19

Part no. 963 362 44 41904044a.eps Part no. 963 362 44 41903944.eps

Fig. 8

1) Other transmission ratios on request


2) For 6-pole main hoist motor i = 15 19
Counterweight box filling for EKDH 600 and EKDH 1000 trolleys

The trolleys of KDH low-headroom monorail hoists are supplied with an attached
counterweight box with lid.
The box is supplied empty.
Fill the counterweight box with scrap when the trolley is assembled.
The quantity depends on the flange width and the trolley drive type.
Balance KDH monorail trolleys precisely. Please see the table below for counter-
weight details.

Trolley size Range Reeving Motor size Flange width b Counterweight box
[mm] filling approx.
[kg]
100 95
KBH 125
305 50
100 110
DH 600 H12 KBH 140
305 60
100 140
KBH 160
305 85
6 2/1, 4/2
100 115
KBH 125
305 65
100 130
DH 600 H20 KBH 140
305 75
100 155
KBH 160
305 95
100 90
KBH 125
305 40
100 100
DH 600 H12 KBH 140
305 50
100 130
KBH 160
305 75
10 4/1
100 105
KBH 125
305 55
100 115
DH 600 H20 KBH 140
305 65
100 150
KBH 160
305 90
203 701 44.indd / 2021-11-19

20
Trolley size Range Reeving Motor size Flange width b Counterweight box
[mm] filling approx.
[kg]
110 260
KB 140
305 200
110 300
KB 160
305 240
DH 1000 H16
110 330
KB 180
305 260
110 360
KB 200
305 290
110 305
KB 140
305 240
110 330
KB 160
305 260
10 DH 1000 H24 2/1, 4/2
110 370
KB 180
305 300
110 400
KB 200
305 335
110 400
KB 140
305 335
110 450
KB 160
305 370
DH 1000 H40
110 470
KB 180
305 390
110 500
KB 200
305 420

When a standard type U0 or U2 microspeed unit is fitted, the counterweight box


filling should be increased by 50% of the weight of the unit, and by 80% of the
weight of the unit for the standard type U1.
203 701 44.indd / 2021-11-19

21
Mounting positions of DH hoist units
Tables and diagrams of mounting positions in flange position A and rope lead-off 1.

Possible reevings are marked with an x in the table.


Mounting positions with other rope lead-offs on request.
Hoist unit Reeving

1/1 2/2 2/1 4/2 4/1 Max. tightening torque


1)
Mounting position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 2)

DH 632-610 H12, H20, H40, H52 x x x x x


M 20 - 10.9
620 Nm
DH 640 H40, H52 x x x x x -

only M 24 - 10.9
DH 1000 H16, H20, H40, H51 x x x x x
H16 1060 Nm
M 30 - 10.9
DH 2000 H18, H27, H47 x - x - x - x - x
2100 Nm

Mounting position 1 Mounting position 2 Mounting position 3 Mounting position 4

40130844.eps 40130944.eps 40131044.eps 40131144.eps

Hoist mounting in position 2 Arrangement of DH 600 retaining and set nuts

Retaining Set nut


nut

side
Motor

42506044.eps

Range DH 600 DH 1000 DH 2000


2/1 and 4/2 4/1 2/1, 4/2 and 4/1 2/1, 4/2 and 4/1
H40, H52 2/1, 4/2 and 4/1
Retaining nut 2x 4x
Threaded plate
Part no. - 823 259 44 -
825 229 44
Dimension h [mm] 36 50

Set nut 4x 2x 4x

Part no. 004 610 98 004 610 98 300 186 44 -


203 701 44.indd / 2021-11-19

Dimension h [mm] 27 27 32

1) Acc. to VDI guideline 2230-02/2003, rigid connection with clamping length lk /bolt diameter d ≥ 2, µ = 0,14, individual verification required in the case of devia-
tions.
2) Hoist type A and B (see pages 24-29)
22
DH 600 – DH 2000 frame dimensions

DH 600 - 1000
Welded-on suspension only for
DH 600 - DH 2000 4/1
f
f1

S1

f1

r side
Moto f2

f3

S1 e5
e4 e
40226244.eps

DH 2000 special design


90
Ø33 90
DH 2000 standard
Ø33

r side
r sid e Moto
Moto f3

Lateral bore holes for mounting posi-


tions 3 and 4 on request.

Fig. 10 41492344.eps

f f1 f2 f3 e e4 e5 s1
Range
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H12 560

H20 840
DH 600 385 55 283 7 60 23 23
H40 1540

H52 1965

H16 780

H24 1050
DH 1000 500 95 365 9 75 29,5 28
H40 1600

H51 1997

H18 910

DH 2000 H27 690 110 - 10 1220 90 35 33

H47 1900
203 701 44.indd / 2021-11-19

23
DH 600 hoist unit data and dimensions
Load capacity 1600 kg – 16000 kg

1/1 reeving 2/1 Type A 4/1


H12; H20
l1 l3 495 298
15
l2 60 l4 280 215 250

105
393

55 283
d

199
41
385 55 14
23 23 141,5
7

e
23

C
C

C
Hook travel 1/1 m1 n1
2/1 m2 n2

41427344.eps 41429544.eps 41427544.eps 41427444.eps


4/1 g4
n4
Type B 4/1
H40; H52 550
250
314

304

314
40468144.eps

383
C
550

60 Important: 40267244.eps
373
m8 Pay attention to m8 when determining the design.

32 l8 24
Ø65

Mounting bore hole for top block dia. 65D10


Ø65

m7
H40= 1660
H52= 2085
40468244.eps
Hook dimension C [mm]
Size Hook dimensions C with overload cut-off Hook dimensions C without overload cut-off

1/1 2/1 4/2 A 4/1 B 4/1 1/1 2/1 4/2 A 4/1 B 4/1
with- with- with- with- with- with- with- with- with- with-
with with with with with with with with with with
out out out out out out out out out out
Creep lifting Creep lifting

DH 640 - -
750 455 500 630 650 630 650 680 455 500 560 580 560 580
DH 632-620
555 600 555 600
DH 616 925 570 610 850 850 855 570 610 780 780
Hoist unit
Size Reeving

1/1 2/1 4/1 4/2 1/1 2/1 A 4/1 B 4/1


4/2
Hook path Hook travel [mm]

[m] m1 n1 m2 n2 g4 n4 l8 m7 m8 g4 n4 e2 e

H12 24 12 6 5,2 199 220 107 6 105 146 560


203 701 44.indd / 2021-11-19

DH 640-616 - - - - -
H20 40 20 10 10,2 339 360 247 160 175 282 840

DH 640-620 311 296 90 534


H40 80 40 20 22,6 689 710 597 103 350 636 1540
DH 616 331 304 55 530
- -
DH 640-620 311 296 90 747
H52 104 52 26 30,2 901 922 809 456 848 1965
DH 616 331 304 55 743
24
DH 600 hoist unit data and dimensions

4/2 reeving

= =
24 Projection for
18 MGS or ZMS

41
No hook travel with 4/2
e2 114 e2

C
41427944.eps 41427844.eps

DH hoist unit with F10 mechanical microspeed unit


g1
l5 l3 g2
l6 44 98
l7 l4
0

512

393
1
512

199
114
2
280 215
e
41427744.eps 41427644.eps

Weights see pages 16-17


Hoist unit
dimensions
Range DH 600
Special design hoist units type C 4/1, see pages 30-31.
Reeving arrangement 1/1 2/1 4/1 2/2 4/2
Rope dia. mm 14 11
Drum dia.
mm 283
(rope centre)
Pitch mm 15,5 12,5

Motor type - Main/F6 creep lifting, pole changing [mm]


Main lifting Code d l1 l2 Cover l3 Cover
motor size
for hook path for hook path I4

H12 H20 H40 H52 H12 H20 H40 H52 short long

short long short long short long short long


KBH 160 V3 314 924 1064 1414 1627 607 254 325
571 642 711 782 1061 1132 1271 1342

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Main lifting Code Gearbox Creep lifting g2 l5 l6 l7
motor size size motor size
for hook path

H12 H20 H40 H52

KBH 125 V2 KBA 80 141 989 1129 1502 1715 672 523
FG 08
KBH 140 V3 KBA 90 151 1052 1192 1542 1778 735 555
203 701 44.indd / 2021-11-19

25
DH 1000 hoist unit data and dimensions
Load capacity 2500 kg – 25000 kg

1/1 reeving 2/1 Type A 4/1


l1 l3 H16; H24
690 407
l2 75 290 390 300 30 342

138
555

365
d

280

95
500 95 57 22
30 28
203
9

e
28

C
C

C
Hook travel (1/1) m1 n1
2/1 m2 n2

41428244.eps 41428144.eps 41428044.eps 41428344.eps


4/1 g4
n4 680
Type B 4/1
342
H40; H51
468

418

468
41428544.eps
C

444

476
680

37
Important: 41428444.eps
m8
Pay attention to m8 when determining the design.

32 l8 24
Ø65

m7
Ø65

Mounting bore hole for top block dia. 65D10


H40= 1673
H52= 2070
Hook dimension C [mm]
Size Hook dimensions C with overload cut-off 41428644.eps Hook dimensions C without overload cut-off

1/1 2/1 4/2 A 4/1 B 4/1 1/1 2/1 4/2 A 4/1 B 4/1
with- with- with- with- with- with- with- with- with- with-
with with with with with with with with with with
out out out out out out out out out out
Creep lifting Creep lifting

DH 1063-1032 890 935 565 605 845 810 830 810 855 565 605 765 730 750
625 670 865 625 670 785
DH 1025 1060 1105 1160 1205 1120 1000 1020 980 1025 1160 1205 1040 920 940

Hoist unit
Size Reeving

1/1 2/1 4/1 4/2 1/1 2/1 A 4/1 B 4/1


4/2
Hook path Hook travel [mm]

[m] m1 n1 m2 n2 g4 n4 l8 m7 m8 g4 n4 e2 e

DH 1063-1032 65
H16 32 16 8 8 277 288 182 141 193 780
DH 1025 55
- - - - -
DH 1063-1032 198
203 701 44.indd / 2021-11-19

H24 48 24 12 13,5 412 423 317 209 328 1050


DH 1025 188
101
DH 1063-1032 281 299 44 538
H40 80 40 20 24,8 687 698 592 346 603 1600
DH 1025 307 311 48 526
- -
DH 1063-1032 281 299 44 737
H51 102 51 25,5 33 885 896 791 445 802 1997
26 DH 1025 307 311 48 725
DH 1000 hoist unit data and dimensions

4/2 reeving
= =
28 14 Projection for MGS
or ZMS

57
No hook travel with 4/2
e2 141 e2

C
41428744.eps 41428844.eps

DH hoist unit with F10 mechanical microspeed unit


l5 l3 g1
l6 g2
l7 290 h6 h7

0
h4

h4
1

555
3

280
2

h5
e
390 300
41428944.eps 41429044.eps

Weights see pages 16-17


Hoist unit dimensions
Range DH 1000
Reeving arrangement 1/1 2/1 4/1 2/2 4/2 Special design hoist units type C 4/1, see pages 30-31.
Rope dia. mm 20 14
Drum dia.
mm 406
(rope centre)
Pitch mm 22 15,5

Motor type - Main/F6 creep lifting, pole changing [mm]


Main lifting Code d l1 l2 Cover l3
motor size
for hook path for hook path

H16 H24 H40 H51 H16 H24 H40 H51

KBH 160 V1 314 1052 1187 1462 1661 617

KBH 180 V2 354 1128 1263 1538 1737 693 725 860 1135 1334

KBH 200 V3 394 1205 1340 1615 1814 770

Motor type - main lifting [mm]


Main lifting Code d g1 l1 l2 l3
motor size
for hook path for hook path

H16 H24 H40 H51 H16 H24 H40 H51

KBH 140 V1 274 229 970 1105 1380 1574 535

KBH 160 V2 314 247 1052 1187 1462 1661 617 725 860 1135 1334

KBH 200 V3 394 302 1205 1340 1615 1814 770

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Main lifting Code Gearbox Creep lifting g2 h4 h5 h6 h7 l5 l6 l7
203 701 44.indd / 2021-11-19

motor size size motor size


for hook path

H16 H24 H40 H51

KBH 140 V1 FG 08 KBA 80 141 593 33 - 13 1180 1315 1590 1789 745 523

KBH 160 V2 KBA 100 176 1383 1518 1793 1992 1096 702
FG 10 733 173 63 153
KBH 200 V3 KBA 112 188 1531 1666 1941 2140 1145 740
27
DH 2000 hoist unit data and dimensions
Load capacity 6300 kg – 50000 kg

1/1 reeving 2/1 Type A 4/1


l1 l3 914 H18; H27
515
l2 90 260 507 407 465

165
750
d

375
77 30
35 Ø 33 690 112
10

e
e Ø 33
33

C
C
255
C

m1 n1
m2 n2

g4 40258344.eps 40256744a.eps 41429244.eps 1000 40983444.eps

n4 465
Type B 4/1
H47
638

542

638
40468344a.eps

H47 = 595 (H18, H27 = 645)

680
1000

80 Important: 41429144a.eps
m8 Pay attention to m8 when determining the design.

40 l8 35
Ø80

m7 Mounting bore hole for top block fit dia. 92 D10


Ø92

2060
Hook dimension C [mm] 40468444.eps

Size Hook dimensions C with overload cut-off Hook dimensions C without overload cut-off

1/1 2/1 4/2 A 4/1 B 4/1 1/1 2/1 4/2 A 4/1 B 4/1
with- with- with- with- with- with- with- with- with- with-
with with with with with with with with with with
out out out out out out out out out out
Creep lifting Creep lifting

DH 2125-2080 1140 1180 1120 1140 1120 1140 1060 1100 1040 1060 1040 1060
735 780 1110 1150 735 780 1110 1150
DH 2063
1260 1300 1300 1345 1365 1180 1220 1200 1265 1285
DH 2050 - 1030 1075 - 1030 1075

Hoist unit
Size Reeving
1/1 2/1 4/1 4/2 1/1 2/1 A 4/1 B 4/1 4/2

Hook path Hook travel [mm]

[m] m1 n1 m2 n2 g4 n4 l8 m7 m8 g4 n4 e1 e2 e

DH 2125-2080 193
36 309 301
DH 2063 H18 18 9 6,9 187 118 31 153 194 910
190
DH 2050 - - -
- - - - -
DH 2125-2080 193
203 701 44.indd / 2021-11-19

54 464 456
DH 2063 H27 27 13,5 12,4 342 118 176 230 349 1220
190
DH 2050 - - -

DH 2125-2080 380 415 105 615 193


94 804 796
DH 2063 H47 47 23,5 24,4 682 118 - - 400 689 1900
440 445 115 585 190
28 DH 2050 - - -
DH 2000 hoist unit data and dimensions

4/2 reeving

22 Projection for MGS


or ZMS

83
No hook travel with 4/2 e2 e1 e2
35

C
= =
= 40258444.eps 41431444.eps

DH hoist unit with F10 mechanical microspeed unit


l5 l3 g1
l6 g2
l7 260 h6 h7

0
h4

h4

750
1 3

375
2
h5
e 40253544.eps 41429344a.eps
507 407
Weights see pages 16-17
Hoist unit dimensions
Range DH 2000
Reeving arrangement 1/1 2/1 4/1 2/2 4/2
Special design hoist units type C 4/1, see pages 30-31.
Rope dia. mm 25 20

Drum dia.
mm 508 507
(rope centre)
Pitch mm 27 22,5

Motor type - Main/F6 creep lifting, pole changing [mm]


Main lifting Code d l1 l2 l3
motor size
for hook path for hook path

H18 H27 H47 H18 H27 H47

KBH 180 V1 354 1207 1362 1702 697


772 927 1267
KBH 200 V2 394 1274 1429 1769 764

Motor type - main lifting [mm]


Main lifting Code d g1 l1 l2 l3
motor size
for hook path for hook path

H18 H27 H47 H18 H27 H47

KBH 160 V1 314 247 1131 1286 1626 621

KBH 200 V2 394 302 1274 1429 1769 764 772 927 1267

KBH 225 V3 440 323 1326 1481 1821 816

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Main lifting Code Gearbox Creep lifting g2 h4 h5 h6 h7 l5 l6 l7
203 701 44.indd / 2021-11-19

motor size size motor size


for hook path

H18 H27 H47

KBH 160 V1 KBA 100 176 1468 1623 1963 1090 702
828 78 46
KBH 200 V2 FG 10 - 1600 1755 2095
KBA 112 188 1145 740
KBH 225 V3 835 85 53 1655 1810 2150 29
Type C 4/1 hoist units

DH 600 H40, H52 – DH 1000 H40, H51 – DH 2000 H47


e
l5
l4

l1

1 1

n4
g4

Assembly sequence
1—2—3
2 2

Welding plate for rope-retaining cross-


head (without connection to hoist unit)

Threaded plate for welding onto the steel structure

l6 l6
Customer’s steel structure, e.g. crab frame

3 3
203 701 44.indd / 2021-11-19

40199644.eps
30
Weights (kg)

Reeving Type C 4/1 a

DH size 640-620 616

Range Motor size


125 570 645
H40 KBH 140 600 675
160 670 745
DH 600
125 635 710
H52 KBH 140 665 740
160 735 810

b
c
DH size 1063-1032 1025
140 1140 1215
160 1210 1285
H40 KBH
180 1280 1355
200 1340 1415 m6
DH 1000
140 1260 1335
160 1330 1405
H51 KBH
180
C

1400 1475
200 1500 1535
DH size 2125-2080 2063
160 2200 2265
180 2280 2345
DH 2000 H47 KBH
200 2345 2410
225 2450 2515

41425644.eps

Size Hook path Hook di- e m6 g4 n4 a b c Top block Crosshead Top block, rope-re- Rope
mension C taining crosshead lengths
and fittings
with micro-
m speed unit l4 l1 l5 l6 Part no. m
1)
DH 632-620 450 357 46
900 74 499 420 87,2
DH 640 H40 20 1540 349 30 40 80 297 1482 7 607 234 46
DH 616 1100 82 492 460 450 358 46 87,3
DH 640-620 450 359 46
900 74 711 420 111,4
DH 640 H52 26 1965 456 30 40 80 297 1907 7 607 235 46
Dh 616 1100 82 704 460 450 360 46 111,4
DH 1063 450 351 46
1200 93 480 351,5 90,9
DH 1050-1032 H40 20 1600 346 70 60 120 1525 480 7 450 352 46
DH 1025 1400 98 472 371,5 450 353 46 91,8
DH 1063 450 354 46
1200 93 678 351,5 112,9
DH 1050-1032 H51 25,5 1997 445 70 60 120 1922 480 7 450 355 46
DH 1025 1400 98 670 371,5 450 356 46 113,8

DH 2125-2080 1500 531 582 450 347 46 106,3


H47 23,5 1900 126 400 80 60 120 474 1816 6
DH 2063-2050 1900 516 642 450 348 46 108,3
203 701 44.indd / 2021-11-19

1) Hook dimensions C with overload cut-off


31
UDH 600 trolley size 6
UDH 600 standard-headroom monorail hoist, 2/1 and 4/2 rope reeving
Load capacity 3200 kg – 8000 kg

EUDH RUDH a9
242 253
a9
83 83
a1 253
16 16
103 103
40 40

l1 l3

143 145
R

143 168

499
499

C
d

C
Hook travel 2/1 m2 n2

No hook travel with 4/2

41429644.eps 41903644.eps 41429944.eps

UDH monorail hoist with F10 mechanical microspeed unit

l5 l3 a1
286 351
R

40

125
756

1 3
max. 30 mm
C

2 25

l7
l6 Wheel load for
2 flange width b

41426944.eps g2 41904144.eps 40130444.eps

g1

Hook dimension C from girder running surface [mm]


Size Hook dimensions C Hook dimensions C
with overload cut-off without overload cut-off

2/1 4/2 2/1 4/2


with with with with
no creep no creep no creep no creep
creep creep creep creep
lifting lifting lifting lifting
lifting lifting lifting lifting
DH 640-620 1390 1095 1140 1320 1095 1140

DH 616 1565 1210 1250 1495 1210 1250


Hoist unit
Range Reeving Drive Wheel Minimum Pin for
base curve
2/1 4/2 2/1 Direct drive radius
203 701 44.indd / 2021-11-19

Hook path Hook travel AMK 10-DD AMK 10-DD AUK 30-DD AUK 30-DD Flange width Max.
ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A b
m2 n2 a1 R a9
[m] [mm] [mm] [mm] [mm] [m] [mm] [mm]
H12 12 5,2 107 560 6 119-165 238
DH 600 103 557 613 656 656 166-245 295
H20 20 10,2 247 840 8 246-305 315
32
UDH 600 trolley size 6

EUDH standard-headroom monorail hoist with a single drive


Load capacity Size Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 1) 20 1) 31,5 1) 40 1)

kg 3,1/12,5 5/20 8/31,5 10/40


AMK 10-DD AMK 10-DD
ZBF 71 A 8/2-B003 ZBF 80 A 8/2-B020
40% CDF 40% CDF
3200 DH 616
0,09/0,34 kW 0,13/0,5 kW
i = 10,5 i = 8,32
18 kg 26 kg
AMK 10-DD AMK 10-DD
ZBF 71 A 8/2-B003 ZBF 80 A 8/2-B020
40% CDF 40% CDF
4000 DH 620 0,09/0,34 kW
AMK 10-DD 0,13/0,5 kW
ZBF 63 A 8/2-B003 i = 15,7 i = 10,1
40% CDF 18 kg 26 kg
0,06/0,25 kW AUK 30-DD
i = 25,7 ZBF 90 B 8/2-B020
17 kg 40% CDF
5000 DH 625 0,2/0,8 kW
i = 7,78
44 kg
AUK 30-DD
ZBF 90 B 8/2-B020
6300 DH 632 40% CDF
AMK 10-DD 0,2/0,8 kW
ZBF 80 A 8/2-B020 i = 10,1
40% CDF 44 kg
AMK 10-DD 0,13/0,5 kW AUK 30-DD
ZBF 71 A 8/2-B003 i = 15,7 ZBF 100 A 8/2-B050
40% CDF 26 kg 40% CDF
8000 DH 640
0,09/0,34 kW 0,29/1,2 kW
i = 25,7 i = 7,78
18 kg 44 kg

Trolley can be supplied with:


Conical travel wheels for track girders with inclined flange surfaces
Cylindrical travel wheels for track girders with parallel flange surfaces

Weights without trolley travel drive [kg]


Reeving 2/1 4/2 2/1 4/2
Hook path H12 H20

DH size 640-620 616 640-620 616 640-620 616 640-620 616


KBH 125 425 465 440 475 470 510 470 505
Motor size KBH 140 455 495 470 505 500 540 500 535
KBH 160 525 565 540 575 570 600 570 605

Motor type - Main/F6 creep lifting, pole changing [mm]


Motor size Code d l1 Cover l3 Weights for mechanical microspeed
unit
for hook path
FG 08 with KBA 80 = 55 kg
H12 H20 H12 H20
short long short long
KBH 160 V3 314 924 1064
571 642 711 782

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor size Code d g1 l1 Cover l3 Gearbox Creep g2 l5 l6 l7
size lifting
203 701 44.indd / 2021-11-19

for hook path motor for hook path


size
H12 H20 H12 H20 H16 H24

KBH 125 V2 246 200 774 914 short long short long KBA 80 989 1129 672
FG 08 141 523
KBH 140 V3 274 229 842 982 571 642 711 782 KBA 80 1052 1192 735

1) Only the 2-pole winding is connected for single speed drives.


33
UDH 600 trolley size 10
UDH 600 standard-headroom monorail hoist, 4/1 rope reeving
Load capacity 6300 kg – 16000 kg

EUDH RUDH
313 313
a9 a9
l1 l3 a1 230 265 230
R 122 122 118 118
49 49 21 21

165 209

165 185
d

510

510
C

C
g4
n4
Hook travel 2/1

No hook travel with 4/2

41425744.eps 41904244.eps 41431644.eps

UDH monorail hoist with F10 mechanical microspeed unit


a1
l5 l3
309 328
R

42
789

160
1 3
max. 32 mm
C

2
27

l7
l6 Wheel load
2 for flange width b

g2
41426944.eps 41904344.eps 40130444.eps
g1

Hook dimension C from girder running surface [mm]


Size Hook dimensions C with overload cut-off Hook dimensions C without overload cut-off

4/1 4/1

with creep lifting no creep lifting with creep lifting no creep lifting

DH 640-620 1305 1325 1235 1255

DH 616 1525 1455

Hoist unit
Range Reeving Drive Wheel base Minimum Pin for
curve
4/1 Direct drive radius
203 701 44.indd / 2021-11-19

Hook path Hook travel AMK 20-DD AMK 20-DD AUK 30-DD AUK 30-DD Flange Max.
ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A width b
g4 n4 a1 R a9
[m] [mm] [mm] [mm] [mm] [m] [mm] [mm]
H12 6 6 105 560 6 149-225 329
DH 600 594 650 680 680
H20 10 160 175 840 8,5 226-305 371
34
UDH 600 trolley size 10

EUDH standard-headroom monorail hoist with one/two drives


Load capacity Size Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 1) 20 1) 31,5 1) 40 1)

kg 3,1/12,5 5/20 8/31,5 10/40


AMK 20-DD AUK 30-DD
ZBF 63 A 8/2-B003 ZBF 90 B 8/2-B020
40% CDF 40% CDF
6300 DH 616
0,06/0,25 kW 0,2/0,8 kW
i = 25,3 i = 7,78
18 kg 44 kg
AMK 20-DD AUK 30-DD
ZBF 80 A 8/2-B020 ZBF 90 B 8/2-B020
40% CDF 40% CDF
8000 DH 620 0,13/0,5 kW 0,2/0,8 kW AUK 30-DD
i = 16,4 i = 10,1 ZBF 100 A 8/2-B050
27 kg 44 kg 40% CDF
AMK 20-DD 0,29/1,2 kW
ZBF 71 A 8/2-B003 i = 7,78
40% CDF 44 kg
10000 DH 625
0,09/0,34 kW
i = 25,3
19 kg
AUK 30-DD 2 x AUK 30-DD
ZBF 100 A 8/2-B050 ZBF 90 B 8/2-B020
40% CDF 40% CDF
12500 DH 632
AUK 30-DD 0,29/1,2 kW 0,2/0,8 kW
ZBF 90 B 8/2-B020 i = 10,1 i = 7,78
40% CDF 44 kg 44 kg
AMK 20-DD 0,2/0,8 kW 2 x AUK 30-DD 2 x AUK 30-DD
ZBF 80 A 8/2-B020 i = 15,7 ZBF 90 B 8/2-B020 ZBF 100 A 8/2-B050
40% CDF 44 kg 40% CDF 40% CDF
16000 DH 640
0,13/0,5 kW 0,2/0,8 kW 0,29/1,2 kW
i = 25,3 i = 7,78 i = 7,78
27 kg 44 kg 44 kg

Trolley can be supplied with:


Conical travel wheels for track girders with inclined flange surfaces
Cylindrical travel wheels for track girders with parallel flange surfaces
Weights without trolley travel drive [kg]
Reeving 4/1
Hook path H12 H20

DH size 640-620 616 640-620 616

KBH 125 590 665 620 695

Motor size KBH 140 620 695 650 725

KBH 160 690 765 720 795

Motor type - Main/F6 creep lifting, pole changing [mm]


Motor size Code d l1 Cover l3 Weights for mechanical microspeed
unit
for hook path
FG 08 with KBA 80 = 55 kg
H12 H20 H12 H20
short long short long
KBH 160 V3 314 924 1064
571 642 711 782

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor size Code d g1 l1 Cover l3 Gearbox Creep g2 l5 l6 l7
size lifting
for hook path motor for hook path
203 701 44.indd / 2021-11-19

size
H12 H20 H12 H20 H16 H24

KBH 125 V2 246 200 774 914 short long short long KBA 80 989 1129 672
FG 08 141 523
KBH 140 V3 274 229 842 982 571 642 711 782 KBA 80 1052 1192 735

1) Only the 2-pole winding is connected for single speed drives.


35
UDH 1000 trolley size 10
UDH 1000 standard-headroom monorail hoist, 2/1 and 4/2 rope reeving
Load capacity 5000 kg – 12500 kg

EUDH RUDH
a9
a9
a1 357
122 122 333 357
49 49 118 118
l1 l3 21 21
R

165 209

165 185
693

693
d

C
Hook travel 2/1 m2 n2

No hook travel with 4/2

41430244.eps 41904444.eps 41430444.eps

UDH monorail hoist with F10 mechanical microspeed unit


a1
l5 l3
a11 a12
R

42
b9

160
1 3
max. 32 mm
C

2
27
l7
l6
Wheel load for
2 flange width b
41426944.eps g2 41904544.eps 40130444.eps

g1

Hook dimension C from girder running surface [mm]


Size Hook dimensions C Hook dimensions C
with overload cut-off without overload cut-off

2/1 4/2 2/1 4/2


with with with with
no creep no creep no creep no creep
creep creep creep creep
lifting lifting lifting lifting
lifting lifting lifting lifting
DH 1063-1032 1750 1795 1420 1460 1670 1715 1420 1460

DH 1025 1920 1965 2020 2065 1840 1885 2020 2065

Hoist unit
Range Reeving Drive Wheel Minimum Pin for
base curve
2/1 4/2 2/1 Direct drive radius
Hook path Hook travel AMK 20-DD AMK 20-DD AUK 30-DD AUK 30-DD Flange width Max.
203 701 44.indd / 2021-11-19

ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A b


m2 n2 a1 R a9
[m] [mm] [mm] [mm] [mm] [m] [mm] [mm]
H16 16 8 182 780 6
149-225 329
DH 1000 H24 24 13,5 317 101 594 650 680 680 1050 8
226-305 371
H40 40 24,8 592 1600 12
36
UDH 1000 trolley size 10

EUDH standard-headroom monorail hoist with one/two drives


Load capacity Size Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 1) 20 1) 31,5 1) 40 1)

kg 3,1/12,5 5/20 8/31,5 10/40


AMK 20-DD
ZBF 80 A 8/2-B020
40% CDF
5000 DH 1025
AMK 20-DD 0,13/0,5 kW AUK 30-DD
ZBF 63 A 8/2-B003 i = 9,95 ZBF 90 B 8/2-B020
40% CDF 27 kg 40% CDF
0,06/0,25 kW AMK 20-DD 0,2/0,8 kW
i = 25,3 ZBF 80 A 8/2-B020 i = 7,78
18 kg 40% CDF 44 kg
6300 DH 1032 0,13/0,5 kW AUK 30-DD
i = 16,4 ZBF 90 B 8/2-B020
27 kg 40% CDF
0,2/0,8 kW
i = 10,1
44 kg
8000 DH 1040
AMK 20-DD AUK 30-DD
ZBF 71 A 8/2-B003 ZBF 100 A 8/2-B050
40% CDF 40% CDF
0,09/0,34 kW 0,29/1,2 kW
i = 25,3 i = 7,78
19 kg 44 kg
10000 DH 1050
AUK 30-DD AUK 30-DD
ZBF 90 B 8/2-B020 ZBF 100 A 8/2-B050
40% CDF 40% CDF
AMK 20-DD 0,2/0,8 kW 0,29/1,2 kW 2x AUK 30-DD
ZBF 80 A 8/2-B020 i = 15,7 i = 10,1 ZBF 90 B 8/2-B020
40% CDF 44 kg 44 kg 40% CDF
12500 DH 1063
0,13/0,5 kW 0,2/0,8 kW
i = 25,3 i = 7,78
27 kg 44 kg

Trolley can be supplied with:


Conical travel wheels for track girders with inclined flange surfaces
Cylindrical travel wheels for track girders with parallel flange surfaces
Weights without trolley travel drive [kg]
Reeving 2/1 4/2 2/1 4/2 2/1 4/2
Hook path H16 2) H16 H24 H40

DH size 1063-1032 1025 1063-1032 1025 1050-1032 1025 1063-1032 1025 1050-1032 1025 1063-1032 1025

KBH 140 890 905 925 970 985 1000 1020 1065 1190 1205 1225 1270
KBH 160 960 975 995 1040 1055 1070 1090 1135 1260 1275 1295 1340
Motor size
KBH 180 1030 1045 1065 1110 1125 1140 1160 1205 1330 1345 1365 1410
KBH 200 1090 1105 1125 1170 1185 1200 1220 1265 1390 1405 1425 1470

Motor type - Main/F6 creep lifting, pole changing [mm]


Main Code d l1 Cover l3 Weights for mechanical microspeed
lifting unit
motor for hook path
size FG 08 with KBA 80 = 55 kg
H16 H24 H40 H16 H24 H40
FG 10 with KBA 90 = 160 kg
KBH 160 V1 314 1052 1187 1462
FG 10 with KBA 100 = 186 kg
KBH 180 V2 354 1128 1263 1538 725 860 1135
KBH 200 V3 394 1205 1340 1615

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Main Code d g1 l1 Cover l3 Gearbox Creep g2 a11 a12 b9 l5 l6 l7
lifting size lifting
motor for hook path motor for hook path
size size
203 701 44.indd / 2021-11-19

H16 H24 H40 H16 H24 H40 H16 H24 H40

KBH 140 V1 274 229 970 1105 1380 FG 08 KBA 80 141 333 370 891 1180 1315 1590 745 523

KBH 160 V2 314 247 1032 1187 1462 725 860 1135 KBA 100 176 1383 1518 1793 1096 702
FG 10 396 510 1031
KBH 200 V3 394 302 1205 1340 1615 KBA 112 188 1531 1666 1941 1145 740
1) Only the 2-pole winding is connected for single speed drives.
2) DH 1063 only possible with H16 hook path
37
KDH 600 trolley size 6
KDH 600 low-headroom monorail hoist, 2/1 and 4/2 rope reeving
Load capacity 3200 kg – 8000 kg

l1 l3 EKDH 700
a1
595 98
100 40
d

280

167
170,5
R

388
300
1000

113
C
200
Hook travel 2/1 m2 n2
41904844.eps
No hook travel with 4/2

41905444.eps

KDH monorail hoist with F10 mechanical microspeed unit Pay attention to girder height
l5 l3 700
RKDH
l6 595 198
100 98
280

145
170,5

388
l7 41904944.eps

300
113

639 700
C

200
0
399
g1

1 40432644.eps
227

Trolley can be supplied with:


2
388

Conical travel wheels for track girders with inclined


g2
flange surfaces
C

g1
Cylindrical travel wheels for track girders with parallel
flange surfaces

41404744.eps 40

Hook dimension C from girder running surface [mm]


Size Hook dimen- with overload cut-off without overload cut-off
sions C
125
max. 30 mm

Reeving 2/1 4/2 2/1 4/2

Flange width b 100 - 200 305 100 - 200 305 100 - 200 305 100 - 200 305
25
no creep lifting 770 700
DH 640-620 550 620 550 620
with creep lifting 730 660

no creep lifting 670 670 Wheel load


DH 616 945 875 2 for flange width b
with creep lifting 630 630
40130444.eps
Hoist unit
Range Reeving Drive Wheel base Minimum Adjustment
curve range
2/1 4/2 2/1 Direct drive radius
203 701 44.indd / 2021-11-19

Hook path Hook travel AMK 10-DD AMK 10-DD AUK 30-DD AUK 30-DD Flange width
ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A b
m2 n2 a1 R
[m] [mm] [mm] [mm] [mm] [m] [mm]
H12 12 5,2 141 560 6 100-245
DH 600 69 554 610 650 650 246-305
H20 20 10,2 281 840 8,5 306-420
38
KDH 600 trolley size 6

EUDH standard-headroom monorail hoist with a single drive


Load capacity Size Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 1) 20 1) 31,5 1) 40 1)

kg 3,1/12,5 5/20 8/31,5 10/40


AMK 10-DD AMK 10-DD
ZBF 71 A 8/2-B003 ZBF 80 A 8/2-B020
40% CDF 40% CDF
3200 DH 616
0,09/0,345 kW 0,13/0,5 kW
i = 10,5 i = 8,32
18 kg 26 kg
AMK 10-DD AMK 10-DD
ZBF 71 A 8/2-B003 ZBF 80 A 8/2-B020
40% CDF 40% CDF
4000 DH 620 0,09/0,34 kW
AMK 10-DD 0,13/0,5 kW
ZBF 63 A 8/2-B003 i = 15,7 i = 10,5
40% CDF 18 kg 26 kg
0,06/0,25 kW AUK 30-DD
i = 25,7 ZBF 90 B 8/2-B020
17 kg 40% CDF
5000 DH 625 0,2/0,8 kW
i = 7,78
44 kg
AUK 30-DD
ZBF 90 B 8/2-B020
6300 DH 632 40% CDF
AMK 10-DD 0,2/0,8 kW
ZBF 80 A 8/2-B020 i = 10,1
40% CDF 44 kg
AMK 10-DD 0,13/0,5 kW AUK 30-DD
ZBF 71 A 8/2-B003 i = 15,7 ZBF 100 A 8/2-B050
40% CDF 26 kg 40% CDF
8000 DH 640
0,09/0,34 kW 0,29/1,2 kW
i = 25,7 i = 7,78
18 kg 44 kg

Weights without trolley travel drive [kg]


Reeving 2/1 4/2 2/1 4/2
Hook path H12 H20

DH size 640-620 616 640-620 616 640-620 616 640-620 616


KBH 125 485 525 530 500 525 565 560 530
Motor size KBH 140 515 555 560 530 555 595 590 560
KBH 160 585 625 630 600 625 665 660 630

Motor type - Main/F6 creep lifting, pole changing [mm]


Motor size Code d l1 Cover l3
Weights for mechanical microspeed
for hook path unit
H12 H20 H12 H20 FG 08 with KBA 80 = 55 kg
short long short long
KBH 160 V3 314 924 1064
571 642 711 782

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor size Code d g1 l1 Cover l3 Gearbox Creep g2 l5 l6 l7
size lifting
for hook path motor for hook path
size
H12 H20 H12 H20 H16 H24
203 701 44.indd / 2021-11-19

KBH 125 V2 246 200 774 914 short long short long KBA 80 989 1129 672
FG 08 141 523
KBH 140 V3 274 229 842 982 571 642 711 782 KBA 80 1052 1192 735

1) Only the 2-pole winding is connected for single speed drives.


39
KDH 600 trolley size 10
KDH 600 low-headroom monorail hoist, 4/1 rope reeving
Load capacity 6300 kg – 16000 kg

l1 l3 785
EKDH a1
632 127
137 49
d

356

245
209
R

200

417
1000

300
37
C
g4 200
Hook travel 4/1
n4
419051844.eps

41905344.eps

KDH monorail hoist with F10 mechanical microspeed unit Pay attention to girder height
l5 l3
RKDH 785
l6
632 287
137 127
356

245
185
200

l7 41904944.eps

417
300
37

676 785
C

200
0
475
g1

1 41426144.eps

Trolley can be supplied with:


151

2 Conical travel wheels for track girders with inclined


417

g2 flange surfaces
C

g1 Cylindrical travel wheels for track girders with parallel


flange surfaces

41405244.eps 42

Hook dimension C from girder running surface [mm]


Size Hook dimensions C with overload cut-off without overload cut-off

Reeving
160

4/1
max. 36 mm

Flange width b 110-305 110-305

no creep lifting 680 610


DH 640-620 27
with creep lifting 660 590
H12 without creep
1010 940
lifting
DH 616 Wheel load
H20 with creep 2 for flange width b
910 840
lifting
40130444.eps
Hoist unit
Range Reeving Drive Wheel base Minimum Adjustment range
curve
2/1 2/1 Direct drive radius
203 701 44.indd / 2021-11-19

Hook path Hook travel AMK 20-DD AMK 20-DD AUK 30-DD AUK 30-DD Flange width b
ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A
g4 n4 a1 R
[m] [mm] [mm] [mm] [mm] [m] [mm]
H12 6 24 105 560 6 110-215
DH 600 594 650 689 689 216-305
H20 10 164 175 840 8,5 306-420
40
KDH 600 trolley size 10

EKDH low-headroom monorail hoist with one/two drives


Load capacity Size Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 1) 20 1) 31,5 1) 40 1)

kg 3,1/12,5 5/20 8/31,5 10/40


AMK 20-DD AUK 30-DD
ZBF 63 A 8/2-B003 ZBF 90 B 8/2-B020
40% CDF 40% CDF
6300 DH 616
0,06/0,25 kW 0,2/0,8 kW
i = 25,3 i = 7,78
18 kg 44 kg
AMK 20-DD AUK 30-DD
ZBF 80 A 8/2-B020 ZBF 90 B 8/2-B020
40% CDF 40% CDF
8000 DH 620 0,13/0,5 kW 0,2/0,8 kW
AMK 20-DD AUK 30-DD
ZBF 71 A 8/2-B003 i = 16,4 i = 10,1 ZBF 100 A 8/2-B050
40% CDF 27 kg 44 kg 40% CDF
0,09/0,34 kW 0,29/1,2 kW
i = 25,3 i = 7,78
19 kg 44 kg
10000 DH 625

AUK 30-DD 2 x AUK 30-DD


ZBF 100 A 8/2-B050 ZBF 90 B 8/2-B020
40% CDF 40% CDF
12500 DH 632
AMK 20-DD AUK 30-DD 0,29/1,2 kW 0,2/0,8 kW
ZBF 80 A 8/2-B020 ZBF 90 B 8/2-B020 i = 10,1 i = 7,78
40% CDF 40% CDF 44 kg 44 kg
0,13/0,5 kW 0,2/0,8 kW 2 x AUK 30-DD 2 x AUK 30-DD
i = 25,3 i = 15,7 ZBF 90 B 8/2-B020 ZBF 100 A 8/2-B050
27 kg 44 kg 40% CDF 40% CDF
16000 DH 640
0,2/0,8 kW 0,29/1,2 kW
i = 10,1 i = 7,78
44 kg 44 kg

Weights without trolley travel drive [kg]


Reeving 4/1 4/1 Weights for mechanical microspeed
unit
Hook path H12 H20
FG 08 with KBA 80 = 55 kg
DH size 640-620 616 640-620 616
KBH 125 660 730 695 770
Motor size KBH 140 690 760 725 820
KBH 160 760 830 795 890

Motor type - Main/F6 creep lifting, pole changing [mm]


Motor size Code d l1 Cover l3

for hook path


H12 H20 H12 H20
short long short long
KBH 160 V3 314 924 1064
571 642 711 782

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor size Code d g1 l1 Cover l3 Gearbox Creep g2 l5 l6 l7
size lifting
for hook path motor for hook path
size
203 701 44.indd / 2021-11-19

H12 H20 H12 H20 H16 H24

KBH 125 V2 246 200 774 914 short long short long KBA 80 989 1129 672
FG 08 141 523
KBH 140 V3 274 229 842 982 571 642 711 782 KBA 80 1052 1192 735

1) Only the 2-pole winding is connected for single speed drives.


41
KDH 1000 trolley size 10
KDH 1000 low-headroom monorail hoist, 2/1 and 4/2 rope reeving
Load capacity 5000 kg – 12500 kg

max 895
l1 l3 EKDH a1
827 127
137 49
d

396

245
209
200

417
R

159

300
l8

C
200

Hook travel 2/1 m2 n2


41905544.eps
No hook travel with 4/2
41905744.eps

KDH monorail hoist with F10 mechanical microspeed unit Pay attention to girder height
l5 l3
RKDH max. 895
l6
827 287
137 127
396

245
185
200

417
300
159

l7 41904955.eps

200
C

a9 max. 895

0
g1
b10

40458644.eps
1
Trolley can be supplied with:
b9

2 Conical travel wheels for track girders with inclined


417

g2 flange surfaces
C

g1 Cylindrical travel wheels for track girders with parallel


flange surfaces

42
41405644.eps
Hook dimension C from girder running surface [mm]
Size Hook dimensions C with overload cut-off without overload cut-off
160

Reeving 2/1 4/2 2/1 4/2


max. 36 mm

Flange width b 100-200 305 100-200 305 100-200 305 100-200 305

no creep lifting 960 880


DH 1063-1032 660 680 680 680 27
with creep lifting 920 840

no creep lifting 1255 1255


DH 1025 1220 1140 Wheel load
with creep lifting 1255 1255 2 for flange width b

40130444.eps
Hoist unit
Range Reeving Drive Wheel base Minimum Adjustment
curve range
2/1 4/2 2/1 Direct drive radius
Hook path Hook travel AMK 20-DD AMK 20-DD AUK 30-DD AUK 30-DD Flange width b
203 701 44.indd / 2021-11-19

ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A


m2 n2 a1 R l8
[m] [mm] [mm] [mm] [mm] [mm] [m] [mm]
H16 16 8 203 780 6
1450 110-215
DH 1000 H24 24 13,5 338 80 594 650 689 689 1050 8 216-305
306-420
H40 40 24,8 613 1600 1760 12
42
KDH 1000 trolley size 10

EKDH low-headroom monorail hoist with one/two drives


Load capacity Size Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 1) 20 1) 31,5 1) 40 1)

kg 3,1/12,5 5/20 8/31,5 10/40


AMK 20-DD AMK 20-DD AUK 30-DD
ZBF 63 A 8/2-B003 ZBF 80 A 8/2-B020 ZBF 90 B 8/2-B020
40% CDF 40% CDF 40% CDF
5000 DH 1025
0,06/0,25 kW 0,13/0,5 kW 0,2/0,8 kW
i = 25,3 i = 9,95 i = 7,78
18 kg 27 kg 44 kg
AMK 20-DD
ZBF 80 A 8/2-B020
40% CDF
6300 DH 1032 0,13/0,5 kW AUK 30-DD
i = 16,4 ZBF 90 B 8/2-B020
27 kg 40% CDF
AMK 20-DD 0,2/0,8 kW AUK 30-DD
ZBF 71 A 8/2-B003 i = 10,1 ZBF 100 A 8/2-B050
40% CDF 44 kg 40% CDF
8000 DH 1040
0,09/0,34 kW 0,29/1,2 kW
i = 25,3 i = 7,78
19 kg 44 kg

10000 DH 1050
AUK 30-DD AUK 30-DD
ZBF 90 B 8/2-B020 ZBF 100 A 8/2-B050
40% CDF 40% CDF
AMK 20-DD 0,2/0,8 kW 0,29/1,2 kW 2 x AUK 30-DD
ZBF 80 A 8/2-B020 i = 15,7 i = 10,1 ZBF 90 B 8/2-B020
40% CDF 44 kg 44 kg 40% CDF
12500 DH 1063
0,13/0,5 kW 0,2/0,8 kW
i = 25,3 i = 7,78
27 kg 44 kg

Weights without counterweight [kg]


Reeving 2/1 4/2 2/1 4/2 2/1 4/2
Hook path H16 2) H16 H16 H24 H40

DH size 1063-1032 1025 1063-1032 1025 1050-1032 1025 1063-1032 1025 1050-1032 1025 1063-1032 1025

Motor size KBH 140 980 995 1020 1065 1090 1105 1120 1165 1325 1340 1370 1395
KBH 160 1050 1065 1090 1135 1060 1175 1190 1235 1395 1410 1440 1465
KBH 180 1120 1135 1160 1205 1230 1245 1260 1305 1465 1480 1520 1535
KBH 120 1180 1195 1220 1265 1290 1305 1320 1365 1525 1540 1580 1595

Motor type - Main/F6 creep lifting, pole changing [mm]


Motor size Code l1 Cover l3 Weights for mechanical microspeed
unit
for hook path
FG 08 with KBA 80 = 55 kg
d H16 H24 H40 H16 H24 H40
FG 10 with KBA 90 = 160 kg
KBH 160 V1 314 1052 1187 1462
KBH 180 V2 354 1128 1263 1538 725 860 1135
FG 10 with KBA 100 = 186 kg
KBH 200 V3 394 1205 1340 1615

Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor Code l1 Cover l3 Gearbox Creep I5
size size lifting
for hook path motor for hook path
size
d g1 H16 H24 H40 H16 H24 H40 g2 a9 b10 b9 H16 H24 H40 I6 I7
KBH 140 V1 274 229 970 1105 1380 FG 08 KBA 80 141 827 192 434 1180 1315 1590 745 523
203 701 44.indd / 2021-11-19

KBH 160 V2 314 247 1032 1187 1462 725 860 1135 KBA 90 151 1383 1518 1793 948 665
FG 10 890 332 574
KBH 200 V3 394 302 1205 1340 1615 KBA 100 176 1531 1666 1941 1096 702

1) Only the 2-pole winding is connected for single speed drives.


2) DH 1063 only possible with H16 hook path
43
The current addresses of our sales offices, subsidiaries and agencies worldwide can be
found on the homepage
www.demagcranes.com

Demag Cranes & Components GmbH


PO Box 67 · 58286 Wetter (Germany)
Phone +49 (0)2335 92-0
Printed in Germany

Fax +49 (0)2335 92-7676


www.demagcranes.com

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, 58286 Wetter (Germany) Subject to change. Not liable for errors or omissions.

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