Technical Data Demag Hoist Units Volume 1: DH 600, DH 1000, DH 2000
Technical Data Demag Hoist Units Volume 1: DH 600, DH 1000, DH 2000
Technical Data Demag Hoist Units Volume 1: DH 600, DH 1000, DH 2000
Technical data
Demag hoist units Volume 2
EZDH 600/EZLDH 600 – 2000
double-rail crab
see 203 706 44
27462
If an operating limit switch is fitted The effective hook path decreases by the values given in table 2 and 3.
for the top hook position, hook
dimension “C”, for 1/1, 2/1 and 4/1
rope reeving, increases as follows: With operating limit switch for the With operating limit switch for the
top hook position top and bottom hook positions
85 mm 50 mm 20 mm - 85 mm - 50 mm - 20 mm - 170 mm - 100 mm - 40 mm
Design overview 4
Explanation of size designation 4
Selection criteria 5
Selection table 6
Specification table, squirrel-cage hoist motors 10
DH 600 - DH 2000 motor data 12
EUDH travel motor data (40% CDF) 15
DH 600 to DH 2000 hoist unit weights 16
Mounting flange positions and rope lead-offs 18
Dimensions for attaching buffers to runways 19
Counterweight box filling for EKDH 600 and EKDH 1000 trolleys 20
Mounting positions of DH hoist units 22
DH 600 – DH 2000 frame dimensions 23
DH 600 hoist unit data and dimensions 24
Load capacity 1600 kg – 16000 kg 24
DH 1000 hoist unit data and dimensions 26
Load capacity 2500 kg – 25000 kg 26
DH 2000 hoist unit data and dimensions 28
Load capacity 6300 kg – 50000 kg 28
Type C 4/1 hoist units 30
DH 600 H40, H52- DH 1000 H40, H51 - DH 2000 H47 30
UDH 600 trolley size 6 32
Load capacity 3200 kg – 8000 kg 32
UDH 600 trolley size 10 34
Load capacity 6300 kg – 16000 kg 34
UDH 1000 trolley size 10 36
Load capacity 5000 kg – 12500 kg 36
KDH 600 trolley size 6 38
Load capacity 3200 kg – 8000 kg 38
KDH 600 trolley size 10 40
Load capacity 6300 kg – 16000 kg 40
KDH 1000 trolley size 10 42
Load capacity 5000 kg – 12500 kg 42
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3
Design overview
24625-1.tif
Fig. 1
1 Electric equipment cover 6 Rope guide 11 Main hoist motor brake
2 Electric components 7 Planetary gearbox 12 Terminal box
3 Geared limit switch 8 Rope drum 13 Rope drum brake
4 Frame 9 Roller coupling 14 Wire rope
5 Journal shaft 10 Motor
Track gauge in mm
Single-groove drum
Four-fall reeving
Lifting speed
Size 1050
1000 range
203 701 44.indd / 2021-11-19
4
Selection criteria
The size of the hoist is determined by 1. What are the operating conditions? 5. Do the loads need to be lifted and
the load spectrum, average operating 2. What is the specified safe working lowered with great accuracy?
time per working day, load capacity and load? 6. Is horizontal load travel necessary?
reeving.
3. To what height must the load be 7. How is the hoist to be controlled?
lifted?
4. What is the required lifting speed?
The load spectrum (in most cases The group is determined by the load spectrum and operating time.
estimated) can be evaluated accord-
ing to the following definitions: Load spectrum Average operating time per working day in hours
1 Light 1 Light up to 2 2-4 4-8 8-16
more
Hoist units which are usually subject to very small => than 16
loads and in exceptional cases only to maximum Medi-
2 up to 1 1-2 2-4 4-8 8-16
loads. um
up to
Small partial load 4 Very heavy 0,25-0,5 0,5-1 1-2 2-4
0,25
Small dead load
FEM 1Bm 1Am 2m 3m 4m
Operating time Group of mechanisms to
ISO M3 M4 M5 M6 M7
2 Medium
Hoist units which are usually subject to small loads Reeving arrangement Range Size
but rather often to maximum loads.
2/2 4/2 8/2
1/1 2/1 4/1 6/1 1) 8/1 1)
Load capacity in kg
Load capacity
DH hoist units with mechanical microspeed For the “light” load spectrum and an average daily operating time of 2,66 hours,
Main lifting speed = 240 starts per hour the table shows group 1Am. For a load capacity of 10000 kg and 2/1 rope reeving,
Creep lifting speed = 240 starts per hour
the diagram indicates hoist size DH 1050.
Load Reeving 1/1 2/2-2 Lifting speed 1) Reeving 2/1 4/2 Lifting speed 1)
capac- Size FEM Size FEM
Hook path m/min Hook path m/min
ity
kg m m V1 V2 V3 m m V1 V2 V3
1600 DH 616 3) 4m 24; 40; 10,4; 20; 4; - 20 32 2)
80; 104 45,2; 60,4
2000 DH 620 3) 3m 24; 40; 10,4; 20; 4; - 16 25
80; 104 45,2; 60,4
2500 DH 625 3) 2m 24; 40; 10,4; 20; 4; - 16 25
80; 104 45,2; 60,4
DH 1025 4m 32; 48; 16; 27; 20 32 2) 50 2)
80; 102 49,6; 66 20/3,4 32/5,4 44,8/7,4
3200 DH 632 3) 1Am 24; 40; 10,4; 20; 4; - 12,5 20 DH 616 3) 4m 12; 20; 5,2; 10,2; - 10 16
80; 104 45,2; 60,4 40; 52 22,6; 30,2 - - -
DH 1032 3m 32; 48; 16; 27; 16 25 36 2)
80; 102 49,6; 66 16/2,7 25/4,2 36/6
4000 DH 1040 2m 32; 48; 16; 27; 16 25 36 2) DH 620 3) 3m 12; 20; 5,2; 10,2; - 8 12,5
80; 102 49,6; 66 16/2,7 25/4,2 36/6 40; 52 22,6; 30,2 - - -
5000 DH 1050 1Am 32; 48; 16; 27; 12,5 20 32 2) DH 625 3) 2m 12; 20; 5,2; 10,2; - 8 12,5
80; 102 49,6; 66 12,5/2,1 20/3,4 28/4,6 40; 52 22,6; 30,2 - - -
DH 2050 4m - 13,8; 24,8; 16 25 32 DH 1025 4m 16; 24; 8; 13,5; 10 16 25
- 48,8 16/2,7 22,4/3,7 - 40; 51 24,8; 33 10/1,7 16/2,7 22,4/3,7
6300 DH 1063 1Bm 32; 48; 16; 27; 10- 16 24,2 DH 632 3) 1Am 12; 20; 5,2; 10,2; - 6,3 10
80; 102 49,6; 66 16/2,7 22,4/3,6 40; 52 22,6; 30,2 - - -
DH 2063 3m 36; 54; 13,8; 24,8; 12,5 20 25 DH 1032 3m 16; 24; 8; 13,5; 8 12,5 18
94 48,8 12,5/2,1 18/3 - 40; 51 24,8; 33 8/1,3 12,5/2,1 18/3
8000 DH 2080 2m 36; 54; 13,8; 24,8; 12,5 20 25 DH 640 3) 1Bm 12; 20; 5,2; 10,2; - 5 8
94 48,8 12,5/2,1 18/3 - 40; 52 22,6; 30,2 - -
DH 1040 2m 16; 24; 8; 13,5; 8 12,5 18
40; 51 24,8; 33 8/1,3 12,5/2,1 18/3
10000 DH 2100 1Am 36; 54; 13,8; 24,8; 10 16 20 DH 1050 1Am 16; 24; 8; 13,5; 6,3 10 16
94 48,8 10/1,7 14,2/2,4 - 40; 51 24,8; 33 6,3/1 10/1,7 14/2,3
DH 2050 4m 18; 27; 6,9; 12,4; 8 12,5 16
47 24,4 8/1,3 11,2/1,9 -
12500 DH 2125 1Bm 36; 54; 13,8; 24,8; 8 12,5 16 DH 1063 1Bm 16; 24; 8; 13,5; 5 8 12,5
94 48,8 8/1,3 11,2/1,8 - 40; 51 24,8; 33 - 8/1,3 11,2/1,8
DH 2063 3m 18; 27; 6,9; 12,4; 6,3 10 12,5
47 24,4 6,3/1 9/1,5 -
16000 DH 2080 2m 18; 27; 6,9; 12,4; 6,3 10 12,5
47 24,4 6,3/1 9/1,5 -
32000
40000
50000
2000
2500
4/1 6/1
3200
4000
2 x 4/1 2 x 5/1
8/2
1) Specified lifting speeds:
203 701 44.indd / 2021-11-19
Fig. 2 41665644.eps
7
Load Reeving 6/1 Lifting speed 1) Reeving 8/1 Lifting speed 1)
capac-
Size FEM Hook path m/min Size FEM Hook path m/min
ity
kg m V1 V2 V3 m V1 V2 V3
10000
12500
16000
20000
80000
4/2-2 4/2
100000
4/2-2 4/4-4
2 x 2/1 2 x 3/1
2 x 4/1 2 x 5/1
8/2
203 701 44.indd / 2021-11-19
Range DH 600
Range DH 1000
Size 1063 1050 1040 1032 1025
Group of mechanisms to FEM/ISO 1Bm / M3 1Am / M4 2m / M5 3m / M6 4m / M7
Code (lifting speed) V1 V2 V3 V1 V2 V3 V1 V2 V3 V1 V2 V3 V1 V2 V3
Main lifting speed with 2/1 m/min 5 8 12,5 6,3 10 16 1) 8 12,5 18 1) 8 12,5 18 1) 10 16 1) 25 1)
reeving 4/1 m/min 2,5 4 6,3 3,1 5 8 4 6,3 9 4 6,3 9 5 8 12,5
Creep lifting speed 2/1 m/min 0,5 0,8 1,25 0,63 1,0 1,6 0,8 1,25 1,8 0,8 1,25 1,8 1,0 1,6 2,5
(F10 mechanical micro-
speed unit) with reeving 4/1 m/min 0,25 0,4 0,63 0,31 0,5 0,8 0,4 0,63 0,9 0,4 0,63 0,9 0,5 0,8 1,25
Main hoist motor 140 160 200 140 160 200 140 160 200 140 160 200 140 160 200
KBH...B
size B4 B4 B6 B4 B4 B6 B4 B4 B6 B4 B4 B6 B4 B4 B6
Mechanical microspeed
FG... 08 10 08 10 08 10 08 10 08 10
unit size
F10 creep lifting motor
KBA...B4 80 100 2) 112 2) 80 100 2) 112 2) 80 100 2) 112 2) 80 100 2) 112 2) 80 100 2) 112 2)
size
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2/1 m/min 4/0,6 5,6/0,9 - 5/0,8 7,1/1,2 - 6,3/1,0 9/1,5 - 6,3/1,0 9/1,5 - 8/1,3 11,2/1,9 -
4/1 m/min 2/0,3 2,8/0,4 - 2,5/0,4 3,6/0,6 - 3,1/0,5 4,5/0,7 - 3,1/0,5 4,5/0,7 - 4/0,6 5,6/0,9 -
Main lifting/
F6 creep lifting speed 2/2 m/min 8/1,3 11,2/1,8 - 10/1,7 14,2/2,4 - 12,5/2,1 18/3 - 12,5/2,1 18/3 - 16/2,7 22,4/3,7 -
with reeving
4/2 m/min 4/0,6 5,6/0,9 - 5/0,8 7,1/1,2 - 6,3/1,0 9/1,5 - 6,3/1,0 9/1,5 - 8/1,3 11,2/1,9 -
8/2 m/min 2/0,3 2,8/0,4 - 2,5/0,4 3,6/0,6 - 3,1/0,5 4,5/0,7 - 3,1/0,5 4,5/0,7 - 4/0,6 5,6/0,9 -
Main hoist motor
KBH...B 2/12 180 200 - 180 200 - 180 200 - 180 200 - 180 200 -
size
Motor type Main and F10 mechanical creep lifting speeds
2/1 m/min 0,4 0,63 0,8 0,5 0,8 1,0 0,63 1,0 1,25 0,63 1,0 1,25 0,8 1,25 1,6
4/1 m/min 0,2 0,31 0,4 0,25 0,4 0,5 0,31 0,5 0,63 0,31 0,5 0,63 0,4 0,63 0,8
Creep lifting speed
(F10 mechanical micro- 2/2 m/min 0,8 1,25 1,6 1 1,6 2 1,25 2 2,5 1,25 2 2,5 1,6 2,5 3,2
speed unit) with reeving
4/2 m/min 0,4 0,63 0,8 0,5 0,8 1,0 0,63 1,0 1,25 0,63 1,0 1,25 0,8 1,25 1,6
8/2 m/min 0,2 0,31 0,4 0,25 0,4 0,5 0,31 0,5 0,63 0,31 0,5 0,63 0,4 0,63 0,8
Main hoist motor 160 200 225 160 200 225 160 200 225 160 200 225 160 200 225
KBH...B
size B4 B6 B6 B4 B6 B6 B4 B6 B6 B4 B6 B6 B4 B6 B6
Mechanical microspeed
FG... 10 10 10 10 10
unit size
F10 creep lifting motor
KBA...B4 100 2) 112 2) 112 100 2) 112 2) 112 100 2) 112 2) 112 100 2) 112 2) 112 100 2) 112 2) 112
size
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230 V 400 V 500 V 230 V (∆U 11,5 V) 400 V (∆U 20 V) 500 V (∆U 25 V)
160 B2/12 1) 80 50 50 10 1) 18 4 1) 44 4 1) 60
1) Only use motors with starting and braking circuitry. Voltage drop may then be 10%. (See function
description 202 708 44 (714 IS 952)
2) Fuse links also apply in conjunction with a cross-travel motor.
3) Earth-loop impedance of 100 mΩ required.
4) The cable lengths are calculated on the basis of an earth-loop impedance of 200 mΩ.
12
Main lifting
Size Group of P % CDF n Starts/h Rated current IN and start-up current IA for 50 Hz cos cos
mechanisms
to 230 V 400 V 500 V
1Bm
11,4 40 1420 240 53 30 24 0,72
1Am, 2m
140 B4 248 143 114 0,59
3m, 4m 9,3 60 1440 360 45 26 21 0,68
1Bm
17,8 40 1440 240 76 44 35 0,78
1Am, 2m
160 B4 425 244 195 0,58
3m, 4m 14,2 60 1450 360 64 37 30 0,75
1Bm
28,5 40 955 240 119 68 55 0,71
1Am, 2m
200 B6 496 285 228 0,46
3m, 4m 22,5 60 965 360 99 57 46 0,66
1Bm
40 40 970 240 157 90 72 0,79
1Am, 2m
225 B6 760 437 350 0,60
3m, 4m 32 60 975 360 132 76 61 0,76
230 V 400 V 500 V 230 V (∆U 11,5 V) 400 V (∆U 20 V) 500 V (∆U 25 V)
140 B4 100 63 63 10 22 2) 4 15 4 23
160 B4 125 80 80 25 38 2) 6 21 6 33
1) Fuse links also apply in connection with a creep lifting or cross-travel motor.
2) Earth-loop impedance of 100 mΩ required.
3) The cable lengths are calculated on the basis of an earth-loop impedance of 200 mΩ. 13
F10 mechanical microspeed unit
Size Group of P % CDF n Starts/h Rated current IN and start-up current IA for 50 Hz cos cos
mechanisms
to 230 V 400 V 500 V
1Bm
2,3 25 1365 240 11,2 6,5 5,2 0,74
1Am, 2m
90 B 4 41 24 19
3m, 4m 2,0 40 1340 360 10,1 5,9 4,7 0,7 0,71
1Bm
3,5 25 1405 240 16,5 9,5 7,6 0,72
1Am, 2m
100 B 4 71 41 33 0,73
3m, 4m 3,0 40 1420 360 15,2 8,7 7,0 0,68
1Bm
100 B 4 1Am, 2m 2,3 100 1425 --- 10,8 56 6,2 32 5,0 26 0,71 0,72
3m, 4m
1Bm
5,2 25 1410 240 23 13,5 10,8 0,75
1Am, 2m
112 B 4 106 61 49 0,68
3m, 4m 4,5 40 1425 360 21 12,1 9,7 0,70
1Bm
112 B 4 1Am, 2m 3,5 100 1425 --- 15,6 83 9,0 48 7,2 38 0,73 0,70
3m, 4m
1) Fuse links also apply in connection with a creep lifting or cross-travel motor.
2) Earth-loop impedance of 100 mΩ required.
14 3) The cable lengths are calculated on the basis of an earth-loop impedance of 200 mΩ.
EUDH travel motor data (40% CDF)
Size PN nN MN IN cos IA / IN MA /MN MH Jmot A MB std Weight
230 V
kW rpm Nm A φN Nm kgm2 h-1 Nm kg
0,06 675 0,85 1,15 0,59 1,40 2,20 1,7 720
ZBF 63 A 8/2 B003 0,00459 1,4 10
0,25 2745 0,87 1,65 0,71 2,65 2,10 1,5 550
0,09 675 1,25 1,30 0,61 1,60 2,70 2,5 620
ZBF 71 A 8/2 B003 0,00690 1,9 12,2
0,34 2785 1,15 1,75 0,73 3,50 2,60 2,5 500
0,13 630 1,95 2,10 0,64 1,20 2,10 3,5 620
ZBF 80 A 8/2 B020 0,01275 3,3 19,5
0,50 2790 1,70 2,40 0,73 4,50 2,60 4,0 500
0,20 690 2,80 2,60 0,50 1,95 2,50 6,5 580
ZBF 90 B 8/2 B020 0,02169 4,4 28,2
0,80 2765 2,80 4,00 0,79 3,60 2,40 6,2 450
0,29 685 4,00 3,70 0,50 1,80 2,50 9,0 460
ZBF 100 A 8/2 B050 0,03092 8,3 35,0
1,20 2760 4,20 5,60 0,82 4,00 2,50 9,5 350
0,46 705 6,20 4,30 0,49 2,50 2,40 15,0 460
ZBF 112 A 8/2 B050 0,04374 11 56,4
1,90 2855 6,40 7,50 0,85 5,30 2,40 14,5 350
15
DH 600 to DH 2000 hoist unit weights
16
DH 2000 weights [kg]
Reeving 1/1 2/1 4/2 Type A 4/1 Type B 4/1
17
Mounting flange positions and rope lead-offs
2
DH 600 - DH 2000 4/1 2
2
2
2
2
1 1
1 3
3
41443144.eps 3 41443344.eps
Foot position B Code Foot position D Code
2 2
1
1
1
3
3
3
3
1
3
3
1
1
2
41443244.eps
2 41443444.eps
Fig. 5 View of the main hoist motor
2
Demag hoist unit with rope guide Demag hoist unit without rope guide
Range Rope lead-off Special design Range
Rope lead-off
Rope lead-off
1 2 3 1 2 3
α1 ß1 α2 ß2 α3 ß3 α1 ß1 α2 ß2 α3 ß3
H12 H12
DH 600 23° 10° 21° DH 600 24° 50° 35° 12° 71°
H20 H20
H16 H16 38°
13° 8° 15° 9°
H24 H24
DH 1000 20° 20° DH 1000 25° 45° 66°
H40 20° 25° H40 34°
3° 3°
H51 H51
H18 H18
59°
DH 2000 H27 20° 15° 20° 0° DH 2000 H27 22° 33° 19° 62° 0°
H47 H47 52°
5
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Fig. 6 41111144.eps
18
Four different mounting positions A, B, C and D and three rope lead-offs 1, 2 and 3
can be obtained by rotating the hoist unit about its longitudinal axis (see fig. 7).
The position of the motor terminal box can be changed, staggered at 90°.
If the mounting flange position is altered, it must be ensured that the code number
stamped into the gearbox casing (gear ratio) always points upwards (see fig. 7).
Only then can it be ensured that the gearbox is vented properly.
Indication of position of terminal boxes for main lifting and creep lifting
motor (mechanical microspeed).
0
Standard
Terminal box position Foot position
The position is indicated by the code
1 3 numbers 0-1-2-3, ascending in an-
H1 A ti-clockwise direction when looking at
H0 B the motor end face.
H3 C The position must be indicated in ac-
2
Fig. 7 cordance with the selected mounting
40134144.eps H2 D
flange position A, B, C or D.
Gearbox Basic model Main hoist motor terminal box Microspeed hoist motor termi- Transmission ratio 1)
position nal box position
FG.. - U0 - H1 - F1 / 10 2)
FG.. - U1 - H0 - F0 / 10 2)
FG.. - U2 - H1 - F1 / 10 2)
FG.. - U3 - H0 - F0 / 10 2)
UDH KDH
Fig. 8
The trolleys of KDH low-headroom monorail hoists are supplied with an attached
counterweight box with lid.
The box is supplied empty.
Fill the counterweight box with scrap when the trolley is assembled.
The quantity depends on the flange width and the trolley drive type.
Balance KDH monorail trolleys precisely. Please see the table below for counter-
weight details.
Trolley size Range Reeving Motor size Flange width b Counterweight box
[mm] filling approx.
[kg]
100 95
KBH 125
305 50
100 110
DH 600 H12 KBH 140
305 60
100 140
KBH 160
305 85
6 2/1, 4/2
100 115
KBH 125
305 65
100 130
DH 600 H20 KBH 140
305 75
100 155
KBH 160
305 95
100 90
KBH 125
305 40
100 100
DH 600 H12 KBH 140
305 50
100 130
KBH 160
305 75
10 4/1
100 105
KBH 125
305 55
100 115
DH 600 H20 KBH 140
305 65
100 150
KBH 160
305 90
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20
Trolley size Range Reeving Motor size Flange width b Counterweight box
[mm] filling approx.
[kg]
110 260
KB 140
305 200
110 300
KB 160
305 240
DH 1000 H16
110 330
KB 180
305 260
110 360
KB 200
305 290
110 305
KB 140
305 240
110 330
KB 160
305 260
10 DH 1000 H24 2/1, 4/2
110 370
KB 180
305 300
110 400
KB 200
305 335
110 400
KB 140
305 335
110 450
KB 160
305 370
DH 1000 H40
110 470
KB 180
305 390
110 500
KB 200
305 420
21
Mounting positions of DH hoist units
Tables and diagrams of mounting positions in flange position A and rope lead-off 1.
only M 24 - 10.9
DH 1000 H16, H20, H40, H51 x x x x x
H16 1060 Nm
M 30 - 10.9
DH 2000 H18, H27, H47 x - x - x - x - x
2100 Nm
side
Motor
42506044.eps
Set nut 4x 2x 4x
Dimension h [mm] 27 27 32
1) Acc. to VDI guideline 2230-02/2003, rigid connection with clamping length lk /bolt diameter d ≥ 2, µ = 0,14, individual verification required in the case of devia-
tions.
2) Hoist type A and B (see pages 24-29)
22
DH 600 – DH 2000 frame dimensions
DH 600 - 1000
Welded-on suspension only for
DH 600 - DH 2000 4/1
f
f1
S1
f1
r side
Moto f2
f3
S1 e5
e4 e
40226244.eps
r side
r sid e Moto
Moto f3
Fig. 10 41492344.eps
f f1 f2 f3 e e4 e5 s1
Range
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
H12 560
H20 840
DH 600 385 55 283 7 60 23 23
H40 1540
H52 1965
H16 780
H24 1050
DH 1000 500 95 365 9 75 29,5 28
H40 1600
H51 1997
H18 910
H47 1900
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23
DH 600 hoist unit data and dimensions
Load capacity 1600 kg – 16000 kg
105
393
55 283
d
199
41
385 55 14
23 23 141,5
7
e
23
C
C
C
Hook travel 1/1 m1 n1
2/1 m2 n2
304
314
40468144.eps
383
C
550
60 Important: 40267244.eps
373
m8 Pay attention to m8 when determining the design.
32 l8 24
Ø65
m7
H40= 1660
H52= 2085
40468244.eps
Hook dimension C [mm]
Size Hook dimensions C with overload cut-off Hook dimensions C without overload cut-off
1/1 2/1 4/2 A 4/1 B 4/1 1/1 2/1 4/2 A 4/1 B 4/1
with- with- with- with- with- with- with- with- with- with-
with with with with with with with with with with
out out out out out out out out out out
Creep lifting Creep lifting
DH 640 - -
750 455 500 630 650 630 650 680 455 500 560 580 560 580
DH 632-620
555 600 555 600
DH 616 925 570 610 850 850 855 570 610 780 780
Hoist unit
Size Reeving
[m] m1 n1 m2 n2 g4 n4 l8 m7 m8 g4 n4 e2 e
DH 640-616 - - - - -
H20 40 20 10 10,2 339 360 247 160 175 282 840
4/2 reeving
= =
24 Projection for
18 MGS or ZMS
41
No hook travel with 4/2
e2 114 e2
C
41427944.eps 41427844.eps
512
393
1
512
199
114
2
280 215
e
41427744.eps 41427644.eps
H12 H20 H40 H52 H12 H20 H40 H52 short long
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Main lifting Code Gearbox Creep lifting g2 l5 l6 l7
motor size size motor size
for hook path
KBH 125 V2 KBA 80 141 989 1129 1502 1715 672 523
FG 08
KBH 140 V3 KBA 90 151 1052 1192 1542 1778 735 555
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25
DH 1000 hoist unit data and dimensions
Load capacity 2500 kg – 25000 kg
138
555
365
d
280
95
500 95 57 22
30 28
203
9
e
28
C
C
C
Hook travel (1/1) m1 n1
2/1 m2 n2
418
468
41428544.eps
C
444
476
680
37
Important: 41428444.eps
m8
Pay attention to m8 when determining the design.
32 l8 24
Ø65
m7
Ø65
1/1 2/1 4/2 A 4/1 B 4/1 1/1 2/1 4/2 A 4/1 B 4/1
with- with- with- with- with- with- with- with- with- with-
with with with with with with with with with with
out out out out out out out out out out
Creep lifting Creep lifting
DH 1063-1032 890 935 565 605 845 810 830 810 855 565 605 765 730 750
625 670 865 625 670 785
DH 1025 1060 1105 1160 1205 1120 1000 1020 980 1025 1160 1205 1040 920 940
Hoist unit
Size Reeving
[m] m1 n1 m2 n2 g4 n4 l8 m7 m8 g4 n4 e2 e
DH 1063-1032 65
H16 32 16 8 8 277 288 182 141 193 780
DH 1025 55
- - - - -
DH 1063-1032 198
203 701 44.indd / 2021-11-19
4/2 reeving
= =
28 14 Projection for MGS
or ZMS
57
No hook travel with 4/2
e2 141 e2
C
41428744.eps 41428844.eps
0
h4
h4
1
555
3
280
2
h5
e
390 300
41428944.eps 41429044.eps
KBH 180 V2 354 1128 1263 1538 1737 693 725 860 1135 1334
KBH 160 V2 314 247 1052 1187 1462 1661 617 725 860 1135 1334
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Main lifting Code Gearbox Creep lifting g2 h4 h5 h6 h7 l5 l6 l7
203 701 44.indd / 2021-11-19
KBH 140 V1 FG 08 KBA 80 141 593 33 - 13 1180 1315 1590 1789 745 523
KBH 160 V2 KBA 100 176 1383 1518 1793 1992 1096 702
FG 10 733 173 63 153
KBH 200 V3 KBA 112 188 1531 1666 1941 2140 1145 740
27
DH 2000 hoist unit data and dimensions
Load capacity 6300 kg – 50000 kg
165
750
d
375
77 30
35 Ø 33 690 112
10
e
e Ø 33
33
C
C
255
C
m1 n1
m2 n2
n4 465
Type B 4/1
H47
638
542
638
40468344a.eps
680
1000
80 Important: 41429144a.eps
m8 Pay attention to m8 when determining the design.
40 l8 35
Ø80
2060
Hook dimension C [mm] 40468444.eps
Size Hook dimensions C with overload cut-off Hook dimensions C without overload cut-off
1/1 2/1 4/2 A 4/1 B 4/1 1/1 2/1 4/2 A 4/1 B 4/1
with- with- with- with- with- with- with- with- with- with-
with with with with with with with with with with
out out out out out out out out out out
Creep lifting Creep lifting
DH 2125-2080 1140 1180 1120 1140 1120 1140 1060 1100 1040 1060 1040 1060
735 780 1110 1150 735 780 1110 1150
DH 2063
1260 1300 1300 1345 1365 1180 1220 1200 1265 1285
DH 2050 - 1030 1075 - 1030 1075
Hoist unit
Size Reeving
1/1 2/1 4/1 4/2 1/1 2/1 A 4/1 B 4/1 4/2
[m] m1 n1 m2 n2 g4 n4 l8 m7 m8 g4 n4 e1 e2 e
DH 2125-2080 193
36 309 301
DH 2063 H18 18 9 6,9 187 118 31 153 194 910
190
DH 2050 - - -
- - - - -
DH 2125-2080 193
203 701 44.indd / 2021-11-19
54 464 456
DH 2063 H27 27 13,5 12,4 342 118 176 230 349 1220
190
DH 2050 - - -
4/2 reeving
83
No hook travel with 4/2 e2 e1 e2
35
C
= =
= 40258444.eps 41431444.eps
0
h4
h4
750
1 3
375
2
h5
e 40253544.eps 41429344a.eps
507 407
Weights see pages 16-17
Hoist unit dimensions
Range DH 2000
Reeving arrangement 1/1 2/1 4/1 2/2 4/2
Special design hoist units type C 4/1, see pages 30-31.
Rope dia. mm 25 20
Drum dia.
mm 508 507
(rope centre)
Pitch mm 27 22,5
KBH 200 V2 394 302 1274 1429 1769 764 772 927 1267
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Main lifting Code Gearbox Creep lifting g2 h4 h5 h6 h7 l5 l6 l7
203 701 44.indd / 2021-11-19
KBH 160 V1 KBA 100 176 1468 1623 1963 1090 702
828 78 46
KBH 200 V2 FG 10 - 1600 1755 2095
KBA 112 188 1145 740
KBH 225 V3 835 85 53 1655 1810 2150 29
Type C 4/1 hoist units
l1
1 1
n4
g4
Assembly sequence
1—2—3
2 2
l6 l6
Customer’s steel structure, e.g. crab frame
3 3
203 701 44.indd / 2021-11-19
40199644.eps
30
Weights (kg)
b
c
DH size 1063-1032 1025
140 1140 1215
160 1210 1285
H40 KBH
180 1280 1355
200 1340 1415 m6
DH 1000
140 1260 1335
160 1330 1405
H51 KBH
180
C
1400 1475
200 1500 1535
DH size 2125-2080 2063
160 2200 2265
180 2280 2345
DH 2000 H47 KBH
200 2345 2410
225 2450 2515
41425644.eps
Size Hook path Hook di- e m6 g4 n4 a b c Top block Crosshead Top block, rope-re- Rope
mension C taining crosshead lengths
and fittings
with micro-
m speed unit l4 l1 l5 l6 Part no. m
1)
DH 632-620 450 357 46
900 74 499 420 87,2
DH 640 H40 20 1540 349 30 40 80 297 1482 7 607 234 46
DH 616 1100 82 492 460 450 358 46 87,3
DH 640-620 450 359 46
900 74 711 420 111,4
DH 640 H52 26 1965 456 30 40 80 297 1907 7 607 235 46
Dh 616 1100 82 704 460 450 360 46 111,4
DH 1063 450 351 46
1200 93 480 351,5 90,9
DH 1050-1032 H40 20 1600 346 70 60 120 1525 480 7 450 352 46
DH 1025 1400 98 472 371,5 450 353 46 91,8
DH 1063 450 354 46
1200 93 678 351,5 112,9
DH 1050-1032 H51 25,5 1997 445 70 60 120 1922 480 7 450 355 46
DH 1025 1400 98 670 371,5 450 356 46 113,8
EUDH RUDH a9
242 253
a9
83 83
a1 253
16 16
103 103
40 40
l1 l3
143 145
R
143 168
499
499
C
d
C
Hook travel 2/1 m2 n2
l5 l3 a1
286 351
R
40
125
756
1 3
max. 30 mm
C
2 25
l7
l6 Wheel load for
2 flange width b
g1
Hook path Hook travel AMK 10-DD AMK 10-DD AUK 30-DD AUK 30-DD Flange width Max.
ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A b
m2 n2 a1 R a9
[m] [mm] [mm] [mm] [mm] [m] [mm] [mm]
H12 12 5,2 107 560 6 119-165 238
DH 600 103 557 613 656 656 166-245 295
H20 20 10,2 247 840 8 246-305 315
32
UDH 600 trolley size 6
400 V, 50 Hz
12,5 1) 20 1) 31,5 1) 40 1)
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor size Code d g1 l1 Cover l3 Gearbox Creep g2 l5 l6 l7
size lifting
203 701 44.indd / 2021-11-19
KBH 125 V2 246 200 774 914 short long short long KBA 80 989 1129 672
FG 08 141 523
KBH 140 V3 274 229 842 982 571 642 711 782 KBA 80 1052 1192 735
EUDH RUDH
313 313
a9 a9
l1 l3 a1 230 265 230
R 122 122 118 118
49 49 21 21
165 209
165 185
d
510
510
C
C
g4
n4
Hook travel 2/1
42
789
160
1 3
max. 32 mm
C
2
27
l7
l6 Wheel load
2 for flange width b
g2
41426944.eps 41904344.eps 40130444.eps
g1
4/1 4/1
with creep lifting no creep lifting with creep lifting no creep lifting
Hoist unit
Range Reeving Drive Wheel base Minimum Pin for
curve
4/1 Direct drive radius
203 701 44.indd / 2021-11-19
Hook path Hook travel AMK 20-DD AMK 20-DD AUK 30-DD AUK 30-DD Flange Max.
ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A width b
g4 n4 a1 R a9
[m] [mm] [mm] [mm] [mm] [m] [mm] [mm]
H12 6 6 105 560 6 149-225 329
DH 600 594 650 680 680
H20 10 160 175 840 8,5 226-305 371
34
UDH 600 trolley size 10
400 V, 50 Hz
12,5 1) 20 1) 31,5 1) 40 1)
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor size Code d g1 l1 Cover l3 Gearbox Creep g2 l5 l6 l7
size lifting
for hook path motor for hook path
203 701 44.indd / 2021-11-19
size
H12 H20 H12 H20 H16 H24
KBH 125 V2 246 200 774 914 short long short long KBA 80 989 1129 672
FG 08 141 523
KBH 140 V3 274 229 842 982 571 642 711 782 KBA 80 1052 1192 735
EUDH RUDH
a9
a9
a1 357
122 122 333 357
49 49 118 118
l1 l3 21 21
R
165 209
165 185
693
693
d
C
Hook travel 2/1 m2 n2
42
b9
160
1 3
max. 32 mm
C
2
27
l7
l6
Wheel load for
2 flange width b
41426944.eps g2 41904544.eps 40130444.eps
g1
Hoist unit
Range Reeving Drive Wheel Minimum Pin for
base curve
2/1 4/2 2/1 Direct drive radius
Hook path Hook travel AMK 20-DD AMK 20-DD AUK 30-DD AUK 30-DD Flange width Max.
203 701 44.indd / 2021-11-19
400 V, 50 Hz
12,5 1) 20 1) 31,5 1) 40 1)
DH size 1063-1032 1025 1063-1032 1025 1050-1032 1025 1063-1032 1025 1050-1032 1025 1063-1032 1025
KBH 140 890 905 925 970 985 1000 1020 1065 1190 1205 1225 1270
KBH 160 960 975 995 1040 1055 1070 1090 1135 1260 1275 1295 1340
Motor size
KBH 180 1030 1045 1065 1110 1125 1140 1160 1205 1330 1345 1365 1410
KBH 200 1090 1105 1125 1170 1185 1200 1220 1265 1390 1405 1425 1470
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Main Code d g1 l1 Cover l3 Gearbox Creep g2 a11 a12 b9 l5 l6 l7
lifting size lifting
motor for hook path motor for hook path
size size
203 701 44.indd / 2021-11-19
KBH 140 V1 274 229 970 1105 1380 FG 08 KBA 80 141 333 370 891 1180 1315 1590 745 523
KBH 160 V2 314 247 1032 1187 1462 725 860 1135 KBA 100 176 1383 1518 1793 1096 702
FG 10 396 510 1031
KBH 200 V3 394 302 1205 1340 1615 KBA 112 188 1531 1666 1941 1145 740
1) Only the 2-pole winding is connected for single speed drives.
2) DH 1063 only possible with H16 hook path
37
KDH 600 trolley size 6
KDH 600 low-headroom monorail hoist, 2/1 and 4/2 rope reeving
Load capacity 3200 kg – 8000 kg
l1 l3 EKDH 700
a1
595 98
100 40
d
280
167
170,5
R
388
300
1000
113
C
200
Hook travel 2/1 m2 n2
41904844.eps
No hook travel with 4/2
41905444.eps
KDH monorail hoist with F10 mechanical microspeed unit Pay attention to girder height
l5 l3 700
RKDH
l6 595 198
100 98
280
145
170,5
388
l7 41904944.eps
300
113
639 700
C
200
0
399
g1
1 40432644.eps
227
g1
Cylindrical travel wheels for track girders with parallel
flange surfaces
41404744.eps 40
Flange width b 100 - 200 305 100 - 200 305 100 - 200 305 100 - 200 305
25
no creep lifting 770 700
DH 640-620 550 620 550 620
with creep lifting 730 660
Hook path Hook travel AMK 10-DD AMK 10-DD AUK 30-DD AUK 30-DD Flange width
ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A b
m2 n2 a1 R
[m] [mm] [mm] [mm] [mm] [m] [mm]
H12 12 5,2 141 560 6 100-245
DH 600 69 554 610 650 650 246-305
H20 20 10,2 281 840 8,5 306-420
38
KDH 600 trolley size 6
400 V, 50 Hz
12,5 1) 20 1) 31,5 1) 40 1)
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor size Code d g1 l1 Cover l3 Gearbox Creep g2 l5 l6 l7
size lifting
for hook path motor for hook path
size
H12 H20 H12 H20 H16 H24
203 701 44.indd / 2021-11-19
KBH 125 V2 246 200 774 914 short long short long KBA 80 989 1129 672
FG 08 141 523
KBH 140 V3 274 229 842 982 571 642 711 782 KBA 80 1052 1192 735
l1 l3 785
EKDH a1
632 127
137 49
d
356
245
209
R
200
417
1000
300
37
C
g4 200
Hook travel 4/1
n4
419051844.eps
41905344.eps
KDH monorail hoist with F10 mechanical microspeed unit Pay attention to girder height
l5 l3
RKDH 785
l6
632 287
137 127
356
245
185
200
l7 41904944.eps
417
300
37
676 785
C
200
0
475
g1
1 41426144.eps
g2 flange surfaces
C
41405244.eps 42
Reeving
160
4/1
max. 36 mm
Hook path Hook travel AMK 20-DD AMK 20-DD AUK 30-DD AUK 30-DD Flange width b
ZBF 63/71 A ZBF 80 A ZBF 90 B ZBF 100 A
g4 n4 a1 R
[m] [mm] [mm] [mm] [mm] [m] [mm]
H12 6 24 105 560 6 110-215
DH 600 594 650 689 689 216-305
H20 10 164 175 840 8,5 306-420
40
KDH 600 trolley size 10
400 V, 50 Hz
12,5 1) 20 1) 31,5 1) 40 1)
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor size Code d g1 l1 Cover l3 Gearbox Creep g2 l5 l6 l7
size lifting
for hook path motor for hook path
size
203 701 44.indd / 2021-11-19
KBH 125 V2 246 200 774 914 short long short long KBA 80 989 1129 672
FG 08 141 523
KBH 140 V3 274 229 842 982 571 642 711 782 KBA 80 1052 1192 735
max 895
l1 l3 EKDH a1
827 127
137 49
d
396
245
209
200
417
R
159
300
l8
C
200
KDH monorail hoist with F10 mechanical microspeed unit Pay attention to girder height
l5 l3
RKDH max. 895
l6
827 287
137 127
396
245
185
200
417
300
159
l7 41904955.eps
200
C
a9 max. 895
0
g1
b10
40458644.eps
1
Trolley can be supplied with:
b9
g2 flange surfaces
C
42
41405644.eps
Hook dimension C from girder running surface [mm]
Size Hook dimensions C with overload cut-off without overload cut-off
160
Flange width b 100-200 305 100-200 305 100-200 305 100-200 305
40130444.eps
Hoist unit
Range Reeving Drive Wheel base Minimum Adjustment
curve range
2/1 4/2 2/1 Direct drive radius
Hook path Hook travel AMK 20-DD AMK 20-DD AUK 30-DD AUK 30-DD Flange width b
203 701 44.indd / 2021-11-19
400 V, 50 Hz
12,5 1) 20 1) 31,5 1) 40 1)
10000 DH 1050
AUK 30-DD AUK 30-DD
ZBF 90 B 8/2-B020 ZBF 100 A 8/2-B050
40% CDF 40% CDF
AMK 20-DD 0,2/0,8 kW 0,29/1,2 kW 2 x AUK 30-DD
ZBF 80 A 8/2-B020 i = 15,7 i = 10,1 ZBF 90 B 8/2-B020
40% CDF 44 kg 44 kg 40% CDF
12500 DH 1063
0,13/0,5 kW 0,2/0,8 kW
i = 25,3 i = 7,78
27 kg 44 kg
DH size 1063-1032 1025 1063-1032 1025 1050-1032 1025 1063-1032 1025 1050-1032 1025 1063-1032 1025
Motor size KBH 140 980 995 1020 1065 1090 1105 1120 1165 1325 1340 1370 1395
KBH 160 1050 1065 1090 1135 1060 1175 1190 1235 1395 1410 1440 1465
KBH 180 1120 1135 1160 1205 1230 1245 1260 1305 1465 1480 1520 1535
KBH 120 1180 1195 1220 1265 1290 1305 1320 1365 1525 1540 1580 1595
Motor type - Main lifting with F10 mechanical microspeed unit [mm]
Motor Code l1 Cover l3 Gearbox Creep I5
size size lifting
for hook path motor for hook path
size
d g1 H16 H24 H40 H16 H24 H40 g2 a9 b10 b9 H16 H24 H40 I6 I7
KBH 140 V1 274 229 970 1105 1380 FG 08 KBA 80 141 827 192 434 1180 1315 1590 745 523
203 701 44.indd / 2021-11-19
KBH 160 V2 314 247 1032 1187 1462 725 860 1135 KBA 90 151 1383 1518 1793 948 665
FG 10 890 332 574
KBH 200 V3 394 302 1205 1340 1615 KBA 100 176 1531 1666 1941 1096 702
Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, 58286 Wetter (Germany) Subject to change. Not liable for errors or omissions.