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    Miscellaneous Extrusion Processes

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    Balqees Alriyami
    The document discusses various extrusion processes including cold extrusion, impact extrusion, hydrostatic extrusion, and coaxial extrusion. It notes advantages of cold extrusion such as improved mechanical properties and dimensional control from strain hardening. It also discusses potential defects in extrusion like surface cracking, extrusion defects, and internal cracking.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Miscellaneous Extrusion Processes

    Uploaded by

    Balqees Alriyami
    60 views6 pages
    The document discusses various extrusion processes including cold extrusion, impact extrusion, hydrostatic extrusion, and coaxial extrusion. It notes advantages of cold extrusion such as improved mechanical properties and dimensional control from strain hardening. It also discusses potential defects in extrusion like surface cracking, extrusion defects, and internal cracking.

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    The document discusses various extrusion processes including cold extrusion, impact extrusion, hydrostatic extrusion, and coaxial extrusion. It notes advantages of cold extrusion such as improved mechanical properties and dimensional control from strain hardening. It also discusses potential defects in extrusion like surface cracking, extrusion defects, and internal cracking.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    60 views6 pages

    Miscellaneous Extrusion Processes

    Uploaded by

    Balqees Alriyami
    The document discusses various extrusion processes including cold extrusion, impact extrusion, hydrostatic extrusion, and coaxial extrusion. It notes advantages of cold extrusion such as improved mechanical properties and dimensional control from strain hardening. It also discusses potential defects in extrusion like surface cracking, extrusion defects, and internal cracking.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    Miscellaneous extrusion processes

    1. Cold extrusion
    • Describe a combination of processes particularly extrusion
    combined with forging.
    • Cold extrusion advantages such as
    1. improved mechanical properties resulting from strain
    hardening
    2. good control of dimensional tolerances requiring a
    minimum of machining and finishing operations

    Chapter 6: Bulk Deformation Processes


    Manufacturing Processes for Engineering Materials
    © 2008 Pearson Education South Asia Pte Ltd
    Miscellaneous extrusion processes
    1. Cold extrusion

    3. improved surface finish partly due to the absence of oxide


    films, provided that lubrication is effective.
    4. high production rates and low cost

    On the other hand, the stresses on tooling and dies in cold


    extrusion are very high and are on the order of the hardness
    of the material; that is, at least three times its flow stress.

    Chapter 6: Bulk Deformation Processes


    Manufacturing Processes for Engineering Materials
    © 2008 Pearson Education South Asia Pte Ltd
    Miscellaneous extrusion processes
    2. Impact extrusion
    • The concentricity of the punch and the blank is important
    as wall thickness will not be uniform.

    (a)–(b) Schematic illustration of the impact-extrusion process. The extruded parts are stripped using a
    stripper plate, as otherwise they may stick to the punch. (c) Two examples of products made by impact
    extrusion. Collapsible tubes can be produced by impact extrusion.
    Chapter 6: Bulk Deformation Processes
    Manufacturing Processes for Engineering Materials
    © 2008 Pearson Education South Asia Pte Ltd
    Miscellaneous extrusion processes
    3. Hydrostatic extrusion
    • Pressure is supplied through a fluid medium that
    surrounds the billet.
    • Due to high pressure, it reduces defects that develop in
    the extruded product.
    • Carried out at room temperature using vegetable oils as
    the fluid.
    4. Coaxial extrusion
    • Provided that the strength and ductility of the two
    materials are compatible.
    Chapter 6: Bulk Deformation Processes
    Manufacturing Processes for Engineering Materials
    © 2008 Pearson Education South Asia Pte Ltd
    Defects in extrusion
    1. Surface cracking
    • Due to high extrusion temperature, speed and friction.
    • Cracks are intergranular and are a result of hot shortness.
    2. Extrusion defect
    • Type of metal flow will draw surface oxides and impurities
    toward the center of billet.
    • Reduced by modifying the flow pattern, machining the
    billet surface and using a dummy block.

    Chapter 6: Bulk Deformation Processes


    Manufacturing Processes for Engineering Materials
    © 2008 Pearson Education South Asia Pte Ltd
    Defects in extrusion
    3. Internal cracking
    • Develop at the center of an extruded product.
    • Attributed to a state of hydrostatic tensile stress at the
    centerline of the deformation zone in the die.

    (a) Chevron cracking in round steel bars during extrusion. Unless the part is inspected, such
    internal detects may remain undetected and possibly cause failure of the part in service.
    (b) Deformation zone in extrusion, showing rigid and plastic zones.
    Chapter 6: Bulk Deformation Processes
    Manufacturing Processes for Engineering Materials
    © 2008 Pearson Education South Asia Pte Ltd

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