Shaft Alignment - Vibration Analysis - Outline

SHAFT ALIGNMENT & VIBRATION ANALYSIS
Introduction:
This course introduces of vibration theory and vibration measurements and analysis methods from first principles. The course also aims to familiarize engineers with the different vibration control techniques. Participants will be able to analyze and solve vibration problems. Also, this course cover shaft alignment where exposed to all of the different dial indicator alignment methods, understood how to check or correct a 'soft foot' condition, have never used the alignment graphical/modeling technique and measuring and correcting vertical and horizontal plant misalignment.
Course Objectives:
Identifying machines vibration Explaining free and forced vibration Describing vibration control and correction Gaining knowledge of vibration measuring and analysis Identify the different types of alignment Describe the different methods of alignment. State the procedures required performing reverse dial indicator method of alignment. Understanding of practices in measuring and correcting 'soft foot' problems and measuring run-out on alignment demonstrators Assessment of the basic principles and demonstrate the face & rim method and modeling the face and rim measurements Gaining knowledge of measuring & correction vertical and horizontal plan misalignment aligning vertical mounted equipment
Material Language: Who Should Attend?
English English/Arabic
Presentation Language:
This course is intended for Engineers and qualified technicians who are engaged in operation, maintenance and control in the various industrial fields specially in power utilities, power plant industry etc. Participants need no specific requirements other than basic understanding of rotating machinery such as: motors, pumps, gears, compressors, fans, etc.
Course Contents: 1. COMPARISON OF MAINTENANCE STRATEGIES 2. INTRODUCTION TO VIBRATION

2.1. Vibration of machines 2.2. Fairly methods of vibration measurements 2.3. Free vibration 2.4. Forced vibration 2.5. Single degree of freedom system (natural frequency, Jumping & logarithmic decrement) 2.6. Multi degree of freedom system (natural frequency & vibration modes)
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2.7. Vibration representation in the time &frequency domains 2.8. Vibration Signals 2.9. Harmonic 2.10.Deterministic signals 2.11.Random signal 2.12.Shock 2.13.Signal level descriptors 2.14.Relationship between displacement (d), Velocity (v) and acceleration (a)
3. VIBRATION CONTROL AND CORRECTION:

3.1. 3.2. 3.3. 3.4. 3.5. Vibration data collection Vibration units & definitions Vibration transmission and isolation Machines foundation design and selection Vibration control techniques
4. VIBRATION MEASUREMENTS AND ANALYSIS

4.1. Measurements of vibration 4.2. Main parameters describing vibration 4.3. Vibration measuring systems 4.4. Vibration sensors (transducers) 4.5. Important characteristics of transducers 4.6. Choice of accelerometer 4.7. Mounting the accelerometer 4.8. Vibration instruments 4.9. Filters and signal analyzers 4.10.Indication and recording instruments 4.11.Vibration measuring and analyzing system
5. VIBRATION FAULTS ANALYSIS & DIAGNOSIS 6. FUNDAMENTALS OF BALANCING 7. INTRODUCTION TO SHAFT ALIGNMENT
7.1. What is the objective of accurate alignment? 7.2. What happens to rotating machinery when it's misaligned a little bit, or moderately, or even ... Severely? 7.3. Alignment Theory - How long should the alignment process take? - How can I reduce the amount of time it takes to do alignment properly? - How often should alignment be checked? - How do I know if the contractors I hired to install my machinery are doing the alignment properly? - How long will rotate machinery stayed accurately aligned? 7.4. Symptoms of misalignment 7.5. Summary of overall alignment job 7.6. The history of machinery alignment 7.7. Foundation design philosophies
8. MEASURING & CORRECTION MISALIGNMENT

8.1. Recognize different kinds of faults that cause excessive run out conditions 8.2. Methods for correcting soft foot problems
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8.3. Determining machinery moves to correct the misalignment 8.4. Measure and correct machine case to base plate interface problems - Soft foot, mechanical & magnetic center - Soft foot problems on alignment demonstrators 8.5. Recognize and correct induced piping stress problems 8.6. Measuring angles 8.7. Practice measuring run out on alignment demonstrators 8.8. Using optical tooling for measuring machinery movement 8.9. Definition of shaft misalignment 8.10.Types of misalignment 8.11.Degrees of misalignment 8.12.Checking the misalignment tolerance 8.13.Using vibration analysis to detect misalignment - Machinery moves and misalignment correction - Vibration amplitude and misalignment severity - Vibration levels and increasing misalignment 8.14. Misalignment causes failures in equipment
9. SHAFT ALIGNMENT TECHNIQUES AND MEASURING TOOLS

9.1. Dimensional Measurement 9.2. Standard tape measures and rulers 9.3. Slide Caliper & micrometers 9.4. Dial Indicators 9.5. Optical Alignment Tooling, optical Encoders Lasers and Detectors 9.6. Charge Couple Devices (CCD) 9.7. Measuring shaft centerline positions using dial indicators 9.8. Rotating both shafts to override any run out conditions 9.9. Validity Rule 9.10.When take measurements 9.11. Dial Indicator Shaft Alignment Measurement Systems & questionnaire
10.
FACE AND RIM METHOD
10.1.Modeling the Face and Rim Measurements 10.2.Rim Readings 10.3.Plot the positions of machinery shafts onto scaled graphs using data from - The face-peripheral method - The shaft to coupling spool method - The double radial method - The face-face method - The reverse dial indicator method 10.4.Effect the positions of the machinery - Proper vertical - Lateral - Axial alignment
11. 12.
RIM & FACE ALIGNMENT HORIZONTAL PLAN MISALIGNMENT REVERSE INDICATOR METHOD
12.1.Modeling Reverse Indicator Measurements - Point to Point Technique - Line to Points Technique
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- V-belt alignment problems
13.
SIXTEEN POINT & TWENTY POINT METHODS
14. ALIGNMENT METHODS INCLUDING LASER ALIGNMENT PRACTICAL TASKS

14.1.Lasers Shaft Alignment Systems 14.2.Lasers Shaft Alignment System Questionnaire
15. MEASURING & CORRECTION VERTICAL AND HORIZONTAL PLAN MISALIGNMENT ALIGNING VERTICAL MOUNTED EQUIPMENT
15.1.Checking for excessive static piping forces on rotating equipment 15.2.Infrared thermo graphic techniques 15.3.Determine thermal profiles of rotating equipment 15.4.Optical alignment equipment (remote reference point to machine case category) - Motors - Pumps - Gears - Turbines - Fans - Compressors - Other types of rotating machinery
16. 17.
COMPUTER ASSISTED ALIGNMENT METHODS MEASURING THERMAL GROWTH
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Shaft Alignment - Vibration Analysis - Outline

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SHAFT ALIGNMENT & VIBRATION ANALYSIS

Material Language: Who Should Attend?

Course Contents: 1. COMPARISON OF MAINTENANCE STRATEGIES 2. INTRODUCTION TO VIBRATION