SIWES Report SHALOM
SIWES Report SHALOM
SIWES Report SHALOM
ON
BY
(178538026)
FACULTY OF ENGINEERING
AT
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CERTIFICATION PAGE
This is to certify that this industrial training work was carried out by ADEBAYO
IYANUOLUWA SHALOM with the matric no 178538026 of the Department of Civil
Engineering, EKITI STATE UNIVERSITY ; in partial fulfillment of the requirement
for the award of bachelor of engineering(B.eg) Degree in civil engineering.
UNIVERSITY-BASED SUPERVISOR:
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DECLARATION
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DEDICATION
I am dedicating this report to Almighty God the most gracious, the most merciful, who
through His tender mercies, wisdom, and guidance, gave me the opportunity to
complete my Industrial Training. He alone paved my ways and gave me the
opportunities to commence and conclude this training successful. All praise and
adoration is due only to Him.
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ACKNOWLEDGEMENT
I am grateful to GOD for His grace in my life, throughout the period of my IT.
My gratitude goes to my parents and sister (The Adebayos) for their love and support
throughout the period of my 6 months industrial training.
Also, I acknowledge the rare privilege granted to me by entire staff of HITECH
CONSTRUCTION COMPANY LIMITED, LAGOS (V.G.C REGIONAL ROAD
PROJECT) to gain the knowledge outlined in this report as well as other skill which
are outside the scope.
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ABSTRACT
The essence of this report is to give account on the work done and experience I gained
on the six months SIWES programme. The content of all chapters is broadly explained
and is constructed from the practical basis of the site work. Quantitatively, the industrial
training program helps to compare, contrast and combine theoretical and practical
experience as a source of additional information to alleviate the knowledge of students
to work outside the school environment. My training was held at HITECH
CONSTRUCTION COMPANY LIMITED, LAGOS ( V.G.C REGIONAL ROAD
PROJECT).
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TABLE OF CONTENT
COVER PAGE i
CERTIFICATION ii
DECLARATION iii
DEDICATION iv
ACKNOWLEDGEMENT v
ABSTRACT vi
TABLE OF CONTENT vii
LIST OF FIGURES viii
LIST OF TABLES ix
CHAPTER 1: INTRODUCTION 1
1.1 Background of Study
1.2 Brief history of SIWES
1.2.1 Vision Statement
1.2.2 Mission Statement
1.3 Aim of SIWES
1.4 Objectives of SIWES
1.5 Importance of SIWES to your Course of Study
CHAPTER 2: COMPANY PROFILE
2.0: Brief history of the Establishment
2.1: Organization Core Values
2.2: Organization Services
2.3: Organization Structure / Organogram of the Establishment
2.4 Justification for the Choice of Industry/ Establishment/ Parastatal
CHAPTER 3: SERVICES RENDERED
3.1: Job Description
3.1.1: Project / Department / Posting 1
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3.1.2: Project / Department / Posting 2
3.1.3: Project / Department / Posting 3
3.1.4: Project / Department / Posting 4
3.1.5: Project / Department / Posting 5
CHAPTER 4: EXPERIENCE GAINED AND
RELEVANCE TO COURSE OF STUDY
4.1 General Experience Gained (based on Projects/ Departments/ Postings)
5.2: Recommendations
5.3: Conclusion
REFERENCES
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INTRODUCTION
1.1 BACKGROUND OF STUDY
Students’ Industrial Work-experience Scheme (SIWES) is one of the Industrial Training
Fund (ITF) programme which was introduced in 1974 due to the inability of engineering
and technology students in Nigeria universities and polytechnics to meet the practical
aspects of their training. That is, the needs to enable students match their theoretical school
knowledge with the practical aspect of their training in industry. The Training lasts for six
months. The author stressed further that it was in realization of this that the ITF when it was
established, set out to study the extent to which the theoretical knowledge that students in
engineering technology and other allied fields in Nigerian institutions offering technology-
based courses related to the kind of work experience expected of them by employers.
The result of the ITF survey showed a great disparity between students’ knowledge and
their ability to apply it in relevant jobs. The author further stressed that the internship
programme, SIWES, can therefore be seen as that which is intended to give Nigerian
students studying occupationally age 16 related courses experience that would supplement
their theoretical learning as a well of equipping the students with the needed skills to
function in the world of work.This need to combine theoretical knowledge with practical
skills in order to produce results in the form of goods and services or to be productive is the
essence and rationale for industrial training, and a basic requirement for the award of
B.Eng.
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Consequently, SIWES is a planned and structured programme based on stated and specific
career objectives which are geared toward developing the occupational competencies of
participants.
In spite of the challenges faced by SIWES in the four decades of its existence, the Scheme
has not only raised consciousness and increased awareness about the need for training of
SET students, but has also helped in the formation of skilled and competent indigenous
manpower which has been manning and managing the technological resources and
industrial sectors of the economy.
Participation in SIWES has become a necessary condition for the award of degrees and
diploma to SET students graduating from higher institutions in Nigeria.
The main thrust of ITF programmes and services is to stimulate human performance,
improve productivity, and induce value-added production in industry and commerce.
Through its SIWES and Vocational and Apprentice Training Programmes , the Fund also
builds capacity for graduates.
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safeguarding the work areas and workers in industries and other
organizations.
It makes the transition from school to the world of work easier and enhance
students’ contact for later job placements and a chance to evaluate
companies for which they might wish to work.
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CHAPTER TWO
COMPANY PROFILE
2.0 BRIEF HISTORY OF THE ESTABLISHEMENT
HITECH Construction Company Limited
6Th Floor, 1682 Sanusi Fafunwa St, Victoria Island 101241, Lagos.
INTRODUCTION (Background)
Hitech Construction Company Limited was established in 1988 by Chagoury group. The
company is specialized in civil engineering and general infrastructure projects including
roads, street lighting, railways, drainage, bridges, dams, asphaltic and concrete overlay,
water supply, irrigation, dredging, and marine installations. As one of the leading
construction and civil engineering company in Nigeria, the company has succeeded in
providing and delivering sustainable solution to coastal erosion in West Africa. Apart from
keeping Atlantic ocean safe from encroaching, the company also offer land reclamation,
dredging, channelization of river and drainage. In addition, Hitech Construction Company
also posses demonstrated history of technological oriented shoreline protection. Bar beach
shoreline protection scheme was conducted by Hitech Construction which not only
protecting shoreline along Victoria Island but also preventing flooding in the coastal area.
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2.2: SERVICES
As one of the leading construction and civil engineering companies in Nigeria, Hitech
Construction offers:
Survey and Design for construction and civil engineering projects.
Financial Evaluation and Planning for effective costing of projects based on
extensive experience of the management team.
Undertaking of Earthworks with high fleet of equipment from leading equipment
manufacturers.
International standard laboratory with wide range of modern equipment for material
testing.
Undertaking of marine projects such as land reclamation, dredging, shoreline
protection with modern technology.
Concrete and Asphalt production for highways, drainage, bridges etc.
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CHAPTER 3
SERVICES RENDERED
3.1: RECONSTRUCTION OF RAMP APPROACH (EARTH MOVING AND
DRAINAGE CONSTRUCTION)
3.1.1: POSTING 1
EARTH MOVING AND ROAD RECONSTRUCTION
Earth moving or earthworks is a major application of heavy equipment. Earth
moving involves digging, grading, and moving earth, excavating, landscaping, moving
large amounts of earth, and laying of the foundation are examples of earth moving tasks.
In this project, the entire road was reconstructed which involved excavation of the
previous road to 1.2m deep from the new road level,filling(according to first,second,third
and top of fill which ends at 50cm away from the new road level) with sand, further filling
with sand for soil stabilization with cement at thickness of 20cm, filling of stone base with
thickness of 20cm and finally laying of asphalt of 10cm thickness.
At every stage of filling,density tests were carried out to test the soil if it was suitable and
proper compaction and grading was done at the filling of each layer to ensure a good job
was carried out.
All these were carried out accordingly dividing the entire road in chainages to ease the
reconstruction as the road was to serve as the approach to a ramp that was constructed
ahead.
As the reconstruction was done,the construction of drainage and culvert was carried out as
well(this would be later explained in this chapter).
The equipments used are stated below and their uses:
Excavator.
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Fig 3.1
Payloader:
Fig 3.2
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or gravel, and move it from one place to another without pushing the material across the
ground.
Bulldozer:
Fig3.3A bulldozer or dozer (also called a crawler) is a large, motorized machine equipped
with a metal blade to the front for pushing material: soil, sand, snow, rubble, or rock during
construction work. It travels most commonly on continuous tracks, though specialized
models riding on large off-road tires are also produced. Its most popular accessory is a
ripper, a large hook-like device mounted singly or in multiples in the rear to loosen dense
materials.
Grader
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Fig 3.4
A grader, also commonly referred to as a road grader, motor grader, or simply a blade, is a
form of heavy equipment with a long blade used to create a flat surface during grading.
Although the earliest models were towed behind horses, and later tractors, most modern
graders are self-propelled and thus technically "motor graders".
Compactor
Fig3.5:
A compactor is a machine or mechanism used to reduce the size of material such as waste
material or bio mass
through compaction. A trash compactor is often used by a home or business to reduce the
volume of trash it produces. A baler-wrapper compactor is often used for making
compact and wrapped bales in order to improve logistics.
Other types of compactors used in the process of the task are: ship foot compactor,
pneumatic roller compactor, hand roller.
Other machines used are:
Stabilization machine: used for mixing cement with sand during soil stabilization.
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Excavation: it is done with the excavator. Digging is done to 70-120 cm from the
new road level. This is determined suitable the material is after being tested.
Bed filling: this involves the first, second and third fill(depending on the depth of
excavation from the new road level). Each filling is done with thickness of 20cm. All
this process serves as the bed of the road. At each stage of filling,wetting
Soil cement: here cement was used to treat the soil at a percentage of 5 in ratio of the
soil to be stabilized measured in tons. Cement is opened on the soil and is thoroughly
mixed by the stabilization machine, wet and compacted. Soil cement is 20cm thick
and 30cm away from the new road level.
Stonebase or sub-base: the stonebase consists of granite and stone dust. It is of 20cm
thickness and 10cm away from the new road level. It is graded properly, wet and
compacted. Priming is done on it.
Priming: here bitumen was used on the stonebase in preparation of the asphalt
laying.
Asphalt: it done in 2 layers of 5cm each with the asphalt paver machine.
3.1.2: POSTING 2
IRON BENDING WORKSHOP/POSTING 2
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Bending the bars according to the desired shape
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STEEL BENDING MACHINE
The sheet bending machine is mainly selected for the purpose of creating a bend inside the
metal sheets. The metal pieces are initially fixed on the clamping device which is known to
hold them during the complete operating process.
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QUALITY CONTROL LAB(QCL):
This is an integral portion of Civil & Geotechnical Engineering, and it primarily involves
inspecting or testing industrial processes to maintain quality.
Slump cone: 300mm bottom, 200 diameters for concrete workability (the
flow of the concrete).
Concrete scoop
Tamping rod: Tamping rods are dimensionally accurate rods used to tamp
fresh concrete into concrete cylinder molds and grout sample boxes to
eliminate voids and excess air the tamping rods on-site have dimensions of
16×600mm
TYPES OF SLUMP TESTS
Zero Slump: Zero slump is the indication of very low water-cement ratio, which
results in dry mixes. These types of concrete are generally used for road
construction.
Collapse Slump: This is an indication that the water- cement ratio is too high, i.e.,
concrete mix is too wet, or it is a high workability mix, for which a slump test is not
appropriate.
Shear Slump: The shear slump indicates that the result is incomplete, and concrete
is to be retested.
True Slump: True slump is the only slump that can be measured in the test. The
measurement is taken between the top of the cine and the top of the concrete after
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the cone has been removed.
Concrete segregation: This is the separation of cement, fine aggregate (sand), coarse
aggregate (granite).
In making pile foundation we increase the water-cement ration because it cannot be
vibrated. Divide water by cement, water- cement ratio must not be less than 0.4 it should
be in the range of 0.4-0.46. to avoid voids, vibrate the concrete very well (columns,
beams).
TEST OF CONCRETE STRENGTH
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Fig 3.10 A SLUMP CONE
Fig 3.11 COMPRESSION TEST MACHINE (To test the strength of the concrete)
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CURING
Curing is for 28 days 29.7N/m2 (99%), curing 3 cubes for 7
days 19.5N/m2 (65%).
Chemicals are used for on-site curing; curing is done to achieve maximum strength of
concrete.
Master Cure 106
Master Cast 141: This is a bonding agent used in construction sites to place fresh concrete
on existing concrete, concrete must be ready before you place it together with the concrete
already in place chemical-water-cement ratio (1:1:1).
PURPOSE OF ADDITIVES
Water reducer
Cement reducer
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3.1.4: POSTING 4
BATCHING PLANT:
A Batching plant, also known as a batch plant or concrete plant or a concrete
batching plant, is equipment that combines various ingredients to form concrete. Some of
these inputs include water, air, admixtures, sand, aggregate (rocks, gravel, etc.), fly ash,
silica fume, slag, and cement. A concrete plant can have a variety of parts and accessories,
including mixers (either tilt drum or horizontal, or in some cases both), cement batchers,
aggregate batchers, conveyors, radial stackers, aggregate bins, cement bins, heaters,
chillers, cement silos, batch plant controls, and dust collectors. The heart of the concrete
batching plant is the mixer, and there are many types of mixers, such as tilt drum, pan,
planetary, single shaft and twin shaft. The twin shaft mixer can ensure an even mixture of
concrete using high horsepower motors, while the tilt mixer offers a comparatively large
batch of concrete mix. In North America, the predominant central mixer type is a tilt
drum style, while in Europe and other parts of the world, a twin shaft mixer is more
prevalent. A pan or planetary mixer is more common at a precast plant
The aggregate batcher, also named aggregate bins, is used for storage and to batch the sand,
gravel and crushed stone of the concrete plant. There are also many types of aggregate
batchers, but most of them measure aggregate by weighing.
Some use a weighing hopper, some use a weighing belt.
The cement silos are indispensable devices in the production of concrete. They mainly store
bulk cement, fly ash, mineral powder and others. There are three types of cement silos:
bolted cement silos, horizontal cement silos and integrated cement silos. Integrated cement
silos are made in factories and
can be used directly. Bolted cement silos are bolted for easy installation and removal.
Horizontal cement silos have lower requirements on foundations and can be transported by
truck or flatbed without disassembly. Cement silo.
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Fig. 3.13 A Batching Plant and Cement Silos
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or manual scales. All the ingredients are then discharged into a chute, which discharges into
a truck. Meanwhile, water is either being weighed or volumetrically metered and
discharged through the same charging chute into the mixer truck. These ingredients are then
mixed for a minimum of 70 to 100 revolutions during transportation to the jobsite.
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STATIONARY CONCRETE PLANT
The stationary concrete plant is designed for produce high- quality concrete. It has the
advantages of large output, high efficiency, high stability and high specification. Stationary
concrete batching plants are reliable and flexible, easy to maintain and have a low failure
rate.
APPLICATION
Typical concrete plants are used for ready mix, civil infrastructure, and precast
applications.
For Ready Mix
A ready-mix concrete plant is generally located inside the city, transporting ready-mixed
concrete for projects through concrete truck mixers. Ready mix concrete plants have
higher requirements for durability, reliability, safety and environmental protection of the
concrete plant's system than other types of plant.
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Fig 3.15 Precast Beam Fig 3.16 Precast Manholes
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Fig 3.17 Precast Stair Fig 3.18 Precast Slabs
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Fig 3.17 Precast Stairs Fig 3.18
Precast Slabs
3.1.5: POSTING 5
DRAINAGE CONSTRUCTION
The drainage construction was done alongside the road reconstruction. It started
with setting out alignment given by the surveyor then excavation which is
followed by blinding then the base, reinforcement and formwork and casting.
The processes involved are each explained below:
Setting out and alignment: this is done by with the help of the surveyor and
surveying instrument to give proper alignment for drainage. Excavation is done
alongside this.
Base: the base is 20cm thick but the reinforcement has began and casting is
done.
Casting: concrete is prepared in the batching plant and brought to site for
casting.
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CHAPTER 4
EXPERIENCE GAINED AND RELEVANCE TO COURSE OF STUDY
4.1:EXPERIENCE BAINED BASED ON POSTINGS, PROJECTS AND
DEPARTMENT
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CHAPTER 5
CONCLUSION AND RECOMMENDATION
5.1: CHALLENGES OF SIWES
Some of the challenges commonly faced by students during SIWES include the
following;
2. Lack of financial and moral support: Majority of the students are not being
paid. Some spend a lot on transportation and feeding and at the end of the
month, they aren’t given anything as token.
5.2: RECOMMENDATION
Student Industrial Work Experience Scheme (SIWES) has proven to be very impactful
in the lives of every participating student and to that end continuity in this program
would advance the level of exposure and technical knowledge of the students.
5.3:CONCLUSION
In conclusion, this SIWES program has improved my understanding and broadened
both my theoretical and practical knowledge on another field and the use of equipment
outside my scope of study. It has also given me experience in the industrial processes
undergone in the construction which relates to the various engineering fields.
5.4 REFERENCES
1. Training Sessions with Industrial based supervisors.
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