BS 1494-1
BS 1494-1
BS 1494-1
05 August 2004
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BRITISH STANDARD
BS 1494-1: 1964
Incorporating Amendment No. 1
Specification for
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BS 1494-1:1964
Co-operating organizations
The Hardware and Ironmongery Industry Standards Committee, under whose supervision this British Standard was prepared, consists of representatives of the following Government departments and scientific and industrial organizations: Aluminium Federation* British Ironfounders Association British Lock and Latch Manufacturers Association British Plastics Federation British Waterworks Association Cast Butt Hinge Manufacturers Association Copper Development Association* D.S.I.R. Building Research Station Guild of Architectural Ironmongers Institution of Municipal Engineers London County Council Metal Window Association Ltd. Ministry of Public Building and Works National Brassfoundry Association* National Federation of Builders and Plumbers Merchants* National Federation of Building Trades Employers* National Federation of Ironmongers Royal Institute of British Architects* The Royal Institution of Chartered Surveyors Zinc Development Association The Government departments and scientific and industrial organizations marked with an asterisk in the above list, together with the following, were directly represented on the committee entrusted with the preparation of this standard: Asbestos Cement Manufacturers Association Black Bolt and Nut Association of Great Britain Brass Shoe Rivet Association British Constructional Steelwork Association British Malleable Tube Fittings Association (1959) Cut Copper and Zinc Nail Manufacturers Association National Federation of Roofing Contractors Steel Nail Association
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This British Standard, having been approved by the Hardware and Ironmongery Industry Standards Committee, and endorsed by the Chairman of the Building Divisional Council, was published under the authority of the General Council on 13 July 1964 BSI 03-2000 First published December 1948 First revision March 1951 Second revision July 1964 The following BSI references relate to the work on this standard: Committee reference HIB/17 Draft for comment D62/10115 ISBN 0 580 35835 6
Amendments issued since publication Amd. No. 6192 Date of issue June 1967 Comments Indicated by a sideline in the margin
BS 1494-1:1964
Contents
Co-operating organizations Foreword 1 Scope 2 Material 3 Protective finishes 4 Workmanship 5 Inspection 6 Manufacturers certificate Hook bolts and nuts 7 General 8 Material 9 Shank diameter 10 Screw threads 11 Information to be specified by purchaser Drive screws 12 General 13 Material 14 Information to be specified by purchaser Washers 15 General 16 Material 17 Information to be specified by purchaser Self tapping screws 18 General 19 Material 20 Information to be specified by purchaser Roofing bolts, nuts and clips 21 General 22 Material 23 Shank diameter 24 Screw threads 25 Information to be specified by purchaser Roofing screws 26 General 27 Material 28 Information to be specified by purchaser Sheeting clips 29 General 30 Material 31 Information to be specified by purchaser Appendix A Metric equivalents Figure 1 Standard hook bolts with square nuts Figure 2 Cranked hook bolts with square nuts Figure 3 Square bend L hook bolts with square nuts Figure 4 Square bend U bolts with square nuts Figure 5 Round bend U bolts with square nuts Figure 6 J bolts with square nuts Figure 7 Round head drive screws Page Inside front cover iii 1 1 1 1 2 2 2 2 2 2 3 5 5 5 7 7 7 10 10 10 12 12 12 12 13 15 15 15 16 16 17 19 3 4 4 4 5 5 6 i
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BS 1494-1:1964
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Figure 8 Mushroom head drive screws Figure 9 Pan head drive screws Figure 10 Diamond curved washers Figure 11 Diamond cranked washers Figure 12 Round flat washers Figure 13 Round curved washers Figure 14 Lead sleeve conical washers Figure 15 Hexagon head type Z self-tapping screws with sealing ring Figure 16 Hexagon head type A self-tapping screws with sealing ring Figure 17 12 point plastics head type Z cone pointed self-tapping screws with sealing ring Figure 18 Round and countersunk head type Z self-tapping screws Figure 19 Round and countersunk head type A self-tapping screws Figure 20 Roofing bolts and nuts Figure 21 Roofing bolts and clips Figure 22 Roofing clips Figure 23 Cone head roofing screws Figure 24 Sheeting clips Figure 25 Sheeting clips Table 1 Standard hook bolts Table 2 Drive screws Table 3 Round flat washers Table 4 Round curved washers Table 5 Lead sleeve conical washers Table 6 Hexagon head type Z self-tapping screws Table 7 Roofing bolts and nuts Table 8 Roofing bolts and clips Table 9 Cone head roofing screws
Page 6 6 8 8 8 9 9 10 11 11 11 11 13 14 15 16 17 18 3 6 8 9 9 10 13 14 16
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Foreword
This standard makes reference to the following British Standards and Codes of Practice: BS 84, Parallel screw threads of Whitworth form. BS 729, Zinc coatings on iron and steel articles Part 1: Hot-dip galvanized coatings Part 2: Sherardized coatings. BS 916, Black bolts, screws and nuts. Hexagon and square. B.S.W. and B.S.F. BS 1202, Wire nails and cut nails for building purposes Part 3: Aluminium nails. BS 1470, Wrought aluminium and aluminium alloys. Sheet and strip. BS 1473, Wrought aluminium and aluminium alloys. Rivet, bolt and screw stock for forging. BS 1475, Wrought aluminium and aluminium alloys. Wire. BS 1476, Wrought aluminium and aluminium alloys. Bars, rods and sections. BS 1580, Unified screw threads. BS 1706, Electroplated coatings of cadmium and zinc on iron and steel. BS 3382, Electroplated coatings on threaded components. CP 3, Code of functional requirements of buildings Chapter IX: Durability. CP 143, Sheet, roof and wall coverings. This British Standard is issued under the authority of the Hardware and Ironmongery Industry Standards Committee and specifies the materials, dimensions, etc., for fixing accessories for building purposes. BS 1494, Fixing accessories for building purposes was first published in 1948 and revised in 1951. This standard covered products manufactured chiefly from steel, malleable iron, copper and brass. Owing to the development of increasingly wider uses of aluminium roofing and cladding, it later became apparent that a number of products covered by BS 1494 were being made of aluminium and consequently BS 2465, Aluminium fixing accessories for building purposes was published in 1954. When in 1962 it became apparent that revisions were necessary to both BS 1494 and BS 2465, the Technical Committee concerned decided that it would be appropriate to combine the two standards. It was further decided to divide the standard, which will include products manufactured from all appropriate materials, into three parts as follows: BS 1494, Fixing accessories for building purposes. Part 1: Fixings for sheet, roof and wall coverings; Part 2: Sundry fixings; Part 3: Fixings for pipes and gutters. For all details of roofing nails in steel, copper and aluminium, including spring head nails, reference should be made to BS 1202, Wire nails and cut nails for building purposes.
NOTE Metric equivalents are given in Appendix A. The figures in British units are to be regarded as the standard. The metric conversions are approximate. More accurate conversions should be based on the tables in BS 350, Conversion factors and tables.
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A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations.
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Summary of pages This document comprises a front cover, an inside front cover, pages i to iv, pages 1 to 20, an inside back cover and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover. iv
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1 Scope
Part 1 of this British Standard specifies requirements in respect of the materials for manufacture and the essential dimensions of the following fixing accessories: Hook bolts and nuts Drive screws Washers Self-tapping screws Roofing bolts, nuts and clips Rooting screws Sheeting clips.
2 Material
The materials used for the manufacture of the fixing accessories shall comply with the relevant requirements specified in the appropriate section. The products covered by this British Standard may be used in securing roof and wall claddings made from asbestos cement, steel, aluminium, plastics, etc., to structures of steel, aluminium, concrete, brickwork or timber. Protection against corrosion may be necessary, and when dissimilar metals are in contact with each other protection against galvanic action should also be provided. It is intended that components used in conjunction with each other, e.g. nuts, bolts and washers, should always be of the same material in order to reduce any risk of galvanic corrosion from this source. Reference should be made to British Standard Codes of Practice CP 3, Code of functional requirements of buildings, Chapter IX, Durability and the appropriate part numbers of CP 143, Sheet, roof and wall coverings.
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3 Protective finishes
a) General. The protective finish can greatly affect the durability of the fitting and the performance of the structure. Consequently, the protective finish must be carefully selected and specified, taking account of the material from which the product is manufactured and the conditions of service likely to be encountered. Unless ordered otherwise the following products shall have the protective finish specified which is adequate for normal conditions of use. For abnormal conditions of use the protective finish shall be agreed between manufacturer and user. By arrangement between manufacturer and user certain accessories, where practicable, may be coated with plastics. b) Steel products with machine screw threads. These products shall be coated with cadmium or zinc in accordance with BS 33821), Parts 1 and 2, and passivated as required by that standard. c) Steel unthreaded products or products with wood screw threads. These products shall be coated with cadmium or zinc by one of the following methods: i) Electroplating in accordance with BS 17062) and passivated in accordance with that standard. ii) Sherardizing in accordance with BS 729, Part 23). iii) Hot-dip galvanizing in accordance with BS 729, Part 14). d) Self-tapping screws. These screws shall be coated with zinc or cadmium by electroplating in accordance with BS 17062) and passivated in accordance with that standard, unless made from stainless steel.
4 Workmanship
All articles shall be free from excessive burrs and flashes which may be detrimental to their use.
1) BS 2) BS 3) BS 4) BS
3382, Electroplated coatings on threaded components. 1706, Electroplated coatings of cadmium and zinc on iron and steel. 729, Part 2, Sherardized coatings. 729, Part 1, Hot-dip galvanized coatingsl.
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5 Inspection
The customer or his representative shall, if desired, be granted facilities for the inspection of finished goods prior to delivery.
6 Manufacturers certificate
The customer shall, on request, be entitled to a certificate stating that the articles comply with the requirements of this British Standard.
8 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals is given. a) Steel hook bolts and nuts. i) Steel hook bolts shall be manufactured from rod or wire having a tensile strength of not less than 40 tonf/in2 in the case of rolled thread hook bolts, and 28 tonf/in2 for cut thread hook bolts. ii) Steel nuts for hook bolts shall be manufactured from bar or strip having a tensile strength of not less than 28 tonf/in2. b) Aluminium hook bolts and nuts. i) Aluminium rolled thread or cut thread hook bolts shall be manufactured from one of the following alloys: HG20-WDP as specified in BS 14755) or NG6-1/2H as specified in BS 14755). ii) Aluminium nuts for hook bolts shall be manufactured from one of the following alloys: HG9-WD as specified in BS 14755) HE30-WP as specified in BS 14766) or NS6-1/4H as specified in BS 14707).
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9 Shank diameter
The diameter of the unthreaded portion of the shank is closely associated with the method of manufacture; it will be near the maximum major diameter of the thread for cut thread bolts and near the minimum effective diameter for those with rolled threads. The unthreaded portion of the shank on rolled thread hook bolts will therefore be approximately 3/64 inch smaller than the nominal thread diameter.
10 Screw threads
a) General. Screw threads on bolts and nuts shall be Unified Coarse (UNC) in accordance with BS 15808) or British Standard Whitworth (B.S.W.) in accordance with BS 849).
5) BS 6) BS
1475, Wrought aluminium and aluminium alloys. Wire. 1476, Wrought aluminium and aluminium alloys. Bars, rods and sections. 7) BS 1470, Wrought aluminium and aluminium alloys. Sheet and strip. 8) BS 1580, Unified screw threads. 9) BS 84, Parallel screw threads of Whitworth form.
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b) Hook bolts. i) Hook bolts may be supplied with either rolled or cut threads. ii) Screw threads on bolts shall conform to the Class 2A limits and tolerances for UNC threads or the Medium Class limits and tolerances for B.S.W. threads. c) Nuts for hook bolts. Screw threads in nuts shall conform to the Class 1B limits and tolerances for UNC threads or the Normal Class limits and tolerances for B.S.W. threads.
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Figure 1 Standard hook bolts with square nuts Table 1 Standard hook bolts
Nominal diameter D in
1 b /4 5 1 9
Standard lengthsa
in
/4 /32
/8 /4
/16 /8
/16
3/ 8
11/ 32
3/ 4
11/ 16
a The above lengths are those normally available, b Suitable for light duty applications only.
other lengths in 1/2 inch increments may be obtained when specially ordered.
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* It is essential that dimensions C and E be specified when ordering in addition to diameter and length.
* It is essential that dimension E be specified when ordering in addition to diameter and length. The standard widths of E normally available are 21/8, 25/8, 31/8, 35/8 and 41/8 inches.
> The standard lengths L normally available are from 4 to 12 inches in increments of 1/2 inch.
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* It is essential that dimension E be specified when ordering in addition to diameter and length. The standard widths E normally available are 2, 21/2, 31/8 and 35/8 inches. > The standard lengths L normally available are 31/2 to 10 inches in increments of 1/2 inch.
13 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals is given. a) Steel drive screws. Steel drive screws shall be made from rod or wire having a tensile strength of not less than 28 tonf/in2. b) Aluminium drive screws. Aluminium drive screws shall be made from alloy NB6-1/2H as specified in BS 147310).
10) BS
1473, Wrought aluminium and aluminium alloys. Rivet, bolt and screw stock for forging.
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Length L (inches)
2 2
21/4 21/4
21/2 21/2
3 3 3
4 4 4 4
5 5 5
6 6 6
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Washers 15 General
Washers are made in several different patterns and shall conform to the dimensions specified in Figure 10 to Figure 14 and Table 3 to Table 5: a) Diamond curved washers (Figure 10), Round flat washers (Figure 12) and Round curved washers (Figure 13) are available in steel, aluminium and non-metallic materials. b) Diamond cranked washers (Figure 11) are normally available in aluminium. c) Conical washers (Figure 14) are only available in lead. d) Plastics washers and caps. Other types of washers, not shown in this standard are also widely used. These washers may be of shaped plastics and may incorporate a nut within the washer. They may also have a separate cap to screen and protect the nut, screw thread or head.
16 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals is given. a) Steel washers. Steel washers shall be made from material of good commercial quality. b) Aluminium washers. Aluminium washers shall be made from one of the following materials:
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HG9-WD as specified in BS 147511) HE30-WP as specified in BS 147612) or NS6-1/4H as specified in BS 147013). c) Felt or fibre washers. Washers, such as felt or fibre, shall be suitably impregnated. d) Plastics washers and caps. Plastics washers and caps shall be made from a material suitable for external use.
11) BS 12) BS
1475, Wrought aluminium and aluminium alloys. Wire. 1476, Wrought aluminium and aluminium alloys. Bars, rods and sections. 13) BS 1470, Wrought aluminium and aluminium alloys. Sheet and strip.
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* Additional information from purchaser Figure 10 Diamond curved washers Figure 11 Diamond cranked washers
Outside diameter D in
5/ 8 3 7
/32 /32
32
/4 /8
11
13/
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* Additional information from purchaser Figure 13 Round curved washers Table 4 Round curved washers
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Outside diameter D in
3 7
/4 /8
11 13
Figure 14 Lead sleeve conical washers Table 5 Lead sleeve conical washers
Size of hole H nominal in
1
Outside diameter D in
/4
1 11/16 1 /16
1
5/ 16
16, 14
/8 a 16
3
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19 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals is given. Self-tapping screws shall be made from low-carbon steel suitably heat-treated.
NOTE By agreement between manufacturer and purchaser, other materials may be used.
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Figure 15 Hexagon head type Z self-tapping screws with sealing ring Table 6 Hexagon head type Z self-tapping screws
Nominal diameter D Screw gauge Diameter of head B nominal in
35
Length L
in
5
14 (0.250 in)
5/ 16
/64
/64
/8
0.188
in
21/ 32
1/ 4
3/ 8
10
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* Standard lengths available are 5/8 and 3/4 in Figure 16 Hexagon head type A self-tapping screws with sealing ring
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* Standard lengths available are 1/2, 3/4, 1, 11/4, 11/2, 13/4 and 2 in Figure 17 12 point plastics head type Z cone pointed self-tapping screws with sealing ring
NOTE
For full details of these self-tapping screws, see BS 4174, Self-tapping screws and metallic drive screws.
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22 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals is given. a) Steel bolts, nuts and clips. i) Steel bolts shall be made from rod or wire having a tensile strength of not less than 28 tonf/in2. ii) Steel nuts for roofing bolts shall be made from bar or strip having a tensile strength of not less than 28 tonf/in2. iii) Steel roofing clips shall be made from strip having a tensile strength of not less than 28 tonf/in2. b) Aluminium bolts, nuts and clips. i) Aluminium bolts shall be made from alloy NB6-1/2H as specified in BS 147314). ii) Aluminium nuts shall be made from one of the following alloys: HG9-WD as specified in BS 147515) HE30-WP as specified in BS 147616) or NS6-1/4H as specified in BS 147017) iii) Aluminium roofing clips shall be made from one of the following alloys: HS30-WP as specified in BS 147017) HE20-WP as specified in BS 147616) HE30-WP as specified in BS 147616) or NS4-1/2H as specified in BS 147017).
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23 Shank diameter
The diameter of the unthreaded portion of the shank (see note under Table 7) is closely associated with the method of manufacture; it will be near the maximum major diameter of the thread for cut thread bolts and near to minimum effective diameter for rolled threads. The unthreaded portions of the shank on rolled thread roofing bolts will therefore be approximately 3/64 inch smaller than the nominal thread diameter.
24 Screw threads
a) General. Screw threads on bolts and nuts shall be Unified coarse (UNC) in accordance with BS 158018) or British Standard Whitworth (B.S.W.) in accordance with BS 8419). b) Roofing bolts. i) Roofing bolts may be supplied with either rolled or cut threads.
1473, Wrought aluminium and aluminium alloys. Rivet, bolt and screw stock for forging. 1475, Wrought aluminium and aluminium alloys. Wire. 1476, Wrought aluminium and aluminium alloys. Bars, rods and sections. 17) BS 1470, Wrought aluminium and aluminium alloys. Sheet and strip. 18) BS 1580, Unified screw threads. 19) BS 84, Parallel screw threads of Whitworth form.
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ii) Screw threads on bolts shall conform to the Class 2A limits and tolerances for UNC threads or the Medium class limits and tolerances for B.S.W. threads. c) Nuts for roofing bolts. Screw threads in nuts shall conform to the Class 1B limits and tolerances for UNC threads or the Normal Class limits and tolerances for B.S.W. threads.
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Length of thread LT*. Bolts up to and including 3 in long shall be threaded to head. Bolts over 3 in long shall have 3 in nominal length of thread.
Figure 20 Roofing bolts and nuts Table 7 Roofing bolts and nuts
Nominal diameter D in
1
B nominal in
9
H nominal in
9
Length L
in
1
/4 /8
/16 /16
/84 /32
5/ 16 3
11/ 16 13
3/ 16 7
/2, 5/8, 3/4, 1, 11/4, 11/2, 13/4, 2 and in increments of 1/2 in up to 12 in when required
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Length of thread LT*. Bolts up to and including 3 in long shall be threaded to head. Bolts over 3 in long shall have 3 in nominal length of thread.
Figure 21 Roofing bolts and clips Table 8 Roofing bolts and clips
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Nominal diameter D in
1
B nominal in
9
H nominal in
9
Length L
in
/4
16
/16
/64
5/
11/ 16
3/ 16
14
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27 Material
Special attention is directed to Clause 2 where a warning regarding the dangers of using dissimilar metals is given. a) Steel roofing screws. Steel roofing screws shall be made from rod or wire having a tensile strength of not less than 28 tonf/in2. b) Aluminium roofing screws. Aluminium roofing screws shall be made from alloy NB6-1/2H as specified in BS 147320).
20) BS
1473, Wrought aluminium and aluminium alloys. Rivet, bolt and screw stock for forging.
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Figure 23 Cone head roofing screws Table 9 Cone head roofing screws
Nominal diameter D Screw gauge B nominal in
27/ 84 15 5/ 32 11
H nominal in
Length L
in
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/32
/84
30 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals is given. a) Steel sheeting clips. Steel sheeting clips shall be made from strip having a tensile strength of not less than 28 tonf/in2. b) Aluminium sheeting clips. Aluminium sheeting clips shall be made from one of the following alloys: HS30-WP as specified in BS 147021) HE20-WP as specified in BS 147622) or HE30-WP as specified in BS 147622).
21) BS 22) BS
1470, Wrought aluminium and aluminium alloys. Sheet and strip. 1476, Wrought aluminium and aluminium alloys. Bars, rods and sections.
16
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mm
in
11
mm
/8 /64 /32
3.17 3.57 3.97 4.37 4.76 5.16 5.56 6.35 6.75 7.14 7.94 8.33 8.73 9.53 10.32 10.72 11.11 11.91 12.70 14.29 15.88
/16 /4 /16
17.46 19.05 20.64 22.23 25.40 26.99 28.57 31.75 38.10 44.45 50.80 76.20 101.60 127.00 152.40 177.80 203.20 228.60 254.00 279.40 304.80
in
mm
16 14
0.064 0.080
1.63 2.03
13
7/ 8
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Screw gauge
in
mm
14 16 18 20
/8 13/ 32
3 17 7
/64
/16 5/ 32 /2 /16 5/ 8
1 9
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20
blank
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