CNC Punching and Shearing System For Angles: Technical Description
CNC Punching and Shearing System For Angles: Technical Description
CNC Punching and Shearing System For Angles: Technical Description
CNC Punching
and
Shearing System
for
Angles
TECHNICAL DESCRIPTION
2301 Industry Court ● Forest Hill Industrial Park ● Forest Hill, Maryland 21050
410-588-5800 ● Fax 410-588-5900
www.FICEPcorp.com
________________________________________________________________________
SYSTEM CONFIGURATION
WU WORKING UNITS
►Capacity 73 tons
►Throat depth 5-3/4”
►Stroke 1-1/8”
►Maximum diameter with standard tooling 1-1/4”
►Maximum thickness 5/8”
►Gauge line stroke with respect minimum 0.4”
to the inside of the angle leg maximum 5.31”
Each punching unit is provided with one punch and die for the maximum
hole diameter within the machine capacity.
This special close gage line tooling holder uses American Punch style
APS-7564 punches and F317 dies.
Shearing capacity
OC MATERIAL HANDLING
EL ELECTRIC SYSTEM
EL-1 Interconnecting Machine Wiring
EL-2 Electrical Cabinet
The electrical cabinet contains the power and control equipment for the
unit’s positioning axes and for the auxiliary services.
Note: Our equipment as quoted complies with the CE electrical code which is
required for European manufactured machine tools. In the event that
you require compliance with a special local electrical code, please
provide the specifications so we can respond accordingly.
The new generation control unit, with seven controlled axes, is based on
a fieldbus CAN (Computer Area Network) open technology.
All the input and output cards are connected to the bus and located on
the machine. Also the electromechanical components and the drives
(which enable the connection from the bus to the CNC) are located on
the machine. In this way, the initial connection and start up are reduced
to the minimum.
The control system is an industrial PC that hosts the CNC, the PLC and
the HMI. The power supply and the three CUPs (HMI, realtime and
CANbus) are all mounted on a single board. Mass storage relies on solid
state technology (flash memory) and the operating system image is write-
protected against voltage dips or power losses.
Specifications:
Realtime section
● Processor 800 Mhz ARM RISC 32 bit
● 1 MB PC dual port memory
● 128 kB CANbus dual port memory
● 128 MB RAM DDR2 memory
CANbus section
● Fujitsu processor with 3 CANbus controllers
● 1 MB flash memory
Programming
● Simplified data input (with tables and workpiece on-screen graphics)
● Base line and hole to hole dimensioning
● Diameter input
● Simplified data input for symmetrical hole patterns
Processing
● Tool position tracking
● Automatic system offset
● Quantity tracking
Execution
● Automatic cycle stop for setup, modification and on-screen indication of
the tools to be changed
3D Graphics
● Display of the piece in 2D
● Display of the piece in 3D. With this modality, operations such as pan
and zoom are possible.
All the indications are clearly displayed on the screen, for example:
● Current program indication with a clear description of the program
running at the moment
● CNC inside and outside alarms
● Registration of the date and time of the last 100 alarm messages
● Diagnostic messages to the operator
Diagnostics
● The Pegaso control system incorporates extremely comprehensive
diagnostic software that is uniquely tailored to the FICEP product line
and their applications.
The user can utilize this capability directly or the system can be
connected via the internet to FICEP Corporation’s technical support
team located in Forest Hill, Maryland. From this remote location, our
support staff can perform all the testing routines as if they were
standing in front of the control such as:
PA STANDARD PAINTING
The system is painted in the following standard colors:
●Light Grey RAL 7035
●Black Grey RAL 7021
●Yellow RAL 1028
TD TECHNICAL DOCUMENTATION
The system is supplied with the following technical documentation:
●Programming, maintenance, operator and instruction manuals
●Electric schematics
●Pneumatic schematics
SP SAFETY PROTECTIONS
CO INSTALLATION
(TRAVEL, MEALS AND LODGING EXPENSES ARE INCLUDED)
The supply includes services of our personnel to supervise the
installation, initial start-up and training at the customer’s site. This
includes the supervision of the electric, electronic, hydraulic and
pneumatic connections.
● Material and parts for the electric, hydraulic and air connections
GENERAL DESCRIPTION
• Create, manage and organize parts for production
• Create and distribute appropriate CAM data for FICEP machine
• Import CAD data (DSTV, DWG, DXF, STEP, etc) – one import included
• Basic/manual linear nesting
• Easy to use and configure
• Install on multiple standalone PCs
• Remote installation and training
• Maintenance/SMART program is optional
BENEFITS
Save time
Reduce errors
Improve visibility and management of production
Accelerate CNC programming
Maximize investment in CNC machines
Streamline workflow
FEATURES
Parts Management
• Create and edit parts/components
• Visualize in 2D/3D
• Set up project administration
• Standard reports
CAD Import
• Import CAD files – one import included - select from DSTV, DXF, DWG, STEP
• Additional import types optional
• Multiple imports to a single project
Drawing Package
• Add new parts, or edit existing parts
• Add operations and geometry – holes, copes, scribing, milling, etc.
• Essential and typical CAD commands
• Print drawings
Post Processing
• Create and export (post process) CAM/FNC data
SOFTWARE MAINTENANCE
Steel Projects software includes updates and support for one year from the date
of installation. Additional support can be secured for an annual fee.
CONDITIONS OF SUPPLY