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Prodigy Parts Manual

Part No. 999-858.01
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Table of Contents

Parts List and Illustrations Page Number

Kits and Routine Maintenance Parts Table.................................................................iv

Hydraulic Component Location .................................................................................. 1
Engine and Hydraulic Pump Group ............................................................................ 2
Hydraulic Controls and Cowling Group ...................................................................... 4
Lift Arm Assembly ....................................................................................................... 8
Track Drive System .................................................................................................. 12
Frame Group ............................................................................................................ 14
Decal Group ............................................................................................................. 16
Bolt Torque Table ...................................................................................................... 18
Metric Bolt Torque Table ........................................................................................... 19
Write your machines Serial Number in the space below for future reference. The serial number
is located on the metal tag underneath the manual holder on the left side of the cowel assembly.
NOTE: On some earlier models, the Serial Number tag was located inside the cowel assembly.

MFG BY:

MANUFACTURING, LLC
SERIAL NO: 083285

MODEL NO: TK216

PART NO: TK216P

Record SERIAL Number here

The Serial Number shown on the metal tag contains additional information. When looking up
replacement parts in this manual, refer only to the ACTUAL SERIAL NUMBER.

083285
Internal Actual Internal
Use Serial Use
Only Number Only
iii
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Routine Maintenance Replacement Parts

The following parts should be considered as normal stock part items in your location. Keeping a
supply of these items will enable you to keep the Prodigy in full service.

Part Name Part Number

Air Filter ........................................................................................................................................... 17211-Z0A-013
Pre-Filter (Air Filter) ......................................................................................................................... 17218-Z0A-810
Fuel Filter (engine mounted) ........................................................................................................... 16910-ZE8-015
Fuel Filter (fuel line) ......................................................................................................................... 15941
Hydraulic Filter (up to Serial Number 093160) ................................................................................ 16400
Hydraulic Filter (from Serial Number 093161 to present) ................................................................ 2420620.001
Engine Oil Filter ............................................................................................................................... 15400-PFB-004
Spark Plug ....................................................................................................................................... BPR5ES
Hydraulic Oil ................................................................................................................................... ISO-68-5
Seal kit for Lift Cylinder.................................................................................................................... 10270
Seal kit for Tilt Cylinder .................................................................................................................... 10470
Seal kit for Wheel Motor .................................................................................................................. L112282.001
Seal kits for Control Valve: Between Section Seal Kit ..................................................................... 17400-4
Spool Cap Seal Kit ................................................................................ 17400-5
Replacement cartridge for Counterbalance valve ........................................................................... 2405219.001
Female Auxiliary Hydraulic Coupler Repair kit ................................................................................ KITN38
Replacement Key ............................................................................................................................ 430009

iv
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Hydraulic Component Location

2
7
5

4
6

1026

Item No Description
1 Hydraulic valve bank, including control handles
2 Hydraulic filter
3 Right track drive
4 Left track drive
5 Hydraulic pump
6 Lift arm hydraulic cylinder
7 Attachment tilt hydraulic cylinder
8 Attachment quick couplings (without protective covers)

1
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Engine and Hydraulic Pump Group

9
34
31
35
18
20 29
26
33
23
20
5 41 1
32 40

6
21 39
28 6
37
27 38
22
25
36
13
19
14

30
24
17

12

1020

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Engine and Hydraulic Pump Group

Key Description Qty Serial Serial
No. No. 221 No. 101-
& above 220
1 FILTER ASSY, SPIN ON W/ HEAD 1 2420620 2420620
ENGINE/PUMP ASSY
3 WASHER, FLAT 1/4 G5 4 2303140 2303140
4 WASHER, LOCK 5/16 G5 2 2303411 2303411
5 BOLT, HH M8 X 1.25 1 2396235 2396235
6 BOLT, HH M8 X 1.25 2 2396249 2396249
7 BOLT, HH M8 X 1.25 2 2413269 2413269
(Installed upwards through tank)
8 NUT, M8 2 2702013 2702013
9 Sealing Washer for M8 Flange Bolt 3 2402300
10 NUT, LOCK M8 X 1.25 ZC 2 2702102 2702102
11 ENGINE AND PUMP ASSY, PARKER 1 3050105 3050100
12 BOLT, SOC 3/8-24 X 1 NF 2 1912371F 2502034
13 FITTING 1 2292125 2390681
14 FITTING 1 2296685 2419686
15 WASHER 2 2303412
17 PUMP 1 2414685 L114670
18 BEARING 1 2416210
19 FITTING, HB 12 X 12 SAE ORING 90 1 2419602 2420625
20 EXHAUST GASKET, 24 HP HONDA 4 2390590.008 2390590.008
21 MUFFLER, KANGA 16 1 2391372 2391372
22 SPARK ARRESTOR 1 2393195A 2393195A
23 SPIDER, RED PLATSOMER 1 2394104.003 L115530
24 HOSE, FC619-12 CUT 5” LONG 1 2396895-005.00 2396895-005.00
25 HUB – SPLINED 1 2409391.001 L115510
26 HUB-KEYED 1” 1 2409391.004 L115520
27 SCREW, SELF DRILLING 8 X 1/2 HH 2 2411995 2411995
SLOTTED
28 BOLT, HEX FLANGE M6 X 1.0 4 2413299 2413299
29 SQUARE ENGINE SHAFT KEY 1 3010437 3010437
30 PUMP PRESSURE TUBE, PARKER 1 3050138 3050136
31 COUPLING SPACER 1 3050204 3050077
32 ENGINE AND PUMP MOUNT 1 3050206 3060024
33 EXHAUST ELBOW 2 L115905.003 L115905.003
34 FUEL LINE, 17” 1 2396987.017 2396987.017
35 FUEL FILTER, IN-LINE 1 2416695 2416695
36 GASKET, 3.2 MM THK FROM KK513 KID 1 L116041 L116041
37 GASKET, 3.2 MM THK FROM KK513 KID 1 L116042 L116042
38 FILTER, HYDRAULIC OIL 1 2420620.001 2420620.001
39 FITTING 1 2410609 2410609
40 BONDED SEAL 1 2417973 2417973
41 BULKHEAD LOCKNUT 1 2297485 2297485
N/S HYDRAULIC OIL, ISO-68-5

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Hydraulic Controls and Cowling Group

43
40 40 41
43 43

42 42
7
13
6 15
11

17 18
47

44

16

14 3

1
2
19
25
9
27 12
23
20
24
45
22

46
32 (B)
28
33
30
35
37
39

26
29
31
34 32(A)
36

1025

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Hydraulic Controls and Cowling Group

Key Description Qty Serial Serial
No. No. 221 No. 101-
& above 220
CONTROLS/COWLING
1 NUT, M12 X 1.75 NYLOCK ZC 2 2297478 2297478
2 BOLT, CARRIAGE M12 X 1.75 X 40 2 2413268 2413268
3 WASHER, FLAT M12 ZC 2 2702020 2702020
4 CONTROL/COWLING ASSEMBLY
5 INSULATION, COWLING 1 OK17251 OK17251
6 NUT, 10-32 MACHINE ZC 2 1470808 1470808
7 SCREW, MACH PAN 10/32 X 1 2 1914091 1914091
8 ELBOW, HB 1/4 X 1/8 MNPT 1 2296593 2296593
9 WASHER, FLAT 1/4 G5 3 2303140 2303140
10 WASHER, LOCK #10 2 2303409 2303409
11 THROTTLE, CONTROL -COMPLETE- 1 2396134 2396134
12 BOLT, HH M8 X 1.25 X 25 ZC 3 2396235 2396235
13 GRIP 2 2396730 2396730
14 INLINE FUEL SHUTOFF VALVE 1 2405208 2405208
15 FUEL CAP, WITH BREATHER 1 2413330 2413330
16 CHOKE CABLE 1 2413340 2413340
17 IGNITION SWITCH, 3 POSITION 1 2417970 2417970
18 OPERATOR CONTROL WELDMENT 1 3050015 3050015
19 CONTROL VALVE 1 L117280-7 L117280-7
19A CONTROL VALVE SEAL KIT 1 17400-4
– BETWEEN SECTION SEAL KIT
19B CONTROL VALVE SEAL KIT 1 17400-5
– SPOOL CAP SEAL KIT
20 FITTING 11 2296129 2296129
21 FITTING 1 2296685 2296685
22 COUNTERBALANCE VALVE, PARKER 1 2405219 L116600-1
22A COUNTERBALANCE VALVE 1 2405219.001
REPLACEMENT CARTRIDGE
23 FITTING 1 2420636 2420602
24 FITTING 1 2420637 2420637
25 FITTING, TEE 1 3050099 3050099
26 HOSE, AM06-6FJ-6FJ90T 1 3050125 3050125
(Main hydraulic line from pump)
27 HOSE, AM04-6FJ-6FJ90T 1 3050126 3050126
(Counter balance valve to valve bank inlet)
28 HOSE, AM04-6FJ-6FJ (Lift cylinder base end) 1 3050127 3050127
29 HOSE, AM04-6FJ-6FJ (Lift cylinder rod end) 1 3050128 3050128
30 HOSE, AM06-6FJ-6FJ (Left drive motor) 1 3050129 3050129
31 HOSE, AM06-6FJ-6FJ (Left drive motor) 1 3050130 3050130
32 HOSE, AM06-6FJ-6FJ90T 2 3050131 3050131
(Auxiliary quick connections)
32A HOSE, AM06-6FJ-6FJ90T, AUXILIARY
MALE QUICK CONNECT
32B HOSE, AM06-6FJ-6FJ90T, AUXILIARY
FEMALE QUICK CONNECT
33 HOSE, AM06-6FJ-6FJ (Right drive motor) 1 3050132 3050132
34 HOSE, AM06-6FJ-6FJ (Right drive motor) 1 3050133 3050133

5
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Hydraulic Controls and Cowling Group (continued)

43
40 40 41
43 43

42 42
7
13
6 15
11

17 18
47

44

16

14 3

1
2
19
25
9
27 12
23
20
24
45
22

46
32 (B)
28
33
30
35
37
39

26
29
31
34 32(A)
36

1025

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Hydraulic Controls and Cowling Group (continued)

Key Description Qty Serial Serial
No. No. 221 No. 101-
& above 220
35 HOSE, AM04-6FJ-6FJ (Tilt cylinder base end) 1 3050134 3050134
36 HOSE, AM04-6FJ-6FJ (Tilt cylinder rod end) 1 3050135 3050135
37 HOSE, AM06-6FJ-6FJ90T 1 3050137 3050137
(Main hydraulic return line)
38 ADAPTER, HYDR M16X2 TP MALE X 1 70.96892 70.96892
39 IGNITION WIRING HARNESS 1 3050141 3050141
(shown with hydraulic hose bundle)
40 ROUND, CONTROL LEVER 2 3050230 3050230
41 ROUND, CONTROL LEVER 1 3050231 3050231
42 ROUND, CONTROL LEVER 2 3050232 3050232
43 KNOB, CONTROL 4 L117270 L117270
44 TACHOMETER/HOUR METER 1 L121540 L121540
45 FITTING 1 2296685 2419686
46 FITTING 1 70.72666
47 KEY 1 430009 430009

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Lift Arm Assembly

42 35
37
36 47

41 3

2 28
22
23
20 16 44
19 13
9 21
16
21
27

10
14

46

24 31 12
18 45 29
17

3 30
4
15
7 38
11

8
2 4
15
40
5
4
1 39
24
11

43
40

5
24 4
1 1021

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Lift Arm Assembly

Key Description Qty Serial Serial
No. No. 221 No. 101-
& above 220
LIFT ARM ASSY
1 NUT, NF 3/4-16 ELASTIC STOP 2 2294411 2294411
2 ACORN NUT 4 2297479 2297479
3 BOLT, HH M8 X 1.25 X 50 ZC 4 2396258 2396258
4 WASHER, FLAT M20 ZC 2 2398386 2398386
5 WASHER, FLAT M24 ZC 2 2398387 2398387
6 ZERK, 1/8 STR NPT 5000 1 2651850 2651850
7 BOOM ARM PIVOT PIN 1 3050054 3050054
8 SWIVEL PIN WELDMENT 1 3050070 3050070
9 LIFT ARM ASSEMBLY 1 3050101 3050101
10 CHAIN TENSIONER 1 12620 12620
11 FITTING 4 2290102 2290102
12 ROLLER CHAIN 1 2290308SAP-063.50 2290308SAP-063.50

13 CONNECTION LINK 1 2290308SAP.001 2290308SAP.001

14 NUT, M14 X 2.00 NYLOCK ZC 1 2297480 2297480
15 BOLT, HH M8 X 1.25 X 16 ZC 2 2393226 2393226
16 BULKHEAD FITTING 2 2410605 2410605
17 BOLT, HH M12-1.75 X 75 ZC 1 2413272 2413272
18 BOLT, HH M14-2.00 X 65 ZC 1 2413273 2413273
19 BOLT, HH M6 X 1.00 X 12 ZC 2 2413274 2413274
20 FEMALE QUICK DISCONNECT SOCKET 1 2419698 2419698
20A FEMALE QUICK DISCONNECT 1 KITN38
REPAIR KIT
21 DUST PLUG FOR FEMALE QUICK 1 2419698 2419698
DISCONNECT
22 MALE QUICK DISCONNECT PIN 1 2419699 2419699
23 DUST CAP FOR MALE QUICK 1 2419699 2419699
DISCONNECT
24 ZERK, 1/8 STR NPT 5000 5 2651850 2651850
25 ZERK, 1/8NPT 90 DEGREE 1 2651855-A 2651855-A
26 ZERK, M6 X 1.00 STR 1 2651857 2651857
27 BOOM ARM WELDMENT 1 3050020 3050020
28 BOOM ARM COLLAR WELDMENT 1 3050032 3050032
29 CHAIN TENSIONER PLATE 1 3050065 3050065
30 SWIVEL PIN, WITH ZERK 1 3050071 3050071
31 SPROCKET WITH ARM WELDMENT 1 3050075 3050075
ATTACHMENT COUPLING ASSEMBLY
33 NUT, ACORN M8 X 1.25 ZC 2 2297479 2297479
34 WASHER, LOCK M12 ZC 2 2392303 2392303
35 PIN, ROLL 2 2704007 2704007
36 BOLT, HH M12 X 1.75 X 45 ZC 2 2706562 2706562
GR10.9
37 MALE ADAPTER WELDMENT 1 3050040 3050040
38 CYLINDER, TILT 2” 1 L110261 L110261
38A TILT CYLINDER SEAL KIT 1 10470
(L110261.001)

9
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Lift Arm Assembly (continued)

42 35
37
36 47

41 3

2 28
22
23
20 16 44
19 13
9 21
16
21
27

10
14

46

24 31 12
18 45 29
17

3 30
4
15
7 38
11

8
2 4
15
40
5
4
1 39
24
11

43
40

5
24 4
1 1021

10
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Lift Arm Assembly (continued)

Key Description Qty Serial Serial
No. No. 221 No. 101-
& above 220
39 CYLINDER,LIFT 2.5” 1 L110461 L110461
39A LIFT CYLINDER SEAL KIT 1 10270
(L110461.001)
40 LIFT CYLINDER PIN 2 L110650 L110650
41 MALE ADAPTER PIN 1 3050055 3050055
42 MALE ADAPTER LOCK 2 3050043 3050043
43 PLUG, O-RING 1 2291626 2291626
44 WASHER, M6 X M18 OD ZC 2 2398388 2398388
45 HARDENED WASHER 1 2398382 2398382
46 NUT, M12 x 1.75 THD ZC 1 2297472 2297472
47 LOCK WASHER 1 2303411 2303411

11
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Track Drive System

6, 14 12
9 15
11 5

16
6, 14
5
4

13
2 8

4 3
7 10

17 13 11
1022

Key Description Qty Serial Serial

No. No. 221 No. 101-
& above 220
1 TRACK DRIVE COMPONENTS
2 INNER BEARING 2 OK12793.001 OK12793.001
3 OUTER BEARING 2 OK12793.003 OK12793.003
4 NUT, NF 3/4-16 ZC CASTELLATED 2 1471227 1471227
5 COTTER PIN, 1/8 X 1 1/2 4 1630444 1630444
6 FITTING 4 2399695 2399695
7 DUST CAP 4 2413358 2413358
8 SEAL 2 2417985 2417985
9 DRIVEN HUB WELDMENT 2 3050190 OK12692
10 IDLER HUB WELDMENT 2 3050193 OK12792
11 TIRE AND WHEEL ASSEMBLY 4 2396138 OK14074
11A TIRE 4 2396138.001 2396138.001
11B TUBE 4 2396138.002 2396138.002
11C WHEEL 4 2396138.002 2396138.002
12 NUT, M12 8 2297478 2297478
13 WHEEL LUG NUTS 20 2297483 2297483
14 FITTING 4 2399695 2399695
15 BOLT, HH M12 8 2702090 2702090
16 MOTOR WHEEL 2 L112282 L112282
16A Wheel Motor Seal Kit 1 L112282.001
17 TRACK 2 L114062 L114062

12
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13
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Frame Group

9
5
6 2 5

24 23
4
25

14
17

21
20

12
16 29
15

6
10 30

19 28

15 31
10

22
18

1024

14
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Frame Group
Key Description Qty Serial Serial
No. No. 221 No. 101-
& above 220
MISC FRAME COMPONENTS
1 FILTER SHIELD INSULATION 1 OK17250 OK17250
2 NUT, NC 5/8-11 ZC G5 2 1470014 1470014
3 RIVET, ALUM 1/4” X 3/4” AD88A 4 1832089 1832089
4 WASHER, FLAT 1/4 G5 5 2303140 2303140
5 WASHER, FLAT 9/16 1 2303147 2303147
6 WASHER, LOCK 5/16 G5 1 2303411 2303411
7 WASHER, LOCK 5/8 G5 2 2303420 2303420
8 BOLT, HH M8 X 1.25 X 16 ZC 3 2393226 2393226
9 EYEBOLT, 5/8-11 X 1.75 PLATED 3 2393520 2393520
10 BOLT, HH M8 X 1.25 X 25 ZC 1 2396235 2396235
11 BOLT, HH M8 X 1.25 X 12 SS 1 2396274 2396274
12 MANUAL HOLDER 1 2400822 2400822
13 CLAMP, 900729-1 1 2410369 2410369
14 PROTECTIVE PLASTIC COIL SLEEVE 1.5 2417975 2417975
15 NUT, LOCK M8 X 1.25 ZC 1 2702102 2702102
16 PRODIGY FRAME WELDMENT 1 3050025 3050025
17 HOSE TRAY 1 3050052 3050052
18 HYDRAULIC FILTER SHIELD 1 3050059 3050059
19 MUFFLER GUARD 1 3050076 3050076
20 HYDRAULIC DIP STICK ASSEMBLY 1 3050083 3050083
21 TRACK INSTALLATION TOOL 1 3050109 3050109
22 REAR STEP ASSEMBLY
23 NUT, M12 2 2297478 2297478
24 WASHER, FLAT M12 ZC 2 2392304 2392304
25 BOLT, SOC M12 2 2413298 2413298
26 PIN, ROLL 6MM 2 2704007 2704007
27 OPERATOR PLATFORM WELDMENT 1 3050097 3050097
28 BATTERY 1 2413295 2413295
29 BATTERY COVER WELDMENT 1 3050090 3050090
30 BATTERY CABLE, POSITIVE 1 3050142 3050142
31 BATTERY CABLE, NEGATIVE 1 3050143 3050143

15
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Decal Group

12 4
6
14
9
7
13
10 2
8
11
13
15

8
7
BE DDEN
ING
AR
HI

1023

16
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Decal Group
Key Description Qty Serial Serial
No. No. 221 No. 101-
& above 220

1 KIT, DECAL TRACKED OK18608

2 DECAL, POWERHOUSE PRODIGY LARGE 1 OK18608.001 OK18608.001

3 DECAL, POWERHOUSE PRODIGY SMALL 3 OK18608.002 OK18608.002

4 DECAL, CONTROL PANEL 1 OK18608.003 OK18608.003

5 DECAL, TK216 1 OK18608.004 OK18608.004

6 DECAL, DO AND DON’T 1 OK18608.005 OK18608.005

7 DECAL, HIDDEN BEARING GREASE REG 1 OK18608.006 OK18608.006

8 DECAL, CABLE EYE 2 OK18608.008 OK18608.008

9 DECAL, HOOK 1 OK18608.009 OK18608.009

10 DECAL, MAX FILL LEVEL 1 OK18608.010 OK18608.010

11 DECAL, SWL 220 LBS 1 OK18608.011 OK18608.011

12 DECAL, ENGINE SWITCH 1 OK18608.012 OK18608.012

13 DECAL, DANGER “PINCH POINT” 2 2396483 2396483

14 DECAL, WARNING (REFUELING) 1 2400403 2400403

15 DECAL, HYDRAULIC OIL (ISO) 68 1 2400407 2400407

17
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Torque Table for Grade 2, Grade 5 and Grade 8 Bolts

Grade
Marking
No Mark
Grade SAE — Grade 2 SAE — Grade 5 SAE — Grade 8
Plain Plated Plain Plated Plain Plated
Size
ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m
1/4”-20 5.5 7.5 4.1 5.6 8.5 11.5 6.3 8.5 12 16 9 12
1/4”-28 6.3 8.5 4.7 6.4 10 13.6 7.3 9.9 14 19 10 14
5/16”-18 12 16 9 12 17 23 13 18 25 34 18 24
5/16”-24 13 18 10 14 19 26 14 19 27 37 20 27
3/8”-16 20 27 15 20 31 42 23 31 44 60 33 45
3/8”-24 23 31 17 23 35 47 26 35 49 66 37 50
7/16”-14 32 43 24 33 50 68 37 50 70 95 52 70
7/16”-20 36 49 27 37 55 75 41 56 78 106 58 79
1/2”-13 49 66 37 50 76 103 57 77 106 144 80 108
1/2”-20 55 75 41 56 85 115 64 87 120 163 90 122
9/16”-12 70 95 53 72 109 148 82 111 154 209 115 156
9/16”-18 79 107 59 80 122 165 91 123 172 233 129 175
5/8”-11 97 132 73 99 150 203 112 152 212 287 159 216
5/8”-18 110 149 83 113 170 230 128 174 240 325 180 244
3/4”-10 173 235 129 175 266 361 200 271 376 510 282 382
3/4”-16 192 260 144 195 297 403 223 302 420 569 315 427
7/8”-9 166 225 125 169 430 583 322 437 606 822 454 615
7/8”-14 184 249 138 187 474 643 355 481 668 906 501 679
1”-8 250 339 188 255 644 873 483 655 909 1232 682 925
1”-12 274 371 205 278 700 949 529 717 995 1349 746 1011
1”-14 280 380 210 285 721 977 541 733 1019 1381 764 1036
1-1/8”-7 354 480 266 361 794 1076 596 808 1288 1746 966 1310
1-1/8”-12 397 538 297 403 890 1207 668 906 1444 1958 1083 1468
1-1/4”-7 500 678 375 508 1120 1518 840 1139 1817 2463 1363 1848
1-1/4”-12 553 750 415 563 1241 1682 930 1261 2012 2728 1509 2046
1-3/8”-6 655 888 491 666 1470 1993 1102 1494 2382 3229 1787 2423
1-3/8”-12 746 1011 559 758 1672 2267 1254 1700 2712 3677 2034 2757
1-1/2”-6 870 1179 652 884 1950 2644 1462 1982 3161 4285 2371 3214
1-1/2”-12 979 1327 734 995 2194 2974 1645 2230 3557 4822 2668 3617

1028

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Metric Torque Table for Grade 5.6, Grade 8.8 and Grade 10.9 Bolts

Grade MFG MFG MFG

Marking 5.6 8.8 10.9

Grade 5.6 8.8 10.9

Size ft. lb. N-m ft. lb. N-m ft. lb. N-m
4 1 1.4 2.3 3.1 3.2 4.3
5 2 2.7 4.6 6.2 6.3 8.6
6 3.4 4.6 8.2 11 11 15
8 8.1 11 19 26 27 36
10 16 22 38 52 53 72
12 28 38 66 90 92 124
14 44 60 104 141 146 198
16 69 94 159 215 225 305
18 96 130 221 300 310 420
20 136 184 314 426 435 590
22 184 250 420 570 590 800
24 232 315 538 730 752 1020
27 347 470 785 1065 1106 1500
30 465 630 1069 1450 1512 2050
33 634 860 1453 1970 2043 2770
36 811 1100 1796 2435 2625 3560

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Compact Power Inc.

P.O. Box 40 • Fort Mill, SC 29716

Phone: 800-476-9673 • Fax: 803-548-2762

Web Site: http://www.cpiequipment.com/
Part No. 999-858.1