QCT242 2014en
QCT242 2014en
QC
AUTOMOBILE INDUSTRY STANDARD
T 22
QC/T 242-2014
Replacing QC/T 242-2004
Issued on: October 14, 2014 Implemented on: April 01, 2015
Table of Contents
Foreword.......................................................................................................... 6
1 Scope............................................................................................................ 8
Announcement
Year 2014 No.63
The Ministry of Industry and Information Technology approved 494 industry standards
(standard numbers, names, major contents, starting date of implementation can refer
to Annex 1) including General Requirement of Traction Battery Enclosure for Electric
Vehicles, as well as 2 light industry standard amendments (see Annex 2). Thereof,
there are 26 automotive industry standards, 38 chemical industry standards, 56
metallurgical industry standards, 124 nonferrous industry standards, 51 building
material standards, 1 gold industry standard, 7 rare earth industry standards, 38 textile
industry standards, 2 package industry standards, 1 pharmaceutical equipment
industry standard, 33 electronic industry standards, and 117 communication industry
standards.
Annex:
Foreword
This Standard was drafted as per the rules specified in GB/T 1.1-2009 Directives for
Standardization – Part 1: Structure and Drafting of Standards.
This Standard replaced QC/T 242-2004 Unbalance Requirements and Test Methods
of Vehicle Wheels since the date of implementation.
Compared with QC/T 242-2004, the major technical differences of this Standard are
as follows:
--- Modify the name of the standard; and changed it into Static Unbalance
Requirements and Test Methods of Vehicle Wheels;
--- Modify the scope of the standard: applicable to automobile wheels (see Clause
1 of 2004 Edition; Clause 1 of this Edition);
--- Modify the normative references: delete GB/T 2933-1995, GB/T 3487-1996; and
add GB/T 4201-2006 Description Verification and Evaluation of Balancing
Machines (ISO 2953: 1999, IDT), GB/T 6444-2008 Mechanical Vibration -
Balancing Vocabulary (ISO 1925:2001, IDT), JJF 1151-2006 Calibration
Specification for Wheel Dynamic Balancers (see Clause 2 of 2004 Edition;
Clause 2 of this Edition);
--- Add the terms and definitions (see Clause 3 of this Edition);
--- Add the requirements for inspection samples of light alloy wheels, two-piece rim
wheels and three-piece rim wheels (see Clause 4 of this Edition);
--- Change all "requirements for unbalance of wheels" into "requirements for static
unbalance" (see Clause 3 of 2004 Edition; and Clause 5 of this Edition):
--- Modify Table 1 "Requirements for static unbalance of passenger car wheels".
According to the different surface treatment methods, the requirements for static
unbalance of painted wheels and electroplated wheels are respectively specified.
(See Table 1 in Clause 3 of 2004 Edition; Table 1 in Clause 5 of this Edition);
--- Modify Table 2 "Requirements for static unbalance of commercial vehicle wheels".
According to different wheel materials, the requirements for static unbalance of
light alloy wheels and steel wheels of commercial vehicle are respectively
specified (see Table 2 in Clause 3 of 2004 Edition; Tables 2 and 3 in Clause 5 of
this Edition);
--- Modify the requirements for testing equipment; stipulate the selection, evaluation
criteria and calibration requirements for the balancer (see 4.3 of 2004 Edition;
--- Add positioning datum, and stipulate the positioning method of commercial
vehicle wheels and passenger car wheels (see 6.2 of this Edition);
--- Add the measurement of static unbalance (see 6.3 of this Edition);
--- Add the determination of static unbalance (see 6.4 of this Edition);
--- Add the basis for acceptance criteria (see 6.5 of this Edition).
This Standard was proposed by and under the jurisdiction of National Technical
Committee for Standardization of Auto Standardization (SAC/TC 114).
Chief drafting staffs of this Standard: Ma Jianhua, Lei Na, and Liu Chunhai.
1 Scope
This Standard specifies the static unbalance requirements and test methods of vehicle
wheels.
2 Normative References
The following documents are essential to the application of this document. For the
dated documents, only the versions with the dates indicated are applicable to this
document; for the undated documents, only the latest version (including all the
amendments) is applicable to this document.
For the purposes of this Standard, the terms and definitions given in GB/T 6444-2008
apply.
4 Inspection Sample
4.1 The inspection sample shall be a new finished wheel that has not been used or
tested.
4.2 When testing light alloy wheels, a valve cock or a substitute of the same quality
shall be installed at the corresponding position of the valve port.
4.3 For two-piece rim wheels and three-piece rim wheels, it is permissible not to be
fitted with retaining rings and lock rings before the inspection samples are tested.
5.1 The requirements for static unbalance of the passenger car wheels shall be no
greater than the value specified in Table 1.
5.2 The requirements for static unbalance of light alloy wheels of commercial vehicle
shall be no greater than the value specified in Table 2; and the requirements for static
unbalance of steel wheels of commercial vehicle shall be no greater than the value
specified in Table 3.
6 Test Methods
The appropriate balancer shall be selected according to the maximum mass, size and
maximum unbalance of the wheel. The evaluation criteria and inspection methods of
the balancer shall comply with the provisions of GB/T 4201-2006; and the calibration
of the balancer shall meet the requirements of JJF 115-2006.
Passenger cars are positioned according to the centre hole; and commercial vehicles
are selected according to the actual loading method.
Position and clamp the wheels; input the corresponding parameters according to the
operation requirements of the balancer; and then start the balancer. After the balancer
stops rotating, the static unbalance of the wheels can be determined.
6.4.1 Respectively determine the static unbalance value according to the different
results of the readings displayed by the balancer.
6.4.2 When the result displayed by the balancer is the static unbalance value, the
reading can be taken directly.
6.4.3 When the result displayed by the balancer is the mass of the calibration block
required for wheel calibration, the static unbalance value of the wheel is calculated
according to Formula (1):
Where:
Compare the measured value of the wheel with the maximum static unbalance
permitted by the wheel; the detected value shall not exceed the maximum static
unbalance permitted by the wheel.